Catalog C-014 Rev E3 POSITRONIC INDUSTRIES About Us Founded in 1966, Positronic Industries is a vertically integrated manufacturer of high quality interconnect products. Positronic has earned the worldwide reputation as a service oriented, quick-reaction, top quality connector supplier. We are committed to maintaining this reputation by continuous implementation of our Complete Capability concept. Complete Capability Design & Development * Designs new connectors and modifies existing connectors to meet industry requirements * Continuously conducts marketing studies to identify industry needs for new products * Ongoing interest in unique connector designs Tooling Machining * Tooling support for all manufacturing areas within company * Provides 80% of new tooling, punch press dies, molds, jigs and fixtures used at Positronic factory locations worldwide Machining * Automatic screw machines produce finely crafted contacts and hardware for connector bodies * Trained technicians operate machines from Tornos, Bechler and Brown & Sharpe Molding * Molds all plastic connector components such as insulators, hoods, angle brackets and more * Overmold capability available Plating * Applies gold and other metal finishes to connector components to any required thickness * Plating conforms to all military specifications Molding Quality Assurance Lab * Quality assurance system certified to ISO 9001 * Maintains aggressive TQM program * Able to test to IEC, EIA, UL, MIL-DTL-24308, MIL-DTL-28748, SAE AS 39029 and MIL-C-85049 requirements Finished Stock Inventory * Each main factory location maintains a large inventory of connector components and accessories * Same day shipments available on many standard connector products * Stocking agreements available for qualified customers Worldwide Sales & Service * Responsive attitude toward customer needs * Fully trained sales staff located worldwide * Facilities located in USA, France, India, Puerto Rico, and Singapore. Products described within this catalog may be protected by one or more of the following US. patents: #4,900,261 #6,260,268 #5,255,580 #6,835,079 Patented in Canada, 1992 #5,329,697 #7,115,002 Other Patents Pending Finished Stock Inventory Unless otherwise specified, dimensional tolerances are: 1) 2) 3) 4) 0.001 0.003 0.005 0.015 inches inches inches inches [0.03 [0.08 [0.13 [0.38 mm] mm] mm] mm] for for for for male contact mating diameters. contact termination diameters. all other diameters. all other dimensions. Information in this catalog is proprietary to Positronic and its subsidiaries. Positronic believes the data contained herein to be reliable. Since the technical information is given free of charge, the user employs such information at his own discretion and risk. Positronic Industries assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part. Positronic Industries' FEDERAL SUPPLY CODE (Cage Code) FOR MANUFACTURERS is 28198 Proven Performance NEW! In 1989, Positronic Introduced the Power Connection Systems series. Since that time PCS has been the power connector of choice in a wide variety of applications. The popularity of PCS is due to a growing list of features, they include: **Low Contact Resistance** **Sequential Mating Options** **Discriminating Locking System** **Board to Board / Board Cable / Cable - Cable** **Size 12 Contacts with Screw Terminations** **Safety Shrouded Options** **Many Connector Variants Available From Stock** O NIC INDU Di * EC RoHS Compliant options available! 5/ U rE Compliant IES * pe RoHS TR POS R NEW! S IT **Mixed Density Variants** rec tive 2002 /9 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. i GENERAL INFORMATION Power Connection Systems TABLE OF CONTENTS Positronic Industries connectpositronic.com G E N E R A L I N F O R M A T I O N Typical Connection Systems .............................................................................................................. Demystifying Current Ratings ............................................................................................................ Large Surface Area Contact Mating System ..................................................................................... Compliant Terminations...................................................................................................................... P C S S E R I E S PCS SERIES Customer Specified Arrangements .................................................................................................... Technical Information ......................................................................................................................... Temperature Rise Curves .................................................................................................................. Mating Dimensions............................................................................................................................. Straight Solder Printed Board Connectors......................................................................................... Compliant Press-Fit Power Connectors ............................................................................................. Straight Solder And Compliant Contact Hole Pattern ........................................................................ Right Angle (90) Solder Printed Board Connectors ......................................................................... Right Angle (90) Press-Fit Connectors............................................................................................. Right Angle (90) Printed Board Contact Hole Pattern...................................................................... Panel Mount Connectors with Solder Cup Contacts.......................................................................... NEW! Cable Connectors with Removable Contacts..................................................................................... Panel Mount Connectors with Removable Contacts.......................................................................... Sequential Mating System ................................................................................................................. Ordering Information .......................................................................................................................... SAFETY SHROUD S A F E T Y S H R O U D S E R I E O W E R I N P U T S E R I E POWER INPUT DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 27 28 29 30 31 S Technical Information ......................................................................................................................... Connection Systems and Temperature Rises Curves ....................................................................... Cable and Panel Mount Connector.................................................................................................... Straight Solder Printed Board Mount, Compliant Press-Fit Connector, and Contact Hole Pattern ............................................................... Right Angle (90) Printed Board Mount Connector and Contact Hole Pattern.................................. Screw Termination and Sequential Mating Contacts ......................................................................... Ordering Information .......................................................................................................................... ii 7 8 9 10 11-12 13 14-15 16-17 18 19-20 20 21-22 23-24 25 26 S Technical Information ......................................................................................................................... Connector Systems and Cable Connector......................................................................................... Panel Mount Connector ..................................................................................................................... Straight Solder and Right Angle (90) Solder Printed Board Mount Connector ................................ Ordering Information .......................................................................................................................... P 1-3 4 5 6 32 33 34 35 36 37 38 Power Connection Systems Positronic Industries connectpositronic.com S E R I E S Technical Information ......................................................................................................................... Temperature Rises Curves................................................................................................................. Cable Connector ................................................................................................................................ Panel Mount Connector ..................................................................................................................... Straight Printed Board Mount Connector and Contact Hole Pattern ................................................. Right Angle (90) Printed Board Mount Connector and Contact Hole Pattern.................................. Compliant Press-Fit Connector.......................................................................................................... Ordering Information .......................................................................................................................... NEW! R E M O V A B L E C O N T A C T Contact Technical Information......................................................................................... Contact Technical Information and Removable Crimp Signal Contact Size 20 .............. Crimp Contact and Solder Cup Contact Size 16 ............................................................ Shielded Contact Size 16 and Removable Crimp Contact Size 12 ................................ Solder Cup Contact Size 12 and Removable Crimp Contact Size 8.............................. Solder Cup and Removable High Voltage Contact Size 8 .............................................. Shielded Contact Size 8.................................................................................................. NEW! A P P L I C A T I O N T O O L NEW! C E S S O R I E 47 48 49 50 51 52 53 S Crimping Information for Removable Crimp Contacts ....................................................................... Soldering and Crimping Information for Shielded Contacts............................................................... Contact Crimp Tools and Accessories ............................................................................................... Contact Application Tools Cross Reference List ................................................................................ Press-Fit User Information and Connector Installation Tooling.......................................................... Compliant Press-fit Connectors Printed Board Hole Sizes................................................................ A C 39-40 40 41 42 43 44 45 46 REMOVABLE CONTACT D E N S I T Y APPLICATION TOOLS M I X E D 54-55 56 57 58-59 60 61 S Right Angle (90) Metal and Plastic Mounting Brackets .................................................................... Push-on Fasteners and Mounting Screws ......................................................................................... Connector Hoods ............................................................................................................................... Quick Release Mounting Clip and Panel Cutout................................................................................ Fixed Style Mounting Clip and Panel Cutout ..................................................................................... Panel Mount Cutout ........................................................................................................................... Blind Mating System and Panel Cutout ............................................................................................. NEW! 62 63 64 65 66 67 68 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. ACCESSORIES P C S Removable Removable Removable Removable Removable Removable Removable PCS MIXED DENSITY TABLE OF CONTENTS iii POSITRONIC CABLIZED CONNECTORS SAVE TIME AND MONEY! Let Positronic support your connector requirements by cablizing your Power connector selection. Positronic offers technical support and manufacturing capability for cablized connectors. Contact your factory direct sales representative for details! Quality Assurance Engineering Management Design and Testing Service Positronic Industries' Engineering Department: 1. Works closely with customers. Springfield Cable Assembly Puerto Rico Cable Assembly 2. Prepares component and cablized connector systems, hardware design, and performance specifications. 3. Designs each system in accordance with applicable customer, domestic, and international standards. 4. Defines and directs required performance and verification testing. Connectors Designed To Customer Specifications Positronic connectors can be modified to customers specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer PCB terminations; customer specified hardware. Positronic can develop and tool new connector designs with reasonable price and delivery. Contact Technical Sales with your particular requirements. iv DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PRINTED BOARD TO PRINTED BOARD CONNECTION SYSTEMS GENERAL INFORMATION Power Connection Systems Positronic Industries connectpositronic.com PLB06M300A1 Straight solder or PLB06M92ST20A1 Compliant termination press-fit SYSTEM 1 MOTHER BOARDDAUGHTER BOARD PLB06F4BN0A1 PLB06M4BN0A2 SYSTEM 2 SIDE TO SIDE BOARD MOUNTING PLB06F4BN0C1 PLB06F300A1 Straight solder or PLB06F94ST40A1 Compliant termination press-fit PLB06M4BN0C1 SYSTEM 3 STACKABLE BOARD MOUNTING PLB06F42BN0C1 SYSTEM 4 SANDWICH BOARD MOUNTING PLB06F32N0C1 PLB06M300A1 Straight solder or PLB06M93ST30A1 Compliant termination press-fit PLB06F3N0C1 PLB06F300A1 Straight solder or PLB06F93ST30A1 Compliant termination press-fit 1 GENERAL INFORMATION Power Connection Systems CABLE CONNECTION SYSTEMS Positronic Industries connectpositronic.com PLB06F4BN0A1 PLB06M0000 With contacts installed SYSTEM 5 CABLE TO RIGHT ANGLE (90) BOARD MOUNTING Crimp or solder termination PLB06F0000 With contacts installed Crimp or solder termination PLB06M4BN0A2 Lock hole Lock tab Typical for connection systems 5, 6, 7 and 8 PLB06F300C1 Straight solder or PLB06F92ST20C1 Compliant termination press-fit SYSTEM 6 CABLE TO STRAIGHT BOARD MOUNTING PLB06M0000 With contacts installed Crimp or solder termination PLB06M300C1 Straight solder or PLB06M92ST20C1 Compliant termination press-fit PLB06F0000 With contacts installed Crimp or solder termination SYSTEM 7 CABLE TO CABLE PLB06F0000 With contacts installed PLB06M0000 With contacts installed Crimp or solder termination 2 CABLE AND INTEGRAL FEED THROUGH CONNECTION SYSTEMS GENERAL INFORMATION Power Connection Systems Positronic Industries connectpositronic.com PANEL MOUNT AND CABLE ADAPTERS SYSTEM 8 PANEL MOUNTED TO CABLE SYSTEM 9 CABLE CONNECTOR WITH CABLE ADAPTER PLB06F206A1 Mounting clip PLB06F0050 Non-removable fixed contacts with 18 AWG [1.0mm2] solder wire terminations or crimp contact terminations for wire sizes 12 AWG [4.0mm2] through 32 AWG [0.03mm2] PLB06M0000 With contacts installed Crimp or solder termination INTEGRAL FEED THROUGH CONNECTION SYSTEM ALLOWS THREE WAY INTERFACE * PCB FRONTSIDE TO A CONNECTOR * PCB BACKSIDE TO A CONNECTOR * PRESS-FIT CONNECTIONS WITH PCB FRONTSIDE CONNECTOR INTERFACE CONTACT TECHNICAL SALES FOR MORE INFORMATION. SOLID FEEDTHROUGH CONTACT HAS A PRESS-FIT ZONE TO INTERFACE TO PCB BACKSIDE CONNECTOR INTERFACE DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 3 GENERAL INFORMATION DEMYSTIFYING CURRENT RATINGS Positronic Industries connectpositronic.com Power Connection Systems DEMYSTIFYING CURRENT RATINGS Connector current ratings seem to be shrouded in mystery at times. The user wonders how a listed current rating is relevant to a particular application. Perhaps more mysterious is how similar connectors from various manufacturers list different current rating values. While it is true that material choices and design can enhance a connector's current rating, the test method by which the rating was developed must be understood when evaluations are made. Users of connectors for power applications are entitled to current rating test details in order to make an informed choice. Ideally, a connector's current rating should be developed within the application for which it is being considered. Although ideal, this approach is not always practical given the many differing applications. In order for connector manufacturers to give potential product users an idea of what can be expected, connectors are given current ratings based on a specific test method. A wide variety of test methods are employed in order to develop current ratings for connectors. Some of these methods come from standards that are recognized industry-wide, while others are unique to the manufacturer or user. These various test methods can produce different results for the same product. It is no wonder confusion sometimes results. There are key factors that, when understood, can help in choosing the right power connector. All test methods used to rate current have similarities; however, there are variables in applying the test methods which explain differing results. Current ratings are usually established by first developing a temperature rise curve. This curve plots temperature rise against increasing current levels. The curve is a reliable tool in understanding heat generation of the connector at various currents. When a defined failure is reached, the test ends. The highest current level achieved is usually listed as the current rating. The temperature rise curve, and therefore the current rating, will change when certain key factors are varied. These are: Where is the temperature sensing probe placed? If placed on the contact in the mating area (the hottest spot), the results will be quite different than if placed on the outside of the connector body. Are the contacts being tested and rated in free air or are they contained within the connector housing? Contacts will obviously be cooler in free air. Are all of the contacts in the connector under load? If only part of the contacts are under load, the temperature rise could be less. What is the defined failure? Does the test end when the temperature rise reaches 30C, 40C, or some other number? Does it end when the temperature rise plus ambient temperature equal the operating limit of the connector housing? The current rating will be fixed by the defined failure point. How were the test samples prepared? Were the samples energized through a P.C. board? How many layers? How large were the traces? What was the weight of the copper? Were the samples energized through wire? What size was the wire? How long was the wire? Was the sample tested in static or forced air conditions? All of these factors can affect cooling characteristics. Clearly, a current rating value alone is not enough, and must be viewed in the context of the test used to develop the rating. When the test method is understood, evaluating and comparing power connectors for specific applications becomes much less of a mystery. 