Spec. No.: FRC
−
K
−
HTS
−
0001 /8
Date: 2017. 1. 10
Specification
Title:
CHIP FUSIBLE RESISTORS; RECTANGULAR TYPE
Style: FRC16, 20, 32
RoHS COMPLIANCE ITEM
Halogen and Antimony Free
Product specification contained in this specification
are subject to change at any time without notice
If you have any questions or a Purchasing Specification for any quality
Agreement is necessary, please contact our sales staff.
Hokkaido Research Center
Approval by: T. Sannomiya
Drawing by: M. Shibuya
Note: Stock conditions
Temperature: +5°C ∼ +35°C
Relative humidity: 25% ∼ 75%
The period of guarantee: Within 2 year from shipmen t by the company.
Solderability shall be satisfied.
Drawing No:
FRC−K−HTS−0001 /8
Title: CHIP FUSIBLE RESISTORS; RECTANGULAR TYPE
FRC16, 20, 32 Page:
1/9
Product specification contained in this specification are subject to change at any time without notice.
If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff.
Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2017.1.10
1. Scope
1.1 This specification covers the detail requirements for chip fusible resistors; rectangular type, style of FRC16, 20,32.
1.2 Applicable documents
JIS C 5201: 1994, JIS C 5202: 1990
2. Classification
Type designation shall be the following form.
(Example) FRC
20
C
2A
100
J
TP
1
2
3
4
5
6
7
Style
1 Chip fusible resistors; rectangular type
2 Size
3 Characteristics symbol
4 Rated dissipation
5 Rated resistance
100 E24 Series,3 digit, EX. 100-->10
Ω
6 Tolerance on rated resistance
J
±
5%
7 Packaging form
B Bulk (loose package)
TP Paper taping
3. Rating
3.1 The ratings shall be in accordance with Table−1. Table−1
Style Rated dissipation
(W) Temperature coefficient of
resistance (10
−6
/°C) Rated resistance
range(Ω) Preferred number series
for resistors Tolerance on
rated resistance
FRC16 0.063 ± 500 3.9~51
E24 J(±5%)
FRC20 0.1 ± 1000 1.0~51
FRC32 0.125 ± 500 56~100
± 1000 1.0~51
Style Limiting
element voltage
(V)
Max. overload
voltage(V) Fusing characteristics Operating temperature
range(°C)
Symbol Fusing power
(W) Fusing time
(s.)
FRC16 1.79 3.58 C 1.89 30 max. −55~+125
FRC20 2.26 4.52 2.0
FRC32 3.53 7.06 2.5
Symbol Rated dissipation
1J 0.063W
2A 0.1W
2B 0.125W
Style
Drawing No:
FRC−K−HTS−0001 /8
Title: CHIP FUSIBLE RESISTORS; RECTANGULAR TYPE
FRC16, 20, 32 Page:
2/9
Product specification contained in this specification are subject to change at any time without notice.
If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff.
Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2017.1.10
3.2 Derating
The derated values of dissipation at temperature in excess of 70 °C shall be as indicated by the following curve.
Figure–1 Derating curve
3.3 Rated voltage
d.c.or a.c.r.m.s.voltage calculated from the square root of the product of the rated resistance and the rated dissipation.
E: Rated voltage (V)
E = P · R P: Rated dissipation (W)
R: Rated resistance (Ω)
Max. overload voltage can only be applied to resistors when the resistance value is equal to or higher than the critical
resistance value.
At high value of resistance, the rated voltage may not be applicable.
4. Packaging form
The standard packaging form shall be in accordance with Table−2.
Table−2
Symbol Packaging form Standard packaging
quantity / units
B Bulk (loose package) 1,000 pcs
.
TP Paper taping 8mm width, 4mm pitches 5,000 pcs.
−
55
100
70
125
0
Area of recommended
operation
Percentage
of the rated
dissipation
Ambient
temperature (°C)
(%)
Drawing No:
FRC−K−HTS−0001 /8
Title: CHIP FUSIBLE RESISTORS; RECTANGULAR TYPE
FRC16, 20, 32 Page:
3/9
Product specification contained in this specification are subject to change at any time without notice.
