J1MACD-6XP - TE CONNECTIVITY

AMSC N/A FSC 5945

INCH-POUND

MIL-PRF-39016/23F

15 June 2005

SUPERSEDING

MIL-PRF-39016/23E

20 July 1988

PERFORMANCE SPECIFICATION SHEET

RELAYS, ELECTROMAGNETIC, EST ABLISHED RELIABILITY, SPDT,

LOW LEVEL TO 1.0 AMPERE WITH INT ERNAL DIODE FOR COIL T RANSIENT SUPPRESSION

This specification sheet is approved for use by all Departments

and Agencies of the Department of Defense.

The complete requirements for acquiring the relays described herein shall

consist of this specification sheet and the latest issue of MIL-PRF-39016.

NOTES:

1. Dimensions are in inches.

2. Metric equivalents are given for general information only.

3. Unless otherwise specified, tolerance is ±.010 (0.25 mm).

4. Terminal numbers shown above are for reference only. Numbers do not appear on the relay.

5. Relays shall have a plus (+) sign placed on the circuit diagram as shown.

6. All leads shall be electrically insulated from the case.

7. Coil symbols are optional per MIL-STD-1285.

8. Circuit diagram shown on part is the terminal view.

FIGURE 1. Dimensions and Configuration.

Inches mm

.001 0.03

.002 0.05

.003 0.08

.017 0.43

.031 0.79

.035 0.89

.200 5.09

.275 6.99

.280 7.11

.335 8.51

.370 9.40

MIL-PRF-39016/23F

NOTES:

1. Dimensions are in inches.

2. Metric equivalents are given for general information only.

3. Unless otherwise specified, tolerance is ±.010 (0.25 mm).

4. Spreader mounting pads shall comply with the requirements of A-A-55485, A55485/05-004.

5. Dimensions and tolerance shown for the bottom view of the spreader mounting pad are for the center-to-center

locations of the holes in the spreader mounting pad.

6. Shape optional within the envelope dimension.

7. Terminal numbers shown above for reference only. Numbers do not appear on relay.

8. Relays shall have a (+) sign placed on circuit diagram as shown.

9. All leads shall be electrically insulated from the case.

10. Coil symbols are optional per MIL-STD-1285.

11. Circuit diagram shown on part is the terminal view.

FIGURE 2. Dimensions and configuration relay with spreader mounting pad attached.

Inches mm

.001 0.03

.002 0.05

.003 0.08

.012 0.30

.016 0.41

.017 0.43

.031 0.79

.035 0.89

.100 2.54

.150 3.81

.200 5.08

.275 6.99

.300 7.62

.335 8.51

.370 9.40

.398 10.11

MIL-PRF-39016/23F

REQUIREMENTS:

CONTACT DATA:

Load ratings:

High level (relay case grounded):

Resistive:

1.0 ampere at 28 V dc.

250 milliamperes at 115 V ac 60 and 400 Hz case not grounded.

100 milliamperes at 115 V ac 60 and 400 Hz case grounded.

Inductive load: 0.2 ampere at 28 V dc with 0.32 henry inductance.

Lamp: 0.10 ampere at 28 V dc.

Low level: 10 to 50 µA at 10 to 50 mV dc or peak ac.

Intermediate current: Applicable.

Contact resistance or voltage drop:

Initial: 0.10 ohm maximum (0.125 ohm maximum with spreader mounting pad attached).

High level:

During life: Not more than 5 percent of open circuit voltage.

After life: 0.20 ohm maximum (0.225 ohm maximum with spreader mounting pad attached).

Low level:

During life: 33 ohms maximum.

After life: 0.15 ohm maximum (0.175 ohm maximum with spreader mounting pad attached).

Intermediate current:

During: 1 ohm maximum.

After: 0.20 ohm maximum (0.225 ohm maximum with spreader mounting pad attached).

Contact bounce: 1.5 milliseconds maximum (applicable to failure rate level “L”).

Contact stabilization time: 2.0 milliseconds maximum (applicable to failure rate levels “M”, “P”, and “R”).

Overload (high level only): Two times rated current. Not applicable to ac load ratings.

MIL-PRF-39016/23F

COIL DATA: See table I.

Operate time: 2.0 ms maximum over temperature range with rated coil voltage.

Release time: 4.0 ms maximum over temperature range from rated coil voltage.

ELECTRICAL DATA:

Insulation resistance: 10,000 megohms minimum at 500 V dc, except the resistance between coil and case at

high temperature shall be 1,000 megohms minimum.

Dielectric withstanding voltage:

Sea level

V rms (60 Hz)

Post intermediate

current life test

Sea level

V rms (60 Hz)

Altitude

V rms (60 Hz)

Between case, frame, or enclosure and all contacts

in the energized and de-energized positions.

500

Between case, frame, or enclosure and coils. 500 500

Between all contacts and coils. 500 500

Between open contacts in the energized and de-

energized positions.

500

375

Between contact poles. N/A N/A

Between coils of dual coil relays. N/A N/A

300

All terminals

to case

DIODE CHARACTERISTICS: 1/

Maximum negative transient: 1 volt.

