SINAMICS G120 Power Module PM240-2, FSA, FSB, FSC Compact Operating Instructions Warnung Warning Lebensgefahr durch Beruhrung unter Spannung stehende Teile Danger to life when live parts are touched Das vorliegende Gerat fuhrt gefahrliche Spannungen. Beim Beruhren unter Spannung stehender Teile erleiden Sie Tod oder schwere Korperverletzungen. Beachten Sie die Hinweise in den Handbuchern des zugehorigen Umrichters. The present device conducts hazardous voltages. Touching live components can result in death or severe injury. Observe the notes in the manuals of the corresponding converter. Danger de mort en cas de contact avec des pieces sous tension Peligro de muerte al tocar piezas bajo tension Pericolo di morte per contatto con parti sotto tensione L'appareil presente des tensions electriques dangereuses. Tout contact avec des parties sous tension peut entrainer la mort ou des blessures graves. Respecter les consignes figurant dans les manuels du variateur concerne. En el presente equipo hay aplicadas tensiones peligrosas. Tocar piezas que estan bajo tension puede provocar lesiones corporales graves o incluso la muerte. Respete las indicaciones que se especifican en los manuales del convertidor correspondiente. In questo apparecchio sono presenti tensioni pericolose. Il contatto con parti sotto tensione puo provocare la morte o gravi lesioni. Attenersi alle avvertenze contenute nei manuali del rispettivo convertitore. Drill patterns and dimensions PM240-2, Push Through pt mounting frame fixing hole h IO P a a Height e O 6 mm a d a a a e e a a Seal FSA: 6SL3260-6AA00-0DA0 FSB: 6SL3260-6AB00-0DA0 FSC: 6SL3260-6AC00-0DA0 PT Units U IO P FSB/FSC FSA IP20 Units Cabinet Air flow distances 1) 1 below c 6 6 6 The Power Modules can be mounted side-by-side. Due to tolerance reasons, we recommend a lateral distance of about 1 mm Screening plate fitting PM240-2 PT PT Units 2 EMI Level (Emission) 50 m Second Environment, C2 50 m EMI Standard not fullfilled 100 m EMI Standard not fullfilled b Frame Dimensions (mm) Distances Fixings Drill pattern size (mm)1) (mm) Height Width Depth Max. depth With Tightening Shielding with CU Torque Plate and OP Above Below Screw (Nm) a b FSA 196 276 73 165 250 80 100 M4 2.5 186 62.3 FSB 291 370 100 165 250 80 100 M4 2.5 281 80 FSC 355 432 140 165 250 80 100 M5 3.5 343 120 It is recommended that the optional mounting frame is used to install the Push-through Power Module in a cabinet. This optional mounting frame is designed in conjunction with the supplied seal to easily maintain an IP55 rating of the enclosure (the seal is delivered with the Power Module). If the Power Module is mounted without using the optional Mounting frame, it is the user's responsibility to ensure the correct IP protection rating is reached. above Frame Dimensions (mm) Distances Fixings Drill pattern and cutouts (mm) size (mm)1) Height Width Depth Max. depth With Tightening Shielding with CU Torque Plate T1 T2 and OP Above Below Screw (Nm) a b c d e FSA 238 322 126 171 117.7 53.1 256 80 100 M5 3.5 103 106 88 198 27 FSB 345 430 154 171 117.7 53.1 256 80 100 M5 3.5 147.5 134 116 304 34.5 FSC 411 500 200 171 117.7 53.1 256 80 100 M5 3.5 123 174 156 365 30.5 1) The Power Modules can be mounted side-by-side. Due to tolerance reasons, we recommend a lateral distance of about 1 mm *A5E37968360* h Mounting Frame d a Frame Dimensions (mm) Distances Fixings Drill pattern FSC size (mm)1) (mm) Height Width Depth Max. With depth Tightening Shielding with CU Torque Plate and OP Above Below Screw (Nm) a b c c FSA 196 276 