Introduction
AMPSEAL Sealed Connector Series
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications. 29-1
Rugged Reliability,
Easy Use and Superior
Environmental Sealing
AMPSEAL automotive
connectors provide rugged
reliability, easy use and
superior environmental sealing.
They are available in cable
plugs and pc board-mounting
headers that are designed to
stand up to high-temperature
underhood applications.
The pre-assembled receptacle
connector features built-in
contact sealing to eliminate
individual wire-sealing
grommets, while an integral
interfacial seal protects mated
connectors.
Product Features
■Sealing of interface, wires
and panel provides for
environmental integrity
■Secondary contact locking
and lanceless contacts
ensure positive contact
seating
■High temperature materials
available to withstand
surface mount applications
■Lanceless receptacle
contacts reduce tangling
during storage and handling
■Wire with insulation
diameter of 1.7– 2.7 mm
■Available in tin or gold
■Housings available in 8-,
14-, 23-, and 35 positions
Engineering Notes
AMPSEAL Sealed Connector Series
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications.
29-2
Introduction
AMPSEAL Sealed Connector Series
Contact System
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications. 29-3
Product Features
■1.3 mm Pin and Socket
System (Lanceless)
■Socket terminals have
3 contact beams
■Wire Size Range
0.5–1.25 mm2
(20–16 AWG)
■Wire Insulation 1.7– 2.7 mm
■Terminal Plating Tin or Gold
■Current Rating up to 17 A
(16 AWG with Gold)
■Temperature Range
Gold: –40 °C to +125 °C
Tin: –40 °C to +105 °C
Receptacle Contacts
AMPSEAL Sealed Connector Series
Contact System
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications.
29-4
Product Features
Contact Material:
Cu-Alloy
Contact Finish:
Tin plated, gold plated
Current Rating:
Up to 17 amps
Temperature Range:
–40 ºC to +105 ºC (tin plated)
–40 ºC to +125 ºC (gold plated)
Wire Size Range:
Accept 0.5–1.25 mm2
(20–16 AWG) wire with
insulation diameter of
1.7– 2.7 mm
Product Specification:
10 8 -1329
Application Specification:
114 -16016
Material
and Finish
Part Numbers
Strip Package Loose- Package Applicator Hand Tool
Form Quantity Piece Quantity
Receptacle Contacts
Insulation
Diameter
(mm)
Wire Size
Range
(mm2) (AWG)
Cu-Alloy, 770520-1 5,000 770854-1 1,000
pre-tin plated
0.5–1.25 20 –16 1.7–2.7 Cu-Alloy, 770520-3 5,000 770854-3 1,000
567333-2 58440-1
selective gold plated
Note: All Part Numbers are RoHS and ELV compliant.
2.5
1.5
22.6
11.0
7.15 9.9
AMPSEAL Seal Plug
AMPSEAL Sealed Connector Series
Contact System
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications. 29-5
All circuits are sealed by a
diaphragm in the rubber wire
seal. During plug connector
assembly, the diaphragm is
pierced as the contact passes
through it. Unused circuit
cavities, unless accidentally
perforated will remain sealed.
Color Part Number Package
Quantity
AMPSEAL Seal Plug
Material
Nylon 6/6 Natural 770678-1 1,000
Note: All Part Numbers are RoHS and ELV compliant.
1.75
3.0
17.5
Engineering Notes
AMPSEAL Sealed Connector Series
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications.
29-6
Introduction
AMPSEAL Sealed Connector Series
Housings and Connectors
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications. 29-7
The housings use a two-piece
contact-holding design that
provides secondary locking
which protects against contact
backout.
After contacts are inserted
into the housing, the locking
wedge is seated to firmly
position all contacts.
The connectors use three-row
contact grid on 4.0 centerlines.
Mat seals contain a sealing
diaphram within each circuit
cavity which is broken when
terminals are inserted. If termi-
nal is removed a sealing plug
should be installed to reseal
the circuit.
The pc board-mounting
connector is designed to be
flange mounted.
Available with or without a for-
med in place flange seal.
Product Features
■Mechanical and colored
keying
■UL 94 V-0 rated materials
■Integrated terminal position
assurance
■Fully sealed and
submersible IP67 rating
■Available in vertical or
right-angle
■Contains integrated PCB
retention feature
■IEC IP67 rated
Sealed Receptacle Housings
AMPSEAL Sealed Connector Series
Housings and Connectors
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications.
