Temperature Controllers E5CSV CSM_E5CSV_DS_E_7_1 Easy Setting Using DIP Switch and Simple Functions in DIN 48 x 48 mm-size Temperature Controllers * Easy setting using DIP switch. * Models with two alarms added to Series, ideal for temperature alarm applications. * Universal-input (thermocouple/platinum resistance thermometer) models also available. * Clearly visible digital display with character height of 13.5 mm. * Models available with black in addition to white cases. * RoHS compliant. Refer to Safety Precautions for All Temperature Controllers. Refer to E5CS/E5CSV Operation for operating procedures. Model Number Structure Model Number Legend Models with Terminal Blocks E5CSV-@@@@-@ 1 2 3 4 5 1. Control Outputs R: Relay Q: Voltage for driving SSR 2. Alarm Outputs Blank: No alarm 1: 1 alarm 2: 2 alarms 3. Input KJ: Thermocouple P: Platinum resistance thermometer T: Thermocouple/platinum resistance thermometer (universal-input) 4. Power Supply Voltage Blank: 100 to 240 VAC D: 24 VAC/VDC 5. Case Color Blank: Black W: Light gray Note: A functional explanation is provided here for illustration, but models are not necessarily available for all possible combinations. Refer to Ordering Information when ordering. Examples * Relay control output, without alarm, thermocouple input, light gray case: E5CSV-RKJ-W * Relay control output, one alarm output, platinum resistance thermometer input, black case: E5CSV-R1P-W 1 E5CSV Ordering Information List of Models Case Color: Light Gray, Thermocouple or Platinum Resistance Thermometer, Power Supply Voltage: 100 to 240 VAC Size E5CSV 48 x 48mm Type Control modes Terminal block ON/OFF or PID Alarms 1 Outputs Model with thermocouple Model with platinum resistance thermometer Relay E5CSV-R1KJ-W E5CSV-R1P-W Voltage (for driving SSR) E5CSV-Q1KJ-W E5CSV-Q1P-W Case Color: Light Gray, Thermocouple, Power Supply Voltage: 24 VAC/VDC Size E5CSV 48 x 48mm Type Control modes Terminal block ON/OFF or PID Alarms 1 Outputs Relay Model with thermocouple E5CSV-R1KJD-W Case Color: Light Gray, Universal-input, Power Supply Voltage: 100 to 240 VAC Type Size E5CSV 48 x 48mm Control modes Terminal block ON/OFF or PID Alarms 0 Outputs Model with universalinput (thermocouple or platinum resistance thermometer) Relay E5CSV-RT Voltage (for driving SSR) E5CSV-QT 1 Relay E5CSV-R1T Voltage (for driving SSR) E5CSV-Q1T 2 (See note.) Relay E5CSV-R2T Voltage (for driving SSR) E5CSV-Q2T Note: There is no alarm output 2 mode switch. The default setting for alarm output 2 is for the upper limit alarm mode. To change the setting, change the alarm type for alarm output 2 in initial setting level 5. For details, refer to the "E5CSV/E5CS-U Digital Temperature Controller User's Manual" (Cat. No. H140-E1-01). Case Color: Black, Universal-input, Power Supply Voltage: 24 VAC/VDC Type Size E5CSV 48 x 48mm Control modes Terminal block ON/OFF or PID Alarms 0 Outputs Model with universalinput (thermocouple or platinum resistance thermometer) Relay E5CSV-RTD Voltage (for driving SSR) E5CSV-QTD 1 Relay E5CSV-R1TD Voltage (for driving SSR) E5CSV-Q1TD 2 (See note.) Relay E5CSV-R2TD Voltage (for driving SSR) E5CSV-Q2TD Note: There is no alarm output 2 mode switch. The default setting for alarm output 2 is for the upper limit alarm mode. To change the setting, change the alarm type for alarm output 2 in initial setting level 5. For details, refer to the "E5CSV/E5CS-U Digital Temperature Controller User's Manual" (Cat. No. H140-E1-01). Accessories (Order Separately) Protective Cover Type Hard Protective Cover Terminal Cover Model Y92A-48B (For Controllers after the design change scheduled for October 2010) Model E53-COV17 Terminal Cover Model E53-COV10 Note: The E53-COV10 Terminal Cover cannot be mounted to Controllers that are manufactured after the design change scheduled for October 2010 Rubber Packing Model Y92S-29 Note: The Rubber Packing is provided with the Digital Controller. 