If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff.
Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2017.1.10
5. Dimensions
5.1 The resistor shall be of the design and physical dimensions in accordance with Figure−2 and Table−3.
Figure−2
Table−3 Unit: mm
Style L W H C d
FRC16 1.6 ± 0.1
+0.15
0.8
−
0.05
0.45 ± 0.10 0.3 ± 0.1 0.3 ± 0.1
FRC20 2.0 ± 0.1 1.25 ± 0.10 0.6 ± 0.1 0.4 ± 0.2 0.4 ± 0.2
FRC32 3.2 ± 0.2 1.6 ± 0.15 0.6 ± 0.1 0.5 ± 0.25 0.5 ± 0.25
5.2 Net weight (Reference)
Style Net weight(mg)
FRC16 2.2
FRC20 6
FRC32 10
6. Marking
The Rated resistance shall be marked in 3 digits (E24) and marked on over coat side.
(Example) “ 100 ” → 10 ×10
0
[Ω] → 10 [Ω]
L
c
H
d
d
W
c
Drawing No:
FRC−K−HTS−0001 /8
Title: CHIP FUSIBLE RESISTORS; RECTANGULAR TYPE
FRC16, 20, 32 Page:
4/9
Product specification contained in this specification are subject to change at any time without notice.
If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff.
Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2017.1.10
7. Performance
7.1 The standard condition for tests shall be in accordance with Sub−clause 3, JIS C 5202: 1990.
7.2 The performance shall be satisfied in Table−4.
Table−4(1)
No. Test items Condition of test (JIS C 5202) Performance requirements
1 Resistance Sub
−
clause 5.1
Classification of test voltage: A Within the specified tolerance of
rated resistance.
2 Temperature
characteristic of
resistance
Sub
−
clause 5.2
The resistor shall be mounted on the test substrate
as shown in Figure−3−2.
Test resistance shall be measured at the room temp.
and temp. about 100 °C higher than the room temp..
See Table
−
1.
3 Short time overload Sub
−
clause 5.5
The resistor shall be mounted on the test substrate
as shown in Figure−3−2.
Test potential: 2 times rated voltage.
Test period: 5 s.
Test potential should not exceed limiting element
voltage as shown in Table−1.
Within ± (5%+0.1
Ω
)
No evidence of appearance
damage
4 Insulation resistance Sub
−
clause 5.6
The resistor shall be fixed on the test fixture as
shown in Figure−5
Test potential: FRC16:100Vdc
FRC20,32: 500Vdc
Test period: 1 min.
1,000M
Ω
min.
5 Voltage proof
Sub
−
clause 5.7
The resistor shall be fixed on the test fixture as
shown in Figure−5
Test condition: Normal pressure
Test potential: FRC16: 100Vac
FRC20,32: 500Vac
No flashover, fire and breakdown.
+10
Test period: 60 s.
0
6 Fusing characteristic Sub
−
clause 8.6 of EIAJ RC
−
2124
The resistor shall be mounted on the test substrate
as shown in Figure−3−1.
Fusing power; FRC16: 1.89W
FRC20: 2.0W
FRC32: 2.5W
Test condition: No draught over the resistors.
The voltage which corresponds to fusing power shall
be applied until fusing.
After the fusing tests, the remaining resistance shall
be measured according to No.1.
Characteristics: C
•Fusing time: 30 s. max.
•The remaining resistance shall be
exceeded more than 50 times
against initial resistance.
•No smoke and arc.
7 Bond strength of the face
plating Sub
−
clause 6.1.4(1)
The resistor shall be mounted on the test substrate
as shown in Figure−4.
Bending value: 5 mm (Among the fulcrums: 90 mm)
Duration: 10±1 s
Within ±1%
No evidence of mechanical
damage
Drawing No:
FRC−K−HTS−0001 /8
Title: CHIP FUSIBLE RESISTORS; RECTANGULAR TYPE
FRC16, 20, 32 Page:
5/9
Product specification contained in this specification are subject to change at any time without notice.
If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff.
Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2017.1.10
Table
−
4(2)
No. Test items Condition of test (JIS C 5202) Performance requirements
8 Vibration
Sub
−
clause 6.3
The resistor shall be mounted on the test substrate
as shown in Figure−3−2.
