ZFV Smart Sensors (with Ultra-High-Speed CCD Camera) 1
CSM_ZFV_DS_E_1_1
Smart Sensors
(with Ultra-High-Speed CCD Camera)
ZFV Series
Low-cost but advanced Smart
Sensors combining benefits of
optical and vision sensors.
• Sensor integrated with light for easy installation
• Easy operation by selecting icons while watching
LCD monitor
• Ultra-high speed response for fast-moving
production lines
Ordering Information
■Sets of Sensor Head and Amplifier Unit
■Sensor Heads
* Robot Cable type.
■Amplifier Units
■Accessories (Order Separately)
Data Storage Units
Type NPN PNP
Narrow View/Single Function ZFV-R1010 ZFV-R1015
Narrow View/Standard ZFV-R1020 ZFV-R1025
Wide View/Single Function ZFV-R5010 ZFV-R5015
Wide View/Standard ZFV-R5020 ZFV-R5025
Appearance Type Working length Sensing area Model
Narrow View 34 to 49 mm (variable) 5 × 4.6 mm (H × V) to
9 × 8.3 mm (H × V)
ZFV-SR10
ZFV-SR10R *
Wide View 38 to 194 mm (variable) 10 × 9.2 mm (H × V) to
50 × 46 mm (H × V)
ZFV-SR50
ZFV-SR50R *
Appearance Type Power supply Output type Model
Single Function 24 VDC ± 10% NPN ZFV-A10
PNP ZFV-A15
Standard NPN ZFV-A20
PNP ZFV-A25
Appearance Power supply Output type Model
24 VDC NPN ZS-DSU11
PNP ZS-DSU41
2ZFV Smart Sensors (with Ultra-High-Speed CCD Camera)
Controller Link Unit
Panel-mounting Adapter
Sensor Head Extension Cable
Note:A maximum of two Extension Cables can be connected to
extend the cable length of each Sensor Head. There are no
restrictions on the combinations of the two Extension Cables to
be used.
Specifications
■Sensor Heads
Appearance Model
ZS-XCN
Appearance Model
ZS-XPM1 First Unit
ZS-XPM2 Additional Units
(for expansion)
Cable length Model
3 m ZFV-XC3BV2
ZFV-XC3BRV2 (Robot cable type)
8 m ZFV-XC8BV2
Item ZFV-SR10 ZFV-SR10R ZFV-SR50 ZFV-SR50R
Setting distance (L) 34 to 49 mm 38 to 194 mm
Detection range (H × V) 5 × 4.6 mm to 9 × 8.3 mm 10 × 9.2 mm to 50 × 46 mm
Relation between setting dis-
tance and detection range
Guide light Provided (center, sensing area)
Built-in lens Focus: f15.65 Focus: f13.47
Object lighting method Pulse lighting
Object light source Eight red LEDs
Sensing element 1/3-inch CCD, partial scan
Shutter Electronic shutter, shutter time: 1/1,000 to 1/4,000
Power supply voltage 15 VDC (Supplied from Amplifier Unit.)
Current consumption Approx. 200 mA
Dielectric strength 1,000 VAC, 50/60 Hz for 1 min
Vibration resistance (destruction) 10 to 150 Hz, 0.35-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min
Shock resistance (destruction) 150 m/s2, three times each in six directions (up/down, left/right, forward/backward)
Ambient temperature Operating: 0 to 40°C, Storage: −25 to 65°C (with no icing or condensation)
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
Ambient atmosphere Must be free of corrosive gas.
Connection method Pre-wired cord
Cable length Standard cable
(Available length: 2 m)
Robot cable
(Available length: 2 m)
Standard cable
(Available lengths: 2 m, 5 m)
Robot cable
(Available length: 2 m)
Degree of protection IEC60529, IP65
Materials (Case) ABS
Materials (Mounting fixture) PBT Base: Aluminum,
bracket: Stainless steel PBT Base: Aluminum,
bracket: Stainless steel
Weight (including mounting
fixture and cord)
Approx. 200 g Approx. 270 g
2-m-long cord: Approx. 200 g
5-m-long cord: Approx. 350 g
Approx. 270 g
Accessories
ZFV-XMF mounting fixture (1),
Ferrite core (1),
Instruction guide (1)
ZFV-XMF3 mounting fixture (1),
Ferrite core (1),
Instruction guide (1)
ZFV-XMF mounting fixture (1),
Ferrite core (1 (2 for 5-mcord
models)), Instructionguide (1)
ZFV-XMF3 mounting fixture (1),
Ferrite core (1),
Instruction guide (1)
49 mm
Setting distance
(L)
34 mm
5 mm 9 mm Detection range
(H) 10 mm
194 mm
38 mm
50 mm
Setting distance
(L)
Detection range
(H)
ZFV Smart Sensors (with Ultra-High-Speed CCD Camera) 3
■Amplifier Units
Note 1. This is the sampling rate when logging images. To log measurement data only, use the ZS-DSU settings.
