For pricing, delivery, and ordering information, please contact Maxim Direct at 1-888-629-4642,
or visit Maxim’s website at www.maxim-ic.com.
General Description
The MAX17003A/MAX17004A are dual step-down,
switch-mode, power-supply (SMPS) controllers with
synchronous rectification, intended for main 5V/3.3V
power generation in battery-powered systems. Fixed-
frequency operation with optimal interleaving minimizes
input ripple current from the lowest input voltages up to
the 26V maximum input. Optimal 40/60 interleaving
allows the input voltage to go down to 8.3V before duty-
cycle overlap occurs, compared to 180° out-of-phase
regulators where the duty-cycle overlap occurs when
the input drops below 10V.
Output current sensing provides peak current-limit pro-
tection, using either an accurate sense resistor or using
lossless inductor DCR current sensing. A low-noise
mode maintains high light-load efficiency while keeping
the switching frequency out of the audible range.
An internal, fixed 5V, 100mA linear regulator powers up
the MAX17003A/MAX17004A and their gate drivers, as
well as external keep-alive loads. When the main PWM
regulator is in regulation, an automatic bootstrap switch
bypasses the internal linear regulator, providing current
up to 200mA. An additional adjustable linear-regulator
driver with an external pnp transistor can be used with a
secondary winding to provide a 12V supply, or powered
directly from the main outputs to generate low-voltage
outputs as low as 1V.
Independent enable controls and power-good signals
allow flexible power sequencing. Voltage soft-start
gradually ramps up the output voltage and reduces
inrush current, while soft-discharge gradually decrease
the output voltage, preventing negative voltage dips.
The MAX17003A/MAX17004A feature output undervolt-
age and thermal-fault protection. The MAX17003A also
includes output overvoltage-fault protection.
The MAX17003A/MAX17004A are available in a 32-pin,
5mm x 5mm thin QFN package. The exposed backside
pad improves thermal characteristics for demanding
linear keep-alive applications.
Applications
Main Power Supplies
2 to 4 Li+ Cell Battery-Powered Devices
Notebook and Subnotebook Computers
PDAs and Mobile Communicators
Features
oFixed-Frequency, Current-Mode Control
o40/60 Optimal Interleaving
oInternal BST Switches
oInternal 5V, 100mA Linear Regulator
oAuxiliary Linear-Regulator Driver (12V or
Adjustable Down to 1V)
oDual Mode™ Feedback—3.3V/5V Fixed or
Adjustable Output Voltages
o200kHz/300kHz/500kHz Switching Frequency
oUndervoltage and Thermal-Fault Protection
oOvervoltage-Fault Protection (MAX17003A Only)
o6V to 26V Input Range
o2V ±0.75% Reference Output
oIndependent Enable Inputs and Power-Good
Outputs
oSoft-Start and Soft-Discharge (Voltage Ramp)
oA (typ) Shutdown Current
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
________________________________________________________________
Maxim Integrated Products
1
19-0837; Rev 0; 6/07
+
Denotes a lead-free package.
MAX17003A
MAX17004A
THIN QFN
5mm x 5mm
TOP VIEW
29
30
28
27
12
11
13
DRVA
SHDN
ON3
ON5
REF
14
ONA
DL3
IN
LDO5
LX3
PGND
DL5
12
+
CSL3
4567
2324 22 20 19 18
CSH3
FB3
DSCHG5
CSL5
CSH5
FB5
ILIM PGDALL
3
21
31 10
FBA SKIP
32 9
OUTA FSEL
DSCHG3
26 15 BST5
BST3
25 16 DH5
GND LX5
8
17
DH3
Pin Configuration
Ordering Information
PART TEMP
RANGE PIN-PACKAGE PKG
CODE
MAX17003AETJ+ -40°C to
+85°C
32 Thin QFN
(5mm x 5mm) T3255-4
MAX17004AETJ+ -40°C to
+85°C
32 Thin QFN
(5mm x 5mm) T3255-4
Dual Mode is a trademark of Maxim Integrated Products, Inc.
EVALUATION KIT
AVAILABLE
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional
operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to
absolute maximum rating conditions for extended periods may affect device reliability.
IN, SHDN, DRVA, OUTA to GND............................-0.3V to +28V
LDO5, ON3, ON5, ONA to GND ..............................-0.3V to +6V
PGDALL, DSCHG3, DSCHG5 to GND .....................-0.3V to +6V
CSL3, CSH3, CSL5, CSH5 to GND ..........................-0.3V to +6V
REF, FB3, FB5, FBA to GND...................-0.3V to (VLDO5 + 0.3V)
SKIP, FSEL, ILIM to GND........................-0.3V to (VLDO5 + 0.3V)
DL3, DL5 to PGND..................................-0.3V to (VLDO5 + 0.3V)
BST3, BST5 to PGND .............................................-0.3V to +34V
BST3 to LX3..............................................................-0.3V to +6V
DH3 to LX3 ..............................................-0.3V to (VBST3 + 0.3V)
BST5 to LX5..............................................................-0.3V to +6V
DH5 to LX5 ..............................................-0.3V to (VBST5 + 0.3V)
GND to PGND .......................................................-0.3V to +0.3V
BST3, BST5 to LDO5 .............................................-0.3V to +0.3V
LDO Short Circuit to GND ..........................................Momentary
REF Short Circuit to GND ...........................................Momentary
DRVA Current (sinking).......................................................30mA
OUTA Shunt Current ...........................................................30mA
Continuous Power Dissipation (TA= +70°C)
Multilayer PCB
32-Pin, 5mm x 5mm TQFN
(derated 34.5mW/°C above +70°C) .........................2459mW
Operating Temperature Range ...........................-40°C to +85°C
Junction Temperature......................................................+150°C
Storage Temperature Range .............................-65°C to +150°C
Lead Temperature (soldering, 10s) ................................+300°C
ELECTRICAL CHARACTERISTICS
(Circuit of Figure 1, VIN = 12V, both SMPS enabled, FSEL = REF, SKIP = GND, ILIM = LDO5, FBA = LDO5, IREF = ILDO5 = IOUTA =
no load, TA= 0°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C.)
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
INPUT SUPPLIES (Note 1)
LDO5 in regulation 5.4 26.0
VIN Input Voltage Range VIN IN = LDO5, VCSL5 < 4.4V 4.5 5.5 V
VIN Operating Supply Current IIN LDO5 switched over to CSL5, either
SMPS on 20 36 µA
VIN Standby Supply Current IIN(STBY) VIN = 6V to 26V, both SMPS off, includes
ISHDN 65 120 µA
VIN Shutdown Supply Current IIN(SHDN) VIN = 6V to 26V 8 20 µA
Quiescent Power Consumption PQ
Both S M P S on, FB3 = FB5 = LD O5,
SKIP = GN D , V
C S L 3 = 3.5V , V
C S L 5 = 5.3V ,
V
OU T A = 15V ,
P
IN
+ P
C S L 3 + P
C S L 5 + P
OU T A
3.5 4.5 mW
MAIN SMPS CONTROLLERS
3.3V Output Voltage in Fixed
Mode VOUT3 VIN = 6V to 26V, SKIP = FB3 = LDO5,
0 < VCSH3 - VCSL3 < 50mV (Note 2) 3.265 3.315 3.365 V
5V Output Voltage in Fixed Mode VOUT5 VIN = 6V to 26V, SKIP = FB5 = LDO5,
0 < VCSH5 - VCSL5 < 50mV (Note 2) 4.94 5.015 5.09 V
VIN = 6V to 26V, FB3 or FB5
duty factor = 20% to 80% 1.980 2.010 2.040
Feedback Voltage in Adjustable
Mode (Note 2) VFB_ VIN = 6V to 26V, FB3 or FB5
duty factor = 50% 1.990 2.010 2.030
V
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (continued)
(Circuit of Figure 1, VIN = 12V, both SMPS enabled, FSEL = REF, SKIP = GND, ILIM = LDO5, FBA = LDO5, IREF = ILDO5 = IOUTA =
no load, TA= 0°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C.)
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
Output Voltage Adjust Range Either SMPS 2.0 5.5 V
FB3, FB5 Dual Mode Threshold 3.0 VLOO5
- 1.0
VLOO5
- 0.4 V
Feedback Input Leakage Current VFB3 = VFB5 = 2.1V -0.1 +0.1 µA
DC Load Regulation Either SMPS, SKIP = LDO5,
0 < VCSH_ - VCSL < 50mV -0.1 %
Line Regulation Error Either SMPS, 6V < VIN < 26V 0.03 %/V
FSEL = GND 170 200 230
FSEL = REF 270 300 330
Operating Frequency (Note 1) fOSC
FSEL = LDO5 425 500 575
kHz
Maximum Duty Factor DMAX (Note 1) 97.5 99 %
Minimum On-Time tONMIN 100 ns
40 %
SMPS3-to-SMPS5 Phase Shift SMPS5 starts after SMPS3 144 D eg r ees
CURRENT LIMIT
ILIM Adjustment Range 0.5 VREF V
Current-Sense Input Leakage
Current CSH3 = CSH5 = GND or LDO5 -1 +1 µA
Current-Limit Threshold (Fixed) VLIMIT VCSH_ - VCSL _, ILIM = LDO5 45 50 55 mV
VILIM = 2.00V 185 200 215
Current-Limit Threshold
(Adjustable) VLIMIT VCSH_ - VCSL _VILIM = 1.00V 94 100 106 mV
VCSH_ - VCSL _, SKIP = ILIM = LDO5 -67 -60 -53 mV
Current-Limit Threshold
(Negative) VNEG VCSH_ - VCSL _, SKIP = LDO5, adjustable
mode, percent of current limit -120 %
Current-Limit Threshold
(Zero Crossing) VZX VCSH_ - VCSL _, SKIP = GND,
ILIM = LDO5 036mV
ILIM = LDO5 6 10 14 mV
Idle Mode™ Threshold VIDLE VCSH_ - VCSL _,
SKIP = GND
With respect to
current-limit
threshold (VLIMIT)
20 %
ILIM = LDO5 2.5 5 7.5 mV
Idle Mode Threshold
(Low Audible-Noise Mode) VIDLE VCSH_ - VCSL _,
SKIP = REF
With respect to
current-limit
threshold (VLIMIT)
10 %
ILIM Leakage Current ILIM = GND or REF -1 +1 µA
Soft-Start Ramp Time tSSTART Measured from the rising edge of ON_ to
full scale 2ms
Idle Mode is a trademark of Maxim Integrated Products, Inc.
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
4 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (continued)
(Circuit of Figure 1, VIN = 12V, both SMPS enabled, FSEL = REF, SKIP = GND, ILIM = LDO5, FBA = LDO5, IREF = ILDO5 = IOUTA =
no load, TA= 0°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C.)
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
INTERNAL FIXED LINEAR REGULATORS
LDO5 Output Voltage VLDO5 ON5 = GND, 6V < VIN < 26V,
0 < ILDO5 < 100mA 4.85 4.95 5.10 V
LDO5 Undervoltage-Lockout Fault Rising edge, hysteresis = 1% 3.7 4.0 4.1 mA
Short-Circuit Current
(Switched over to CSL5) LDO5 = GND, VCSL5 > 4.7V 200 425 mA
AUXILIARY LINEAR REGULATOR
DRVA Voltage Range VDRVA 0.5 26.0 V
VFBA = 1.05V, VDRVA = 5V 0.4
DRVA Drive Current VFBA = 0.965V, VDRVA = 5V 10 mA
FBA Regulation Threshold VFBA VDRVA = 5V, IDRVA = 1mA (sink) 0.98 1.00 1.02 V
FBA Load Regulation VDRA = 5V, IDRVA = 0.5mA to 5mA -1.2 -2.2 %
OUTA Shunt Trip Level Rising edge 25 26 27 V
FBA Leakage Current VFBA = 1.035V 0.1 +0.1 µA
Secondary Feedback-Regulation
Threshold VDRVA - VOUTA 0V
DL5 Pulse Width 1/3/fOSC µs
OUTA Leakage Current IOUTA VDRVA = VOUTA = 25V 50 µA
REFERENCE (REF)
Reference Voltage VREF LDO5 in regulation, IREF = 0 1.985 2.00 2.015 V
Reference Load-Regulation Error ΔVREF IREF = -5µA to +50µA -10 +10 mV
REF Lockout Voltage VREF
(
UVLO
)
Rising edge 1.8 V
FAULT DETECTION
Output Overvoltage Trip
Threshold (MAX17003A Only) With respect to error-comparator threshold 8 11 14 %
Outp ut Over vol tag e Faul t
P r op ag ati on D el ay
( M AX 17003A Onl y)
tOVP 50mV overdrive 10 µs
Output Undervoltage Protection
Trip Threshold With respect to error-comparator threshold 65 70 75 %
Output Undevoltage Fault
Propagation Delay tUVP 50mV overdrive 10 µs
Output Undervoltage Protection
Blanking Time tBLANK From rising edge of ON_ with respect
to fSW 5000 6144 7000 1/fOSC
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
_______________________________________________________________________________________ 5
ELECTRICAL CHARACTERISTICS (continued)
(Circuit of Figure 1, VIN = 12V, both SMPS enabled, FSEL = REF, SKIP = GND, ILIM = LDO5, FBA = LDO5, IREF = ILDO5 = IOUTA =
no load, TA= 0°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C.)
