203M016-19B10 - TE Connectivity / Raychem

Table of Contents

Adapters

6-1

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Adapter Fundamentals

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

Types of Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3, 6-4

Adapter Selection Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5

Adapter Selection

Adapter Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6 to 6-15

Adapter Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16

Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17, 6-18

Material and Finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19

Entry Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20 to 6-25

Tinel-Lock Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-26

CRES-Lock Bands/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-27

Adapter Products

Code 18 MIL-C-5015 (MS3100)

Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-28, 6-29

Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-30, 6-31

Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-32, 6-33

Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-34 to 6-36

Code 21 MIL-C-26482 Series 1

Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-37

Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-38

Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-39

Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-40, 6-41

CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-42, 6-43

Code 32 MIL-C-22992

Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-44, 6-45

Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-46

Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-47

CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-48, 6-49

Code 40 MIL-C-38999 Series III and IV

Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-50, 6-51

Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-52

Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-53

Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-54, 6-55

CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-56, 6-57

Code 41 MIL-C-38999 Series I and II

Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-58, 6-59

Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-60

Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-61

Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-62, 6-63

CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-64, 6-65

Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2,

MIL-C-83723 Series I and III, MIL C-81703 Series III

Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-66, 6-67

Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-68

Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-69

Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-70, 6-71

CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-72, 6-73

Code 76 BS 9522 F0017 (Pattern 105)

Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-74

Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-75, 6-76

Raychem FlexiScreen Backshells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-77, 6-78

HexaShield High-Performance EMC/EMI Adapters . . . . . . . . . . . . . . . . . . . .6-79 to 6-84

Raychem Spin Lock Variable Angle Backshell . . . . . . . . . . . . . . . . . . . . . . . . .6-85, 6-86

For high-performance

sealing and strain relief, the

perfect mate for a TE

Connectivity molded part in

a wiring application is a

Raychem brand adapter.

TE offers a variety of

adapters for applications in

many industries, including

aerospace, marine, and

mass transit.

These adapters are:

nAvailable in many

configurations to match

applications

nEasy to install

nIdeal for high-reliability

applications

nKitted for customer

convenience.

In this section we present

Raychem brand spin-

coupling adapters and

Tinel-Lock adapters.

The Tinel-Lock adapter

utilizes Raychem brand

Tinel rings to terminate the

overall shield to the adapter.

The Tinel ring is a low-pro-

file, high-strength, shape-

memory-alloy shield-

termination device

available in many sizes to

accommodate various

entry sizes and shield

configurations.

Tinel-Lock adapters are

ideal for lightweight

aerospace applications

requiring repeated high-

to-low temperature cycles.

Note: Users should independently

evaluate the suitability of the

product for their application.

Before ordering, check with

TE for most current data.

6-2

Definitions

Adapter Fundamentals

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Adapter Type

TE offers four adapter

types: solid (sometimes

called “fixed”), spin-coupling,

braided, and Tinel-Lock.

Each is designed to offer a

suitable interface between a

connector and a heat-

shrinkable molded part.

Adapter Code

A numerical code is used to

identify connectors with

similar adapter interfaces.

This code is used to deter-

mine the adapter family and

part number.

Adapter Part Number

The part number is the

sequence of numbers and

letters that describes the

adapter family (or series),

size, material, finish, and

modifications. The part

numbering system is

explained on pages 6-17

and 6-18.

Adapter Family

TE offers several families (or

series) of Raychem adapter

products. Each Raychem

adapter part number begins

with an alphanumeric prefix

denoting the Raychem

product family.

Entry Size

Entry size is the diameter

of the hole through which

the cable enters into the

adapter. For example, the

08 entry is 12.7 [0.5]. Entry

sizes are specified on

braided and Tinel-Lock

adapters only.

Ring Designator

This is a two-letter code that

is part of each Tinel-Lock

adapter part number. It

specifies the size of the

Tinel-Lock ring suited to

specific types of cable braid.

Shell Size

This is the size of a

connector as specified by

the connector manufacturer.

It is normally a two-digit

number between 08 and 24,

although certain connectors

are obtainable in either

larger or smaller sizes and

some use letter codes.

Order Number

This is a two-digit number

that specifies the size of the

adapter that will mate to the

corresponding shell size of

a connector. The order

number is frequently the

same as the connector

shell size, but should be

checked by reference to

the appropriate product

page(s) in this catalog.

Connector Adapter

Heat-shrinkable

Molded Boot

(if used)

Tinel-Lock Ring

(if used)

Shell Size Entry Size

Introduction

For high-performance

sealing and strain relief, the

perfect mate for a TE molded

part in a wiring application

is a Raychem brand adapter.