4 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. LARGE SURFACE AREA CONTACT MATING SYSTEM GENERAL INFORMATION Power Connection Systems Positronic Industries connectpositronic.com THE PCS SERIES utilizes Positronic Industries' LARGE SURFACE AREA CONTACT MATING SYSTEM Separates mechanical and electrical functions for superior performance Low contact resistance provides minimized voltage drop across the contact "Closed Entry" design prevents damage to female contacts and will not allow misaligned or bent contacts to enter Precision machined from solid, high conductivity copper alloy Uniform insertion/withdrawal forces through repeated mating cycles WHY IS THE L.S.A. SYSTEM SUPERIOR? The primary function of connector contact is electrical conductivity. Also, a mechanical function is required to provide normal force between male and female contacts. In order to provide for proper mechanical characteristics, material that has good memory or "springiness" must be chosen. This will ensure contact normal force in a coupled condition and allow for repeated coupling and uncoupling. Unfortunately, many materials that have good memory characteristics have low electrical conductivity. For instance, beryllium copper is a good choice for mechanical function; however, some beryllium copper alloys are poor conductors and have relatively low conductivity rates. The conductivity path of many contact designs goes directly through materials that have been chosen based on mechanical need. If these materials have a low conductivity rating, increased contact resistance will result. Positronic Industries Large Surface Area Contact System separates the mechanical and electrical functions. A spring retention member provides normal forces, while the electrical conductivity path is through highly conductive contact material. See above detail. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 5 GENERAL INFORMATION COMPLIANT TERMINATIONS Positronic Industries connectpositronic.com Power Connection Systems POSITRONIC INDUSTRIES' BI-SPRING POWER PRESS-FIT TERMINATIONS The Next Evolution In Compliant Technology. Fully Compliant, Fully Reliable. Reliable, solderless connections from connectors to backplanes started with solid press-fit technology. Although these are still used today, concerns about board damage led to the use of compliant press-fit technology. This technology allows the connection to be made through compliance of the contact termination along with P.C. board hole deformation. Although risk of damaged P.C. boards and backplanes is lessened, damage can still Average insertion and extraction forces of size 16 contacts are 22N [5 lbs.] per contact and do not produce stresses in P.C. boards and backplanes that can occur with higher insertion forces. These stresses can cause board warpage and hole damage. Connector systems utilizing Bi-Spring terminations use mounting screws to secure the connector to the P.C. board or backplane. Stresses that occur during coupling, uncoupling or shock and vibration of systems are not transferred to the P.C. boards or backplanes through the press-fit connection. The electrical integrity of the connector to board interface is maintained; this is particularly important in power applications. Bellcore GR1217 details a preference for mounting hardware when using press-fit terminations. Size 16 Bi-Spring terminations are designed to meet the performance requirements and hole diameters as listed in the internationally recognized specification IEC60352-5. Bi-Spring Power Press-Fit Compliant Terminations occur due to relatively high insertion and extraction forces. The next step in press-fit technology is a highly reliable connection between the contact termination and backplane that is accomplished with reduced insertion and extraction forces. This eliminates risk of P.C. board and backplane damage. This technology exists today with Positronic Industries Bi-Spring Power Press-Fit termination. Lower insertion and extraction forces eliminate the need for expensive pressing equipment. COMPLIANT TERMINATION PRESS-FIT CONNECTOR Polarizing groove Fixed member or discriminating locking system 0.155 [3.94] dp. x o0.076 [1.93] mounting hole typ. A #2 self tapping mounting screws Steel, zinc plate or stainless steel, passivated B Contact lead-in diameter 0.047 [1.19] Contact termination diameter 0.069 [1.76] 6 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Power Connection Systems CUSTOMER SPECIFIED ARRANGEMENTS Positronic Industries connectpositronic.com The design of Power Connection Systems Series connectors allows for the development of application specific contact arrangements in a timely manner and at a reasonable price. Thirteen connector housing sizes exist that may accommodate size 20, size 16, size 12, or size 8 contacts (see the Power Connection Systems catalog for connector housing dimensions). After reviewing the dimensions and the following basic information, contact Technical Sales with your current, voltage, and safety requirements. We look forward to working with you to develop a connector for your specific needs. BASIC CONNECTOR DIMENSIONS A0.020 [0.51] 0.408 [10.36] A0.020 [0.51] 0.606 [15.39] NEW! A0.020 [0.51] 0.802 [20.37] PART NUMBER A PLA03**00A1 PLAH03**00A1 PLA04**00A1 PLAH04**00A1 PLA06**00A1 PLAH06**00A1 PLA08**00A1 PLAH08**00A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] PART NUMBER A PLB06**00A1 PLBH06**00A1 PLB08**00A1 PLBH08**00A1 PLB12**00A1 PLBH12**00A1 PLB16**00A1 PLBH16**00A1 PLB20**00A1 PLBH20**00A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] PART NUMBER A PLC09**00A1 PLCH09**00A1 PLC12**00A1 PLCH12**00A1 PLC18**00A1 PLCH18**00A1 PLC24**00A1 PLCH24**00A1 PLC30**00A1 PLCH30**00A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] Four Contact Sizes to Choose From O0.142 [3.61] NEW! Size 8 contact Female Connector Dimensions PCS SERIES Male Connector Dimensions A0.020 [0.51] 0.408 [10.36] A0.020 [0.51] 0.606 [15.39] A0.020 [0.51] 0.802 [20.37] Many Termination Types Can Be Supplied Straight Solder or Press-Fit Right Angle (90) Solder Crimp Removable Removable Solder Cup O0.094 [2.39] Popular Options Size 12 contact O0.062 [1.57] Sequential Mating Selective Loading Size 16 contact O0.040 [1.00] NEW! Size 20 contact Contact sizes and termination types may be mixed within a single connector. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 7 Power Connection Systems TECHNICAL INFORMATION Positronic Industries connectpositronic.com TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: Glass-filled polyester, UL 94V-0. Contact technical sales for availability of high temperature insulator material. Precision machined copper alloy with gold flash over nickel, or 0.000030 inch [0.76] gold over nickel, or 0.000050 [1.27] gold over nickel. Solder coated terminations optional. Contacts: Mounting Clip: Beryllium copper with nickel plate. Hood: Glass filled polyester, UL 94V-0. Mounting Bracket: Brass with tin plate. Push-on Fastener: Spring tempered copper alloy, tin plate ELECTRICAL CHARACTERISTICS: MECHANICAL CHARACTERISTICS: Removable Contacts: Removable Contact Retention in Insulator: Fixed Contacts: Fixed Contact Retention in Insulator: Resistance to Solder Iron Heat: PCS SERIES Contact Terminations: CONTACT CURRENT RATING: Standard Contact Material: See page 9 for detail information. High Conductivity Contact Material: See page 9 for detail information. INITIAL CONTACT RESISTANCE: Contact Insertion and Withdrawal Forces: Standard Contact Material: 0.0016 ohms max. per IEC 512-2, Test 2b. Connection Systems: High Conductivity Contact Material: 0.0007 ohms max. per IEC 512-2, Test 2b. Sequential Mating System: Insulation Resistance: Voltage Proof: Creepage Distance: 5 G ohms per IEC 512-2, Test 3a, Method A. 2000 V rms per IEC 512-2, Test 4a, Method C. 0.157 inch [4 mm] minimum. Locking System: Clearance Distance: Working Voltage: 0.125 inch [3.2 mm] minimum. Designed to meet UL 600 VAC and CSA 600 VAC. Working Temperature: -55C to +125C Contact technical sales for availability of high temperature insulator material. ELECTRICAL CHARACTERISTICS OF COMPLIANT PRESS-FIT CONNECTION TO PLATED-THROUGH-HOLE OF PRINTED BOARD: 0.064 inch [1.63mm] diameter hole of a 0.125 inch [3.2mm] thick printed board Initial Contact Resistance of Connection: Less than 1.0 milliohms per IEC 512-2, Test 2a. Change in Contact Resistance of Connection After Mechanical, Electrical or Climactic Conditioning: Less than 0.2 milliohms increase in contact resistance after 1 hour per EIA 364, TP36, Method One. SHIELDED CONTACT TECHNICAL CHARACTERISTICS: Di Mechanical Operations: * EC For RoHS options see page 26. rec tive 2002 Press-Fit Contact Bi-Spring Construction, Compliant Termination: Contact Retention in Insulator and 0.125 inch [3.2mm] thick printed board: Vibration: Initial Press-In Force of Individual Contact into Plated-Through-Hole: Initial Push-Out Force of Individual Contact into Plated-Through-Hole: 6 lbs. [26N]. 500F [260C] for 10 seconds duration per IEC 512-6, Test 12e, 25 watt soldering iron. Crimp or solder removable contacts from wire sizes 12 AWG [4.0 mm2] through 24 AWG [0.25 mm2]. Straight and Right Angle (90) solder printed board mount, 0.062 inch [1.57 mm] tail diameter. Compliant termination press-fit. Fixed contact solder cup termination, 18 AWG [1.0 mm2] maximum. 8 oz. [2.2N] nominal per contact. Connector provides cable to cable, cable to printed board, cable to panel mount and printed board to printed board application. Cable and printed board mount connectors. Male contacts provide as many as three mating lengths. Insulators provide locking between cable to cable, cable to printed board and cable to panel mount applications. Provided in insulator design. Further polarization in cable connectors can be provided by mixing male contacts in female insulators and female contacts in male insulators. Rapid installation push-on fasteners. Self-tapping screws for compliant connectors. 500 operations per IEC 512-5. 0.0695 inch [1.77mm] diameter with 0.050 inch [1.27mm] lead-in diameter. Offered with two termination lengths. 5 lbs. [22N] minimum combined retention forces per MIL-STD-2166, Type III compliant contact classification, after third repair- replacement of contact in insulator and plated-through-hole, 0.064 inch [1.63mm] diameter in a 0.125 inch [3.2mm] thick printed board. No electrical discontinuity of 1 second or greater when tested per MIL-STD-1344, Method 2005, Test conditioning. 10 lbs. [44N] average when pushed into a 0.064 inch [1.63mm] O hole in a 0.125 inch [3.2mm] thick printed board. 8.5 lbs. [38N] average when pushed out of an 0.064 inch [1.63mm] O hole in a 0.125 inch [3.2mm] thick printed board. /9 U.L. Recognized* File #E49351 8 15 lbs. [67N] per IEC 512-8, Test 15a. Solder cup and printed board terminations. Size 16, 0.062 inch [1.57 mm] diameter male contact. Female contact has "closed entry" design for highest reliability. MECHANICAL CHARACTERISTICS OF COMPLIANT PRESS-FIT CONNECTORS: 5/ U rE Compliant IES * pe RoHS TR POS NIC INDU S IT See page 47. O Mounting to Printed Board: Less than 0.5 milliohms increase per IEC 512-2, Test 2a. Gas Tight Connections Test: R Polarizations: Insert contact to rear face of insulator, release from front face of insulator. Size 16, 0.062 inch [1.57 mm] diameter male contact. Female contact "closed entry" design for highest reliability. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. CSA Recognized File #LR54219 *Note: U.L. Recognized all sizes, except PLB20, consult Technical Sales for status. Power Connection Systems TEMPERATURE RISE CURVE Positronic Industries connectpositronic.com TEMPERATURE RISE CURVE HIGH CONDUCTIVITY CONTACT MATERIALS STANDARD CONTACT MATERIALS CONNECTORS WITH PL*H PREFIX OR "S" SUFFIX ON CRIMP CONTACTS PLA03 PLB12 PLC30 0 10 20 30 40 50 60 70 80 90 100 48 44 40 36 32 28 24 20 16 12 8 4 0 PLAH03 PLBH12 PLCH30 Updated this chart with high conductivity information 0 TEMPERATURE RISE (C) 10 20 30 40 50 60 70 80 90 100 TEMPERATURE RISE (C) TEST DETAIL: Each curve was developed using individual connector bodies fully loaded with contacts. All power contacts energized through 12 awg wire. Temperature rise was measured in the contact mating area. Test was conducted with connectors in static air. Terminations of test connectors were straight compliant press-fit to right angle (90) solder. See page 4 for more information. CONTACT CURRENT RATINGS CONNECTOR VARIANT STANDARD CONTACTS CONNECTOR VARIANT HIGH CONDUCTIVITY CONTACTS PLA03 32 amps PLAH03 42 amps PLB12 25 amps PLBH12 32 amps PLC30 18 amps PLCH30 24 amp Temperature rise curves and contact current ratings were developed for the specific connector variants shown when tested in accordance with UL1977. This information is provided so that the user can make comparisons between various connector sizes and contact materials. C-014 Rev E3 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 9 PCS SERIES 48 44 40 36 32 28 24 20 16 12 8 4 0 RATED CURRENT (AMPS) RATED CURRENT (AMPS) CONNECTORS WITH PL* PREFIX Power Connection Systems MATING DIMENSIONS Positronic Industries connectpositronic.com MATING DIMENSIONS (FULLY MATED) 0.830 [21.08] Straight Board Mount Male to Straight Board Mount Female 0.830 [21.08] 0.830 [21.08] Straight Board Mount Male to Right Angle (90) Board Mount Female PCS SERIES 0.790 [20.07] Right Angle (90) Board Mount Male to Straight Board Mount Female 0.790 [20.07] Straight Board Mount Male to Panel Mount Female Panel Mount Male to Straight Board Mount Female Right Angle (90) Board Mount Male to Panel Board Mount Female 0.750 [19.05] Panel Mount Male to Panel Mount Female Panel Mount Male to Right Angle (90) Board Mount Female 1.150 [29.21] Cable Mount Male to Straight Board Mount Female Straight Board Mount Male to Cable Mount Female 1.060 [26.92] 10 Cable Mount Male to Panel Mount Female Right Angle (90) Board Mount Male to Right Angle (90) Board Mount Female 0.790 [20.07] 0.790 [20.07] 1.100 [27.94] 0.830 [21.08] 1.110 [27.94] Cable Mount Male to Right Angle (90) Board Mount Female 1.110 [28.19] Panel Mount Male to Cable Mount Female 1.150 [29.21] Right Angle (90) Board Mount Male to Cable Mount Female 1.420 [36.07] Cable Mount Male to Cable Mount Female Power Connection Systems STRAIGHT SOLDER PRINTED BOARD CONNECTOR Positronic Industries connectpositronic.com PLA STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 3, 0.146 [3.71] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.146 [3.71] A0.020 [0.51] FEMALE 0.146 [3.71] A0.020 [0.51] 0.408 [10.36] 0.408 [10.36] o0.062 [1.57] o0.062 [1.57] 0.230 [5.84] Typical part number: PLA03M300A1 PLAH03M300A1 PART NUMBER A PART NUMBER A PLA03*300A1 PLAH03*300A1 PLA04*300A1 PLAH04*300A1 1.126 [28.60] 1.324 [33.63] PLA06*300A1 PLAH06*300A1 PLA08*300A1 PLAH08*300A1 1.718 [43.64] 2.112 [53.64] Plating- See ordering information for contact plating options. PCS SERIES *Asterisk determines gender of connector, M for male, F for female. Typical part number: PLA03F300A1 PLAH03F300A1 For connection systems 1, 4 and 6. PLB STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 3, 0.146 [3.71] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.146 [3.71] A0.020 [0.51] FEMALE 0.146 [3.71] A0.020 [0.51] 0.606 [15.39] 0.606 [15.39] o0.062 [1.57] Typical part number: PLB06M300A1 PLBH06M300A1 o0.062 [1.57] Typical part number: PLB06F300A1 PLAH06F300AI 0.230 [5.84] *Asterisk determines gender of connector, M for male, F for female. PART NUMBER A PART NUMBER A PLB06*300A1 PLBH06*300A1 PLB08*300A1 PLBH08*300A1 PLB12*300A1 PLBH12*300A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLB16*300A1 PLBH16*300A1 PLB20*300A1 PLBH20*300A1 2.112 [53.64] 2.506 [63.65] NEW! Plating- See ordering information for contact plating options. For connection systems 1, 4 and 6. PLC STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 3, 0.146 [3.71] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.146 [3.71] A0.020 [0.51] 0.802 [20.37] o0.062 [1.57] 0.146 [3.71] A0.020 [0.51] 0.802 [20.37] o0.062 [1.57] Typical part number: PLC09M300A1 PLCH09M300A1 *Asterisk determines gender of connector, M for male, F for female. FEMALE 0.230 [5.84] PART NUMBER A PART NUMBER A PLC09*300A1 PLCH09*300A1 PLC12*300A1 PLCH12*300A1 PLC18*300A1 PLCH18*300A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLC24*300A1 PLCH24*300A1 PLC30*300A1 PLCH30*300A1 2.112 [53.64] 2.506 [63.65] Typical part number: PLC09F300A1 PLCH09F300A1 Plating- See ordering information for contact plating options. For connection systems 1, 4 and 6. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 11 Power Connection Systems STRAIGHT SOLDER PRINTED BOARD CONNECTOR Positronic Industries connectpositronic.com PLA STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 32, 0.377 [9.58] CONTACT EXTENSION MALE FEMALE 0.600 [15.24] 0.600 [15.24] 0.377 [9.58] A0.020 [0.51] 0.377 [9.58] A0.020 [0.51] 0.408 [10.36] 0.408 [10.36] o0.062 [1.57] o0.062 [1.57] 0.230 [5.84] Typical part number: PLA03M3200A1 PLAH03M3200A1 PCS SERIES *Asterisk determines gender of connector, M for male, F for female. PART NUMBER A PART NUMBER A PLA03*3200A1 PLAH03*3200A1 PLA04*3200A1 PLAH04*3200A1 1.126 [28.60] 1.324 [33.63 PLA06*3200A1 PLAH06*3200A1 PLA08*3200A1 PLAH08*3200A1 1.718 [43.64] 2.112 [53.64] Typical part number: PLA03F3200A1 PLAH03F3200A1 Plating- See ordering information for contact plating options. For connection systems 1, 3, 4 and 6. PLB STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 32, 0.377 [9.58] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.377 [9.58] A0.020 [0.51] FEMALE 0.377 [9.58] A0.020 [0.51] 0.606 [15.39] 0.606 [15.39] o0.062 [1.57] o0.062 [1.57] 0.230 [5.84] Typical part number: PLB06M3200A1 PLBH06M3200A1 *Asterisk determines gender of connector, M for male, F for female. PART NUMBER A PART NUMBER A PLB06*3200A1 PLBH06*3200A1 PLB08*3200A1 PLBH08*3200A1 PLB12*3200A1 PLBH12*3200A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLB16*3200A1 PLBH16*3200A1 PLB20*3200A1 PLBH20*3200A1 2.112 [53.64] 2.506 [63.65] Typical part number: PLB06F3200A1 PLBH06F3200A1 NEW! Plating- See ordering information for contact plating options. For connection systems 1, 3, 4 and 6. PLC STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 32, 0.377 [9.58] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.377 [9.58] A0.020 [0.51] FEMALE 0.377 [9.58] A0.020 [0.51] 0.802 [20.37] 0.802 [20.37] o0.062 [1.57] o0.062 [1.57] Typical part number: PLC09M3200A1 PLCH09M3200A1 *Asterisk determines gender of connector, M for male, F for female. 12 0.230 [5.84] PART NUMBER A PART NUMBER A PLC09*3200A1 PLCH09*3200A1 PLC12*3200A1 PLCH12*3200A1 PLC18*3200A1 PLCH18*3200A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLC24*3200A1 PLCH24*3200A1 PLC30*3200A1 PLCH30*3200A1 2.112 [53.64] 2.506 [63.65] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Typical part number: PLC09F3200A1 PLCH09F3200A1 Plating- See ordering information for contact plating options. For connection systems 1, 3, 4 and 6. GENERAL INFORMATION COMPLIANT PRESS-FIT CONNECTOR Positronic Industries connectpositronic.com PLA COMPLIANT PRESS-FIT CONNECTORS CODE 92 OR CODE 93 MALE FEMALE 0.600 [15.24] 0.600 [15.24] L L A0.020 [0.51] A0.020 [0.51] 0.408 [10.36] 0.408 [10.36] Typical part number: PLA03M93ST30A1 PLAH03M93ST30A1 **Asterisks determine gender of connector, M for male, F for female and contact code 92 or 93. See page 60 for Installation Tooling. PART NUMBER A PLA03**00A1 PLAH03**00A1 PLA04**00A1 PLAH04**00A1 PLA06**00A1 PLAH06**00A1 PLA08**00A1 PLAH08**00A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] Typical part number: PLA03F93ST30A1 PLAH03F93ST30A1 0.230 [5.84] Plating- See ordering information for contact plating options. For connection systems 1,4 and 6. PCB SCREW THICKNESS CODE * CONTACT CODE L 92 0.183 [4.65] 0.093 [2.36] 93 0.218 [5.54] 0.125 [3.18] * MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 63. ST2 SS2 ST3 SS3 ST4 SS4 NEW! PLB COMPLIANT PRESS-FIT CONNECTORS CODE 92 OR CODE 93 FEMALE MALE 0.600 [15.24] 0.600 [15.24] L L A0.020 [0.51] A0.020 [0.51] 0.606 [15.39] Typical part number: PLB06M93ST30A1 PLBH06M93ST30A1 **Asterisks determine gender of connector, M for male, F for female and contact code 92 or 93. NEW! 0.606 [15.39] PART NUMBER A PLB06**00A1 PLBH06**00A1 PLB08**00A1 PLBH08**00A1 PLB12**00A1 PLBH12**00A1 PLB16**00A1 PLBH16**00A1 PLB20**00A1 PLBH20**00A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] See page 60 for Installation Tooling. Typical part number: PLB06F93ST30A1 PLBH06F93ST30A1 0.230 [5.84] Plating- See ordering information for contact plating options. For connection systems 1,4 and 6. PCB SCREW THICKNESS CODE * CONTACT CODE L 92 0.183 [4.65] 0.093 [2.36] 93 0.218 [5.54] 0.125 [3.18] * MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 63. ST2 SS2 ST3 SS3 ST4 SS4 NEW! PLC COMPLIANT PRESS-FIT CONNECTORS CODE 92 OR CODE 93 MALE FEMALE 0.600 [15.24] 0.600 [15.24] L L A0.020 [0.51] A0.020 [0.51] 0.802 [20.37] Typical part number: PLC09M93ST30A1 PLCH09M93ST30A1 **Asterisks determine gender of connector, M for male, F for female and contact code 92 or 93. C-014 Rev E3 0.802 [20.37] PART NUMBER A PLC09**00A1 PLCH09**00A1 1.126 [28.60] PLC12**00A1 PLCH12**00A1 PLC18**00A1 PLCH18**00A1 PLC24**00A1 PLCH24**00A1 PLC30**00A1 PLCH30**00A1 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] See page 60 for Installation Tooling. Plating- See ordering information for contact plating options. For connection systems 1,4 and 6. * MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 63. 