29-8
Product Features
No. of Positions:
8 Positions
Housing Material:
Glass reinforced PBT
Wire Size Range:
0.5–1.25 mm2(20–16 AWG)
Product Specification:
10 8 -1329
Application Specification:
114 -16016
Housing
Color
Contact
Finish
8 Position Receptacle Housings
Keying
Options
No. of
Positions
Black Tin plated 776286-1 1-776279-1 1-776280-1 1-776275-1 1-776276-1
8– Gold plated 1-776279-1 1-776280-1 1-776275-1 1-776276-1
Natural Tin plated 776286-2 1-776279-2 1-776280-2 1-776275-2 1-776276-2
Gold plated 1-776279-2 1-776280-2 1-776275-2 1-776276-2
Note: All Part Numbers are RoHS and ELV compliant.
Part Numbers
Receptacle
Mating PCB Header
Housing Right-Angle Vertical
Without Seal With Seal Without Seal With Seal
34.6
27.4
13.1
8.0
9.8
33.6 / 32.1 Cover
Housing
Locking
Wedge
Wire Seal
Mating Seal
Sealed Receptacle Housings
AMPSEAL Sealed Connector Series
Housings and Connectors
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications. 29-9
Housing
Color
Contact
Finish
Keying
Options
No. of
Positions
Part Numbers
Receptacle
Mating PCB Header
Housing Right-Angle Vertical
Without Seal With Seal Without Seal With Seal
Product Features
No. of Positions:
14 Positions
Housing Material:
Glass reinforced PBT
Wire Size Range:
0.5–1.25 mm2(20–16 AWG)
Product Specification:
10 8 -1329
Application Specification:
114 -16016
14 Position Receptacle Housings
Black Tin plated 776273-1 1-776266-1 1-776267-1 1-776261-1 1-776262-1
Gold plated 1-776266-1 1-776267-1 1-776261-1 1-776262-1
Natural Tin plated 776273-2 1-776266-2 1-776267-2 1-776261-2 1-776262-2
14 – Gold plated 1-776266-2 1-776267-2 1-776261-2 1-776262-2
Gray Tin plated 776273-4 1-776266-4 1-776267-4 1-776261-4 1-776262-4
Gold plated 1-776266-4 1-776267-4 1-776261-4 1-776262-4
Blue Tin plated 776273-5 1-776266-5 1-776267-5 1-776261-5 1-776262-5
Gold plated 1-776266-5 1-776267-5 1-776261-5 1-776262-5
Note: All Part Numbers are RoHS and ELV compliant.
27.6
7.0
35.4
12.5
8.0
9.8
33.6 / 32.1
Cover
Housing
Locking
Wedge Wire Seal
Mating Seal
Sealed Receptacle Housings
AMPSEAL Sealed Connector Series
Housings and Connectors
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications.
29-10
Product Features
No. of Positions:
23 Positions
Housing Material:
Glass reinforced PBT
Wire Size Range:
0.5–1.25 mm2(20–16 AWG)
Product Specification:
10 8 -1329
Application Specification:
114 -16016
Housing
Color
Contact
Finish
23 Position Receptacle Housings
Keying
Options
No. of
Positions
Black Tin plated 770680-1 1-770669-1 1-776087-1 1-776200-1 1-776228-1
Gold plated 1-770699-1 1-776087-1 1-776200-1 1-776228-1
Natural Tin plated 770680-2 1-770669-2 1-776087-2 1-776200-2 1-776228-2
23 – Gold plated 1-770669-2 1-776087-2 1-776200-2 1-776228-2
Gray Tin plated 770680-4 1-770669-4 1-776087-4 1-776200-4 1-776228-4
Gold plated 1-770669-4 1-776087-4 1-776200-4 1-776228-4
Blue Tin plated 770680-5 1-770669-5 1-776087-5 1-776200-5 1-776228-5
Gold plated 1-770669-5 1-776087-5 1-776200-5 1-776228-5
Note: All Part Numbers are RoHS and ELV compliant.