TE offers a variety of

Raychem brand adapters

for applications in many

industries, including

aerospace, marine, and

mass transit.

These adapters are:

nAvailable in many

configurations to match

applications

nEasy to install

nIdeal for high-reliability

applications

nKitted for customer

convenience.

In this section we present

Raychem brand spin-

coupling adapters and

Tinel-Lock adapters.

The Tinel-Lock adapter

utilizes TE Tinel ring to ter-

minate the overall shield to

the adapter. The Tinel ring

is a low-profile, high-

strength, shape-memory-

alloy shield-termination

device available in many

sizes to accommodate

various entry sizes and

shield configurations.

Tinel-Lock adapters are

ideal for lightweight aero-

space applications requir-

ing repeated high-to-low

temperature cycles.

Types of Adapters

Adapters

6-3

Adapter Fundamentals

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Adapter Types

TE offers several types of

Raychem brand adapters

for unscreened and

screened termination sys-

tems. The choice is largely

dependent upon the

screening level required

and the braid termination

method.

The four principal adapter

types are:

nSolid (fixed)

nSpin-Coupling

nBraided

nTinel-Lock

Solid Adapters (Fixed)

Solid adapters are

designed for use where no

access is required; for

example, when potting is

necessary or a lower space

profile is needed.

These adapters have a boot

groove to accommodate a

lipped heat-shrinkable boot.

Repair cannot be made

without removing the boot.

Spin-Coupling Adapters

Spin-coupling adapters are

two-part components that

have a rotatable coupling

nut and a grooved body

designed to accommodate

lipped-type heat-shrinkable

boots.

Spin-couplings with an

appropriate molded part

are used for environmental

protection and strain relief

of unscreened cable termi-

nations. Cable repairs can

be made without damaging

the boot.

Braided Adapters

These are spin-coupling

adapters that have a short

length of tubular braided

shield attached to the rear

of the adapter. The braid is

constructed from tinned

copper wire and has a

handling characteristic

that enables it to be pulled

down onto a wide range of

cable diameters. This allows

a standard entry size to be

used with most cable sizes.

The shield is terminated to

the cable braid using a

SolderSleeve device, which

provides screen continuity

through to the connector.

Straight, 45°, and 90° con-

figurations are available.

Adapter

Adhesive Molded Part

Cable Jacket

Adhesive



Molded Part 



Adapter

Sealing 

Adhesive







Sealing

Adhesive

Cable 

Jacket

Adapter

Sealing

Adhesive Cable

Braid

SolderSleeve

Device Cable

Jacket

Tinel-Lock or

Electro-

Magnetic

Force Ring

Cable

Braid

Molded

Part

Sealing

Adhesive

Solid Adapters (Fixed)

Spin-Coupling Adapters

Braided Adapters

Types of Adapters (Continued)

6-4

Adapter Fundamentals

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Tinel-Lock Adapters

This termination system

consists of a modified

spin-coupling adapter with

a Tinel-Lock ring. The

Tinel-Lock ring is made

from a special shape

memory metal that shrinks

uniformly when heated

(see Application Tooling,

section 10).

The Tinel-Lock ring is used

to terminate copper cable

braid directly onto the rear

of the adapter. The adapter

entry size and ring designa-

tor must be selected to suit

the cable diameter and

braid type.

The resulting 360° termina-

tion withstands severe

shock, vibration, tempera-

ture cycling, and corrosion.

Straight, 45°, and 90° con-

figurations are available.

Roll-back Repair with Adapters

More than 85 percent of

cable repairs are made

within 75 mm [3.0] of the

connectors—usually

because of a broken pin or

wire. By reheating the heat-

shrinkable boot and

unscrewing the adapter

coupling nut, the boot can

be “rolled back,” providing

access to the rear of the

connector for repair. This

technique is applicable to

spin-coupling, shielded,

and Tinel-Lock adapters.

Adapter Molded part Adhesive

Adhesive

Tinel-Lock

Ring

Cable

Braid

Cable

Jacket

Tinel-Lock Adapters

Adapter Selection Process

Adapters

6-5

Adapter Fundamentals

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Selecting an adapter for

your application involves a

five-step process:

1. From the connector

number, determine:

nOrder number (shell

size)

nMaterial

nPlating

2. Decide what adapter

type you need for the

connector.

3. Determine the connector

code for that adapter

type. (Use Table A, B, or

C on pages 6-6 to 6-15).