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
PGDALL Lower Trip Threshold Wi th r esp ect to ei ther S M P S er r or - com p ar ator
thr eshol d , hyster esi s = 1% ( typ ) -12 -10 -8 %
Falling edge, 50mV overdrive 10
PGDALL Propagation Delay tPGDALL Rising edge, 50mV overdrive 1 µs
PGDALL Output Low Voltage ISINK = 1mA 0.4 V
PGDALL Leakage Current IPGDALL High state, PGDALL forced to 5.5V 1 µA
Thermal-Shutdown Threshold tSHDN Hysteresis = 15°C +160 °C
GATE DRIVERS
DH_ Gate-Driver On-Resistance RDH BST_ - LX_ forced to 5V 1.3 5 Ω
DL_, high state 1.7 5
DL_ Gate-Driver On-Resistance RDL DL_, low state 0.6 3 Ω
DH_ Gate-Driver
Source/Sink Current IDH DH_ forced to 2.5V, BST_ - LX_
forced to 5V
2A
DL_ Gate-Driver Source Current IDL DL_ forced to 2.5V 1.7 A
DL_ Gate-Driver Sink Current IDL
(
SINK
)
DL_ forced to 2.5V 3.3 A
DH_ low to DL_ high 15 45
Dead Time tDEAD DL_ low to DH_ high 15 44 ns
Internal BST_ Switch
On-Resistance RBST IBST = 10mA 5 Ω
BST_ Leakage Current VBST_ = 26V 2 20 µA
INPUTS AND OUTPUTS
Rising trip level 1.1 1.6 2.2
SHDN Input Trip Level Falling trip level 0.96 1 1.04 V
High 2.4
ONA Logic Input Voltage Hysteresis = 600mV
(typ) Low 0.8 V
SMPS off level/clear fault level 0.8
Delay start level 1.9 2.1
ON3, ON5 Input Voltage
SMPS on level 2.4
V
DSCHG_ Output Low Voltage ISINK = 1mA 0.4 V
DSCHG_ Leakage Current High state, DSCHG_ forced to 5.5V 1 µA
High VLDO5
- 0.4
REF 1.65 2.35
Tri-Level Input Logic SKIP, FSEL
GND 0.5
V
SKIP, FSEL forced to GND or LDO5 -1 +1
Input Leakage Current SHDN forced to GND or 26V -1 +1 µA
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
6 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS
(Circuit of Figure 1, VIN = 12V, both SMPS enabled, FSEL = REF, SKIP = GND, ILIM = LDO5, FBA = LDO5, IREF = ILDO5 = IOUTA =
no load, TA= -40°C to +85°C, unless otherwise noted.) (Note 3)
PARAMETER SYMBOL CONDITIONS MIN MAX UNITS
INPUT SUPPLIES (Note 1)
LDO5 in regulation 5.4 26.0
VIN Input Voltage Range VIN IN = LDO5, VCSL5 < 4.4V 4.5 5.5 V
VIN Operating Supply Current IIN LDO5 switched over to CSL5, either SMPS on 40 μA
VIN Standby Supply Current IIN(STBY) VIN = 6V to 26V, both SMPS off, includes
ISHDN 120 μA
VIN Shutdown Supply Current IIN(SHDN) VIN = 6V to 26V 20 μA
Quiescent Power Consumption PQ
Both SMPS on, FB3 = FB5 = LDO5; SKIP =
GND, VCSL3 = 3.5V, VCSL5 = 5.3V,
VOUTA = 15V,
PIN + PCSL3 + PCSL5 + POUTA
4.5 mW
MAIN SMPS CONTROLLERS
3.3V Output Voltage in Fixed
Mode VOUT3 VIN = 6V to 26V, SKIP = FB3 = LDO5,
0 < VCSH3 - VCSL3 < 50mV (Note 2) 3.255 3.375 V
5V Output Voltage in Fixed Mode VOUT5 VIN = 6V to 26V, SKIP = FB5 = LDO5,
0 < VCSH5 - VCSL5 < 50mV (Note 2) 4.925 5.105 V
Feedback Voltage in
Adjustable Mode VFB_ VIN = 6V to 26V, FB3 or FB5
duty factor = 20% to 80% (Note 2) 1.974 2.046 V
Output Voltage-Adjust Range Either SMPS 2.0 5.5 V
FB3, FB5 Dual Mode Threshold 3V VLDO5 -
0.4 V
FSEL = GND 170 230
FSEL = REF 270 330
Operating Frequency (Note 1) fOSC
FSEL = LDO5 425 575
kHz
Maximum Duty Factor DMAX 97 %
CURRENT LIMIT
ILIM Adjustment Range 0.5 VREF V
Current-Limit Threshold (Fixed) VLIMIT VCSH_ - VCSL _, ILIM = LDO5 44 56 mV
VILIM = 2.00V 185 215
Current-Limit Threshold
(Adjustable) VLIMIT VCSH_ - VCSL _VILIM = 1.00V 93 107 mV
INTERNAL FIXED LINEAR REGULATORS
LDO5 Output Voltage VLDO5 ON5 = GND, 6V < VIN < 26V,
0 < ILDO5 < 100mA 4.85 5.10 V
LDO5 Undervoltage-Lockout
Fault Threshold Rising edge, hysteresis = 1% (typ) 3.7 4.1 V
LDO5 Bootstrap Switch Rising edge of CSL5, hysteresis = 1% (typ) 4.30 4.75 V
Short-Circuit Current LDO5 = GND, ON5 = GND 450 mA
Short-Circuit Current
(Switched over to CSL5) LDO5 = GND, VCSL5 > 4.7V 200 mA
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
_______________________________________________________________________________________ 7
ELECTRICAL CHARACTERISTICS (continued)
(Circuit of Figure 1, VIN = 12V, both SMPS enabled, FSEL = REF, SKIP = GND, ILIM = LDO5, FBA = LDO5, IREF = ILDO5 = IOUTA =
no load, TA= -40°C to +85°C, unless otherwise noted.) (Note 3)
PARAMETER SYMBOL CONDITIONS MIN MAX UNITS
AUXILIARY LINEAR REGULATOR
DRVA Voltage Range VDRVA 0.5 26.0 V
VFBA = 1.05V, VDRVA = 5V 0.4
DRVA Drive Current VFBA = 0.965V, VDRVA = 5V 10 mA
FBA Regulation Threshold VFBA V
DRVA = 5V, IDRVA = 1mA (sink) 0.98 1.02 V
OUTA Shunt Trip Level 25 27 V
REFERENCE (REF)
Reference Voltage VREF LDO5 in regulation, IREF = 0 1.980 2.020 V
FAULT DETECTION
Output Overvoltage Trip Threshold
(MAX17003A Only) With respect to error comparator threshold 8 14 %
Output Undervoltage Protection With respect to error comparator threshold 65 75 %
PGDALL Lower Trip Threshold With respect to error comparator threshold,
hysteresis = 1% -12 -8 %
PGDALL Output Low Voltage ISINK = 1mA 0.4 V
GATE DRIVERS
DH_ Gate-Driver On-Resistance RDH BST_ - LX_ forced to 5V 5
DL_, high state 5
DL_ Gate-Driver On-Resistance RDL DL_, low state 3
INPUTS AND OUTPUTS
Rising trip level 1.0 2.3
SHDN Input Trip Level Falling trip level 0.96 1.04 V
High 2.4
ONA Logic Input Voltage Hysteresis = 600mV Low 0.8
V
SMPS off level/clear fault level 0.8
Delay start level 1.9 2.1
ON3, ON5 Input Voltage
SMPS on level 2.4
V
DSCHG_ Output Low Voltage ISINK = 1mA 0.4 V
High VLDO5 - 0.4
REF 1.65 2.35
Tri-Level Input Logic SKIP, FSEL
GND 0.5
V
Note 1: The MAX17003A/MAX17004A cannot operate over all combinations of frequency, input voltage (VIN), and output voltage.
For large input-to-output differentials and high switching-frequency settings, the required on-time may be too short to main-
tain the regulation specifications. Under these conditions, a lower operating frequency must be selected. The minimum on-
time must be greater than 150ns, regardless of the selected switching frequency. On-time and off-time specifications are
measured from 50% point to 50% point at the DH_ pin with LX_ = GND, VBST_ = 5V, and a 250pF capacitor connected from
DH_ to LX_. Actual in-circuit times may differ due to MOSFET switching speeds.
Note 2: When the inductor is in continuous conduction, the output voltage has a DC-regulation level lower than the error-comparator
threshold by 50% of the ripple. In discontinuous conduction (SKIP = GND, light load), the output voltage has a DC regula-
tion level higher than the trip level by approximately 1.1% due to slope compensation.
Note 3: Specifications from -40°C to +85°C are guaranteed by design, not production tested.
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
8 _______________________________________________________________________________________
OUTPUT VOLTAGE DEVIATION
vs. INPUT VOLTAGE
INPUT VOLTAGE (V)
OUTPUT VOLTAGE DEVIATION (%)
MAX17003A/MAX17004A toc07
0 4 8 12 16 20
-3
-2
-1
0
1
2
3
3.3V OUTPUT
5.0V OUTPUT
5V OUTPUT EFFICIENCY
vs. LOAD CURRENT
LOAD CURRENT (A)
EFFICIENCY (%)
MAX17003A/MAX17004A toc01
50
60
70
80
90
100
0.001 0.01 0.1 1 10
7V
20V
SKIP MODE
PWM MODE
12V
5V OUTPUT EFFICIENCY
vs. LOAD CURRENT
LOAD CURRENT (A)
EFFICIENCY (%)
MAX17003A/MAX17004A toc02
50
60
70
80
90
100
0.001 0.01 0.1 1 10
PWM MODE
LOW-NOISE
MODE
SKIP MODE
5V OUTPUT VOLTAGE
vs. LOAD CURRENT
LOAD CURRENT (A)
OUTPUT VOLTAGE (V)
MAX17003A/MAX17004A toc03
012345
4.90
4.95
5.00
5.05
5.10
SKIP MODE
LOW-NOISE MODE
PWM MODE
3.3V OUTPUT EFFICIENCY
vs. LOAD CURRENT
LOAD CURRENT (A)
EFFICIENCY (%)
MAX17003A/MAX17004A toc04
50
60
70
80
90
100
0.001 0.01 0.1 1 10
20V
SKIP MODE
PWM MODE
12V
7V
3.3V OUTPUT EFFICIENCY
vs. LOAD CURRENT
LOAD CURRENT (A)
EFFICIENCY (%)
MAX17003A/MAX17004A toc05
50
60
70
80
90
100
0.001 0.01 0.1 1 10
LOW-NOISE
MODE
SKIP MODE
PWM MODE
3.3V OUTPUT VOLTAGE
vs. LOAD CURRENT
LOAD CURRENT (A)
OUTPUT VOLTAGE (V)
MAX17003A/MAX17004A toc06
012345
3.24
3.27
3.30
3.33
3.36
3.39
PWM MODE
SKIP MODE
LOW-NOISE MODE
NO-LOAD INPUT SUPPLY CURRENT
vs. INPUT VOLTAGE
INPUT VOLTAGE (V)
SUPPLY CURRENT (mA)
MAX17003A/MAX17004A toc08
0 4 8 12 16 20
1
10
100
PWM MODE
SKIP MODE
LOW-NOISE MODE
STANDBY AND SHUTDOWN INPUT CURRENT
vs. INPUT VOLTAGE
INPUT VOLTAGE (V)
SUPPLY CURRENT (μA)
MAX17003A/MAX17004A toc09
0 4 8 12 16 20
1
10
100
STANDBY (ONx = GND)
SHUTDOWN
(SHDN = GND)
Typical Operating Characteristics
(Circuit of Figure 1, VIN = 12V, SKIP = GND, FSEL = REF, TA= +25°C, unless otherwise noted.)
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
_______________________________________________________________________________________
9
3.3V IDLE MODE CURRENT
vs. INPUT VOLTAGE
INPUT VOLTAGE (V)
IDLE MODE CURRENT (mA)
MAX17003A/MAX17004A toc10
0 4 8 12 16 20
0
1
2
3
SKIP MODE
SKIP = GND
LOW-NOISE MODE
SKIP = REF
3.3V SWITCHING FREQUENCY
vs. LOAD CURRENT
MAX17003A/MAX17004A toc11
LOAD CURRENT (A)
SWITCHING FREQUENCY (kHz)
10.10.01
10
100
1000
1
0.001 10
FORCED-PWM
LOW-NOISE SKIP
PULSE SKIPPING
REFERENCE OFFSET VOLTAGE
DISTRIBUTION
2V REF OFFSET VOLTAGE (mV)
SAMPLE PERCENTAGE (%)
MAX17003A/MAX17004A toc12
-10 -6 -2 2 6 10
0
20
10
30
+85°C
+25°C
50
40
SAMPLE SIZE = 125
LDO5 OUTPUT VOLTAGE
vs. LOAD CURRENT
LOAD CURRENT (mA)
OUTPUT VOLTAGE (V)
MAX17003A/MAX17004A toc13
0 20406080100
4.5
4.6
4.7
4.8
4.9
5.0
OUTA OUTPUT VOLTAGE
vs. LOAD CURRENT
LOAD CURRENT (mA)
OUTPUT VOLTAGE (V)
MAX17003A/MAX17004A toc14
0 50 100 150
11.9
12.0
12.1
12.2
POWER-UP SEQUENCE
MAX17003A/MAX17004A toc15
B
A
400μs/div
C
D
E
12V
0
0
0
5V
0
0
A. INPUT SUPPLY, 5V/div
B. REF, 1V/div
C. 5V OUTPUT (VOUT5), 2V/div
D. LDO5, 5V/div
E. PGDALL, 5V/div
Typical Operating Characteristics (continued)
(Circuit of Figure 1, VIN = 12V, SKIP = GND, FSEL = REF, TA= +25°C, unless otherwise noted.)