2. Image logging is not possible when the ZS-MDC is connected.
Item Single-function models Standard models
ZFV-A10 ZFV-A15 ZFV-A20 ZFV-A25
Output method NPN PNP NPN PNP
Output NPN: NPN open-collector output, 50 mA max. at 30 VDC, Residual voltage: 1.2 V max.
PNP: PNP open-collector output, 50 mA max., Residual voltage: 1.2 V max.
Inspection items Pattern (PTRN), Brightness (BRGT) Patterns (PTRN), Brightness (BRGT), Area (AREA), Width
(WID), Position (POSI), Count (CNT), Characters (CHAR)
Teaching area Rectangular, one area
Teaching area size • Pattern (PTRN), Brightness (BRGT): Any rectangular area (256 × 256 max.)
• Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR): Any rectangular area (full screen max.)
Sensing area Full screen
Resolution 468 × 432 (H × V) max.
Bank selection Supported for 8 banks.
Response time Pattern (PTRN), Brightness (BRGT): High-speed: 4 ms, Standard: 8 ms, High-precision: 12 ms (not using partial scan)
Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR): 128 × 128: 15 ms max.
Other functions Control output switching: ON for OK or ON for NG
ON delay/OFF delay, One-shot output, “ECO” mode
Output signals (1) Control output (OUTPUT), (2) Enable output (ENABLE), (3) Error output (ERROR)
Input signals (1) Simultaneous measurement input (TRIG) or Continuous measurement input (TRIG), Switched by using menu.
(2) Bank selection inputs (BANK1 to BANK3)
(3) Workpiece still teaching (TEACH) or Workpiece moving teaching (TEACH), Switched by using menu.
Connect-
ing to ZS-
DSU
Image log-
ging trigger
Stores NG images or all images.
Sampling
rate
ZFV measurement cycle (See note 1.)
Number of
logged im-
age
Logs up to 128 images in series
Number of
connected
15 max. (ZFV: 5 Units max., ZS-LDC: 9 Units max., ZS-MDC (See note 2.): 1 Unit max.)
External
bank func-
tion
Amplifier Unit setting data can be saved to the memory card as bank data. Reading bank data enables bank switching.
Sensor Head interface Digital interface
Image display Compact TFT 2.2-inch LCD (Display dots: 930 × 234)
Indicators • Judgement result indicator (OUTPUT) • Inspection mode indicator (RUN)
Operation interface • Cursor keys (up, down, left, right) • Setting key (SET) • Escape key (ESC)
• Operating mode switching (slide switch) • Menu switching (slide switch)
• Teaching/Display switching key (TEACH/VIEW)
Power supply voltage 20.4 to 26.4 VDC (including ripple)
Current consumption 600 mA max. (with Sensor Head connected, power supply voltage 24VDC)
Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between leads and Amplifier Unit case
Noise immunity 1 kV, Pulse rise: 5 ns, Pulse width: 50 ns, Burst duration: 15 ms, Cycle: 300 ms
Vibration resistance Destruction: 10 to 150 Hz, 0.1-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min
Shock resistance Destruction: 150 m/s2, three times each in six directions (up/down, left/right, forward/backward)
Ambient temperature Operating: 0 to 50°C
Storage: −25 to 65°C (with no icing or condensation)
Ambient humidity Operating and storage: 35% to 85%
Connection method Prewired, Standard cable length: 2 m
Ambient atmosphere Must be free of corrosive gas.
Degree of protection IEC60529, IP20
Materials Polycarbonate
Weight Approx. 300 g (including cord)
Accessories Ferrite core (1), Instruction sheet
4ZFV Smart Sensors (with Ultra-High-Speed CCD Camera)
Dimensions
Note:All units are in millimeters unless otherwise indicated.
Amplifier Units
33.6 30
(6.36)
30
(6.36)
4
20
32
4.5
R2
R2
4.5 67.9
17.9 5.6
32
12.8
dia.
4.5
R6.5
4.5
20±0.1
Two, 4.5 dia.
Two, M4
Depth: 6
34
17.9
Mounting Bracket can be attached to any side.
23.3
R2
R2
Mounting Hole Dimensions
Heat-resistive vinyl-insulated cable
5.8 dia, standard length: 2 m
8.5
30.1
33
1/4-20UNC
Depth: 6
3417.9
Connector
5.6
Optical axis
20±0.1
Mounting hole dimensions
Two, 4.5 dia.
Mounting fixture can be attached on each side.
32
32
30
30
30.1
8.5
12.8 dia.
67.9
33
17.9
23.3
18.5
32.5
50.5
(6.36)
(6.36)
4
Heat-resistant PVC shielded cable
5.8 mm dia. standard length 2 m
Sensor Heads
ZFV-SR@
ZFV-SR10R/SR50R
52.5
90 90
3.9
4.6
60 23.4
23.2
14.8
4.2
18
Heat-resistive vinyl-insulated cable
5.2 dia., standard length: 2 m
11.7 dia.
ZFV-A@
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ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
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Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
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Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our
practice to change part numbers when published ratings or features are changed, or when significant construction changes are
made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers
may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at
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Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical or proofreading errors or omissions.
2014.1
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2014 All Right Reserved.