73 165 250 80 100 M4 2.5 186 62.3 6 c FSB 291 370 100 165 250 80 100 M4 2.5 281 80 6 FSC 355 432 140 165 250 80 100 M4 3.0 343 120 6 1) The Power Modules can be mounted side-by-side. Due to tolerance reasons, we recommend a lateral mounting frame mounting frame distance of about 1 mm fixing hole fixing hole Cable lengths, using Screened cables, filtered units (class A) Screened cables, unfiltered units, Unscreened cables, filtered or unfiltered units pt 36.5 O 6 mm a b IP20 Units U a mounting frame fixing hole C De C b e b th Height T2 De W id c idt h T1 Cutouts and drill patterns in the cabinet wall for the mounting frame Dimensions and drill patterns PM240-2, IP20 Push-Through mounting frame with mounting sequence c W FSA/FSB Avvertenza Advertencia Attention a Screening plate fitting PM240-2 Frame Dimensions (mm) Distances Fixings Drill patt size (mm)1) Height Width Depth Max. 2 With depth Tightening Shielding with CU 3 Torque 2 1 4 3 Plate T1 T2 and OP Above Below Screw (Nm) a FSA 238 322 126 171 117.7 53.1 256 80 100 M5 3.0 103 FSB 345 430 154 171 117.7 53.1 256 80 100 M5 3.0 147.5 FSC 411 500 200 171 117.7 53.1 256 80 100 M5 3.0 123 M4, 1) The Power Modules can be mounted side-by-side. Due to tolerance reasons, we recommend a lateral distance o M5, 2.5 Nm 3.5 Nm Siemens AG, Declaration of Conformity: Frauenauracher Str. 80, Cable lengths, EMI Level (Emission) The Declaration of Conformity can beusing found at the following link: DE-91056 Erlangen Screened cables, filtered units (class A) 50 m Second Environment, C2 http://support.automation.siemens.com/WW/view/en/30563514/134200 Screened cables, unfiltered units, 50 m EMI Standard not fullfilled Unscreened cables, Installation filtered or unfiltered units 100 m08/2015 EMI Standard not fullfilled Manual PM240-2, Issue or younger under: For detailed information refer to Hardware Issue 09/2016 http://support.automation.siemens.com/WW/view/de/30563173/133300 SINAMICS G120 Power Module PM240-2, FSA, FSB, FSC Compact Operating Instructions Feature Line voltage Specification 3 AC 380 V ... 480 V 10 % up to 2000 m installation altitude. 1 AC / 3 AC 200 V ... 240 V 10 % up to 2000 m installation altitude. Output voltage Input frequency Output frequency Power factor 3 AC 0 V ... input voltage * 0.93 50 Hz ... 60 Hz, 3 Hz 0 Hz ... 550 Hz, depending on the control mode 0.7 without line reactor; 0.85 with line reactor Inrush current Pulse frequency (factory setting) Electromagnetic compatibility LO Operation temperature 1) HO Operating temperature 1) Less than rated input current 4 kHz. Can be increased in 2 kHz steps up to 16 kHz. Increasing the pulse frequencies leads to an output current reduction. Interference emission: The devices are suitable for second environment category C2 in accordance with IEC61800-3 if the following conditions are fulfilled: The motor cable is a shielded cable with low capacitance and is not longer than 50 m. The pulse frequency does not exceed 4 kHz, the current does not exceed the LO input value. For details, refer to the Hardware Installation Manual. Interference immunity: The devices are suitable for second environment category C3 DC braking, Compound braking, Dynamic braking with integrated chopper plus external Braking resistor Built in units (open type equipment): IP20, Push through units: IP54 / UL type 12 when mounted on a flat surface of an enclosure This equipment is capable of providing internal motor overload protection according to UL508C. The protection level is 115 %, 230 % and 400 % full load current of the equipment. This is adjusted via parameter P640 and assumes the equipment has had basic motor commissioning for the motor used as described in the documentation. 