Part Numbers
Receptacle
Mating PCB Header
Housing Right-Angle Vertical
Without Seal With Seal Without Seal With Seal
27.6
7.0
47.4
12.7
14.4
8.0
9.8
33.6 / 32.1
Cover
Housing
Locking
Wedge
Wire Seal
Mating Seal
Sealed Receptacle Housings
AMPSEAL Sealed Connector Series
Housings and Connectors
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications. 29-11
Housing
Color
Contact
Finish
Keying
Options
No. of
Positions
Part Numbers
Receptacle
Mating PCB Header
Housing Right-Angle Vertical
Without Seal With Seal Without Seal With Seal
Product Features
No. of Positions:
35 Positions
Housing Material:
Glass reinforced PBT
Wire Size Range:
0.5–1.25 mm2(20–16 AWG)
Product Specification:
10 8 -1329
Application Specification:
114 -16016
35 Position Receptacle Housings
Black Tin plated 776164-1 ––1-776230-1 1-776231-1
Gold plated 1-776180-1 1-776163-1 1-776230-1 1-776231-1
Natural Tin plated 776164-2 ––1-776230-2 1-776231-2
Gold plated 1-776180-2 1-776163-2 1-776230-2 1-776231-2
35 – Gray Tin plated 776164-4 ––1-776230-4 1-776231-4
Gold plated 1-776180-4 1-776163-4 1-776230-4 1-776231-4
Blue Tin plated 776164-5 ––1-776230-5 1-776231-5
Gold plated 1-776180-5 1-776163-5 1-776230-5 1-776231-5
Orange Gold plated 776164-6 1-776180-6 1-776163-6 ––
Note: All Part Numbers are RoHS and ELV compliant.
27.6
7.0
63.4
13.1
8.0
9.8
33.6 / 32.1
Cover
Housing
Locking
Wedge
Wire Seal
Mating
Seal
Printed Circuit Board Headers for Sealed Receptacle Housings
AMPSEAL Sealed Connector Series
Housings and Connectors
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications.
29-12
Product Features
No. of Positions:
8 Position Header Assembly
Housing Material:
Glass reinforced PBT
Material and Finish:
Contacts are made from either
Tin or Gold Plated Brass
Product Specification:
10 8 -1329
Application Specification:
114 -16016
Housing
Color
Contact
Finish
8 Position Right-Angle PCB Headers
Keying
Options
No. of
Positions
Black Tin plated 1-776279-1 1-776280-1 776286-1
8– Gold plated 1-776279-1 1-776280-1
Natural Tin plated 1-776279-2 1-776280-2 776286-2
Gold plated 1-776279-2 1-776280-2
Note: All Part Numbers are RoHS and ELV compliant.
Part Numbers
PCB Header Mating
Right-Angle Right-Angle Receptacle
without Flange Seal with Flange Seal Housing
40.8
23.4
32.1 23.6
A
A
19.3
18.6
Seal: Silicone Rubber
Section A – A
with Flange Seal
without Flange Seal
40.8
23.4
32.1 23.6
Printed Circuit Board Headers for Sealed Receptacle Housings
AMPSEAL Sealed Connector Series
Housings and Connectors
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications. 29-13
Product Features
No. of Positions:
8 Position Header Assembly
Housing Material:
Glass reinforced PBT
Material and Finish:
Contacts are made from either
Tin or Gold Plated Brass
Product Specification:
10 8 -1329
Application Specification:
114 -16016
Housing
Color
Contact
Finish
8 Position Vertical PCB Headers
Keying
Options
No. of
Positions
Black Tin plated 1-776275-1 1-776276-1 776286-1
8– Gold plated 1-776275-1 1-776276-1
Natural Tin plated 1-776275-2 1-776276-2 776286-2
Gold plated 1-776275-2 1-776276-2
Note: All Part Numbers are RoHS and ELV compliant.
Part Numbers
PCB Header Mating
Vertical Vertical Receptacle
without Flange Seal with Flange Seal Housing
40.8
23.4
32.1 23.6
19.3
15.0
with Flange Seal
without Flange Seal
Seal: Silicone Rubber
Section View
40.8
23.4
32.1 23.6
Printed Circuit Board Headers for Sealed Receptacle Housings
AMPSEAL Sealed Connector Series
Housings and Connectors
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications.