Coil transient suppression: Applicable.

Semiconductor in-process screening: Applicable, visual inspection of semiconductors shall be in accordance

with MIL-STD-750, method 2073 or 2074.

ENVIRONMENTAL DATA:

Temperature range: -65°C to +125°C.

Vibration (sinusoidal): MIL-STD-202, method 204. Contact chatter shall not exceed 10 microseconds maximum

for closed contacts, and 1 microsecond maximum closure for open contacts.

Vibration (random): MIL-STD-202, method 214, test condition IG. Contact chatter shall not exceed 10

microseconds maximum for closed contacts, and 1 microsecond maximum closure for open contacts.

Applicable to qualification and group C testing only.

Shock (specified pulse): MIL-STD-202, method 213, test condition B (75 g’s). Contact chatter shall not exceed

10 microseconds maximum for closed contacts, and 1 microsecond maximum closure for open contacts.

Magnetic interference: Applicable.

1/ WARNING: Reverse polarity on coil terminals will destroy diode.

MIL-PRF-39016/23F

Resistance to soldering heat: Applicable.

Acceleration: Applicable.

Salt atmosphere (corrosion): In accordance with MIL-STD-750, method 1041.

PHYSICAL DATA:

Terminal strength: MIL-STD-202, method 211

Pull test: Test condition A, 1 pound pull.

Bend test: Test condition C, ½ pound load.

Twist test: As specified in MIL-PRF-39016.

Solderability: Applicable.

Dimensions and configuration: See figures 1 and 2.

Weight: 2.27 grams (0.08 ounce) maximum, 2.52 grams (0.089 ounce) maximum with spreader mounting pad

attached.

Seal: Hermetic.

Minimum marking: Military part number, “J” with the date code (example J0430), circuit diagram,

manufacturer’s name or source code.

LIFE TEST REQUIREMENTS:

High level: 100,000 cycles per relay.

Low level: 100,000 cycles plus 900,000 cycles mechanical life.

TABLE I. Dash numbers and characteristics. 1/

Dash numbers 2/

Coil

voltage

(V dc) 3/

At 25°C

Over temperature

range

Lead

length

1.500

min

Lead

length

.187

±.010

Lead

length

.500

min

Relays

with

spreader

mounting

pads

(fig.2)

5/ Rated Max

Coil

resist-

ance

ohms

±10%

Speci-

fied

pick-

value

(volt.)

(V dc)

Speci-

fied

hold

value

(volt.)

(V dc)

Speci-

fied

drop-

out

value

(volt.)

(V dc)

Speci-

fied

pickup

value

(volt.)

(V dc)

Speci-

fied

hold

value

(volt.)

(V dc)

Speci-

fied

drop-

out

value

(volt.)

(V dc)

013 019 025 031 5.0 5.8 63 2.8 1.7 0.23 3.7 2.4 0.15

014 020 026 032 6.0 8.0 125 3.5 2.0 0.28 4.5 2.8 0.18

015 021 027 033 9.0 12 280 5.3 3.0 0.54 6.8 4.2 0.35

016 022 028 034 12 16 500 7.0 4.0 0.63 9.0 5.6 0.40

017 023 029 035 18 24 1,130 10.5 6.0 0.91 13.5 8.4 0.58

018 024 030 036 26.5 32 2,000 14.2 8.0 1.37 18.0 10.4 0.89

1/ Each relay possesses high level and low level capabilities. However, relays previously tested or used above 10 mA

resistive at 6 V dc maximum or peak ac open circuits not recommended for subsequent use in low level applications.

2/ The suffix letter L, M, P, or R to designate the applicable failure rate level shall be added to the applicable listed dash

number. Failure rate level (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Example, 013L - - - - - -030R.

3/ CAUTION: The use of any coil voltage less than the rated coil voltage will compromise the operation of the relay.

4/ 1.500 leads are inactive for new design.

5/ Relay supplied with spreader mounting pads (-031 through -036) shall have the spreader mounting pad rigidly

attached.

MIL-PRF-39016/23F

QUALIFICATION INSPECTION:

Qualification inspection and sample size: See table II.

TABLE II. Qualification inspection and sample size. 1/

Single submission Group submission

18 units plus 1 open unit for

level L at C = 0 2/ M39016/23-030

18 units plus 1 open unit for

level L at C = 0 2/

33 units plus 1 open unit for

level M at C = 0 2/ 33 units plus 1 open unit for

level M at C = 0 2/

Qualification inspection as

applicable

Qualification inspection as

applicable

M39016/23-025 2 units each part number

M39016/23-026 Qualification inspection,

M39016/23-027 Q1.

M39016/23-028

M39016/23-029

1/ For retention of qualification or extension of qualification to lower failure rate levels, all life

test data accumulated on MIL-PRF-39016/15, /16, /20, /21, /24, /25, and /26 may be used

in addition to MIL-PRF-39016/23 data. Prior to performance of retention of qualification

testing, the relay manufacturer shall preselect the sampling plan.

2/ The number of units required for qualification testing shall be increased as required in Q5,

MIL-PRF-39016, if the relay manufacturer elects to test the number of units permitting one

or more failures. Prior to performance of qualification inspection, the relay manufacturer

shall preselect the sampling plan.