2 E5CSV Specifications Ratings Supply voltage 100 to 240 VAC, 50/60 Hz 24 VAC, 50/60 Hz; 24 VDC Operating voltage range 85% to 110% of rated supply voltage Power consumption 100 to 240 VAC: 5 VA 24 VAC: 3 VA, 24 VDC: 2 W Sensor input Thermocouple input type: K, J, L Platinum resistance thermometer input type: Pt100, JPt100 Universal-input (thermocouple/platinum resistance thermometer) type: K, J, L, T, U, N, R, Pt100, JPt100 Control output SPST-NO, 250 VAC, 3A (resistive load) Relay output Voltage output (for driving the SSR) 12 VDC, 21 mA (with short-circuit protection circuit) Control method ON/OFF or 2-PID (with auto-tuning) Alarm output SPST-NO, 250 VAC, 1A (resistive load) Setting method Digital setting using front panel keys Indication method 7-segment digital display (character height: 13.5 mm) and deviation indicators Other functions * Setting change prohibit (key protection) * Input shift * Temperature unit change (C/F) * Direct/reverse operation * Temperature range, Sensor switching (K/J/L, Pt100/JPt100) * Switching is performed between a thermocouple and platinum resistance thermometer for universal-input models. * Control period switching * 8-mode alarm output * Sensor error detection Ambient operating temperature -10 to 55C (with no condensation or icing); with 3-year guarantee: -10 to 50C Ambient operating humidity 25% to 85% Storage temperature -25 to 65C (with no condensation or icing) Note: 1. Do not use an inverter output as the power supply. (Refer to Safety Precautions for All Temperature Controllers.) 2. Models for 24 VAC/DC can also be manufactured. Characteristics Setting accuracy Indication accuracy (ambient temperature of 23C) Influence of temperature Thermocouple (See note 1.): (0.5% of indication value or 1C, whichever is greater) 1 digit max. Platinum resistance thermometer (See note 2.): (0.5% of indication value or 1C, whichever is greater) 1 digit max. Influence of voltage R thermocouple inputs: (1% of PV or 10C, whichever is greater) 1 digit max. Other thermocouple inputs: (1% of PV or 4C, whichever is greater) 1 digit max. Platinum resistance thermometer inputs: (1% of PV or 2C, whichever is greater) 1 digit max. Hysteresis (for ON/OFF control) 0.2% FS (0.1% FS for universal-input (thermocouple/platinum resistance thermometer) models) Proportional band (P) 1 to 999C (automatic adjustment using auto-tuning/self-tuning) Integral time (I) 1 to 1,999 s (automatic adjustment using auto-tuning/self-tuning Derivative time (D) 1 to 1,999 s (automatic adjustment using auto-tuning/self-tuning) Alarm output range Absolute-value alarm: Same as the control range Other: 0 to input setting range full scale (C or F) Alarm hysteresis: 0.2C or F (fixed) Control period 2/20 s Sampling period 500 ms Insulation resistance 20 M min. (at 500 VDC) Dielectric strength 2,000 VAC, 50/60 Hz for 1 min between current-carrying terminals of different polarity Vibration resistance Shock resistance Malfunction 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z directions Destruction 10 to 55 Hz, 0.75-mm single amplitude for 2 hr each in X, Y, and Z directions Malfunction 100 m/s2 min., 3 times each in 6 directions Destruction 300 m/s2 min., 3 times each in 6 directions Life expectancy Electrical 100,000 operations min. (relay output models) Weight Approx. 120 g (Controller only) Degree of protection Front panel: Equivalent to IP66; Rear case: IP20; Terminals: IP00 Memory protection EEPROM (non-volatile memory) (number of writes: 1,000,000) EMC EMI Radiated: EMI Conducted: ESD Immunity: Approved standards UL 61010-1 (listing) CSA C22.2 No.1010-1 Conformed standards EN 61326, EN 61010-1, IEC 61010-1 VDE 0106 Part 100 (finger protection), when the terminal cover is mounted. EN 55011 Group 1 Class A EN 55011 Group 1 Class A EN 61000-4-2: 4 kV contact discharge (level 2) 8 kV air discharge (level 3) Radiated Electromagnetic Field Immunity: EN 61000-4-3: 10 V/m (80-1000 MHz, 1.4-2.0 GHz amplitude modulated) (level 3) 10 V/m (900 MHz pulse modulated) Conducted Disturbance Immunity: EN 61000-4-6: 3 V (0.15 to 80 MHz) (level 2) Noise Immunity (First Transient Burst Noise): EN 61000-4-4 Burst Immunity: 2 kV power-line (level 3), 1 kV I/O signal-line (level 3) Surge Immunity: EN 61000-4-5: Power line: Normal mode 1 kV; Common mode 2 kV Output line (relay output): Normal mode 1 kV; Common mode 2 kV Voltage Dip/Interrupting Immunity: EN 61000-4-11 0.5 cycle, 100% (rated voltage) Note: 1. The following exceptions apply to thermocouples. * U, L: 2C 1 digit max. * R: 3C 1 digit max. at 200C or less 2. The following exceptions apply to platinum resistance thermometers. Input set values 0, 1, 2, 3 for E5CSV: 0.5% FS 1 digit max. 3 E5CSV Temperature Range Thermocouple Input Models Input 9 0 1 7 8 2 3 Temperature range (selected using switch) 4 5 6 (Default setting: 2) 1,000 900 800 700 600 500 400 300 200 100 0 Setting number K J/L 999 600 500 500 400 400 300 300 200 200 0 0 0 0 0 0 0 0 0 0 0 1 2 3 4 5 6 7 8 9 Minimum setting unit 1C 1C The shaded value