Catalog C-014 Rev. F y abilit p a C e t e l p vides Com ro P Positronic Mission Statemen t "To utilize produc t flexibility and ap assistance to pres plication ent quality interco nnect solutions which represent va lue to customers wo rldwide." Experience * Founded in 1966 * Involvement in the development of international connector specifications through EIA(R), IEC and ISO as well as PICMG(R). * Introduction of new and unique connector products to the electronics industry. * Patent holder for many unique connector features and manufacturing techniques. * Vertically integrated manufacturing - raw materials to finished connectors. Technology *Expertise with solid machined contacts provides a variety of high reliability connectors including high current density power connectors. * Quality Assurance lab is capable of testing to IEC, EIA, UL, CUL, military and customer-specified requirements. * In-house design and development of connectors based on market need or individual customer requirements. * Internal manufacturing capabilities include automatic precision contact machining, injection molding, stamping, plating operations and connector assembly. * Manufacturing locations in southwest Missouri, U.S.A. (headquarters); Puerto Rico, France, China, Singapore, and India. Total square footage: 407,441. Support *Q uality Systems: Select locations qualified to ISO 9001, ISO 14001, AS9100, MIL-STD-790 and customer "dock to stock" programs. Applicable products qualified to MIL-DTL-24308, SAE AS39029, DSCC 85039, MIL-DTL-28748, Space D32, GSFC S-311-P-4 and GSFC S-311-P-10. * Compliance to a variety of international and customer specific environmental requirements. * Large in-house inventory of finished connectors. Customer specific stocking programs. * Factory direct technical sales support in major cities worldwide. * One-on-one customer support from worldwide factory locations. * World class web site. * Value-added solutions and willingness to develop custom products with reasonable price and delivery. Regional Headquarters Springfield, MO Products described within this catalog may be protected by one or more of the following US patents: #4,900,261 #6,260,268 #5,255,580 #6,835,079 Patented in Canada, 1992 #5,329,697 #7,115,002 Auch, France Singapore Positronic Industries' FEDERAL SUPPLY CODE (Cage Code) FOR MANUFACTURERS is 28198 Other Patents Pending POSITRONIC(R) IS AN ITAR REGISTERED COMPANY Unless otherwise specified, dimensional tolerances are: 1) 2) 3) 4) 0.001 0.003 0.005 0.015 inches inches inches inches [0.03 [0.08 [0.13 [0.38 mm] mm] mm] mm] for for for for male contact mating diameters. contact termination diameters. all other diameters. all other dimensions. Information in this catalog is proprietary to Positronic and its subsidiaries. Positronic believes the data contained herein to be reliable. Since the technical information is given free of charge, the user employs such information at his own discretion and risk. Positronic Industries assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part. Positronic(R), Positronic Industries, Inc.(R), P+ logo, Positronic Global Connector Solutions(R), Connector Excellence(R) and their logo designs are registered trademarks of Positronic Industries, Inc. Blue colored connectors shown in this catalog are a trademark of Positronic Industries, Inc.(R), registered in the U.S. Patent and Trademark Office. Proven Performance In 1989, Positronic Introduced the Power Connection Systems series. Since that time PCS has been the power connector of choice in a wide variety of applications. The popularity of PCS is due to a growing list of features, they include: **Low contact resistance** **Sequential mating options** **Discriminating locking System** **Board to Board / Board Cable / Cable - Cable** **Size 12 contacts with screw terminations** **Safety Shrouded Options** **Many Connector Variants Available From Stock** **Mixed Density Variants** O NIC INDU S C * /E r E Di IES e * p Compliant U RoHS Compliant options available! 95 IT RoHS TR POS R rect 0 ive 20 2/ DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. i GENERAL INFORMATION Power Connection Systems TABLE OF CONTENTS Positronic Industries connectpositronic.com G E N E R A L I N F O R M A T I O N Typical Connection Systems............................................................................................................. Demystifying Current Ratings............................................................................................................ Large Surface Area Contact Mating System..................................................................................... Compliant Terminations..................................................................................................................... P C S S E R I E S PCS SERIES Customer Specified Arrangements.................................................................................................... Technical Information......................................................................................................................... Temperature Rise Curves.................................................................................................................. Mating Dimensions............................................................................................................................. Straight Solder Printed Board Connectors........................................................................................ Compliant Press-in Power Connectors............................................................................................. Straight Solder And Compliant Contact Hole Pattern....................................................................... Right Angle (90) Solder Printed Board Connectors.......................................................................... Right Angle (90) Press-in Connectors.............................................................................................. Right Angle (90) Printed Board Contact Hole Pattern...................................................................... Panel Mount Connectors with Solder Cup Contacts........................................................................ Cable Connectors with Removable Contacts.................................................................................... Panel Mount Connectors with Removable Contacts......................................................................... Sequential Mating System................................................................................................................. Ordering Information.......................................................................................................................... SAFETY SHROUD S A F E T Y S H R O U D input POWER INPUT DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 27 28 29 30 31 series Technical Information......................................................................................................................... Connection Systems and Temperature Rises Curves....................................................................... Cable and Panel Mount Connector................................................................................................... Straight Solder Printed Board Mount, Compliant Press-in Connector, and Contact Hole Pattern............................................................... Right Angle (90) Printed Board Mount Connector and Contact Hole Pattern................................. Screw Termination and Sequential Mating Contacts........................................................................ Ordering Information.......................................................................................................................... ii 7 8 9 10 11-12 13 14-15 16-17 18 19-20 20 21-22 23-24 25 26 S E R I E S Technical Information......................................................................................................................... Connector Systems and Cable Connector........................................................................................ Panel Mount Connector..................................................................................................................... Straight Solder and Right Angle (90) Solder Printed Board Mount Connector................................ Ordering Information.......................................................................................................................... power 1-3 4 5 6 32 33 34 35 36 37 38 M ixed D ensity S eries Technical Information......................................................................................................................... Temperature Rises Curves................................................................................................................. Cable Connector................................................................................................................................ Panel Mount Connector..................................................................................................................... Straight Printed Board Mount Connector and Contact Hole Pattern................................................ Right Angle (90) Printed Board Mount Connector and Contact Hole Pattern................................. Compliant Press-in Connector........................................................................................................... Ordering Information.......................................................................................................................... removable Removable Removable Removable Removable Removable Removable Removable PCS MIXED DENSITY Positronic Industries connectpositronic.com 39-40 40 41 42 43 44 45 46 REMOVABLE CONTACT P C S TABLE OF CONTENTS contact Contact Technical Information........................................................................................ Contact Technical Information and Removable Crimp Signal Contact Size 20............ Crimp Contact and Solder Cup Contact Size 16........................................................... Shielded Contact Size 16 and Removable Crimp Contact Size 12............................... Solder Cup Contact Size 12 and Removable Crimp Contact Size 8............................. Solder Cup and Removable High Voltage Contact Size 8............................................. Shielded Contact Size 8................................................................................................. A pplication 47 48 49 50 51 52 53 APPLICATION TOOLS Power Connection Systems tools Introduction........................................................................................................................................ Contact Application Tools Cross Reference List............................................................................... Press-in User Information and Connector Installation Tooling.......................................................... Compliant Press-in Connectors Printed Board Hole Sizes............................................................... 54 55 56 57 accessories 58 59 60 61 62 63 64 ACCESSORIES Right Angle (90) Metal and Plastic Mounting Brackets.................................................................... Push-on Fasteners and Mounting Screws......................................................................................... Connector Hoods............................................................................................................................... Quick Release Mounting Clip and Panel Cutout............................................................................... Fixed Style Mounting Clip and Panel Cutout..................................................................................... Panel Mount Cutout........................................................................................................................... Blind Mating System and Panel Cutout............................................................................................. V i s i t o u r w e b s i t e f o r t h e l a t e s t c a t a l o g u p d a t e s a n d s u p p l e m e n t s a t http://www.connectpositronic.com/products/20/PCS/catalogs/ DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. iii Positronic (R) s s e n r a H & CableAssemblies Many Industries Served including: * Aerospace * Datacom / Telecom * Medical * Industrial * Military / Defense * Transit / Rail Support Capabilities: * Design, development, engineering support, and documentation * Build to customer print * Assist in expansion of qualified suppliers on BOM * Select facilities certified to ISO 9001 and AS9100 * Adherence to IPC-620 standards * Product prototyping and first articles * Electrical and mechanical testing & Products Services * Cable and harness assemblies * Flex circuit assemblies * Coaxial cable assemblies * Kitting services * EMI/RFI shielded assemblies * Box builds * Hermetic assemblies S A V E T I M E A N D M O N E Y ! L et Positronic support you by cablizing y o u r P L A ( H ) / P L B ( H ) / PLC(H) / PLS(H) connector selection. For more details contact Technical Sales or visit our web site at: http://www.posicables.com iv Printed Board To Printed Board Connection Systems GENERAL INFORMATION Power Connection Systems Positronic Industries connectpositronic.com PLB06M300A1 Straight solder or PLB06M92ST20A1 Compliant termination press-in SYSTEM 1 MOTHER BOARDDAUGHTER BOARD PLB06F4BN0A1 PLB06M4BN0A2 SYSTEM 2 SIDE TO SIDE BOARD MOUNTING PLB06F4BN0C1 PLB06F300A1 Straight solder or PLB06F94ST40A1 Compliant termination press-in PLB06M4BN0C1 SYSTEM 3 STACKABLE BOARD MOUNTING PLB06F42BN0C1 SYSTEM 4 SANDWICH BOARD MOUNTING PLB06F32N0C1 PLB06M300A1 Straight solder or PLB06M93ST30A1 Compliant termination press-in PLB06F3N0C1 PLB06F300A1 Straight solder or PLB06F93ST30A1 Compliant termination press-in 1 GENERAL INFORMATION Power Connection Systems Cable Connection Systems Positronic Industries connectpositronic.com PLB06F4BN0A1 PLB06M0000 With contacts installed SYSTEM 5 CABLE TO Right Angle (90) BOARD MOUNTING Crimp or solder termination PLB06F0000 With contacts installed Crimp or solder termination PLB06M4BN0A2 Lock hole Lock tab Typical for connection systems 5, 6, 7 and 8 PLB06F300C1 Straight solder or PLB06F92ST20C1 Compliant termination press-in SYSTEM 6 CABLE TO STRAIGHT BOARD MOUNTING PLB06M0000 With contacts installed Crimp or solder termination PLB06M300C1 Straight solder or PLB06M92ST20C1 Compliant termination press-in PLB06F0000 With contacts installed Crimp or solder termination SYSTEM 7 CABLE TO CABLE PLB06F0000 With contacts installed PLB06M0000 With contacts installed Crimp or solder termination 2 Cable AND INTEGRAL FEED THROUGH Connection Systems GENERAL INFORMATION Power Connection Systems Positronic Industries connectpositronic.com PANEL MOUNT AND CABLE ADAPTERS SYSTEM 8 PANEL MOUNTED TO CABLE SYSTEM 9 CABLE CONNECTOR WITH CABLE ADAPTER PLB06F206A1 Mounting clip PLB06F0050 Non-removable fixed contacts with 18 AWG [1.0mm2] solder wire terminations or crimp contact terminations for wire sizes 12 AWG [4.0mm2] through 32 AWG [0.03mm2] PLB06M0000 With contacts installed Crimp or solder termination INTEGRAL FEED THROUGH CONNECTION SYSTEM ALLOWS THREE WAY INTERFACE * PCB FRONTSIDE TO A CONNECTOR * PCB BACKSIDE TO A CONNECTOR * Press-in CONNECTIONS WITH PCB FRONTSIDE CONNECTOR INTERFACE CONTACT TECHNICAL SALES FOR MORE INFORMATION. SOLID FEEDTHROUGH CONTACT HAS A Press-in ZONE TO INTERFACE TO PCB BACKSIDE CONNECTOR INTERFACE DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 3 GENERAL INFORMATION DEMYSTIFYING CURRENT RATINGS Positronic Industries connectpositronic.com Power Connection Systems Demystifying current ratings Connector current ratings seem to be shrouded in mystery at times. The user wonders how a listed current rating is relevant to a particular application. Perhaps more mysterious is how similar connectors from various manufacturers list different current rating values. While it is true that material choices and design can enhance a connector's current rating, the test method by which the rating was developed must be understood when evaluations are made. Users of connectors for power applications are entitled to current rating test details in order to make an informed choice. Ideally, a connector's current rating should be developed within the application for which it is being considered. Although ideal, this approach is not always practical given the many differing applications. In order for connector manufacturers to give potential product users an idea of what can be expected, connectors are given current ratings based on a specific test method. A wide variety of test methods are employed in order to develop current ratings for connectors. Some of these methods come from standards that are recognized industry-wide, while others are unique to the manufacturer or user. These various test methods can produce different results for the same product. It is no wonder confusion sometimes results. There are key factors that, when understood, can help in choosing the right power connector. All test methods used to rate current have similarities; however, there are variables in applying the test methods which explain differing results. Current ratings are usually established by first developing a temperature rise curve. This curve plots temperature rise against increasing current levels. The curve is a reliable tool in understanding heat generation of the connector at various currents. When a defined failure is reached, the test ends. The highest current level achieved is usually listed as the current rating. The temperature rise curve, and therefore the current rating, will change when certain key factors are varied. These are: Where is the temperature sensing probe placed? If placed on the contact in the mating area (the hottest spot), the results will be quite different than if placed on the outside of the connector body. l l Are the contacts being tested and rated in free air or are they contained within the connector housing? Contacts will obviously be cooler in free air. l Are all of the contacts in the connector under load? If only part of the contacts are under load, the temperature rise could be less. l What is the defined failure? Does the test end when the temperature rise reaches 30C, 40C, or some other number? Does it end when the temperature rise plus ambient temperature equal the operating limit of the connector housing? The current rating will be fixed by the defined failure point. l How were the test samples prepared? Were the samples energized through a printed circuit board? How many layers? How large were the traces? What was the weight of the copper? Were the samples energized through wire? What size was the wire? How long was the wire? Was the sample tested in static or forced air conditions? All of these factors can affect cooling characteristics. Clearly, a current rating value alone is not enough, and must be viewed in the context of the test used to develop the rating. When the test method is understood, evaluating and comparing power connectors for specific applications becomes much less of a mystery. 