Product
Specification 108-20090
Rev. C2
Description.
AMP SUPERSEAL 1,5 SERIES CONNECTORS
C2 REVISED M.G. 28/08/2009 M.G. 31/08/2009
C1 REVISED M.G. 22/01/2008 R.M. 31/01/2008
C REVISED AND REDRAWN M.G. 24/11/2007 R.M. 25/11/2007
rev letter rev. record DR Date CHK Date
DR. DATE
APVD DATE
A.BRUNI SEP. ‘91
A.BRUNI SEP. ‘91
This specification is a controlled
document.
This information is confidential and is
disclosed to you on condition that no
further disclosure is made by you to other
than AMP personnel without written
authorization from AMP Italia.
Page 1 of 14
* Trademark of AMP Incorporated
LOC I
FTEC174 rev. 1 - July 99
AMP SUPERSEAL 1,5 SERIES CONNECTORS
Product Code: 0933 GPL: 444
108-20090
Rev. C2
Page 2 of 14
LOC I
FTEC174 rev. 1 July 99
1.0 SCOPE:
This specification covers the requirements for products performance, test methods and quality
assurance provisions of following products:
NR. OF
POSITIONS
FEMALE CONNECTORS
(Housings assemblies for receptacle
contacts, 1 to 6 positions, with
sealing gasket and anti-backout
device which warns if a contact is
not correctly inserted in housing and
doesn’t allow the gasket to slip-off
duri
ng the unmating operation)
MALE CONNECTORS
Housings assemblies for tab contacts,
1 to 6 positions, with anti-backout device
which warns when a contact is not correctly
inserted in housing)
1 282079-X 282103-X
2 282080-X 282104-X
3 282087-X 282105-X
4 282088-X 282106-X
5 282089-X 282107-X
6 282090-X 282108-X
WIRE SIZE RANGE
(mm2)
MINI-MIC
RECEPTACLE CONTACTS
MINI-MIC
TAB CONTACTS
0.35 – 0.5 282403-X 282404-X
0.75 – 1.5 282110-X 282109-X
1.5 – 2.5 282466-X 282465-X
Single wire seals for both tab and receptacle contacts : 281934-X
Rubber plug to seal unused cavities : 282081-1
108-20090
Rev. C2
Page 3 of 14
LOC I
FTEC174 rev. 1 July 99
REQUIREMENTS:
2.0 DESIGN AND CONSTRUCTION:
Product shall comply with the design, construction and physical dimensions specified in the
applicable product drawing.
2.1 MATERIALS:
Components
Material
Finish, for
contacts only
Contacts
Receptacle contacts: Phosphor Bronze
Tab contacts: Brass
PreTin plated
Housings / Sec. Lock PA 6.6, Glassfiber filled /
Radial Sealing / Single wire seals
Liquid silicone rubber /
2.2 RATINGS:
A. Current Rating : 14A max. with 1,5 mm² wire
B. Temperature Rating: -40°C to +125°C including the temperature increasing due to
working current flow
C. Maximum Operating Voltage: 24 Vd.c.. For application at higher voltage please
contact Tyco Electronics.
D. Protection Degree: IP 67, IPX6K, IP X9K according to IEC 529 and to DIN 40050,
Part 9.
2.3 QUALITY ASSURANCE PROVISION:
A. Sample preparation:
The test samples to be used for the tests shall be prepared by randomly selecting from
the current production, and the contact crimped in accordance with the Application
Specification 114-20045. No sample shall be reused, unless otherwise specified.
B. Test Environment:
All the tests shall be performed under any combination of the following test conditions,
unless otherwise specified.
Room temperature: 23 ± 2°C
Relative Humidity: 45÷70%
Atmospheric Pressure: 860÷1060 mbar
108-20090
Rev. C2
Page 4 of 14
LOC I
FTEC174 rev. 1 July 99
3.0 TEST REQUIREMENTS AND PROCEDURES SUMMARY:
FEATURES TEST CONDITIONS LIMITS
3.1
Voltage Drop
(mated connectors)
Between two points on wires at
1cm from the housing edges.
Test currents:
6A for 0,5sqmm wire
11A for 1,0sqmm wire
14A for 1,5sqmm wire
≤ 3 mV/A on new contacts.
The voltage drop of wire must
be subtracted
3.2
Contact resistance
(mated contacts)
Between the ends of crimps.
Test current: 10mA
≤ 3 mΩ on new contacts.
3.3
Insulation Resistance
(mated connectors)
Between adjacent contacts apply
500 Vd.c. for 1 min.
≥ 200 MΩ
(new contacts)
3.4
Dielectric withstanding
voltage
Between adjacent contacts apply
1500Va.c. for 1 min.
