General-purpose Relays MK-S New Model General-purpose Relays Featuring Mechanical Indicator and Lockable Test Button * Built-in operation indicator (mechanical and LED), and new models with lockable test button. * Nameplate provided on models with lockable test button. * RoHS Compliant. * UL approval for most models. (UL approval pending for models with built-in LED indicators.) Features Two-way Action Test Button Relay in Normal Operation For Momentary Operation Yellow button Pull down the test button to the first position, then press the yellow button with an insulated tool to operate the contact. For Lock Operation Pull down the test button to the second position. (The contact is now in the locked position.) Model Number Structure Model Number Legend MKS@@@@@-@-@ 1 2 3 4 5 6 7 1. Contact Form 2: DPDT 3: 3PDT 2. Terminals P: Plug-in 3. Mechanical Indicator/Test Button Blank: Mechanical indicator I: Mechanical indicator and lockable test button 4. LED Indicator Blank: Standard N: LED indicator 5. Coil Polarity Blank: Standard 1: Reverse polarity (DC coil only) 6. Surge Absorption Blank: Standard D: Surge absorber diode (DC coil only) V: Surge absorber varistor (AC coil only) 7. Internal Connections Blank: Standard 2 or 5: Non-standard connections (Refer to "Terminal Arrangement/Internal Connection".) 8. Rated Voltage (Refer to "Coil Ratings".) General-purpose Relays MK-S New Model 1 Ordering Information List of Models Type Terminals Standard Models Plug-in Contact form DPDT 3PDT Models with LED Indicator (See note 2.) Models with Diode (See note 2.) DPDT 3PDT DPDT 3PDT Models with LED Indicator and Diode Models with Varistor DPDT 3PDT DPDT 3PDT Models with LED Indicator and Varistor DPDT 3PDT Internal connections (See note 3.) With mechanical indicator With mechanical indicator Coil ratings and lockable test button Standard MKS2P MKS2PI Non-standard MKS2P-2 MKS2PI-2 Standard MKS3P MKS3PI Non-Standard MKS3P-2 MKS3PI-2 MKS3P-5 MKS3PI-5 Standard MKS2PN(1) MKS2PIN(1) Non-standard MKS2PN(1)-2 MKS2PIN(1)-2 Standard MKS3PN(1) MKS3PIN(1) Non-Standard MKS3PN(1)-2 MKS3PIN(1)-2 MKS3PN(1)-5 MKS3PIN(1)-5 Standard MKS2P(1)-D MKS2PI(1)-D Non-standard MKS2P(1)-D-2 MKS2PI(1)-D-2 Standard MKS3P(1)-D MKS3PI(1)-D Non-Standard MKS3P(1)-D-2 MKS3PI(1)-D-2 MKS3P(1)-D-5 MKS3PI(1)-D-5 Standard MKS2PN-D MKS2PIN-D Non-standard MKS2PN-D-2 MKS2PIN-D-2 Standard MKS3PN-D MKS3PIN-D Non-Standard MKS3PN-D-2 MKS3PIN-D-2 MKS3PN-D-5 MKS3PIN-D-5 Standard MKS2P-V MKS2PI-V Non-standard MKS2P-V-2 MKS2PI-V-2 Standard MKS3P-V MKS3PI-V Non-Standard MKS3P-V-2 MKS3PI-V-2 MKS3P-V-5 MKS3PI-V-5 Standard MKS2PN-V MKS2PIN-V Non-standard MKS2PN-V-2 MKS2PIN-V-2 Standard MKS3PN-V MKS3PIN-V Non-Standard MKS3PN-V-2 MKS3PIN-V-2 MKS3PN-V-5 MKS3PIN-V-5 AC/DC AC/DC DC DC AC AC Note: 1. When ordering, add the rated voltage to the model number. Rated voltages are given in the coil ratings table in the specifications. Example: MKS3P 24 VDC Rated voltage 2. The DC coil comes in two types: standard coil polarity and reverse coil polarity. Refer to Terminal Arrangement and Internal Connections. Example: MKS2PIN1-2 24 VDC Reverse coil polarity 3. Refer to Terminal Arrangement and Internal Connections for non-standard internal connections. List of Models (Order Separately) Item Type Track-mounted Socket 8-pin 11-pin PF113A-E 8-pin PF083A-D 11-pin PF113A-D Hold-down Clip (For PF083A-E and PF113A-E) 2 Model PF083A-E PFC-A1 General-purpose Relays MK-S New Model Specifications Ratings Coil Ratings Rated voltage Rated current 50 Hz AC DC Coil resistance 60 Hz 6V 443 mA 385 mA 3.1 12 V 221 mA 193 mA 13.7 24 V 110 mA 96.3 mA 48.4 100 V 26.6 mA 23.1 mA 760 110 V 24.2 mA 21.0 mA 932 200 V 13.3 mA 11.6 mA 3,160 220 V 12.1 mA 10.5 mA 3,550 230 V 10.0 mA 11.5 mA 4,250 240 V 11.0 mA 9.6 mA 4,480 6V 224 mA 26.7 12 V 112 mA 107 24 V 55.8 mA 430 48 V 28.1 mA 1,710 100 V 13.5 mA 7,390 110 V 12.3 mA 8,960 Must operate voltage Must release voltage Max. voltage Power consumption 80% max. of rated 30% min. of rated 110% of rated voltvoltage voltage at 60 Hz age 25% min. of rated voltage at 50 Hz Approx. 