29-14
Product Features
No. of Positions:
14 Position Header Assembly
Housing Material:
Glass reinforced PBT
Material and Finish:
Contacts are made from either
Tin or Gold Plated Brass
Product Specification:
10 8 -1329
Application Specification:
114 -16016
Housing
Color
Contact
Finish
14 Position Right-Angle PCB Headers
Keying
Options
No. of
Positions
Black Tin plated 1-776266-1 1-776267-1 776273-1
Gold plated 1-776266-1 1-776267-1
Natural Tin plated 1-776266-2 1-776267-2 776273-2
14 – Gold plated 1-776266-2 1-776267-2
Gray Tin plated 1-776266-4 1-776267-4 776273-4
Gold plated 1-776266-4 1-776267-4
Blue Tin plated 1-776266-5 1-776267-5 776273-5
Gold plated 1-776266-5 1-776267-5
Note: All Part Numbers are RoHS and ELV compliant.
Part Numbers
PCB Header Mating
Right-Angle Right-Angle Receptacle
without Flange Seal with Flange Seal Housing
48.8
31.4
32.1 23.6
19.3
18.6
with Flange Seal
without Flange Seal
Seal: Silicone Rubber
Section View
48.8
31.4
32.1 23.6
Printed Circuit Board Headers for Sealed Receptacle Housings
AMPSEAL Sealed Connector Series
Housings and Connectors
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications. 29-15
Product Features
No. of Positions:
14 Position Header Assembly
Housing Material:
Glass reinforced PBT
Material and Finish:
Contacts are made from either
Tin or Gold Plated Brass
Product Specification:
10 8 -1329
Application Specification:
114 -16016
Housing
Color
Contact
Finish
14 Position Vertical PCB Headers
Keying
Options
No. of
Positions
Black Tin plated 1-776261-1 1-776262-1 776273-1
Gold plated 1-776261-1 1-776262-1
Natural Tin plated 1-776261-2 1-776262-2 776273-2
14 – Gold plated 1-776261-2 1-776262-2
Gray Tin plated 1-776261-4 1-776262-4 776273-4
Gold plated 1-776261-4 1-776262-4
Blue Tin plated 1-776261-5 1-776262-5 776273-5
Gold plated 1-776261-5 1-776262-5
Note: All Part Numbers are RoHS and ELV compliant.
Part Numbers
PCB Header Mating
Vertical Vertical Receptacle
without Flange Seal with Flange Seal Housing
48.8
31.4
32.1 23.6
19.3
15.0
with Flange Seal
without Flange Seal
Seal: Silicone Rubber
Section View
48.8
31.4
32.1 23.6
Printed Circuit Board Headers for Sealed Receptacle Housings
AMPSEAL Sealed Connector Series
Housings and Connectors
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications.
29-16
Product Features
No. of Positions:
23 Position Header Assembly
Housing Material:
Glass reinforced PBT
Material and Finish:
Contacts are made from either
Tin or Gold Plated Brass
Product Specification:
10 8 -1329
Application Specification:
114 -16016
Housing
Color
Contact
Finish
23 Position Right-Angle PCB Headers
Keying
Options
No. of
Positions
Black Tin plated 1-770669-1 1-776087-1 770680-1
Gold plated 1-770669-1 1-776087-1
Natural Tin plated 1-770669-2 1-776087-2 770680-2
23 – Gold plated 1-770669-2 1-776087-2
Gray Tin plated 1-770669-4 1-776087-4 770680-4
Gold plated 1-770669-4 1-776087-4
Blue Tin plated 1-770669-5 1-776087-5 770680-5
Gold plated 1-770669-5 1-776087-5
Note: All Part Numbers are RoHS and ELV compliant.
Part Numbers
PCB Header Mating
Right-Angle Right-Angle Receptacle
without Flange Seal with Flange Seal Housing
60.8
43.4
32.1 23.6
A
A
19.3
18.6
Seal: Silicone Rubber
Section A – A
with Flange Seal
without Flange Seal
60.8
43.4
32.1 23.6
Printed Circuit Board Headers for Sealed Receptacle Housings
AMPSEAL Sealed Connector Series
Housings and Connectors
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications. 29-17
Product Features
No. of Positions:
23 Position Header Assembly
Housing Material:
Glass reinforced PBT
Material and Finish:
Contacts are made from either
Tin or Gold Plated Brass
Product Specification:
10 8 -1329
Application Specification:
114 -16016
Housing
Color
Contact
Finish
23 Position Vertical PCB Headers
Keying
Options
No. of
Positions
Part Numbers
PCB Header Mating
Vertical Vertical Receptacle
without Flange Seal with Flange Seal Housing
Black Tin plated 1-776200-1 1-776228-1 770680-1
Gold plated 1-776200-1 1-776228-1
Natural Tin plated 1-776200-2 1-776228-2 770680-2
23 – Gold plated 1-776200-2 1-776228-2
Gray Tin plated 1-776200-4 1-776228-4 770680-4
Gold plated 1-776200-4 1-776228-4
Blue Tin plated 1-776200-5 1-776228-5 770680-5
Gold plated 1-776200-5 1-776228-5
Note: All Part Numbers are RoHS and ELV compliant.