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
10 ______________________________________________________________________________________
Typical Operating Characteristics (continued)
(Circuit of Figure 1, VIN = 12V, SKIP = GND, FSEL = REF, TA= +25°C, unless otherwise noted.)
SOFT-START WAVEFORM
MAX17003A/MAX17004A toc16
B
A
400μs/div
C
D
E
F
G
0
0
0
0
0
0
2V
0
A. AUX LDO OUTPUT
(VOUTA), 5V/div
B. 5V OUTPUT (VOUT5), 2V/div
C. 3.3V OUTPUT (VOUT3), 2V/div
D. PGDALL, 5V/div
ON3 = ON5, LDO5
E. REF, 2V/div
F. DL5, 5V/div
G. SHDN, 5V/div
SMPS DELAYED STARTUP SEQUENCE
(ON3 = REF)
MAX17003A/MAX17004A toc17
B
A
1ms/div
C
D
5V
5V
0
0
0
5V
3.3V
0
A. ON5, 5V/div
B. 5V OUTPUT (VOUT5),
5V/div
C. 3.3V OUTPUT (VOUT3),
5V/div
D. PGDALL, 5V/div
SMPS DELAYED STARTUP SEQUENCE
(ON5 = REF)
MAX17003A/MAX17004A toc18
B
A
1ms/div
C
D
5V
5V
0
0
0
5V
3.3V
0
A. ON3, 5V/div
B. 5V OUTPUT (VOUT5),
5V/div
C. 3.3V OUTPUT (VOUT3),
5V/div
D. PGDALL, 5V/div
SMPS SHUTDOWN WAVEFORM
MAX17003A/MAX17004A toc19
B
A
4ms/div
C
D
E
F
3.3V
3.3V
5V
5V
5V
0
0
0
0
A. ON3, ON5, 5V/div
B. 5V OUTPUT (VOUT5), 2V/div
C. 3.3V OUTPUT (VOUT3), 2V/div
D. PGDALL, 5V/div
E. DL5, 5V/div
F. DL3, 5V/div
OUT5 LOAD TRANSIENT
MAX17003A/MAX17004A toc20
B
A
20μs/div
C
D
5A
5.1V
1A
5A
12V
5.0V
4.9V
0
1A
A. IOUT5 = 1A TO 5A, 5A/div
B. VOUT5, 50mV/div
C. INDUCTOR CURRENT,
5A/div
D. LX5, 10V/div
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 11
LD05 LOAD TRANSIENT
MAX17003A/MAX17004A toc25
A
20μs/div
B
5.00V
4.95V
100mA
0
A. LDO5 OUTPUT, 50mV/div
B. LOAD CURRENT, 50mA/div
MAX17003A/MAX17004A toc22
B
A
40μs/div
C
D
3.3V
3.35V
0
2A
12V
3.25V
0
0
A. SKIP, 5V/div
B. 3.3V OUTPUT (VOUT3),
100mV/div
0.5A LOAD
C. INDUCTOR CURRENT,
2A/div
D. LX3, 10V/div
SKIP TRANSITION
OUTPUT OVERVOLTAGE
FAULT PROTECTION (MAX17003A ONLY)
MAX17003A/MAX17004A toc23
B
A
100μs/div
C
D
E
5V
3.3V
0
5V
5V
5V
0
0
0
A. 5V OUTPUT (VOUT5), 2V/div
B. 3.3V OUTPUT (VOUT3), 2V/div
C. DL3, 5V/div
RLOAD5 = 5Ω
D. DL5, 5V/div
E. PGDALL, 5V/div
OUTPUT UNDERVOLTAGE
(SHORT-CIRCUIT) FAULT PROTECTION
MAX17003/MAX17004 toc24
B
A
4ms/div
C
D
5V
3.3V
0
5V
5V
0
0
A. 3.3V OUTPUT (VOUT3), 2V/div
B. 5V OUTPUT (VOUT5), 2V/div
C. PGDALL, 5V/div
D. DL3, 5V/div
LDOA LOAD TRANSIENT
MAX17003A/MAX17004A toc26
A
20μs/div
C
B
5V
15.0V
14.5V
12.0V
11.9V
0
A. LOAD FET GATE, 5V/div
B. AUX LDO INPUT, 0.5V/div
0 TO 150mA LOAD TRANSIENT
C. AUX LDO OUTPUT (VOUTA),
0.1V/div
Typical Operating Characteristics (continued)
(Circuit of Figure 1, VIN = 12V, SKIP = GND, FSEL = REF, TA= +25°C, unless otherwise noted.)
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
12 ______________________________________________________________________________________
PIN NAME FUNCTION
1 ONA Auxiliary LDO Enable Input. When ONA is pulled low, OUTA is high impedance and the secondary
feedback control is disabled. When ONA is driven high, the controller enables the auxiliary LDO.
2 DRVA Auxiliary LDO Transistor Base Driver. Connect DRVA to the base of a pnp power transistor. Add a
680Ω pullup resistor between the base and emitter.
3 ILIM
Peak Current-Limit Threshold Adjustment. The current-limit threshold defaults to 50mV if ILIM is pulled
up to LDO5. In adjustable mode, the current-limit threshold across CSH_ and CSL_ is precisely 1/10
the voltage seen at ILIM over a 0.5V to 2.0V range. The logic threshold for switchover to the 50mV
default value is approximately VLDO5 - 1V.
4SHDN
S hutd ow n C ontr ol Inp ut. The d evi ce enter s i ts 8µA sup p l y- cur r ent shutd ow n m od e i f V
SH DN
i s l ess than the
S H DN i np ut fal l i ng - ed g e tr i p l evel and d oes not r estar t unti l V
SH DN
i s g r eater than the S H DN i np ut r i si ng -
ed g e tr i p l evel . C onnect S H DN to V
IN
for autom ati c star tup . S H DN can b e connected to V
IN
thr oug h a
r esi sti ve vol tag e- d i vi d er to i m p l em ent a p r og r am m ab l e und er vol tag e l ockout.
5 ON3
3.3V SMPS Enable Input. Driving ON3 high enables the 3.3V SMPS, while pulling ON3 low disables
the 3.3V SMPS. If ON3 is connected to REF, the 3.3V SMPS starts after the 5V SMPS reaches
regulation (delayed start). Drive ON3 below the clear fault level to reset the fault latch.
6 ON5
5V SMPS Enable Input. Driving ON5 high enables the 5V SMPS, while pulling ON5 low disables the
5V SMPS. If ON5 is connected to REF, the 5V SMPS starts after the 3.3V SMPS reaches regulation
(delayed start). Drive ON5 below the clear fault level to reset the fault latch.
7 REF
2.0V Reference Voltage Output. Bypass REF to analog ground with a 0.1µF or greater ceramic
capacitor. The reference sources up to 50µA for external loads. Loading REF degrades output-
voltage accuracy according to the REF load-regulation error. The reference shuts down when the
system pulls SHDN low.
8 GND Analog Ground. Connect the exposed backside pad to GND.
9 FSEL
Frequency Select Input. This three-level logic input sets the controllers’ switching frequency. Connect
to LDO5, REF, or GND to select the following typical switching frequencies:
LDO5 = 500kHz, REF = 300kHz, GND = 200kHz.
10 SKIP
Pulse-Skipping Control Input. Connect to LDO5 for low-noise, forced-PWM operation. Connect to REF
for automatic, low-noise, pulse-skipping operation at light loads. Connect to GND for automatic, high-
efficiency, pulse-skipping operation at light loads. Startup is always in the low-noise, pulse-skipping
mode (i.e., same as SKIP = REF setting), regardless of the SKIP setting. The SKIP setting takes effect
once the respective SMPS is in regulation.
11 FB5 Feedback Input for the 5V SMPS. Connect to LDO5 for the preset 5V output. In adjustable mode, FB5
regulates to 2V.
12 CSH5
P osi ti ve C ur r ent- S ense Inp ut for the 5V S M P S . C onnect to the p osi ti ve ter m i nal of the cur r ent- sense
el em ent. Fi g ur e 7 d escr i b es tw o d i ffer ent cur r ent- sensi ng op ti ons— usi ng accur ate sense r esi stor s or
l ossl ess i nd uctor D C R sensi ng .
13 CSL5
O utp ut- S ense and N eg ati ve C ur r ent- S ense Inp ut for the 5V S M P S . W hen usi ng the i nter nal p r eset 5V
feed b ack- d i vi d er ( FB5 = LD O 5) , the contr ol l er uses C S L5 to sense the outp ut vol tag e. C onnect to the
neg ati ve ter m i nal of the cur r ent- sense el em ent. C S L5 al so ser ves as the b ootstr ap i np ut for LD O5. For
the M AX 17003A, p l ace a S chottky d i od e fr om C S L5 to GN D to p r event C S L5 fr om g oi ng b
el ow - 7V .
14 DSCHG5
Open-Drain Discharge Input for the 5V SMPS. DSCHG5 is pulled low when ON5 is low, discharging
the SMPS5 output. DSCHG5 is also low under fault conditions. Connect a 47_ or larger resistor from
DSCHG5 to the SMPS5 output.
Pin Description
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 13
PIN NAME FUNCTION
15 BST5
Boost Flying Capacitor Connection for the 5V SMPS. The MAX17003A/MAX17004A include an
internal boost switch connected between LDO5 and BST5. Connect to an external capacitor as
shown in Figure 1.
16 DH5 High-Side Gate-Driver Output for the 5V SMPS. DH5 swings from LX5 to BST5.
17 LX5
Inductor Connection for the 5V SMPS. Connect LX5 to the switched side of the inductor. LX5 serves
as the lower supply rail for the DH5 high-side gate driver.
18 DL5 Low-Side Gate-Driver Output for the 5V SMPS. DL5 swings from PGND to LDO5.
19 PGND Power Ground
20 LDO5
5V Internal Linear-Regulator Output. Bypass with 4.7μF minimum (1μF/25mA). Provides at least
100mA for the DL_ low-side gate drivers, the DH_ high-side drivers through the BST switches, the
PWM controller, logic, reference, and external loads. If CSL5 is greater than 4.5V and soft-start is
complete, the linear regulator shuts down, and LDO5 connects to CSL5 through a 1 switch rated
for loads up to 200mA.
21 IN
Input of the Startup Circuitry and the LDO5 Internal 5V Linear Regulator. Bypass to PGND with a
0.22μF or greater ceramic capacitor close to the IC.
22 PGDALL
Open-Drain Power-Good Output for SMPS3 and SMPS5. PGDALL is pulled low if either SMPS3 or
SMPS5 output drops more than 10% (typ) below the normal regulation point, or if either ON3 or ON5
is low. PGDALL becomes high impedance when both SMPS3 and SMPS5 are in regulation.
23 DL3 Low-Side Gate-Driver Output for the 3.3V SMPS. DL3 swings from PGND to LDO5.
24 LX3
Inductor Connection for the 3.3V SMPS. Connect LX3 to the switched side of the inductor. LX3
serves as the lower supply rail for the DH3 high-side gate driver.
25 DH3 High-Side Gate-Driver Output for the 3.3V SMPS. DH3 swings from LX3 to BST3.
26 BST3
Boost Flying Capacitor Connection for the 3.3V SMPS. The MAX17003A/MAX17004A include an
internal boost switch connected between LDO5 and BST3. Connect to an external capacitor as
shown in Figure 1.
27 DSCHG3
Open-Drain Discharge Output for the 3.3V SMPS. DSCHG3 is pulled low when ON3 is low,
discharging the SMPS3 output. DSCHG3 is also low under fault conditions.
Connect a 47 or larger resistor from DSCHG3 to the SMPS3 output.
28 CSL3
Output Sense and Negative Current Sense for the 3.3V SMPS. When using the internal preset 3.3V
feedback divider (FB3 = LDO5), the controller uses CSL3 to sense the output voltage. Connect to
the negative terminal of the current-sense element.
29 CSH3
Positive Current-Sense Input for the 3.3V SMPS. Connect to the positive terminal of the current-
sense element. Figure 7 describes two different current-sensing optionsusing accurate sense
resistors or lossless inductor DCR sensing.
30 FB3
Feedback Input for the 3.3V SMPS. Connect to LDO5 for fixed 3.3V output. In adjustable mode, FB3
regulates to 2V.
