Misc. Backshells and Accessories M81824/1 * 070-001 MIL-Qualified Splice In-Line, Insulated, Environmental Product Series Size (Table I, Page G-18) M81824/1 - 1 1.10 .050 .950 Min OE See Note 1 C 2X D Inspection Window 2X OB .110 .080 G Wirestop 2X OA Mfg Code Location Optional Color Code (see note 1) APPLICATION NOTES 1. 2. 3. 4. For complete dimensions see the applicable Military Specification. One seal ring must be color coded per Table I. Splice to have matching circumferential color stripe. Metric dimensions (mm) are in parentheses. Material and Finish: Splice - Copper UNS C10100 ASTM F68 or ASTM B187. Finish - Tin plate per ASTM B 545, .00010 min thick over nickel per AMS-QQ-N-290. Sealing material - Thermally stabilized thermoplastic. Shrink Sleeve - transparent, heat shrinkable, cross-linked polyvinylidene fluoride per AMS-DTL-23053/8. (c) 2013 Glenair, Inc. Dimensions in inches (millimeters) and are subject to change without notice. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. * 1211 AIR WAY * GLENDALE, CA 91201-2497 * 818-247-6000 * FAX 818-500-9912 www.glenair.com G-17 E-Mail: sales@glenair.com G Misc. Backshells and Accessories M81824/1 * 070-001 MIL-Qualified Splice In-Line, Insulated, Environmental Table I Size 01 02 03 Wire Range A Dia B Dia 20-26 AWG 16-20 AWG 12-16 AWG .050 (1.27) .045 (1.14) .069 (1.75) .064 (1.63) .102 (2.59) .097 (2.46) .080 (2.03) .075 (1.90) .106 (2.69) .101 (2.57) .153 (3.89) .147 (3.74) C D .510 (12.95) .245 (6.22) .490 (12.45) .225 (5.72) .585 (14.86) .280 (7.11) .565 (14.35) .260 (6.60) .585 (14.86) .280 (7.11) .565 (14.35) .260 (6.60) E Dia Min After (Free State) Recovery Ref Mil Ref Color Code (note 1) .085 (2.2) .025 (0.6) M81824/1-1 Red .110 (2.8) .025 (0.6) M81824/1-2 Blue .170 (4.3) .025 (0.6) M81824/1-3 Yellow ASSEMBLY INSTRUCTIONS Step A 1. F Strip wires per Table II. Ends must be cut cleanly and at right angles to the axial plane of the wire. The wire must not be deformed while making cuts. Center Conductor Jacket Step B 1. Slide Insulation Sleeve onto one of the wires Insulation Sleeve Step C 1. Insert one wire into barrel of crimp splice and crimp using crimp tool and dies listed in Table II. 2. Repeat for second wire. Insulation Sleeve Step D Wire 1 Crimp Splice Wire 2 1. Slide Insulation Sleeve over the splice until centered. 2. Apply heat using acceptable heat source for military equipment as qualified by the services for Class 2 splices. Sealing rings shall melt and insulation sleeve shall seal around crimp splice and wires. G Insulation Sleeve Table II Part No. (c) 2013 Glenair, Inc. Wire Range F 070-00101 20, 22, 24, 26 .24 070-00102 16, 18, 20 .28 070-00103 12, 14, 16 .28 Crimp Tool Data Crimp Tool: M22520/5-01 Crimp Dies: M22520/5-102, -103 OR Crimp Tool: M22520/10-01 Crimp Dies: M22520/10-103, -104 OR Crimp Tool: M22520/37-01 Crimp Dies: None Dimensions in inches (millimeters) and are subject to change without notice. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. * 1211 AIR WAY * GLENDALE, CA 91201-2497 * 818-247-6000 * FAX 818-500-9912 www.glenair.com G-18 E-Mail: sales@glenair.com