No breakdown or flashes
3.5
Connector mating force
Mate connectors with their
contacts loaded at a speed of
25÷100mm/min
1 pos. conn.:
≤ 80N
2÷6 pos. conn.:
≤ 120N
3.6
Connector unmating
force
Unmate connectors with their
contacts loaded at a speed of
25÷100mm/min:
a) Without operate the locking
lance
b) Operating the locking lance
a) All positions:
≥ 145N
b) 1 pos. conn.:
≤ 80N
2÷6 pos. conn.:
≤ 120N
108-20090
Rev. C2
Page 5 of 14
LOC I
FTEC174 rev. 1 July 99
FEATURES TEST CONDITIONS LIMITS
3.7
Single contact engaging
force
Engage single rec.ctc. onto tab
counterpart using a free floating
fixture with a rate of 25-
100mm/min of travel speed
(tab as shown in Fig.1)
≤ 8N
3.8
Single contact
disengaging force
Separate single rec.ctc. from tab
counterpart using a free floating
fixture with a rate of 25-
100mm/min of travel speed
(tab as shown in Fig.1)
≥ 2,5N
3.9
Retention force of the
single contact in the
housings
Apply an axial force to pull out
contacts from relevant hsg.
cavity using a free floating fixture
with a tensile speed of 50-
70mm/min. with and without anti-
backout device
Without anti-backout device:
≥ 70N
With anti-backout device:
≥ 80 N
3.10
Crimping Tensile
Strength
Pull out the contacts from the
relevant wire using a free floating
fixture at a tensile speed of 25 -
100 mm/min.
0.35sqmm wires: > 60N
0,5sqmm wires: > 70N
1,0sqmm wires: > 115N
1,5sqmm wires: > 155N
3.11: Corrosion Test
3.11a
Salt spray corrosion
Subject mated contacts
energized with voltage of
12Vd.c. to 150 hours of salt mist
at 35°C (5% of NaCl)
(single contacts mated in free air)
3.11b
Kesternich corrosion
4 cycles composed of :
- 8 hrs. of exposure to an
atmosphere with 0.66% of SO2
at 40±2°C and 95% humidity
- 16 hrs in free air.
(single contacts mated in free air)
Voltage drop ≤ 5mV/A
108-20090
Rev. C2
Page 6 of 14
LOC I
FTEC174 rev. 1 July 99
FEATURES TEST CONDITIONS LIMITS
3.12
Water resistance:
Static immersion
Mated connectors subjected to 5
cycles composed of:
- 30 min. in oven at +125°C
- 30 min. immersed in water with
5% of NaCl under a pressure of
0,01bar at a temperature of 23°C
-Insulation resistance: ≥200MΩ
-No leakage detected to a
visual examination
3.13
Water resistance:
Dynamic immersion
Mated connectors immersed in
water with 5% on NaCl, under a
pressure of 0,01bar at a
temperature of 23°C.
Wire pulled with a force of
1,5÷2,5N oscillated 100.000
times (as per Fig. 2).
Oscillation frequency:
50cycles/min.
-Insulation resistance: ≥200MΩ
-No leakage detected to a
visual examination
3.14
Water resistance:
IP X6K Test
Test according to DIN 40050,
Part 9.
Duration: 3min. minimum
Subject mated connectors
completely loaded with terminals
to water jet with following
parameters:
nozzle:6.3mm dia
pressure: 1000kPa
(test setup as per Fig. 4)
-Insulation resistance as above
specified.
-No leakage detected to a
visual examination
3.15
Water resistance:
IP X9K Test
Test according to DIN 40050,
Part 9.
Duration: 30s for each nozzle.
Subject mated connectors
completely loaded with terminals
to the cumulative action of the
four nozzles.
(test setup as per Fig. 5)
-Insulation resistance and
dielectric withstanding voltage
as above specified.
-No leakage detected to a
visual examination
108-20090
Rev. C2
Page 7 of 14
LOC I
FTEC174 rev. 1 July 99
FEATURES TEST CONDITIONS LIMITS
3.16
Thermal cycling
Mated connectors subjected to:
- 14 cycles composed of:
• 16 hours at +40°C, 95% r.h.
• 2 hours at -40°C
• 2 hours at +125°C
• 4 hours at +23°C
(max.time to change condition:
3min.)
- exposure for 24 hours at +40°C
and 95% r.h.
- 10 mating and unmating
operations
- No damages
-
Insulation resistance and
dielectric withstanding
resistance as above specified.
- Voltage drop ≤ 5mV/A
- Contact retention in housing,
mating/unmating forces as
above specified
3.17
Ageing resistance
Mated connectors subjected to:
- 100 hours at +125°C
- 10 mating/unmating operations
- No damages
- Insulation resistance and
dielectric withstanding
resistance as above specified
- Voltage drop ≤ 5mV/A
- Contact retention in housing,
mating/unmating forces as
above specified
3.18
Chemical resistance
Mated connectors immersed for
3 min. in:
- Brake fluid at +50°C
- Anti-freeze fluid at +23°C
- Transmission and engine oil
at +100°C
- Gasoline at +23°C
- Diesel fuel at +23°C
- Window cleaner at +23°C
- No damages
- No leakages detected at
visual examination
- Contact retention in housing,
mating/unmating forces as
above specified
3.19
Ozone gas resistance
Mated connectors exposed for
70 hours at an atmosphere with
0,5ppM of ozone at 50°C
- No damages
- Contact retention in housing,
mating/unmating forces as
above specified
108-20090
Rev. C2
Page 8 of 14
LOC I
FTEC174 rev. 1 July 99
FEATURES TEST CONDITIONS LIMITS
3.20
Vibration Test
Mated connectors placed on a
platform as per Fig.3, subjected
to vibrations with following
parameters:
- Frequency: 10 - 500 - 10Hz
- Speed of frequency variation:
1octave/min.