Pin Description (continued)
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
14 ______________________________________________________________________________________
PIN NAME FUNCTION
31 FBA
Auxiliary LDO Feedback Input. Connect a resistive voltage-divider from OUTA to analog ground to
adjust the auxiliary linear-regulator output voltage. FBA regulates at 1V.
32 OUTA
Adjustable Auxiliary Linear-Regulator Output. Bypass OUTA to GND withF or greater capacitor
(1μF/25mA). When DRVA < OUTA, the secondary feedback control triggers the DL5 for 1μs forcing
the controller to recharge the auxiliary storage capacitor. When DRVA exceeds 25V, the
MAX17003A/MAX17004A enable a 10mA shunt on OUTA, preventing the storage capacitor from
rising to unsafe levels due to the transformer’s leakage inductance. Pulling ONA high enables the
linear-regulator driver and the secondary feedback control.
EP EP Exposed Pad. Connect the exposed backside pad to analog ground.
Pin Description (continued)
Table 1. Component Selection for Standard Applications
COMPONENT
300kHz
5V AT 5A
3.3V AT 5A
500kHz
5V AT 3A
3.3V AT 5A
INPUT VOLTAGE VIN = 7V TO 24V VIN = 7V TO 24V
CIN_, Input Capacitor (3) 10µF, 25V
Taiyo Yuden TMK432BJ106KM
(3) 10µF, 25V
Taiyo Yuden TMK432BJ106KM
5V OUTPUT
COUT5, Output Capacitor 2x 100µF, 6V, 35mΩ
SANYO 6TPE100MAZB
2x 100µF, 6V, 35mΩ
SANYO 6TPE100MAZB
L5/T5, Inductor/Transformer 6.8µH, 6.4A, 18mΩ (max) 1:2
Sumida 4749-T132
NH5, High-Side MOSFET
Fairchild Semiconductor
FDS6612A
International Rectifier
IRF7807V
Fairchild Semiconductor
FDS6612A
International Rectifier
IRF7807V
NL5, Low-Side MOSFET
Fairchild Semiconductor
FDS6670S
International Rectifier
IRF7807VD1
Fairchild Semiconductor
FDS6670S
International Rectifier
IRF7807VD1
3V OUTPUT
COUT3, Output Capacitor 2x 150µF, 4V, 35mΩ
SANYO 4TPE150MAZB
2x 100µF, 6V, 35mΩ
SANYO 6TPE100MAZB
L3, Inductor 5.8µH, 8.6A, 16.2mΩ
Sumida CORH127/LD-BR8NC
3.9µH, 6.5A, 15mΩ
Sumida CDRH124-3R9NC
NH3, High-Side MOSFET
Fairchild Semiconductor
FDS6612A
International Rectifier
IRF7807V
Fairchild Semiconductor
FDS6612A
International Rectifier
IRF7807V
NL3, Low-Side MOSFET
Fairchild Semiconductor
FDS6670S
International Rectifier
IRF7807VD1
Fairchild Semiconductor
FDS6670S
International Rectifier
IRF7807VD1
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 15
MAX17003A
MAX17004A
POWER GROUND
ANALOG GROUND
DH5
IN
CLDO5
4.7μF
BST5
INPUT (VIN)
CSH5
CSL5
DL5
LX5
FB5
CIN
SEE TABLE 1 FOR COMPONENT SPECIFICATIONS.
ILIM
FSEL
REF
(300kHz)
SMPS POWER-GOOD
3.3V PWM OUTPUT
5V PWM OUTPUT
CREF
0.22μF
NL2
T5
NH2
CBST2
0.1μF
DL2
COUT5
PGDALL
NL1
L3
NH1
CBST1
0.1μF
DL1
COUT3
DH3
BST3
DL3
LX3
CSH3
CSL3
FB3
R7
100kΩ
R9
47Ω
R8
47Ω
CONNECT
TO 5V OR 3.3V
5V PWM
OUTPUT
LDO5
3.3V PWM
OUTPUT
PGND
ONA
ON3
ON5
SHDN
OFFON
D1 SECONDARY
OUTPUT
CAUX
4.7μF
DSCHG3
DSCHG5
4
5
6
7
3
30
11
28
29
13
12
GND 8
19
18
17
15
16
21
23
24
26
25
1
9
10
14
27
22
5V LDO OUTPUT
20
REF
CIN
OUTA
FBA
CLDOA
4.7μF
12V LDO
OUTPUT
R5
110kΩ
R6
10kΩ
32
31
DRVA
2
SECONDARY
OUTPUT
R1
6.96kΩ
R2
3.48kΩ
C1
0.22μF
R3
10.5kΩ
R4
4.02kΩ
C2
0.22μF
R10
680Ω
C3
1000pF C4
1000pF
SKIP
Figure 1. Standard Application Circuit
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
16 ______________________________________________________________________________________
Detailed Description
The MAX17003A/MAX17004A standard application cir-
cuit (Figure 1) generates the 5V/5A and 3.3V/5A typical of
the main supplies in a notebook computer. The input sup-
ply range is 7V to 24V. See Table 1 for component selec-
tions, while Table 2 lists the component manufacturers.
The MAX17003A/MAX17004A contain two interleaved,
fixed-frequency, step-down controllers designed for low-
voltage power supplies. The optimal interleaved archi-
tecture guarantees out-of-phase operation, reducing the
input capacitor ripple. One internal LDO generates the
keep-alive 5V power. The MAX17003A/MAX17004A have
an auxiliary LDO with an adjustable output for generating
either the 3.3V keep-alive supply or regulating the low-
power 12V system supply.
Fixed 5V Linear Regulator (LDO5)
An internal linear regulator produces a preset 5V low-
current output. LDO5 powers the gate drivers for the
external MOSFETs, and provides the bias supply
required for the SMPS analog controller, reference, and
logic blocks. LDO5 supplies at least 100mA for exter-
nal and internal loads, including the MOSFET gate
drive, which typically varies from 5mA to 50mA,
depending on the switching frequency and external
MOSFETs selected. Bypass LDO5 with a 4.7µF or
greater ceramic capacitor (1µF per 25mA of load) to
guarantee stability under the full-load conditions.
The MAX17003A/MAX17004A SMPS require a 5V bias
supply in addition to the high-power input supply (bat-
tery or AC adapter). This 5V bias supply is generated by
the controller’s internal 5V linear regulator (LDO5). This
bootstrapped LDO allows the controller to power up
independently. The gate-driver input supply is connect-
ed to the fixed 5V linear-regulator output (LDO5).
Therefore, the 5V LDO supply must provide LDO5 (PWM
controller) and the gate-drive power, so the maximum
supply current required is:
IBIAS = ICC + fSW (QG(LOW) + QG(HIGH))
= 5mA to 50mA (typ)
where ICC is 0.7mA (typ), fSW is the switching frequency,
and QG(LOW) and QG(HIGH) are the MOSFET data
sheet’s total gate-charge specification limits at VGS = 5V.
SMPS-to-LDO Bootstrap Switchover
When the 5V main output voltage is above the LDO5
bootstrap-switchover threshold and has completed
soft-start, an internal 1Ω(typ) p-channel MOSFET
shorts CSL5 to LDO5, while simultaneously shutting
down the LDO5 linear regulator. This bootstraps the
device, powering the internal circuitry and external
loads from the 5V SMPS output (CSL5), rather than
through the linear regulator from the battery. Boot-
strapping reduces power dissipation due to gate
charge and quiescent losses by providing power from
a 90%-efficient switch-mode source, rather than from a
much-less-efficient linear regulator. The current capa-
bility increases from 100mA to 200mA when the LDO5
output is switched over to CSL5. When ON5 is pulled
low, the controller immediately disables the bootstrap
switch and reenables the 5V LDO.
Reference (REF)
The 2V reference is accurate to ±1% over temperature
and load, making REF useful as a precision system re-
ference. Bypass REF to GND with a 0.1µF or greater
ceramic capacitor. The reference sources up to 50µA
and sinks 5µA to support external loads. If highly accu-
rate specifications are required for the main SMPS out-
put voltages, the reference should not be loaded.
Loading the reference reduces the LDO5, CSL5
(OUT5), CSL3 (OUT3), and OUTA output voltages
slightly because of the reference load-regulation error.
System Enable/Shutdown (
SHDN
)
Drive SHDN below the precise SHDN input falling-edge
trip level to place the MAX17003A/MAX17004A in its
low-power shutdown state. The controller consumes
only 8µA of quiescent current while in shutdown mode.
When shutdown mode activates, the reference turns off
after the controller completes the shutdown sequence,
Table 2. Component Suppliers
SUPPLIER WEBSITE
AVX www.avx.com
Central Semiconductor www.centralsemi.com
Fairchild www.fairchildsemi.com
International Rectifier www.irf.com
KEMET www.kemet.com
NEC/Tokin www.nec-tokin.com
Panasonic www.panasonic.com/industrial
Philips www.philips.com
Pulse www.pulseeng.com
Renesas www.renesas.com
SANYO www.edc.sanyo.com
Sumida www.sumida.com
Taiyo Yuden www.t-yuden.com
TDK www.component.tdk.com
TOKO www.tokoam.com
Vishay (Dale, Siliconix) www.vishay.com
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 17
making the threshold to exit shutdown less accurate. To
guarantee startup, drive SHDN above 2V (SHDN input
rising-edge trip level). For automatic shutdown and
startup, connect SHDN to VIN. The accurate 1V falling-
edge threshold on SHDN can be used to detect a spe-
cific input voltage level and shut the device down. Once
in shutdown, the 1.6V rising-edge threshold activates,
providing sufficient hysteresis for most applications (see
Table 3).
SMPS POR, UVLO, and Soft-Start
Power-on reset (POR) occurs when LDO5 rises above
approximately 1V, resetting the undervoltage, overvolt-
age, and thermal-shutdown fault latches. The POR cir-
cuit also ensures that the low-side drivers are pulled
high until the SMPS controllers are activated. Figure 2
is the MAX17003A/MAX17004A block diagram.
The LDO5 input undervoltage-lockout (UVLO) circuitry
inhibits switching if the 5V bias supply (LDO5) is below
its 4V UVLO threshold. Once the 5V bias supply
(LDO5) rises above this input UVLO threshold and the
SMPS controllers are enabled (ON_ driven high), the
SMPS controllers start switching, and the output volt-
ages begin to ramp up using soft-start. If the LDO5
voltage drops below the UVLO threshold, the controller
stops switching and pulls the low-side gate drivers low
until the LDO5 voltage recovers or drops below the
POR threshold.
The internal soft-start gradually increases the feedback
voltage with a 1V/ms slew rate. Therefore, the outputs
reach their nominal regulation voltage 2ms after the
SMPS controllers are enabled (see the Soft-Start
Waveform in the
Typical Operating Characteristics
).
This gradual slew rate effectively reduces the input
surge current by minimizing the current required to
charge the output capacitors (IOUT = ILOAD + COUT x
VOUT(NOM)/tSLEW).
SMPS Enable Controls (ON3, ON5)
ON3 and ON5 control SMPS power-up sequencing.
ON3 or ON5 rising above 2.4V enables the respective
outputs. ON3 or ON5 falling below 1.6V disables the
respective outputs. Driving ON_ below 0.8V clears the
overvoltage, undervoltage, and thermal-fault latches.
SMPS Power-Up Sequencing
Connecting ON3 or ON5 to REF forces the respective
outputs off while the other output is below regulation
and starts after that output regulates. The second
SMPS remains on until the first SMPS turns off, the
device shuts down, a fault occurs, or LDO5 goes into
UVLO. Both supplies begin their power-down
sequence immediately when the first supply turns off.
Table 3. Operating Mode Truth Table
*
SHDN is an accurate, low-voltage logic input with 1V falling-edge threshold voltage and 1.6V rising-edge threshold voltage. ON3
and ON5 are tri-level CMOS logic inputs, a logic-low voltage is less than 0.8V, a logic-high voltage is greater than 2.4V, and the mid-
dle-logic level is between 1.7V and 2.3V (see the
Electrical Characteristics
table).