2.3 VA at 60 Hz Approx. 2.7 VA at 50 Hz 15% min. of rated voltage Approx. 1.4 W Note: 1. The rated current and coil resistance are measured at a coil temperature of 23C with tolerances of +15%/-20% for AC rated current and 15% for DC coil resistance. 2. Performance characteristic data are measured at a coil temperature of 23C. 3. The maximum voltage is one that is applicable instantaneously to the Relay coil at 23C and not continuously. 4. For DC-operated Relays with the LED indicator built-in, add an LED current of approx. 5 mA to the rated current. Contact Ratings Load Resistive load (cos = 1) Contact mechanism Single Contact material Rated load AgSnIn NO 10 A, 250 VAC 10A, 30 VDC NC 5 A, 250 VAC 5 A, 30 VDC Rated carry current 10 A Max. switching voltage 250 VAC, 250 VDC Max. switching current Max. switching power Inductive load (cos = 0.4) 7 A, 250 VAC 10 A NO 2,500 VA/300 W NC 1,250 VA/150 W General-purpose Relays MK-S New Model 3 Characteristics Contact resistance 100 m max. Operate time AC: 20 ms max. DC: 30 ms max. Release time 20 ms max.(40 ms max. for built-in Diode Relays) Max. operating frequency Mechanical: 18,000 operations/h Electrical: 1,800 operations/h (under rated load) Insulation resistance 100 M min. (at 500 VDC) Dielectric strength 2,500 VAC 50/60 Hz for 1 min between coil and contacts 1,000 VAC 50/60 Hz for 1 min between contacts of same polarity and terminals of the same polarity 2,500 VAC 50/60 Hz for 1 min between current-carrying parts, non-current-carrying parts, and opposite polarity Insulation method Basic insulation Impulse withstand voltage 4.5 kV between coil and contacts (with 1.2 x 50 s impulse wave) 3.0 kV between contacts of different polarity (with 1.2 x 50 s impulse wave) Pollution degree 3 Rated insulation voltage 250 V Vibration resistance Destruction: 10 to 55 to 10 Hz, 0.75-mm single amplitude (1.5-mm double amplitude) Malfunction: 10 to 55 to 10 Hz, 0.5-mm single amplitude (1.0-mm double amplitude) Shock resistance Destruction: 1,000 m/s2 (approx. 100 G) Malfunction: 100 m/s2 (approx. 10 G) Endurance Mechanical: 5,000,000 operations min. (at 18,000 operations/h under rated load) Electrical: 100,000 operations h. (at 1,800 operations/h under rated load) Failure rate P level (reference value) 10 mA at 1 VDC Ambient temperature Operating: -40 to 60C (with no icing or condensation) Ambient humidity Operating: 5% to 85% Weight Approx. 90 g Note: 1. The values given above are initial values. 2. P level: 60 = 0.1 x 10-6/operation 3. Ambient temperature of models with LED indicator is -25 to 60C. Approved Standards UL508 (File No. E41515) Coil ratings Contact ratings IEC Standard/TUV Certification: IEC61810-1 (Certification No. R50104853) Operations 6 to 110 VDC N.O. 10 A, 250 V AC 50/60 Hz (Resistive) 6,000 6 to 240 VAC contact 10 A, 30 V DC (Resistive) 7 A, 250 V AC 50/60 Hz (General Use) 5 A, 250 V AC 50/60 Hz (Resistive) N.C. contact 5 A, 30 V DC (Resistive) Coil ratings 6,000 Contact ratings 6, 12, 24, 48, N.O. 100, 110 VDC contact 6, 12, 24, 100, 110, 200, 220, N.C. 240 VAC 7 A, 250 V