www.glenair.com E-Mail: sales@glenair.com
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
G-17
Dimensions in inches (millimeters) and are subject to change without notice.
© 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A.
Misc. Backshells
and Accessories
G
M81824/1 • 070-001
MIL-Qualied Splice
In-Line, Insulated, Environmental
Product
Series Size
(Table I, Page G-18)
M81824/1 -1
1.10 ± .050
.950 Min
2X D
2X ØA
2X ØB
C
.110
.080
Mfg Code
Location
Optional Color Code
(see note 1)
Inspection
Window
Wirestop
See Note 1
ØE
G
APPLICATION NOTES
1. For complete dimensions see the applicable Military Specication.
2. One seal ring must be color coded per Table I. Splice to have matching circumferential color stripe.
3. Metric dimensions (mm) are in parentheses.
4. Material and Finish:
Splice – Copper UNS C10100 ASTM F68 or ASTM B187.
Finish – Tin plate per ASTM B 545, .00010 min thick over nickel per AMS-QQ-N-290.
Sealing material – Thermally stabilized thermoplastic.
Shrink Sleeve – transparent, heat shrinkable, cross-linked polyvinylidene uoride per AMS-DTL-23053/8.
www.glenair.com E-Mail: sales@glenair.com
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
G-18
© 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A.
Dimensions in inches (millimeters) and are subject to change without notice.
Misc. Backshells
and Accessories
G
M81824/1 • 070-001
MIL-Qualied Splice
In-Line, Insulated, Environmental
Step C
1. Insert one wire into barrel of crimp splice and crimp using crimp tool and dies listed in Table II.
2. Repeat for second wire.
Table I
Size Wire
Range A Dia B Dia C D
E Dia
Mil Ref
Color
Code
(note )
Min
(Free State)
After
Recovery Ref
01 –
AWG
. (.)
. (.)
. (.)
. (.)
. (.)
. (.)
. (.)
. (.) . (.) . (.) M/- Red
02 –
AWG
. (.)
. (.)
. (.)
. (.)
. (.)
. (.)
. (.)
. (.) . (.) . (.) M/- Blue
03 –
AWG
. (.)
. (.)
. (.)
. (.)
. (.)
. (.)
. (.)
. (.) . (.) . (.) M/- Yellow
Step D
1. Slide Insulation Sleeve over the splice until centered.
2. Apply heat using acceptable heat source for military equipment as qualied by the services for Class 2 splices.
Sealing rings shall melt and insulation sleeve shall seal around crimp splice and wires.
Table II
Part No. Wire Range F Crimp Tool Data
070-00101 , , , . Crimp Tool: M/-
Crimp Dies: M/-, -
OR
Crimp Tool: M/-
Crimp Dies: M/-, -
OR
Crimp Tool: M/-
Crimp Dies: None
070-00102 , , .
070-00103 , , .
Jacket
F
Center
Conductor
Insulation
Sleeve
Wire 2
Insulation
Sleeve Wire 1 Crimp Splice
Insulation
Sleeve
ASSEMBLY INSTRUCTIONS
Step A
1. Strip wires per Table II. Ends must be cut cleanly and at right angles to the
axial plane of the wire. The wire must not be deformed while making cuts.
Step B
1. Slide Insulation Sleeve onto one of the wires