0.230 [5.84] Typical part number: PLC09F93ST30A1 PLCH09F93ST30A1 PCB SCREW THICKNESS CODE * CONTACT CODE L 92 0.183 [4.65] 0.093 [2.36] 93 0.218 [5.54] 0.125 [3.18] ST2 SS2 ST3 SS3 ST4 SS4 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. NEW! 13 PCS SERIES Power Connection Systems Power Connection Systems STRAIGHT SOLDER AND COMPLIANT CONTACT HOLE PATTERN Positronic Industries connectpositronic.com 1.0800.005 [27.430.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.8820.005 [22.400.13] 0.1970.002 [5.000.05] TYP. 0.4410.002 [11.200.05] 0.5400.002 [13.720.05] PLA 03 PLA 04 1.4740.005 [37.440.13] 1.8680.005 [47.450.13] PCS SERIES 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.7370.002 [18.720.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.9340.002 [23.720.05] PLA 08 PLA 06 1.0800.005 [27.430.13] 0.8820.005 [22.400.13] 0.1970.002 [5.000.05] TYP. 0.4410.002 [11.200.05] 0.0990.002 [2.510.05] 0.1970.002 [5.000.05] 0.5400.002 [13.720.05] 0.0990.002 [2.510.05] PLB 06 0.1970.002 [5.000.05] 1.4740.005 [37.440.13] 0.0990.002 [2.510.05] 0.1970.002 [5.000.05] NEW! 0.1970.002 [5.000.05] 14 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.9340.002 [23.720.05] 0.0990.002 [2.510.05] PLB 12 0.1970.002 [5.000.05] PLB 16 2.2620.005 [57.450.13] 1.1310.002 [28.730.05] 0.0990.002 [2.510.05] PLB 08 1.8680.005 [47.450.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.7370.002 [18.720.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.080 [2.03] O holes in printed board for solder contact termination positions. Suggest 0.100 [2.54] O holes in printed board when mounting connectors with # 2 thread forming screws. PLB 20 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest 0.1230.003 [3.150.08] O holes in printed board when mounting connector with push-on fasteners. NOTE: See page 61 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. Power Connection Systems STRAIGHT SOLDER AND COMPLIANT CONTACT HOLE PATTERN Positronic Industries connectpositronic.com 1.0800.005 [27.430.13] 0.8820.005 [22.400.13] 0.1970.002 [5.000.05] TYP. 0.4410.002 [11.200.05] 0.5400.002 [13.720.05] 0.3940.002 [10.010.05] 0.3940.002 [10.010.05] PLC 09 0.1970.002 [5.000.05] 1.4740.005 [37.440.13] 1.8680.005 [47.450.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.7370.002 [18.720.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.9340.002 [23.720.05] 0.3940.002 [10.010.05] 0.3940.002 [10.010.05] 0.1970.002 [5.000.05] PLC 12 PCS SERIES 0.1970.002 [5.000.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. PLC 18 0.1970.002 [5.000.05] PLC 24 2.2620.005 [57.450.13] 1.1310.002 [28.730.05] SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.080 [2.03] O holes in printed board for solder contact termination positions. Suggest 0.100 [2.54] O holes in printed board when mounting connectors with # 2 thread forming screws. 0.3940.002 [10.010.05] 0.1970.002 [5.000.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. PLC 30 Suggest 0.1230.003 [3.150.08] O holes in printed board when mounting connector with push-on fasteners. NOTE: See page 61 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. Connectors Designed To Customer Specifications Positronic connectors can be modified to customers specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer PCB terminations; customer specified hardware. Positronic can develop and tool new connector designs with reasonable price and delivery. Contact Technical Sales with your particular requirements. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 15 Power Connection Systems RIGHT ANGLE (90) SOLDER PRINTED BOARD CONNECTOR Positronic Industries connectpositronic.com PLA RIGHT ANGLE (90) PRINTED BOARD MOUNT CODE 4, 0.146 [3.71] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.098 [2.49] A0.020 [0.51] FEMALE 0.098 [2.49] A0.020 [0.51] 0.408 [10.36] 0.408 [10.36] 0.146 [3.71] 0.146 [3.71] Typical part number: PLA03M4BN0A1 PLAH03M4BN0A1 o0.062 [1.57] PCS SERIES *Asterisk determines gender of connector, M for male, F for female. Typical part number: PLA03F4BN0A1 PLAH03F4BN0A1 o0.062 [1.57] PART NUMBER A PART NUMBER A PLA03*400A1 PLAH03*400A1 PLA04*400A1 PLAH04*400A1 1.126 [28.60] 1.324 [33.63 PLA06*400A1 PLAH06*400A1 PLA08*400A1 PLAH08*400A1 1.718 [43.64] 2.112 [53.64] Plating- See ordering information for contact plating options. For connection systems 1, 2 and 5. PLB RIGHT ANGLE (90) PRINTED BOARD MOUNT CODE 4, 0.146 [3.71] CONTACT EXTENSION MALE 0.098 [2.49] 0.098 [2.49] 0.197 [5.00] 0.197 [5.00] A0.020 [0.51] FEMALE 0.600 [15.24] 0.600 [15.24] A0.020 [0.51] 0.606 [15.39] 0.606 [15.39] 0.146 [3.71] 0.146 [3.71] Typical part number: PLB06M4BN0A1 PLBH06B4BN0A1 o0.062 [1.57] *Asterisk determines gender of connector, M for male, F for female. Typical part number: PLB06F4BN0A1 PLBH06F4BN0A1 o0.062 [1.57] PART NUMBER A PART NUMBER A PLB06*400A1 PLBH06*400A1 PLB08*400A1 PLBH08*400A1 PLB12*400A1 PLBH12*400A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLB16*400A1 PLBH16*400A1 PLB20*400A1 PLBH20*400A1 2.112 [53.64] 2.506 [63.65] NEW! Plating- See ordering information for contact plating options. For connection systems 1, 2 and 5. PLC RIGHT ANGLE (90) PRINTED BOARD MOUNT CODE 4, 0.146 [3.71] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.197 [5.00] 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] FEMALE 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] 0.197 [5.00] 0.802 [20.37] 0.802 [20.37] 0.146 [3.71] Typical part number: PLC09M4BN0A1 PLCH09M4BN0A1 *Asterisk determines gender of connector, M for male, F for female. 16 0.146 [3.71] o0.062 [1.57] o0.062 [1.57] PART NUMBER A PART NUMBER A PLC09*400A1 PLCH09*400A1 PLC12*400A1 PLCH12*400A1 PLC18*400A1 PLCH18*400A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLC24*400A1 PLCH24*400A1 PLC30*400A1 PLCH30*400A1 2.112 [53.64] 2.506 [63.65] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Typical part number: PLC09F4BN0A1 PLCH09F4BN0A1 Plating- See ordering information for contact plating options. For connection systems 1, 2 and 5. Power Connection Systems RIGHT ANGLE (90) SOLDER PRINTED BOARD CONNECTOR Positronic Industries connectpositronic.com PLA RIGHT ANGLE (90) PRINTED BOARD MOUNT CODE 42, 0.377 [9.58] CONTACT EXTENSION MALE FEMALE 0.600 [15.24] 0.600 [15.24] 0.098 [2.49] A0.020 [0.51] 0.098 [2.49] A0.020 [0.51] 0.408 [10.36] 0.408 [10.36] 0.377 [9.58] o0.062 [1.57] PART NUMBER A PART NUMBER A PLA03*4200A1 PLAH03*4200A1 PLA04*4200A1 PLAH04*4200A1 1.126 [28.60] 1.324 [33.63] PLA06*4200A1 PLAH06*4200A1 PLA08*4200A1 PLAH08*4200A1 1.718 [43.64] 2.112 [53.64] *Asterisk determines gender of connector, M for male, F for female. Typical part number: PLA03F42BN0A1 PLAH03F42BN0A1 o0.062 [1.57] Plating- See ordering information for contact plating options. PCS SERIES Typical part number: PLA03M42BN0A1 PLAH03M42BN0A1 0.377 [9.58] For connection systems 1,2,3 and 5. PLB RIGHT ANGLE (90) PRINTED BOARD MOUNT CODE 42, 0.377 [9.58] CONTACT EXTENSION 0.600 [15.24] MALE 0.600 [15.24] 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] FEMALE 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] 0.606 [15.39] 0.606 [15.39] 0.377 [9.58] 0.377 [9.58] Typical part number: PLB06M42BN0A1 PLBH06M42BN0A1 o0.062 [1.57] *Asterisk determines gender of connector, M for male, F for female. Typical part number: PLB06F42BN0A1 PLBH06F42BN0A1 o0.062 [1.57] PART NUMBER A PART NUMBER A PLB06*4200A1 PLBH06*4200A1 PLB08*4200A1 PLBH08*4200A1 PLB12*4200A1 PLBH12*4200A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLB16*4200A1 PLBH16*4200A1 PLB20*4200A1 PLBH20*4200A1 2.112 [53.64] 2.506 [63.65] Plating- See ordering information for contact plating options. NEW! For connection systems 1,2,3 and 5. PLC RIGHT ANGLE (90) PRINTED BOARD MOUNT CODE 42, 0.377 [9.58] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] 0.197 [5.00] FEMALE 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] 0.197 [5.00] 0.802 [20.37] 0.802 [20.37] 0.377 [9.58] Typical part number: PLC09M42BN0A1 PLCH09M42BN0A1 *Asterisk determines gender of connector, M for male, F for female. 0.377 [9.58] o0.062 [1.57] o0.062 [1.57] PART NUMBER A PART NUMBER A PLC09*4200A1 PLCH09*4200A1 PLC12*4200A1 PLCH12*4200A1 PLC18*4200A1 PLCH18*4200A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLC24*4200A1 PLCH24*4200A1 PLC30*4200A1 PLCH30*4200A1 2.112 [53.64] 2.506 [63.65] Typical part number: PLC09F42BN0A1 PLCH09F42BN0A1 Plating- See ordering information for contact plating options. For connection systems 1,2,3 and 5. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 17 Power Connection Systems RIGHT ANGLE (90) PRESS-FIT CONNECTOR FOR USE WITH "FLAT ROCK" TOOLING Positronic Industries connectpositronic.com PLA RIGHT ANGLE (90) PRESS-FIT CONNECTOR CODE 62 OR CODE 63 MALE FEMALE For connection systems 1,2 and 5. 0.560 [14.22] 0.560 [14.22] 0.138 [3.51] A0.020 [0.51] 0.408 [10.36] 0.138 [3.51] A0.020 [0.51] 0.408 [10.36] Plating- See ordering information for contact plating options. L Typical part number: PLA03M63B30A1 PLAH03M63B30A1 PCS SERIES PART NUMBER A PART NUMBER A PLA03**B30A1 PLAH03**B30A1 1.126 [28.60] PLA06**B30A1 PLAH06**B30A1 1.718 [43.64] PLA04**B30A1 PLAH04**B30A1 1.324 [33.63] PLA08**B30A1 PLAH08**B30A1 2.112 [53.64] L Typical part number: PLA03F63B30A1 PLAH03F63B30A1 CONNECTORS ARE DESIGNED TO BE MOUNTED TO THE PCB WITH SCREWS, SEE SCREW CODE. PCB SCREW THICKNESS P/N * CONTACT CODE L 62 0.183 [4.65] 0.093 [2.36] 63 0.219 [5.56] 0.125 [3.18] **Asterisk determines gender of connector, M for male, F for female, and contact code 62 or 63. Mounting screws are ordered separately. See page 63. PLB RIGHT ANGLE (90) PRESS-FIT CONNECTOR CODE 62 OR CODE 63 For connection systems 1,2 and 5. MALE 0.560 [14.22] A0.020 [0.51] Plating- See ordering information for contact plating options. FEMALE 0.560 [14.22] A0.020 [0.51] 0.606 [15.39] 0.606 [15.39] L Typical part number: PLB06M63B30A1 PLBH06M63B30A1 L 0.138 [3.51] 0.197 [5.00] Typical part number: PLB06F63B30A1 PLBH06F63B30A1 PCB SCREW L THICKNESS P/N * 0.138 [3.51] 0.197 [5.00] PART NUMBER A PART NUMBER A PLB06**B30A1 PLBH06**B30A1 1.126 [28.60] PLB12**B30A1 PLBH12**B30A1 1.718 [43.64] PLB08**B30A1 PLBH08**B30A1 1.324 [33.63] PLB16**B30A1 PLBH16**B30A1 2.112 [53.64] CONNECTORS ARE DESIGNED TO BE MOUNTED TO THE PCB WITH SCREWS, SEE SCREW CODE. CONTACT CODE **Asterisk determines gender of connector, M for male, F for female, and contact code 62 or 63. 62 0.183 [4.65] 0.093 [2.36] 63 0.219 [5.56] 0.125 [3.18] Mounting screws are ordered separately. See page 63. PLC RIGHT ANGLE (90) PRESS-FIT CONNECTOR CODE 62 OR CODE 63 MALE FEMALE For connection systems 1,2 and 5. 0.560 [14.22] A0.020 [0.51] Plating- See ordering information for contact plating options. 0.560 [14.22] A0.020 [0.51] 0.802 [20.37] 0.802 [20.37] L L Typical part number: PLC09M63B30A1 PLCH09M63B30A1 18 0.138 [3.51] 0.138 [3.51] Typical part number: PLC09F63B30A1 PLCH09F63B30A1 0.197 [5.00] 0.197 [5.00] 0.197 [5.00] 0.197 [5.00] PART NUMBER A PART NUMBER A PLC09**B30A1 PLCH09**B30A1 PLC12**B30A1 PLCH12**B30A1 PLC18**B30A1 PLCH18**B30A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLC24**B30A1 PLCH24**B30A1 PLC30**B30A1 PLCH30**B30A11 2.112 [53.64] 2.506 [63.65] CONNECTORS ARE DESIGNED TO BE MOUNTED TO THE PCB WITH SCREWS, SEE SCREW CODE. CONTACT CODE L PCB SCREW THICKNESS P/N * 62 0.183 [4.65] 0.093 [2.36] 63 0.219 [5.56] 0.125 [3.18] Mounting screws are ordered separately. See page 63. **Asterisk determines gender of connector, M for male, F for female, and contact code 62 or 63. C-014 Rev E3 Power Connection Systems RIGHT ANGLE (90) PRINTED BOARD CONTACT HOLE PATTERN Positronic Industries connectpositronic.com 1.0800.005 [27.430.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.8820.005 [22.400.13] 0.1970.002 [5.000.05] TYP. 0.2370.015 [6.020.38] 0.5400.002 [13.720.05] 0.2370.015 [6.020.38] PLA 03 1.4740.005 [37.440.13] 1.8680.005 [47.450.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.7370.002 [18.720.05] 0.2370.015 [6.020.38] PLA 04 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.9340.002 [23.720.05] 0.2370.015 [6.020.38] PLA 06 PCS SERIES 0.4410.002 [11.200.05] PLA 08 1.0800.005 [27.430.13] 0.8820.005 [22.400.13] 0.1970.002 [5.000.05] TYP. 0.4410.002 [11.200.05] 0.5400.002 [13.720.05] 0.0400.015 [1.020.38] 0.2370.015 [6.020.38] 0.0400.015 [1.020.38] 0.2370.015 [6.020.38] PLB 06 1.4740.005 [37.440.13] 0.0400.015 [1.020.38] NEW! 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.9340.002 [23.720.05] 0.0400.015 [1.020.38] 0.2370.015 [6.020.38] PLB 12 PLB 16 0.8820.005 [22.400.13] 2.2620.005 [57.450.13] 1.1310.002 [28.730.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.1970.002 [5.000.05] TYP. 0.4410.002 [11.200.05] 0.1570.015 [3.990.38] 0.0400.015 [1.020.38] 0.2370.015 [6.020.38] PLB 08 1.8680.005 [47.450.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.7370.002 [18.720.05] 0.1970.015 [5.000.38] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. PLB 20 0.0400.015 [1.020.38] PLC 09 0.2370.015 [6.020.38] See page 20 for suggested printed board hole sizes. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 19 Power RIGHT ANGLE (90) PRINTED BOARD CONTACT HOLE PATTERN AND PANEL MOUNT CONNECTOR Connection WITH SOLDER CUP CONTACTS Systems Positronic Industries connectpositronic.com 1.0800.005 [27.430.13] 1.4740.005 [37.440.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.5400.002 [13.720.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.7370.002 [18.720.05] 0.1570.002 [3.990.05] 0.1570.002 [3.990.05] 0.0400.002 [1.020.05] 0.0400.002 [1.020.05] PLC 12 0.2370.002 [6.020.05] PLC 18 0.2370.002 [6.020.05] PCS SERIES 1.8680.005 [47.450.13] 2.2620.005 [57.450.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.9340.002 [23.720.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 1.1310.002 [28.730.05] 0.1570.002 [3.990.05] 0.1570.002 [3.990.05] 0.0400.002 [1.020.05] 0.0400.002 [1.020.05] PLC 24 0.2370.002 [6.020.05] PLC 30 0.2370.002 [6.020.05] SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.080 [2.03] O holes in printed board for solder contact termination positions. Suggest 0.1230.003 [3.150.08] O holes in printed board when mounting connector with push-on fasteners. NOTE: See page 61 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. NEW! PANEL MOUNT CONNECTORS WITH SOLDER CUP CONTACTS CODE 2, 18 AWG [1.00mm2] MAX. 0.200 [5.08] CONNECTOR VARIANTS FEMALE MALE 18 AWG max. [1.0 mm 2] PLA03 18 AWG max. [1.0 mm 2] 0.200 [5.08] PLA04 PLA06 0.600 [15.24] A0.020 [0.51] PLA08 0.600 [15.24] For connection system 8. PLB06 PLB08 A0.020 [0.51] PLB12 B PLB16 B NEW! PLB20 PLC09 TYPICAL PART NUMBER: PLB06M200A1 TYPICAL PART NUMBER: PLB06F200A1 PLC12 PLC18 PLC24 20 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PLC30 A B 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] 0.408 [10.36] 0.408 [10.36] 0.408 [10.36] 0.408 [10.36] 0.606 [15.39] 0.606 [15.39] 0.606 [15.39] 0.606 [15.39] 0.606 [15.39] 0.802 [30.37] 0.802 [30.37] 0.802 [30.37] 0.802 [30.37] 0.802 [30.37] Power Connection Systems MALE INSULATOR DIMENSIONS FOR CABLE CONNECTORS Positronic Industries connectpositronic.com MALE INSULATOR DIMENSIONS FOR CABLE CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 0 OR CODE 7 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY 0.500 [12.70] 1 2 3 2 3 4 5 6 7 8 1.1840.020 [30.070.51] 0.4080.015 [10.360.38] 1 2 PLA 03 3 1 2 3 4 5 6 1 0.4080.015 [10.360.38] 4 2 3 2 3 4 5 6 7 8 0.9860.020 [25.040.51] 1 2 3 4 5 6 7 8 9 1 0.8020.015 [20.370.38] 5 0.6060.015 [15.390.38] 2 3 4 2 3 4 5 6 7 8 9 10 11 12 1.5780.020 [40.080.51] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 7 8 9 10 11 12 0.8020.015 [20.370.38] PLC 12 7 0.4080.015 [10.360.38] 8 0.6060.015 [15.390.38] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 8 0.6060.015 [15.390.38] 1.9720.020 [50.090.51] 4 6 6 PLB 16 1.1840.020 [30.070.51] 5 5 1.9720.020 [50.090.51] 1 PLB 12 3 1 PLA 08 PLB 08 2 0.4080.015 [10.360.38] 6 1.5780.020 [40.080.51] 1 PLB 06 4 PLA 06 1.1840.020 [30.070.51] 0.6060.015 [15.390.38] 1.9720.020 [50.090.51] 1.5780.020 [40.080.51] PLA 04 0.9860.020 [25.040.51] PLC 09 1 PCS SERIES 0.9860.020 [25.040.51] 0.8700.020 [22.100.51] 0.8020.015 [20.370.38] PLC 18 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 0.8020.015 [20.370.38] PLC 24 2.3660.020 [60.100.51] For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 0.8020.015 [20.370.38] PLC 30 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 21 Power Connection Systems FEMALE INSULATOR DIMENSIONS FOR CABLE CONNECTORS Positronic Industries connectpositronic.com FEMALE INSULATOR DIMENSIONS FOR CABLE CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 0 OR CODE 7 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY 0.550 [13.97] PCS SERIES 2 1 4 3 2 1 8 7 6 5 0.4080.015 [10.360.38] 4 3 2 1 0.4080.015 [10.360.38] 6 5 4 3 PLA 03 PLA 04 PLA 06 0.8760.020 [22.250.51] 1.0740.020 [27.280.51] 1.4680.020 [37.290.51] 3 2 1 6 5 4 0.6060.015 [15.390.38] 4 3 2 1 8 7 6 5 PLB 06 PLB 08 0.8760.020 [22.250.51] 1.0740.020 [27.280.51] 3 2 1 6 5 4 9 8 7 PLC 09 0.8020.015 [20.370.38] 1.8620.020 [47.290.51] 1.4680.020 [37.290.51] 1.0740.020 [27.280.51] 0.8760.020 [22.250.51] 3 0.9200.020 [23.370.51] 0.6060.015 [15.390.38] 2 1 0.4080.015 [10.360.38] 8 7 6 3 2 1 7 6 5 12 11 10 9 0.8020.015 [20.370.38] 6 5 4 3 2 1 12 11 10 9 8 7 2 1 0.4080.015 [10.360.38] 0.6060.015 [15.390.38] 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 1 0.6060.015 [15.390.38] PLB 16 1.8620.020 [47.290.51] 6 5 4 3 2 1 12 11 10 9 8 7 18 17 16 15 14 13 PLC 12 3 1.8620.020 [47.290.51] 1.4680.020 [37.290.51] 8 4 PLA 08 PLB 12 4 5 0.8020.015 [20.370.38] 8 7 6 5 4 3 2 16 15 14 13 12 11 10 9 24 23 22 21 20 19 18 17 0.8020.015 [20.370.38] PLC 24 PLC 18 2.2560.020 [57.300.51] 10 9 8 7 6 5 4 3 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 1 20 19 18 17 16 15 14 13 12 11 30 29 28 27 26 25 24 23 22 21 PLC 30 22 2 0.8020.015 [20.370.38] For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. Power Connection Systems MALE INSULATOR DIMENSIONS FOR PANEL MOUNT CONNECTORS Positronic Industries connectpositronic.com MALE INSULATOR DIMENSIONS FOR PANEL MOUNT CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 1 OR CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY 0.1900.020 [4.830.51] 1.1260.020 [28.600.51] 1 2 3 0.4080.015 [10.360.38] 1 2 3 PLA 04 1.1260.020 [28.600.51] 1.3240.020 [33.630.51] 2 3 4 5 6 2 3 4 5 6 7 8 0.6060.015 [15.390.38] 0.4080.015 [10.360.38] 4 1 2 1 2 3 4 5 6 2 3 4 5 6 7 8 0.6060.015 [15.390.38] 7 8 9 PLC 09 5 6 0.4080.015 [10.360.38] 1 2 3 2 3 4 5 6 7 8 9 10 11 12 0.6060.015 [15.390.38] 2 3 4 6 7 8 9 10 11 12 0.8020.015 [20.370.38] 7 8 0.4080.015 [10.360.38] 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0.6060.015 [15.390.38] PLB 16 2.1120.020 [53.640.51] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PLC 12 6 1 1.7180.020 [43.640.51] 5 5 2.1120.020 [53.640.51] PLB 12 1 4 PLA 08 1 1.3240.020 [33.630.51] 0.8020.015 [20.370.38] 4 1.7180.020 [43.640.51] PLB 08 1.1260.020 [28.600.51] 3 PLA 06 1 PLB 06 2.1120.020 [53.640.51] 1.7180.020 [43.640.51] 1.3240.020 [33.630.51] PLA 03 1 1 PCS SERIES 0.8700.020 [22.100.51] 0.5600.020 [14.220.51] 0.8020.015 [20.370.38] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 0.8020.015 [20.370.38] PLC 24 PLC 18 2.5060.020 [63.650.51] For information regarding panel cutouts, see page 67. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PLC 30 0.8020.015 [20.370.38] For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 23 Power Connection Systems FEMALE INSULATOR DIMENSIONS FOR PANEL MOUNT CONNECTORS Positronic Industries connectpositronic.com FEMALE INSULATOR DIMENSIONS FOR PANEL MOUNT CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 1 OR CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY 0.1900.020 [4.830.51] 0.9200.020 [23.370.51] 0.5600.020 [14.220.51] PCS SERIES 1.1260.020 [28.600.51] 3 2 1 4 3 2 1 8 7 6 5 0.4080.015 [10.360.38] 4 3 2 1 0.4080.015 [10.360.38] 6 5 4 3 2 PLA 03 PLA 04 PLA 06 1.1260.020 [28.600.51] 1.3240.020 [33.630.51] 1.7180.020 [43.640.51] 3 2 1 6 5 4 0.6060.015 [15.390.38] 4 3 2 1 8 7 6 5 PLB 06 PLB 08 1.1260.020 [28.600.51] 1.3240.020 [33.630.51] 3 2 1 6 5 4 9 8 7 0.8020.015 [20.370.38] PLC 09 2.1120.020 [53.640.51] 1.7180.020 [43.640.51] 1.3240.020 [33.630.51] 4 3 2 1 8 7 6 5 12 11 10 9 0.6060.015 [15.390.38] 0.8020.015 [20.370.38] 1 8 7 6 5 4 3 2 1 0.4080.015 [10.360.38] PLA 08 2.1120.020 [53.640.51] 6 5 4 3 2 1 12 11 10 9 8 7 0.6060.015 [15.390.38] 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 1 PLB 12 PLB 16 1.7180.020 [43.640.51] 2.1120.020 [53.640.51] 6 5 4 3 2 1 12 11 10 9 8 7 18 17 16 15 14 13 PLC 12 0.4080.015 [10.360.38] 0.8020.015 [20.370.38] 8 7 6 5 4 3 2 16 15 14 13 12 11 10 9 24 23 22 21 20 19 18 17 0.6060.015 [15.390.38] 0.8020.015 [20.370.38] PLC 24 PLC 18 2.5060.020 [63.650.51] For information regarding panel cutouts, see page 67. 10 9 8 7 6 20 19 18 17 16 15 14 30 29 28 27 26 25 24 5 PLC 30 24 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 4 3 2 1 13 12 11 23 22 21 0.8020.015 [20.370.38] For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. Power Connection Systems SEQUENTIAL CONTACT MATING CONNECTOR Positronic Industries connectpositronic.com SEQUENTIAL MATING SYSTEM *REMOVABLE CONTACTS FOR CABLE CONNECTORS MUST BE ORDERED SEPARATELY FOR CONTACT SELECTION, SEE SIZE 16 CONTACTS ON PAGE 49 EXAMPLE 1 2 3 4 5 LENGTH CODE "X" CONTACT LENGTH A 0.370 [9.40] B 0.330 [8.38] C 0.310 [7.87] D 0.290 [7.37] E 0.250 [6.35] 6 "X" 1 2 3 4 5 6 7 8 "X" PCS SERIES 1 POSITION NUMBER EXAMPLE 2 MATING CONTACT CONNECTOR TYPE OPTIONS Typical Part Number: PLA06M300A1-E1B2B Board to Board B, D, E Board to Cable* A, C, E Cable to Cable* A, D Typical Part Number: PLA08M4B0C1-D8B SEQUENTIAL MATING SYSTEM CRIMP REMOVABLE CONTACT PART NUMBERS WIRE SIZE AWG/[mm2] LENGTH CODE "A" LENGTH CODE "C" LENGTH CODE "D" LENGTH CODE "E" 12 - 14 [4.0 - 2.5] MC112N-133.3 MC112N-133.2 MC112N-133.1 MC112N-133.0 16 - 18 - 20 [1.5 - 1.0 - 0.5] MC116N-133.3 MC116N-133.2 MC116N-133.1 MC116N-133.0 For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. SELECTION GUIDE FOR ORDERING DIFFERENT CONTACT LENGTHS STEP 9 OF ORDERING INFORMATION SELECT CONNECTOR USING ORDERING INFORMATION ON PAGE 26 THEN CHOOSE STEPS BELOW FOR SEQUENTIAL MATING SYSTEM CONTACTS STEP EXAMPLE 1 2 3 4 5 6 7 8 9 E 1 B 2 B 3 D 4 D STEP 1 STEP 9 Specify code for most frequently used contact mating length. This length is used for all contacts not specified in steps 2 through 9. Length of contact specified in step 8 (Choose from length code chart). STEP 8 Position number for fourth special length contact. STEP 2 Position number for first special length contact. STEP 7 STEP 3 Length of contact specified in step 6 (Choose from length code chart). Length of contact specified in step 2. (Choose from length code chart) STEP 6 STEP 4 Position number for third special length contact. Position number for second special length contact. STEP 5 Length of contact specified in step 4 (Choose from length code chart). DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 25 Power Connection Systems PCS SERIES CONNECTOR ORDERING INFORMATION Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP EXAMPLE 1 2 3 4 5 6 7 8 PLB 06 F 3 0 0 A1 /AA 9 STEP 1 - BASIC SERIES PLA PLAH PLB PLBH PLC PLCH - 1 Row - 1 Row High conductivity contacts - 2 Row - 2 Row High conductivity contacts - 3 Row - 3 Row High conductivity contacts STEP 9 - SPECIAL OPTIONS Sequential Mating Systems refer to page 25. CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 2 - CONNECTOR VARIANTS 0 B BN B3 B3N - None, Metal Right Angle (90) Mounting Bracket. Metal Right Angle (90) Mounting Bracket with Push-on Fastener. Plastic Right Angle (90) Mounting Bracket with Cross Bar. Plastic Right Angle (90) Mounting Bracket with Cross Bar and Push-on Fastener. Push-On Fastener For Straight Printed Board Mount Connectors Self-tapping steel screws 2-28 x 0.2500.030 [6.350.76] length for 0.093 [2.36] thick board. Use with contact code 62, 63, 92 or 93. Self-tapping steel screws 2-28 x 0.3120.030 [7.920.76] length for 0.125 [3.18] thick board. Use with contact code 62, 63, 92 or 93. Self-tapping steel screws 2-28 x 0.3750.030 [9.530.76] length for 0.175 [4.45] thick board. Use with contact code 62, 63, 92 or 93. Self-tapping stainless steel screws 2-28 x 0.2500.030 [6.350.76] length for 0.093 [2.36] thick board. Use with contact code 62, 63, 92 or 93. Self-tapping stainless steel screws 2-28 x 0.3120.030 [7.920.76] length for 0.125 [3.18] thick board. Use with contact code 62, 63, 92 or 93. Self-tapping stainless steel screws 2-28 x 0.3750.030 [9.530.76] length for 0.175 [4.45] thick board. Use with contact code 62, 63, 92 or 93. N ST2 - ST3 - ST4 - SS2 - SS3 - SS4 - 26 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. C-014 Rev E3 * EC Compliant IT POS IES *0 TR STEP 4 - CONTACT TERMINATION TYPE STEP 5 - MOUNTING STYLE NIC INDU RoHS STEP 8 - ENVIRONMENTAL COMPLIANCE OPTIONS /AA - Compliant per EU Directive 2002/95/EC (RoHS) NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PLB06F300A1 5/ Di M - Male F - Female - Order contacts separately for cable connectors for connection systems 5, 6, 7, 8 and 9, see pages 47-53. * 1 - Removable contact, panel mounted connector for connection system 8. Order contacts separately, see pages 47-53. 2 - Solder Cup, 18 AWG [1.0mm2] max. for panel mount connector, for connection system 8. Not available as PL*H. 3 - Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension for connection systems 1, 4 and 6. 32 - Solder, Straight Printed Board Mount with 0.377 [9.58] tail extension for connection system 3 and systems 1, 4 and 6. 4 - Solder, Right Angle (90) Printed Board Mount with 0.146 [3.71] tail extension for connection systems 1, 2 and 5. 42 - Solder, Right Angle (90) Printed Board Mount with 0.377 [9.58] tail extension for connection system 3 and systems 1,2 and 5. ***62- Press-fit, compliant Termination Right Angle (90) Printed Board Mount, termination length 0.183 [4.65]. Must select "B3" in step 5. ***63- Press-fit, compliant Termination Right Angle (90) Printed Board Mount, termination length 0.219 [5.56]. Must select "B3" in step 5. * 7 - Order contacts separately for cable connectors for connection systems 5, 6, 7, 8 and 9, see pages 47-53. Terminating side of insulator has 0.165 [4.19] o cbore for large wire sizes. * 8 - Removable contact, panel mounted connector for connection system 8. Order contacts separately, see pages 47-53. Terminating side of insulator has 0.165 [4.19] o cbore for large wire sizes. 92 - Straight PCB Mount, Press-Fit, length 0.183 [4.65] for 0.093 inch [2.36] thick board. 93 - Straight PCB Mount, Press-Fit, length 0.218 [5.54] for 0.125 inch [3.18] thick board. O U rE STEP 3 - CONNECTOR GENDER R S * pe PCS SERIES 1 Row - 03, 04, 06, 08 2 Row - 06, 08, 12, 16, **20 3 Row - 09, 12, 18, 24, 30 rec tive 2002 /9 STEP 7 - CONTACT PLATING FOR PRINTED BOARD CONNECTORS 0 - Crimp Contacts ordered separately, see pages 47-53. A1 - Gold flash over nickel on mating end and termination end. A2 - Gold flash over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coat on termination end. Not available with code 62, 63, 92 or 93 in step 4. C1 - 0.000030 inch [0.76] gold over nickel on mating end and termination end. C2 - 0.000030 inch [0.76] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. Not available with code 62, 63, 92 or 93 in step 4. D1 - 0.000050 inch [1.27] gold over nickel on mating end and termination end. D2 - 0.000050 inch [1.27] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. Not available with code 62, 63, 92 or 93 in step 4. STEP 6 - HOODS AND PANEL MOUNT 0 5 6 81 82 83 11 12 13 14 - None. Top Opening Hood. Panel Mount, quick release. Panel Mount, fixed for 0.040 [1.02] thick panel. Panel Mount, fixed for 0.060 [1.52] thick panel. Panel Mount, fixed for 0.090 [2.29] thick panel. Blind Mating System for 0.040 [1.02] thick panel. Blind Mating System for 0.060 [1.52] thick panel. Blind Mating System for 0.090 [2.29] thick panel. Blind Mating System for 0.120 [3.05] thick panel. NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES file. SK Drawing 3-dimensional model * For high conductivity contact connectors, order PL*H connectors and *C112N(2)S contacts ** PLB20 variant available with code 2, 3, 32, 4, 42, 92, and 93 only in Step 4. *** Mounting screws are ordered separately. See page 63 for part numbers. Power Connection Systems SAFETY SHROUD CONNECTOR Positronic Industries connectpositronic.com Safety Shrouded Connector to Prevent Unsafe Exposure to High Energy Circuits * Size 12 Power Contacts * Large Surface Area Mating System * Discriminating Locking System * Contact Current Rating to 40 Amperes *Board - Cable / Cable - Cable TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: MECHANICAL CHARACTERISTICS: Insulator: Removable Contacts: Contacts: Push-on Fastener: Rear insertion/ front release. Female contact features "Closed Entry" design for highest reliability. 0.094 [2.39] diameter male contact. Removable Contact Retention in Insulator: Fixed Contacts: ELECTRICAL CHARACTERISTICS: 40 amperes continuous, derated per IEC 512-3, test 5b. Higher currents available with high conductivity contacts, contact Technical Sales Initial Contact Resistance: 0.001 ohms max. per IEC 512-2, test 2b. Insulation Resistance: 5 G ohms per IEC 512-2, test 3a. Voltage Proof: 3,000 minimum V r.m.s. per IEC 512-2, test 4a, method A. Clearance and Creepage Distance: 0.220 [5.60] minimum Working Voltage: 600 minimum V. r.m.s. Hot Pluggable [50 couplings per UL 1977 paragraph 15]: 250 VAC at 20 amperes Working Temperature: -55C to +125C Contact technical sales for availability of high temperature insulator material. O Connection Systems: Locking System: Polarization: Mounting to P.C. Board: Mechanical Operations: 500F [260C] for 10 seconds duration per IEC 512-6, test 12e, 25 watt soldering iron. Crimp removable contacts for wire size 12 AWG [4.0 mm2 ]. Straight and right angle (90)solder printed board mount, 0.090 [2.29] tail diameter. Cable to cable, cable to printed board and cable to panel mount. Insulators provide locking between cable to cable, cable to printed board and cable to panel mount applications. Provided in insulator design. Rapid installation push-on fasteners. 500 operations NIC INDU * EC 5/ U rE Compliant IES * pe RoHS Di Contact Terminations: 15 lbs. [67N], minimum. TR POS R Fixed Contact Retention in Insulator: Resistance to Soldering Iron Heat: S IT Contact Current Rating: 15 lbs. [67N] per IEC 512-8, test 15a. Printed board terminations, both straight and 90. Female contact features "Closed Entry" design for highest reliability. 0.094 [2.39] diameter male contact. rec tive 2002 /9 For RoHS options see page 31. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 27 SAFETY SHROUD Glass-filled polyester, UL 94V-0. Contact technical sales for availability of high temperature insulator material. Precision machined copper alloy with gold flash over nickel, or 0.000030 inch [0.76] gold over nickel, or 0.000050 [1.27] gold over nickel. Solder coated terminations optional. Spring tempered copper alloy, tin plate. Power Connection Systems CONNECTION SYSTEMS AND CABLE CONNECTOR Positronic Industries connectpositronic.com CONNECTION SYSTEMS System 6 Cable to Straight Board Mount System 5 Cable to Right Angle (90) Board Mount System 8 Panel Mounting to Cable System 7 Cable to Cable CONNECTOR VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE CONNECTOR 3 2 1 5 4 4 PLS5W5 3 7 2 1 6 5 PLS7W7 SAFETY SHROUD FEMALE CABLE CONNECTOR FOR CABLE CONNECTORS WITH SIZE 12 REMOVABLE CONTACTS CODE 0 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY PART NUMBER PLS5W5F0000 PLS7W7F0000 A 1.655 [42.04] 2.072 [52.64] 0.913 [23.19] 0.494 [12.54] A 0.020 [0.51] Typical part number: PLS5W5F00000 0.802 [20.38] For information regarding size 12 removable contacts, see Removable Contact section, pages 47-53. 28 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Power Connection Systems PANEL MOUNT CONNECTOR Positronic Industries connectpositronic.com MALE PANEL MOUNT CONNECTOR FOR PANEL MOUNT CONNECTORS WITH SIZE 12 REMOVABLE CONTACTS CODE 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY Typical part number: PLS5W5M10000 0.802 [20.38] 0.401 [10.19] 2X o0.100 [o2.54] THRU B A.020 [0.51] PART NUMBER 0.446 [11.33] PLS5W5M10000 PLS7W7M10000 1.013 [25.73] A B 1.795 [45.60] 2.213 [56.20] 1.295 [32.90] 1.713 [43.50] FEMALE PANEL MOUNT CONNECTOR FOR PANEL MOUNT CONNECTORS WITH SIZE 12 REMOVABLE CONTACTS SAFETY SHROUD CODE 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY 1.295 [32.90] 0.952 [24.18] 0.494 [12.54] Typical part number: PLS5W5F10000 1.795 [45.60] o0.100 [2.54] THRU *CONTACT TECHNICAL SALES FOR AVAILABILITY OF 7W7 VARIANT. 0.802 [20.38] 0.352 [8.94] For information regarding size 12 removable contacts, see Removable Contact section, pages 47-53. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 29 Positronic Industries connectpositronic.com Power Connection Systems STRAIGHT SOLDER AND RIGHT ANGLE (90) SOLDER PRINTED BOARD CONNECTOR MALE STRAIGHT PRINTED BOARD MOUNT CONNECTOR CODE 3, 0.146 [3.71] CONTACT EXTENSION 0.401 [10.19] o0.0900.003 [2.290.08] 0.802 [20.38] 2X o0.100 [o2.54] THRU Typical part number: PLS5W5M300A1 B 0.146 [3.71] A.020 [0.51] 0.446 [11.33] PART NUMBER 1.013 [25.73] PLS5W5M300A1 PLS7W7M300A1 A B 1.795 [45.60] 2.213 [56.20] 1.295 [32.90] 1.713 [43.50] MALE RIGHT ANGLE (90) PRINTED BOARD MOUNT CONNECTOR CODE 4, 0.146 [3.71] CONTACT EXTENSION 0.275 [6.98] 0.386 [9.80] 0.802 [20.38] Typical 0.146 [3.71] part number: PLS5W5M400A1 o0.0900.003 [2.290.08] A0.020 [0.51] 0.446 [11.33] SAFETY SHROUD 1.013 [25.73] 0.264 [6.70] PART NUMBER PLS5W5M400A1 o0.100 [o2.54] X 0.348 [8.83] DEEP PLS7W7M400A1 A B 1.795 [45.60] 2.213 [56.20] 1.295 [32.90] 1.713 [43.50] PRINTED BOARD CONTACT HOLE PATTERNS STRAIGHT SOLDER 2X 0.209 [5.30] 2X 0.417 [10.60] 2X 0.209 [5.30] PLS5W5 5X o0.114 [2.90] 2X 0.648 [16.45] 3X 0.386 [9.80] 2X o0.1230.003 [3.120.08] 2X 0.626 [15.90] 2X 0.209 [5.30] PLS5W5 5X o0.114 [2.90] 3X 0.386 [9.80] 2X 0.193 [4.90] 2X 0.417 [10.60] 2X 0.578 [14.69] 2X o0.1230.003 [3.120.08] 2X 0.648 [16.45] 2X 0.626 [15.90] PLS7W7 PLS7W7 2X 0.209 [5.30] 7X o0.114 [2.90] 4X 0.386 [9.80] 3X 0.193 [4.90] 2X o 0.1230.003 [3.120.08] 7X o0.114 [2.90] 2X 0.856 [21.75] 30 2X 0.417 [10.60] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 4X 0.386 [9.80] 2X 0.578 [14.69] 2X 0.856 [21.75] 2X o0.1230.003 [3.120.08] 2X 0.417 [10.60] Power Connection Systems SAFETY SHROUD CONNECTOR ORDERING INFORMATION Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 PLS 5W5 M 4 0 0 A1 /AA STEP 1 - BASIC SERIES PLS - PLS Series STEP 9 - SPECIAL OPTIONS PLSH - High conductivity contacts CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 2 - CONNECTOR VARIANTS EU M - Male F - Female rec tive 2002 /9 STEP 8 - ENVIRONMENTAL COMPLIANCE OPTIONS * EC Compliant Di STEP 3 - CONNECTOR GENDER IES r * pe RoHS 5/ IT NIC INDU TR POS O S 5W5 - Five size 12 contacts 7W7 - Seven size 12 contacts R /AA - Compliant per EU Directive 2002/95/EC (RoHS) NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PLS5W5M400A1 STEP 4 - CONTACT TERMINATION TYPE STEP 7 - CONTACT PLATING FOR PRINTED BOARD CONNECTORS 0 A1 A2 C1 C2 STEP 5 - MOUNTING STYLE 0 - None. D1 N - Push-on Fastener for Straight Printed Board Mount Connectors D2 NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES file. - Crimp Contacts ordered separately, see pages 47-53. - Gold flash over nickel on mating end and termination end. - Gold flash over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coat on termination end. - 0.000030 inch [0.76] gold over nickel on mating end and termination end. - 0.000030 inch [0.76] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. - 0.000050 inch [1.27] gold over nickel on mating end and termination end. - 0.000050 inch [1.27] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. STEP 6 - CABLE ADAPTER 0 - None 5 - Top Opening Hood, see accessories section page 64. ** Consult technical sales for availability of male version of contact type 0. *** Consult technical sales for availability of female version of contact type 3 and 4. SK Drawing 3-dimensional model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 31 SAFETY SHROUD 0 - Order contacts separately for cable connectors for connection systems 5, 6, 7 and 8, see pages 47-53. Female connectors only. ** 1 - Order contacts separately for Panel Mount connectors for connection system 7, see pages 47-53. For 7W7 female variant consult technical sales. 3 - Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension for connection system 6. Male connectors only. *** 4 - Solder, Right Angle (90) Printed Board Mount with 0.146 [3.71] tail extension for connection system 5. Male connectors only. *** Power Connection Systems POWER CONNECTION SYSTEMS FOR A.C. / D.C. INPUT Positronic Industries connectpositronic.com A.C. / D.C. INPUT CONNECTOR * Hot Plug Capability *Screw Termination Contacts * Size 12 Power Contacts * Large Surface Area Mating System * Contact Current Rating to 40 Amperes * Sequential Mating Options * Discriminating Locking System TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: MECHANICAL CHARACTERISTICS: Insulator: Removable Contacts: CONTACT CURRENT RATING: Standard Contact Material: 40 amperes. See page 33 for details. High Conductivity Contact Material: 55 amperes. See page 33 for details. Contact Terminations: Connection Systems: Sequential Mating Systems: Locking System: NIC INDU RoHS Compliant Di IES POS O Male contacts can provide two mating lengths. Insulators provide locking between cable to cable, cable to printed board, and cable to panel mount applications. Provided in insulator design. Rapid installation push-on fasteners. 500 operations EU DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. r * pe 32 R 260C [500F] for 10 seconds duration per IEC 512-6, test 12e, 25 watt soldering iron. Crimp removable contacts and solder cup removable contacts for wire size 12 AWG [4.0 mm2 ]. Straight and right angle (90) solder printed board mount, 0.090 [2.29] tail diameter. Compliant termination press-fit. Cable to cable, cable to printed board, cable to panel mount, and printed board to printed board. TR IT Polarization: Mounting to P.C. Board: Mechanical Operations: 10 lbs. [44N], minimum. S POWER INPUT INITIAL CONTACT RESISTANCE: Standard Contact Material: 0.001 ohms max. per IEC 512-2, Test 2b. High Conductivity Contact Material: 0.00037 ohms max. per IEC 512-2, Test 2b. Insulation Resistance: 5 G ohms per IEC 512-2, test 3a. Voltage Proof: 3,750 V r.m.s. per IEC 512-2, test 4a, method A. Clearance and Creepage Distance: 0.125 [3.18] minimum Working Voltage: 1,250 V. r.m.s. Hot Pluggable [50 couplings per UL 1977 paragraph 15]: Contact technical sales Working Temperature: -55C to +125C Contact technical sales for availability of high temperature insulator material. Fixed Contact Retention in Insulator: Resistance to Soldering Iron Heat: 20 lbs. [89N] per IEC 512-8, test 15a. Printed board terminations, both straight and right angle (90). Female contact features "Closed Entry" design for highest reliability. 