4 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. LARGE SURFACE AREA CONTACT MATING SYSTEM GENERAL INFORMATION Power Connection Systems Positronic Industries connectpositronic.com THE PCS series utilizes Positronic Industries' Large Surface Area Contact Mating System l Separates mechanical and electrical functions for superior performance l Low contact resistance provides minimized voltage drop across the contact "Closed Entry" design prevents damage to female contacts and will not allow l misaligned or bent contacts to enter Precision machined from solid, high conductivity copper alloy l l Uniform insertion/withdrawal forces through repeated mating cycles WHY IS THE L.S.A. SYSTEM SUPERIOR? The primary function of connector contact is electrical conductivity. Also, a mechanical function is required to provide normal force between male and female contacts. In order to provide for proper mechanical characteristics, material that has good memory or "springiness" must be chosen. This will ensure contact normal force in a coupled condition and allow for repeated coupling and uncoupling. Unfortunately, many materials that have good memory characteristics have low electrical conductivity. For instance, beryllium copper is a good choice for mechanical function; however, some beryllium copper alloys are poor conductors and have relatively low conductivity rates. The conductivity path of many contact designs goes directly through materials that have been chosen based on mechanical need. If these materials have a low conductivity rating, increased contact resistance will result. Positronic Industries Large Surface Area Contact System separates the mechanical and electrical functions. A spring retention member provides normal forces, while the electrical conductivity path is through highly conductive contact material. See above detail. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 5 GENERAL INFORMATION COMPLIANT TERMINATIONS Positronic Industries connectpositronic.com Power Connection Systems Positronic Industries' BI-SPRING POWER press-in TERMINATIONS The Next Evolution In Compliant Technology. Fully Compliant, Fully Reliable. Reliable, solderless connections from connectors to backplanes started with solid press-in technology. Although these are still used today, concerns about board damage led to the use of compliant press-in technology. This technology allows the connection to be made through compliance of the contact termination along with printed circuit board hole deformation. Although risk of damaged printed circuit boards and backplanes is lessened, damage can still occur due to relatively high insertion and extraction forces. The next step in press-in technology is a highly reliable connection between the contact termination and backplane that is accomplished with reduced insertion and extraction forces. This eliminates risk of printed circuit. board and backplane damage. This technology exists today with Positronic Industries Bi-Spring Power Press-in termination. verage insertion and extraction forces of size 16 contacts are 22N [5 lbs.] per A contact and do not produce stresses in printed circuit boards and backplanes that can occur with higher insertion forces. These stresses can cause board warpage and hole damage. l onnector systems utilizing Bi-Spring terminations use mounting screws to secure C the connector to the printed circuit board or backplane. Stresses that occur during coupling, uncoupling or shock and vibration of systems are not transferred to the printed circuit boards or backplanes through the press-in connection. The electrical integrity of the connector to board interface is maintained; this is particularly important in power applications. Bellcore GR1217 details a preference for mounting hardware when using press-in terminations. l Bi-Spring Power Press-in Compliant Terminations lSize 16 Bi-Spring terminations are designed to meet the performance requirements and hole diameters as listed in the internationally recognized specification IEC 60352-5. l Lower insertion and extraction forces eliminate the need for expensive pressing equipment. COMPLIANT TERMINATION Press-in CONNECTOR Polarizing groove Fixed member or discriminating locking system 0.155 [3.94] dp. x o0.076 [1.93] mounting hole typ. A #2 self tapping mounting screws Steel, zinc plate or stainless steel, passivated B Contact lead-in diameter 0.047 [1.19] Contact termination diameter 0.069 [1.76] 6 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Power Connection Systems Customer Specified Arrangements Positronic Industries connectpositronic.com The design of Power Connection Systems Series connectors allows for the development of application specific contact arrangements in a timely manner and at a reasonable price. Thirteen connector housing sizes exist that may accommodate size 20, size 16, size 12, or size 8 contacts (see the Power Connection Systems catalog for connector housing dimensions). After reviewing the dimensions and the following basic information, contact Technical Sales with your current, voltage, and safety requirements. We look forward to working with you to develop a connector for your specific needs. Basic Connector Dimensions A0.020 [0.51] 0.408 [10.36] A0.020 [0.51] 0.606 [15.39] A0.020 [0.51] 0.802 [20.37] PART NUMBER A PLA03**00A1 PLAH03**00A1 PLA04**00A1 PLAH04**00A1 PLA06**00A1 PLAH06**00A1 PLA08**00A1 PLAH08**00A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] PART NUMBER A PLB06**00A1 PLBH06**00A1 PLB08**00A1 PLBH08**00A1 PLB12**00A1 PLBH12**00A1 PLB16**00A1 PLBH16**00A1 PLB20**00A1 PLBH20**00A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] PART NUMBER A PLC09**00A1 PLCH09**00A1 PLC12**00A1 PLCH12**00A1 PLC18**00A1 PLCH18**00A1 PLC24**00A1 PLCH24**00A1 PLC30**00A1 PLCH30**00A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] Four Contact Sizes to Choose From O0.142 [3.61] Size 8 contact Size 12 contact Size 16 contact Size 20 contact O0.094 [2.39] Female Connector Dimensions PCS SERIES Male Connector Dimensions A0.020 [0.51] 0.408 [10.36] A0.020 [0.51] 0.606 [15.39] A0.020 [0.51] 0.802 [20.37] Many Termination Types Can Be Supplied Straight Solder or Press-in Right Angle (90) Solder Crimp Removable Removable Solder Cup Popular Options O0.0625 [1.588] Sequential Mating Selective Loading O0.040 [1.00] Contact sizes and termination types may be mixed within a single connector. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 7 Power Connection Systems Technical Information Positronic Industries connectpositronic.com TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator:Glass-filled polyester, UL 94V-0. Contact technical sales for availability of high temperature insulator material. Contacts:Precision machined copper alloy with gold flash over nickel, or 0.000030 inch [0.76] gold over nickel, or 0.000050 [1.27] gold over nickel. Solder coated terminations optional. Mounting Clip: Beryllium copper with nickel plate. Hood:Glass filled polyester, UL 94V-0. Mounting Bracket: Brass with tin plate. Push-on Fastener:Spring tempered copper alloy, tin plate ELECTRICAL CHARACTERISTICS: PCS SERIES Contact Current Rating: Standard Contact Material:See page 9 for detail information. High Conductivity Contact Material: See page 9 for detail information. Initial Contact Resistance: Standard Contact Material:0.0016 ohms max. per IEC 60512-2, test 2b. High Conductivity Contact Material: 0.0007 ohms max. per IEC 60512-2, test 2b. Insulation Resistance: Voltage Proof: Creepage Distance: 5 G ohms per IEC 60512-2, test 3a, method A. 2000 V rms per IEC 60512-2, test 4a, method C. 0.157 inch [4 mm] minimum. Clearance Distance: 0.125 inch [3.2 mm] minimum. Working Voltage:Designed to meet UL 600 VAC and CSA 600 VAC. Working Temperature:-55C to +125C Contact technical sales for availability of high temperature insulator material. ELECTRICAL CHARACTERISTICS OF COMPLIANT Press-in CONNECTION TO PLATED-THROUGH-HOLE OF PRINTED BOARD: 0.064 inch [1.63mm] diameter hole of a 0.125 inch [3.2mm] thick printed board Initial Contact Resistance of Connection: Less than 1.0 milliohms per IEC 60512-2, test 2a. Change in Contact Resistance of Connection After Mechanical, Electrical or Climactic Conditioning:Less than 0.5 milliohms increase per IEC 60512-2, test 2a. Gas Tight Connections Test:Less than 0.2 milliohms increase in contact resistance after 1 hour per EIA 364, TP36, Method One. SHIELDED CONTACT TECHNICAL CHARACTERISTICS: See page 47. O NIC INDU S C * /E r E Di IES e * p Compliant U For RoHS options see page 26. 95 IT RoHS TR POS R rect 0 ive 20 2/ MECHANICAL CHARACTERISTICS: Removable Contacts:Insert contact to rear face of insulator, release from front face of insulator. Size 16, 0.0625 inch [1.588 mm] diameter male contact. Female contact "closed entry" design for highest reliability. Removable Contact Retention in Insulator:15 lbs. [67N] per IEC 60512-8, test 15a. Fixed Contacts:Solder cup and printed board terminations. Size 16, 0.0625 inch [1.588 mm] diameter male contact. Female contact has "closed entry" design for highest reliability. Fixed Contact Retention in Insulator: 6 lbs. [26N]. Resistance to Solder Iron Heat:500F [260C] for 10 seconds duration per IEC 60512-6, test 12e, 25 watt soldering iron. Contact Terminations: C rimp or solder removable contacts from wire sizes 12 AWG [4.0 mm2] through 24 AWG [0.25 mm2]. Straight and Right Angle (90) solder printed board mount, 0.0625 inch [1.588 mm] tail diameter. Compliant termination press-in. Fixed contact solder cup termination, 18 AWG [1.0 mm2] maximum. Contact Insertion and Withdrawal Forces: 8 oz. [2.2N] nominal per contact. Connection Systems:Connector provides cable to cable, cable to printed board, cable to panel mount and printed board to printed board application. Sequential Mating System: Cable and printed board mount connectors. Male contacts provide as many as three mating lengths. Locking System:Insulators provide locking between cable to cable, cable to printed board and cable to panel mount applications. Polarizations:Provided in insulator design. Further polarization in cable connectors can be provided by mixing male contacts in female insulators and female contacts in male insulators. Mounting to Printed Board: Rapid installation push-on fasteners. Self-tapping screws for compliant connectors. Mechanical Operations: 500 operations per IEC 60512-5. MECHANICAL CHARACTERISTICS OF COMPLIANT Press-in CONNECTORS: Press-in Contact Bi-Spring Construction,Compliant Termination: 0.0695 inch [1.77mm] diameter with 0.050 inch [1.27mm] lead-in diameter. Offered with two termination lengths. Contact Retention in Insulator and 0.125 inch [3.2mm] thick printed board:5 lbs. [22N] minimum combined retention forces per MIL-STD-2166, Type III compliant contact classification, after third repairreplacement of contact in insulator and plated-through-hole, 0.064 inch [1.63mm] diameter in a 0.125 inch [3.2mm] thick printed board. Vibration:No electrical discontinuity of 1 second or greater when tested per MIL-STD-1344, Method 2005, Test conditioning. Initial Press-In Force of Individual Contact into Plated-Through-Hole:10 lbs. [44N] average when pushed into a 0.064 inch [1.63mm] O hole in a 0.125 inch [3.2mm] thick printed board. Initial Push-Out Force of Individual Contact into Plated-Through-Hole: 8.5 lbs. [38N] average when pushed out of an 0.064 inch [1.63mm] O hole in a 0.125 inch [3.2mm] thick printed board. CUL Recognized* File # E49351 8 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. TUV Recognized* Certificate # B 02 07 47415 002 *Note: CUL and TUV recognizes all sizes, except PLB20, consult Technical Sales for status. Power Connection Systems TEMPERATURE RISE CURVE Positronic Industries connectpositronic.com TEMPERATURE RISE CURVE HIGH CONDUCTIVITY CONTACT MATERIALS STANDARD CONTACT MATERIALS CONNECTORS WITH PL*H PREFIX OR "S" SUFFIX ON CRIMP CONTACTS PLA03 PLB12 PLC30 0 10 20 30 40 50 60 70 80 90 100 48 44 40 36 32 28 24 20 16 12 8 4 0 PLAH03 PLBH12 PLCH30 PCS SERIES 48 44 40 36 32 28 24 20 16 12 8 4 0 RATED CURRENT (AMPERES) RATED CURRENT (AMPERES) CONNECTORS WITH PL* PREFIX 0 TEMPERATURE RISE (C) 10 20 30 40 50 60 70 80 90 100 TEMPERATURE RISE (C) Test Detail: Each curve was developed using individual connector bodies fully loaded with contacts. All power ontacts energized through 12 awg wire. Temperature rise was measured in the contact mating area. Test was c conducted with connectors in static air. Terminations of test connectors were straight compliant press-in to right angle (90) solder. See page 4 for more information. CONTACT CURRENT RATINGS Connector VARIANT Standard Contacts Connector VARIANT High Conductivity Contacts pla03 32 amperes PLAH03 42 amperes PLB12 25 amperes PLBH12 32 amperes PLC30 18 amperes PLCH30 24 amperes Temperature rise curves and contact current ratings were developed for the specific connector variants shown when tested in accordance with UL1977. This information is provided so that the user can make comparisons between various connector sizes and contact materials. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 9 Power Connection Systems Mating Dimensions Positronic Industries connectpositronic.com MATING DIMENSIONS (FULLY MATED) 0.830 [21.08] Straight Board Mount Male to Straight Board Mount Female 0.830 [21.08] 0.830 [21.08] Straight Board Mount Male to Right Angle (90) Board Mount Female PCS SERIES 0.790 [20.07] Right Angle (90) Board Mount Male to Straight Board Mount Female 0.790 [20.07] Straight Board Mount Male to Panel Mount Female Panel Mount Male to Straight Board Mount Female Right Angle (90) Board Mount Male to Panel Board Mount Female 0.750 [19.05] Panel Mount Male to Panel Mount Female Panel Mount Male to Right Angle (90) Board Mount Female 1.150 [29.21] Cable Mount Male to Straight Board Mount Female Straight Board Mount Male to Cable Mount Female 1.060 [26.92] 10 Cable Mount Male to Panel Mount Female Right Angle (90) Board Mount Male to Right Angle (90) Board Mount Female 0.790 [20.07] 0.790 [20.07] 1.100 [27.94] 0.830 [21.08] 1.110 [27.94] Cable Mount Male to Right Angle (90) Board Mount Female 1.110 [28.19] Panel Mount Male to Cable Mount Female 1.150 [29.21] Right Angle (90) Board Mount Male to Cable Mount Female 1.420 [36.07] Cable Mount Male to Cable Mount Female Power Connection Systems Straight Solder Printed Board Connector Positronic Industries connectpositronic.com PLA STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 3, 0.146 [3.71] CONTACT EXTENSION 0.600 [15.24] A0.020 [0.51] 0.408 [10.36] Typical part number: PLA03M300A1 PLAH03M300A1 NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. FEMALE 0.600 [15.24] 0.146 [3.71] 0.146 [3.71] o0.062 [1.57] A0.020 [0.51] 0.408 [10.36] o0.062 [1.57] Typical part number: PLA03F300A1 PLAH03F300A1 0.230 [5.84] PART NUMBER A PART NUMBER A PLA03*300A1 PLAH03*300A1 PLA04*300A1 PLAH04*300A1 1.126 [28.60] 1.324 [33.63] PLA06*300A1 PLAH06*300A1 PLA08*300A1 PLAH08*300A1 1.718 [43.64] 2.112 [53.64] Plating- See ordering information for contact plating options. *Asterisk determines gender of connector, M for male, F for female. PCS SERIES MALE For connection systems 1, 4 and 6. PLB STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 3, 0.146 [3.71] CONTACT EXTENSION MALE 0.600 [15.24] A0.020 [0.51] FEMALE 0.600 [15.24] 0.146 [3.71] 0.146 [3.71] A0.020 [0.51] 0.606 [15.39] 0.606 [15.39] o0.062 [1.57] Typical part number: PLB06M300A1 PLBH06M300A1 o0.062 [1.57] Typical part number: PLB06F300A1 PLAH06F300AI 0.230 [5.84] NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. PART NUMBER A PART NUMBER A PLB06*300A1 PLBH06*300A1 PLB08*300A1 PLBH08*300A1 PLB12*300A1 PLBH12*300A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLB16*300A1 PLBH16*300A1 PLB20*300A1 PLBH20*300A1 2.112 [53.64] 2.506 [63.65] Plating- See ordering information for contact plating options. For connection systems 1, 4 and 6. *Asterisk determines gender of connector, M for male, F for female. PLC STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 3, 0.146 [3.71] CONTACT EXTENSION MALE A0.020 [0.51] 0.802 [20.37] Typical part number: PLC09M300A1 PLCH09M300A1 NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. 0.600 [15.24] 0.600 [15.24] 0.146 [3.71] FEMALE 0.146 [3.71] o0.062 [1.57] A0.020 [0.51] 0.802 [20.37] o0.062 [1.57] 0.230 [5.84] PART NUMBER A PART NUMBER A PLC09*300A1 PLCH09*300A1 PLC12*300A1 PLCH12*300A1 PLC18*300A1 PLCH18*300A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLC24*300A1 PLCH24*300A1 PLC30*300A1 PLCH30*300A1 2.112 [53.64] 2.506 [63.65] *Asterisk determines gender of connector, M for male, F for female. Typical part number: PLC09F300A1 PLCH09F300A1 Plating- See ordering information for contact plating options. For connection systems 1, 4 and 6. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 11 Power Connection Systems Straight Solder Printed Board Connector Positronic Industries connectpositronic.com PLA STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 32, 0.377 [9.58] CONTACT EXTENSION MALE FEMALE 0.600 [15.24] 0.377 [9.58] A0.020 [0.51] 0.408 [10.36] Typical part number: PLA03M3200A1 PLAH03M3200A1 PCS SERIES NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. o0.062 [1.57] 0.600 [15.24] 0.377 [9.58] A0.020 [0.51] 0.408 [10.36] o0.062 [1.57] 0.230 [5.84] PART NUMBER A PART NUMBER A PLA03*3200A1 PLAH03*3200A1 1.126 [28.60] PLA06*3200A1 PLAH06*3200A1 1.718 [43.64] PLA04*3200A1 PLAH04*3200A1 1.324 [33.63 PLA08*3200A1 PLAH08*3200A1 2.112 [53.64] *Asterisk determines gender of connector, M for male, F for female. Typical part number: PLA03F3200A1 PLAH03F3200A1 Plating- See ordering information for contact plating options. For connection systems 1, 3, 4 and 6. PLB STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 32, 0.377 [9.58] CONTACT EXTENSION MALE 0.600 [15.24] 0.377 [9.58] A0.020 [0.51] 0.600 [15.24] 0.377 [9.58] FEMALE 0.606 [15.39] 0.606 [15.39] o0.062 [1.57] Typical part number: PLB06M3200A1 PLBH06M3200A1 NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. A0.020 [0.51] o0.062 [1.57] 0.230 [5.84] PART NUMBER A PART NUMBER A PLB06*3200A1 PLBH06*3200A1 1.126 [28.60] PLB16*3200A1 PLBH16*3200A1 2.112 [53.64] PLB08*3200A1 PLBH08*3200A1 1.324 [33.63] PLB20*3200A1 PLBH20*3200A1 2.506 [63.65] PLB12*3200A1 PLBH12*3200A1 1.718 [43.64] *Asterisk determines gender of connector, M for male, F for female. Typical part number: PLB06F3200A1 PLBH06F3200A1 Plating- See ordering information for contact plating options. For connection systems 1, 3, 4 and 6. PLC STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 32, 0.377 [9.58] CONTACT EXTENSION MALE 0.600 [15.24] 0.377 [9.58] A0.020 [0.51] 0.802 [20.37] Typical part number: PLC09M3200A1 PLCH09M3200A1 NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. 12 o0.062 [1.57] 0.600 [15.24] FEMALE 0.377 [9.58] A0.020 [0.51] 0.802 [20.37] o0.062 [1.57] 0.230 [5.84] PART NUMBER A PART NUMBER A PLC09*3200A1 PLCH09*3200A1 1.126 [28.60] PLC24*3200A1 PLCH24*3200A1 2.112 [53.64] PLC12*3200A1 PLCH12*3200A1 1.324 [33.63] PLC30*3200A1 PLCH30*3200A1 2.506 [63.65] PLC18*3200A1 PLCH18*3200A1 1.718 [43.64] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. *Asterisk determines gender of connector, M for male, F for female. Typical part number: PLC09F3200A1 PLCH09F3200A1 Plating- See ordering information for contact plating options. For connection systems 1, 3, 4 and 6. COMPLIANT Press-in CONNECTOR GENERAL INFORMATION Power Connection Systems Positronic Industries connectpositronic.com PLA COMPLIANT Press-in CONNECTORS CODE 92 or CODE 93 0.600 [15.24] L L A0.020 [0.51] **Asterisks determine gender of connector, M for male, F for female and contact code 92 or 93. FEMALE A0.020 [0.51] See page 56 for Installation Tooling. 