INPUTS* OUTPUTS
MODE SHDN ON5 ON3 LDO5 5V SMPS 3V SMPS
Shutdown Mode Low X X OFF OFF OFF
Standby Mode High Low Low ON OFF, DSCHG5 LOW OFF, DSCHG3 LOW
Normal Operation High High High ON ON ON
3.3V SMPS Active High Low High ON OFF, DSCHG5 LOW ON
5V SMPS Active High High Low
OFF
LDO5 to CSL5 bypass
switch enabled
ON OFF, DSCHG3 LOW
Normal Operation
(Delayed 5V SMPS
Startup)
High Ref High
OFF
LDO5 to CSL5 bypass
switch enabled
ON
Power-up after 3.3V
SMPS is in regulation
ON
Normal Operation
(Delayed 3.3V SMPS
Startup)
High High Ref
OFF
LDO5 to CSL5 bypass
switch enabled
ON
ON
Power-up after 5V
SMPS is in regulation
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
18 ______________________________________________________________________________________
REF
R
R
FB3
2.0V
REF
DH5
BST5
LX5
LDO5
DL5
PWM5
CONTROLLER
(FIGURE 3)
DH3
BST3
LX3
LDO5
DL3
PWM3
CONTROLLER
(FIGURE 3)
PGND
FB
DECODE
(FIGURE 5)
ON3
IN
FSEL
FB
DECODE
(FIGURE 5) FB5
ON5
CSH5
CSL5
ILIM
CSH3
CSL3
PGDALL
POWER-GOOD AND FAULT
PROTECTION
(FIGURE 6)
INTERNAL
FB
FAULT
FBA
OUTA
DRVA
ONA
SKIP
5V LINEAR
REGULATOR LDO5
AUXILIARY
LINEAR REGULATOR
GND
LDO BYPASS
CIRCUITRY
OSC
SECONDARY
FEEDBACK
SHDN
DSCHG3
DSCHG5
LDO5
MAX17003A
MAX17004A
Figure 2. Functional Diagram
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 19
Output Discharge (Soft-Discharge)
When the switching regulators are disabled—when ON_
or SHDN is pulled low, or when an output undervoltage
fault occurs—the internal soft-discharge gradually
decreases the output voltage by pulling DSCHG_ low
(see the SMPS Shutdown Waveform in the
Typical
Operating Characteristics
). This slowly discharges the
output capacitance, eliminating the negative output
voltages caused by quickly discharging the output
through the inductor and low-side MOSFET. Both SMPS
controllers contain separate soft-shutdown circuits.
Fixed-Frequency, Current-Mode
PWM Controller
The heart of each current-mode PWM controller is a
multi-input, open-loop comparator that sums two sig-
nals: the output-voltage error signal with respect to the
reference voltage and the slope-compensation ramp
(Figure 3). The MAX17003A/MAX17004A use a direct-
summing configuration, approaching ideal cycle-to-
cycle control over the output voltage without a
traditional error amplifier and the phase shift associated
with it.
S
R
Q
R
S
QDH DRIVER
DL DRIVER
SLOPE COMP
SOFT-START
PEAK CURRENT
LIMIT
FSEL
FROM FB
(SEE FIGURE 5)
REF
CSL_
CSH_
IDLE MODE
CURRENT
0.1 x V
LIMIT
OUTA
DRVA
ONE-SHOT
PGND
GND
ON_
NEG CURRENT
LIMIT
ZERO
CROSSING
ILIM A = 1/10
A = 1.2
OSC
TRI-LEVEL
DECODE
5V SMPS ONLY
0.2 x VLIMIT
SKIP
Figure 3. PWM Controller Functional Diagram
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
20 ______________________________________________________________________________________
Frequency Selection (FSEL)
The FSEL input selects the PWM mode switching fre-
quency. Table 4 shows the switching frequency based
on FSEL connection. High-frequency (500kHz) operation
optimizes the application for the smallest component
size, trading off efficiency due to higher switching losses.
This may be acceptable in ultraportable devices where
the load currents are lower. Low-frequency (200kHz)
operation offers the best overall efficiency at the expense
of component size and board space.
Forced-PWM Mode
The low-noise forced-PWM mode (SKIP = LDO5) dis-
ables the zero-crossing comparator, which controls the
low-side switch on-time. This forces the low-side gate-
drive waveform to constantly be the complement of the
high-side gate-drive waveform, so the inductor current
reverses at light loads while DH_ maintains a duty factor
of VOUT/VIN. The benefit of forced-PWM mode is to keep
the switching frequency fairly constant. However, forced-
PWM operation comes at a cost: the no-load 5V supply
current remains between 20mA and 50mA, depending
on the external MOSFETs and switching frequency.
Forced-PWM mode is most useful for avoiding audio-
frequency noise and improving load-transient
response. Since forced-PWM operation disables the
zero-crossing comparator, the inductor current revers-
es under light loads.
Light-Load Operation Control (
SKIP
)
The MAX17003A/MAX17004A include a light-load
operating mode control input (SKIP) used to enable or
disable the zero-crossing comparator for both switch-
ing regulators. When the zero-crossing comparator is
enabled, the regulator forces DL_ low when the cur-
rent-sense inputs detect zero inductor current. This
keeps the inductor from discharging the output capaci-
tors and forces the regulator to skip pulses under light-
load conditions to avoid overcharging the output. When
the zero-crossing comparator is disabled, the regulator
is forced to maintain PWM operation under light load
conditions (forced PWM).
Idle-Mode Current-Sense Threshold
When pulse-skipping mode is enabled, the on-time of the
step-down controller terminates when the output voltage
exceeds the feedback threshold and when the current-
sense voltage exceeds the idle-mode current-sense
threshold. Under light load conditions, the on-time dura-
tion depends solely on the idle-mode current-sense
threshold, which is 20% (SKIP = GND) of the full-load
current-limit threshold set by ILIM, or the low-noise cur-
rent-sense threshold, which is 10% (SKIP = REF) of the
full-load current-limit threshold set by ILIM. This forces
the controller to source a minimum amount of power with
each cycle. To avoid overcharging the output, another
on-time cannot begin until the output voltage drops
below the feedback threshold. Since the zero-crossing
comparator prevents the switching regulator from sinking
current, the controller must skip pulses. Therefore, the
controller regulates the valley of the output ripple under
light load conditions.
Automatic Pulse-Skipping Crossover
In skip mode, an inherent automatic switchover to PFM
takes place at light loads (Figure 4). This switchover is
affected by a comparator that truncates the low-side
switch on-time at the inductor current’s zero crossing.
The zero-crossing comparator senses the inductor cur-
rent across CSH_ to CSL_. Once VCSH_ - VCSL_ drops
below the 3mV zero-crossing, current-sense threshold,
the comparator forces DL_ low (Figure 3). This mecha-
nism causes the threshold between pulse-skipping
PFM and nonskipping PWM operation to coincide with
the boundary between continuous and discontinuous
FSEL SWITCHING FREQUENCY (kHz)
LDO5 500
REF 300
GND 200
Table 4. FSEL Configuration Table
I
PK
INDUCTOR CURRENT
TIME
0
ON-TIME
I
LOAD
= I
PK
/2
t
ON(SKIP)
= V
OUT
V
IN
f
OSC
Figure 4. Pulse-Skipping/Discontinuous Crossover Point
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 21
inductor-current operation (also known as the “critical
conduction” point). The load-current level at which
PFM/PWM crossover occurs, ILOAD(SKIP), is given by:
The switching waveforms may appear noisy and asyn-
chronous when light loading causes pulse-skipping
operation, but this is a normal operating condition that
results in high light-load efficiency. Trade-offs in PFM
noise vs. light-load efficiency are made by varying the
inductor value. Generally, low inductor values produce
a broader efficiency vs. load curve, while higher values
result in higher full-load efficiency (assuming that the
coil resistance remains fixed) and less output-voltage
ripple. Penalties for using higher inductor values
include larger physical size and degraded load-tran-
sient response (especially at low input-voltage levels).
Output Voltage
DC output accuracy specifications in the
Electrical
Characteristics
table refer to the error comparator’s
threshold. When the inductor continuously conducts,
the MAX17003A/MAX17004A regulate the peak of the
output ripple, so the actual DC output voltage is lower
than the slope-compensated trip level by 50% of the
output ripple voltage. For PWM operation (continuous
conduction), the output voltage is accurately defined
by the following equation:
where VNOM is the nominal output voltage, ASLOPE
equals 1.1%, and VRIPPLE is the output ripple voltage
(VRIPPLE = ESR x ΔIINDUCTOR, as described in the
Output Capacitor Selection
section).
In discontinuous conduction (IOUT < ILOAD(SKIP)), the
MAX17003A/MAX17004A regulate the valley of the out-
put ripple, so the output voltage has a DC regulation level
higher than the error-comparator threshold. For PFM
operation (discontinuous conduction), the output voltage
is approximately defined by the following equation:
where VNOM is the nominal output voltage, fOSC is the
maximum switching frequency set by the internal oscil-
lator, fSW is the actual switching frequency, and IIDLE is
the idle-mode inductor current when pulse skipping.
Connect FB3 and FB5 to LDO5 to enable the fixed
SMPS output voltages (3.3V and 5V, respectively), set
by a preset, internal resistive voltage-divider connected
between the output (CSL_) and analog ground.
Connect a resistive voltage-divider at FB_ between the
output (CSL_) and GND to adjust the respective output
voltage between 2V and 5.5V (Figure 5). Choose RFBLO
(resistance from FB to GND) to be approximately 10kΩ
and solve for RFBHI (resistance from the output to FB)
using the equation:
where VFB_ = 2V nominal.
When adjusting both output voltages, set the 3.3V
SMPS lower than the 5V SMPS. LDO5 connects to the
5V output (CSL5) through an internal switch only when
CSL5 is above the LDO5 bootstrap threshold (4.5V)
and the soft-start sequence for the CSL5 side has com-
pleted. Bootstrapping works most effectively when the
fixed output voltages are used. Once LDO5 is boot-
strapped from CSL5, the internal 5V linear regulator
turns off. This reduces the internal power dissipation
and improves efficiency at higher input voltages.
Current-Limit Protection (ILIM)
The current-limit circuit uses differential current-sense
inputs (CSH_ and CSL_) to limit the peak inductor cur-
rent. If the magnitude of the current-sense signal
exceeds the current-limit threshold, the PWM controller
RRV
V
FBHI FBLO OUT
FB
=−
_
_
1
VV
f
fI ESR
OUT PFM NOM SW
OSC IDLE()
=+
1
2
VV
AV
V
V
OUT PWM NOM SLOPE RIPPLE
IN
RIPPLE
()
=−
12
IVV V
Vf L
LOAD SKIP IN OUT OUT
IN OSC
()
()
=
2
OUT
TO ERROR
AMPLIFIER
LDO5
9R
R
FB
FIXED OUTPUT
FB = LDO5
ADJUSTABLE
OUTPUT
Figure 5. Dual Mode Feedback Decoder
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
22 ______________________________________________________________________________________
turns off the high-side MOSFET (Figure 3). The actual
maximum load current is less than the peak current-
limit threshold by an amount equal to half of the induc-
tor ripple current. Therefore, the maximum load
capability is a function of the current-sense resistance,
inductor value, switching frequency, and duty cycle
(VOUT/VIN).
In forced-PWM mode, the MAX17003A/MAX17004A
also implement a negative current limit to prevent
excessive reverse inductor currents when VOUT is sink-
ing current. The negative current-limit threshold is set to
approximately 120% of the positive current limit and
tracks the positive current limit when ILIM is adjusted.
Connect ILIM to LDO5 for the 50mV default threshold,
or adjust the current-limit threshold with an external
resistor-divider at ILIM. Use a 2µA to 20µA divider cur-
rent for accuracy and noise immunity. The current-limit
threshold adjustment range is from 50mV to 200mV. In
the adjustable mode, the current-limit threshold voltage
equals precisely 1/10 the voltage seen at ILIM. The
logic threshold for switchover to the default value is
approximately VLDO5 - 1V.
Carefully observe the PCB layout guidelines to ensure
that noise and DC errors do not corrupt the differential
current-sense signals seen by CSH_ and CSL_. Place
the IC close to the sense resistor with short, direct
traces, making a Kelvin-sense connection to the cur-
rent-sense resistor.
MOSFET Gate Drivers (DH_, DL_)
The DH_ and DL_ drivers are optimized for driving
moderate-sized high-side and larger low-side power
MOSFETs. This is consistent with the low duty factor
seen in notebook applications, where a large VIN -
VOUT differential exists. The high-side gate drivers
(DH_) source and sink 2A, and the low-side gate dri-
vers (DL_) source 1.7A and sink 3.3A. This ensures
robust gate drive for high-current applications. The
DH_ floating high-side MOSFET drivers are powered by
charge pumps at BST_ while the DL_ synchronous-rec-
tifier drivers are powered directly by the fixed 5V linear
regulator (LDO5).
Adaptive dead-time circuits monitor the DL_ and DH_
drivers and prevent either FET from turning on until the
other is fully off. The adaptive driver dead time allows
operation without shoot-through with a wide range of
MOSFETs, minimizing delays and maintaining efficiency.
There must be a low-resistance, low-inductance path
from the DL_ and DH_ drivers to the MOSFET gates for
the adaptive dead-time circuits to work properly; other-
wise, the sense circuitry in the MAX17003A/MAX17004A
interprets the MOSFET gates as “off” while charge actu-
ally remains. Use very short, wide traces (50 mils to 100
mils wide if the MOSFET is 1in from the driver).
The internal pulldown transistor that drives DL_ low is
robust, with a 0.6Ω(typ) on-resistance. This helps prevent
DL_ from being pulled up due to capacitive coupling from
the drain to the gate of the low-side MOSFETs when the
inductor node (LX_) quickly switches from ground to VIN.
Applications with high input voltages and long inductive
driver traces may require additional gate-to-source
capacitance to ensure fast-rising LX_ edges do not pull
up the low-side MOSFET’s gate, causing shoot-through
currents. The capacitive coupling between LX_ and DL_
created by the MOSFET’s gate-to-drain capacitance
(CGD = CRSS), gate-to-source capacitance (CGS = CISS
- CGD), and additional board parasitics should not
exceed the following minimum threshold:
Lot-to-lot variation of the threshold voltage may cause
problems in marginal designs.