Class of vibration: A
3 directions perpendicular to the above and to each
other.
Duration of vibration: 2h in each directions.
Within ±1%
No evidence of mechanical
damage
9 Resistance to soldering
heat Sub
−
clause 6.10
Test by a piece.
Temp. of solder bath: 260 °C ± 5 °C
Immersion time: 10 s ± 1 s
After immersion into solder, leaving at the room temp.
for 1h or more and then measure the resistance.
Within ±3%
No evidence of appearance
damage
10 Solderability Sub
−
clause 6.11
Test by a piece.
Flux: Rosin−Methanol
Temp. of solder bath: 235 °C ± 5 °C
Immersion time: 2 s ± 0.5 s
The surface of terminal immersed
shall be min. of 95% covered with
a new coating of solder.
11 Temperature cycling Sub
−
clause 7.4
The resistor shall be mounted on the test substrate
as shown in Figure−3−2.
Test cycle: 5 cycles for duty cycle as specified below.
Within ±5%
No evidence of appearance
damage
Step Temperature (°C) Time (min)
1 Room temp. 2
∼
3
2
−
55
±
3 30
3 Room temp. 2
∼
3
4 125±2 30
12 Load life in humidity Sub
−
clause 7.9
The resistor shall be mounted on the test substrate
as shown in Figure−3−2.
Test temp. & relative humidity:
40 °C ± 2 °C & 90∼95 %
Test voltage: Cycle of 1 h 30 min. “ON” and
30 min. “OFF” at dc rated voltage.
Within ±5%
No evidence of appearance
damage
+48
Test period: 1,000 h
0
13 Endurance at 70
°
C Sub
−
clause 7.10
The resistor shall be mounted on the test substrate
as shown in Figure−3−2.
Test temp. & relative humidity: 70 °C ± 2 °C
Test voltage: Cycle of 1 h 30 min. “ON” and
30 min. “OFF” at dc rated voltage.
Within ±5%
No evidence of appearance
damage
+48
Test period: 1,000 h
0
Drawing No:
FRC−K−HTS−0001 /8
Title: CHIP FUSIBLE RESISTORS; RECTANGULAR TYPE
FRC16, 20, 32 Page:
6/9
Product specification contained in this specification are subject to change at any time without notice.
If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff.
Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2017.1.10
8. Test substrate
Unit:mm
Style a b c d e f g
FRC16
1.0
3.6
1.0 7.0
5.7
1.25
3.75
FRC20
1.2
4.0
1.65
6.9
5.5
1.25
3.75
FRC32
2.2
5.0
2.0 6.4
5.0
0.75
4.25
FRC TEST SUBSTRATE
Figure−3−1
Remark 1). Material: Epoxide woven glass
Thickness: 1.6mm Thickness of copper clad: 0.035mm
Unit: mm
FRC32 TEST SUBSTRATE
2.5
8
1.5
2
5
1.5
2
2
2
49
4
2.5
7.5
5
2.5
30
4
3.5
2.5
Soldering land
:
Copper clad
:
Solder resist
c
g
f
d
a
25
b
5.08
5.08
3
55
f
g
d
e
e
5
5
:
Copper clad
:
Solder resist
Drawing No:
FRC−K−HTS−0001 /8
Title: CHIP FUSIBLE RESISTORS; RECTANGULAR TYPE
FRC16, 20, 32 Page:
7/9
Product specification contained in this specification are subject to change at any time without notice.
If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff.
Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2017.1.10
Unit: mm
Style a b c d
FRC16 1.0 3.6 1.0 4.5
FRC20 1.2 4.0 1.5 4.3
FRC16, 20 TEST SUBSTRATE
Figure−3−2
Remark 1). Material: Epoxide woven glass
Thickness: 1.6mm Thickness of copper clad: 0.035mm
2). In the case of connection by connector, the connecting terminals are gold plated.
However, the plating is not necessary when the connection is made by soldering.