0.094 [2.39] diameter male contact. * ELECTRICAL CHARACTERISTICS: Removable Contact Retention in Insulator: Fixed Contacts: EC Hood: Mounting Bracket: Push-on Fastener: Mounting Screw: Rear insertion/ front release. Female contact features "Closed Entry" design for highest reliability. 0.094 [2.39] 5/ Contacts: Glass-filled polyester, UL 94V-0. Contact technical sales for availability of high temperature insulator material. Precision machined copper alloy with gold flash over nickel, or 0.000030 inch [0.76] gold over nickel, or 0.000050 [1.27] gold over nickel. Solder coated terminations optional. Glass-filled polyester, UL 94V-0. Brass, tin plate. Spring tempered copper alloy, tin plate. Steel, zinc plate, or stainless steel passivated. rec tive 2002 /9 For RoHS options see page 38. Power Connection Systems CONNECTION SYSTEM AND TEMPERATURE RISE CURVE System 1 Mother Board Daughter Board System 6 Cable to Straight Board Mount CONNECTION SYSTEMS System 2 Side to Side Board Mounting System 4 Sandwich Board Mounting System 7 Cable to Cable System 8 Panel Mounting to Cable Positronic Industries connectpositronic.com System 5 Cable to Right Angle (90) Board Mount System 9 Cable Connector with Cable Adapter TEMPERATURE RISE CURVE HIGH CONDUCTIVITY CONTACT MATERIALS CONNECTORS WITH PLB PREFIX CONNECTORS WITH PLBH PREFIX OR "S" SUFFIX ON CRIMP CONTACTS POWER INPUT RATED CURRENT (AMPS) RATED CURRENT (AMPS) STANDARD CONTACT MATERIALS TEMPERATURE RISE (C) Test conducted per IEC Publication 512-3, Test 5a. All power contacts under load. Standard Density: Curve developed using PLB3W3M4BN0A1 and PLB3W3F300A1 mated connector terminated to 12 AWG wire. TEMPERATURE RISE (C) High Conductivity: Curve developed using PLBH3W3M9300A1 and PLBH3W3F9300A1 mated connector terminated to 12 AWG wire DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 33 Power Connection Systems CABLE AND PANEL MOUNT CONNECTOR Positronic Industries connectpositronic.com CONNECTOR VARIANT FACE VIEW OF MALE CONNECTOR 1 2 3 PLB3W3 CABLE CONNECTOR FOR USE WITH SIZE 12 REMOVABLE CONTACTS CODE 0 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY FEMALE MALE 0.606 [15.39] 0.606 [15.39] 1.0740.020 [27.280.51] 1.1840.020 [30.070.51] 0.8700.020 [22.100.51] 0.9200.020 [23.370.51] Part Number: PLB3W3M0000 Part Number: PLB3W3F0000 PANEL MOUNT CONNECTOR FOR USE WITH SIZE 12 REMOVABLE CONTACTS CODE 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY MALE FEMALE 0.606 [15.39] 0.606 [15.39] 1.3240.020 [33.630.51] POWER INPUT 0.8700.020 [22.100.51] 1.3240.020 [33.630.51] 0.9200.020 [23.370.51] Part Number: PLB3W3M1000 Part Number: PLB3W3F1000 For information regarding size 12 removable contacts, see Removable Contact section, pages 47-53. 34 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Power Connection Systems STRAIGHT SOLDER PRINTED BOARD MOUNT, COMPLIANT PRESS-FIT CONNECTOR AND CONTACT HOLE PATTERN Positronic Industries connectpositronic.com STRAIGHT PRINTED BOARD MOUNT CONNECTOR CODE 3, 0.146 [3.71] CONTACT EXTENSION 0.606 [15.39] 0.606 [15.39] 1.3240.020 [33.630.51] 1.3240.020 [33.630.51] 0.600 [15.24] 0.600 [15.24] 0.146 [3.71] 0.146 [3.71] O0.090 [2.29] O0.090 [2.29] Part Number: PLB3W3M300A1 Part Number: PLB3W3F300A1 COMPLIANT PRESS-FIT CONNECTOR CODE 93, 0.225 [5.72] CONTACT EXTENSION 0.606 [15.39] 0.606 [15.39] See page 57 for Installation Tooling. 1.3240.020 [33.630.51] 1.3240.020 [33.630.51] 0.600 [15.24] 0.600 [15.24] 0.225 [5.72] 0.225 [5.72] Part Number: PLB3W3M93ST30A1 Part Number: PLB3W3F93ST30A1 CONTACT HOLE PATTERN FOR STRAIGHT PRINTED BOARD MOUNT AND COMPLIANT PRESS-FIT CONNECTORS 3X Contact holes 2X Mounting holes 0.540 [13.72] 0.080 [2.02] 1.080 [27.43] SUGGESTED PRINTED BOARD HOLE SIZES: POWER INPUT 0.276 [7.01] Typ. 0.159 [4.04] Suggest O 0.114 [2.90] finished holes in printed board for straight solder printed board mount contacts. Suggest O 0.1230.003 [3.150.08] holes in printed board for mounting connector with push-on fasteners or 0.100 [2.54] for mounting connector with #2 screws. NOTE: See page 61 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 35 Power Connection Systems RIGHT ANGLE (90) SOLDER PRINTED BOARD CONNECTOR AND CONTACT HOLE PATTERN Positronic Industries connectpositronic.com RIGHT ANGLE (90) PRINTED BOARD MOUNT CONNECTOR CODE 4, 0.146 [3.71] CONTACT EXTENSION FEMALE MALE 0.600 [15.24] 0.600 [15.24] 0.159 [4.04] 1.3240.020 [33.630.51] 0.275 [6.99] 1.3240.020 [33.630.51] 0.606 [15.39] 0.159 [4.04] 0.275 [6.99] 0.606 [15.39] 0.146 [3.71] O0.090 [2.29] O0.090 [2.29] Part Number: PLB3W3M4BN0A1 0.146 [3.71] Part Number: PLB3W3F4BN0A1 CONTACT HOLE PATTERN RIGHT ANGLE (90) ANGLE PRINTED BOARD MOUNT CONNECTORS 1.080 [27.43] 3X Contacts holes 0.159 [4.04] 0.540 [13.72] 0.276 [7.01] Typ. 2X Mounting holes 0.060 [1.52] POWER INPUT SUGGESTED PRINTED BOARD HOLE SIZES: Suggest O 0.114 [2.90] finished holes in printed board for right angle (90) solder printed board mount contacts. Suggest O 0.1230.003 [3.150.08] holes in printed board for mounting connector with push-on fasteners. 36 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. C-014 Rev E3 Power Connection Systems SCREW TERMINATION AND SEQUENTIAL MATING CONTACTS Positronic Industries connectpositronic.com SCREW TERMINATION CONNECTOR SCREW TERMINATIONS ALLOWS FOR CONVENIENT FIELD INSTALLATION WHEN REQUIRED CODE 71 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY 0.616 [15.65] 1.0740.020 [27.280.508] Typical Part Number: PLB3W3F7100A1 supplied with 3 contacts REPLACEMENT CONTACT [23.37] 0.920 [23.37] For use with wire size 12 awg [4.0mm2] or smaller 2 1 + 3 0.823 [20.90] Typical Part Number: FST612N2 SEQUENTIAL MATING CONTACTS BOARD MOUNT CONNECTORS CRIMP AND PANEL MOUNT CONNECTORS 0.330 [8.38] NOMINAL 0.250 [6.35] NOMINAL 0.330 [8.38] NOMINAL 0.250 [6.35] NOMINAL MC610NS and MC612N crimp contacts and MC610NS and MC612N solder cup contacts to be used for 0.330 [8.38] nominal mating length. MC610NS-228.2 and MC612N-228.2 crimp contacts and MS610NS-228.2 and MS612N-228.2 solder cup contacts to be used for 0.250 [6.35] nominal mating length. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. POWER INPUT Modification number -338.0 (see step 8 of the ordering information) allows for board mount connector to have position 3 loaded with a 0.330 [8.38] nominal mating length contact and positions 1 and 2 loaded with 0.250 [6.35] nominal mating length contacts. Contact technical sales for additional sequencing options. 37 Power Connection Systems POWER INPUT CONNECTOR ORDERING INFORMATION Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 PLB 3W3 F 3 0 0 A1 /AA STEP 1 - BASIC SERIES PLB - PLB Series PLBH - High conductivity contacts. STEP 9 - SPECIAL OPTIONS -338.0 - Sequential mating. Position 3 first mate, last break. Available on 3, 4, and 93 only. STEP 2 - CONNECTOR VARIANTS 3W3 - Three size 12 contacts CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 3 - CONNECTOR GENDER C-014 Rev E3 5/ Di rec tive 2002 STEP 8 - ENVIRONMENTAL COMPLIANCE OPTIONS * Compliant EC POS RoHS IES DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. NIC INDU TR 38 O U rE POWER INPUT STEP 5 - MOUNTING STYLE 0 - None B - Metal Right Angle (90) Mounting Bracket. BN - Metal Right Angle (90) Mounting Bracket with Push-on Fastener. N - Push-On Fastener For Straight Printed Board Mount Connectors ST2 - Self-tapping steel screws 2-28 x 0.2500.030 [6.350.76] length for 0.093 [2.36] thick board. Use with contact code 93. ST3 - Self-tapping steel screws 2-28 x 0.3120.030 [7.920.76] length for 0.125 [3.18] thick board. Use with contact code 93. ST4 - Self-tapping steel screws 2-28 x 0.3750.030 [9.530.76] length for 0.175 [4.45] thick board. Use with contact code 93. SS2 - Self-tapping stainless steel screws 2-28 x 0.2500.030 [6.350.76] length for 0.093 [2.36] thick board. Use with contact code 93. SS3 - Self-tapping stainless steel screws 2-28 x 0.3120.030 [7.920.76] length for 0.125 [3.18] thick board. Use with contact code 93. SS4 - Self-tapping stainless steel screws 2-28 x 0.3750.030 [9.530.76] length for 0.175 [4.45] thick board. Use with contact code 93. * pe STEP 4 - CONTACT TERMINATION TYPE 0 - Order contacts separately for cable connectors for connection systems 5, 6, 7, 8 and 9, see pages 47-53. 1 - Removable contact, panel mount connector for connection system 8. Order contacts separately, see pages 47-53. 3 - Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension for connection systems 1, 4, and 6. 4 - Solder, Right Angle (90) Printed Board Mount with 0.146 [3.71] tail extension for connection systems 1, 2 and 5. 71 - Screw termination cable connector. Supplied with 3 contacts. 93 - Press-Fit, Compliant Termination for 0.090 [2.29] to 0.175 [4.45] thick P.C. board, for connector systems 1, 4, and 6. R S IT M - Male F - Female /9 /AA - Compliant per EU Directive 2002/95/EC (RoHS) NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PLB3W3F300A1 STEP 7 - CONTACT PLATING FOR PRINTED BOARD CONNECTORS 0 A1 A2 C1 C2 D1 D2 - Crimp Contacts ordered separately, see pages 47-53. - Gold flash over nickel on mating end and termination end. - Gold flash over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coat on termination end. Not available with contact code 71 or 93. - 0.000030 inch [0.76] gold over nickel on mating end and termination end. - 0.000030 inch [0.76] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. Not available with contact code 71 or 93. - 0.000050 inch [1.27] gold over nickel on mating end and termination end. - 0.000050 inch [1.27] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. Not available with contact code 71 or 93. STEP 6 - CABLE ADAPTER AND BLIND MATE SYSTEM 0511 12 13 14 - None. Top Opening Hood. Blind Mating System Blind Mating System Blind Mating System Blind Mating System for for for for 0.040 0.060 0.090 0.120 [1.02] [1.52] [2.29] [3.05] thick thick thick thick panel. panel. panel. panel. NEW! PCS MIXED DENSITY POWER CONNECTORS PCS MIXED DENSITY Power Connection Systems Positronic Industries connectpositronic.com PCS SERIES POWER CONNECTORS WITH MIXED DENSITY CONTACTS * Mixed density contacts * Power contacts have a resistance as low as 0.0003 ohms and carry up to 85 amps per U.L. 1977 * Available with two power contacts and eight signal; or four power contacts and twelve signal * Solder, press-fit or cable terminations * Integral locking on cable connectors TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: ELECTRICAL CHARACTERISTICS, CONTINUED: Insulator: HIGH VOLTAGE CONTACTS Flash over Voltage: Proof Voltage: Initial Contact Resistance: Contacts: Glass-filled polyester, UL 94V-0. Contact technical sales for availability of high temperature insulator material. Precision machined copper alloy with gold flash over nickel, or 0.000030 inch [0.76] gold over nickel, or 0.000050 [1.27] gold over nickel. Solder coated terminations optional. Mounting Clip: Beryllium copper with tin plate. Hood: Glass filled polyester, UL 94V-0. Mounting Bracket: Brass with tin plate. Push-on Fastener: Spring tempered copper alloy, tin plate CONNECTOR Insulation Resistance: Method A. Working Voltage: Voltage Proof: Method C. Clearance and Creepage Distance: Working Temperature: 3600 V r.m.s. 2700 V r.m.s. 0.008 ohms maximum. 5 G ohms per IEC 512-2, Test 3a, 600 V rms. 2200 V rms per IEC 512-2, Test 4a, 0.080 inch [2.03 mm] -55C to +125C. ELECTRICAL CHARACTERISTICS: MECHANICAL CHARACTERISTICS: SIGNAL CONTACTS Contact Current Rating: Initial Contact Resistance: SIGNAL CONTACTS 0.0005 ohms max. per IEC 512-2, Test 2b. 0.0003 ohms max. per IEC 512-2, Test 2b. Compliant Di IES RoHS TR POS . . . Continued on next page NIC INDU S C-014 Rev E3 O U rE 0.008 ohms maximum. 50 ohms. -0.46 dB at 1 GHz -1.5 dB at 2 GHz VSWR: 1.15 average at 1 GHz 1.56 average at 2 GHz Above values measured using frequency domain techniques. Proof Voltage: 1000 V r.m.s. * pe SHIELDED CONTACTS Initial Contact Resistance: Nominal Impedance: Insertion Loss: R * Fixed: IT High Conductivity: See temperature rise curves on page 40. For additional information see pages 47-53. Insert contact to rear face of insulator, release from front face of insulator. Size 20 contacts, 0.040 inch [1.02 mm] diameter male contacts, closed entry design female contacts. Straight solder, right angle (90) solder and straight compliant press-fit printed board mount terminations. Size 20 contacts, 0.040 inch [1.02 mm] diameter male contacts, open entry design female contacts. EC Initial Contact Resistance: Standard Conductivity: Removable: For RoHS options see page 46. 5/ POWER CONTACTS Contact Current Rating: 7.5 amperes nominal. 0.007 ohms max. per IEC 512-2, Test 2b rec tive 2002 /9 UL AND CSA RECOGNIZED FILE# E49351 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 39 Continued from previous page . . . AWG [10.0-1.0mm2] removable solder and crimp power, 0.125 inch [3.18 mm] diameter straight and right angle (90) solder printed board mount, power, shielded, high voltage cable, and straight compliant press-fit terminations. MECHANICAL CHARACTERISTICS, CONTINUED: POWER CONTACTS: Removable: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts, 0.142 inch [3.61 mm] diameter male contacts, closed entry design female contacts. Straight solder, right angle (90) solder and straight compliant pressfit printed board mount terminations. Size 8 contacts, 0.142 inch [3.61 mm] male contacts, closed entry design female contacts. Printed Board Mount: SHIELDED CONTACTS: Removable: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts. See page 53 table of cable sizes for contact termination dimensions. Contact Retention in Insulator: Fixed signal - 9 lbs. [40 N]. Removable Signal - 10 lbs. [44N]. Power, shielded and high voltage 22 lbs. [98 N]. Resistance to Solder Iron Heat: 500 F [260 C] for 10 second duration per IEC 512-6, test 12e, 25 watt soldering iron. Connection Systems: Connector provides cable to cable, cable to printed board, cable to panel mount and printed board to printed board application. Locking System: Insulators provide locking between cable to cable, cable to printed board and cable to panel mount applications. Provided in insulator design. Rapid installation push-on fasteners. Self-tapping screws for compliant connectors. 500 operations per IEC 512-5. HIGH VOLTAGE CONTACTS: Removable: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts. Straight and right angle (90) terminations. 0.041 inch [1.04 mm] minimum hole diameter. Contact Terminations: 20-24 AWG [0.5-0.25mm2] removable crimp signal, 0.028 inch [0.71 mm] diameter straight and right angle (90) solder printed board mount, 8-16 Polarizations: Mounting to Printed Board: Mechanical Operations: TEMPERATURE RISE CURVES STANDARD CONTACT MATERIAL HIGH CONDUCTIVITY CONTACT MATERIAL 100 100 90 90 80 80 70 60 PLB10W2 STANDARD CONTACTS 50 40 30 20 PLC16W4 STANDARD CONTACTS 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 RATED CURRENT (AMPS) RATED CURRENT (AMPS) PCS MIXED DENSITY NEW! Positronic Industries connectpositronic.com Power Connection Systems TECHNICAL INFORMATION AND TEMPERATURE RISE CURVES PLBH10W2 HIGH CONDUCTIVITY CONTACTS 70 60 50 40 PLCH16W4 HIGH CONDUCTIVITY CONTACTS 30 20 10 0 0 Test conducted in accordance with UL1977. All power contacts under load. 16W4: 40 Curve developed using PLB10W2F9300A1 and PLB10W2M0000 connectors with MC4008D contacts terminated to 8 AWG wire . Curve developed using PLC16W4F9300A1 and PLC16W4M0000 connectors with MC4008D contacts terminated to 8 AWG wire. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. C-014 Rev E3 20 30 40 50 60 70 80 90 100 110 120 TEMPERATURE RISE (C) TEMPERATURE RISE (C) 10W2: 10 Test conducted in accordance with UL1977. All power contacts under load. 10W2: 16W4: Curve developed using PLBH10W2F9300A1 and PLBH10W2M0000* connectors with MC4008DS contacts terminated to 8 AWG wire . Curve developed using PLCH16W4F9300A1 and PLCH16W4M0000* connectors with MC4008DS contacts terminated to 8 AWG wire. * Note: in the above part numbers PLBH10W2M0000 and PLCH16W4M0000, the "H" should not be included in the part number. NEW! CABLE CONNECTOR PCS MIXED DENSITY Power Connection Systems Positronic Industries connectpositronic.com PLB(H)10W2 CABLE CONNECTOR FOR USE WITH SIZE 20 AND SIZE 8 REMOVABLE CONTACTS CODE 0 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY MALE Part Number: PLB10W2M0000 PLBH10W2M0000 FEMALE Part Number: PLB10W2F0000 PLBH10W2F0000 PLC(H)16W4 CABLE CONNECTOR FOR USE WITH SIZE 20 AND SIZE 8 REMOVABLE CONTACTS CODE 0 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY MALE Part Number: PLC16W4M0000 PLCH16W4M0000 FEMALE Part Number: PLC16W4F0000 PLCH16W4F0000 For information regarding size 20 and size 8 removable contacts, see Removable Contact section, pages 47-53. C-014 Rev E3 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 41 PCS MIXED DENSITY Positronic Industries connectpositronic.com NEW! Power Connection Systems PANEL MOUNT CONNECTOR PLB(H)10W2 PANEL MOUNT CONNECTOR FOR USE WITH SIZE 20 AND SIZE 8 REMOVABLE CONTACTS CODE 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY MALE FEMALE Part Number: PLB10W2M1000 PLBH10W2M1000 Part Number: PLB10W2F1000 PLBH10W2F1000 For panel cutout, see chart on page 67. PLC(H)16W4 PANEL MOUNT CONNECTOR FOR USE WITH SIZE 20 AND SIZE 8 REMOVABLE CONTACTS CODE 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY MALE FEMALE Part Number: PLC16W4M1000 PLCH16W4M1000 Part Number: PLC16W4F1000 PLCH16W4F1000 For panel cutout, see chart on page 67. For information regarding size 20 and size 8 removable contacts, see Removable Contact section, pages 47-53. 42 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. C-014 Rev E3 NEW! STRAIGHT PRINTED BOARD CONNECTOR AND CONTACT HOLE PATTERN Positronic Industries PCS MIXED DENSITY Power Connection Systems connectpositronic.com PLB(H)10W3 STRAIGHT PRINTED BOARD MOUNT CONNECTOR CODE 3, 0.146 [3.71] CONTACT EXTENSION MALE FEMALE Typical part numbers: PLB10W2M300A1 PLBH10W2M300A1 Typical part numbers: PLB10W2F300A1 PLBH10W2F300A1 PLC(H)16W4 STRAIGHT PRINTED BOARD MOUNT CONNECTOR CODE 3, 0.146 [3.71] CONTACT EXTENSION MALE FEMALE Typical part numbers: PLC16W4M300A1 PLCH16W4M300A1 Typical part numbers: PLC16W4F300A1 PLCH16W4F300A1 STRAIGHT SOLDER AND COMPLIANT CONTACT HOLE PATTERN PLB10W2 PLC16W4 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.145 [3.68] O hole in printed board for power contact termination positions. Suggest 0.045 [1.14] O hole for signal solder contact termination positions. Suggest 0.100 [2.54] O hole in printed board when mounting connectors with #2 thread forming screws. Suggest 0.1230.003 [3.120.08] O hole in printed board for mounting connector with push-on fasteners. NOTE: See page 61 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 43 PCS MIXED DENSITY Positronic Industries connectpositronic.com RIGHT ANGLE (90) PRINTED BOARD CONNECTOR AND CONTACT HOLE PATTERN NEW! Power Connection Systems PLB(H)10W3 RIGHT ANGLE (90) PRINTED BOARD MOUNT CONNECTOR CODE 4, 0.146 [3.71] CONTACT EXTENSION MALE Typical part numbers: PLB10W2M400A1 PLBH10W2M400A1 FEMALE Typical part numbers: PLB10W2F400A1 PLBH10W2F400A1 PLC(H)16W4 RIGHT ANGLE (90) PRINTED BOARD MOUNT CONNECTOR CODE 4, 0.146 [3.71] CONTACT EXTENSION MALE Typical part numbers: PLC16W4M400A1 PLCH16W4M400A1 FEMALE Typical part numbers: PLC16W4F400A1 PLCH16W4F400A1 RIGHT ANGLE (90) PRINTED BOARD MOUNT CONTACT HOLE PATTERN PLB10W2 PLC16W4 44 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. NEW! COMPLIANT PRESS-FIT CONNECTOR PCS MIXED DENSITY Power Connection Systems Positronic Industries connectpositronic.com PLB(H)10W2 COMPLIANT PRESS-FIT CONNECTOR CODE 93 MALE FEMALE Typical part numbers: PLB10W2M9300A1 PLBH10W2M9300A1 Typical part numbers: PLB10W2F9300A1 PLBH10W2F9300A1 NOTE: Connectors are designed to be mounted to the PCB with screws, see page 63 for mounting screw information. See page 43 for contact hole pattern. PLC(H)16W4 COMPLIANT PRESS-FIT CONNECTOR CODE 93 MALE Typical part numbers: PLC16W4M9300A1 PLCH16W4M9300A1 FEMALE Typical part numbers: PLC16W4F9300A1 PLCH16W4F9300A1 NOTE: Connectors are designed to be mounted to the PCB with screws, see page 63 for mounting screw information. See page 43 for contact hole pattern. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 45 PCS MIXED DENSITY NEW! Positronic Industries connectpositronic.com Power Connection Systems PCS MIXED DENSITY CONNECTOR ORDERING INFORMATION ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 PLC 16W4 F 4 B3N 0 A1 /AA STEP 1 - BASIC SERIES STEP 9 - SPECIAL OPTIONS - 2 Row - 2 Row High conductivity contacts - 3 Row - 3 Row High conductivity contacts CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS ST4 SS2 SS3 SS4 - NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. SK Drawing 46 3-dimensional model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. rec tive 2002 /9 /AA - Compliant per EU Directive 2002/95/EC (RoHS) * STEP 7 - CONTACT PLATING FOR PRINTED BOARD CONNECTORS 0 - Crimp Contacts ordered separately, see page 47-53. A1 - Gold flash over nickel on mating end and termination end. A2 - Gold flash over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coat on termination end. Not available with code 93 in step 4. C1 - 0.000030 inch [0.76] gold over nickel on mating end and termination end. C2 - 0.000030 inch [0.76] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. Not available with code 93 in step 4. D1 - 0.000050 inch [1.27] gold over nickel on mating end and termination end. D2 - 0.000050 inch [1.27] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. Not available with code 93 in step 4. STEP 5 - MOUNTING STYLE None. Metal Right Angle (90) Mounting Bracket. Metal Right Angle (90) Mounting Bracket with Push-on Fastener. Plastic Right Angle (90) Mounting Bracket with Cross Bar. Plastic Right Angle (90) Mounting Bracket with Cross Bar and Push-on Fastener. Push-On Fastener For Straight Printed Board Mount Connectors Self-tapping steel screws 2-28 x 0.250+0.030 [6.35+0.76] length for 0.093 [2.36] thick board. Use with contact code 93. Self-tapping steel screws 2-28 x 0.312+0.030 [7.92+0.76] length for 0.125 [3.18] thick board. Use with contact code 93. Self-tapping steel screws 2-28 x 0.375+0.030 [9.53+0.76] length for 0.175 [4.45] thick board. Use with contact code 93. Self-tapping stainless steel screws 2-28 x 0.250+0.030 [6.35+0.76] length for 0.093 [2.36] thick board. Use with contact code 93. Self-tapping stainless steel screws 2-28 x 0.312+0.030 [7.92+0.76] length for 0.125 [3.18] thick board. Use with contact code 93. Self-tapping stainless steel screws 2-28 x 0.375+0.030 [9.53+0.76] length for 0.175 [4.45] thick board. Use with contact code 93. EC POS U rE 0 - Removable contact, cable connector. Order contacts separately, see pages 47-53. 1 - Removable contact, panel mounted connector. Order contacts separately, see pages 47-53. 3 - Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension. 4 - Solder, Right Angle (90) Printed Board Mount with 0.146 [3.71] tail extension. 93 - Straight PCB Mount, Press-Fit, length 0.218 [5.54] for 0.125 inch [3.18] thick board. ST3 - Compliant STEP 8 - ENVIRONMENTAL COMPLIANCE OPTIONS NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PLC16W4F4B3N0A1 STEP 4 - CONTACT TERMINATION TYPE N ST2 - RoHS Di M - Male F - Female - NIC INDU IES * pe STEP 3 - CONNECTOR GENDER 0 B BN B3 B3N O TR 2 Row - 10W2 3 Row - 16W4 R S IT STEP 2 - CONNECTOR VARIANTS 5/ PLB PLBH PLC PLCH STEP 6 - HOODS AND PANEL MOUNT 0 51 6 81 82 83 11 12 13 14 - None. Top Opening Hood. Panel Mount, quick release. Panel Mount, fixed for 0.040 [1.02] thick panel. Panel Mount, fixed for 0.060 [1.52] thick panel. Panel Mount, fixed for 0.090 [2.29] thick panel. Blind Mating System for 0.040 [1.02] thick panel. Blind Mating System for 0.060 [1.52] thick panel. Blind Mating System for 0.090 [2.29] thick panel. Blind Mating System for 0.120 [3.05] thick panel.. Power Connection Systems NEW! REMOVABLE CONTACT TECHNICAL INFORMATION Positronic Industries connectpositronic.com REMOVABLE CONTACT TECHNICAL CHARACTERISTICS NEW! MATERIALS AND FINISHES: STANDARD: Precision machined copper alloy with gold flash over nickel. Other finishes are available, see optional finishes for -14 and -15. SHIELDED: Dielectric Strength At Sea Level: 600 V rms Initial Contact Resistance: 0.012 ohms maximum Insulator Resistance: 5 G ohms Insertion Loss: 0.2 dB at 500 MHz for 126N contacts 1.0 dB at 500 MHz for 226N contacts VSWR: 170 at 0 to 200 MHz 2.25 at 200 to 500 MHz MECHANICAL CHARACTERISTICS: STANDARD: Insert contact to rear face of insulator, release from front face of insulator. Size 20 contacts, 0.040 inch [1.02 mm] diameter male contacts, closed entry design female contacts. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Initial Contact Resistance: 7.5 amperes nominal. 0.007 ohms max. per IEC 512-2, test 2b. SIZE 16 REMOVABLE CONTACT SIZE 12 REMOVABLE CONTACT MATERIALS AND FINISHES: STANDARD: Precision machined copper alloy with gold flash over nickel. Other finishes are available, see optional finishes for -14 and -15. HIGH CONDUCTIVITY: Tellurium copper, gold flash over nickel. Other finishes are available, see optional finishes for -14 and -15. MATERIALS AND FINISHES: STANDARD: HIGH CONDUCTIVITY: SHIELDED: Dielectric Material: Inner Contacts: Outer Contacts: Precision machined copper alloy with gold flash over nickel. Other finishes are available, see optional finishes for -14 and -15. Tellurium copper, gold flash over nickel. Other finishes are available, see optional finishes for -14 and -15. PCTFE Phosphor bronze, 0.000030 inch [0.76] gold over nickel. Other finishes are available, see optional finishes for -15. Brass and beryllium copper, gold flash over nickel. Other finishes are available, see optional finishes for -14. MECHANICAL CHARACTERISTICS: STANDARD AND HIGH CONDUCTIVITY: Insert contact to rear face of insulator, release from front face of insulator. Size 16 contacts, 0.062 inch [1.57 mm] diameter male contacts. Female contact closed entry for highest reliability. REMOVABLE CONTACT SIZE 20 REMOVABLE CONTACT MECHANICAL CHARACTERISTICS: STANDARD AND HIGH CONDUCTIVITY: Insert contact to rear face of insulator, release from front face of insulator. Size 12 contacts, 0.094 inch [2.39 mm] diameter male contacts. Female contact closed entry for highest reliability. ELECTRICAL CHARACTERISTICS: STANDARD: Contact Current Rating: Initial Contact Resistance: 40 amperes continuous, derated per IEC 512-3, test 5b. 0.001 ohms max. per IEC 512-2, test 2b. HIGH CONDUCTIVITY: Contact Current Rating: Initial Contact Resistance: See page 33 for detail information. 0.0007 ohms max. per IEC 512-2, test 2b. SIZE 8 REMOVABLE CONTACT NEW! MATERIALS AND FINISHES: SHIELDED: Contact Retention In Insulator: 18 lbs. [80N]. Removable Contacts: Rear insertion, front removable. Insertion Force Per Contact: 8 oz. [2.2N] per contact maximum Durability: 100 cycles minimum. Vibration: 20g from 10 Hz to 500 Hz Shock: 30g - 11 ms ELECTRICAL CHARACTERISTICS: STANDARD: Contact Current Rating: Initial Contact Resistance: See page 9 for detail information. 0.0016 ohms max. per IEC 512-2, test 2b. HIGH CONDUCTIVITY: Contact Current Rating: Initial Contact Resistance: STANDARD: Precision machined copper alloy with gold flash over nickel. Other finishes are available, see optional finishes for -14 and -15. HIGH CONDUCTIVITY: Tellurium copper, gold flash over nickel. Other finishes are available, see optional finishes for -14 and -15. HIGH VOLTAGE: Insulator Material: Contacts: PTFE teflon Male contacts, brass. Female contacts, phosphor bronze. Male and female contacts, 0.000030 inch [0.76] gold over nickel. Other finishes are available, see optional finishes for -15. . . . Continued on next page See page 9 for detail information. 0.0007 ohms max. per IEC 512-2, test 2b. For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 54-61. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 47 Power Connection Systems REMOVABLE CONTACT TECHNICAL INFORMATION AND REMOVABLE CRIMP SIGNAL CONTACT, SIZE 20 Positronic Industries connectpositronic.com REMOVABLE CONTACT TECHNICAL CHARACTERISTICS Continued from previous page . . . HIGH CONDUCTIVITY: SIZE 8 REMOVABLE CONTACT NEW! MATERIALS AND FINISHES, CONTINUED SHIELDED: Dielectric Material: Inner Contacts: PTFE teflon Phosphor bronze, 0.000030 inch [0.76] gold over nickel. Other finishes are available, see optional finishes for -15. Brass and beryllium copper, gold flash over nickel. Other finishes are available, see optional finishes for -14. Outer Contacts: Contact Current Rating: Initial Contact Resistance: HIGH VOLTAGE: Flash over Voltage: 3600 V r.m.s. Proof Voltage: 2700 V r.m.s. Initial Contact Resistance: 0.008 ohms maximum. SHIELDED: REMOVABLE CONTACT Initial Contact Resistance: 0.008 ohms maximum. Nominal Impedance: 50 ohms. Insertion Loss: -0.46 dB at 1 GHz -1.5 dB at 2 GHz VSWR: 1.15 average at 1 GHz 1.56 average at 2 GHz Above values measured using frequency domain techniques. Proof Voltage: 1000 V r.m.s. MECHANICAL CHARACTERISTICS: STANDARD AND HIGH CONDUCTIVITY: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts, 0.142 inch [3.61 mm] diameter male contacts, closed entry design female contacts. HIGH VOLTAGE: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts. Straight and right angle (90) terminations. 0.041 inch [1.04 mm] minimum hole diameter. Durability: 500 cycles minimum. Vibration: 20g from 10 Hz to 500 Hz. Shock: 30g-11ms. NEW! OPTIONAL PLATING FINISHES -14 0.000030 [0.76 ] gold over nickel by adding "-14" suffix onto part number. Example: FC720N2-14. -15 0.000050 inch [1.27] gold over nickel by adding "-15". Example: FC720N2-15. NEW! RoHS OPTIONS: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts. See page 53 table of cable sizes for contact Termination dimensions. SHIELDED: See temperature rise curves on page 40. 0.0003 ohms max. per IEC 512-2, test 2b. /AA Environmental Compliance Option (RoHS), compliant per EU Directive 2002/95/EC can be achieved by adding "/AA" suffix onto part number. Examples: FC720N2/AA or for optional finishes use FC720N2/AA-14. ELECTRICAL CHARACTERISTICS: STANDARD: Contact Current Rating: Initial Contact Resistance: NEW! See temperature rise curves on page 40. For additional information see page 51-52. 0.001 ohms max. per IEC 512-2, test 2b. REMOVABLE CRIMP SIGNAL CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 20 FEMALE CONTACT MALE CONTACT 0.764 [19.41] OB 0.649 [16.48] 0.255 [6.48] OA 0.255 [6.48] O0.040 [1.00] OA OB PART NUMBER WIRE SIZE OA OB PART NUMBER WIRE SIZE AWG/[mm2] AWG/[mm2] OA OB FC720N2 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.045 [1.14] 0.068 [1.73] MC720N3 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.045 [1.14] 0.068 [1.73] For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 54-61. 48 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Power Connection Systems REMOVABLE CRIMP AND SOLDER CUPCONTACT SIZE 16 Positronic Industries connectpositronic.com REMOVABLE CRIMP CONTACT FOR USE WITH PCS SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 16 FEMALE CONTACT MALE CONTACT "CLOSED ENTRY" DESIGN See page 9 for current ratings. 0.7640.020 [19.410.51] 0.2550.020 [6.480.51] O.A.L.0.020[0.51] 0.2550.020 [6.480.51] OB0.003 [0.08] O0.062 [1.57] 0.065 [1.65] OA0.003 [0.08] PART NUMBERS WIRE SIZE FC112N2 FC112N2S OA OB 12 [4.0] 0.098 [2.49] N/A 12 [4.0] 0.098 [2.49] N/A AWG/[mm2] FC114N2 14-16 [2.5-1.5] 0.081 [2.06] 0.105 [2.67] FC116N2 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] FC120N2 20-22-24 [0.5-0.3-0.25] 0.045 [1.14] 0.065 [1.65] 0.065 [1.65] "S" in part number indicates high conductivity material. PART NUMBERS WIRE SIZE MC112N MC112NS Compatible with PL*H PCB mount connectors. See ordering information. * indicates Sequential mate contacts, see page 25 for more information regarding Sequential Mating System. OA0.003 [0.08] OA OB OAL 12 [4.0] 0.098 [2.49] N/A 0.764 [19.41 12 [4.0] 0.098 [2.49] N/A 0.764 [19.41 *MC112N-133.0 12 [4.0] 0.098 [2.49] N/A 0.684 [17.37] *MC112N-.133.1 12 [4.0] 0.098 [2.49] N/A 0.724 [18.39] *MC112N-133.2 12 [4.0] 0.098 [2.49] N/A 0.744 [18.90] *MC112N-133.3 12 [4.0] 0.098 [2.49] N/A 0.804 [20.42] MC114N 14-16 [2.5-1.5] 0.081 [2.06] 0.105 [2.67] 0.764 [19.41 MC116N 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] 0.764 [19.41 *MC116N-133.0 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] 0.684 [17.37] *MC116N-.133.1 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] 0.724 [18.39] *MC116N-133.2 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] 0.744 [18.90] *MC116N-133.3 16-18 [1.5-1.0] 0.067 [1.70] 0.093 [2.36] 0.804 [20.42] MC120N 20-22-24 [0.5-0.3-0.25] 0.045 [1.14] 0.065 [1.65] 0.764 19.41] AWG/[mm2] REMOVABLE SOLDER CUP CONTACT See page 9 for current ratings. FOR USE WITH PCS SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 16 FEMALE CONTACT MALE CONTACT "CLOSED ENTRY" DESIGN 0.7640.020 [19.410.51] 0.2550.020 [6.480.51] 0.7640.020 [19.410.51] 0.2550.020 [6.480.51] OB0.003 [0.08] OB0.003 [0.08] NEW! O0.062 [1.57] 0.065 [1.65] OA0.003 [0.08] PART NUMBERS WIRE SIZE FS112N2 FS112N2S OA OB 12 [4.0] 0.098 [2.49] N/A 12 [4.0] 0.098 [2.49] N/A AWG/[mm2] FS114N2 14 [2.5] 0.081 [2.06] 0.105 [2.67] FS116N2 16 [1.5] 0.067 [1.70] 0.093 [2.36] FS120N2 20 [0.5] 0.045 [1.14] 0.065 [1.65] "S" in part number indicates high conductivity material. Compatible with PL*H PCB mount connectors. See ordering information. 0.065 [1.65] PART NUMBERS WIRE SIZE MS112N NEW! OA0.003 [0.08] OA OB 12 [4.0] 0.098 [2.49] N/A 12 [4.0] 0.098 [2.49] N/A MS114N 14 [2.5] 0.081 [2.06] 0.105 [2.67] MS116N 16 [1.5] 0.067 [1.70] 0.093 [2.36] MS120N 20 [0.5] 0.045 [1.14] 0.065 [1.65] MS112NS AWG/[mm2] For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 54-61. C-014 Rev E3 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 49 REMOVABLE CONTACT OB0.003 [0.08] Power Connection Systems REMOVABLE SHIELDED AND CRIMP CONTACT SIZE 16 AND SIZE 12 Positronic Industries connectpositronic.com REMOVABLE CRIMP SHIELDED CONTACT FOR USE WITH PCS SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 16 MALE CONTACT FEMALE CONTACT A A O0.121 OB [3.07] OB O0.121 [3.07] REMOVABLE CONTACT O0.078 [1.98] PART NUMBERS CABLE SIZE CHARACT. IMPED. RG 178 B/U 50 ohms RG 196 B/U 50 ohms RG 179 B/U 75 ohms RG 316 /U 50 ohms MCS126N MCS226N A OB PART NUMBERS 0.993 [25.22] 0.045 [1.14] FCS126N2 1.022 [25.96] 0.070 [1.78] FCS226N2 CABLE SIZE CHARACT. IMPED. RG 178 B/U 50 ohms RG 196 B/U 50 ohms RG 179 B/U 75 ohms RG 316 /U 50 ohms A OB 0.967 [24.56] 0.045 [1.14] 1.022 [25.96] 0.070 [1.78] Note: the above charts were placed under the wrong drawings in the printed catalog, this has now been fixed with this supplement. REMOVABLE CRIMP CONTACT FOR USE WITH SHROUDED AND POWER INPUT CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 12 See page 33 for current ratings. FEMALE CONTACT MALE CONTACT 0.786 [19.96] OAL D D OB OA OA OB O0.094 [2.39] C PART WIRE SIZE OA AWG/[mm ] NUMBER 2 FC610N2S FC612N2 OB C D N/A N/A 0.254 [6.45] 10 [6.0] 0.147 [3.73] 12 [4.0] 0.100 0.165 0.042 0.309 [2.54] [4.19] [1.06] [7.85] "S" in part number indicates high conductivity material. Compatible with PLBH3W3 or PLSH PCB mount connecto rs. See ordering information. C PART NUMBER WIRE SIZE OA AWG/[mm ] 2 MC610NS 10 [6.0] MC610NS-228.2 10 [6.0] MC612N 12 [4.0] MC612N-228.2 12 [4.0] 0.147 [3.73] 0.147 [3.73] 0.100 [2.54] 0.100 [2.54] OB C N/A N/A N/A N/A 0.165 [4.19] 0.165 [4.19] 0.042 [1.06] 0.042 [1.06] D OAL 0.254 [6.45] 0.254 [6.45] 0.309 [7.85] 0.309 [7.85] 0.795 [20.19] 0.714 [18.14] 0.795 [20.19] 0.714 [18.14] For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 54-61. 50 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. C-014 Rev E3 Power Connection Systems REMOVABLE SOLDER CUP AND CRIMP CONTACT SIZE 12 AND SIZE 8 Positronic Industries connectpositronic.com REMOVABLE SOLDER CUP CONTACT FOR USE WITH SHROUDED AND POWER INPUT CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 12 See page 33 for current ratings. FEMALE CONTACT MALE CONTACT 0.786 [19.96] OAL D D OA OB O0.094 [2.39] C PART NUMBER WIRE SIZE AWG/[mm2] OA OB C D FS610N2S 10 [6.0] 0.147 [3.73] N/A N/A 0.254 [6.45] 12 [4.0] 0.100 0.165 0.042 0.309 [2.54] [4.19] [1.06] [7.85] FS612N2 NEW! "S" in part number indicates high conductivity material. Compatible with PLBH3W3 or PLSH PCB mount connecto rs. See ordering information. C PART NUMBER WIRE SIZE AWG/[mm2] OA OB C MS610NS 10 [6.0] 0.147 [3.73] N/A N/A 0.254 0.795 [6.45] [20.19] MS610NS-228.2 10 [6.0] 0.147 [3.73] N/A N/A 0.254 0.714 [6.45] [18.14] MS612N 12 [4.0] 0.100 0.165 0.042 0.309 0.795 [2.54] [4.19] [1.06] [7.85] [20.19] MS612N-228.2 12 [4.0] 0.100 0.165 0.042 0.309 0.714 [2.54] [4.19] [1.06] [7.85] [18.14] D OAL REMOVABLE CRIMP CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 8 * FEMALE CONTACT MALE CONTACT CLOSED ENTRY, L.S.A. 0.858 [21.79] 0.882 [22.40] OB OB O0.142 [3.61] 0.354 [8.99] PART NUMBER REMOVABLE CONTACT OB OA CURRENT WIRE SIZE AWG/[mm ] RATING 2 FC4008D See Temp. Rise Curve, page 40. 8 / [10.0] FC4008DS See Temp. Rise Curve, page 40. 8 / [10.0] FC4010D 30 amps 10 / [6.0] FC4012D 20 amps 12 / [4.0] FC4016D 10 amps 16 / [1.5] OB 0.181 [4.60] 0.181 [4.60] 0.122 [3.10] 0.101 [2.57] 0.067 [1.70] "S" in part number indicates high conductivity material. Compatible with PL*H PCB mount connectors. See ordering information. 0.354 [8.99] PART NUMBER CURRENT WIRE SIZE AWG/[mm ] RATING 2 MC4008D See Temp. Rise Curve, page 40. 8 / [10.0] MC4008DS See Temp. Rise Curve, page 40. 8 / [10.0] MC4010D 30 amps 10 / [6.0] MC4012D 20 amps 12 / [4.0] MC4016D 10 amps 16 / [1.5] OB 0.181 [4.60] 0.181 [4.60] 0.122 [3.10] 0.101 [2.57] 0.067 [1.70] *NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation. For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 54-61. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 51 Power Connection Systems REMOVABLE HIGH VOLTAGE CONTACT SIZE 8 Positronic Industries connectpositronic.com NEW! REMOVABLE SOLDER CUP CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 8 * FEMALE CONTACT CLOSED ENTRY, L.S.A. MALE CONTACT 0.858 [21.79] 0.866 [22.00] OB OC OC OB REMOVABLE CONTACT O0.142 [3.61] 0.310 [7.87] 0.310 [7.87] OB OC PART NUMBER CURRENT RATING WIRE SIZE 8 / [10.0] 0.219 [5.56] 0.188 [4.78] MS4008D 40 amps 20 amps 12 / [4.0] 0.143 [3.63] 0.112 [2.84] MS4012D 10 amps 16 / [1.5] 0.100 [2.54] 0.069 [1.75] MS4016D PART NUMBER CURRENT RATING WIRE SIZE FS4008D 40 amps FS4012D FS4016D AWG/[mm2] OB OC 8 / [10.0] 0.219 [5.56] 0.188 [4.78] 20 amps 12 / [4.0] 0.143 [3.63] 0.112 [2.84] 10 amps 16 / [1.5] 0.100 [2.54] 0.069 [1.75] AWG/[mm2] *NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation. NEW! REMOVABLE HIGH VOLTAGE CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 8 STRAIGHT SOLDER WIRE TERMINATION MALE CONTACT 20 AWG max. 0.733 [18.62] Ref. MS4820D 20 AWG max. FEMALE CONTACT 0.733 [18.62] Ref. O0.142 [3.61] O0.040 [1.02] FS4820D RIGHT ANGLE (90) SOLDER WIRE TERMINATION 20 AWG max. MALE CONTACT FEMALE CONTACT 0.694 [17.63] Ref. MS4920D 20 AWG max. 0.694 [17.63] Ref. O0.142 [3.61] O0.040 [1.02] FS4920D For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 54-61. 