Initial qualification of relays supplied with spreader mounting pads (-031 through -036), shall be tested as specified

below:

Perform the following tests as specified in the qualification inspection table of MIL-PRF-39016, in the order shown

below:

Before installation of spreader mounting pad, screening, visual and mechanical examination (internal),

thermal shock, resistance to solvents, vibration (sinusoidal), vibration (random), shock (specified pulse),

acceleration, terminal strength, magnetic interference (when specified), capacitance (when specified), coil life

(applicable to continuous duty relays only), resistance to soldering heat, salt spray (corrosion), overload

(applicable to high level relays only), life, terminal strength, and intermediate current.

After installation of spreader mounting pad perform the following tests as specified in the qualification inspection

table of MIL-PRF-39016, in the order shown below:

Insulation resistance, dielectric withstanding voltage, static contact resistance, specified pickup, hold, and

dropout values (voltages), coil resistance, operate and release time, contact dynamic characteristics, coil

transient suppression (when specified), solderability, seal, visual and mechanical inspection (external).

MIL-PRF-39016/23F

Qualification inspection (reduced testing for previously qualified relays) for relays supplied with spreader mounting

pads (-031 through -036), two (2) units of the 26.5 volt rated coil voltage (-036) shall be tested as specified below:

Before installation of spreader mounting pad perform the following tests as specified in the qualification

inspection table of MIL-PRF-39016 in the order shown below:

For failure rate level L only: Screening.

For failure rate levels M, P, and R: Vibration (sinusoidal) test duration shall be 10 minutes, vibration

(random), and screening.

After installation of spreader mounting pad perform the following tests as specified in the qualification inspection

table of MIL-PRF-39016 in the order shown below:

Insulation resistance, dielectric withstanding voltage, static contact resistance, specified pickup, hold, and

dropout values (voltages), coil resistance, operate and release time, contact dynamic characteristics, coil

transient suppression (when specified), solderability, seal, visual and mechanical inspection (external).

Group A testing for relays supplied with spreader mounting pads (-031 through -036), shall be tested as specified

below:

Perform seal test immediately, preceding the A2 electrical tests. Relay leads shall be formed and the

spreader mounting pad removed before the seal test. After the seal test, the spreader mounting pad shall be

rigidly attached to the relay and the remaining group A tests performed.

Qualification inspection (reduced testing) and sample size: See table III.

If the relays produced for MIL-PRF-39016/23 are similar in construction and design except for the diodes,

coil assembly, and headers, as applicable to the relays produced for MIL-PRF-39016/15, /16, /20, /21, /24,

/25, and /26, then reduced testing for qualification of MIL-PRF-39016/23 relays may be performed

concurrent with or subsequent to successful qualification of MIL-PRF-39016/15, /16, /20, /21, /24, /25, and

/26. For reduced testing, see table III.

TABLE III. Qualification inspection (reduced testing).

Examination or test

2 units each coil voltage – Q1 of qualification

inspection table

1 unsealed sample unit for internal examination.

SUPERSESSION DATA:

Supersession data: See table IV.

MIL-PRF-39016/23F

TABLE IV. Supersession data. 1/

Superseded

part no.

M39016/23-

New part no.

M39016/23-

Superseded

part no.

M39016/23-

New part no.

M39016/23-

001 013 007 019

002 014 008 020

003 015 009 021

004 016 010 022

005 017 011 023

006 018 012 024

1/ Dash numbers -013 through -018 are inactive for new design and are

for support of existing equipment designs only.

Cross reference for Government logistical support: See table V.

TABLE V. Cross reference for Government logistical support.

Superseded part

number

M39016/23-

New part

number

M39016/23-

Support with

part number

M39016/

New part

number

M39016/23-

Support with

part number

M39016/

001 013 23-013 025 23-025

002 014 23-014 026 23-026

003 015 24-015 027 24-027

004 016 24-016 028 24-028

005 017 24-017 029 24-029

006 018 24-018 030 24-030

007 019 23-025 031 23-031

008 020 23-026 032 23-032

009 021 23-027 033 24-033

010 022 24-028 034 24-034

011 023 24-029 035 24-035

012 024 24-030 036 24-036

Referenced documents. In addition to MIL-PRF-39016, this document references the following:

A-A-55485, /5

MIL-PRF-39016/15, /16, /20, /21, /24, /25, /26

MIL-STD-202

MIL-STD-750

MIL-STD-1285

Changes from previous issue: Marginal notations are not used in this revision to identify changes with respect to the

previous issue due to the extent of the changes.

Custodians: Preparing activity:

Army - CR DLA - CC

Navy - EC

Air Force - 11

DLA - CC

MIL-PRF-39016/23F

Review activities: (Project 5945-1257)

Army - AR

Navy - AS, MC, OS, SH

Air Force - 99

NOTE: The activities listed above were interested in this document as of the date of this document. Since

organizations and responsibilities can change, you should verify the currency of the information above using the

ASSIST Online database at http://assist.daps.dla.mil.