0.408 [10.36] Typical part number: PLA03M93ST30A1 PLAH03M93ST30A1 0.600 [15.24] 0.408 [10.36] Plating- See ordering information for contact plating options. PART NUMBER A PLA03**00A1 PLAH03**00A1 PLA04**00A1 PLAH04**00A1 PLA06**00A1 PLAH06**00A1 PLA08**00A1 PLAH08**00A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 0.230 [5.84] For connection systems 1, 4 and 6. Typical part number: PLA03F93ST30A1 PLAH03F93ST30A1 NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. CONTACT CODE L PCB THICKNESS 92 0.183 [4.65] 0.093 [2.36] 93 0.218 [5.54] 0.125 [3.18] PCS SERIES MALE PLB COMPLIANT Press-in CONNECTORS CODE 92 or CODE 93 MALE 0.600 [15.24] L L A0.020 [0.51] 0.606 [15.39] Typical part number: PLB06M93ST30A1 PLBH06M93ST30A1 **Asterisks determine gender of connector, M for male, F for female and contact code 92 or 93. FEMALE 0.600 [15.24] A0.020 [0.51] 0.606 [15.39] See page 56 for Installation Tooling. 0.230 [5.84] Plating- See ordering information for contact plating options. PART NUMBER A PLB06**00A1 PLBH06**00A1 1.126 [28.60] PLB08**00A1 PLBH08**00A1 1.324 [33.63] PLB12**00A1 PLBH12**00A1 PLB16**00A1 PLBH16**00A1 PLB20**00A1 PLBH20**00A1 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] Typical part number: PLB06F93ST30A1 PLBH06F93ST30A1 For connection systems 1, 4 and 6. NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. CONTACT CODE L PCB THICKNESS 92 0.183 [4.65] 0.093 [2.36] 93 0.218 [5.54] 0.125 [3.18] PLC COMPLIANT Press-in CONNECTORS CODE 92 or CODE 93 MALE 0.600 [15.24] 0.802 [20.37] Typical part number: PLC09M93ST30A1 PLCH09M93ST30A1 **Asterisks determine gender of connector, M for male, F for female and contact code 92 or 93. L L A0.020 [0.51] FEMALE 0.600 [15.24] A0.020 [0.51] 0.802 [20.37] See page 56 for Installation Tooling. PART NUMBER A PLC09**00A1 PLCH09**00A1 1.126 [28.60] PLC12**00A1 PLCH12**00A1 PLC18**00A1 PLCH18**00A1 PLC24**00A1 PLCH24**00A1 PLC30**00A1 PLCH30**00A1 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] Typical part number: PLC09F93ST30A1 PLCH09F93ST30A1 0.230 [5.84] Plating- See ordering information for contact plating options. For connection systems 1, 4 and 6. NOTE: MOUNTING SCREWS CAN BE UPPLIED WITH CONNECTORS USING STEP S 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. CONTACT CODE L PCB THICKNESS 92 0.183 [4.65] 0.093 [2.36] 93 0.218 [5.54] 0.125 [3.18] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 13 Power Connection Systems Straight Solder and Compliant Contact Hole Pattern Positronic Industries connectpositronic.com 1.0800.005 [27.430.13] 0.8820.005 [22.400.13] 0.4410.002 [11.200.05] 0.1970.002 [5.000.05] TYP. 0.5400.002 [13.720.05] PLA 03 PLA 04 1.4740.005 [37.440.13] 1.8680.005 [47.450.13] PCS SERIES 0.7370.002 [18.720.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.9340.002 [23.720.05] 1.0800.005 [27.430.13] 0.8820.005 [22.400.13] 0.0990.002 [2.510.05] 0.1970.002 [5.000.05] 0.1970.002 [5.000.05] TYP. 0.7370.002 [18.720.05] 0.0990.002 [2.510.05] 0.1970.002 [5.000.05] 1.1310.002 [28.730.05] 0.1970.002 [5.000.05] 14 0.0990.002 [2.510.05] 0.1970.002 [5.000.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. PLB 08 1.8680.005 [47.450.13] 0.9340.002 [23.720.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.0990.002 [2.510.05] PLB 12 2.2620.005 [57.450.13] 0.0990.002 [2.510.05] 0.5400.002 [13.720.05] PLB 06 1.4740.005 [37.440.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. PLA 08 PLA 06 0.4410.002 [11.200.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.1970.002 [5.000.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. PLB 16 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.080 [2.03] O holes in printed board for solder contact termination positions. Suggest 0.100 [2.54] O holes in printed board when mounting connectors with # 2 thread forming screws. PLB 20 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest 0.1230.003 [3.150.08] O holes in printed board when mounting connector with push-on fasteners. NOTE: See page 61 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. Power Connection Systems Straight Solder and Compliant Contact Hole Pattern 1.0800.005 [27.430.13] 0.8820.005 [22.400.13] 0.1970.002 [5.000.05] TYP. 0.4410.002 [11.200.05] 0.5400.002 [13.720.05] 0.7370.002 [18.720.05] 0.1970.002 [5.000.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 1.8680.005 [47.450.13] 0.9340.002 [23.720.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.3940.002 [10.010.05] 0.3940.002 [10.010.05] 0.1970.002 [5.000.05] PLC 18 2.2620.005 [57.450.13] 1.1310.002 [28.730.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. PLC 24 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.080 [2.03] O holes in printed board for solder contact termination positions. Suggest 0.100 [2.54] O holes in printed board when mounting connectors with # 2 thread forming screws. 0.3940.002 [10.010.05] 0.1970.002 [5.000.05] PLC 12 PCS SERIES PLC 09 1.4740.005 [37.440.13] 0.1970.002 [5.000.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.3940.002 [10.010.05] 0.3940.002 [10.010.05] 0.1970.002 [5.000.05] Positronic Industries connectpositronic.com PLC 30 Suggest 0.1230.003 [3.150.08] O holes in printed board when mounting connector with push-on fasteners. NOTE: See page 61 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. Connectors Designed To Customer Specifications Positronic's PLA(H), PLB(H), PLC(H) and PLS(H) series connectors can be modified to customers specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer printed circuit board terminations; customer specified hardware. Positronic can develop and tool new connector designs with reasonable price and delivery. Contact Technical Sales with your particular requirements. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 15 Power Connection Systems Right Angle (90) Solder Printed Board Connector Positronic Industries connectpositronic.com PLA Right Angle (90) PRINTED BOARD MOUNT CODE 4, 0.146 [3.71] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.098 [2.49] A0.020 [0.51] FEMALE 0.098 [2.49] A0.020 [0.51] 0.408 [10.36] 0.408 [10.36] 0.146 [3.71] 0.146 [3.71] o0.062 [1.57] Typical part number: PLA03M4BN0A1 PLAH03M4BN0A1 PCS SERIES NOTE: MOUNTING SCREWS CAN BE ORDERED SEPARATELY BY PART NUMBER WHEN CHOOSING B3 BRACKETS. SEE PAGE 59. o0.062 [1.57] Typical part number: PLA03F4BN0A1 PLAH03F4BN0A1 PART NUMBER A PART NUMBER A PLA03*400A1 PLAH03*400A1 1.126 [28.60] PLA06*400A1 PLAH06*400A1 1.718 [43.64] PLA04*400A1 PLAH04*400A1 1.324 [33.63 PLA08*400A1 PLAH08*400A1 2.112 [53.64] Plating- See ordering information for contact plating options. For connection systems 1, 2 and 5. *Asterisk determines gender of connector, M for male, F for female. PLB Right Angle (90) PRINTED BOARD MOUNT CODE 4, 0.146 [3.71] CONTACT EXTENSION 0.600 [15.24] 0.600 [15.24] MALE 0.197 [5.00] A0.020 [0.51] FEMALE 0.098 [2.49] 0.098 [2.49] 0.197 [5.00] A0.020 [0.51] 0.606 [15.39] 0.606 [15.39] 0.146 [3.71] 0.146 [3.71] o0.062 [1.57] Typical part number: PLB06M4BN0A1 PLBH06B4BN0A1 NOTE: MOUNTING SCREWS CAN BE ORDERED SEPARATELY BY PART NUMBER WHEN CHOOSING B3 BRACKETS. SEE PAGE 59. o0.062 [1.57] Typical part number: PLB06F4BN0A1 PLBH06F4BN0A1 PART NUMBER A PART NUMBER A PLB06*400A1 PLBH06*400A1 1.126 [28.60] PLB16*400A1 PLBH16*400A1 2.112 [53.64] PLB08*400A1 PLBH08*400A1 1.324 [33.63] PLB20*400A1 PLBH20*400A1 2.506 [63.65] PLB12*400A1 PLBH12*400A1 1.718 [43.64] Plating- See ordering information for contact plating options. For connection systems 1, 2 and 5. *Asterisk determines gender of connector, M for male, F for female. PLC Right Angle (90) PRINTED BOARD MOUNT CODE 4, 0.146 [3.71] CONTACT EXTENSION MALE 0.600 [15.24] 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] 0.197 [5.00] 0.600 [15.24] FEMALE 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] 0.197 [5.00] 0.802 [20.37] 0.802 [20.37] 0.146 [3.71] Typical part number: PLC09M4BN0A1 PLCH09M4BN0A1 NOTE: MOUNTING SCREWS CAN BE ORDERED SEPARATELY BY PART NUMBER WHEN CHOOSING B3 BRACKETS. SEE PAGE 59. 16 0.146 [3.71] o0.062 [1.57] o0.062 [1.57] PART NUMBER A PART NUMBER A PLC09*400A1 PLCH09*400A1 1.126 [28.60] PLC24*400A1 PLCH24*400A1 2.112 [53.64] PLC12*400A1 PLCH12*400A1 1.324 [33.63] PLC30*400A1 PLCH30*400A1 2.506 [63.65] PLC18*400A1 PLCH18*400A1 1.718 [43.64] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. *Asterisk determines gender of connector, M for male, F for female. Typical part number: PLC09F4BN0A1 PLCH09F4BN0A1 Plating- See ordering information for contact plating options. For connection systems 1, 2 and 5. Power Connection Systems Right Angle (90) Solder Printed Board Connector Positronic Industries connectpositronic.com PLA Right Angle (90) PRINTED BOARD MOUNT CODE 42, 0.377 [9.58] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.098 [2.49] A0.020 [0.51] FEMALE 0.098 [2.49] A0.020 [0.51] 0.408 [10.36] 0.408 [10.36] 0.377 [9.58] 0.377 [9.58] o0.062 [1.57] NOTE: MOUNTING SCREWS CAN BE ORDERED SEPARATELY BY PART NUMBER WHEN CHOOSING B3 BRACKETS. SEE PAGE 59. Typical part number: PLA03F42BN0A1 PLAH03F42BN0A1 o0.062 [1.57] PART NUMBER A PART NUMBER A PLA03*4200A1 PLAH03*4200A1 1.126 [28.60] PLA06*4200A1 PLAH06*4200A1 1.718 [43.64] PLA04*4200A1 PLAH04*4200A1 1.324 [33.63] PLA08*4200A1 PLAH08*4200A1 2.112 [53.64] Plating- See ordering information for contact plating options. For connection systems 1, 2, 3 and 5. PCS SERIES Typical part number: PLA03M42BN0A1 PLAH03M42BN0A1 *Asterisk determines gender of connector, M for male, F for female. PLB Right Angle (90) PRINTED BOARD MOUNT CODE 42, 0.377 [9.58] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] FEMALE 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] 0.606 [15.39] 0.606 [15.39] 0.377 [9.58] 0.377 [9.58] Typical part number: PLB06M42BN0A1 PLBH06M42BN0A1 PART NUMBER A PART NUMBER A NOTE: MOUNTING SCREWS CAN BE ORDERED SEPARATELY BY PART NUMBER WHEN CHOOSING B3 BRACKETS. SEE PAGE 59. PLB06*4200A1 PLBH06*4200A1 PLB08*4200A1 PLBH08*4200A1 PLB12*4200A1 PLBH12*4200A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLB16*4200A1 PLBH16*4200A1 PLB20*4200A1 PLBH20*4200A1 2.112 [53.64] 2.506 [63.65] o0.062 [1.57] Typical part number: PLB06F42BN0A1 PLBH06F42BN0A1 o0.062 [1.57] Plating- See ordering information for contact plating options. For connection systems 1, 2, 3 and 5. *Asterisk determines gender of connector, M for male, F for female. PLC Right Angle (90) PRINTED BOARD MOUNT MALE CODE 42, 0.377 [9.58] CONTACT EXTENSION 0.600 [15.24] 0.197 [5.00] 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] 0.197 [5.00] FEMALE 0.600 [15.24] 0.098 [2.49] A0.020 [0.51] 0.197 [5.00] 0.802 [20.37] 0.802 [20.37] 0.377 [9.58] Typical part number: PLC09M42BN0A1 PLCH09M42BN0A1 NOTE: MOUNTING SCREWS CAN BE ORDERED SEPARATELY BY PART NUMBER WHEN CHOOSING B3 BRACKETS. SEE PAGE 59. 0.377 [9.58] o0.062 [1.57] o0.062 [1.57] PART NUMBER A PART NUMBER A PLC09*4200A1 PLCH09*4200A1 1.126 [28.60] PLC24*4200A1 PLCH24*4200A1 2.112 [53.64] PLC12*4200A1 PLCH12*4200A1 1.324 [33.63] PLC30*4200A1 PLCH30*4200A1 2.506 [63.65] PLC18*4200A1 PLCH18*4200A1 1.718 [43.64] *Asterisk determines gender of connector, M for male, F for female. Typical part number: PLC09F42BN0A1 PLCH09F42BN0A1 Plating- See ordering information for contact plating options. For connection systems 1, 2, 3 and 5. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 17 Power Connection Systems Right Angle (90) Press-in CONNECTOR FOR USE WITH "FLAT ROCK" TOOLING Positronic Industries connectpositronic.com PLA Right Angle (90) Press-in CONNECTOR CODE 62 or CODE 63 For connection systems 1, 2 and 5. MALE 0.560 [14.22] A0.020 [0.51] 0.138 [3.51] 0.408 [10.36] 0.560 [14.22] 0.138 [3.51] A0.020 [0.51] 0.408 [10.36] Plating- See ordering information for contact plating options. L Typical part number: PLA03M63B30A1 PLAH03M63B30A1 PCS SERIES NOTE: MOUNTING SCREWS ARE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. FEMALE L PART NUMBER A PART NUMBER A PLA03**B30A1 PLAH03**B30A1 1.126 [28.60] PLA06**B30A1 PLAH06**B30A1 1.718 [43.64] PLA04**B30A1 PLAH04**B30A1 1.324 [33.63] PLA08**B30A1 PLAH08**B30A1 2.112 [53.64] Typical part number: PLA03F63B30A1 PLAH03F63B30A1 CONTACT PCB L CODE THICKNESS **Asterisk determines gender of connector, M for male, F for female, and contact code 62 or 63. 62 0.183 [4.65] 0.093 [2.36] 63 0.219 [5.56] 0.125 [3.18] PLB Right Angle (90) Press-in CONNECTOR CODE 62 or CODE 63 For connection systems 1, 2 and 5. MALE 0.560 [14.22] A0.020 [0.51] FEMALE 0.560 [14.22] Plating- See ordering information for contact plating options. A0.020 [0.51] 0.606 [15.39] 0.606 [15.39] L Typical part number: PLB06M63B30A1 PLBH06M63B30A1 L 0.138 [3.51] 0.197 [5.00] NOTE: MOUNTING SCREWS ARE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. Typical part number: PLB06F63B30A1 PLBH06F63B30A1 0.138 [3.51] 0.197 [5.00] PART NUMBER A PART NUMBER A PLB06**B30A1 PLBH06**B30A1 1.126 [28.60] PLB12**B30A1 PLBH12**B30A1 1.718 [43.64] PLB08**B30A1 PLBH08**B30A1 1.324 [33.63] PLB16**B30A1 PLBH16**B30A1 2.112 [53.64] CONTACT CODE L PCB THICKNESS 62 0.183 [4.65] 0.093 [2.36] 63 0.219 [5.56] 0.125 [3.18] **Asterisk determines gender of connector, M for male, F for female, and contact code 62 or 63. PLC Right Angle (90) Press-in CONNECTOR CODE 62 or CODE 63 MALE FEMALE For connection systems 1, 2 and 5. 0.560 [14.22] A0.020 [0.51] Plating- See ordering information for contact plating options. 0.560 [14.22] A0.020 [0.51] 0.802 [20.37] 0.802 [20.37] L L 18 Typical part number: PLC09M63B30A1 PLCH09M63B30A1 0.138 [3.51] NOTE: MOUNTING SCREWS ARE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. PART NUMBER A PART NUMBER A PLC09**B30A1 PLCH09**B30A1 PLC12**B30A1 PLCH12**B30A1 PLC18**B30A1 PLCH18**B30A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLC24**B30A1 PLCH24**B30A1 PLC30**B30A1 PLCH30**B30A11 2.112 [53.64] 2.506 [63.65] 0.138 [3.51] 0.197 [5.00] 0.197 [5.00] 0.197 [5.00] 0.197 [5.00] **Asterisk determines gender of connector, M for male, F for female, and contact code 62 or 63. Typical part number: PLC09F63B30A1 PLCH09F63B30A1 CONTACT CODE L PCB THICKNESS 62 0.183 [4.65] 0.093 [2.36] 63 0.219 [5.56] 0.125 [3.18] Right Angle (90) Printed Board Contact Hole Pattern Positronic Industries connectpositronic.com 1.0800.005 [27.430.13] 0.8820.005 [22.400.13] 0.4410.002 [11.200.05] 0.2370.015 [6.020.38] 0.1970.002 [5.000.05] TYP. 0.5400.002 [13.720.05] 0.2370.015 [6.020.38] PLA 03 1.4740.005 [37.440.13] 0.7370.002 [18.720.05] 0.2370.015 [6.020.38] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. PLA 06 0.9340.002 [23.720.05] 1.0800.005 [27.430.13] 0.1970.002 [5.000.05] TYP. 0.5400.002 [13.720.05] 0.0400.015 [1.020.38] 0.2370.015 [6.020.38] 0.2370.015 [6.020.38] PLB 06 0.7370.002 [18.720.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.0400.015 [1.020.38] PLB 08 1.8680.005 [47.450.13] 0.9340.002 [23.720.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.0400.015 [1.020.38] 0.2370.015 [6.020.38] PLB 12 2.2620.005 [57.450.13] 1.1310.002 [28.730.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. PLB 16 0.8820.005 [22.400.13] 0.1970.002 [5.000.05] TYP. 0.4410.002 [11.200.05] 0.1570.015 [3.990.38] 0.0400.015 [1.020.38] 0.2370.015 [6.020.38] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.0400.015 [1.020.38] 1.4740.005 [37.440.13] 0.1970.015 [5.000.38] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. PLA 08 0.8820.005 [22.400.13] 0.4410.002 [11.200.05] PLA 04 1.8680.005 [47.450.13] 0.2370.015 [6.020.38] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. PCS SERIES Power Connection Systems PLB 20 0.0400.015 [1.020.38] PLC 09 0.2370.015 [6.020.38] See page 20 for suggested printed board hole sizes. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 19 Right Angle (90) Printed Board Contact Power Hole Pattern and Panel Mount Connector Connection with Solder Cup Contacts Systems Positronic Industries connectpositronic.com 1.0800.005 [27.430.13] 0.5400.002 [13.720.05] 0.1570.002 [3.990.05] 1.4740.005 [37.440.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.7370.002 [18.720.05] 0.1570.002 [3.990.05] PLC 12 0.0400.002 [1.020.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. PLC 18 0.0400.002 [1.020.05] 0.2370.002 [6.020.05] 0.2370.002 [6.020.05] PCS SERIES 1.8680.005 [47.450.13] 0.9340.002 [23.720.05] 2.2620.005 [57.450.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 1.1310.002 [28.730.05] 0.1570.002 [3.990.05] 0.1570.002 [3.990.05] 0.0400.002 [1.020.05] 0.0400.002 [1.020.05] PLC 24 0.2370.002 [6.020.05] PLC 30 0.2370.002 [6.020.05] SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.080 [2.03] O holes in printed board for solder contact termination positions. Suggest 0.1230.003 [3.150.08] O holes in printed board when mounting connector with push-on fasteners. NOTE: See page 61 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. PANEL MOUNT CONNECTORS WITH SOLDER CUP CONTACTS CODE 2, 18 AWG [1.00mm2] MAX. FEMALE MALE 0.200 [5.08] 18 AWG max. [1.0 mm 2] CONNECTOR VARIANTS PLA03 18 AWG max. [1.0 mm 2] 0.200 [5.08] PLA04 PLA06 0.600 [15.24] 0.600 [15.24] For connection system 8. A0.020 [0.51] PLA08 PLB06 PLB08 A0.020 [0.51] PLB12 B B PLB16 PLB20 Typical part number: PLB06M200A1 20 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Typical part number: PLB06F200A1 NOTE: MOUNTING SCREWS CAN BE UPPLIED WITH CONNECTORS USING STEP S 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. PLC09 PLC12 PLC18 PLC24 PLC30 A B 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] 0.408 [10.36] 0.408 [10.36] 0.408 [10.36] 0.408 [10.36] 0.606 [15.39] 0.606 [15.39] 0.606 [15.39] 0.606 [15.39] 0.606 [15.39] 0.802 [30.37] 0.802 [30.37] 0.802 [30.37] 0.802 [30.37] 0.802 [30.37] Power Connection Systems male Insulator Dimensions FOR CABLE CONNECTORS Positronic Industries connectpositronic.com MALE INSULATOR DIMENSIONS FOR CABLE CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 0 OR CODE 7 Contacts are not supplied with connector and must be ordered separately 0.500 [12.70] 1 2 3 0.4080.015 [10.360.38] 1 2 0.9860.020 [25.040.51] 1 2 3 5 6 0.6060.015 [15.390.38] 2 3 5 6 7 8 9 PLC 09 3 4 7 8 0.4080.015 [10.360.38] 4 1 2 3 1.9720.020 [50.090.51] 5 PLA 06 1.1840.020 [30.070.51] 1.5780.020 [40.080.51] 2 3 4 6 7 8 0.6060.015 [15.390.38] 0.4080.015 [10.360.38] 6 1 2 3 4 2 3 4 5 6 8 9 10 11 12 0.6060.015 [15.390.38] 2 3 4 6 7 8 9 10 11 12 0.8020.015 [20.370.38] 2 3 4 5 6 7 8 10 11 12 13 14 15 16 0.6060.015 [15.390.38] PLB 16 1.9720.020 [50.090.51] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PLC 12 0.4080.015 [10.360.38] 8 9 1.5780.020 [40.080.51] 5 7 1 PLB 12 1 6 1.9720.020 [50.090.51] 7 1.1840.020 [30.070.51] 5 PLA 08 1 PLB 08 0.8020.015 [20.370.38] 4 PLA 04 5 0.9860.020 [25.040.51] 4 3 6 1.5780.020 [40.080.51] 1 PLB 06 1 2 5 1.1840.020 [30.070.51] PLA 03 4 1 PCS SERIES 0.9860.020 [25.040.51] 0.8700.020 [22.100.51] 0.8020.015 [20.370.38] PLC 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 0.8020.015 [20.370.38] PLC 24 2.3660.020 [60.100.51] For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 0.8020.015 [20.370.38] PLC 30 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 21 Power Connection Systems FEmale Insulator Dimensions FOR CABLE CONNECTORS Positronic Industries connectpositronic.com FEMALE INSULATOR DIMENSIONS FOR CABLE CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 0 OR CODE 7 Contacts are not supplied with connector and must be ordered separately 0.550 [13.97] PCS SERIES 2 1 0.4080.015 [10.360.38] 4 3 PLA 03 2 1 6 5 4 2 0.6060.015 [15.390.38] 1 4 9 8 7 PLC 09 5 0.8020.015 [20.370.38] 1.8620.020 [47.290.51] 0.4080.015 [10.360.38] 6 5 4 3 2 1 0.4080.015 [10.360.38] 7 6 2 1 6 5 0.6060.015 [15.390.38] 6 5 4 3 2 1 12 11 10 9 8 7 0.6060.015 [15.390.38] 3 2 1 7 6 5 12 11 10 9 0.8020.015 [20.370.38] 9 8 6 5 4 3 2 1 11 10 9 8 7 18 17 16 15 14 13 7 6 5 4 3 7 6 5 4 3 2 1 15 14 13 12 11 10 9 1 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.6060.015 [15.390.38] 0.8020.015 [20.370.38] 8 7 6 5 4 3 2 16 15 14 13 12 11 10 9 24 23 22 21 20 19 18 17 0.8020.015 [20.370.38] PLC 24 2 1 20 19 18 17 16 15 14 13 12 11 30 29 28 27 26 25 24 23 22 21 PLC 30 0.4080.015 [10.360.38] 1.8620.020 [47.290.51] PLC 18 10 1 PLB 16 12 PLC 12 2 8 1.4680.020 [37.290.51] 8 3 16 PLB 12 4 4 1.8620.020 [47.290.51] 1.4680.020 [37.290.51] 7 5 PLA 08 2.2560.020 [57.300.51] 22 8 PLA 06 3 1.0740.020 [27.280.51] 5 1 8 0.8760.020 [22.250.51] 2 1 6 1.4680.020 [37.290.51] 4 PLB 08 6 2 7 1.0740.020 [27.280.51] PLB 06 3 3 8 PLA 04 0.8760.020 [22.250.51] 3 4 1.0740.020 [27.280.51] 0.8760.020 [22.250.51] 3 0.9200.020 [23.370.51] 0.8020.015 [20.370.38] For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. Power Connection Systems male Insulator Dimensions FOR PANEL MOUNT CONNECTORS Positronic Industries connectpositronic.com MALE INSULATOR DIMENSIONS FOR PANEL MOUNT CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 1 OR CODE 8 Contacts are not supplied with connector and must be ordered separately 0.1900.020 [4.830.51] 1 2 3 1 2 3 4 5 6 7 8 0.4080.015 [10.360.38] 1 PLA 03 2 3 0.4080.015 [10.360.38] 4 1 2 PLA 04 1.1260.020 [28.600.51] 1 2 3 4 5 6 1.3240.020 [33.630.51] 0.6060.015 [15.390.38] 1 2 3 4 5 6 7 8 PLB 06 0.6060.015 [15.390.38] 1 2 3 4 5 6 7 8 9 PLC 09 4 5 6 0.4080.015 [10.360.38] 1 2 3 2 3 4 6 7 8 9 10 11 12 0.8020.015 [20.370.38] 2.1120.020 [53.640.51] 2 3 4 5 6 8 9 10 11 12 0.6060.015 [15.390.38] 7 8 0.4080.015 [10.360.38] 0.6060.015 [15.390.38] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PLB 16 2.1120.020 [53.640.51] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PLC 12 6 1.7180.020 [43.640.51] 1.7180.020 [43.640.51] 5 5 PLA 08 PLB 12 1 4 PLA 06 7 1.3240.020 [33.630.51] 0.8020.015 [20.370.38] 3 1 PLB 08 1.1260.020 [28.600.51] 2.1120.020 [53.640.51] 1.7180.020 [43.640.51] 1.3240.020 [33.630.51] PCS SERIES 0.5600.020 [14.220.51] 1.1260.020 [28.600.51] NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. 