Power-Good Output (PGDALL)
PGDALL is the open-drain output of a comparator that
continuously monitors both SMPS output voltages for
undervoltage conditions. PGDALL is actively held low in
shutdown (SHDN = GND), during soft-start, and soft dis-
charge, and when either SMPS is disabled (either ON3 or
ON5 low). Once the soft-start sequence terminates,
VV
C
C
GS TH IN RSS
ISS
()
>
POR
ENABLE OVP
ENABLE UVP
POWER-GOOD
FAULT
0.9 x INT REF_
FAULT
LATCH
0.7 x INT REF_ 1.11 x INT REF_
6144
CLK
POWER-GOOD
FAULT
PROTECTION
INTERNAL FB
Figure 6. Power-Good and Fault Protection
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 23
PGDALL becomes high impedance as long as both
SMPS outputs are above 90% of the nominal regulation
voltage set by FB_. PGDALL goes low once either the
SMPS output drops 10% below its nominal regulation
point, an SMPS output overvoltage fault occurs, or ON_
or SHDN is low. For a logic-level PGDALL output volt-
age, connect an external pullup resistor between
PGDALL and LDO5. A 100kΩpullup resistor works well
in most applications (see Table 5).
Fault Protection
Output Overvoltage Protection (OVP)—
MAX17003A Only
If the output voltage of either SMPS rises above 111% of
its nominal regulation voltage and the OVP protection is
enabled, the controller sets the fault latch, pulls
PGDALL low, shuts down the SMPS controllers that
tripped the fault, and immediately pulls DH_ low and
forces DL_ high. This turns on the synchronous-rectifier
MOSFETs with 100% duty, rapidly discharging the out-
put capacitors and clamping both outputs to ground.
However, immediately latching DL_ high typically caus-
es slightly negative output voltages due to the energy
stored in the output LC at the instant the OVP occurs. If
the load cannot tolerate a negative voltage, place a
power Schottky diode across the output to act as a
reverse-polarity clamp. If the condition that caused the
overvoltage persists (such as a shorted high-side MOS-
FET), the battery blows. The other output is shut down
using the soft-discharge feature with DL_ forced low.
Cycle LDO5 below 1V or toggle either ON3, ON5, or
SHDN to clear the fault latch and restart the SMPS con-
trollers.
Output Undervoltage Protection (UVP)
Each SMPS controller includes an output UVP protection
circuit that begins to monitor the output 6144 clock
cycles (1/fOSC) after that output is enabled (ON_ pulled
high). If either SMPS output voltage drops below 70% of
its nominal regulation voltage and the UVP protection is
enabled, the UVP circuit sets the fault latch, pulls
PGDALL low, and shuts down both controllers using the
soft-discharge feature with DL_ forced low. Cycle LDO5
below 1V or toggle either ON3, ON5, or SHDN to clear
the fault latch and restart the SMPS controllers.
Thermal-Fault Protection
The MAX17003A/MAX17004A feature a thermal-fault-
protection circuit. When the junction temperature rises
above +160°C, a thermal sensor activates the fault
latch, pulls PGDALL low, and shuts down both SMPS
controllers using the soft-discharge feature with DL_
forced low. Toggle either ON3, ON5, or SHDN to clear
the fault latch and restart the controllers after the junc-
tion temperature cools by 15°C.
MODE CONDITION COMMENT
Power-Up LDO5 < UVLO threshold Transitions to discharge mode after VIN POR and after REF
becomes valid. LDO5, REF remain active. DL_ is low.
Run SHDN = high, ON3 or ON5 enabled Normal operation.
Output Overvoltage
(OVP) Protection
(MAX17003A)
Either output > 111% of nominal level Exited by POR or cycling SHDN, ON3, or ON5.
Output Undervoltage
Protection (UVP)
Either output < 70% of nominal level,
UVP is enabled 6144 clock cycles
(1/fOSC) after the output is enabled
Exited by POR or cycling SHDN, ON3, or ON5.
Standby ON5 and ON3 < startup threshold,
SHDN = high DL_ stays low. LDO5 active.
Shutdown SHDN = low All circuitry off.
Thermal Shutdown TJ > +160°C Exited by POR or cycling SHDN, ON3, or ON5.
DL3 and DL5 go low before LDO5 turns off.
Switchover Fault Excessive current on LDO5 switchover
transistors Exited by POR or cycling SHDN, ON3, or ON5.
Table 5. Operating Modes Truth Table
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
24 ______________________________________________________________________________________
Auxiliary LDO Detailed Description
The MAX17003A/MAX17004A include an auxiliary linear
regulator (OUTA) that can be configured for 12V, ideal for
PCMCIA power requirements, and for biasing the gates
of load switches in a portable device. OUTA can also be
configured for outputs from 1V to 23V. The auxiliary regu-
lator has an independent ON/OFF control, allowing it to
be shut down when not needed, reducing power con-
sumption when the system is in a low-power state.
A flyback-winding control loop regulates a secondary
winding output, improving cross-regulation when the pri-
mary output is lightly loaded or when there is a low input-
output differential voltage. If VDRVA < VOUTA, the
low-side switch is turned on for a time equal to 33% of
the switching period. This reverses the inductor (primary)
current, pulling current from the output filter capacitor
and causing the flyback transformer to operate in for-
ward mode. The low impedance presented by the trans-
former secondary in forward mode dumps current into
the secondary output, charging up the secondary
capacitor and bringing VINA - VOUTA back into regula-
tion. The secondary feedback loop does not improve
secondary output accuracy in normal flyback mode,
where the main (primary) output is heavily loaded. In this
condition, secondary output accuracy is determined by
the secondary rectifier drop, transformer turns ratio, and
accuracy of the main output voltage.
SMPS Design Procedure
Firmly establish the input voltage range and maximum
load current before choosing a switching frequency
and inductor operating point (ripple-current ratio). The
primary design trade-off lies in choosing a good switch-
ing frequency and inductor operating point, and the fol-
lowing four factors dictate the rest of the design:
Input Voltage Range. The maximum value
(VIN(MAX)) must accommodate the worst-case, high
AC-adapter voltage. The minimum value (VIN(MIN))
must account for the lowest battery voltage after
drops due to connectors, fuses, and battery selector
switches. If there is a choice at all, lower input volt-
ages result in better efficiency.
Maximum Load Current. There are two values to
consider. The peak load current (ILOAD(MAX))
determines the instantaneous component stresses
and filtering requirements and thus drives output
capacitor selection, inductor saturation rating, and
the design of the current-limit circuit. The continu-
ous load current (ILOAD) determines the thermal
stresses and thus drives the selection of input
capacitors, MOSFETs, and other critical heat-con-
tributing components.
Switching Frequency. This choice determines the
basic trade-off between size and efficiency. The opti-
mal frequency is largely a function of maximum input
voltage, due to MOSFET switching losses that are
proportional to frequency and VIN2. The optimum fre-
quency is also a moving target, due to rapid improve-
ments in MOSFET technology that are making higher
frequencies more practical.
Inductor Operating Point. This choice provides
trade-offs between size vs. efficiency and transient
response vs. output ripple. Low inductor values pro-
vide better transient response and smaller physical
size, but also result in lower efficiency and higher out-
put ripple due to increased ripple currents. The mini-
mum practical inductor value is one that causes the
circuit to operate at the edge of critical conduction
(where the inductor current just touches zero with
every cycle at maximum load). Inductor values lower
than this grant no further size-reduction benefit. The
optimum operating point is usually found between
20% and 50% ripple current. When pulse skipping
(SKIP low and light loads), the inductor value also
determines the load-current value at which
PFM/PWM switchover occurs.
Inductor Selection
The switching frequency and inductor operating point
determine the inductor value as follows:
For example: ILOAD(MAX) = 5A, VIN = 12V, VOUT = 5V,
fOSC = 300kHz, 30% ripple current or LIR = 0.3:
Find a low-loss inductor having the lowest possible DC
resistance that fits in the allotted dimensions. Most induc-
tor manufacturers provide inductors in standard values,
such as 1.0µH, 1.5µH, 2.2µH, 3.3µH, etc. Also look for
nonstandard values, which can provide a better compro-
mise in LIR across the input voltage range. If using a
swinging inductor (where the no-load inductance
decreases linearly with increasing current), evaluate the
LIR with properly scaled inductance values. For the
selected inductance value, the actual peak-to-peak
inductor ripple current (ΔIINDUCTOR) is defined by:
ΔIVVV
Vf L
INDUCTOR OUT IN OUT
IN OSC
=()
LVx V V
V x kHz x A x H=
()
5125
12 300 5 0 3 650
..
LVVV
V f I LIR
OUT IN OUT
IN OSC LOAD MAX
=
()
()
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 25
Ferrite cores are often the best choice, although pow-
dered iron is inexpensive and can work well at 200kHz.
The core must be large enough not to saturate at the
peak inductor current (IPEAK):
Transformer Design (for
MAX17003A/MAX17004A Auxiliary Output)
A coupled inductor or transformer can be substituted
for the inductor in the 5V SMPS to create an auxiliary
output (Figure 1). The MAX17003A/MAX17004A are
particularly well suited for such applications because
the secondary feedback threshold automatically trig-
gers DL5 even if the 5V output is lightly loaded.
The power requirements of the auxiliary supply must be
considered in the design of the main output. The trans-
former must be designed to deliver the required current
in both the primary and the secondary outputs with the
proper turns ratio and inductance. The power ratings of
the synchronous-rectifier MOSFETs and the current limit
in the MAX17003A/MAX17004A must also be adjusted
accordingly. Extremes of low input-output differentials,
widely different output loading levels, and high turns
ratios can further complicate the design due to parasitic
transformer parameters such as interwinding capaci-
tance, secondary resistance, and leakage inductance.
Power from the main and secondary outputs is com-
bined to get an equivalent current referred to the main
output. Use this total current to determine the current
limit (see the
Setting the Current Limit
section):
ITOTAL = PTOTAL/VOUT5
where ITOTAL is the equivalent output current referred
to the main output, and PTOTAL is the sum of the output
power from both the main output and the secondary
output:
where N is the transformer turns ratio, VSEC is the mini-
mum required rectified secondary voltage, VFWD is the
forward drop across the secondary rectifier, VOUT5(MIN)
is the minimum value of the main output voltage, and
VRECT is the on-state voltage drop across the synchro-
nous-rectifier MOSFET. The transformer secondary
return is often connected to the main output voltage
instead of ground to reduce the necessary turns ratio. In
this case, subtract VOUT5 from the secondary voltage
(VSEC - VOUT5) in the transformer turns-ratio equation
above. The secondary diode in coupled-inductor appli-
cations must withstand flyback voltages greater than
60V. Common silicon rectifiers, such as the 1N4001, are
also prohibited because they are too slow. Fast silicon
rectifiers, such as the MURS120, are the only choice.
The flyback voltage across the rectifier is related to the
VIN - VOUT5 difference, according to the transformer
turns ratio:
VFLYBACK = VSEC + (VIN – VOUT5) x N
where N is the transformer turns ratio (secondary wind-
ings/primary windings), and VSEC is the maximum sec-
ondary DC output voltage. If the secondary winding is
returned to VOUT5 instead of ground, subtract VOUT5
from VFLYBACK in the equation above. The diode’s
reverse breakdown voltage rating must also accommo-
date any ringing due to leakage inductance. The
diode’s current rating should be at least twice the DC
load current on the secondary output.
Transient Response
The inductor ripple current also impacts transient-
response performance, especially at low VIN - VOUT dif-
ferentials. Low inductor values allow the inductor
current to slew faster, replenishing charge removed
from the output filter capacitors by a sudden load step.
The total output-voltage sag is the sum of the voltage
sag while the inductor is ramping up, and the voltage
sag before the next pulse can occur:
where DMAX is the maximum duty factor (see the
Electrical Characteristics
table), t is the switching
period (1/fOSC), and Δt equals VOUT/VIN x t when in
PWM mode, or L x 0.2 x IMAX/(VIN - VOUT) when in skip
mode. The amount of overshoot during a full-load to no-
load transient due to stored inductor energy can be
calculated as:
VIL
CV
SOAR
LOAD MAX
OUT OUT
()
Δ()
2
2
VLI
CVxD V
Itt
C
SAG
LOAD MAX
OUT IN MAX OUT
LOAD MAX
OUT
=
()
()
+
()
Δ
ΔΔ
()
()
2
2
NVV
VVV
SEC FWD
OUT RECT SENSE
=+
++
5
II I
PEAK LOAD MAX INDUCTOR
=+
()
Δ
2
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
26 ______________________________________________________________________________________
A) OUTPUT SERIES RESISTOR SENSING
DH_
INPUT (V
IN
)
DL_
LX_
PGND
C
IN
N
H
N
L
D
L
CSH_
CSL_
L
B) LOSSLESS INDUCTOR SENSING
DH_
DL_
LX_
PGND
CSH_
CSL_
INDUCTOR
LR
DCR
SENSE RESISTOR
L
ESL
R
SENSE
C
OUT
R1 C
EQ
R2
L
ESL
R
SENSE
C
EQ
R1 =
MAX17003A
MAX17004A
INPUT (V
IN
)
C
IN
N
H
N
L
D
L
C
OUT
R1
C
EQ
MAX17003A
MAX17004A
R
CS
=R
DCR
R2
R1 + R2
()
R
DCR
= L
C
EQ
1
R1
1
R2
+
[]
Figure 7. Current-Sense Configurations
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 27
Setting the Current Limit
The minimum current-limit threshold must be great
enough to support the maximum load current when the
current limit is at the minimum tolerance value. The
peak inductor current occurs at ILOAD(MAX) plus half
the ripple current; therefore:
where ILIMIT equals the minimum current-limit threshold
voltage divided by the current-sense resistance
(RSENSE_). For the default setting, the minimum current-
limit threshold is 45mV.