- Displacement: 0,75mm for
frequencies below 70Hz.
Over 70Hz maintain a constant
acceleration of 150m/s2
- Duration: 2hours each axis
- 10 cycles mating/unmating
- No damages
- Dielectric withstanding
resistance as above specified
- Voltage drop ≤ 5mV/A
- Contact retention in housing,
mating/unmating forces as
above specified
- No circuit break greater than
1µs
3.21
High temperature
resistance with current
load
Mated connectors subjected to a
temperature of 80°C for 5 hours
with all contacts loaded with
max.current of 14A (1,5sqmm
wires)
Max. increase of temperature
detected on transition between
contact body and wire barrel:
50°C
3.22
Current overload
Mated connectors subjected to
500 cycles with current of 21A
(1,5sqmm wires).
Each cycle composed of:
- 45 min. current ON
- 15 min. current OFF
Max. increase of temperature
detected on transition between
contact body and wire barrel:
60°C
3.23
Durability
Mate-unmate 10 times the tabs
of Fig.1 at a constant speed of
25÷100mm/min.
Voltage drop: ≤ 3mV/A
Contact resistance: ≤ 3mΩ
NOTE: SEE NEXT PAGE FOR TEST GROUPS AND SEQUENCE.
108-20090
Rev. C2
Page 9 of 14
LOC I
FTEC174 rev. 1 July 99
(**) : 10.000 CYCLES ONLY
GROUPS AND SEQUENCE
NUM. TEST DESCRIPTION A B
C
D E F G H I L M N O P Q R
3.0 VISUAL EXAMINATION 1,
11 1 1 1,
5
1,
5
1,
17
1,
5 1,5
1,
12
1,
5
1,
16
1,
9
1,
10
1,
5
1,
5
1,
7
3.1 VOLTAGE DROP 4, 9
2,
4
2,
4
4,
13
2,
4
2,
4 5, 8
5,
12
3.2 CONTACT RESISTANCE 5, 1
3.3 INSULATION
RESISTANCE 6,
11 2,
4
6,
10 2,
4
2,
4
2,
5
3.4
DIELECTRIC
WITHSTANDING
VOLTAGE
7,
12 7,
11 3,
6
3.5 CONNECTOR MATING
FORCE 2,
15 2,
10 2,
14
2,
7 2, 8
3.6 CONNECTOR UNMATING
FORCE 3,
14 3, 9
3,
13
3,
6 3, 7
3.7 CTC. ENGAGING FORCE 2, 7
3.8 CTC. DISENGAGING
FORCE 3, 8
3.9 CONTACT RETENTION IN
HSG. 2 5,
16 4,
11 4,
15
4,
8 4, 9
3.10 CRIMP TENSILE
STRENGHT 2
3.11a SALT SPRAY
CORROSION 3
3.11b KESTERNICH
CORROSION 3
3.12 STATIC IMMERSION 3
3.13 DYNAMIC IMMERSION 10
(**) 6
(**) 3
3.14 IP X6K TEST 3
3.15 IP X9K TEST 4
3.16 THERMAL CYCLING 8
3.17 AGEING RESISTANCE 8
3.18 CHEMICAL RESISTANCE 5
3.19 OZONE GAS
RESISTANCE 5
3.20 VIBRATION TEST 6
3,21 HIGH TEMP. RESISTANCE
W. CURRENT LOAD 3
3.22 CURRENT OVERLOAD 3
3.23 DURABILITY 6 9 7 9
108-20090
Rev. C2
Page 10 of 14
LOC I
FTEC174 rev. 1 July 99
TEST TAB DIMENSIONS
FIG. 1
108-20090
Rev. C2
Page 11 of 14
LOC I
FTEC174 rev. 1 July 99
DYNAMIC IMMERSION TEST SETUP
FIG. 2
108-20090
Rev. C2
Page 12 of 14
LOC I
FTEC174 rev. 1 July 99
VIBRATION TEST SETUP
FIG. 3
108-20090
Rev. C2
Page 13 of 14
LOC I
FTEC174 rev. 1 July 99
IP X6K TEST SETUP
FIG. 4
108-20090
Rev. C2
Page 14 of 14
LOC I
FTEC174 rev. 1 July 99
IP X9K TEST SETUP
FIG. 5