AC 50/60 Hz (General Use) CSA Standard: CSA Certification by Operations 10 A, 250 V AC 50/60 Hz (Resistive) 100,000 10 A, 30 V DC (Resistive) 7 A, 250 V AC 50/60 Hz (General Use) 5 A, 250 V AC 50/60 Hz (Resistive) 100,000 contact 5 A, 30 V DC (Resistive) 7 A, 250 V AC 50/60 Hz (General Use) : CSA C22.2 No. 14 Note: When Relays are mounted on the PF083A-E or PF113A-E, the maximum carrying current is 9 A. Note: Applications have been submitted for UL and CSA certification for models with built-in LED indicators. Engineering Data Reference Data 100 50 30 DC resistive load with NO contact Rated Carry Current vs. Ambient Rated Temperature Rated carry current (A) Switching current (A) Maximum Switching Power AC resistive load with NO contact 10 UL derating curve 10 5 AC inductive load (cos = 0.4) 5 3 AC resistive load with NC contact DC resistive load with NC contact 1 10 30 50 100 300 500 1.000 0 -40 -20 0 20 40 60 80 Ambient temperature (C) Switching voltage (V) Note: The lower limit of the ambient operating temperature for models with built-in operation indicators is -25C. 4 General-purpose Relays MK-S New Model Dimensions Note: All units are in millimeters unless otherwise indicated. Models without Test Button Models with Lockable Test Button 34.5 max. 34.5 max. 34.5 max. 0.8 52.5 max. 34.5 max. 0.8 52.5 max. Sockets See below for Socket dimensions. Socket Surface-mounting Socket (for track or screw mounting) Finger-protection models Maximum carry current 10 A --5A 2 poles PF083A-E PF083A-D PF083A 3 poles PF113A-E PF113A-E-D PF113A Note: Use the Surface-mounting Sockets (i.e., finger-protection models) with "-E" at the end of the model number. When using the PF083A and PF113A, be sure not to exceed the Socket's maximum carry current of 5 A. Using at a current exceeding 5 A may lead to burning. Round terminals cannot be used for finger-protection models. Use Y-shaped terminals. PF083A-E (Conforming to EN 50022) PF113A-E (Conforming to EN 50022) Terminal Arrangement Eight, M3.5 x 7 sems 7 Terminal Arrangement Eleven, M3.5 x 7 sems 4 7 52 max. 4 35.4 52 max. 33 41 max. 3.5 35.4 2 21 max. Mounting Holes Two, M4 or two 4.5-dia. holes 4 34 42.8 max. 330.2 3.5 2 31 max. Mounting Holes Two, M4 or two 4.5-dia. holes 330.2 General-purpose Relays MK-S New Model 5 PF113A-D PF083A-D 8 Terminal Arrangement 24 6 5.5 22 5 12 4 8 Terminal Arrangement 14 3 32 24 21 22 12 8 7 6 5 4 5.5 27 4 27 4 Eight, M4 screws 7 A2 8 21 1 11 Eight, M4 screws 2 A1 9 10 2 3 34 A2 11 1 A1 14 31 11 Mounting Holes 65 65 Mounting Holes Two, M4 or two 4.5-dia. hole Two, M4 or two 4.5-dia. hole 30 30 38 38 Hold-down Clips PFC-A1 (2 pieces per set) 4.6 60.8 6 62 4.5 Mounting Tracks PFP-100N, PFP-50N (Conforming to EN 50022) PFP-100N2 (Conforming to EN 50022) 16 7.30.15 4.5 4.5 350.3 15 25 25 10 25 10 1000 (500)* 25 * 350.3 27 270.15 15 1 25 25 10 Mounting Height with Sockets Surface-mounting Sockets 77.8 (See note.) Three poles 74.3 PF083A(-E) 87.8 (See note.) 84.3 PF113A(-E) Note: PF083A(-E) and PF113A(-E) allow either track or screw mounting. 