0.8700.020 [22.100.51] 0.8020.015 [20.370.38] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 0.8020.015 [20.370.38] PLC 24 PLC 18 2.5060.020 [63.650.51] For information regarding panel cutouts, see page 63. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PLC 30 0.8020.015 [20.370.38] For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 23 Power Connection Systems FEmale Insulator Dimensions FOR PANEL MOUNT CONNECTORS Positronic Industries connectpositronic.com FEMALE INSULATOR DIMENSIONS FOR PANEL MOUNT CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 1 OR CODE 8 Contacts are not supplied with connector and must be ordered separately 0.1900.020 [4.830.51] 0.5600.020 [14.220.51] PCS SERIES 1.1260.020 [28.600.51] 3 2 1 4 3 2 1 8 7 6 5 4 3 2 1 0.4080.015 [10.360.38] 6 5 4 3 2 PLA 03 PLA 04 PLA 06 1.1260.020 [28.600.51] 1.3240.020 [33.630.51] 1.7180.020 [43.640.51] 3 2 1 6 5 4 0.6060.015 [15.390.38] 4 3 2 1 8 7 6 5 PLB 06 3 2 1 6 5 4 9 8 7 0.6060.015 [15.390.38] PLC 09 4 3 2 1 8 7 6 5 12 11 10 9 0.8020.015 [20.370.38] 8 7 6 5 4 3 2 1 0.4080.015 [10.360.38] 2.1120.020 [53.640.51] 5 4 3 2 1 11 10 9 8 7 0.6060.015 [15.390.38] 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 1 PLB 12 PLB 16 1.7180.020 [43.640.51] 2.1120.020 [53.640.51] 6 5 4 3 2 1 12 11 10 9 8 7 18 17 16 15 14 13 PLC 12 0.4080.015 [10.360.38] PLA 08 6 1.3240.020 [33.630.51] 0.8020.015 [20.370.38] 1 12 PLB 08 1.1260.020 [28.600.51] 2.1120.020 [53.640.51] 1.7180.020 [43.640.51] 1.3240.020 [33.630.51] 0.4080.015 [10.360.38] NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. 0.9200.020 [23.370.51] 0.8020.015 [20.370.38] 8 7 6 5 4 3 2 16 15 14 13 12 11 10 9 24 23 22 21 20 19 18 17 0.6060.015 [15.390.38] 0.8020.015 [20.370.38] PLC 24 PLC 18 2.5060.020 [63.650.51] For information regarding panel cutouts, see page 63. 10 9 8 7 6 20 19 18 17 16 15 14 30 29 28 27 26 25 24 5 PLC 30 24 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 4 3 2 1 13 12 11 23 22 21 0.8020.015 [20.370.38] For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. Power Connection Systems Sequential Contact Mating Connector Positronic Industries connectpositronic.com SEQUENTIAL MATING SYSTEM *REMOVABLE Contacts FOR CABLE CONNECTORS must be ordered separately FOR CONTACT SELECTION, SEE SIZE 16 CONTACTS ON PAGE 49 EXAMPLE 1 2 3 4 5 Length Code "X" Contact Length 6 "X" A 0.370 [9.40] B 0.330 [8.38] C 0.310 [7.87] D 0.290 [7.37] E 0.250 [6.35] 1 2 3 4 5 POSITION NUMBER 6 7 8 "X" PCS SERIES 1 EXAMPLE 2 Mating Contact Connector Type Options Typical Part Number: PLA06M300A1-E1B2B Board to Board B, D, E Board to Cable* A, C, E Cable to Cable* A, D Typical Part Number: PLA08M4B0C1-D8B SEQUENTIAL MATING SYSTEM CRIMP REMOVABLE CONTACT PART NUMBERS Wire size AWG/[mm2] Length Code "A" Length Code "C" Length Code "D" Length Code "E" 12 - 14 [4.0 - 2.5] MC112N-133.3 MC112N-133.2 MC112N-133.1 MC112N-133.0 16 - 18 - 20 [1.5 - 1.0 - 0.5] MC116N-133.3 MC116N-133.2 MC116N-133.1 MC116N-133.0 For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. SELECTION GUIDE FOR ORDERING DIFFERENT CONTACT LENGTHS STEP 9 OF ORDERING INFORMATION SELECT CONNECTOR USING ORDERING INFORMATION ON PAGE 26 THEN CHOOSE STEPS BELOW FOR SEQUENTIAL MATING SYSTEM CONTACTS STEP EXAMPLE 1 2 3 4 5 6 7 8 9 E 1 B 2 B 3 D 4 D STEP 1 STEP 9 Specify code for most frequently used contact mating length. This length is used for all contacts not specified in steps 2 through 9. Length of contact specified in step 8 (Choose from length code chart). STEP 8 Position number for fourth special length contact. STEP 2 Position number for first special length contact. STEP 7 Length of contact specified in step 6 (Choose from length code chart). STEP 3 Length of contact specified in step 2. (Choose from length code chart) STEP 6 STEP 4 Position number for third special length contact. Position number for second special length contact. STEP 5 Length of contact specified in step 4 (Choose from length code chart). DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 25 Power Connection Systems PCS Series connector Ordering Information Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 PLB 06 F 3 0 0 A1 /AA STEP 1 - Basic Series STEP 9 SPECIAL OPTIONS - 1 Row - 1 Row High conductivity contacts - 2 Row - 2 Row High conductivity contacts - 3 Row - 3 Row High conductivity contacts Sequential Mating Systems refer to page 25. CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS *10 *1 1 2 3 32 4 42 62 63 *1 7 *1 8 92 93 26 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. rect C * /AA - Compliant per EU Directive 2002/95/EC (RoHS) Note: If compliance to environmental legislation is not required, this step will not be used. Example: PLB06F300A1 0 ive 20 2/ 0 - Crimp Contacts ordered separately, see pages 47-53. A1 - G old flash over nickel on mating end and termination end. A2 - Gold flash over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coat on termination end. Not available with code 62, 63, 92 or 93 in step 4. C1 - 0.000030 inch [0.76] gold over nickel on mating end and termination end. C2 - 0.000030 inch [0.76] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. Not available with code 62, 63, 92 or 93 in step 4. D1 - 0.000050 inch [1.27] gold over nickel on mating end and termination end. D2 - 0.000050 inch [1.27] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. Not available with code 62, 63, 92 or 93 in step 4. STEP 6 - HOODS AND PANEL MOUNT 0 5 6 81 82 83 11 12 13 14 STEP 5 - Mounting STYLE - None, - Metal Right Angle (90) Mounting Bracket. - Metal Right Angle (90) Mounting Bracket with Push-on Fastener. - Plastic Right Angle (90) Mounting Bracket with Cross Bar. -Plastic Right Angle (90) Mounting Bracket with Cross Bar and Push-on Fastener. N -Push-On Fastener For Straight Printed Board Mount Connectors *3ST2 -Self-tapping steel screws 2-28 x 0.2500.030 [6.350.76] length for 0.093 [2.36] thick board. *3ST3 -Self-tapping steel screws 2-28 x 0.3120.030 [7.920.76] length for 0.125 [3.18] thick board. *3ST4 -Self-tapping steel screws 2-28 x 0.3750.030 [9.530.76] length for 0.175 [4.45] thick board. *3SS2 -Self-tapping stainless steel screws 2-28 x 0.2500.030 [6.350.76] length for 0.093 [2.36] thick board. *3SS3 -Self-tapping stainless steel screws 2-28 x 0.3120.030 [7.920.76] length for 0.125 [3.18] thick board. *3SS4 -Self-tapping stainless steel screws 2-28 x 0.3750.030 [9.530.76] length for 0.175 [4.45] thick board. STEP 8 - E nvironmental Compliance Options STEP 7 - C ONTACT PLATING FOR PRINTED BOARD CONNECTORS -O rder contacts separately for cable connectors for connection systems 5, 6, 7, 8 and 9, see pages 47-53. - Removable contact, panel mounted connector for connection system 8. Order contacts separately, see pages 47-53. - Solder cup, 18 AWG [1.0mm2] max. for panel mount connector, for connection system 8. Not available as PL*H. - Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension for connection systems 1, 4 and 6. - Solder, Straight Printed Board Mount with 0.377 [9.58] tail extension for connection system 3 and systems 1, 4 and 6. - Solder, Right Angle (90) Printed Board Mount with 0.146 [3.71] tail extension for connection systems 1, 2 and 5. - Solder, Right Angle (90) Printed Board Mount with 0.377 [9.58] tail extension for connection system 3 and systems 1,2 and 5. - Press-in, compliant termination Right Angle (90) Printed Board Mount, termination length 0.183 [4.65]. Must select "B3" in step 5. - Press-in, compliant termination Right angle (90) Printed Board Mount, termination length 0.219 [5.56]. Must select "B3" in step 5. - Order contacts separately for cable connectors for connection systems 5, 6, 7, 8 and 9, see pages 47-53. Terminating side of insulator has 0.165 [4.19] o c'bore for large wire sizes. - Removable contact, panel mounted connector for connection system 8. Order contacts separately, see pages 47-53. Terminating side of insulator has 0.165 [4.19] o c'bore for large wire sizes. - Straight printed board mount, press-in, length 0.183 [4.65] for 0.093 inch [2.36] thick board. - Straight printed board mount, press-in, length 0.218 [5.54] for 0.125 inch [3.18] thick board. 0 B BN B3 B3N Di /E IT POS STEP 4 - Contact TerminationType S Compliant r E M - Male F - Female NIC INDU RoHS U STEP 3 - Connector Gender O IES e * p PCS SERIES 1 Row - 03, 04, 06, 08 2 Row - 06, 08, 12, 16, *220 3 Row - 09, 12, 18, 24, 30 R TR STEP 2 - Connector Variants 95 PLA PLAH PLB PLBH PLC PLCH - None. Top Opening Hood. Panel Mount, quick release. Panel Mount, fixed for 0.040 [1.02] thick panel. Panel Mount, fixed for 0.060 [1.52] thick panel. Panel Mount, fixed for 0.090 [2.29] thick panel. Blind Mating System for 0.040 [1.02] thick panel. Blind Mating System for 0.060 [1.52] thick panel. Blind Mating System for 0.090 [2.29] thick panel. Blind Mating System for 0.120 [3.05] thick panel. NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-D IGES, STEP, or SOLIDWORKS file. 2-D Drawing 1 3-D Model * F or high conductivity contact connectors, order PL*H connectors and *C112N(2)S contacts. 2 * PLB20 variant available with code 2, 3, 32, 4, 42, 92, and 93 only in Step 4. *3 Mounting screws are available with code 1, 2, 3, 32, 8, 92 and 93. To order mounting screws separately, see page 59 for part numbers. Power Connection Systems Safety Shroud CONNECTOR Positronic Industries connectpositronic.com Safety Shrouded Connector to Prevent Unsafe Exposure to High Energy Circuits * Size 12 Power Contacts * Large Surface Area Mating System * Discriminating Locking System * Contact Current Rating to 40 Amperes *Board - Cable / Cable - Cable TECHNICAL CHARACTERISTICS Insulator: Glass-filled polyester, UL 94V-0. Contact technical sales for availability of high temperature insulator material. Contacts:Precision machined copper alloy with gold flash over nickel, or 0.000030 inch [0.76] gold over nickel, or 0.000050 [1.27] gold over nickel. Solder coated terminations optional. Push-on Fastener: Spring tempered copper alloy, tin plate. ELECTRICAL CHARACTERISTICS: Contact Current Rating: 40 amperes continuous, derated per IEC 60512-3, test 5b. Higher currents available with high conductivity contacts, contact Technical Sales Initial Contact Resistance: 0.001 ohms max. per IEC 60512-2, test 2b. 5 G ohms per IEC 60512-2, test 3a. Insulation Resistance: 3,000 minimum V r.m.s. per IEC Voltage Proof: 60512-2, test 4a, method A. Clearance and 0.220 [5.60] minimum Creepage Distance: 600 minimum V. r.m.s. Working Voltage: Hot Pluggable [50 couplings per UL 1977 250 VAC at 20 amperes paragraph 15]: Working Temperature:-55C to +125C Contact technical sales for availability of high temperature insulator material. O NIC INDU S RoHS C * /E r E Di IES e * p Compliant U 95 IT Removable Contacts:Rear insertion/ front release. Female contact features "Closed Entry" design for highest reliability. 0.094 [2.39] diameter male contact. Removable Contact Retention in Insulator: 15 lbs. [67N] per IEC 60512-8, test 15a. Fixed Contacts:Printed board terminations, both straight and 90. Female contact features "Closed Entry" design for highest reliability. 0.094 [2.39] diameter male contact. Fixed Contact Retention in Insulator: 15 lbs. [67N], minimum. Resistance to Soldering Iron Heat: 500F [260C] for 10 seconds duration per IEC 60512-6, test 12e, 25 watt soldering iron. Contact Terminations:Crimp removable contacts for wire size 12 AWG [4.0 mm2 ]. Straight and right angle (90)solder printed board mount, 0.090 [2.29] tail diameter. Connection Systems: Cable to cable, cable to printed board and cable to panel mount. Locking System:Insulators provide locking between cable to cable, cable to printed board and cable to panel mount applications. Polarization: Provided in insulator design. Mounting to P.C. Board: Rapid installation push-on fasteners. Mechanical Operations: 500 operations TR POS R MECHANICAL CHARACTERISTICS: rect 0 ive 20 2/ For RoHS options see page 31. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 27 SAFETY SHROUD MATERIALS AND FINISHES: Power Connection Systems CONNECTION SYSTEMS AND CABLE CONNECTOR Positronic Industries connectpositronic.com CONNECTION SYSTEMS System 6 Cable to Straight Board Mount System 5 Cable to Right Angle (90) Board Mount System 8 Panel Mounting to Cable System 7 Cable to Cable CONNECTOR VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE CONNECTOR 3 2 1 5 4 4 PLS5W5 3 7 2 1 6 5 PLS7W7 SAFETY SHROUD FEMALE CABLE CONNECTOR FOR CABLE CONNECTORS WITH SIZE 12 REMOVABLE CONTACTS Code 0 Contacts are not supplied with connector and must be ordered separately PART NUMBER PLS5W5F0000 PLS7W7F0000 A 1.655 [42.04] 2.072 [52.64] Typical part number: PLS5W5F00000 0.913 [23.19] 0.494 [12.54] A 0.020 [0.51] 0.802 [20.38] For information regarding size 12 removable contacts, see Removable Contact section, pages 47-53. 28 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Power Connection Systems PANEL MOUNT CONNECTOR Positronic Industries connectpositronic.com MALE PANEL MOUNT CONNECTOR FOR PANEL MOUNT CONNECTORS WITH SIZE 12 REMOVABLE CONTACTS Code 1 Contacts are not supplied with connector and must be ordered separately Typical part number: PLS5W5M10000 0.802 [20.38] 0.401 [10.19] 2X o0.100 [o2.54] THRU B A.020 [0.51] PART NUMBER PLS5W5M10000 0.446 [11.33] PLS7W7M10000 A B 1.795 [45.60] 2.213 [56.20] 1.295 [32.90] 1.713 [43.50] 1.013 [25.73] FEMALE PANEL MOUNT CONNECTOR FOR PANEL MOUNT CONNECTORS WITH SIZE 12 REMOVABLE CONTACTS SAFETY SHROUD Code 1 Contacts are not supplied with connector and must be ordered separately 1.295 [32.90] Typical part number: PLS5W5F10000 0.952 [24.18] 0.494 [12.54] *CONTACT TECHNICAL SALES FOR AVAILABILITY OF 7W7 VARIANT. o0.100 [2.54] THRU 1.795 [45.60] 0.802 [20.38] 0.352 [8.94] For information regarding size 12 removable contacts, see Removable Contact section, pages 47-53. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 29 Positronic Industries connectpositronic.com Power Connection Systems STRAIGHT SOLDER AND Right Angle (90) SOLDER PRINTED BOARD CONNECTOR MALE STRAIGHT PRINTED BOARD MOUNT CONNECTOR Code 3, 0.146 [3.71] Contact Extension 0.401 [10.19] o0.0900.003 [2.290.08] 0.802 [20.38] 2X o0.100 [o2.54] THRU B Typical part number: PLS5W5M300A1 0.146 [3.71] A.020 [0.51] 0.446 [11.33] PART NUMBER 1.013 [25.73] PLS5W5M300A1 PLS7W7M300A1 A B 1.795 [45.60] 2.213 [56.20] 1.295 [32.90] 1.713 [43.50] MALE Right Angle (90) PRINTED BOARD MOUNT CONNECTOR Code 4, 0.146 [3.71] Contact Extension 0.275 [6.98] 0.386 [9.80] 0.802 [20.38] Typical 0.146 [3.71] part number: PLS5W5M400A1 o0.0900.003 [2.290.08] A0.020 [0.51] 0.446 [11.33] SAFETY SHROUD 1.013 [25.73] 0.264 [6.70] PART NUMBER PLS5W5M400A1 o0.100 [o2.54] X 0.348 [8.83] DEEP PLS7W7M400A1 A B 1.795 [45.60] 2.213 [56.20] 1.295 [32.90] 1.713 [43.50] PRINTED BOARD CONTACT HOLE PATTERNS Straight Solder 2X 0.209 [5.30] RIGHT ANGLE (90) 2X 0.417 [10.60] PLS5W5 3X 0.386 [9.80] 2X 0.193 [4.90] 5X o0.114 [2.90] 2X 0.648 [16.45] 2X o0.1230.003 [3.120.08] 2X 0.626 [15.90] 2X 0.209 [5.30] 2X o 0.1230.003 [3.120.08] 7X o0.114 [2.90] 2X 0.856 [21.75] 30 2X 0.417 [10.60] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 5X o0.114 [2.90] 2X 0.578 [14.69] 2X 0.417 [10.60] PLS5W5 3X 0.386 [9.80] 2X o0.1230.003 [3.120.08] 2X 0.648 [16.45] 2X 0.626 [15.90] PLS7W7 4X 0.386 [9.80] 3X 0.193 [4.90] 2X 0.209 [5.30] PLS7W7 2X 0.209 [5.30] 7X o0.114 [2.90] 2X 0.578 [14.69] 2X 0.856 [21.75] 4X 0.386 [9.80] 2X o0.1230.003 [3.120.08] 2X 0.417 [10.60] Power Connection Systems Safety shroud connector Ordering Information Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 PLS 5W5 M 4 0 0 A1 /AA STEP 1 - Basic Series PLS - PLS Series STEP 9 - SPECIAL OPTIONS PLSH - H igh conductivity contacts CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 2 - Connector Variants S E Di C * /E 95 IT er * p Compliant IES POS NIC INDU RoHS U STEP 3 - Connector Gender O TR 5W5 - Five size 12 contacts 7W7 - Seven size 12 contacts R rect 0 ive 20 2/ STEP 8 - E nvironmental Compliance options /AA - Compliant per EU Directive 2002/95/EC (RoHS) Note: If compliance to environmental legislation is not required, this step will not be used. Example: PLS5W5M400A1 M - Male F - Female STEP 4 - Contact TerminationType STEP 7 - C ONTACT PLATING FOR PRINTED BOARD CONNECTORS 0 A1 A2 C1 C2 STEP 5 - Mounting STYLE 0 - None. D1 N-P ush-on Fastener for Straight Printed Board Mount Connectors D2 NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-D IGES, STEP, or SOLIDWORKS file. -C rimp Contacts ordered separately, see pages 47-53. - Gold flash over nickel on mating end and termination end. - Gold flash over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coat on termination end. - 0.000030 inch [0.76] gold over nickel on mating end and termination end. - 0.000030 inch [0.76] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. - 0.000050 inch [1.27] gold over nickel on mating end and termination end. - 0.000050 inch [1.27] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. SAFETY SHROUD 0-O rder contacts separately for cable connectors for connection systems 5, 6, 7 and 8, see pages 47-53. Female connectors only. ** 1 - Order contacts separately for Panel Mount connectors for connection system 7, see pages 47-53. For 7W7 female variant consult technical sales. 3 - Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension for connection system 6. Male connectors only. *** 4 - Solder, Right Angle (90) Printed Board Mount with 0.146 [3.71] tail extension for connection system 5. Male connectors only. *** STEP 6 - CABLE ADAPTER 0 - None 5 - Top Opening Hood, see accessories section page 60. ** Consult technical sales for availability of male version of contact type 0. *** Consult technical sales for availability of female version of contact type 3 and 4. 