Unit: mm
Style a b c d
FRC16 1.0 3.6 1.2 3.0
FRC20 1.2 4.0 1.65
3.0
FRC32 2.5 5.0 2.0 2.5
FRC BOUND STRENGTH OF THE END FACE PLATING TEST SUBSTRATE
Figure−4
Remark 1). Material: Epoxide woven glass
Thickness: 1.6mm Thickness of copper clad: 0.035mm
Figure−5
R0.5mm
Metal block measurement
Point A
Insulation plate
Metal plate
Measurement
point B Insulation surface Component Pressure by
spring (1±0.2N)
c
3
3.5
d
a
5.5
7.5
25
b
2.5
5.08
5.08
3
58.5
Soldering land
:
Copper clad
:
Solder resist
:
Copper clad
:
Solder resist
d
a
d
c
1
4.5
40
b
70
100
Soldering land
Drawing No:
FRC−K−HTS−0001 /8
Title: CHIP FUSIBLE RESISTORS; RECTANGULAR TYPE
FRC16, 20, 32 Page:
8/9
Product specification contained in this specification are subject to change at any time without notice.
If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff.
Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2017.1.10
9. Taping
9.1 Applicable documents JIS C 0806−3: 2014, EIAJ ET−7200C: 2010
9 2 Taping dimensions
Paper taping (8mm width, 4mm pitches)
Taping dimensions shall be in accordance with Figure−6 and Table−5.
Unit: mm
Figure−6
Table−5 Unit: mm
Style A B t
1
t
2
FRC16 1.15± 0.15 1.9±0.2 0.6±0.1 0.8max.
FRC20 1.65 ± 0.15 2.5 ± 0.2 0.8 ± 0.1 1.0max.
FRC32 2.00 ± 0.15 3.6 ± 0.2
1). The cover tapes shall not cover the sprocket holes.
2). Tapes in adjacent layers shall not stick together in the packing.
3). Components shall not stick to the carrier tape or to the cover tape.
4). Pitch tolerance over any 10 pitches ±0.2mm.
5). The peel strength of the top cover tape shall be with in 0.1N to 0.5N on the test method as shown in the following Figure−7.
6). When the tape is bent with the minimum radius for 25 mm, the tape shall not be damaged and the components shall
maintain their position and orientation in the tape.
7). In no case shall there be two or more consecutive components missing.
The maximum number of missing components shall be one or 0.1%, whichever is greater.
8). The resistors shall be faced to upward at the over coating side in the carrier cavity.
Figure−7
t
1
t
2
+
0.1
φ1.5
0
4
±
0.1
2
±
0.05
1.75
±
0.1
8
±
0.2
4
±
0.1
3.5
±
0.05
A
B
Sprocket hole
Carrier cavity
Direction of unreeling
165
°
to180
°
Carrier tape
Top cover tape
Peel
−
off
(About 300mm/min)
Direction of unreeling
Drawing No:
FRC−K−HTS−0001 /8
Title: CHIP FUSIBLE RESISTORS; RECTANGULAR TYPE
FRC16, 20, 32 Page:
9/9
Product specification contained in this specification are subject to change at any time without notice.
If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff.
Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2017.1.10
9.3 Reel dimension
Reel dimensions shall be in accordance with the following Figure−8 and Table−6.
Plastic reel (Based on EIAJ ET−7200C) Unit: mm
Figure−8
Table−6 Unit: mm
Style A B Note
FRC16, 20, 32
+1.0
9
0
11.4±1.0 Injection molding
13±1.0 Vacuum forming
Note: Marking label shall be marked on a place of Marking A or two place of marking A and B.
9.4 Leader and trailer tape.
Figure−9
10. Marking on package
The label of a minimum package shall be legibly marked with follows.
10.1 Marking A
(1) Classification
(Style, Characteristics symbol, Rated dissipation Rated resistance, Tolerance on rated resistance, Packaging form)
(2) Quantity (3) Lot number (4) Manufacturer’s name or trade mark (5) Others
10.2 Marking B(KAMAYA control label)
160mm min
.
100mm min.
400mm min
.
End
Trailer
Direction of unreeling
Leader
Start
φ
21
±
0.8
2
±
0.5
Marking A
0
φ180
−1.5
+
1
φ
60
0
φ
13±0.2
B
A
Marking B
