PM75RLA120 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM L-Series Three Phase IGBT Inverter + Brake 75 Amperes/1200 Volts P A E TERMINAL CODE D F G 1 VUPC L 2 UFO M H 3 UP J J J K 4 VUP1 K 5 VVPC K K 6 VFO 7 VP 8 VVP1 9 VWPC 10 WFO Y N 11 WP B 1 Y 5 9 12 VWP1 19 13 VNC P N W 14 VN1 15 Br V B U V 16 UN W 17 VN S 18 WN 19 FO Q AE R U U T U AC (2 PLACES) AB (6 PLACES) AG (2 PLACES) AF AD AA X Z C N W V VUPC OT U IN UFO VUP1 Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Temperature Using On-chip Temperature Sensing - Under Voltage Low Loss Using 5th Generation IGBT Chip FO VCC UP GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT IN B GND GND OT VVPC VFO WP VWP1 VP VVP1 UN FO VCC SI OUT OT GND GND IN FO VCC SI OUT GND GND IN FO VCC SI OUT GND GND OT VN SI OUT WFO VWPC Br FO VNC WN VN1 OT P Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R Inches 4.72 2.17 0.63 4.17 0.28 0.78 2.62 0.13 0.63 0.08 0.10 2.81 0.20 0.43 0.42 0.87 Millimeters 120.0 55.0 16.0 106.0 7.0 19.75 66.5 3.25 16.0 2.0 2.5 71.5 5.0 11.0 10.75 22.0 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG Inches 0.46 0.59 0.91 0.57 1.26 1.22 0.69 1.14 0.51 M5 Metric 0.22 Dia. 0.28 0.08 0.02 Sq. 0.10 Dia. Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Millimeters 11.75 15.0 23.0 14.5 32.0 31.0 17.5 29.0 13.0 M5 Dia. 5.5 7.0 2.0 Sq. 0.5 Dia. 2.5 Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM75RLA120 is a 1200V, 75 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 75 12 0 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RLA120 IntellimodTM L-Series Three Phase IGBT Inverter + Brake 75 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM75RLA120 Units Tj -20 to 150 C Tstg -40 to 125 C Mounting Torque, M5 Mounting Screws -- 31 in-lb Mounting Torque, M5 Main Terminal Screws -- 31 in-lb Storage Temperature Module Weight (Typical) -- 380 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 800 Volts VISO 2500 Volts VCES 1200 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25C) Peak Collector Current (TC = 25C) Collector Dissipation (TC = 25C) IC 75 Amperes ICP 150 Amperes PC 457 Watts VCES 1200 Volts IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25C) Peak Collector Current (TC = 25C) Collector Dissipation (TC = 25C) Diode Rated DC Reverse Voltage (TC = 25C) Diode Forward Current IC 40 Amperes ICP 80 Amperes PC 343 Watts VR(DC) 1200 Volts IF 40 Amperes VD 20 Volts Control Sector Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) 2 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RLA120 IntellimodTM L-Series Three Phase IGBT Inverter + Brake 75 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Cutoff Current ICES Diode Forward Voltage Collector-Emitter Saturation Voltage VCE = VCES, VD = 15V, Tj = 25C -- -- 1.0 mA VCE = VCES, VD = 15V, Tj = 125C -- -- 10 mA VEC -IC = 75A, VCIN = 15V, VD = 15V -- 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 75A, -- 1.8 2.3 Volts -- 1.9 2.4 Volts 0.5 1.0 2.5 s Tj = 25C VD = 15V, VCIN = 0V, IC = 75A, Tj = 125C Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 15V -- 0.5 0.8 s tC(on) VCC = 600V, IC = 75A -- 0.4 1.0 s toff Tj = 125C -- 2.0 3.0 s -- 0.7 1.2 s tC(off) IGBT Brake Sector Collector-Emitter Cutoff Current ICES Diode Forward Voltage Collector-Emitter Saturation Voltage VCE = VCES, VD = 15V, Tj = 25C -- -- 1.0 mA VCE = VCES, VD = 15V, Tj = 125C -- -- 10 mA VFM IF = 40A -- 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 40A, -- 1.8 2.3 Volts -- 1.9 2.4 Volts Tj = 25C VD = 15V, VCIN = 0V, IC = 40 A, Tj = 125C TC (Base Plate) Measurement Point Y BOTTOM VIEW X Arm Axis UP VP WP UN VN WN Br IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi X 28.3 28.3 65.0 65.0 87.0 87.0 39.3 39.3 54.0 