6 25 15 10 29.2 1 1.5 * A total of twelve 25 x 4.5 elliptic holes is provided with six holes cut from each track end at a pitch of 10 mm. * This dimension applies to the PFP-50N Mounting Track. Two poles 25 10004 24 General-purpose Relays MK-S New Model Terminal Arrangement/Internal Connection (Bottom View) Standard Models (AC/DC Coil) MKS2P(I) 4 5 3 4 6 2 7 1 MKS2P(I)-2 5 3 6 2 8 7 1 MKS3P(I) 6 5 10 2 MKS2P(I)N 4 MKS2P(I)N-2 5 4 6 3 6 2 7 2 7 1 8 1 6 5 MKS2P(I)N 4 MKS2P(I)N-2 5 4 9 3 6 3 6 2 7 2 7 1 8 1 6 MKS2P(I)N1 4 5 3 2 1 MKS2P(I)N1-2 4 6 3 7 2 8 5 6 7 1 6 5 MKS2P(I)-D 4 MKS2P(I)-D-2 5 4 6 3 6 2 7 2 7 1 8 1 6 3 MKS2P(I)1-D 4 MKS2P(I)1-D-2 5 4 6 3 6 2 7 2 7 1 8 1 6 5 MKS2P(I)N-D 4 5 3 4 6 2 7 1 MKS2P(I)N-D-2 3 8 6 2 7 1 8 6 5 3 9 2 10 11 General-purpose Relays 8 9 3 2 10 1 8 9 10 2 1 11 MKS3P(I)-D-5 6 7 4 8 3 9 2 10 11 MKS3P(I)1-D-5 6 7 8 4 9 3 2 10 11 MKS3P(I)N-D-5 6 5 7 7 3 1 MKS3P(I)N-D-2 6 6 4 11 4 11 MKS3P(I)N1-5 10 5 8 1 2 7 10 5 9 1 MKS3P(I)N-D 9 2 7 3 10 4 6 8 11 8 1 MKS3P(I)1-D-2 7 3 11 4 6 4 10 5 9 5 3 2 1 8 1 Models with LED indicator (DC Coil) 9 7 4 2 8 8 11 MKS3P(I)1-D MKS3P(I)N-5 5 7 3 10 5 3 6 4 11 1 11 MKS3P(I)-D-2 5 9 9 10 2 10 1 8 1 Models with Diode (DC Coil: Reverse Polarity) 2 7 4 2 8 9 11 MKS3P(I)-D 5 8 3 10 8 5 7 7 3 1 MKS3P(I)N1-2 6 6 4 11 4 11 MKS3P(I)N-5 10 2 5 9 3 5 3 9 1 8 1 Standard Models (DC Coil: Standard Polarity) 3 7 4 2 8 8 11 MKS3P(I)N1 1 5 7 4 10 10 11 6 5 9 3 9 2 10 MKS3P(I)N-2 8 1 Models with LED Indicator and DIode (DC Coil: Reverse Polarity) 2 7 4 2 8 9 3 1 MKS3P(I)N 5 8 11 8 5 7 4 10 5 3 6 5 8 1 Models with Diode (DC Coil: Standard Polarity) MKS3P(I)N-2 7 3 11 1 6 4 10 2 7 4 2 8 9 11 MKS3P(I)N 5 3 8 3 MKS3P(I)-5 5 7 4 9 3 6 5 8 1 Models with LED Indicator (AC Coil) 7 4 8 MKS3P(I)-2 7 8 4 9 3 2 11 MK-S New Model 10 1 11 7 Models with Varistor (AC Coil) MKS2P(I)-V 4 MKS2P(I)-V-2 5 4 5 3 6 3 6 2 7 2 7 1 8 1 MKS3P(I)-V 6 5 3 9 2 MKS2P(I)N-V 4 MKS2P(I)N-V-2 5 4 6 3 6 2 7 2 7 1 8 1 8 6 2 3 9 2 10 11 6 8 9 3 2 10 1 8 9 2 10 11 1 MKS3P(I)N-V-5 6 5 7 4 7 3 11 MKS3P(I)N-V-2 5 8 6 4 10 1 7 4 1 9 11 MKS3P(I)N-V 5 8 3 MKS3P(I)-V-5 5 7 4 10 5 3 6 5 8 1 Models with LED indicator and Varistor (AC Coil) 7 4 8 MKS3P(I)-V-2 7 4 8 3 9 2 11 10 1 11 Safety Precautions Safety Precautions for Correct Use Installation Mount the MK-S with the marking at the bottom. Handling Check the coil polarity of models with built-in diodes and wire them correctly (DC operation coil). Test Button Do not use the test button for any purpose other than testing. Be sure not to touch the test button accidentally as this will turn the contacts ON. Before using the test button, confirm that circuits, the load, and any other connected item will operate safely. Check that the test button is released before turning ON relay circuits. If the test button is pulled out too forcefully, it may bypass the momentary testing position and go straight into the locked position. Use an insulated tool when you operate the test button. Models with test buttons or LED indicators fulfill the requirements for reinforced insulation between live parts and the front of cover only when the Relay is in a complete condition, i.e. with the nameplate, nameplate frame, test button, and slider in place. If any of these parts are removed, only the requirements for basic insulation are fulfilled. 8 General-purpose Relays MK-S New Model General-purpose Relays MK-S New Model 9 10 General-purpose Relays MK-S New Model General-purpose Relays MK-S New Model 11 Warranty and Application Considerations Read and Understand this Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will be used. Know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Disclaimers PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with your OMRON representative at any time to confirm actual specifications of purchased product. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. J168-E1-01 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company Control Devices Division H.Q. Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81)75-344-7109/Fax: (81)75-344-7149 Printed in Japan ????-?M (????) (?)