60.8
43.4
32.1 23.6
19.3
15.0
with Flange Seal
without Flange Seal
Seal: Silicone Rubber
Section View
60.8
43.4
32.1 23.6
Printed Circuit Board Headers for Sealed Receptacle Housings
AMPSEAL Sealed Connector Series
Housings and Connectors
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications.
29-18
Product Features
No. of Positions:
35 Position Header Assembly
Housing Material:
Glass reinforced PBT
Material and Finish:
Contacts are made from either
Tin or Gold Plated Brass
Product Specification:
10 8 -1329
Application Specification:
114 -16016
Housing
Color
Contact
Finish
35 Position Right-Angle PCB Headers
Keying
Options
No. of
Positions
Black Gold plated 1-776180-1 1-776163-1 776164-1
Natural Gold plated 1-776180-2 1-776163-2 776164-2
35 – Gray Gold plated 1-776180-4 1-776163-4 776164-4
Blue Gold plated 1-776180-5 1-776163-5 776164-5
Orange Gold plated 1-776180-6 1-776163-6 776164-6
Note: All Part Numbers are RoHS and ELV compliant.
Part Numbers
PCB Header Mating
Right-Angle Right-Angle Receptacle
without Flange Seal with Flange Seal Housing
76.9
59.4
32.1 23.6
A
A
19.3
18.6
Seal: Silicone Rubber
Section A – A
with Flange Seal
without Flange Seal
32.1 23.6
76.9
59.4
Printed Circuit Board Headers for Sealed Receptacle Housings
AMPSEAL Sealed Connector Series
Housings and Connectors
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications. 29-19
Product Features
No. of Positions:
35 Position Header Assembly
Housing Material:
Glass reinforced PBT
Material and Finish:
Contacts are made from either
Tin or Gold Plated Brass
Product Specification:
10 8 -1329
Application Specification:
114 -16016
Housing
Color
Contact
Finish
35 Position Vertical PCB Headers
Keying
Options
No. of
Positions
Black Tin plated 1-776230-1 1-776231-1 776164-1
Gold plated 1-776230-1 1-776231-1
Natural Tin plated 1-776230-2 1-776231-2 776164-2
35 – Gold plated 1-776230-2 1-776231-2
Gray Tin plated 1-776230-4 1-776231-4 776164-4
Gold plated 1-776230-4 1-776231-4
Blue Tin plated 1-776230-5 1-776231-5 776164-5
Gold plated 1-776230-5 1-776231-5
Note: All Part Numbers are RoHS and ELV compliant.
Part Numbers
PCB Header Mating
Vertical Vertical Receptacle
without Flange Seal with Flange Seal Housing
76.9
59.4
32.1 23.6
19.3
15.0
Seal: Silicone Rubber
Section View
with Flange Seal
without Flange Seal
32.1 23.6
76.9
59.4
Sealed Receptacle Housing Wire Reliefs
AMPSEAL Sealed Connector Series
Housings and Connectors
Section Catalog 1654285-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 29 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications.
29-20
Product Features
Wire Relief Material:
Glass reinforced PBT
Product Specification:
10 8 -1329
Application Specification:
114 -16016
No. of Positions Part Number Package Quantity
23 776464-1 500
35 776463-1 500
Note: All Part Numbers are RoHS and ELV compliant.
25.2
47.1
38.0
33.2
47.1
38.0
Remarks:
1. Wire relief part numbers
represents one-half of a wire
relief. Two wire reliefs required
per receptacle housing.
2. Accepts #4 self trapping
screw (Elco Hi-Lo Thread
Cutting Style or Equivalent).
23 Positions
35 Positions