0 C ... 40 C (32 F ... 104 F) without current derating / up to 60 C (140 F) with current derating 0 C ... 50 C (32 F ... 122 F) without current derating / up to 60 C (140 F) with current derating Storage temperature Installation altitude above sea level Humidity Environmental conditions - 40 C ... +70 C (- 40 F ... 158 F) Up to 1000 m (3300 ft) without derating / Up to 4000 m (13000 ft) with derating < 95% RH - non-condensing Suitable for environmental class 3C2 according to IEC 60721-3-3 against damaging chemical substances Pollution For open type equipment according to pollution degree level 2. Protection against conductive pollution is required e.g. using an IP54 cabinet. For enclosed type/Push Through equipment according pollution degree level 3. Long-term storage in the transport packaging according to Class 1M2 of IEC 60721-3-1 : Transport in the transport packaging according to Class 2M3 of IEC 60721-3-2. See Hardware Installation Manual for detailed specifications. Braking methods Environmental rating Motor overload protection Shock LO values Power Vibration Long-term storage in the transport packaging according to Class 1M2 to IEC 60721-3-1 : Transport in the transport packaging according to Class 2M3 to IEC 60721-3-2. See Hardware Installation Manual for detailed specifications. Line impedance 200 V Units: Uk 400 V Units: Uk Short Circuit Current Rating (SCCR) 400 V units Short Circuit Current Rating (SCCR) 200 V units Suitable for use on a circuit capable of delivering not more than 65 kA rms symetrical amperes; 480 Vac maximum when protected by Class J or R/C (JFHR2) semiconductor fuses only as stated Suitable for use on a circuit capable of delivering not more than 40 kA rms symetrical amperes; 240 Vac maximum when protected by Class J or R/C (JFHR2) semiconductor fuses only as stated 2 %, for lower values, a line reactor must be used. 1 %, for lower values, a line reactor must be used. 1) according to UL, operation with temperatures > 50 C (122 F) is not permitted at all Output current HO values Power Output current Rated (LO) input current A kW hp A kW hp A PM240-2, Built in units, 3 AC 380 V ... 480 V 0.55 0.75 1.7 0.37 0.50 1.3 2.3 0.75 1.00 2.2 0.55 0.75 1.7 2.9 1.10 1.50 3.1 0.75 1.00 2.2 4.1 1.50 2.00 4.1 1.10 1.50 3.1 5.5 2.20 3.00 5.9 1.50 2.00 4.1 7.7 3.00 4.00 7.7 2.20 3.00 5.9 10.1 4.00 5.00 10.2 3.00 4.00 7.7 13.3 5.50 7.50 13.2 4.00 5.00 10.2 17.2 7.50 10.00 18.0 5.50 7.50 13.2 22.2 11.00 15,00 26.0 7.50 10.00 18.0 32.6 15.00 20.00 32.0 11.00 15.00 26.0 39.9 PM240-2, Push through units, 3 AC 380 V ... 480 V 3.00 4.00 7.7 2.20 3.00 5.9 10.1 7.50 10.00 18.0 5.50 7.50 13.2 22.2 15.00 20.00 32.0 11.00 15.00 26.0 39.9 PM240-2, Built in units, 1 AC/3 AC 200 V ... 240 V 0.55 0.75 3.2 0.37 0.50 2.3 7.5 0.75 1.00 4.2 0.55 0.75 3.2 9.6 1.10 1.50 6 0.75 1.00 4.2 13.5 1.50 2.00 7.4 1.10 1.50 6 18.1 2.20 3.00 10.4 1.50 2.00 7.4 24.0 3.00 4.00 13.6 2.20 3.00 10.4 35.9 4.00 5.00 17.5 3.00 4.00 13.6 43.0 PM240-2, Built in units, 3 AC 200 V ... 240 V 5.50 7.50 22.0 4.00 5.00 17.5 28.6 7.50 10.00 28.0 5.50 7.50 22.0 36.4 PM240-2, Push through units, 1 AC/3 AC 200 V ... 240 V 0.75 1.00 4.2 0.55 0.75 3.2 9.6 2.20 3.00 10.4 1.50 2.00 7.4 24.0 4.00 5.00 17.5 3.00 4.00 13.6 43.0 PM240-2, Push through units, 3 AC 200 V ... 