54.0 76.0 76.0 18.1 18.0 Y -8.2 2.0 -8.2 2.0 -8.2 2.0 6.2 -4.0 6.2 -4.0 6.2 -4.0 -10.1 5.6 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RLA120 IntellimodTM L-Series Three Phase IGBT Inverter + Brake 75 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units SC Inverter Part 150 -- -- Amperes Brake Part 80 -- -- Amperes Control Sector Short Circuit Trip Level (-20C Tj 125C, VD = 15V) Short Circuit Current Delay Time Over Temperature Protection (Detect Tj of IGBT Chip) Supply Circuit Under-voltage Protection (-20 Tj 125C) Circuit Current toff(SC) VD = 15V -- 0.2 -- s OT Trip Level 135 145 155 C OTR Reset Level -- 125 -- C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level -- 12.5 -- Volts ID VD = 15V, VCIN = 15V, VN1-VNC -- 20 30 mA VD = 15V, VCIN = 15V, VXP1-VXPC -- 5 10 mA Applied between UP-VUPC, 1.2 1.5 1.8 Volts VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC 1.7 2.0 2.3 Volts -- 0.01 mA -- 10 15 mA 1.0 1.8 -- ms Input ON Threshold Voltage Vth(on) Input OFF Threshold Voltage Vth(off) Fault Output Current* IFO(H) VD = 15V, VCIN = 15V IFO(L) VD = 15V, VCIN = 15V tFO VD = 15V Fault Output Pulse Width* -- *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it. Thermal Characteristics, Tj = 25C unless otherwise specified Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance Rth(j-c)Q IGBT (Per 1/6 Module) -- -- 0.21 C/Watt Inverter Part Rth(j-c)D FWDi (Per 1/6 Module) -- -- 0.30 C/Watt Junction to Case Thermal Resistance Rth(j-c)Q IGBT -- -- 0.28 C/Watt Brake Part Rth(j-c)D FWDi -- -- 0.45 C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.038 C/Watt Value Units Contact Thermal Resistance Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage** Symbol Condition VCC Applied across P-N Terminals 800 Volts VD Applied between VUP1-VUPC, 15.0 1.5 Volts VVP1-VVPC, VWP1-VWPC, VN1-VNC Input ON Voltage VCIN(on) Applied between UP-VUPC, 0.8 Volts Input OFF Voltage VCIN(off) VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC 9.0 Volts PWM Input Frequency fPWM -- 20 kHz Arm Shoot-through Blocking Time tDEAD Input Signal 2.5 s ** With ripple satisfying the following conditions: dv/dt swing 5V/s, Variation 2V peak to peak. 4 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RLA120 IntellimodTM L-Series Three Phase IGBT Inverter + Brake 75 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) EMITTER CURRENT, IE, (AMPERES) 1.5 1.0 VD = 15V Tj = 25C Tj = 125C 0.5 0 20 40 60 80 100 100 0 0.5 1.0 1.5 2.0 2.5 3.0 101 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 100 100 101 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) EMITTER CURRENT, IE, (AMPERES) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 102 SWITCHING LOSS, ESW(on), (mJ/PULSE) REVERSE RECOVERY TIME, trr, (s) VD = 15V Tj = 25C Tj = 125C 102 COLLECTOR-CURRENT, IC, (AMPERES) 100 10-1 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 10-2 100 101 102 EMITTER CURRENT, IE, (AMPERES) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth * (NORMALIZED VALUE) 101 101 102 VCC = 600V VD = 15V Tj = 25C Tj = 125C SWITCHING LOSS, ESW(off), (mJ/PULSE) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 2.0 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 102 2.5 0 REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) 100 10-1 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 101 102 VCC = 600V VD = 15V Tj = 25C Tj = 125C 100 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 101 100 Single Pulse TC = 25C Per Unit Base = Rth(j-c) = 0.27C/W (IGBT) Rth(j-c) = 0.39C/W (FWDi) 10-1 10-2 10-3 10-3 10-2 10-1 100 101 TIME, (s) 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RLA120 IntellimodTM L-Series Three Phase IGBT Inverter + Brake 75 Amperes/1200 Volts 6