indicates the default setting status. Platinum Resistance Thermometer Input Models 9 0 1 7 8 2 3 Temperature range (selected using switch) 4 5 6 (Default setting: 3) Input 500 400 300 200 100 0 -100 Setting number Minimum setting unit JPt100/Pt100 400 300 400 300 200 50 50.0 0.0 -50 80 199.9 99.9 -20 0.0 0 0 4 5 0 1 2 3 1C 0.1C 1C 0.1C 0 0 0 6 7 8 1C 0.0 9 0.1C The shaded value indicates the default setting status. Universal-input (Thermocouple/Platinum Resistance Thermometer) Models * Using Thermocouple Sensors, Control Mode Switch 5: OFF Input 9 0 1 7 8 2 3 Temperature range (selected using switch) 4 5 6 (Default setting: 0) 1,700 1,600 1,500 1,400 1,300 1,200 1,100 1,000 900 800 700 600 500 400 300 200 100 0 -100 Setting number Minimum setting unit K J L T U N R 1,700 1,300 1,300 850 850 400 199.9 -99 0.0 199.9 -99 400 199.9 0.0 -99 0 1 2 3 1C 0.1C 1C 0.1C -99 4 5 1C 0.0 6 -99 7 0.1C -99 8 0 9 1C The shaded value indicates the default setting status. * Using Platinum Resistance Thermometers, Control Mode Switch 5: ON Input 9 0 1 7 8 2 3 Temperature range (selected using switch) 4 5 6 (Default setting: 0) 1,000 900 800 700 600 500 400 300 200 100 0 -100 Setting number Minimum setting unit Pt100 JPt100 850 500 400 199.9 400 200 199.9 99 -99 0.0 0 1 1C 0.1C -99 2 200 99 0 0 3 4 1C -99 5 0.0 6 0.1C -99 7 0 0 8 9 1C The shaded value indicates the default setting status. 4 E5CSV External Connection Diagram Voltage output models (See note 1.) Relay output models Voltage output Relay output Alarm output 1 1 6 2 2 7 3 3 8 4 4 9 5 5 10 12 VDC, 21 mA Alarm output 2 (See note 3 Alarm output 1 (See note 3 A B B Platinum resistance thermometer input 100 to 240 VAC, 50/60 Hz (24 VAC/VDC) (See note 2.) Thermocouple input Thermocouple/ platinum resistance thermometer universal-input Note: 1. The voltage output (12 VDC, 21 mA) is not electrically isolated from the internal circuits. When using a grounding thermocouple, do not connect output terminals 1 or 2 to ground. Otherwise, unwanted current paths will cause measurement errors. 2. Models with 100 to 240 VAC and 24 VAC/VDC are separate. Models using 24 VDC have no polarity. 3. The number of alarm outputs depends on the model. Nomenclature E5CSV Models with Terminal Blocks Output indicator Deviation indicators Mode indicators Mode Key Lock Release Key Temperature display Alarm indicators Up Key Down Key 5 E5CSV Dimensions Note: All units are in millimeters unless otherwise indicated. Controller E5CSV Panel Cutout Dimensions 84 6 48x48 45 78 +0.6 0 L 45 +0.6 0 45 +0.6 0 44.8x44.8 +1 60 min. L = (48 x N-2.5) 0 Mounting side-by-side (group mounting of N Controllers) Note: Terminals cannot be removed. E5CSV + Adapter for Flush Mounting (Provided) Panel Adapter for flush mounting Y92F-30 Adapter for flush mounting 58 Tightening screws 48 76.5 7.5 Note: 1. The recommended panel thickness is 1 to 4 mm. 2. Group mounting is possible in one direction only. Accessories (Order Separately) Hard Protective Cover The Y92A-48B Protective Cover (hard type) is available for the following applications. C * To protect the set from dust and dirt. * To prevent the panel from being accidentally touched causing displacement of set values. * To provide effective protection against water droplets. Terminal Cover 92A -48 B Rubber Packing E53-COV10 48 Order the Rubber Packing separately if it becomes lost or damaged. The Rubber Packing can be used to achieve an IP66 degree of protection for models with terminal blocks. 48.8 22 9.1 E53-COV17 48 48.8 Y92S-29 (for DIN48 x 48) (Deterioration, shrinking, or hardening of the rubber packing may occur depending on the operating environment. Therefore, periodic replacement is recommended to ensure the level of waterproofing specified in NEMA4. The time for periodic replacement depends on the operating environment. Be sure to confirm this point at your site. Consider one year a rough standard. OMRON shall not be liable for the level of water resistance if the customer does not perform periodic replacement.) The Rubber Packing does not need to be attached if a waterproof structure is not required. 22 (For Controllers after the design change scheduled for October 2010) 9.1 6 E5CSV Safety Precautions Refer to Safety Precautions for All Temperature Controllers. Refer to E5CS/E5CSV Operation for operating procedures. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. In the interest of product improvement, specifications are subject to change without notice. 7