2-D Drawing 3-D Model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 31 Positronic Industries connectpositronic.com Power Connection Systems Power Connection Systems FOR A.C. / D.C. Input A.C. / D.C. Input Connector * Hot Plug Capability *Screw Termination Contacts * Size 12 Power Contacts * Large Surface Area Mating System * Contact Current Rating to 40 Amperes * Sequential Mating Options * Discriminating Locking System TECHNICAL CHARACTERISTICS Contact Current Rating: Standard Contact Material:40 amperes. See page 33 for details. High Conductivity Contact Material: 55 amperes. See page 33 for details. S Di IES IT POS NIC INDU Compliant U E DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. O RoHS er * p 32 R TR POWER INPUT Initial Contact Resistance: Standard Contact Material:0.001 ohms max. per IEC 60512-2, test 2b. High Conductivity Contact Material:0.00037 ohms max. per IEC 60512-2, test 2b. Insulation Resistance: 5 G ohms per IEC 60512-2, test 3a. Voltage Proof:3,750 V r.m.s. per IEC 60512-2, test 4a, method A. Clearance and Creepage Distance: 0.125 [3.18] minimum Working Voltage: 1,250 V. r.m.s. Hot Pluggable [50 couplings per UL 1977 paragraph 15]: Contact technical sales Working Temperature:-55C to +125C Contact technical sales for availability of high temperature insulator material. C * ELECTRICAL CHARACTERISTICS: MECHANICAL CHARACTERISTICS: Removable Contacts:Rear insertion/ front release. Female contact features "Closed Entry" design for highest reliability. 0.094 [2.39] Removable Contact Retention in Insulator: 20 lbs. [89N] per IEC 60512-8, test 15a. Fixed Contacts:Printed board terminations, both straight and right angle (90). Female contact features "Closed Entry" design for highest reliability. 0.094 [2.39] diameter male contact. Fixed Contact Retention in Insulator: 10 lbs. [44N], minimum. Resistance to Soldering Iron Heat:260C [500F] for 10 seconds duration per IEC 60512-6, test 12e, 25 watt soldering iron. Contact Terminations:Crimp removable contacts and solder cup removable contacts for wire size 12 AWG [4.0 mm2 ]. Straight and right angle (90) solder printed board mount, 0.090 [2.29] tail diameter. Compliant termination press-in. Connection Systems:Cable to cable, cable to printed board, cable to panel mount, and printed board to printed board. Sequential Mating Male contacts can provide two mating Systems: lengths. Locking System:Insulators provide locking between cable to cable, cable to printed board, and cable to panel mount applications. Provided in insulator design. Polarization: Rapid installation push-on fasteners. Mounting to P.C. Board: 500 operations Mechanical Operations: /E Insulator:Glass-filled polyester, UL 94V-0. Contact technical sales for availability of high temperature insulator material. Contacts: Precision machined copper alloy with gold flash over nickel, or 0.000030 inch [0.76] gold over nickel, or 0.000050 [1.27] gold over nickel. Solder coated terminations optional. Hood:Glass-filled polyester, UL 94V-0. Mounting Bracket:Brass, tin plate. Push-on Fastener: Spring tempered copper alloy, tin plate. Mounting Screw:Steel, zinc plate, or stainless steel passivated. 95 MATERIALS AND FINISHES: rect 0 ive 20 2/ For RoHS options see page 38. Power Connection Systems CONNECTION SYSTEM AND Temperature Rise Curve System 1 Mother Board Daughter Board System 6 Cable to Straight Board Mount CONNECTION SYSTEMS System 2 Side to Side Board Mounting System 4 Sandwich Board Mounting System 7 Cable to Cable System 8 Panel Mounting to Cable Positronic Industries connectpositronic.com System 5 Cable to Right Angle (90) Board Mount System 9 Cable Connector with Cable Adapter TEMPERATURE RISE CURVE CONNECTORS WITH PLBH PREFIX OR "S" SUFFIX ON CRIMP CONTACTS POWER INPUT Temperature Rise (C) Rated Current (Amperes) HIGH CONDUCTIVITY CONTACT MATERIALS CONNECTORS WITH PLB PREFIX Rated Current (Amperes) STANDARD CONTACT MATERIALS Test conducted per IEC Publication 60512-3, Test 5a. All power contacts under load. Standard Density: C urve developed using PLB3W3M4BN0A1 and PLB3W3F300A1 mated connector terminated to 12 AWG wire. Temperature Rise (C) High Conductivity: C urve developed using PLBH3W3M9300A1 and PLBH3W3F9300A1 mated connector terminated to 12 AWG wire DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 33 Power Connection Systems Cable and Panel Mount Connector Positronic Industries connectpositronic.com CONNECTOR VARIANT Face view of male connector 1 2 3 PLB3W3 CABLE CONNECTOR FOR USE WITH SIZE 12 REMOVABLE CONTACTS Code 0 Contacts are not supplied with connector and must be ordered separately FEMALE MALE 0.606 [15.39] 0.606 [15.39] 1.0740.020 [27.280.51] 1.1840.020 [30.070.51] 0.8700.020 [22.100.51] 0.9200.020 [23.370.51] Part Number: PLB3W3M0000 Part Number: PLB3W3F0000 PANEL MOUNT CONNECTOR FOR USE WITH SIZE 12 REMOVABLE CONTACTS Code 1 Contacts are not supplied with connector and must be ordered separately MALE FEMALE 0.606 [15.39] 0.606 [15.39] 1.3240.020 [33.630.51] POWER INPUT 0.8700.020 [22.100.51] Part Number: PLB3W3M1000 1.3240.020 [33.630.51] NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. 0.9200.020 [23.370.51] Part Number: PLB3W3F1000 For information regarding size 12 removable contacts, see Removable Contact section, pages 47-53. 34 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Power Connection Systems Straight Solder Printed Board MOUNT, Compliant Press-in Connector and contact hole pattern Positronic Industries connectpositronic.com STRAIGHT PRINTED BOARD MOUNT CONNECTOR Code 3, 0.146 [3.71] Contact Extension NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. 0.606 [15.39] 0.606 [15.39] 1.3240.020 [33.630.51] 1.3240.020 [33.630.51] 0.600 [15.24] 0.600 [15.24] 0.146 [3.71] 0.146 [3.71] O0.090 [2.29] O0.090 [2.29] Part Number: PLB3W3M300A1 Part Number: PLB3W3F300A1 COMPLIANT Press-in CONNECTOR Code 93, 0.225 [5.72] Contact Extension NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. 0.606 [15.39] 0.606 [15.39] See page 56-57 for Compliant Press-in information. 1.3240.020 [33.630.51] 1.3240.020 [33.630.51] 0.600 [15.24] 0.600 [15.24] 0.225 [5.72] 0.225 [5.72] Part Number: PLB3W3M93ST30A1 Part Number: PLB3W3F93ST30A1 CONTACT HOLE PATTERN for Straight Printed Board Mount and compliant Press-in connectors 3X Contact holes 2X Mounting holes 0.540 [13.72] 0.080 [2.02] 1.080 [27.43] SUGGESTED PRINTED BOARD HOLE SIZES: POWER INPUT 0.276 [7.01] Typ. 0.159 [4.04] Suggest O 0.114 [2.90] finished holes in printed board for straight solder printed board mount contacts. Suggest O 0.1230.003 [3.150.08] holes in printed board for mounting connector with push-on fasteners or 0.100 [2.54] for mounting connector with #2 screws. NOTE: See page 61 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 35 Power Connection Systems Right Angle (90) Solder Printed Board Connector and contact hole pattern Positronic Industries connectpositronic.com Right Angle (90) PRINTED BOARD MOUNT CONNECTOR Code 4, 0.146 [3.71] Contact Extension FEMALE MALE 0.600 [15.24] 0.600 [15.24] 0.159 [4.04] 1.3240.020 [33.630.51] 0.275 [6.99] 1.3240.020 [33.630.51] 0.606 [15.39] 0.159 [4.04] 0.275 [6.99] 0.606 [15.39] 0.146 [3.71] O0.090 [2.29] O0.090 [2.29] Part Number: PLB3W3M4BN0A1 0.146 [3.71] Part Number: PLB3W3F4BN0A1 CONTACT HOLE PATTERN Right Angle (90) Angle Printed Board Mount Connectors 1.080 [27.43] 3X Contacts holes 0.159 [4.04] 0.540 [13.72] 0.276 [7.01] Typ. 2X Mounting holes 0.060 [1.52] POWER INPUT SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O 0.114 [2.90] finished holes in printed board for right angle (90) solder printed board mount contacts. Suggest O 0.1230.003 [3.150.08] holes in printed board for mounting connector with push-on fasteners. 36 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Power Connection Systems Screw termination and Sequential mating contacts Positronic Industries connectpositronic.com Screw Termination Connector Screw terminations allows for convenient field installation when required CODE 71 Contacts may be supplied with connector or ordered separately 0.616 [15.65] Typical Part Number: PLB3W3F7100A1 1.0740.020 [27.280.508] supplied with 3 contacts Replacement Contact 0.920 [23.37] For use with wire size 12 awg [4.0mm2] or smaller 2 1 + 3 0.823 [20.90] Typical Part Number: FST612N2 SEQUENTIAL MATING CONTACTS BOARD MOUNT CONNECTORS 0.330 [8.38] NOMINAL CRIMP AND PANEL MOUNT CONNECTORS 0.330 [8.38] NOMINAL 0.250 [6.35] NOMINAL 0.250 [6.35] NOMINAL MC610NS and MC612N crimp contacts and MC610NS and MC612N solder cup contacts to be used for 0.330 [8.38] nominal mating length. MC610NS-228.2 and MC612N-228.2 crimp contacts and MS610NS-228.2 and MS612N-228.2 solder cup contacts to be used for 0.250 [6.35] nominal mating length. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. POWER INPUT Modification number -338.0 (see step 8 of the ordering information) allows for board mount connector to have position 3 loaded with a 0.330 [8.38] nominal mating length contact and positions 1 and 2 loaded with 0.250 [6.35] nominal mating length contacts. Contact technical sales for additional sequencing options. 37 Power Connection Systems Power input connector ORDERING INFORMATION Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 PLB 3W3 F 3 0 0 A1 /AA STEP 1 - Basic Series PLB - PLB Series PLBH - High conductivity contacts. STEP 9 - SPECIAL OPTIONS -338.0 - S equential mating. Position 3 first mate, last break. Available on 3, 4, and 93 only. STEP 2 - Connector Variants 3W3 - Three size 12 contacts CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 3 - Connector Gender DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Di /E Compliant U 95 IT POS S IES 38 NIC INDU TR *1 Mounting screws are available with code 1, 3 and 93. To order mounting screws separately, see page 59 for part numbers. O RoHS r E POWER INPUT STEP 5 - Mounting style 0 - None B - Metal Right Angle (90) Mounting Bracket. BN -Metal Right Angle (90) Mounting Bracket with Push-on Fastener. N -Push-On Fastener For Straight Printed Board Mount Connectors ST2 -Self-tapping steel screws 2-28 x 0.2500.030 [6.350.76] length for 0.093 [2.36] thick board. ST3 -Self-tapping steel screws 2-28 x 0.3120.030 [7.920.76] length for 0.125 [3.18] thick board. ST4 -Self-tapping steel screws 2-28 x 0.3750.030 [9.530.76] length for 0.175 [4.45] thick board. SS2 -Self-tapping stainless steel screws 2-28 x 0.2500.030 [6.350.76] length for 0.093 [2.36] thick board. SS3 -Self-tapping stainless steel screws 2-28 x 0.3120.030 [7.920.76] length for 0.125 [3.18] thick board. SS4 -Self-tapping stainless steel screws 2-28 x 0.3750.030 [9.530.76] length for 0.175 [4.45] thick board. e * p STEP 4 - Contact TerminationType 0 - Order contacts separately for cable connectors for connection systems 5, 6, 7, 8 and 9, see pages 47-53. *1 1 - Removable contact, panel mount connector for connection system 8. Order contacts separately, see pages 47-53. *1 3 - Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension for connection systems 1, 4, and 6. 4 - Solder, Right Angle (90) Printed Board Mount with 0.146 [3.71] tail extension for connection systems 1, 2 and 5. 71 -Screw termination cable connector. Supplied with 3 contacts. *1 93 -Press-in, Compliant Termination for 0.090 [2.29] to 0.175 [4.45] thick P.C. board, for connector systems 1, 4, and 6. R C * M - Male F - Female rect 0 ive 20 2/ STEP 8 - E nvironmental Compliance options /AA - Compliant per EU Directive 2002/95/EC (RoHS) Note: If compliance to environmental legislation is not required, this step will not be used. Example: PLB3W3F300A1 STEP 7 - C ONTACT PLATING FOR PRINTED BOARD CONNECTORS 0 A1 A2 C1 C2 D1 D2 -C rimp Contacts ordered separately, see pages 47-53. - Gold flash over nickel on mating end and termination end. - Gold flash over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coat on termination end. Not available with contact code 71 or 93. - 0.000030 inch [0.76] gold over nickel on mating end and termination end. - 0.000030 inch [0.76] gold over nickel on mating end and 0.00020 inch [5.00] tinlead solder coated termination end. Not available with contact code 71 or 93. - 0.000050 inch [1.27] gold over nickel on mating end and termination end. - 0.000050 inch [1.27] gold over nickel on mating end and 0.00020 inch [5.00] tinlead solder coated termination end. Not available with contact code 71 or 93. STEP 6 - CABLE ADAPTER AND BLIND MATE SYSTEM 0 - None. 5 - Top Opening Hood. 11 -Blind Mating System 12 -Blind Mating System 13 -Blind Mating System 14 -Blind Mating System for for for for 0.040 0.060 0.090 0.120 [1.02] [1.52] [2.29] [3.05] thick thick thick thick panel. panel. panel. panel. PCS MIXED DENSITY POWER CONNECTORS PCS MIXED DENSITY Power Connection Systems Positronic Industries connectpositronic.com PCS SERIES POWER CONNECTORS WITH MIXED DENSITY CONTACTS * Mixed density contacts * Power contacts have a resistance as low as 0.0003 ohms and carry up to 85 amperes per UL 1977 * Available with two power contacts and eight signal; or four power contacts and twelve signal * Solder, press-in or cable terminations * Integral locking on cable connectors TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: ELECTRICAL CHARACTERISTICS, CONTINUED: Insulator:Glass-filled polyester, UL 94V-0. Contact technical sales for availability of high temperature insulator material. HIGH VOLTAGE CONTACTS Flash over Voltage: Proof Voltage: Initial Contact Resistance: Contacts:Precision machined copper alloy with gold flash over nickel, or 0.000030 inch [0.76] gold over nickel, or 0.000050 [1.27] gold over nickel. Solder coated terminations optional. 3600 V r.m.s. 2700 V r.m.s. 0.008 ohms maximum. Push-on Fastener:Spring tempered copper alloy, tin plate CONNECTOR Insulation Resistance:5 G ohms per IEC 60512-2, test 3a, method A. Working Voltage:600 V rms. Voltage Proof:2200 V rms per IEC 60512-2, test 4a, method C. Clearance and 0.080 inch [2.03 mm] Creepage Distance: Working Temperature:-55C to +125C. ELECTRICAL CHARACTERISTICS: MECHANICAL CHARACTERISTICS: SIGNAL CONTACTS Contact Current Rating: 7.5 amperes nominal. Initial Contact Resistance:0.007 ohms max. per IEC 60512-2, test 2b SIGNAL CONTACTS Brass with tin plate. NIC INDU . . . continued on next page S r E Compliant U Di IES POS O TR e * p SHIELDED CONTACTS Initial Contact Resistance: 0.008 ohms maximum. Nominal Impedance: 50 ohms. Insertion Loss:-0.46 dB at 1 GHz -1.5 dB at 2 GHz VSWR:1.15 average at 1 GHz 1.56 average at 2 GHz Above values measured using frequency domain techniques. Proof Voltage: 1000 V r.m.s. R RoHS IT POWER CONTACTS Contact Current Rating:See temperature rise curves on page 40. For additional information see pages 47-53. Initial Contact Resistance: Standard Conductivity:0.0005 ohms max. per IEC 60512-2, test 2b. High Conductivity:0.0003 ohms max. per IEC 60512-2, test 2b. Removable:Insert contact to rear face of insulator, release from front face of insulator. Size 20 contacts, 0.040 inch [1.02 mm] diameter male contacts, closed entry design female contacts. Fixed:Straight solder, right angle (90) solder and straight compliant press-in printed board mount terminations. Size 20 contacts, 0.040 inch [1.02 mm] diameter male contacts, open entry design female contacts. C * Mounting Bracket: /E Beryllium copper with tin plate. Hood:Glass filled polyester, UL 94V-0. For RoHS options see page 46. 95 Mounting Clip: rect 0 ive 20 2/ CUL Recognized File # E49351 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 39 Positronic Industries connectpositronic.com continued from previous page . . . 8-16 AWG [10.0-1.0mm2] removable solder and crimp power, 0.125 inch [3.18 mm] diameter straight and right angle (90) solder printed board mount, power, shielded, high voltage cable, and straight compliant press-in terminations. MECHANICAL CHARACTERISTICS, CONTINUED: POWER CONTACTS: Removable:Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts, 0.142 inch [3.61 mm] diameter male contacts, closed entry design female contacts. Printed Board Mount:Straight solder, right angle (90) solder and straight compliant pressin printed board mount terminations. Size 8 contacts, 0.142 inch [3.61 mm] male contacts, closed entry design female contacts. SHIELDED CONTACTS: Removable:Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts. See page 53 table of cable sizes for contact termination dimensions. HIGH VOLTAGE CONTACTS: Removable:Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts. Straight and right angle (90) terminations. 0.041 inch [1.04 mm] minimum hole diameter. Contact Terminations: 20-24 AWG [0.5-0.25mm2] removable crimp signal, 0.028 inch [0.71 mm] diameter straight and right angle (90) solder printed board mount, Contact Retention in Insulator:Fixed signal - 9 lbs. [40 N]. Removable Signal - 10 lbs. [44N]. Power, shielded and high voltage 22 lbs. [98 N]. Resistance to Solder Iron Heat:500 F [260 C] for 10 second duration per IEC 60512-6, test 12e, 25 watt soldering iron. Connection Systems:Connector provides cable to cable, cable to printed board, cable to panel mount and printed board to printed board application. Locking System:Insulators provide locking between cable to cable, cable to printed board and cable to panel mount applications. Polarizations:Provided in insulator design. Mounting to Printed Board:Rapid installation push-on fasteners. Self-tapping screws for compliant connectors. 500 operations per IEC 60512-5. Mechanical Operations: TEMPERATURE RISE CURVES Standard Contact material High Conductivity Contact material 100 100 90 90 80 80 70 60 PLB10W2 STANDARD CONTACTS 50 40 30 20 PLC16W4 STANDARD CONTACTS 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 TEMPERATURE RISE (C) Test conducted in accordance with UL1977. All power contacts under load. 10W2: Curve developed using PLB10W2F9300A1 and PLB10W2M0000 connectors with MC4008D contacts terminated to 8 AWG wire . 16W4: Curve developed using PLC16W4F9300A1 and PLC16W4M0000 connectors with MC4008D contacts terminated to 8 AWG wire. 40 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. RATED CURRENT (AMPERES) RATED CURRENT (AMPERES) PCS MIXED DENSITY Power Connection Systems TECHNICAL INFORMATION AND TEMPERATURE RISE CURVES PLBH10W2 HIGH CONDUCTIVITY CONTACTS 70 60 50 40 PLCH16W4 HIGH CONDUCTIVITY CONTACTS 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 TEMPERATURE RISE (C) Test conducted in accordance with UL1977. All power contacts under load. 10W2: Curve developed using PLBH10W2F9300A1 and PLB10W2M0000 connectors with MC4008DS contacts terminated to 8 AWG wire . 16W4: Curve developed using PLCH16W4F9300A1 and PLC16W4M0000 connectors with MC4008DS contacts terminated to 8 AWG wire. Power Connection Systems PCS MIXED DENSITY CABLE CONNECTOR Positronic Industries connectpositronic.com PLB10W2 cable connector for use with size 20 and size 8 Removable contacts CODE 0 Contacts are not supplied with connector and must be ordered separately MALE Part Number: PLB10W2M0000 FEMALE Part Number: PLB10W2F0000 PLC16W4 cable connector for use with size 20 and size 8 Removable contacts CODE 0 Contacts are not supplied with connector and must be ordered separately MALE FEMALE Part Number: PLC16W4M0000 Part Number: PLC16W4F0000 For information regarding size 20 and size 8 removable contacts, see Removable Contact section, pages 47-53. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 41 Power Connection Systems PCS MIXED DENSITY PANEL MOUNT CONNECTOR Positronic Industries connectpositronic.com PLB10W2 PANEL MOUNT connector for use with size 20 and size 8 Removable contacts CODE 1 Contacts are not supplied with connector and must be ordered separately MALE FEMALE Part Number: PLB10W2M1000 Part Number: PLB10W2F1000 For panel cutout, see chart on page 63. NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. PLC16W4 PANEL MOUNT connector for use with size 20 and size 8 Removable contacts CODE 1 Contacts are not supplied with connector and must be ordered separately MALE FEMALE Part Number: PLC16W4M1000 Part Number: PLC16W4F1000 For panel cutout, see chart on page 63 NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. For information regarding size 20 and size 8 removable contacts, see Removable Contact section, pages 47-53. 42 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. STRAIGHT PRINTED BOARD CONNECTOR AND CONTACT HOLE PATTERN PCS MIXED DENSITY Power Connection Systems Positronic Industries connectpositronic.com PLB(H)10W3 Straight Printed Board Mount Connector CODE 3, 0.146 [3.71] CONTACT EXTENSION MALE FEMALE NOTE: MOUNTING SCREWS CAN BE UPPLIED WITH CONNECTORS USING STEP S 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. Typical part numbers: PLB10W2M300A1 PLBH10W2M300A1 Typical part numbers: PLB10W2F300A1 PLBH10W2F300A1 PLC(H)16W4 Straight Printed Board Mount Connector CODE 3, 0.146 [3.71] CONTACT EXTENSION MALE FEMALE NOTE: MOUNTING SCREWS CAN BE UPPLIED WITH CONNECTORS USING STEP S 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. Typical part numbers: PLC16W4M300A1 PLCH16W4M300A1 Typical part numbers: PLC16W4F300A1 PLCH16W4F300A1 STRAIGHT SOLDER AND COMPLIANT CONTACT HOLE PATTERN PLB10W2 PLC16W4 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.145 [3.68] O hole in printed board for power contact termination positions. Suggest 0.045 [1.14] O hole for signal solder contact termination positions. Suggest 0.100 [2.54] O hole in printed board when mounting connectors with #2 thread forming screws. Suggest 0.1230.003 [3.120.08] O hole in printed board for mounting connector with push-on fasteners. NOTE: See page 61 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 43 PCS MIXED DENSITY Power Connection Systems Right Angle (90) PRINTED BOARD CONNECTOR AND CONTACT HOLE PATTERN Positronic Industries connectpositronic.com PLB(H)10W3 Right Angle (90) Printed Board Mount Connector CODE 4, 0.146 [3.71] CONTACT EXTENSION NOTE: MOUNTING SCREWS CAN BE ORDERED SEPARATELY BY PART NUMBER WHEN CHOOSING B3 BRACKETS. SEE PAGE 59. MALE Typical part numbers: PLB10W2M400A1 PLBH10W2M400A1 FEMALE Typical part numbers: PLB10W2F400A1 PLBH10W2F400A1 PLC(H)16W4 Right Angle (90) Printed Board Mount Connector CODE 4, 0.146 [3.71] CONTACT EXTENSION NOTE: MOUNTING SCREWS CAN BE ORDERED SEPARATELY BY PART NUMBER WHEN CHOOSING B3 BRACKETS. SEE PAGE 59. MALE Typical part numbers: PLC16W4M400A1 PLCH16W4M400A1 FEMALE Typical part numbers: PLC16W4F400A1 PLCH16W4F400A1 Right Angle (90) Printed Board Mount CONTACT HOLE PATTERN PLB10W2 44 PLC16W4 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. COMPLIANT Press-in CONNECTOR PCS MIXED DENSITY Power Connection Systems Positronic Industries connectpositronic.com PLB(H)10W2 Compliant Press-in Connector CODE 93 MALE NOTE: MOUNTING SCREWS CAN BE UPPLIED WITH CONNECTORS USING STEP S 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. Typical part numbers: PLB10W2M9300A1 PLBH10W2M9300A1 FEMALE Typical part numbers: PLB10W2F9300A1 PLBH10W2F9300A1 NOTE: C onnectors are designed to be mounted to the printed circuit board with screws, see page 59 for mounting screw information. See page 43 for contact hole pattern. PLC(H)16W4 Compliant Press-in Connector CODE 93 MALE FEMALE NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59. Typical part numbers: PLC16W4M9300A1 PLCH16W4M9300A1 Typical part numbers: PLC16W4F9300A1 PLCH16W4F9300A1 NOTE: C onnectors are designed to be mounted to the printed circuit board with screws, see page 59 for mounting screw information. See page 43 for contact hole pattern. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 45 PCS MIXED DENSITY Power Connection Systems Pcs mixed density connector ordering information Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 PLC 16W4 F 4 B3N 0 A1 /AA STEP 1 - Basic Series STEP 9 - SPECIAL OPTIONS - 2 Row - 2 Row High conductivity contacts - 3 Row - 3 Row High conductivity contacts CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS ST4 SS2 SS3 SS4 Di rect 0 ive 20 2/ C * IT POS STEP 8 - E nvironmental Compliance options /AA - Compliant per EU Directive 2002/95/EC (RoHS) STEP 7 - C ONTACT PLATING FOR PRINTED BOARD CONNECTORS 0 - Crimp Contacts ordered separately, see page 47-53. A1 - G old flash over nickel on mating end and termination end. A2 - Gold flash over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coat on termination end. Not available with code 93 in step 4. C1 - 0.000030 inch [0.76] gold over nickel on mating end and termination end. C2 - 0.000030 inch [0.76] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. Not available with code 93 in step 4. D1 - 0.000050 inch [1.27] gold over nickel on mating end and termination end. D2 - 0.000050 inch [1.27] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. Not available with code 93 in step 4. STEP 5 - Mounting STYLE ST3 Compliant r E 0 -R emovable contact, cable connector. Order contacts separately, see pages 47-53. *1 1 - Removable contact, panel mounted connector. Order contacts separately, see pages 47-53. *1 3 - Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension. 4 - Solder, Right Angle (90) Printed Board Mount with 0.146 [3.71] tail extension. *1 93 - Straight Printed Board Mount, Press-in, length 0.218 [5.54] for 0.125 inch [3.18] thick board. N ST2 S Note: If compliance to environmental legislation is not required, this step will not be used. Example: PLC16W4F4B3N0A1 STEP 4 - Contact TerminationType 0 B BN B3 B3N NIC INDU RoHS U M - Male F - Female O IES e * p STEP 3 - Connector Gender R TR 2 Row - 10W2 3 Row - 16W4 /E STEP 2 - Connector Variants 95 PLB PLBH PLC PLCH - None. - Metal Right Angle (90) Mounting Bracket. - Metal Right Angle (90) Mounting Bracket with Push-on Fastener. - Plastic Right Angle (90) Mounting Bracket with Cross Bar. -Plastic Right Angle (90) Mounting Bracket with Cross Bar and Push-on Fastener. -Push-On Fastener For Straight Printed Board Mount Connectors -Self-tapping steel screws 2-28 x 0.250+0.030 [6.35+0.76] length for 0.093 [2.36] thick board. -Self-tapping steel screws 2-28 x 0.312+0.030 [7.92+0.76] length for 0.125 [3.18] thick board. -Self-tapping steel screws 2-28 x 0.375+0.030 [9.53+0.76] length for 0.175 [4.45] thick board. -Self-tapping stainless steel screws 2-28 x 0.250+0.030 [6.35+0.76] length for 0.093 [2.36] thick board. -Self-tapping stainless steel screws 2-28 x 0.312+0.030 [7.92+0.76] length for 0.125 [3.18] thick board. -Self-tapping stainless steel screws 2-28 x 0.375+0.030 [9.53+0.76] length for 0.175 [4.45] thick board. NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-D IGES, STEP, or SOLIDWORKS file. STEP 6 - HOODS AND PANEL MOUNT 0 51 6 81 82 83 11 12 13 14 - None. Top Opening Hood. Panel Mount, quick release. Panel Mount, fixed for 0.040 [1.02] thick panel. Panel Mount, fixed for 0.060 [1.52] thick panel. Panel Mount, fixed for 0.090 [2.29] thick panel. Blind Mating System for 0.040 [1.02] thick panel. Blind Mating System for 0.060 [1.52] thick panel. Blind Mating System for 0.090 [2.29] thick panel. Blind Mating System for 0.120 [3.05] thick panel.. *1 Mounting screws are available with code 1, 3 and 93. To order mounting screws separately, see page 59 for part numbers. 2-D Drawing 46 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 3-D Model Power Connection Systems Removable contact Technical Information Positronic Industries connectpositronic.com REMOVABLE CONTACT TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Standard: Precision machined copper alloy with gold flash over nickel. Other finishes are available, see optional plating finishes for -14 and -15. MECHANICAL CHARACTERISTICS: Standard: Insert contact to rear face of insulator, release from front face of insulator. Size 20 contacts, 0.040 inch [1.02 mm] diameter male contacts, closed entry design female contacts. ELECTRICAL CHARACTERISTICS: Contact Current Rating: 7.5 amperes nominal. Initial Contact Resistance:0.007 ohms max. per IEC 60512-2, test 2b. SIZE 16 REMOVABLE CONTACT MATERIALS AND FINISHES: Standard:Precision machined copper alloy with gold flash over nickel. Other finishes are available, see optional plating finishes for -14 and -15. High Conductivity: Shielded: Dielectric Material: Inner Contacts: Outer Contacts: copper, gold flash over nickel. Other Tellurium finishes are available, see optional plating finishes for -14 and -15. PCTFE Phosphor bronze, 0.000030 inch [0.76] gold over nickel. Other finishes are available, see optional plating finishes for -15. Brass and beryllium copper, gold flash over nickel. Other finishes are available, see optional plating finishes for -14. MECHANICAL CHARACTERISTICS: Standard and High Conductivity: Insert contact to rear face of insulator, release from front face of insulator. Size 16 contacts, 0.0625 inch [1.588 mm] diameter male contacts. Female contact closed entry for highest reliability. Shielded: Contact Retention In Insulator: 18 lbs. [80N]. Removable Contacts: Rear insertion, front removable. Insertion Force Per Contact: 8 oz. [2.2N] per contact maximum Durability: 100 cycles minimum. Vibration: 20g from 10 Hz to 500 Hz Shock: 30g - 11 ms ELECTRICAL CHARACTERISTICS: Standard: Contact Current Rating: Initial Contact Resistance: See page 9 for detail information. 0.0016 ohms max. per IEC 60512-2, test 2b. High Conductivity: Contact Current Rating: Initial Contact Resistance: See page 9 for detail information. 0.0007 ohms max. per IEC 60512-2, test 2b. Shielded: Dielectric Strength At Sea Level: 600 V rms Initial Contact Resistance: 0.012 ohms maximum Insulation Resistance: 5 G ohms Insertion Loss: 0.2 dB at 500 MHz for 126N contacts 1.0 dB at 500 MHz for 226N contacts VSWR: 170 at 0 to 200 MHz 2.25 at 200 to 500 MHz SIZE 12 REMOVABLE CONTACT MATERIALS AND FINISHES: Standard:Precision machined copper alloy with gold flash over nickel. Other finishes are available, see optional plating finishes for -14 and -15. High Conductivity:Tellurium copper, gold flash over nickel. Other finishes are available, see optional plating finishes for -14 and -15. MECHANICAL CHARACTERISTICS: Standard and High Conductivity: Insert contact to rear face of insulator, release from front face of insulator. Size 12 contacts, 0.094 inch [2.39 mm] diameter male contacts. Female contact closed entry for highest reliability. ELECTRICAL CHARACTERISTICS: Standard: Contact Current Rating:40 amperes continuous, derated per IEC 60512-3, test 5b. Initial Contact Resistance: 0.001 ohms max. per IEC 60512-2, test 2b. High Conductivity: Contact Current Rating: Initial Contact Resistance: See page 33 for detail information. 0.0007 ohms max. per IEC 60512-2, test 2b. SIZE 8 REMOVABLE CONTACT MATERIALS AND FINISHES: Standard:Precision machined copper alloy with gold flash over nickel. Other finishes are available, see optional plating finishes for -14 and -15. High Conductivity:Tellurium copper, gold flash over nickel. Other finishes are available, see optional plating finishes for -14 and -15. High Voltage: Insulator Material: Contacts: Shielded: Dielectric Material: Inner Contacts: Outer Contacts: PTFE teflon Male contacts, brass. Female contacts, phosphor bronze. Male and female contacts, 0.000030 inch [0.76] gold over nickel. Other finishes are available, see optional plating finishes for -15. PTFE teflon Phosphor bronze, 0.000030 inch [0.76] gold over nickel. Other finishes are available, see optional plating finishes for -15. Brass and beryllium copper, gold flash over nickel. Other finishes are available, see optional plating finishes for -14. . . . continued on next page For information regarding CRIMP T O O L S & C R I M P I N G T O O L T E C H N I Q U E S , se e p a g e 54 . DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 47 REMOVABLE CONTACT SIZE 20 REMOVABLE CONTACT Power Connection Systems Removable contact Technical Information and Removable Crimp Signal contact, Size 20 Positronic Industries connectpositronic.com REMOVABLE CONTACT TECHNICAL CHARACTERISTICS continued from previous page . . . VSWR:1.15 average at 1 GHz 1.56 average at 2 GHz Above values measured using frequency domain techniques. Proof Voltage: 1000 V r.m.s. MECHANICAL CHARACTERISTICS: Standard and High Conductivity: High Voltage: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts, 0.142 inch [3.61 mm] diameter male contacts, closed entry design female contacts. REMOVABLE CONTACT Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts. Straight and right angle (90) terminations. 0.041 inch [1.04 mm] minimum hole diameter. Durability: 500 cycles minimum. Vibration: 20g from 10 Hz to 500 Hz. Shock: 30g-11ms. Shielded: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts. See page 53 table of cable sizes for contact Termination dimensions. ELECTRICAL CHARACTERISTICS: Standard: Contact Current Rating: Initial Contact Resistance: See temperature rise curves on page 40. For additional information see page 51-52. 0.001 ohms max. per IEC 60512-2, test 2b. High Conductivity: Contact Current Rating: Initial Contact Resistance: See temperature rise curves on page 40. 0.0003 ohms max. per IEC 60512-2, test 2b. Optional PLATING Finishes -140.000030 [0.76 ] gold over nickel by adding "-14" suffix onto part number. Example: FC720N2-14. -150.000050 inch [1.27] gold over nickel by adding "-15". Example: FC720N2-15. RoHS OPTIONS: /AAEnvironmental Compliance Option (RoHS), compliant per EU Directive 2002/95/EC can be achieved by adding "/AA" suffix onto part number. Examples: FC720N2/ AA or for optional plating finishes use FC720N2/AA-14. reeled contacts: Contacts may be supplied in plastic carriers, packaged in reels holding 2,000 contacts for use with the automatic pneumatic crimp tools, catalog part numbers 9550-0 and 9550-1; packaged in reels holding 1,000 contacts for use with the automatic pneumatic crimp tools, catalog part number 9555-0-2. The same type carrier is used for both male and female contacts. All male and female crimp contacts can be ordered in reels by adding letter "R" after the contact part number, such as MC6020DR for a male contact and FC6026DR for a female contact. HIGH VOLTAGE: Flash over Voltage: 3600 V r.m.s. Proof Voltage: 2700 V r.m.s. Initial Contact Resistance: 0.008 ohms maximum. Enlarged section of plastic contact carriers Shielded: Initial Contact Resistance: 0.008 ohms maximum. Nominal Impedance: 50 ohms. Insertion Loss:-0.46 dB at 1 GHz -1.5 dB at 2 GHz REMOVABLE CRIMP SIGNAL CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS contacts mUST BE ordered separately SIZE 20 FEMALE contact OB Note: C onnectors can be kitted with all applicable crimp/ solder contacts, contact Technical Sales for connector part number. MALE contact 0.764 [19.41] 0.649 [16.48] 0.255 [6.48] OA 0.255 [6.48] O0.040 [1.00] OA PART NUMBER WIRE SIZE AWG/[mm2] OA OB FC720N2 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.045 [1.14] 0.068 [1.73] OB PART NUMBER WIRE SIZE AWG/[mm2] OA OB MC720N3 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.045 [1.14] 0.068 [1.73] For information regarding CRIMP T O O L S & C R I M P I N G T O O L T E C H N I Q U E S , se e p a g e 54 . 48 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Power Connection Systems Removable Crimp and Solder cupContact size 16 Positronic Industries connectpositronic.com REMOVABLE CRIMP CONTACT Note: C onnectors can be kitted with all applicable crimp/ solder contacts, contact Technical Sales for connector part number. FOR USE WITH PCS SERIES CONNECTORS Contacts must be ordered separately SIZE 16 FEMALE CONTACT MALE CONTACT "CLOSED ENTRY" DESIGN See page 9 for current ratings. 0.7640.020 [19.410.51] 0.2550.020 [6.480.51] O.A.L.0.020[0.51] 0.2550.020 [6.480.51] OB0.003 [0.08] O0.0625 [1.588] 0.065 [1.65] OA0.003 [0.08] PART NUMBERS WIRE SIZE FC112N2 12 [4.0] OA OB 0.098 [2.49] N/A AWG/[mm2] "S" in part number indicates high conductivity material. FC112N2S 12 [4.0] 0.098 [2.49] N/A FC114N2 14-16 [2.5-1.5] 0.081 [2.06] 0.105 [2.67] FC116N2 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] FC120N2 20-22-24 [0.5-0.3-0.25] 0.045 [1.14] 0.068 [1.73] Compatible with PL*H PCB mount connectors. See ordering information. * indicates Sequential mate contacts, see page 25 for more information regarding Sequential Mating System. 0.065 [1.65] PART NUMBERS WIRE SIZE OA0.003 [0.08] OA AWG/[mm2] OAL MC112N 12 [4.0] 0.098 [2.49] N/A 0.764 [19.41] MC112NS 12 [4.0] 0.098 [2.49] N/A 0.764 [19.41] *MC112N-133.0 12 [4.0] 0.098 [2.49] N/A 0.684 [17.37] *MC112N-.133.1 12 [4.0] 0.098 [2.49] N/A 0.724 [18.39] *MC112N-133.2 12 [4.0] 0.098 [2.49] N/A 0.744 [18.90] *MC112N-133.3 12 [4.0] 0.098 [2.49] N/A 0.804 [20.42] MC114N 14-16 [2.5-1.5] 0.081 [2.06] 0.105 [2.67] 0.764 [19.41] MC116N 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] 0.764 [19.41] *MC116N-133.0 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] 0.684 [17.37] *MC116N-.133.1 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] 0.724 [18.39] *MC116N-133.2 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] 0.744 [18.90] *MC116N-133.3 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] 0.804 [20.42] 20-22-24 [0.5-0.3-0.25] 0.045 [1.14] 0.068 [1.73] 0.764 [19.41] MC120N REMOVABLE SOLDER CUP CONTACT See page 9 for current ratings. OB FOR USE WITH PCS SERIES CONNECTORS Contacts must be ordered separately SIZE 16 FEMALE CONTACT MALE CONTACT Note: C onnectors can be kitted with all applicable crimp/ solder contacts, contact Technical Sales for connector part number. "CLOSED ENTRY" DESIGN 0.7640.020 [19.410.51] 0.2550.020 [6.480.51] 0.7640.020 [19.410.51] 0.2550.020 [6.480.51] OB0.003 [0.08] OB0.003 [0.08] O0.0625 [1.588] 0.065 [1.65] OA0.003 [0.08] PART NUMBERS WIRE SIZE FS112N2 12 [4.0] AWG/[mm2] OA OB 0.098 [2.49] N/A FS112N2S 12 [4.0] 0.098 [2.49] N/A FS114N2 14 [2.5] 0.081 [2.06] 0.105 [2.67] FS116N2 16 [1.5] 0.067 [1.70] 0.093 [2.36] FS120N2 20 [0.5] 0.045 [1.14] 0.065 [1.65] "S" in part number indicates high conductivity material. Compatible with PL*H PCB mount connectors. See ordering information. 0.065 [1.65] PART NUMBERS WIRE SIZE AWG/[mm2] OA0.003 [0.08] OA OB MS112N 12 [4.0] 0.098 [2.49] N/A MS112NS 12 [4.0] 0.098 [2.49] N/A MS114N 14 [2.5] 0.081 [2.06] 0.105 [2.67] MS116N 16 [1.5] 0.067 [1.70] 0.093 [2.36] MS120N 20 [0.5] 0.045 [1.14] 0.065 [1.65] For information regarding CRIMP T O O L S & C R I M P I N G T O O L T E C H N I Q U E S , se e p a g e 54 . DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 49 REMOVABLE CONTACT OB0.003 [0.08] Power Connection Systems Removable SHIELDED and CRIMP Contact Size 16 AND SIZE 12 Positronic Industries connectpositronic.com REMOVABLE CRIMP SHIELDED CONTACT FOR USE WITH PCS SERIES CONNECTORS Contacts must be ordered separately SIZE 16 MALE CONTACT Note: C onnectors can be kitted with all applicable crimp/ solder contacts, contact Technical Sales for connector part number. FEMALE CONTACT A A O0.121 OB [3.07] OB O0.121 [3.07] REMOVABLE CONTACT O0.078 [1.98] PART NUMBERS MCS126N MCS226N CABLE SIZE CHARACT. IMPED. RG 178 B/U 50 ohms RG 196 B/U 50 ohms RG 179 B/U 75 ohms RG 316 /U 50 ohms A OB PART NUMBERS 0.993 [25.22] 0.045 [1.14] FCS126N2 1.022 [25.96] 0.070 [1.78] FCS226N2 CABLE SIZE CHARACT. IMPED. RG 178 B/U 50 ohms RG 196 B/U 50 ohms RG 179 B/U 75 ohms RG 316 /U 50 ohms A OB 0.967 [24.56] 0.045 [1.14] 1.022 [25.96] 0.070 [1.78] REMOVABLE CRIMP CONTACT FOR USE WITH Shrouded and Power input CONNECTORS Contacts must be ordered separately SIZE 12 See page 33 for current ratings. FEMALE CONTACT MALE CONTACT 0.786 [19.96] OAL D Note: C onnectors can be kitted with all applicable crimp/ solder contacts, contact Technical Sales for connector part number. D OB OA OA OB O0.094 [2.39] C PART WIRE SIZE NUMBER AWG/[mm ] OA 2 FC610N2S FC612N2 10 [6.0] 12 [4.0] OB C 0.147 N/A N/A [3.73] 0.100 0.165 0.042 [2.54] [4.19] [1.06] D 0.254 [6.45] 0.309 [7.85] "S" in part number indicates high conductivity material. Compatible with PLBH3W3 or PLSH PCB mount connecto rs. See ordering information. C PART NUMBER MC610NS MC610NS-228.2 MC612N MC612N-228.2 WIRE SIZE OA AWG/[mm ] 2 10 [6.0] 10 [6.0] 12 [4.0] 12 [4.0] 0.147 [3.73] 0.147 [3.73] 0.100 [2.54] 0.100 [2.54] OB C N/A N/A N/A N/A 0.165 [4.19] 0.165 [4.19] 0.042 [1.06] 0.042 [1.06] D OAL 0.254 [6.45] 0.254 [6.45] 0.309 [7.85] 0.309 [7.85] 0.795 [20.19] 0.714 [18.14] 0.795 [20.19] 0.714 [18.14] For information regarding CRIMP T O O L S & C R I M P I N G T O O L T E C H N I Q U E S , se e p a g e 54 . 