Connect ILIM to LDO5 for a default 50mV current-limit
threshold. In adjustable mode, the current-limit thresh-
old is precisely 1/10 the voltage seen at ILIM. For an
adjustable threshold, connect a resistive divider from
REF to analog ground (GND) with ILIM connected to
the center tap. The external 0.5V to 2V adjustment
range corresponds to a 50mV to 200mV current-limit
threshold. When adjusting the current limit, use 1% tol-
erance resistors and a divider current of approximately
10mA to prevent significant inaccuracy in the current-
limit tolerance.
The current-sense method (Figure 7) and magnitude
determines the achievable current-limit accuracy and
power loss. Typically, higher current-sense limits pro-
vide tighter accuracy, but also dissipate more power.
Most applications employ a current-limit threshold
(VLIMIT) of 50mV to 100mV, so the sense resistor can
be determined by:
For the best current-sense accuracy and overcurrent
protection, use a 1% tolerance current-sense resistor
between the inductor and output as shown in Figure
7A. This configuration constantly monitors the inductor
current, allowing accurate current-limit protection.
However, the parasitic inductance of the current-sense
resistor can cause current-limit inaccuracies, especially
when using low-value inductors and current-sense
resistors. This parasitic inductance (LESL) can be can-
celed by adding an RC circuit across the sense resistor
with an equivalent time constant:
Alternatively, high-power applications that do not
require highly accurate current-limit protection may
reduce the overall power dissipation by connecting a
series RC circuit across the inductor (Figure 7B) with
an equivalent time constant:
and:
where RCS is the required current-sense resistance,
and RDCR is the inductor’s series DC resistance. Use
the typical inductance and RDCR values provided by
the inductor manufacturer.
Output Capacitor Selection
The output filter capacitor must have low enough equiva-
lent series resistance (ESR) to meet output ripple and
load-transient requirements, yet have high enough ESR to
satisfy stability requirements. The output capacitance
must be high enough to absorb the inductor energy while
transitioning from full-load to no-load conditions without
tripping the overvoltage fault protection. When using
high-capacitance, low-ESR capacitors (see stability
requirements), the filter capacitor’s ESR dominates the
output voltage ripple. So the output capacitor’s size
depends on the maximum ESR required to meet the out-
put voltage ripple (VRIPPLE(P-P)) specifications:
VRIPPLE(P-P) = RESRILOAD(MAX)LIR
In idle-mode, the inductor current becomes discontinuous,
with peak currents set by the idle-mode current-sense
threshold (VIDLE = 0.2VLIMIT). In idle-mode, the no-load
output ripple can be determined as follows:
VVR
R
RIPPLE P P IDLE ESR
SENSE
(–)
=
RL
CRR
DCR EQ
=+
1
1
1
2
RR
RR
R
CS DCR
=+
2
12
CR L
R
EQ ESL
SENSE
1=
RV
I
V
xI
CS LIMIT
LIMIT
ILIM
LIMIT
==
10
II
LIMIT LOAD MAX IINDUCTOR
>+
()
Δ
2
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
28 ______________________________________________________________________________________
The actual capacitance value required relates to the
physical size needed to achieve low ESR, as well as to
the chemistry of the capacitor technology. Thus, the
capacitor is usually selected by ESR and voltage rating
rather than by capacitance value (this is true of tanta-
lums, OS-CONs, polymers, and other electrolytics).
When using low-capacity filter capacitors, such as
ceramic capacitors, size is usually determined by the
capacity needed to prevent VSAG and VSOAR from
causing problems during load transients. Generally,
once enough capacitance is added to meet the over-
shoot requirement, undershoot at the rising load edge
is no longer a problem (see the VSAG and VSOAR equa-
tions in the
Transient Response
section). However, low-
capacity filter capacitors typically have high ESR zeros
that may affect the overall stability (see the
Output-
Capacitor Stability Considerations
section).
Output-Capacitor Stability Considerations
Stability is determined by the value of the ESR zero rel-
ative to the switching frequency. The boundary of insta-
bility is given by the following equation:
where:
For a typical 300kHz application, the ESR zero frequen-
cy must be well below 95kHz, preferably below 50kHz.
Tantalum and OSCON capacitors in widespread use at
the time of publication have typical ESR zero frequen-
cies of 25kHz. In the design example used for inductor
selection, the ESR needed to support 25mVP-P ripple is
25mV/1.5A = 16.7mΩ. One 220µF/4V SANYO polymer
(TPE) capacitor provides 15mΩ(max) ESR. This results
in a zero at 48kHz, well within the bounds of stability.
For low-input-voltage applications where the duty cycle
exceeds 50% (VOUT/VIN 50%), the output ripple volt-
age should not be greater than twice the internal slope-
compensation voltage:
VRIPPLE 0.02 x VOUT
where VRIPPLE equals ΔIINDUCTOR x RESR. The worst-
case ESR limit occurs when VIN = 2 x VOUT, so the
above equation can be simplified to provide the follow-
ing boundary condition:
RESR 0.04 x L x fSW
Do not put high-value ceramic capacitors directly
across the feedback sense point without taking precau-
tions to ensure stability. Large ceramic capacitors can
have a high ESR zero frequency and cause erratic,
unstable operation. However, it is easy to add enough
series resistance by placing the capacitors a couple of
inches downstream from the feedback sense point,
which should be as close as possible to the inductor.
Unstable operation manifests itself in two related but
distinctly different ways: short/long pulses and cycle
skipping resulting in lower frequency operation.
Instability occurs due to noise on the output or because
the ESR is so low that there is not enough voltage ramp
in the output voltage signal. This “fools” the error com-
parator into triggering too early or into skipping a cycle.
Cycle skipping is more annoying than harmful, resulting
in nothing worse than increased output ripple.
However, it can indicate the possible presence of loop
instability due to insufficient ESR. Loop instability can
result in oscillations at the output after line or load
steps. Such perturbations are usually damped, but can
cause the output voltage to rise above or fall below the
tolerance limits.
The easiest method for checking stability is to apply a
very fast zero-to-max load transient and carefully
observe the output-voltage-ripple envelope for over-
shoot and ringing. It may help to simultaneously moni-
tor the inductor current with an AC current probe. Do
not allow more than three cycles of ringing after the ini-
tial step-response under/overshoot.
fRC
ESR ESR OUT
=1
2π
ff
ESR OSC
π
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 29
Input Capacitor Selection
The input capacitor must meet the ripple current
requirement (IRMS) imposed by the switching currents.
For an out-of-phase regulator, the total RMS current in
the input capacitor is a function of the load currents,
the input currents, the duty cycles, and the amount of
overlap as defined in Figure 8.
The 40/60 optimal interleaved architecture of the
MAX17003A/MAX17004A allows the input voltage to go
as low as 8.3V before the duty cycles begin to overlap.
This offers improved efficiency over a regular 180° out-
of-phase architecture where the duty cycles begin to
overlap below 10V. Figure 8 shows the input-capacitor
RMS current vs. input voltage for an application that
requires 5V/5A and 3.3V/5A. This shows the improve-
ment of the 40/60 optimal interleaving over 50/50 inter-
leaving and in-phase operation.
For most applications, nontantalum chemistries (ceram-
ic, aluminum, or OSCON) are preferred due to their
resistance to power-up surge currents typical of sys-
tems with a mechanical switch or connector in series
with the input. Choose a capacitor that has less than
10°C temperature rise at the RMS input current for opti-
mal reliability and lifetime.
Power-MOSFET Selection
Most of the following MOSFET guidelines focus on the
challenge of obtaining high load-current capability
when using high-voltage (> 20V) AC adapters. Low-
current applications usually require less attention.
The high-side MOSFET (NH) must be able to dissipate
the resistive losses plus the switching losses at both
VIN(MIN) and VIN(MAX). Ideally, the losses at VIN(MIN)
should be roughly equal to the losses at VIN(MAX), with
Figure 8. Input RMS Current
I I ID D I ID
RMS OUT IN LX OL OUT IN LX
=−
()
()
+−
()
5253
23353
225
1
()
++
()
+−DI I IDI DD
OL OUT OUT IN OL IN LX LLX OL
LX OUT
IN LX OUT
IN OL DUT
D
DV
VDV
VD
3
5533
+
()
===YY CYCLE OVERLAP FRACTION
IN OUT OUT OUT
IVI V
=+
55 3
II
V
II
VVV
V
OUT
IN
RMS LOAD
OUT IN OUT
IN
3
=
()
INPUT RMS CURRENT FOR INTERLEAVED OPERATION:
INPUT RMS CURRENT FOR SINGLE-PHASE OPERATION:
INPUT CAPACITOR RMS CURRENT
vs. INPUT VOLTAGE
VIN (V)
IRMS (A)
181612 14108
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
0
620
IN PHASE
50/50 INTERLEAVING
40/60 OPTIMAL
INTERLEAVING
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
30 ______________________________________________________________________________________
lower losses in between. If the losses at VIN(MIN) are
significantly higher, consider increasing the size of NH.
Conversely, if the losses at VIN(MAX) are significantly
higher, consider reducing the size of NH. If VIN does not
vary over a wide range, maximum efficiency is achieved
by selecting a high-side MOSFET (NH) that has conduc-
tion losses equal to the switching losses.
Choose a low-side MOSFET (NL) that has the lowest pos-
sible on-resistance (RDS(ON)), comes in a moderate-sized
package (i.e., 8-pin SO, DPAK, or D2PAK), and is reason-
ably priced. Ensure that the MAX17003A/MAX17004A
DL_ gate driver can supply sufficient current to support
the gate charge and the current injected into the parasitic
drain-to-gate capacitor caused by the high-side MOSFET
turning on; otherwise, cross-conduction problems may
occur. Switching losses are not an issue for the low-side
MOSFET since it is a zero-voltage switched device when
used in the step-down topology.
Power-MOSFET Dissipation
Worst-case conduction losses occur at the duty-factor
extremes. For the high-side MOSFET (NH), the worst-
case power dissipation due to resistance occurs at mini-
mum input voltage:
Generally, use a small high-side MOSFET to reduce
switching losses at high input voltages. However, the
RDS(ON) required to stay within package power-dissipa-
tion limits often limits how small the MOSFET can be. The
optimum occurs when the switching losses equal the
conduction (RDS(ON)) losses. High-side switching losses
do not become an issue until the input is greater than
approximately 15V.
Calculating the power dissipation in high-side MOSFETs
(NH) due to switching losses is difficult, since it must
allow for difficult-to-quantify factors that influence the turn-
on and turn-off times. These factors include the internal
gate resistance, gate charge, threshold voltage, source
inductance, and PCB layout characteristics. The following
switching-loss calculation provides only a very rough esti-
mate and is no substitute for breadboard evaluation,
preferably including verification using a thermocouple
mounted on NH:
where COSS is the output capacitance of NH, QG(SW) is
the charge needed to turn on the NH MOSFET, and IGATE
is the peak gate-drive source/sink current (1A, typ).
Switching losses in the high-side MOSFET can become
a heat problem when maximum AC adapter voltages
are applied, due to the squared term in the switching-
loss equation (C x VIN2x fSW). If the high-side MOSFET
chosen for adequate RDS(ON) at low battery voltages
becomes extraordinarily hot when subjected to
VIN(MAX), consider choosing another MOSFET with
lower parasitic capacitance.
For the low-side MOSFET (NL), the worst-case power
dissipation always occurs at maximum battery voltage:
The absolute worst case for MOSFET power dissipation
occurs under heavy overload conditions that are
greater than ILOAD(MAX) but are not high enough to
exceed the current limit and cause the fault latch to trip.
To protect against this possibility, “overdesign” the cir-
cuit to tolerate:
where ILIMIT is the peak current allowed by the current-
limit circuit, including threshold tolerance and sense-
resistance variation. The MOSFETs must have a
relatively large heatsink to handle the overload power
dissipation.
Choose a Schottky diode (DL) with a forward-voltage
drop low enough to prevent the low-side MOSFET’s
body diode from turning on during the dead time. As a
general rule, select a diode with a DC current rating
equal to 1/3 the load current. This diode is optional and
can be removed if efficiency is not critical.