52 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. C-014 Rev E3 Power Connection Systems REMOVABLE SHIELDED CONTACT SIZE 8 NEW! Positronic Industries connectpositronic.com REMOVABLE SHIELDED CONTACT FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS CONTACTS MUST BE ORDERED SEPARATELY SIZE 8 STRAIGHT SOLDER/CRIMP CONTACTS A A OB OB O0.040 [1.02] O0.152 [3.86] MALE CONTACT REMOVABLE CONTACT FEMALE CONTACT STRAIGHT SOLDER/SOLDER CONTACTS A A OB OB FEMALE CONTACT O0.040 [1.02] MALE CONTACT O0.152 [3.86] STRAIGHT CRIMP/CRIMP CONTACTS A A OB OB FEMALE CONTACT TYPE OF CONTACT PART NUMBER MALE FEMALE SOLDER/CRIMP MC4101D FC4101D SOLDER/CRIMP MC4102D FC4102D SOLDER/CRIMP MC4103D FC4103D SOLDER/CRIMP MC4104D FC4104D SOLDER/SOLDER MS4101D FS4101D SOLDER/SOLDER MS4102D FS4102D SOLDER/SOLDER MS4103D FS4103D SOLDER/SOLDER MS4104D FS4104D CRIMP/CRIMP MCC4101D FCC4101D CRIMP/CRIMP MCC4102D FCC4102D CRIMP/CRIMP MCC4103D FCC4103D CRIMP/CRIMP MCC4104D FCC4104D O0.040 [1.02] O0.152 [3.86] MALE CONTACT A OB 0.929 [23.60] 0.929 [23.60] 1.037 [26.34] 1.037 [26.34] 0.929 [23.60] 0.929 [23.60] 1.037 [26.34] 1.037 [26.34] 0.929 [23.60] 0.929 [23.60] 1.037 [26.34] 1.037 [26.34] 0.040 [1.02] 0.067 [1.70] 0.108 [2.74] 0.120 [3.05] 0.040 [1.02] 0.067 [1.70] 0.108 [2.74] 0.120 [3.05] 0.040 [1.02] 0.067 [1.70] 0.108 [2.74] 0.120 [3.05] RG CABLE NUMBER 178 B/U 196 B/U 179 B/U 316 /U 180 B/U 58 B/U 178 B/U 196 B/U 179 B/U 316 /U 180 B/U 58 B/U 178 B/U 196 B/U 179 B/U 316 /U 180 B/U Two-step crimping action for signal and shielding conductors. 58 B/U For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 54-61. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 53 Power Connection Systems CRIMPING INFORMATION FOR REMOVABLE CRIMP CONTACTS Positronic Industries connectpositronic.com CRIMPING INFORMATION FOR REMOVABLE CRIMP CONTACTS USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS STEP 1: STRIP WIRE TO INDICATED LENGTH. Take Care Not To: - Correctly Stripped Wire Damage or remove strands. Untwist or overtwist strands. Leave insulation particles on strands. Damage insulation. Insulation "L" NEW! Stranded Wire CONTACT PART NUMBER CONTACT SIZE FEMALE MALE 20 FC720N2 MC720N3 0.230 [5.84] 16 F*1**N2 M*1**N 0.230 [5.84] 16 FC112N2S MC112NS 0.230 [5.84] 12 F*610N2 M*610N 0.230 [5.84] 12 - M*610N-228.2 0.230 [5.84] 12 F*610N2S M*610NS 0.235 [5.37] 12 - M*610NS-228.2 0.235 [5.37] 12 F*612N2 M*612N 0.290 [7.37] 12 - M*612N-228.2 0.290 [7.37] 12 F*612N2S M*612NS 0.290 [7.37] 12 - M*612NS-228.2 0.290 [7.37] 0.350 [8.89] "L" 0.020 [0.51] APPLICATION TOOLS NEW! 8 F*40**D M*40**D NEW! 8 FC4008DS MC4008DS 0.350 [8.89] NEW! 8 FS4*20D MS4*20D 0.100 [2.54] Examples of Stripping Faults Strands damaged or removed by stripping tool. Insulation cut incorrectly. Strands untwisted. 54 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Strands overtwisted. Particles of insulation on the stripped part of the wire. Wire insulation damaged. C-014 Rev E3 Power Connection Systems CRIMPING INFORMATION FOR REMOVABLE CRIMP CONTACTS Positronic Industries connectpositronic.com CRIMPING INFORMATION FOR REMOVABLE CRIMP CONTACTS USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS STEP 2: CRIMP WIRE TO CONTACT. For Hand Crimp Tool: - Place contact into crimping tool. - Insert wire into contact. - Center contact by slowly closing the crimping tool until the crimp indenters make contact with the crimp barrel. - Complete the cycle of the crimping tool in one smooth motion. - Remove the crimped contact. WIRE SIZE AWG/[mm2] - Insert the wire into the contact, positioned in the crimp tool by the plastic carrier. - Depress the activating device of the crimping tool to start the crimping cycle. - Remove the crimped contact. Conductor tensile strength values are derived using silver-tin plated copper wires. Values may change depending upon what type of wire is used. STEP 3: INSPECT THE CRIMP. Correctly Crimped Contact Crimp to meet recommended tensile strength. 8 [10.0] 10 [5.3] 12 [4.0] 14 [2.5] 16 [1.5] 18 [1.0] 20 [0.5] 22 [0.3] 24 [0.25] AXIAL LOAD POUNDS/[N] 110 [489] 110 [489] 110 [489] 70 [311] 50 [222] 28 [125] 20 [89] 12 [53] 8 [36] For All Tools: - Strands to be visible through the inspection hole. - Strands not to be visible beyond the insulation support. - Crimped contact to meet recommended conductor tensile force shown in chart. - Check for peeled gold and bent contacts. APPLICATION TOOLS For Automatic Crimp Tool: Positronic Recommended Conductor Tensile Strength Cross Section of Correctly Crimped Contact Stripped wires compressed for improved conduction. 8 Crimp Indents Examples of Crimping Faults Strands visible beyond insulation support. Strands not visible through inspection hole. Crimp indents too close to inspection hole. Stripped part of the wire too long. Stripped part of the wire too short. Crimp indents incorrectly located. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 55 Power Connection Systems SOLDERING AND CRIMPING INFORMATION FOR SHIELDED CONTACTS Positronic Industries connectpositronic.com SOLDERING AND CRIMPING INFORMATION FOR SHIELDED CONTACTS STEP 1: STRIP WIRE TO INDICATED LENGTH A B C Shielded Contact Hand Crimp Tool For crimp tool part numbers, see Contact Application Tools Cross Reference Chart on pages 58 & 59. Insulation Braid Dielectric Center conductor PCS SERIES CONTACT SIZE TAKE CARE NOT TO: -Damage or remove strands. -Untwist or overtwist strands. -Leave insulation particles on strands. -Damage insulation. PART NUMBER MCS126N FC126N2 RG CABLE NUMBER A B C 0.190 [4.83] 0.160 [4.06] 0.175 [4.45] 178 B/U 0.281 [7.14] 0.250 [6.35] 0.078 [1.98] 179 B/U 316 /U 0.281 [7.14] 0.250 [6.35] 0.078 [1.98] 180 B/U 0.375 [9.53] 0.312 [7.92] 0.078 [1.98] 58 B/U 0.375 [9.53] 0.312 [7.92] 0.078 [1.98] 0.281 [7.14] 0.250 [6.35] 0.120 [3.05] 0.375 [9.53] 0.312 [7.92] 0.120 [3.05] 178 B/U 196 A/U 16 MCS226N FCS226N2 179 B/U 316 A/U *C4101D APPLICATION TOOLS - Trim cable. - Slide ferrule over jacket. Insert dielectric and center conductor into barrel. Crimp center conductor into contact. - Butt ferrule against shoulder. Crimp ferrule over braid. STEP 2: SOLDER WIRE TO CONTACT - Trim cable. Tin center conductor. - Slide ferrule over jacket. Insert dielectric and center conductor into barrel. Solder center conductor into contact. - Butt ferrule against shoulder. Solder cable to barrel through hole in ferrule. Solder cap into body. STEP 2: SOLDER/CRIMP WIRE TO CONTACT - Trim cable. Tin center conductor. - Slide ferrule over jacket. Insert dielectric and center conductor into barrel. Solder center conductor into contact. - Butt ferrule against shoulder. Crimp ferrule over braid. Solder cap into body. NEW! PCS MIXED DENSITY SERIES STEP 2: CRIMP WIRE TO CONTACT *S4101D *C4102D *S4102D *C4103D *S4103D 8 *C4104D *S4104D *CC4101D 178 B/U *CC4102D 179 B/U 316 /U *CC4103D 180 B/U *CC4104D 58 B/U *Contact gender is designated by M for male contacts and F for female contacts. Typical Part Number: FC4101D Ferrule Ferrule Solder Solder or crimp Jacket Jacket Barrel Barrel 56 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Cap Power Connection Systems CRIMPING TOOLS AND ACCESSORIES Positronic Industries connectpositronic.com CYCLE-CONTROLLED HAND CRIMP TOOLS (SHOWN FOR REFERENCE ONLY) AUTOMATIC CRIMP TOOL, PNEUMATICALLY ACTUATED (SHOWN FOR REFERENCE ONLY) This fast cycling automatic crimp tool produces a four double-indent crimp on wire sizes. For use with size 8, 12, 16 and 20 contacts. Contacts must be ordered on reels. Foot control valve is supplied as a standard accessory. The hand crimp tool, pictured at the top of the image uses 8 AWG wire with produces a hex shaped crimp. All other wire are eight step adjustable hand crimping tool produces a four double-indent crimp configuration. Each positioner is equipped with a data plate which gives the correct crimp-depth setting for each wire size. For complete crimp tool and positioner selection part numbers, see Contact Application Tools Cross Reference Chart on pages 58 & 59. REMOVAL TOOL For size 12 and 8 contacts For complete automatic crimp tool selection part numbers, see Contact Application Tools Cross Reference Chart on pages 58 & 59. INSERTION TOOL Reel for holding plastic contact carriers For size 20, 16 and 12 contacts INSERTION AND REMOVAL TOOLS (SHOWN FOR REFERENCE ONLY) Plastic contact carriers Enlarged section of plastic contact carriers CONTACT REELS FOR AUTOMATIC PNEUMATIC CRIMP TOOLS Contacts may be supplied in plastic carriers, packaged in reels holding 2,000 contacts for use with the automatic pneumatic crimp tools, catalog part numbers 9550-0 and 9550-1; packaged in reels holding 1,000 contacts for use with the automatic pneumatic crimp tools, catalog part number 9555-0-2. The same type carrier is used for both male and female contacts. An easy-to-use contact insertion tool used for rear insertion of contacts into connector, see illustration below. The contact removal tool is spring-loaded to simplify the extraction of removable contacts from the connector insulators. For contact removal, simply insert the hollow tool tip over the male or female contact from the front face of the insulator, rotate the tool slightly while increasing the pushing force against the butt of the extraction tool. The contact will be released from the insulator retention system and will "pop out" of the rear face of the insulator. For insertion and removal tool selection part numbers, see Contact Application Tools Cross Reference Chart on pages 58 & 59. CONTACT INSERTION CONTACT REMOVAL All male and female crimp contacts can be ordered in reels by adding letter "R" after the contact part number, such as MC6020DR for a male contact and FC6026DR for a female contact. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 57 APPLICATION TOOLS REMOVAL TOOL For size 20, 16 and 12 contacts S A F T E Y S H RO U D & P OW E R I N P U T S E R I E S S E I R S I Z E 1 2 C O N TAC T S S I Z E 1 6 C O N TAC T S Positronic Contact P/N FC610N2S Handle & Hand Positioner Crimp Tool Mfg. Cross P/N P/N Mil Equiv Mfg. Cross 2711-0-0-0 Removal Tool P+ Mfg. Cross 9555-0-2-0 Automatic Crimp Tool Insertion Tool ITP 1168 9555-0-2-0 Mil Equiv Mfg. Cross 9099-3-0-0 P+ Mil Equiv Positioner TP-1386 2711-0-0-0 Mil Equiv 9509-6-2-0 ITP 1168 9099-3-0-0 ITP 1168 ITP 1168 2711-0-0-0 2711-0-0-0 2711-0-0-0 P+ P+ P+ 9550-0-0-0 GS223 9099-3-0-0 9099-3-0-0 ITP 1168 9509-6-1-0 TP-1199 9099-3-0-0 9509-6-0-0 9502-19-0-0 TP-1386 M22520/1-01 9509-6-2-0 AF8 GS223 9501-0-0-0 FS610N2S 9509-6-1-0 FC612N2 FS612N2 9509-6-0-0 9550-0-0-0 MC610NS P+ 9550-0-0-0 9550-0-0-0 2711-0-0-0 P+ P+ ITP 1168 2711-0-0-0 2711-0-0-0 9099-3-0-0 ITP 1168 ITP 1168 TP1199 9099-3-0-0 9099-3-0-0 9502-19-0-0 TP1199 TP-1386 M22520/1-01 9502-19-0-0 9509-6-2-0 AF8 M22520/1-01 GS223 9501-0-0-0 AF8 9509-6-1-0 MC612N 9501-0-0-0 9509-6-0-0 MC612N-228.2 MC610NS-228.2 M22520/1-03 FST612N2 MS612N-228.2 MS612N MS610NS-228.2 MS610NS 9099-0-0-0 9099-3-0-0 9099-3-0-0 9099-3-0-0 9099-3-0-0 9099-3-0-0 ITH 1094 ITP 1168 ITP 1168 ITP 1168 ITP 1168 ITP 1168 M81969/18-01 9081-0-0-0 2711-0-0-0 2711-0-0-0 2711-0-0-0 2711-0-0-0 2711-0-0-0 RTG 2103 P+ P+ P+ P+ P+ M81969/20-01 9550-0-0-0 9550-0-0-0 TH4 M81969/20-01 9502-1-0-0 RTG 2103 M22520/1-01 M22520/1-01 9081-0-0-0 FC112N2S AF8 M81969/18-01 9550-0-0-0 FC120N2 9501-0-0-0 ITH 1094 M81969/20-01 FC11*N2 9099-0-0-0 RTG 2103 M81969/20-01 FCS*26N2 AF8 M22520/1-03 9550-0-0-0 TP-1366 9081-0-0-0 RTG 2103 M81969/20-01 9501-0-0-0 AF8 M81969/20-01 9509-5-0-0 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 MC11*N 9501-0-0-0 GS222 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 9550-0-0-0 MC11*N-133.* 9509-4-0-0 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 9550-0-0-0 9509-3-0-0 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 9550-0-0-0 M22520/1-03 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 RTG 2103 TH4 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 9081-0-0-0 M81969/20-01 9502-1-0-0 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 AF8 9099-0-0-0 ITH 1094 M81969/18-01 9501-0-0-0 TH4 9099-0-0-0 ITH 1094 M81969/18-01 RTG 2103 M81969/20-01 X530 9502-1-0-0 TP1110 9099-0-0-0 GS222 ITH 1094 9081-0-0-0 RTG 2103 M81969/20-01 9506-2-0-0 9502-17-0-0 TP-1366 9509-4-0-0 9509-3-0-0 9099-0-0-0 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 M22520/1-03 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M22520/1-01 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 MC120N 9099-0-0-0 ITH 1094 M81969/18-01 MC112NS AF8 HX3 FS11*N2 9509-5-0-0 TH4 9501-0-0-0 HX3 9506-1-0-0 FS112N2S M22520/1-01 9502-1-0-0 X530 9506-0-0-0 FS120N2 M22520/1-01 9506-2-0-0 9506-1-0-0 MS11*N 9099-0-0-0 ITH 1094 9506-0-0-0 MS112NS 9099-0-0-0 MCS*26N MS120N APPLICATION TOOLS DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 58 NEW! Positronic Industries connectpositronic.com E S S C P Power Connection Systems CONTACT APPLICATION TOOLS CROSS REFERENCE LIST CONTACT APPLICATION TOOLS CROSS REFERENCE LIST USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS 9507-0-0-0 9507-0-0-0 HX4 AFM8 AFM8 Mfg. Cross M22520/2-01 M22520/2-01 Mil Equiv 9504-19-1-0 9504-19-1-0 9502-27-0-0 9502-22-0-0 Positioner TP-974 Y524 Y524 K1506 K1196 Mfg. Cross N/A N/A N/A 9099-4-0-0 9099-4-0-0 Insertion Tool ITP1076 ITP1076 Mfg. Cross 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 9081-2-0-0 9081-2-0-0 Removal Tool P+ P+ P+ P+ RNG2103 RNG2103 Mfg. Cross 9555-0-2-0 9555-0-2-0 9555-0-2-0 9555-0-2-0 9550-1-0-0 9550-1-0-0 Automatic Crimp Tool FC720N2 9504-1-0-0 HX4 9509-2-0-0 N/A Mil Equiv MC720N3 9504-19-0-0 9504-1-0-0 M310 TP-974 Mil Equiv *C4008D 9504-19-0-0 9509-1-0-0 9509-2-0-0 Mil Equiv *C4008DS 9509-0-0-0 M310 Handle & Hand Positronic Positioner Crimp Tool Contact P/N P/N P/N *C4010D 9509-1-0-0 P+ 9509-0-0-0 4311-0-0-0 P+ *C4012D N/A 4311-0-0-0 P+ 9555-0-2-0 N/A 4311-0-0-0 P+ P+ N/A 4311-0-0-0 4311-0-0-0 Y322 N/A N/A 9504-2-0-0 Y322 TP-974 M22520/5-01 9504-2-0-0 9509-2-0-0 HX4 M22520/5-01 M310 *S40**D 9504-1-0-0 HX4 P+ 9509-1-0-0 *S4*20D 9504-0-0-0 9504-1-0-0 4311-0-0-0 9509-0-0-0 *C4101D 9504-0-0-0 N/A *C4016D *C4102D Y322 P+ 9504-2-0-0 4311-0-0-0 P+ M22520/5-01 N/A 4311-0-0-0 P+ HX4 N/A 4311-0-0-0 P+ 9504-1-0-0 N/A 4311-0-0-0 P+ 9504-0-0-0 N/A 4311-0-0-0 P+ *C4103D N/A 4311-0-0-0 P+ P+ Y878 N/A 4311-0-0-0 P+ 4311-0-0-0 9504-14-1-0 Y937 N/A 4311-0-0-0 N/A *S4101D M22520/5-01 9504-13-1-0 Y877 N/A Y322 *S4102D HX4 M22520/5-01 9504-15-1-0 Y877 9504-2-0-0 *S4103D 9504-1-0-0 HX4 M22520/5-01 9504-15-1-0 M22520/5-01 *S4104D 9504-14-0-0 9504-1-0-0 HX4 M22520/5-01 HX4 *CC4101D 9504-13-0-0 9504-1-0-0 HX4 9504-1-0-0 *CC4102D 9504-15-0-0 9504-1-0-0 9504-0-0-0 *CC4103D 9504-15-0-0 *C4104D *CC4104D 59 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. APPLICATION TOOLS SIZE 20 S I Z E 8 C O N TAC T S S E I R E S Y T I S N E D D E X I M S C P Positronic Industries connectpositronic.com CONTACT APPLICATION TOOLS CROSS REFERENCE LIST NEW! Power Connection Systems CONTACT APPLICATION TOOLS CROSS REFERENCE LIST USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS Positronic Industries connectpositronic.com Power Connection Systems PRESS-FIT USER INFORMATION AND CONNECTOR INSTALLATION TOOLING PRESS-FIT USER INFORMATION When properly used, Positronic Industries' Bi-Spring Power Press-Fit terminations provide reliable service even under severe conditions. Connectors utilizing this leading technology press-fit contact are easy to install: 1. Choose the proper tooling. Inexpensive insertion tooling and single contact repair tooling are available from Positronic. 2. Insert the connector into the P.C. board or backplane and seat connector fully. 3. Secure the connector to the P.C. board or backplane using two self-tapping screws. The screws should be #2 self-tapping screws for plastic. Need to repair 1. 2. 3. a single contact because of damage in manufacturing, testing, or field use? Choose the proper contact extraction tool. Push the contact out with a firm, steady force. Remember, excessive force is not required. Install a new contact with the proper contact insertion tool. You are finished. Replacing a single contact instead of an entire connector can allow considerable cost savings. This is particularly true when considering the risk of damage to P.C. boards and backplanes that can occur if the entire connector must be replaced. COMPLIANT TERMINATION PRESS-FIT CONNECTOR INSTALLATION TOOLS POSITRONIC RECOMMENDED TOOLS CONNECTOR VARIANT APPLICATION TOOLS Arbor Press NEW! 1/2 INCH SHAFT FOR ARBOR PRESS NEW! Support Tool NEW! Male Connector Seating Tool (Exploded view) 2X 1/4-20 UNC-2B MOUNTING HOLES Replaceable Seating Pin Female Connector Seating Tool (Exploded view) CONNECTOR SEATING TOOL WITH ARBOR PRESS SHAFT MALE FEMALE MALE FEMALE PLA03 9513-1-0-41 9513-13-0-41 -- -- PLA04 9513-2-0-41 9513-14-0-41 -- -- PLA06 9513-3-0-41 9513-15-0-41 -- -- PLA08 9513-4-0-41 9513-16-0-41 -- -- PLB06 9513-5-0-41 9513-17-0-41 -- -- PLB08 9513-6-0-41 9513-18-0-41 -- -- PLB10W2 9513-7-0-41 9513-30-0-41 -- -- PLB12 9513-7-0-41 9513-19-0-41 -- -- PLB16 9513-8-0-41 9513-20-0-41 -- -- PLB20 9513-33-0-41 9513-34-0-41 -- -- PLB3W3 9513-6-0-41 9513-18-1-41 9513-6-10-41 9513-18-11-41 PLC09 9513-9-0-41 9513-21-0-41 -- -- PLC12 9513-10-0-41 9513-22-0-41 -- -- PLC16W4 9513-11-0-41 9513-31-0-41 -- -- PLC18 9513-11-0-41 9513-23-0-41 -- -- PLC24 9513-12-0-41 9513-24-0-41 -- -- PLC30 9513-25-0-41 9513-26-0-41 -- -- Arbor press for connector seating tools: Replacement pins for connector seating tool DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 9530-1-0-0 1 ton capacity 4 inch throat PCS Mixed Density Series Size 20 855-347-18-41 PCS Series Size 16 855-658-1-41 (female) PLB3W3 Series Size 12 855-347-11-41 (female) PCS Mixed Density Series Size 8 855-347-19-41 Support tool for PLB3W3: 60 CONNECTOR SEATING TOOL WITHOUT ARBOR PRESS SHAFT 9513-401-6-41 C-014 Rev E3 Power Connection Systems NEW! COMPLIANT PRESS-FIT CONNECTORS PRINTED BOARD HOLE SIZES Positronic Industries connectpositronic.com SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT PRESS-FIT CONNECTORS Traditionally, tin-lead has been a popular plating for PBC holes. However, many PCB hole platings must now be RoHS Compliant. Positronic is pleased to offer PCB HOLE SIZE FOR RoHS PCB plating as shown below. OMEGA & BI-SPRING COMPLIANT PRESS-FIT CONTACT HOLE BOARD TYPE TIN-LEAD SOLDER PCB CONTACT SIZE / TYPE RECOMMENDED DRILL HOLE SIZE 20 OMEGA o0.04530.0010 [o1.1500.025] 16 BI-SPRING o0.0690.001 [o1.7500.025] 12 BI-SPRING o0.1020.001 [o2.590.025] 8 BI-SPRING o0.1250.001 [o3.1800.025] RECOMMENDED PLATING "Omega" Termination FINISHED HOLE SIZES o0.0394+0.0035-0.0024 [o1.000+0.090-0.060] 0.0006 [15] minimum solder over 0.0010 [25] min. copper o0.0630+0.0035-0.0024 [o1.600+0.090-0.060] o0.0960.002 [o2.440.05] "Bi-Spring" Termination o0.1190.002 [o3.020.05] RoHS PCB PLATING OPTIONS IMMERSION TIN PCB IMMERSION SILVER PCB ELECTROLESS NICKEL / IMMERSION GOLD PCB o0.0470.001 [o1.190.025] 16 BI-SPRING o0.0690.001 [o1.7500.025] 12 BI-SPRING o0.1020.001 [o2.590.025] 8 BI-SPRING o0.1250.001 [o3.1800.025] o0.1190.002 [o3.020.05] 20 OMEGA o0.0470.001 [o1.190.025] o0.0430.002 [o1.090.05] 16 BI-SPRING o0.0690.001 [o1.7500.025] 12 BI-SPRING o0.1020.001 [o2.590.025] 8 BI-SPRING o0.1250.001 [o3.1800.025] o0.1190.002 [o3.020.05] 20 OMEGA o0.0470.001 [o1.190.025] o0.0430.002 [o1.090.05] 16 BI-SPRING o0.0690.001 [o1.7500.025] 12 BI-SPRING o0.1020.001 [o2.590.025] 8 BI-SPRING o0.1250.001 [o3.180.025] o0.1190.002 [o3.020.05] 20 OMEGA o0.0470.001 [o1.190.025] o0.0430.002 [o1.090.05] 16 BI-SPRING o0.0690.001 [o1.7500.025] 12 BI-SPRING o0.1020.001 [o2.590.025] 8 BI-SPRING o0.1250.001 [o3.1800.025] o0.0430.002 [o1.090.05] 0.0010 [25] min. copper 0.0000330.000006 [0.850.15] immersion tin over 0.0010 [25] min. copper 0.0000130.000007 [0.340.17] immersion silver over 0.0010 [25] min. copper 0.000002 [0.05] min. immersion gold over 0.0001770.000059 [4.51.5] electroless nickel per IPC-4552 over 0.0010 [25] min. copper o0.0630+0.0035-0.0024 [o1.600+0.090-0.060] o0.0960.002 [o2.440.05] o0.0630+0.0035-0.0024 [o1.600+0.090-0.060] o0.0960.002 [o2.440.05] COMPLIANT PRESS-FIT TERMINATION CONTACT HOLE NOTE: For PCB plating compositions not shown, consult Technical Sales. o0.0630+0.0035-0.0024 [o1.600+0.090-0.060] o0.0960.002 [o2.440.05] o0.0630+0.0035-0.0024 [o1.600+0.090-0.060] o0.0960.002 [o2.440.05] o0.1190.002 [o3.020.05] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 61 APPLICATION TOOLS COPPER PCB 20 OMEGA Power Connection Systems RIGHT ANGLE (90) METAL AND PLASTIC MOUNTING BRACKETS Positronic Industries connectpositronic.com RIGHT ANGLE (90) METAL MOUNTING BRACKETS CODE B ON STEP 5 OF ORDERING INFORMATION PAGE o0.1000.005 [o2.540.13] B0.005 [0.13] SERIES A0.005 [0.13] PLA PLB D0.020 [0.51] C0.020 [0.51] PLC A B C D 0.204 [5.18] 0.303 [7.70] 0.401 [10.19] 0.321 [8.15] 0.420 [10.67] 0.518 [13.16] 0.375 [9.53] 0.375 [9.53] 0.375 [9.53] 0.492 [12.50] 0.492 [12.50] 0.492 [12.50] MATERIAL: Brass, tin plate. 