240 V 5.50 7.50 22.0 4.00 5.00 17.5 28.6 7.50 10.00 28.0 5.50 7.50 22.0 36.4 Frame Order No. *) Size Siemens Cable lengths, using Screened cables, filtered units (class A) Screened cables, unfiltered units, Unscreened cables, filtered or unfiltered units 6SL3210-1PE11-8_L1 6SL3210-1PE12-3_L1 6SL3210-1PE13-2_L1 6SL3210-1PE14-3_L1 6SL3210-1PE16-1_L1 6SL3210-1PE18-0_L1 6SL3210-1PE21-1_L0 6SL3210-1PE21-4_L0 6SL3210-1PE21-8_L0 6SL3210-1PE22-7_L0 6SL3210-1PE23-3_L0 3NA3 804 3N A3 804 3N A3 801 3N A3 803 3N A3 803 3N A3 805 3NE 1814-0 3NE 1815-0 3NE 1803-0 3NE 1817-0 3NE 1817-0 (4 A) (4 A) (6 A) (10 A) (10 A) (16 A) (20 A) (25 A) (35 A) (50 A) (50 A) 10 A 10 A 15 A 15 A 15 A 15 A 35 A 35 A 35 A 50 A 50 A FSA FSB FSC 6SL3211-1PE18-0_L1 6SL3211-1PE21-8_L0 6SL3211-1PE23-3_L0 3N A3 805 3NE 1803-0 3NE 1817-0 (16 A) (35 A) (50 A) 15 A 35 A 50 A FSA FSA FSB FSB FSB FSC FSC 6SL3210-1PB13-0_L0 6SL3210-1PB13-8_L0 6SL3210-1PB15-5_L0 6SL3210-1PB17-4_L0 6SL3210-1PB21-0_L0 6SL3210-1PB21-4_L0 6SL3210-1PB21-8_L0 3NA3 803 3NA3 805 3NE 1814-0 3NE 1815-0 3NE 1803-0 3NE 1817-0 3NE 1818-0 (10 A) (16 A) (20 A) (25 A) (35 A) (50 A) (63 A) 15 A 15 A 35 A 35 A 35 A 50 A 50 A FSC FSC 6SL3210-1PC22-2_L0 6SL3210-1PC22-8_L0 3NE 1802-0 3NE 1817-0 (40A) (50A) 50 A 50 A FSA FSB FSC 6SL3211-1PB13-8_L0 6SL3211-1PB21-0_L0 6SL3211-1PB21-8_L0 3NA3 805 3NE 1803-0 3NE 1818-0 (16 A) (35 A) (63 A) 15 A 35 A 50 A FSC FSC 6SL3211-1PC22-2_L0 6SL3211-1PC22-8_L0 3NE 1802-0 3NE 1817-0 (40A) (50A) 50 A 50 A *) _: A = filtered unit, U = unfiltered unit Wire straps 100 % for 240 s 100 LO base load: 100 % LO power 100 % LO current 0 60 120 180 240 300 t[s] 150 % for 57 s 100 100 % for 240 s HO base load: 100 % HO power 100 % HO current 0 60 120 180 Insert CU Remove CU Control cable Braking resistor Shielding brackets cable Motor cable 200 % for 3 s 200 110 % for 57 s 150 Permissible overload for operation according High Overload" (HO) % 150 % for 3 s Mains, Motor and Brake terminals The Power Modules are fitted with detachable terminals. It can be removed from the Power Module by pressing the release catch. The connectors are not interchangeable. Screening methods Line cable Overloads % Fitting CU to PM EMI Level (Emission) 50 m Second Environment, C2 50 m EMI Standard not fullfilled 100 m EMI Standard not fullfilled Permissible overload for operation according Low Overload" (LO) UL, J-type FSA FSA FSA FSA FSA FSA FSB FSB FSB FSC FSC CAUTION - Cable cross-section for grounding: The earth cable must be at least as big as the power cables. For United States / Canadian installations (UL/cUL): In order that the system is UL/cUL-compliant, use UL/cUL-certified J-type fuses. Use 75 C copper wire only. Additional requirements for Canadian compliance: 400 V supply: Transient surge suppression must be installed on the line side of this equipment and shall be rated 480 V (phase to ground), 480 V (phase to phase), suitable for overvoltage category III and shall provide protection for a VPR maximum of 2 kV, type 1 or type 2 SPD application. 200 V supply: Transient surge suppression must be installed on the line side of this equipment and shall be rated 240 V (phase to ground), 240 V (phase to phase), suitable for overvoltage category III and shall provide protection for a VPR maximum of 2 kV, type 1 or type 2 SPD application. Line fuses 240 300 t[s] Tightening torques: FSA: 0.5 Nm ( 4 lbf.in) FSB: 0.6 Nm ( 5 lbf.in) FSC: 1.3 Nm (12 lbf.in) Mains connector Motor connector DC Link connector Release catch Cable cross sections FSA: 1.5 ... 2.5 mm2 16 ... 14 AWG FSB: 1.5 ... 6 mm2 16 ... 10 AWG FSA: 6 ... 16 mm2 10 ... 6 AWG Siemens AG, Frauenauracher Str. 80, DE-91056 Erlangen Issue 09/2016