50 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Power Connection Systems Removable Solder cup and crimp Contact Size 12 AND SIZE 8 Positronic Industries connectpositronic.com REMOVABLE SOLDER CUP CONTACT FOR USE WITH Shrouded and Power input CONNECTORS Contacts must be ordered separately SIZE 12 See page 33 for current ratings. FEMALE CONTACT Note: C onnectors can be kitted with all applicable crimp/ solder contacts, contact Technical Sales for connector part number. MALE CONTACT 0.786 [19.96] OAL D D OA OB O0.094 [2.39] C PART NUMBER WIRE SIZE AWG/[mm2] 10 [6.0] 12 [4.0] FS610N2S FS612N2 OA OB C D 0.147 N/A N/A [3.73] 0.100 0.165 0.042 [2.54] [4.19] [1.06] 0.254 [6.45] 0.309 [7.85] "S" in part number indicates high conductivity material. Compatible with PLBH3W3 or PLSH PCB mount connecto rs. See ordering information. REMOVABLE CONTACT OB OA C PART NUMBER WIRE SIZE AWG/[mm2] OA 10 [6.0] 10 [6.0] 12 [4.0] 12 [4.0] 0.147 [3.73] 0.147 [3.73] 0.100 [2.54] 0.100 [2.54] MS610NS MS610NS-228.2 MS612N MS612N-228.2 OB C N/A N/A N/A N/A 0.165 [4.19] 0.165 [4.19] 0.042 [1.06] 0.042 [1.06] D OAL 0.254 [6.45] 0.254 [6.45] 0.309 [7.85] 0.309 [7.85] 0.795 [20.19] 0.714 [18.14] 0.795 [20.19] 0.714 [18.14] REMOVABLE CRIMP CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS contacts must be ordered separately SIZE 8 * FEMALE contact Note: C onnectors can be kitted with all applicable crimp/ solder contacts, contact Technical Sales for connector part number. MALE contact CLOSED ENTRY, L.S.A. 0.858 [21.79] 0.882 [22.40] OB OB O0.142 [3.61] 0.354 [8.99] PART NUMBER CURRENT WIRE SIZE AWG/[mm ] RATING 2 FC4008D See Temp. Rise Curve, page 40. 8 / [10.0] FC4008DS See Temp. Rise Curve, page 40. 8 / [10.0] FC4010D 30 amperes 10 / [6.0] FC4012D 20 amperes 12 / [4.0] FC4016D 10 amperes 16 / [1.5] OB 0.181 [4.60] 0.181 [4.60] 0.122 [3.10] 0.101 [2.57] 0.067 [1.70] "S" in part number indicates high conductivity material. Compatible with PL*H PCB mount connectors. See ordering information. 0.354 [8.99] PART NUMBER CURRENT WIRE SIZE AWG/[mm ] RATING 2 MC4008D See Temp. Rise Curve, page 40. 8 / [10.0] MC4008DS See Temp. Rise Curve, page 40. 8 / [10.0] MC4010D 30 amperes 10 / [6.0] MC4012D 20 amperes 12 / [4.0] MC4016D 10 amperes 16 / [1.5] OB 0.181 [4.60] 0.181 [4.60] 0.122 [3.10] 0.101 [2.57] 0.067 [1.70] *Note: F emale contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation. For information regarding CRIMP T O O L S & C R I M P I N G T O O L T E C H N I Q U E S , se e p a g e 54 . DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 51 Power Connection Systems Removable High Voltage Contact Size 8 Positronic Industries connectpositronic.com REMOVABLE SOLDER CUP CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS contacts must be ordered separately SIZE 8 * FEMALE contact Note: C onnectors can be kitted with all applicable crimp/ solder contacts, contact Technical Sales for connector part number. MALE contact CLOSED ENTRY, L.S.A. 0.858 [21.79] 0.866 [22.00] OB OC OC OB REMOVABLE CONTACT O0.142 [3.61] 0.310 [7.87] 0.310 [7.87] PART NUMBER CURRENT RATING WIRE SIZE OB OC PART NUMBER CURRENT RATING WIRE SIZE OB OC FS4008D 40 amperes 8 / [10.0] 0.219 [5.56] 0.188 [4.78] MS4008D 40 amperes 8 / [10.0] 0.219 [5.56] 0.188 [4.78] FS4012D 20 amperes 12 / [4.0] 0.143 [3.63] 0.112 [2.84] MS4012D 20 amperes 12 / [4.0] 0.143 [3.63] 0.112 [2.84] FS4016D 10 amperes 16 / [1.5] 0.100 [2.54] 0.069 [1.75] MS4016D 10 amperes 16 / [1.5] 0.100 [2.54] 0.069 [1.75] AWG/[mm2] AWG/[mm2] emale contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum *Note: F mating surfaces between male and female contact and reduced contact resistance during operation. REMOVABLE HIGH VOLTAGE CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS contacts must be ordered separately SIZE 8 Note: C onnectors can be kitted with all applicable crimp/ solder contacts, contact Technical Sales for connector part number. STRAIGHT SOLDER WIRE TERMINATION MALE contact 20 AWG max. FEMALE contact 0.733 [18.62] Ref. MS4820D 20 AWG max. 0.733 [18.62] Ref. O0.142 [3.61] O0.040 [1.02] FS4820D Right Angle (90) SOLDER WIRE TERMINATION 20 AWG max. MALE contact FEMALE contact 0.694 [17.63] Ref. MS4920D 20 AWG max. 0.694 [17.63] Ref. O0.142 [3.61] O0.040 [1.02] FS4920D For information regarding CRIMP T O O L S & C R I M P I N G T O O L T E C H N I Q U E S , se e p a g e 54 . 52 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Power Connection Systems Removable Shielded Contact Size 8 Positronic Industries connectpositronic.com REMOVABLE SHIELDED CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS contacts must be ordered separately SIZE 8 STRAIGHT SOLDER/CRIMP CONTACTS A A OB OB O0.040 [1.02] O0.152 [3.86] MALE contact REMOVABLE CONTACT FEMALE contact STRAIGHT SOLDER/SOLDER CONTACTS A A OB OB FEMALE contact O0.040 [1.02] O0.152 [3.86] MALE contact STRAIGHT CRIMP/CRIMP CONTACTS A A OB OB FEMALE contact TYPE OF CONTACT PART NUMBER MALE FEMALE SOLDER/CRIMP MC4101D FC4101D SOLDER/CRIMP MC4102D FC4102D SOLDER/CRIMP MC4103D FC4103D SOLDER/CRIMP MC4104D FC4104D SOLDER/SOLDER MS4101D FS4101D SOLDER/SOLDER MS4102D FS4102D SOLDER/SOLDER MS4103D FS4103D SOLDER/SOLDER MS4104D FS4104D CRIMP/CRIMP MCC4101D FCC4101D CRIMP/CRIMP MCC4102D FCC4102D CRIMP/CRIMP MCC4103D FCC4103D CRIMP/CRIMP MCC4104D FCC4104D O0.040 [1.02] O0.152 [3.86] A OB 0.929 [23.60] 0.929 [23.60] 1.037 [26.34] 1.037 [26.34] 0.929 [23.60] 0.929 [23.60] 1.037 [26.34] 1.037 [26.34] 0.929 [23.60] 0.929 [23.60] 1.037 [26.34] 1.037 [26.34] 0.040 [1.02] 0.067 [1.70] 0.108 [2.74] 0.120 [3.05] 0.040 [1.02] 0.067 [1.70] 0.108 [2.74] 0.120 [3.05] 0.040 [1.02] 0.067 [1.70] 0.108 [2.74] 0.120 [3.05] MALE contact RG CABLE NUMBER 178 B/U 196 B/U 179 B/U 316 /U Note: C onnectors can be kitted with all applicable crimp / solder contacts, contact Technical Sales for connector part number. 180 B/U 58 B/U 178 B/U 196 B/U 179 B/U 316 /U 180 B/U 58 B/U 178 B/U 196 B/U 179 B/U 316 /U 180 B/U 58 B/U SHIELDED CONTACTS Two-step crimping action for signal and shielding conductors. For information regarding CRIMP T O O L S & C R I M P I N G T O O L T E C H N I Q U E S , se e p a g e 54 . DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 53 Positronic Industries connectpositronic.com CONTACT APPLICATION TOOLS CROSS REFERENCE LIST A P P L I C A T I O N T O O L S Power Connection Systems S E C T I O N SGMC connectors are offered with removable crimp contacts. Positronic Industries recognizes the importance of supplying application tooling to support our customers' use of our products. Information on application tooling is available on our web site at http://www.connectpositronic.com/products/157/ApplicationTooling There you will find downloadable PDF cross reference charts for removable and compliant press-in contacts. These charts will supply part numbers for insertion, removal and crimping tools, APPLICATION TOOLS along with information regarding use of tools and techniques. Connectors Designed To Customer Specifications Positronic's PLA(H), PLB(H), PLC(H) and PLS(H) series connectors can be modified to customers specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer printed circuit board terminations; customer specified hardware. Positronic can develop and tool new connector designs with reasonable price and delivery. Contact Technical Sales with your particular requirements. 54 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. To Positronic Contact P/N FC11*N2 FC112N2S AF8 Handle & Hand Positioner Crimp Tool Mfg. P/N P/N Cross GS222 *1 All male and female crimp contacts can be ordered on reels in quantities of 2,000 by adding letter "R" after the contact part number, see page 57 for more information. Automatic Crimp Tool Mfg. Cross M22520/1-03 Mil Equiv 9099-0-0-0 9099-0-0-0 Insertion Tool ITH 1094 ITH 1094 Mfg. Cross M81969/18-01 9081-0-0-0 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 9550-0-0-0 RTG 2103 M81969/20-01 9550-0-0-0 *See Note TH4 Mil Equiv Positioner TP-1366 Mfg. Cross 9502-1-0-0 Removal Tool Mil Equiv 9509-5-0-0 Mil Equiv M22520/1-01 RTG 2103 M81969/20-01 RTG 2103 M81969/20-01 9550-0-0-0 9509-4-0-0 M81969/18-01 9081-0-0-0 9501-0-0-0 ITH 1094 RTG 2103 M81969/20-01 9509-3-0-0 9099-0-0-0 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 M22520/1-03 M81969/18-01 9081-0-0-0 TH4 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 9550-0-0-0 RTG 2103 M81969/20-01 9502-1-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 9550-0-0-0 M22520/1-01 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 9550-0-0-0 AF8 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 9501-0-0-0 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 FC120N2 9099-0-0-0 ITH 1094 X530 9099-0-0-0 ITH 1094 9506-2-0-0 9099-0-0-0 HX3 9099-0-0-0 9506-1-0-0 FS11*N2 TP1110 9506-0-0-0 FS112N2S M22520/1-01 TP-1366 FCS*26N2 FS120N2 AF8 9509-5-0-0 M22520/1-01 9502-17-0-0 M22520/1-03 AF8 TH4 9501-0-0-0 GS222 RTG 2103 M81969/20-01 RTG 2103 M81969/20-01 9550-0-0-0 9502-1-0-0 MC11*N 9509-4-0-0 9501-0-0-0 M81969/18-01 9081-0-0-0 9509-3-0-0 MC11*N-133.* MC112NS ITH 1094 M22520/1-03 9099-0-0-0 TH4 RTG 2103 M81969/20-01 9502-1-0-0 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 M22520/1-01 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 AF8 ITH 1094 M81969/18-01 9081-0-0-0 9501-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 MC120N 9099-0-0-0 ITH 1094 9555-0-2-0 9555-0-2-0 X530 9099-0-0-0 ITH 1094 P+ P+ 9506-2-0-0 9099-0-0-0 2711-0-0-0 HX3 9099-0-0-0 ITP 1168 9506-1-0-0 MS11*N 9099-3-0-0 9506-0-0-0 MS112NS TP-1386 FC610N2S MCS*26N MS120N 9509-6-2-0 2711-0-0-0 GS223 2711-0-0-0 9509-6-1-0 ITP 1168 9509-6-0-0 ITP 1168 P+ 9099-3-0-0 P+ P+ 9099-3-0-0 AF8 2711-0-0-0 2711-0-0-0 TP-1199 9501-0-0-0 ITP 1168 ITP 1168 M22520/1-01 9502-19-0-0 FC612N2 FS610N2S 9099-3-0-0 9099-3-0-0 9550-0-0-0 TP-1386 9550-0-0-0 9550-0-0-0 9509-6-2-0 P+ GS223 P+ 9509-6-1-0 2711-0-0-0 P+ 9509-6-0-0 FS612N2 ITP 1168 2711-0-0-0 MC610NS 9099-3-0-0 ITP 1168 2711-0-0-0 TP-1386 9099-3-0-0 ITP 1168 9509-6-2-0 TP1199 9099-3-0-0 GS223 M22520/1-01 9502-19-0-0 TP1199 9509-6-1-0 AF8 M22520/1-01 9502-19-0-0 9509-6-0-0 9501-0-0-0 AF8 MC610NS-228.2 MC612N 9501-0-0-0 MC720N3 FC720N2 FST612N2 MS612N-228.2 MS612N MS610NS-228.2 MS610NS 9504-19-0-0 9504-1-0-0 9507-0-0-0 9507-0-0-0 HX4 AFM8 AFM8 9504-19-1-0 M22520/2-01 9502-27-0-0 M22520/2-01 9502-22-0-0 Y524 K1506 K1196 N/A 9099-4-0-0 9099-4-0-0 9099-3-0-0 9099-3-0-0 9099-3-0-0 9099-3-0-0 9099-3-0-0 ITP1076 ITP1076 ITP 1168 ITP 1168 ITP 1168 ITP 1168 ITP 1168 4311-0-0-0 9081-2-0-0 9081-2-0-0 2711-0-0-0 2711-0-0-0 2711-0-0-0 2711-0-0-0 2711-0-0-0 P+ P+ RNG2103 RNG2103 P+ P+ P+ P+ P+ 9555-0-2-0 9555-0-2-0 9555-0-2-0 9550-1-0-0 9550-1-0-0 9550-0-0-0 MC612N-228.2 *C4008D P+ P+ 4311-0-0-0 P+ N/A 4311-0-0-0 P+ Y524 4311-0-0-0 P+ 9504-19-1-0 N/A 4311-0-0-0 P+ HX4 N/A 4311-0-0-0 P+ 9504-1-0-0 N/A 4311-0-0-0 9504-19-0-0 N/A 4311-0-0-0 *C4008DS N/A 4311-0-0-0 N/A N/A Y878 TP-974 Y937 9509-2-0-0 M22520/5-01 9504-14-1-0 M310 M22520/5-01 9504-13-1-0 9509-1-0-0 HX4 P+ P+ 9509-0-0-0 *S40**D HX4 4311-0-0-0 4311-0-0-0 *C401*D *S4*20D 9504-1-0-0 N/A N/A *S410*D o u r w e b s i t e a t Y322 9504-1-0-0 Y877 v i s i t M22520/5-01 9504-2-0-0 9504-14-0-0 M22520/5-01 9504-15-1-0 Y877 f i l e , HX4 9504-13-0-0 HX4 M22520/5-01 9504-15-1-0 PDF 9504-1-0-0 *CC4101D 9504-1-0-0 HX4 a 9504-0-0-0 *CC4102D 9504-15-0-0 9504-1-0-0 *C410*D *CC4103D 9504-15-0-0 d o wnlo ad h t t t p : / / w w w . c on n ectpos itr on ic. com /pdf_ view /178 *CC4104D 55 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. APPLICATION TOOLS SIZE 16 CONTACTS SIZE 12 CONTACTS SIZE 20 SIZE 8 CONTACTS S E I R E S S C P SAFTEY SHROUD & POWER INPUT PCS MIXED DENSITY Positronic Industries connectpositronic.com CONTACT APPLICATION TOOLS CROSS REFERENCE LIST Power Connection Systems CONTACT APPLICATION TOOLS CROSS REFERENCE LIST USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS Power Connection Systems Press-in USER INFORMATION AND Connector INSTALLATION TOOLING Positronic Industries connectpositronic.com COMPLIANT press-in CONNECTOR INSTALLATION TOOLS USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS 1/2 INCH SHAFT FOR ARBOR PRESS Support Tool Arbor Press Male Connector Seating Tool (Exploded view) 2X 1/4-20 UNC-2B MOUNTING HOLES Replaceable Seating Pin POSITRONIC RECOMMENDED TOOLS Female Connector Seating Tool (Exploded view) APPLICATION TOOLS Positronic offers expert assistance in adapting application tooling to your manufacturing environment. Contact our application tooling specialist for assistance. Connector Seating Tool with Arbor Press Shaft Connector Variant Male FEMale PLA03 9513-1-0-41 9513-13-0-41 9513-1-10-41 NEW! 9513-13-10-41 NEW! PLA04 9513-2-0-41 9513-14-0-41 9513-2-10-41 NEW! 9513-14-10-41 NEW! PLA06 9513-3-0-41 9513-15-0-41 9513-3-10-41 NEW! 9513-15-10-41 NEW! PLA08 9513-4-0-41 9513-16-0-41 9513-4-10-41 NEW! 9513-16-10-41 NEW! PLB06 9513-5-0-41 9513-17-0-41 9513-5-10-41 NEW! 9513-17-10-41 NEW! PLB08 9513-6-0-41 9513-18-0-41 9513-6-10-41 NEW! 9513-18-10-41 NEW! PLB10W2 9513-7-0-41 9513-30-0-41 9513-7-10-41 NEW! 9513-30-10-41 NEW! PLB12 9513-7-0-41 9513-19-0-41 9513-7-10-41 NEW! 9513-19-10-41 NEW! PLB16 9513-8-0-41 9513-20-0-41 9513-8-10-41 NEW! 9513-20-10-41 NEW! PLB20 9513-33-0-41 9513-34-0-41 9513-33-10-41 NEW! 9513-34-10-41 NEW! PLB3W3 9513-6-0-41 9513-18-1-41 PLC09 9513-9-0-41 9513-21-0-41 9513-9-10-41 NEW! 9513-21-10-41 NEW! PLC12 9513-10-0-41 9513-22-0-41 9513-10-10-41 NEW! 9513-22-10-41 NEW! PLC16W4 9513-11-0-41 9513-31-0-41 9513-11-10-41 NEW! 9513-31-10-41 NEW! PLC18 9513-11-0-41 9513-23-0-41 9513-11-10-41 NEW! 9513-23-10-41 NEW! PLC24 9513-12-0-41 9513-24-0-41 9513-12-10-41 NEW! 9513-24-10-41 NEW! PLC30 9513-25-0-41 9513-26-0-41 9513-25-10-41 NEW! 9513-26-10-41 NEW! Arbor press for connector seating tools: Replacement pins for connector seating tool DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Male FEMale 9513-6-10-41 9530-1-0-0 1 ton capacity 4 inch throat PCS Mixed Density Series Size 20 855-347-18-41 PCS Series Size 16 855-658-1-41 (female) PLB3W3 Series Size 12 855-347-11-41 (female) PCS Mixed Density Series Size 8 855-347-19-41 Support tool for PLB3W3: 56 Connector Seating Tool without Arbor Press Shaft 9513-401-6-41 9513-18-11-41 Power Connection Systems compliant press-in connectors printed board hole sizes Positronic Industries connectpositronic.com SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT Press-in CONNECTORS Traditionally, tin-lead has been a popular plating for printed circuit boards (PCB) holes. However, many PCB hole platings must now be RoHS Compliant. Positronic is pleased to offer PCB hole size for RoHS PCB plating as shown below. "Omega" Termination Omega & bi-spring Compliant Press-IN Contact Hole BOARD TYPE TIN-LEAD SOLDER PCB CONTACT SIZE / TYPE RECOMMENDED DRILL HOLE SIZE 20 OMEGA o0.04530.0010 [o1.1500.025] 16 BI-SPRING o0.0690.001 [o1.7500.025] 12 BI-SPRING o0.1020.001 [o2.590.025] 8 BI-SPRING o0.1250.001 [o3.1800.025] RECOMMENDED PLATING FINISHED HOLE SIZES o0.0394+0.0035-0.0024 [o1.000+0.090-0.060] 0.0006 [15] minimum solder over 0.0010 [25] min. copper utilized on signal contacts o0.0630+0.0035-0.0024 [o1.600+0.090-0.060] "Bi-Spring" Termination o0.0960.002 [o2.440.05] o0.1190.002 [o3.020.05] RoHS PCB PLATING OPTIONS IMMERSION TIN PCB IMMERSION SILVER PCB ELECTROLESS NICKEL / IMMERSION GOLD PCB o0.0470.001 [o1.190.025] o0.0430.002 [o1.090.05] 16 BI-SPRING o0.0690.001 [o1.7500.025] o0.0630+0.0035-0.0024 [o1.600+0.090-0.060] 12 BI-SPRING o0.1020.001 [o2.590.025] 8 BI-SPRING o0.1250.001 [o3.1800.025] o0.1190.002 [o3.020.05] 20 OMEGA o0.0470.001 [o1.190.025] o0.0430.002 [o1.090.05] 16 BI-SPRING o0.0690.001 [o1.7500.025] 12 BI-SPRING o0.1020.001 [o2.590.025] 8 BI-SPRING o0.1250.001 [o3.1800.025] o0.1190.002 [o3.020.05] 20 OMEGA o0.0470.001 [o1.190.025] o0.0430.002 [o1.090.05] 16 BI-SPRING o0.0690.001 [o1.7500.025] 12 BI-SPRING o0.1020.001 [o2.590.025] 8 BI-SPRING o0.1250.001 [o3.180.025] o0.1190.002 [o3.020.05] 20 OMEGA o0.0470.001 [o1.190.025] o0.0430.002 [o1.090.05] 16 BI-SPRING o0.0690.001 [o1.7500.025] 12 BI-SPRING o0.1020.001 [o2.590.025] 8 BI-SPRING o0.1250.001 [o3.1800.025] 0.0010 [25] min. copper 0.0000330.000006 [0.850.15] immersion tin over 0.0010 [25] min. copper 0.0000130.000007 [0.340.17] immersion silver over 0.0010 [25] min. copper 0.000002 [0.05] min. immersion gold over 0.0001770.000059 [4.51.5] electroless nickel per IPC-4552 over 0.0010 [25] min. copper o0.0960.002 [o2.440.05] o0.0630+0.0035-0.0024 [o1.600+0.090-0.060] o0.0960.002 [o2.440.05] o0.0630+0.0035-0.0024 [o1.600+0.090-0.060] o0.0960.002 [o2.440.05] o0.0630+0.0035-0.0024 [o1.600+0.090-0.060] o0.0960.002 [o2.440.05] o0.1190.002 [o3.020.05] COMPLIANT Press-in TERMINATION CONTACT HOLE Note: For PCB plating compositions not shown, consult Technical Sales. COMPLIANTpress-in user information When properly used, Positronic Industries omega and bi-spring compliant press-in terminations provide reliable service even under severe conditions. Connectors utilizing this leading technology compliant press-in contact are easy to install: 1. Inexpensive installation tooling is available from Positronic, to choose the proper installation tool refer to page 57 for part number ordering information. 2. Insert the connector into the P.C. board or backplane and seat connector fully. 3. Secure the connector to the P.C. board or backplane using two self-tapping screws. The screws should be #2 self-tapping screws for plastic. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 57 APPLICATION TOOLS COPPER PCB 20 OMEGA Power Connection Systems Right Angle (90) METAL AND PLASTIC Mounting Brackets Positronic Industries connectpositronic.com Right Angle (90) METAL MOUNTING BRACKETS Code B on step 5 of ordering information page o0.1000.005 [o2.540.13] B0.005 [0.13] SERIES A0.005 [0.13] PLA PLB D0.020 [0.51] C0.020 [0.51] PLC A B C D 0.204 [5.18] 0.303 [7.70] 0.401 [10.19] 0.321 [8.15] 0.420 [10.67] 0.518 [13.16] 0.375 [9.53] 0.375 [9.53] 0.375 [9.53] 0.492 [12.50] 0.492 [12.50] 0.492 [12.50] Material: Brass, tin plate. 0.2200.010 [5.590.25] 0.1240.005 [o3.150.13] 0.1100.005 [2.790.13] Right Angle (90) PLASTIC MOUNTING BRACKET WITH CROSS BAR Code B3 or code B3N on step 5 of ordering information page 0.375 [9.53] CONNECTOR VARIANT B3 style required for right angle (90) press-in connectors 0.517 [13.13] PLA03 PLA04 PLA06 PLA08 PLB06 B PLB08 A PLB12 PLB16 ACCESSORIES "N" push-on fastener shown for reference PLC09 PLC12 PLC18 PLC24 Material: Mounting bracket/cross bar: Glass filled polyester, UL 94V-0. Push-on fasteners: Copper alloy, tin plated. 