0.2200.010 [5.590.25] 0.1240.005 [o3.150.13] 0.1100.005 [2.790.13] RIGHT ANGLE (90) PLASTIC MOUNTING BRACKET WITH CROSS BAR CODE B3 OR CODE B3N ON STEP 5 OF ORDERING INFORMATION PAGE CONNECTOR VARIANT 0.375 [9.53] B3 style required for right angle (90) press-fit connectors 0.517 [13.13] PLA03 PLA04 PLA06 PLA08 PLB06 B PLB08 PLB12 A PLB16 ACCESSORIES "N" push-on fastener shown for reference PLC09 PLC12 PLC18 PLC24 MATERIAL: MOUNTING BRACKET/CROSS BAR: Glass filled polyester, UL 94V-0. PUSH-ON FASTENERS: Copper alloy, tin plated. 62 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PLC30 A B 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] 0.882 [22.40] 1.080 [27.43] 1.474 [37.44] 1.868 [47.45] 0.882 [22.40] 1.080 [27.43] 1.474 [37.44] 1.868 [47.45] 0.882 [22.40] 1.080 [27.43] 1.474 [37.44] 1.868 [47.45] 2.262 [57.45] Power Connection Systems PUSH-ON FASTENERS AND MOUNTING SCREWS Positronic Industries connectpositronic.com PUSH-ON FASTENERS CODE BN OR CODE N ON STEP 5 OF ORDERING INFORMATION PAGE CODE BN CODE N FOR USE WITH RIGHT ANGLE (90) CONNECTOR FOR USE WITH STRAIGHT SOLDER CONNECTOR Self-tapping screw Connector Connector Printed board Printed board Mounting Bracket 0.1310.020 [3.330.51] 0.1310.020 [3.330.51] Printed board Printed board MATERIAL: Spring tempered copper alloy, tin plated. SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.123 0.002 [3.12] O hole in printed board for mounting connector with push-on fasteners. MOUNTING SCREWS CODE ST2, ST3, ST4, SS2, SS3, OR SS4 ON STEP 5 OF ORDERING INFORMATION PAGE NOTE: MOUNTING SCREWS FOR RIGHT ANGLE CONNECTORS ARE ORDERED SEPARATELY USING PART NUMBERS SHOWN IN CHART BELOW. Stresses that occur during coupling and uncoupling of connectors or through shock and vibration of systems can be transferred to backplanes or P.C. boards through press-fit connector terminations. Avoid concern over electrical integrity of the connector to board interface by using mounting screws. Bellcore GR1217 details a preference for the use of mounting hardware and we recommend this practice. MOUNTING STYLE OPTION MATERIAL OPTIONS PART NUMBER THREAD LENGTH P.C. BOARED THICKNESS ST2 STEEL 4546-7-1-16 0.2500.030 [6.350.76] 0.093 [2.36] ST3 STEEL 4546-7-2-16 0.3120.030 [7.930.76] 0.125 [3.18] NEW! ST4 STEEL 4546-7-3-16 0.3750.030 [9.530.76] 0.175 [4.45] NEW! SS2 STAINLESS STEEL 4546-7-6-4 0.2500.030 [6.350.76] 0.093 [2.36] NEW! SS3 STAINLESS STEEL 4546-7-7-4 0.3120.030 [7.930.76] 0.125 [3.18] NEW! SS4 STAINLESS STEEL 4546-7-8-4 0.3750.030 [9.530.76] 0.175 [4.45] ACCESSORIES SCREWS ARE #2 SELF-TAPPING FOR PLASTIC. CONSULT TECHNICAL SALES IF AN ALTERNATE SCREW IS REQUIRED. C-014 Rev E3 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 63 Power Connection Systems CONNECTOR HOODS Positronic Industries connectpositronic.com POWER CONNECTION SYSTEMS HOOD CODE 5 ON STEP 6 OF ORDERING INFORMATION PAGE CONNECTOR VARIANT B0.020 [0.51] PLA03 PLA04 PLA06 PLA08 PLB06 PLB08 A0.020 [0.51] PLB12 PLB16 C0.020 [0.51] PLB3W3 PLC09 PLC12 PLC18 Features internal cable clamp. PLC24 PLC30 A B C 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 1.000 [25.40] 0.752 [19.10] 0.950 [24.13] 1.344 [34.14] 1.738 [44.15] 0.752 [19.10] 0.950 [24.13] 1.344 [34.14] 1.738 [44.15] 0.950 [24.13] 0.752 [19.10] 0.950 [24.13] 1.344 [34.14] 1.738 [44.15] 2.132 [54.15] 0.594 [15.09] 0.594 [15.09] 0.594 [15.09] 0.594 [15.09] 0.792 [20.12] 0.792 [20.12] 0.792 [20.12] 0.792 [20.12] 0.792 [20.12] 0.990 [25.15] 0.990 [25.15] 0.990 [25.15] 0.990 [25.15] 0.990 [25.15] HOOD FOR USE WITH PLS5W5 CONNECTOR CODE 5 ON STEP 6 OF ORDERING INFORMATION PAGE 1.4830.020 [37.670.51] 0.9900.020 [25.150.51] 1.2600.020 [32.000.51] POSITRONIC INDUSTRIES For PLS5W5 Connector Only ACCESSORIES 0.804 [20.42] Features internal cable clamp. 1.370 [34.80] 64 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. CONTACT TECHNICAL SALES FOR AVAILABILITY OF 7W7 VARIANT. Power Connection Systems QUICK RELEASE MOUNTING CLIP AND PANEL CUTOUT Positronic Industries connectpositronic.com PANEL MOUNT CONNECTORS WITH QUICK RELEASE MOUNTING CLIP CODE 6 IN STEP 6 OF ORDERING INFORMATION PAGE MALE FEMALE 0.600 [15.24] Mounting Clip Factory Installed A0.020 [0.51] 0.600 [15.24] Mounting Clip Factory Installed A0.020 [0.51] For connection system 8 B B Typical part number: PLB06M206C1 CONNECTOR VARIANTS Typical part number: PLB06F206C1 A B PLA03 1.126 [28.60] 0.408 [10.36] PLA04 1.324 [33.63] 0.408 [10.36] PLA06 CONNECTOR VARIANTS A B PLB16 2.112 [53.64] 0.606 [15.39] PLB20 2.506 [63.65] 0.606 [15.39] 1.718 [43.64] 0.408 [10.36] PLC09 1.126 [28.60] 0.802 [30.37] PLA08 2.112 [53.64] 0.408 [10.36] PLC12 1.324 [33.63] 0.802 [30.37] PLB06 1.126 [28.60] 0.606 [15.39] PLC18 1.718 [43.64] 0.802 [30.37] PLB08 1.324 [33.63] 0.606 [15.39] PLC24 2.112 [53.64] 0.802 [30.37] PLB12 1.718 [43.64] 0.606 [15.39] PLC30 2.506 [63.65] 0.802 [30.37] NEW! PANEL MOUNT CONNECTORS WITH QUICK RELEASE MOUNTING CLIP FOR REMOVABLE CONTACTS CODE 6 IN STEP 6 OF ORDERING INFORMATION PAGE MALE Mounting Clip Factory Installed *A0.020 [0.51] 0.920 [23.37] FEMALE Mounting Clip Factory Installed *A0.020 [0.51] For connection system 8 *Note: See chart above for connector dimensions. *B *B Typical part number: PLB06M1060 Typical part number: PLB06F1060 CONNECTOR VARIANTS A B C PANEL CUTOUT PLA03 1.600 [40.64] 1.168 [29.67] 0.445 [11.30] PLA04 1.798 [45.67] 1.366 [34.70] 0.445 [11.30] FOR USE WITH QUICK RELEASE MOUNTING CLIPS PLA06 2.192 [55.68] 1.760 [44.70] 0.445 [11.30] PLA08 2.586 [65.68] 2.154 [54.71] 0.445 [11.30] PLB06 1.600 [40.64] 1.168 [29.67] 0.643 [16.33] PLB08 1.798 [45.67] 1.366 [34.70] 0.643 [16.33] PLB12 2.192 [55.68] 1.760 [44.70] 0.643 [16.33] PLB16 2.586 [65.68] 2.154 [54.71] 0.643 [16.33] PLB20 2.980 [75.69] 2.548 [64.72] 0.643 [16.33] PLC09 1.600 [40.64] 1.168 [29.67] 0.839 [21.31] PLC12 1.798 [45.67] 1.366 [34.70] 0.839 [21.31] PLC18 2.192 [55.68] 1.760 [44.70] 0.839 [21.31] PLC24 2.586 [65.68] 2.154 [54.71] 0.839 [21.31] PLC30 2.980 [75.69] 2.548 [64.72] 0.839 [21.31] NEW! A0.010 B0.005 0.4150.005 [10.540.13] ACCESSORIES 0.870 [22.10] C0.005 0.015[0.38] R. MAX. TYP. Maximum panel thickness: 0.063 [1.60] nominal. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 65 Power Connection Systems FIXED STYLE MOUNTING CLIP AND PANEL CUTOUT Positronic Industries connectpositronic.com PANEL MOUNT CONNECTORS WITH *FIXED STYLE MOUNTING CLIP CODE 81, 82 AND 83 IN STEP 6 OF ORDERING INFORMATION PAGE MALE 0.870 [22.10] Mounting Clip Factory Installed A0.020 [0.51] FEMALE 0.920 [23.37] Mounting Clip Factory Installed A0.020 [0.51] For connection system 8 B B Typical part number: PLB06F10810 Typical part number: PLB06M10810 CONNECTOR VARIANTS A B PLA03 1.126 [28.60] 0.408 [10.36] PLA04 1.324 [33.63] 0.408 [10.36] PLA06 1.718 [43.64] 0.408 [10.36] PLA08 2.112 [53.64] 0.408 [10.36] PLB06 1.126 [28.60] 0.606 [15.39] PLB08 1.324 [33.63] 0.606 [15.39] PLB12 1.718 [43.64] 0.606 [15.39] PLB16 2.112 [53.64] 0.606 [15.39] PLB20 2.506 [63.65] 0.606 [15.39] PLC09 1.126 [28.60] 0.802 [30.37] PLC12 1.324 [33.63] 0.802 [30.37] PLC18 1.718 [43.64] 0.802 [30.37] PLC24 2.112 [53.64] 0.802 [30.37] PLC30 2.506 [63.65] 0.802 [30.37] CLIP MATERIAL: Beryllium copper, nickel plated PART NUMBER PANEL THICKNESS PL*****81* 0.040 [1.02] 0.060 [1.52] 0.090 [2.29] PL*****82* PL*****83* * May be used with either fixed solder or removable contact connector insulators. NEW! PANEL CUTOUT CONNECTOR VARIANTS FOR USE WITH FIXED STYLE MOUNTING CLIPS B C D ACCESSORIES PLA03 1.380 [35.05] 1.150 [29.21] 0.445 [11.30] 0.193 [4.90] PLA04 1.578 [40.08] 1.348 [34.24] 0.445 [11.30] 0.193 [4.90] PLA06 1.972 [50.09] 1.742 [44.25] 0.445 [11.30] 0.193 [4.90] PLA08 2.366 [60.10] 2.136 [54.25] 0.445 [11.30] 0.193 [4.90] PLB06 1.380 [35.05] 1.150 [29.21] 0.643 [16.33] 0.300 [7.62] PLB08 1.578 [40.08] 1.348 [34.24] 0.643 [16.33] 0.300 [7.62] A0.010 PLB12 1.972 [50.09] 1.742 [44.25] 0.643 [16.33] 0.300 [7.62] B0.010 PLB16 2.366 [60.10] 2.136 [54.25] 0.643 [16.33] 0.300 [7.62] PLB20 2.760 [70.10] 2.530 [64.26] 0.643 [16.33] 0.300 [7.62] PLC09 1.380 [35.05] 1.150 [29.21] 0.839 [21.31] 0.300 [7.62] PLC12 1.578 [40.08] 1.348 [34.24] 0.839 [21.31] 0.300 [7.62] PLC18 1.972 [50.09] 1.742 [44.25] 0.839 [21.31] 0.300 [7.62] PLC24 2.366 [60.10] 2.136 [54.25] 0.839 [21.31] 0.300 [7.62] PLC30 2.760 [70.10] 2.530 [64.26] 0.839 [21.31] 0.300 [7.62] NEW! C0.010 D0.010 0.015[0.38]R. MAX. TYP. 66 A DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Power Connection Systems PANEL MOUNT CUTOUT Positronic Industries connectpositronic.com PANEL MOUNT CUTOUT A B C CONNECTOR VARIANTS PLA03 PLA04 PLA06 PLA08 PLB06 PLB08 PLB12 PLB16 NEW! PLB20 PLB3W3 PLB10W2 PLC09 PLC12 PLC18 PLC24 PLC30 PLC16W4 A 0.005 B 0.005 C 0.005 0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 1.867 [47.42] 0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 1.635 [41.53] 0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 0.430 [10.92] 0.430 [10.92] 0.430 [10.92] 0.430 [10.92] 0.627 [15.93] 0.627 [15.93] 0.627 [15.93] 1.867 [47.42] 1.635 [41.53] 0.627 [15.93] 2.262 [57.45] 1.079 [27.41] 1.473 [37.41] 0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 1.867 [47.42] 2.262 [57.45] 1.473 [37.41] 2.029 [51.54] 0.847 [21.51] 1.241 [31.52] 0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 1.635 [41.53] 2.029 [51.54] 1.241 [31.52] 0.627 [15.93] 0.627 [15.93] 0.627 [15.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] ACCESSORIES 2X o0.0960.003 [o2.440.08] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 67 Power Connection Systems BLIND MATING SYSTEM AND PANEL CUTOUT Positronic Industries connectpositronic.com BLIND MATING SYSTEM A 0.320 [8.13] CODE 11, 12, 13 AND 14 IN STEP 6 OF ORDERING INFORMATION PAGE B Floating connector C 2X 0.500 [12.71] HEX 0.063 [1.60] PANEL THICKNESS 0.100 [2.54] Panel or Printed Circuit Board 0.700 [17.78] 2X 0.250 [6.35] HEX 1.535 [38.99] Fixed connector Typical Part Number: PLB08F10120 o0.250 [6.35] PANEL CUTOUT FOR USE WITH FLOATING AND FIXED CONNECTOR BLIND MATING SYSTEMS FLOATING CONNECTOR FIXED CONNECTOR F 2X O0.4000.003 [10.160.08] D1 CONNECTOR VARIANTS PLA03 PLA04 MATERIALS AND FINISHES: BLIND MATING PLATE: Stainless steel. BLIND MATING GUIDE: Stainless steel, passivated. FLOAT SCREW: Steel, zinc plate with chromate seal. PLA06 Blind mating system provides lead in for 0.100 [2.54] axial misalignment. PLB06 Blind mating system sold in a kit containing a connector - plate assembly, Blind mating guides, and float screws. PLA08 PLB08 PLB12 PLB16 PART NUMBER PANEL THICKNESS ACCESSORIES PLB3W3 PL*****11* PLB3W3*10110 0.040 [1.02] PLC09 PL*****12* PLB3W3*10120 0.060 [1.52] PLC12 PL*****13* PLB3W3*10130 0.090 [2.28] PL*****14* PLB3W3*10140 0.120 [3.05] PLC18 PLC24 68 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PLC30 D E E1 NOTE: Panel thickness may impact the orientation of mating end of blind mate pin. Shimming between the panel and the head of the blind mate pin may be necessary to minimize tilt of the blind mate system. Contact technical sales for additional technical information. F B 2X O0.2650.003 [6.730.08] 2X O0.0960.003 [2.440.08] A B 0.005 C D 0.005 D1 0.005 E 0.005 E1 0.005 F 0.005 2.340 [59.44] 2.537 [64.44] 2.931 [74.45] 3.325 [84.46] 0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 1.867 [47.42] 0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 0.750 [19.05] 0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 1.635 [41.53] 0.860 [21.84] 1.057 [26.85] 1.451 [36.86] 1.845 [46.86] 0.430 [10.92] 0.430 [10.92] 0.430 [10.92] 0.430 [10.92] 0.640 [16.26] 0.640 [16.26] 0.640 [16.26] 0.640 [16.26] 1.522 [38.66] 1.719 [43.66] 2.113 [53.67] 2.507 [63.68] 2.340 [59.44] 2.537 [64.44] 2.931 [74.45] 3.325 [84.46] 2.537 [64.44] 0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 1.867 [47.42] 1.079 [27.41] 0.947 [24.05] 0.947 [24.05] 0.947 [24.05] 0.947 [24.05] 0.947 [24.05] 0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 1.635 [41.53] 0.847 [21.51] 0.860 [21.84] 1.057 [26.85] 1.451 [36.86] 1.845 [46.86] 1.057 [26.85] 0.627 [15.93] 0.627 [15.93] 0.627 [15.93] 0.627 [15.93] 0.627 [15.93] 0.837 [21.26] 0.837 [21.26] 0.837 [21.26] 0.837 [21.26] 0.837 [21.26] 1.522 [38.66] 1.719 [43.66] 2.113 [53.67] 2.507 [63.68] 1.719 [43.66] 2.340 [59.44] 2.537 [64.44] 2.931 [74.45] 3.325 [84.46] 3.720 [94.49] 0.882 [22.40] 1.079 [27.41] 1.473 [37.41] 1.867 [47.42] 2.262 [57.45] 1.144 [29.06] 1.144 [29.06] 1.144 [29.06] 1.144 [29.06] 1.144 [29.06] 0.650 [16.51] 0.847 [21.51] 1.241 [31.52] 1.635 [41.53] 2.029 [51.54] 0.860 [21.84] 1.057 [26.85] 1.451 [36.86] 1.845 [46.86] 2.239 [56.87] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] 0.824 [20.93] 1.034 [26.26] 1.034 [26.26] 1.034 [26.26] 1.034 [26.26] 1.034 [26.26] 1.522 [38.66] 1.719 [43.66] 2.113 [53.67] 2.507 [63.68] 2.902 [73.71] POSITRONIC INDUSTRIES Positronic Products Power Contact Sizes: 0, 8, 12, 16, 20 and 22 Current Ratings: To 100 amperes Terminations: Crimp, wire solder, straight solder, right angle solder, straight press-fit and right angle (90) press-fit Configurations: Multiple variants in a variety of package sizes Compliance: PICMG 2.11, PICMG 3.0, VITA 41 D-subminiature Contact Sizes: 8, 20 and 22 Current Ratings: To 40 amperes nominal Terminations: Crimp, wire solder, straight solder, right angle (90) solder and straight press-fit Configurations: Multiple variants in both standard and high densities Qualifications: MIL-DTL-24308, Goddard Space Flight S-311-P, SAE AS 39029, IP65, IP67 FEATURES: Hot swap capability * AC/DC operation in a single connector * Signal contacts for hardware management * Blind mating * Sequential mating * Large surface area contact mating system * Wide variety of accessories * Customer specified contact arrangements FEATURES: Three performance levels available: professional quality, military quality and space-flight quality provide multiple performance-to-cost choices * Options include thermocouple contacts, air coupling, environmentally sealed and dual port package including mixed density * Broad selection of accessories Rectangular Circular Contact Sizes: 16, 20 and 22 Current Ratings: To 13 amperes Terminations: Crimp, wire solder, straight solder and right angle (90) solder Configurations: Multiple variants in both standard and high densities Qualifications: MIL-DTL-28748, SAE AS 39029, CCITT V.35 Contact Sizes: 12, 16, 20 and 22 Current Ratings: To 25 amperes nominal Terminations: Crimp, wire solder, straight solder and right angle (90) solder Configurations: Multiple variants Qualifications: Environmental protection to IP67 FEATURES: Two performance levels available: industrial quality and military quality provide two performance to cost choices * Large surface area contact mating system * A wide variety of accessories * Broad selection of contact variants and package sizes FEATURES: Non-corrodible / lightweight composite construction * EMI/RFI shielded versions * Thermocouple contacts * Environmentally sealed versions * Rear insertion/ front release of removable contacts * Two level sequential mating * Overmolding available on full assemblies Cable Hermetic All Positronic connector products can be supplied as part of cable assemblies whose technical characteristics would reflect those of the connectors being used within the assembly. Contact Sizes: 8, 12, 16, 20 and 22 Current Ratings: To 40 amperes nominal Terminations: Feedthrough is standard; flying leads and board mount available upon request Configurations: See D-subminiature and circular configurations above Qualifications: Space-D32 FEATURES: Shorten the supply chain and reduce additional costs and delays by "cablizing" * Overmolding available * Shielded and environmentally sealed versions available * Power cables and access boxes which meet the SAE J2496 specification FEATURES: Intended for use as an electrical feedthrough in high vacuum applications * Leakage rate: 5 x 10-9 mbar.l/s @ vacuum 1.5 x 10-5 atm * Signal, power, coax and high voltage versions available * Connectors can be mounted on flange assembly per customer specification For more information, visit www.connectpositronic.com or call your nearest Positronic sales office as given on the back of this catalog. NORTH AMERICAN LOCATIONS UNITED STATES, Springfield, Missouri, Corporate Headquarters Factory Sales and Engineering Offices (800) 641-4054 PUERTO RICO, Ponce Factory Factory Sales and Engineering Offices (800) 641-4054 MEXICO Factory Sales and Engineering Offices (800) 872-7674 CANADA Factory Sales and Engineering Offices (800) 327-8272 ASIA/PACIFIC LOCATIONS SINGAPORE, Asia/Pacific Headquarters Factory Sales and Engineering Offices (65) 6842 1419 singapore@connectpositronic.com (86) (86) (86) (82) (88) shenzhen@connectpositronic.com shanghai@connectpositronic.com xian@connectpositronic.com korea@connectpositronic.com taiwan@connectpositronic.com ASIA, Direct Sales Offices China -Shenzhen Sales Office China -Shanghai Sales Office China -Xian/Beijing Sales Office Korea Sales Office Taiwan Sales Office 755 2643 7578 158 2907 9779 29 8839 5306 31 909 8047 or 8 62 2937 8775 JAPAN, Direct Sales Offices Sales and Engineering Offices (81) 3 5812 7720 japan@connectpositronic.com (91) 20 2439 4810 india@connectpositronic.com bangalore@connectpositronic.com delhi@connectpositronic.com INDIA, Direct Sales Offices Factory Sales and Engineering Offices Bangalore Sales Office New Delhi Sales Office ASIA/PACIFIC, Technical Agents Technical Agents in Malaysia, Australia, New Zealand, Philippines, Hong Kong, Vietnam, Thailand EUROPEAN LOCATIONS FRANCE, Auch Factory, European Headquarters Factory Sales and Engineering Offices 33 5 62 63 44 91 contact@connectpositronic.com 33 33 39 49 44 jchalaux@connectpositronic.com plafon@connectpositronic.com rmagni@connectpositronic.com cbouche@connectpositronic.com lbridwell@connectpositronic.com EUROPE, Direct Sales Offices Northern France Sales Office Southern France Sales Office Italy Sales Office Germany Sales Office UK Sales Office 1 45 88 13 88 5 62 63 44 91 02 54 1161 06 2351 63 47 39 1993 831 939 EUROPE, Technical Agents Technical Agents in Austria, Benelux, Eastern Europe Countries, Greece, Ireland, Scandinavia, Spain, Switzerland and the United Kingdom MIDEAST, Technical Agents Technical Agents in Israel and Turkey POSITRONIC INDUSTRIES, INC. 423 N Campbell Avenue * PO Box 8247 * Springfield, MO 65801 Tel (417) 866-2322 * Fax (417) 866-4115 * Toll Free (800) 641-4054 info@connectpositronic.com POSITRONIC INDUSTRIES, S.A.S. Zone Industrielle d'Engachies * 46 Route d'Engachies France 32020 Auch Cedex 9 Telephone 33 5 62 63 44 91 * Fax 33 5 62 63 51 17 contact@connectpositronic.com POSITRONIC ASIA PTE LTD. 3014A Ubi Road 1 #07-01 * Singapore 408703 Telephone (65) 6842 1419 * Fax (65) 6842 1421 singapore@connectpositronic.com