Boost Capacitors
The boost capacitors (CBST) must be selected large
enough to handle the gate-charging requirements of
the high-side MOSFETs. Typically, 0.1µF ceramic
capacitors work well for low-power applications driving
medium-sized MOSFETs. However, high-current appli-
cations driving large, high-side MOSFETs require boost
capacitors larger than 0.1µF. For these applications,
select the boost capacitors to avoid discharging the
capacitor more than 200mV while charging the high-
side MOSFETs’ gates:
II I
LOAD LIMIT INDUCTOR
=−
Δ
2
PD N sistive
V
VIR
L
OUT
IN MAX LOAD DS ON
Re
() ()
()
=
()
12
PD N sistive
IQ
I
CV Vf
H
LOAD G SW
GATE
OSS IN MAX
IN MAX SW
Re
() ( )
()
()
=
+
2
PD N sistive V
VIR
HOUT
IN LOAD DS ON
Re ()
()
=
()
2
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 31
where QGATE is the total gate charge specified in the
high-side MOSFET’s data sheet. For example, assume
the FDS6612A n-channel MOSFET is used on the high
side. According to the manufacturer’s data sheet, a sin-
gle FDS6612A has a maximum gate charge of 13nC
(VGS = 5V). Using the above equation, the required
boost capacitance would be:
Selecting the closest standard value, this example
requires a 0.1µF ceramic capacitor.
LDOA Design Procedure
Output Voltage Selection
Adjust the auxiliary linear regulator’s output voltage by
connecting a resistive divider between OUTA and ana-
log ground with the center tap connected to FBA
(Figure 1). Select R6 in the 10kΩto 30kΩrange, and
calculate R5 with the following equation:
where VFBA = 1.0V.
Transistor Selection
The pass transistor must meet specifications for current
gain (β), input capacitance, collector-emitter saturation
voltage, and power dissipation. The transistor’s current
gain limits the guaranteed maximum output current to:
where IDRV is the minimum guaranteed base drive cur-
rent, VBE is the base-to-emitter voltage of the transistor,
and RBE is the pullup resistor connected between the
transistor’s base and emitter. Furthermore, the transis-
tor’s current gain increases the linear regulator’s DC
loop gain (see the
LDOA Stability Requirements
sec-
tion), so excessive gain destabilizes the output.
Therefore, transistors with current gain over 100 at the
maximum output current can be difficult to stabilize and
are not recommended. The transistor’s input capaci-
tance and input resistance also create a second pole,
which could be low enough to make the output unsta-
ble when heavily loaded.
The transistor’s saturation voltage at the maximum out-
put current determines the minimum input-to-output
voltage differential that the linear regulator supports.
Alternatively, the package’s power dissipation could
limit the usable maximum input-to-output voltage differ-
ential. The maximum power dissipation capability of the
transistor’s package and mounting must exceed the
actual power dissipation in the device. The power dissi-
pation equals the maximum load current times the max-
imum input-to-output differential:
PWR = ILOAD(MAX) (VINA - VOUTA)
PWR = ILOAD(MAX) VCE
LDOA Stability Requirements
The MAX17003A/MAX17004A linear-regulator controller
uses an internal transconductance amplifier to drive an
external pnp pass transistor. The transconductance
amplifier, the pass transistor, the base-to-emitter resistor,
and the output capacitor determine the loop stability.
The transconductance amplifier regulates the output
voltage by controlling the pass transistor’s base cur-
rent. The total DC loop gain is approximately:
where VTis 26mV at room temperature, hFE is the pass
transistor’s DC gain, and IBIAS is the current through
the base-to-emitter resistor (RBE). The 680Ωbase-to-
emitter resistor used in Figure 1 was chosen to provide
a 1mA bias current (IBIAS).
AV
V
Ih
I
V LDO T
BIAS FE
LOAD
()
.
=
+
55 1
II
LOAD MAX DRV V
RMIN
BE
BE
()
=
β
RR
V
V
OUTA
FBA
56 1=−
CnC
mV F
BST ==μ
13
200 0 065.
CQ
mV
BST GATE
=200
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
32 ______________________________________________________________________________________
The output capacitor and the load resistance create the
dominant pole in the system. However, the internal ampli-
fier delay, the pass transistor’s input capacitance, and the
stray capacitance at the feedback node create additional
poles in the system, and the output capacitor’s ESR gen-
erates a zero. For proper operation, use the following
steps to ensure the linear-regulator stability:
1) First, calculate the dominant pole set by the linear
regulator’s output capacitor and the load resistor:
where COUTA is the output capacitance of the aux-
iliary LDO and RLOAD is the load resistance corre-
sponding to the maximum load current. The unity-
gain crossover of the linear regulator is:
fCROSSOVER = AV(LDO)fPOLE(LDO)
2) The pole caused by the internal amplifier delay is at
approximately 1MHz:
fPOLE(AMP) 1MHz
3) Next, calculate the pole set by the transistor’s input
capacitance, the transistor’s input resistance, and
the base-to-emitter pullup resistor. Since the tran-
sistor’s input resistance (hFE/gm) is typically much
greater than the base-to-emitter pullup resistance,
the pole can be determined from the simplified
equation:
where gmis the transconductance of the pass tran-
sistor, and fTis the transition frequency. Both para-
meters can be found in the transistor’s data sheet.
Therefore, the equation can be further reduced to:
4) Next, calculate the pole set by the linear regulator’s
feedback resistance and the capacitance between
FBA and ground (approximately 5pF including
stray capacitance):
5) Next, calculate the zero caused by the output
capacitor’s ESR:
where RESR is the equivalent series resistance of
COUTA.
6) To ensure stability, choose COUTA large enough so
that the crossover occurs well before the poles and
zero calculated in steps 2 through 5. The poles in
steps 3 and 4 generally occur at several MHz, and
using ceramic output capacitors ensures the ESR
zero occurs at several MHz as well. Placing the
crossover frequency below 500kHz is typically suf-
ficient to avoid the amplifier delay pole and gener-
ally works well, unless unusual component
selection or extra capacitance moves the other
poles or zero below 1MHz.
A capacitor connected between the linear regula-
tor’s output and the feedback node can improve
the transient response and reduce the noise cou-
pled into the feedback loop.
If a low-dropout solution is required, an external p-
channel MOSFET pass transistor could be used.
However, a pMOS-based linear regulator requires
higher output capacitance to stabilize the loop. The
high gate capacitance of the p-channel MOSFET
lowers the fPOLE(CIN) and can cause instability. A
large output capacitance must be used to reduce
the unity-gain bandwidth and ensure that the pole
is well above the unity-gain crossover frequency.
Applications Information
Duty-Cycle Limits
Minimum Input Voltage
The minimum input operating voltage (dropout voltage)
is restricted by the maximum duty-cycle specification
(see the
Electrical Characteristics
table). Keep in mind
that the transient performance gets worse as the step-
down regulators approach the dropout voltage, so bulk
output capacitance must be added (see the voltage sag
and soar equations in the
Transient Response
section of
the
SMPS Design Procedure
section). The absolute
point of dropout occurs when the inductor current ramps
down during the off-time (ΔIDOWN) as much as it ramps
up during the on-time (ΔIUP). This results in a minimum
operating voltage defined by the following equation:
VVVh
DVV
IN MIN OUT CHG MAX OUT DIS() =++
+
()
11
fCR
ZERO ESR OUTA ESR
()
=1
2π
fCRR
POLE FBA FBA
() (||)
=1
256π
ff
h
POLE CIN T
FE
()
fCR
Cg
f
POLE CIN IN IN
IN m
T
()
=
1
2
2
π
π
fCR
POLE LDO OUTA LOAD
()
=1
2π
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 33
where VCHG and VDIS are the parasitic voltage drops in
the charge and discharge paths, respectively. A rea-
sonable minimum value for h is 1.5, while the absolute
minimum input voltage is calculated with h = 1.
Maximum Input Voltage
The MAX17003A/MAX17004A controllers include a min-
imum on-time specification, which determines the maxi-
mum input operating voltage that maintains the
selected switching frequency (see the
Electrical
Characteristics
table). Operation above this maximum
input voltage results in pulse-skipping operation,
regardless of the operating mode selected by SKIP. At
the beginning of each cycle, if the output voltage is still
above the feedback threshold voltage, the controller
does not trigger an on-time pulse, effectively skipping a
cycle. This allows the controller to maintain regulation
above the maximum input voltage, but forces the con-
troller to effectively operate with a lower switching fre-
quency. This results in an input threshold voltage at
which the controller begins to skip pulses (VIN(SKIP)):
where fOSC is the switching frequency selected by FSEL.
PCB Layout Guidelines
Careful PCB layout is critical to achieving low switching
losses and clean, stable operation. The switching
power stage requires particular attention (Figure 9). If
possible, mount all the power components on the top
side of the board, with their ground terminals flush
against one another. Follow these guidelines for good
PCB layout:
Keep the high-current paths short, especially at the
ground terminals. This practice is essential for sta-
ble, jitter-free operation.
Keep the power traces and load connections short.
This practice is essential for high efficiency. Using
thick copper PCB (2oz vs. 1oz) can enhance full-
load efficiency by 1% or more. Correctly routing
PCB traces is a difficult task that must be
approached in terms of fractions of centimeters,
where a single milliohm of excess trace resistance
causes a measurable efficiency penalty.
Minimize current-sensing errors by connecting
CSH_ and CSL_ directly across the current-sense
resistor (RSENSE_).
When trade-offs in trace lengths must be made, it is
preferable to allow the inductor charging path to be
made longer than the discharge path. For example,
it is better to allow some extra distance between the
input capacitors and the high-side MOSFET than to
allow distance between the inductor and the low-
side MOSFET or between the inductor and the out-
put filter capacitor.
Route high-speed switching nodes (BST_, LX_,
DH_, and DL_) away from sensitive analog areas
(REF, FB_, CSH_, CSL_).
Layout Procedure
Place the power components first, with ground termi-
nals adjacent (NL_ source, CIN, COUT_, and DL_
anode). If possible, make all these connections on the
top layer with wide, copper-filled areas.
Mount the controller IC adjacent to the low-side MOSFET,
preferably on the back side opposite NL_ and NH_ to
keep LX_, GND, and the DH_ and the DL_ gate-drive
lines short and wide. The DL_ and DH_ gate traces must
be short and wide (50 mils to 100 mils wide if the MOSFET
is 1in from the controller IC) to keep the driver impedance
low and for proper adaptive dead-time sensing.
Group the gate-drive components (BST_ capacitor,
LDO5 bypass capacitor) together near the controller IC.
Make the DC-DC controller ground connections as
shown in Figures 1 and 9. This diagram can be viewed
as having two separate ground planes: power ground,
where all the high-power components go, and an ana-
log ground plane for sensitive analog components. The
analog ground plane and power ground plane must
meet only at a single point directly at the IC.
Connect the output power planes directly to the output
filter capacitor positive and negative terminals with mul-
tiple vias. Place the entire DC-DC converter circuit as
close to the load as is practical.
VV
ft
IN SKIP OUT OSC ON MIN
() ()
=
1
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
34 ______________________________________________________________________________________
VIA TO POWER
GROUND
MAX17003A/MAX17004A
REF BYPASS
CAPACITOR
CONNECT GND AND PGND TO THE
CONTROLLER AT ONE POINT
ONLY AS SHOWN
CONNECT THE
EXPOSED PAD TO
ANALOG GND
INDUCTOR
C
OUT
C
OUT
INPUT
KELVIN SENSE VIAS
UNDER THE SENSE
RESISTOR
(REFER TO THE EVALUATION KIT)
GROUND OUTPUT
INDUCTOR
C
OUT
C
IN
INPUT
GROUND
OUTPUT
DH
LX
DL
HIGH-POWER LAYOUT LOW-POWER LAYOUT
DUAL
n-CHANNEL
MOSFET
SINGLE
n-CHANNEL
MOSFETS
C
IN
Figure 9. PCB Layout
Chip Information
TRANSISTOR COUNT: 6897
PROCESS: BiCMOS
FEATURE MAX8744/MAX8745 MAX17003A/MAX17004A
Startup S tar tup op er ati ng m od e d ep end s on the S KIP # setti ng .
( e.g ., S KI P i s l ow , then star tup occur s i n ski p m od e) .
Startup is always in low-noise pulse-skipping mode (i.e.,
same as SKIP = REF setting). This allows for startup into
prebiased outputs.
The SKIP setting takes effect once the SMPS is in regulation.
Shutdown Actively discharges the output down to zero. Soft discharge of the output using the DSCHG3 and
DSCHG5 pins.
DL3 and DL5
States
DL3 and DL5 are high in shutdown.
DL3 and DL5 are latched high during an OV fault of
the respective output (MAX8744 only).
DL3 and DL5 are low in shutdown.
DL3 and DL5 are latched high during an OV fault of the
respective output (MAX17003A only).
PGOOD3: Power-good indicator for SMPS3. PGDALL: Power-good indicator for SMPS3 and SMPS5.
Power-Good PGOOD5: Power-good indicator for SMPS5.
P GO OD A: P ow er - g ood i nd i cator for the auxi l i ar y LD O. Auxiliary LDO does not have power-good indicator.
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 35
QFN THIN.EPS
Package Information
(The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information
go to www.maxim-ic.com/packages.)
MAX17003A/MAX17004A
High-Efficiency, Quad-Output, Main Power-
Supply Controllers for Notebook Computers
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are
implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
36
____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600
© 2007 Maxim Integrated Products is a registered trademark of Maxim Integrated Products, Inc.
Package Information (continued)
(The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information
go to www.maxim-ic.com/packages.)
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