58 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PLC30 A B 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] 0.882 [22.40] 1.080 [27.43] 1.474 [37.44] 1.868 [47.45] 0.882 [22.40] 1.080 [27.43] 1.474 [37.44] 1.868 [47.45] 0.882 [22.40] 1.080 [27.43] 1.474 [37.44] 1.868 [47.45] 2.262 [57.45] Power Connection Systems push-on fasteners and Mounting screws Positronic Industries connectpositronic.com PUSH-ON FASTENERS Code BN or code N on step 5 of ordering information page Code BN Code N FOR USE WITH Right Angle (90) CONNECTOR FOR USE WITH STRAIGHT SOLDER CONNECTOR Self-tapping screw Connector Connector Printed board Printed board Mounting Bracket 0.1310.020 [3.330.51] 0.1310.020 [3.330.51] Printed board Printed board Material: Spring tempered copper alloy, tin plated. SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.123 0.002 [3.12] O hole in printed board for mounting connector with push-on fasteners. MOUNTING SCREWS Code ST2, ST3, ST4, SS2, SS3, or SS4 on step 5 of ordering information page NOTE: Mounting Screws For Right Angle Connectors ARE ordered separately USING part numbers SHOWN in chart below. Stresses that occur during coupling and uncoupling of connectors or through shock and vibration of systems can be transferred to backplanes or P.C. boards through press-in connector terminations. Avoid concern over electrical integrity of the connector to board interface by using mounting screws. Bellcore GR1217 details a preference for the use of mounting hardware and we recommend this practice. Mounting Style Option MATERIAL OPTIONS PART NUMBER Thread Length P.C. BOARED THICKNESS ST2 STEEL 4546-7-1-16 0.2500.030 [6.350.76] 0.093 [2.36] ST3 STEEL 4546-7-2-16 0.3120.030 [7.930.76] 0.125 [3.18] ST4 STEEL 4546-7-3-16 0.3750.030 [9.530.76] 0.175 [4.45] SS2 STAINLESS STEEL 4546-7-6-4 0.2500.030 [6.350.76] 0.093 [2.36] SS3 STAINLESS STEEL 4546-7-7-4 0.3120.030 [7.930.76] 0.125 [3.18] SS4 STAINLESS STEEL 4546-7-8-4 0.3750.030 [9.530.76] 0.175 [4.45] ACCESSORIES Screws are #2 self-tapping for plastic. Consult Technical Sales if an alternate screw is required. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 59 Power Connection Systems CONNECTOR HOODS Positronic Industries connectpositronic.com POWER CONNECTION SYSTEMS HOOD Code 5 on step 6 of ordering information page NEW! B0.020 [0.51] A0.020 [0.51] D Cable Opening C0.020 [0.51] Features internal cable clamp. CONNECTOR VARIANT A B C D PLA03 1.000 [25.40] 0.752 [19.10] 0.594 [15.09] 0.312 x 0.363 [7.92] [9.22] PLA04 1.000 [25.40] 0.950 [24.13] 0.594 [15.09] 0.312 x 0.561 [7.92] [14.25] PLA06 1.000 [25.40] 1.344 [34.14] 0.594 [15.09] 0.312 x 0.955 [7.92] [24.26] PLA08 1.000 [25.40] 1.738 [44.15] 0.594 [15.09] 0.312 x 1.349 [7.92] [34.26] PLB06 1.000 [25.40] 0.752 [19.10] 0.792 [20.12] 0.510 0.363 [12.95] x [9.22] PLB08 1.000 [25.40] 0.950 [24.13] 0.792 [20.12] 0.510 0.561 [12.95] x [14.25] PLB12 1.000 [25.40] 1.344 [34.14] 0.792 [20.12] 0.510 0.955 [12.95] x [24.26] PLB16 1.000 [25.40] 1.738 [44.15] 0.792 [20.12] 0.510 1.349 [12.95] x [34.26] PLB3W3 1.000 [25.40] 0.950 [24.13] 0.792 [20.12] 0.510 0.561 [12.95] x [14.25] PLC09 1.000 [25.40] 0.752 [19.10] 0.990 [25.15] 0.708 0.363 [17.98] x [9.22] PLC12 1.000 [25.40] 0.950 [24.13] 0.990 [25.15] 0.708 0.561 [17.98] x [14.25] PLC18 1.000 [25.40] 1.344 [34.14] 0.990 [25.15] 0.708 0.955 [17.98] x [24.26] PLC24 1.000 [25.40] 1.000 [25.40] 1.738 [44.15] 2.132 [54.15] 0.990 [25.15] 0.990 [25.15] 0.708 1.349 [17.98] x [34.26] PLC30 0.708 1.743 [17.98] x [44.27] HOOD FOR USE WITH PLS5W5 CONNECTOR Code 5 on step 6 of ordering information page 1.4830.020 [37.670.51] 0.9900.020 [25.150.51] 1.2600.020 [32.000.51] POSITRONIC INDUSTRIES For PLS5W5 Connector Only ACCESSORIES 0.804 [20.42] Features internal cable clamp. 1.370 [34.80] 60 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. CONTACT TECHNICAL SALES FOR AVAILABILITY OF 7W7 VARIANT. Power Connection Systems QUICK RELEASE MOUNTING CLIP AND PANEL CUTOUT Positronic Industries connectpositronic.com PANEL MOUNT CONNECTORS with QUICK RELEASE MOUNTING CLIP MALE 0.600 [15.24] CODE 6 IN STEP 6 OF ORDERING INFORMATION PAGE Mounting Clip Factory Installed A0.020 [0.51] FEMALE 0.600 [15.24] Mounting Clip Factory Installed A0.020 [0.51] For connection system 8 B B Typical part number: PLB06M206C1 CONNECTOR VARIANTS Typical part number: PLB06F206C1 A B CONNECTOR VARIANTS A B PLA03 1.126 [28.60] 0.408 [10.36] PLB16 2.112 [53.64] 0.606 [15.39] PLA04 1.324 [33.63] 0.408 [10.36] PLB20 2.506 [63.65] 0.606 [15.39] PLA06 1.718 [43.64] 0.408 [10.36] PLC09 1.126 [28.60] 0.802 [30.37] PLA08 2.112 [53.64] 0.408 [10.36] PLC12 1.324 [33.63] 0.802 [30.37] PLB06 1.126 [28.60] 0.606 [15.39] PLC18 1.718 [43.64] 0.802 [30.37] PLB08 1.324 [33.63] 0.606 [15.39] PLC24 2.112 [53.64] 0.802 [30.37] PLB12 1.718 [43.64] 0.606 [15.39] PLC30 2.506 [63.65] 0.802 [30.37] PANEL MOUNT CONNECTORS with QUICK RELEASE MOUNTING CLIP FOR REMOVABLE CONTACTS CODE 6 IN STEP 6 OF ORDERING INFORMATION PAGE MALE Mounting Clip Factory Installed *A0.020 [0.51] 0.920 [23.37] FEMALE Mounting Clip Factory Installed *A0.020 [0.51] For connection system 8 *Note: See chart above for connector dimensions. *B *B Typical part number: PLB06M1060 Typical part number: PLB06F1060 CONNECTOR VARIANTS A PLA03 1.600 [40.64] 1.168 [29.67] 0.445 [11.30] PLA04 1.798 [45.67] 1.366 [34.70] 0.445 [11.30] PLA06 2.192 [55.68] 1.760 [44.70] 0.445 [11.30] PLA08 2.586 [65.68] 2.154 [54.71] 0.445 [11.30] PLB06 1.600 [40.64] 1.168 [29.67] 0.643 [16.33] PLB08 1.798 [45.67] 1.366 [34.70] 0.643 [16.33] PLB12 2.192 [55.68] 1.760 [44.70] 0.643 [16.33] PLB16 2.586 [65.68] 2.154 [54.71] 0.643 [16.33] B PANEL CUTOUT C PLB20 2.980 [75.69] 2.548 [64.72] 0.643 [16.33] PLC09 1.600 [40.64] 1.168 [29.67] 0.839 [21.31] PLC12 1.798 [45.67] 1.366 [34.70] 0.839 [21.31] PLC18 2.192 [55.68] 1.760 [44.70] 0.839 [21.31] PLC24 2.586 [65.68] 2.154 [54.71] 0.839 [21.31] PLC30 2.980 [75.69] 2.548 [64.72] 0.839 [21.31] FOR USE WITH QUICK RELEASE MOUNTING CLIPS A0.010 B0.005 0.4150.005 [10.540.13] ACCESSORIES 0.870 [22.10] C0.005 0.015[0.38] R. MAX. TYP. Maximum panel thickness: 0.063 [1.60] nominal. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 61 Power Connection Systems FIXED STYLE MOUNTING CLIP AND PANEL CUTOUT Positronic Industries connectpositronic.com PANEL MOUNT CONNECTORS WITH *FIXED STYLE MOUNTING CLIP CODE 81, 82 AND 83 IN STEP 6 OF ORDERING INFORMATION PAGE MALE 0.870 [22.10] Mounting Clip Factory Installed A0.020 [0.51] FEMALE For connection system 8 0.920 [23.37] Mounting Clip Factory Installed A0.020 [0.51] B B Typical part number: PLB06F10810 Typical part number: PLB06M10810 Clip material: Beryllium copper, nickel plated PART NUMBER PL*****81* PL*****82* PL*****83* PANEL THICKNESS 0.040 [1.02] 0.060 [1.52] 0.090 [2.29] * M ay be used with either fixed solder or removable contact connector insulators. PANEL CUTOUT FOR USE WITH FIXED STYLE MOUNTING CLIPS A B PLA03 1.126 [28.60] 0.408 [10.36] PLA04 1.324 [33.63] 0.408 [10.36] PLA06 1.718 [43.64] 0.408 [10.36] PLA08 2.112 [53.64] 0.408 [10.36] PLB06 1.126 [28.60] 0.606 [15.39] PLB08 1.324 [33.63] 0.606 [15.39] PLB12 1.718 [43.64] 0.606 [15.39] PLB16 2.112 [53.64] 0.606 [15.39] PLB20 2.506 [63.65] 0.606 [15.39] PLC09 1.126 [28.60] 0.802 [30.37] PLC12 1.324 [33.63] 0.802 [30.37] PLC18 1.718 [43.64] 0.802 [30.37] PLC24 2.112 [53.64] 0.802 [30.37] PLC30 2.506 [63.65] 0.802 [30.37] A B C D PLA03 1.380 [35.05] 1.150 [29.21] 0.445 [11.30] 0.193 [4.90] PLA04 1.578 [40.08] 1.348 [34.24] 0.445 [11.30] 0.193 [4.90] PLA06 1.972 [50.09] 1.742 [44.25] 0.445 [11.30] 0.193 [4.90] ACCESSORIES PLA08 2.366 [60.10] 2.136 [54.25] 0.445 [11.30] 0.193 [4.90] PLB06 1.380 [35.05] 1.150 [29.21] 0.643 [16.33] 0.300 [7.62] PLB08 1.578 [40.08] 1.348 [34.24] 0.643 [16.33] 0.300 [7.62] A0.010 PLB12 1.972 [50.09] 1.742 [44.25] 0.643 [16.33] 0.300 [7.62] B0.010 PLB16 2.366 [60.10] 2.136 [54.25] 0.643 [16.33] 0.300 [7.62] PLB20 2.760 [70.10] 2.530 [64.26] 0.643 [16.33] 0.300 [7.62] PLC09 1.380 [35.05] 1.150 [29.21] 0.839 [21.31] 0.300 [7.62] PLC12 1.578 [40.08] 1.348 [34.24] 0.839 [21.31] 0.300 [7.62] PLC18 1.972 [50.09] 1.742 [44.25] 0.839 [21.31] 0.300 [7.62] PLC24 2.366 [60.10] 2.136 [54.25] 0.839 [21.31] 0.300 [7.62] PLC30 2.760 [70.10] 2.530 [64.26] 0.839 [21.31] 0.300 [7.62] C0.010 D0.010 0.015[0.38]R. MAX. TYP. 62 CONNECTOR VARIANTS CONNECTOR VARIANTS DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Power Connection Systems Panel MOUNT Cutout Positronic Industries connectpositronic.com PANEL MOUNT CUTOUT A B C CONNECTOR VARIANTS PLA03 PLA04 PLA06 PLA08 PLB06 PLB08 PLB12 PLB16 PLB20 PLB3W3 PLB10W2 PLC09 PLC12 PLC18 PLC24 PLC30 PLC16W4 A 0.005 B 0.005 C 0.005 0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 1.867 [47.42] 0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 1.635 [41.53] 0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 0.430 [10.92] 0.430 [10.92] 0.430 [10.92] 0.430 [10.92] 0.627 [15.93] 0.627 [15.93] 0.627 [15.93] 1.867 [47.42] 1.635 [41.53] 0.627 [15.93] 2.262 [57.45] 1.079 [27.41] 1.473 [37.41] 0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 1.867 [47.42] 2.262 [57.45] 1.473 [37.41] 2.029 [51.54] 0.847 [21.51] 1.241 [31.52] 0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 1.635 [41.53] 2.029 [51.54] 1.241 [31.52] 0.627 [15.93] 0.627 [15.93] 0.627 [15.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. ACCESSORIES 2X o0.0960.003 [o2.440.08] 63 Power Connection Systems BLIND MATING SYSTEM AND PANEL CUTOUT Positronic Industries connectpositronic.com BLIND MATING SYSTEM A 0.320 [8.13] CODE 11, 12, 13 and 14 IN STEP 6 OF ORDERING INFORMATION PAGE B Floating connector C 2X 0.500 [12.71] HEX 0.063 [1.60] PANEL THICKNESS 0.100 [2.54] Panel or Printed Circuit Board 0.700 [17.78] 2X 0.250 [6.35] HEX 1.535 [38.99] Fixed connector Typical Part Number: PLB08F10120 o0.250 [6.35] PANEL CUTOUT FOR USE WITH FLOATING AND FIXED CONNECTOR BLIND MATING SYSTEMS FLOATING CONNECTOR 2X O0.4000.003 [10.160.08] FIXED CONNECTOR F D1 E1 NOTE: Panel thickness may impact the orientation of mating end of blind mate pin. Shimming between the panel and the head of the blind mate pin may be necessary to minimize tilt of the blind mate system. Contact technical sales for additional technical information. CONNECTOR VARIANTS PLA03 PLA04 MATERIALS AND FINISHES: Blind mating plate: Stainless steel. Blind mating guide: Stainless steel, passivated. Float screW: Steel, zinc plate with chromate seal. PLA06 Blind mating system provides lead in for 0.100 [2.54] axial misalignment. PLB06 Blind mating system sold in a kit containing a connector - plate assembly, Blind mating guides, and float screws. PLA08 PLB08 PLB12 PLB16 ACCESSORIES 64 PART NUMBER PANEL THICKNESS PL*****11* PLB3W3*10110 0.040 [1.02] PLC09 PL*****12* PLB3W3*10120 0.060 [1.52] PLC12 PL*****13* PLB3W3*10130 0.090 [2.28] PL*****14* PLB3W3*10140 0.120 [3.05] PLB3W3 PLC18 PLC24 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. F B 2X O0.2650.003 [6.730.08] PLC30 D E 2X O0.0960.003 [2.440.08] A B 0.005 C D 0.005 D1 0.005 E 0.005 E1 0.005 F 0.005 2.340 [59.44] 2.537 [64.44] 2.931 [74.45] 3.325 [84.46] 2.340 [59.44] 2.537 [64.44] 2.931 [74.45] 3.325 [84.46] 2.537 [64.44] 2.340 [59.44] 2.537 [64.44] 2.931 [74.45] 3.325 [84.46] 3.720 [94.49] 0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 1.867 [47.42] 0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 1.867 [47.42] 1.079 [27.41] 0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 1.867 [47.42] 2.262 [57.45] 0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 0.947 [24.05] 0.947 [24.05] 0.947 [24.05] 0.947 [24.05] 0.947 [24.05] 1.144 [29.06] 1.144 [29.06] 1.144 [29.06] 1.144 [29.06] 1.144 [29.06] 0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 1.635 [41.53] 0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 1.635 [41.53] 0.847 [21.51] 0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 1.635 [41.53] 2.029 [51.54] 0.860 [21.84] 1.057 [26.85] 1.451 [36.86] 1.845 [46.86] 0.860 [21.84] 1.057 [26.85] 1.451 [36.86] 1.845 [46.86] 1.057 [26.85] 0.860 [21.84] 1.057 [26.85] 1.451 [36.86] 1.845 [46.86] 2.239 [56.87] 0.430 [10.92] 0.430 [10.92] 0.430 [10.92] 0.430 [10.92] 0.627 [15.93] 0.627 [15.93] 0.627 [15.93] 0.627 [15.93] 0.627 [15.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] 0.640 [16.26] 0.640 [16.26] 0.640 [16.26] 0.640 [16.26] 0.837 [21.26] 0.837 [21.26] 0.837 [21.26] 0.837 [21.26] 0.837 [21.26] 1.034 [26.26] 1.034 [26.26] 1.034 [26.26] 1.034 [26.26] 1.034 [26.26] 1.522 [38.66] 1.719 [43.66] 2.113 [53.67] 2.507 [63.68] 1.522 [38.66] 1.719 [43.66] 2.113 [53.67] 2.507 [63.68] 1.719 [43.66] 1.522 [38.66] 1.719 [43.66] 2.113 [53.67] 2.507 [63.68] 2.902 [73.71] cts rodu P Y T I L I B A H RELI IG H c i n o r t i s Po R P O W E FEATURES : y saving density * Energ ap capability * High current sw t Ho * ce istan low contact res connector gle sin a in ion * AC/DC operat for hardware managets * Signal contac ential mating mating * Sequ ment * Blind mating ct nta co a are * Large surface riety of accessories va system * Wide arrangecified contact * Customer-spe tooling which produces lar ments * Modu connector insert a single piece , 22 and 24 0, 8, 12, 16, 20 gle (90) Contact Sizes: per contact res pe solder, right an : To 200 am ector, straight mpliant nn co co ) ble (90 Current Ratings ca gle Crimp and fixed mpliant press-in and right an : ns tio ina co Term solder, straight press-in kage sizes a variety of pac S-311-P-4, ltiple variants in Mu , DSCC, GSFC : 41 ns A tio VIT , 3.0 MG Configura PIC 1, 2.1 PICMG 10 Compliance: GSFC S-311-P- R E C T A N G U L A R FEATURES : * Two perform ance industrial quality levels available: and military qu ality * A wide varie ty of accessor ies * Broad selectio n of and package siz contact arrangement es * Connector co ding device (ke ying) options Contact Sizes: 16, 20 and 22 Current Ratings : To 13 ampe res nominal Terminations: Crimp, wi re solder, straig ht solder, right straight complia angle (90) solde nt press-in Configurations r, and : Multiple v ariants in both standard and thirty package hig h densities, sizes Qualifications: MIL-DTL-28 748, SAE AS39 029, CCITT V. 35 E C A B L FEATURES : d reduce supply chain an "cablizing" * Shorten the s by lay de d an sts additional co tion connector selec your Positronic available * Overmolding sealed environmentally d an d lde * Shie le versions availab boxes which s and access ble ca er ow P * ification ec sp 6 49 J2 meet the SAE ons. mer specificati ce with custo ons. es in accordan bli m se as ign ce an specificati es D on and perform ati ur fig on c r d connecto er, domestic, Prepare cablize licable custom ance with app rd co ac in m ste Design each sy standards. nal and internatio ation testing. ance and verific nduct perform Define and co 3 3 3 3 D - S U B M I N I A T U R E FEATUR ES: * Four perform ance best cost/perfo levels available for rmance ratio: p rofessional, industrial, milita ry and space-fli ght quality * Options includ e high voltage, coax, thermocouple an d environmentally air coupling contacts; sealed and dual port connector pack ages including mixed density * Broad selecti on of accessor ies * Size 20 and 22 contacts su itable for use in carrying power * IP65, IP67 Contact Sizes: 8, 16, 20 and 22 Current Ratings : To 100 am peres Terminations: Crimp, wi re solder, straig ht solde compliant pres s-in and right an r, right angle (90) solder, str Configurations aight gle (90) comp : Multiple v liant press-in ariants in both standard and housing sizes hig h de nsities, seven Qualifications: connector MIL-DTL-24 308, GSFC S311-P-4, GSFC SAE AS39029, S-311-P-10, DSCC U L A R C I R C : FEATURES composite le / lightweight * Non-corrodib construction ded versions * EMI/RFI shiel contacts * Thermocouple s sealed version lly nta me le * Environ se of removab ea rel nt fro / * Rear insertion contacts quential mating * Two level se l assemblies available on ful * Overmolding 22 12, 16, 20 and Contact Sizes: res nominal (90) solder pe am 25 To : and right angle straight solder, Current Ratings r, lde so re wi Crimp, age sizes Terminations: ts in four pack Multiple varian : ns 7 tio IP6 ra to igu nf on Co protecti Environmental Qualifications: H E R M E T I C FEATURES : * Intended for use as an electr ical feedthrough in high vacuum ap plications * Leakage rate: < 5x -9 vacuum 1.5x1 -2 10 mbar.l/s under a 0 mbar * Signal, powe r, coax and hig h voltage versions availab le * Connectors can be mounted on flange assembly per customer spec ification Contact Sizes: 8, 12, 16, 20 an d 22 Current Ratings : To 40 ampe res nominal Terminations: Feedthrou gh is standard ; flying leads an upon request d board moun Configurations t available : See D-submini atu re and circular Compliance: configurations Space-D32 above For more information, visit www.connectpositronic.com or call your nearest Positronic sales office listed on the back of this catalog. POSITRONIC INDUSTRIES, INC. 423 N Campbell Avenue * PO Box 8247 * Springfield, MO 65801 Tel 417 866 2322 * Fax 417 866 4115 * Toll Free 800 641 4054 * info@connectpositronic.com AMERICAS LOCATIONS NORTH AMERICA United States, Springfield, Missouri, Corporate Headquarters Factory, Sales and Engineering Offices 800 641 4054 Canada Sales Office 800 327 8272 Mexico Sales Office 800 872 7674 Puerto Rico Factory and Sales Office 800 641 4054 info@connectpositronic.com info@connectpositronic.com info@connectpositronic.com info@connectpositronic.com SOUTH AMERICA Argentina Sales Office Brazil Sales Office Chile Sales Office info@connectpositronic.com info@connectpositronic.com info@connectpositronic.com 417 866 2322 417 866 2322 417 866 2322 POSITRONIC ASIA PTE LTD. 3014A Ubi Road 1 #07-01 * Singapore 408703 Telephone 65 6842 1419 * Fax 65 6842 1421 * singapore@connectpositronic.com ASIA/PACIFIC LOCATIONS SINGAPORE, Asia/Pacific Headquarters Factory Sales and Engineering Offices 65 6842 1419 singapore@connectpositronic.com ASIA, Direct Sales Offices China - Zhuhai Factory and Sales Office 86 756 362 6762 zhuhai@connectpositronic.com 86 755 2601 0941 shenzhen@connectpositronic.com Shenzhen Sales Office 86 158 2907 9779 shanghai@connectpositronic.com Shanghai Sales Office Xian Sales Office 86 29 8839 5306 xian@connectpositronic.com Beijing Sales Office 86 10 8203 7718 beijing@connectpositronic.com Korea Sales Office 82 31 909 8047 korea@connectpositronic.com Taiwan Sales Office 886 2 2937 8775 taiwan@connectpositronic.com JAPAN, Direct Sales Offices Sales and Engineering Offices 81 3 6310 5830 japan@connectpositronic.com INDIA, Direct Sales Offices Factory Sales and Engineering Offices 91 20 2469 9910 india@connectpositronic.com Bangalore Sales Office 91 94 4907 3251 bangalore@connectpositronic.com New Delhi Sales Office 91 80 1071 1175 delhi@connectpositronic.com ASIA/PACIFIC, Technical Agents Technical Agents in Australia, Hong Kong, Malaysia, New Zealand, Philippines, Thailand and Vietnam. POSITRONIC INDUSTRIES, S.A.S. Zone Industrielle d'Engachies * 46 Route d'Engachies * F-32020 Auch Cedex 9 France Telephone 33 5 6263 4491 * Fax 33 5 6263 5117 * contact@connectpositronic.com EUROPEAN LOCATIONS FRANCE, Auch Factory, European Headquarters Factory Sales and Engineering Offices 33 5 6263 4491 contact@connectpositronic.com EUROPE, Direct Sales Offices North France Sales Office 33 1 4588 1388 jchalaux@connectpositronic.com South France Sales Office 33 5 6263 4491 plafon@connectpositronic.com Eire + Northern Ireland 33 5 6263 4557 tauvin@connectpositronic.com Italy Sales Office 39 02 5411 6106 rmagni@connectpositronic.com Germany Sales Office 49 23 5163 4739 cbouche@connectpositronic.com UK Sales Office 44 1242 897 493 lbridwell@connectpositronic.com EUROPE & MIDEAST, Technical Agents Technical Agents in Austria, Benelux, Eastern Europe Countries, Greece, Ireland, Israel, Russia, Scandinavia, Spain, Switzerland, Turkey, Ukraine and the United Kingdom.