Adapter Selection

Flowchart

Decide on Adapter Type

Select Adapter Code

Select Adapter Family

Tinel Shielded Solid or Spin-Coupling CRES-Lock Band

nChoose configuration nChoose configuration nSelect options nChoose configuration

nDetermine entry size nDetermine entry size nSelect molded part nDetermine entry size

(based on cable diameter)

nSelect options

nChoose Tinel-Lock ring nSelect options

depending on braid

(AI or BI?) nSelect molded part

nSelect options

nSelect molded part

Step-by-Step Selection

Process

4. Determine the adapter

family for that connector

code. (Use Table D on

page 6-16).

5. Build the adapter part

number. (See page 6-17).

The chart below will lead

you through these steps.

Adapter Code

6-6

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Selecting the Adapter Code

Tables A, B, and C that

follow provide adapter

codes for typical

connectors.

If you know the military

part number for the

connector, you can obtain

the adapter code from Table

A that begins on this page.

If you know the manufactur-

er’s prefix for the connector,

you can obtain the adapter

code from Table B that

begins on page 6-10.

If you know the connector

specification, you can

obtain the adapter code

from Table C on page 6-15

Table A. Adapter Code by

Military Part Number

Military Connector Adapter

Part No. Specification Series/Class Code

D38999/20 MIL-C-38999 Series III: Class C, F, K, W 40

D38999/24 MIL-C-38999 Series III: Class C, F, K, W 40

D38999/26 MIL-C-38999 Series III: Class C, F, K, W 40

D38999/40 MIL-C-38999 Series IV: Class C, F, W 40

D38999/42 MIL-C-38999 Series IV: Class C, F, W 40

D38999/44 MIL-C-38999 Series IV: Class C, F, W Contact TE

D38999/46 MIL-C-38999 Series IV: Class F, W 40

D38999/47 MIL-C-38999 Series IV: Class C, W 40

M28840/10 MIL-C-28840 Class D, DS 30

M28840/11 MIL-C-28840 Class D, DS 30

M28840/14 MIL-C-28840 Class D, DS 30

M28840/16 MIL-C-28840 Class D, DS 30

M81511/01 MIL-C-81511 Series 2: Class A, E, F 61

M81511/03 MIL-C-81511 Series 2: Class A, E, F 61

M81511/05 MIL-C-81511 Series 2: Class A, E, F 61

M81511/06 MIL-C-81511 Series 2: Class A, E, F 61

M81511/21 MIL-C-81511 Series 1: Class A, E, F 61

M81511/23 MIL-C-81511 Series 1: Class A, E, F 61

M81511/25 MIL-C-81511 Series 1: Class A, E, F 61

M81511/26 MIL-C-81511 Series 1: Class A, E, F 61

M81511/31 MIL-C-81511 Series 2: Class C, P, T 61

M81511/32 MIL-C-81511 Series 2: Class C, P, T 61

M81511/33 MIL-C-81511 Series 2: Class C, P, T 61

M81511/34 MIL-C-81511 Series 2: Class C, P, T 61

M81511/35 MIL-C-81511 Series 1: Class C, P, T 61

M81511/36 MIL-C-81511 Series 1: Class C, P, T 61

M81511/37 MIL-C-81511 Series 1: Class C, P, T 61

M81511/38 MIL-C-81511 Series 1: Class C, P, T 61

M81511/41 MIL-C-81511 Series 3: Class A, E, F 61

M81511/45 MIL-C-81511 Series 3: Class A, E, F 61

M81511/46 MIL-C-81511 Series 3: Class A, E, F 61

M81511/49 MIL-C-81511 Series 3: Class A, E, F 61

M81511/51 MIL-C-81511 Series 4: Class A, E, F 61

M81511/53 MIL-C-81511 Series 4: Class A, E, F 61

M81511/55 MIL-C-81511 Series 4: Class A, E, F 61

M81511/56 MIL-C-81511 Series 4: Class A, E, F 61

M83723/01 MIL-C-83723 Series I: Class A, G, R 54

M83723/02 MIL-C-83723 Series I: Class A, G, R 54

M83723/03 MIL-C-83723 Series I: Class A, G, R 54

M83723/04 MIL-C-83723 Series I: Class A, G, R 54

M83723/05 MIL-C-83723 Series I: Class A, G, R 54

M83723/06 MIL-C-83723 Series I: Class A, G, R 54

M83723/07 MIL-C-83723 Series I: Class A, G, R 54

M83723/08 MIL-C-83723 Series I: Class A, G, R 54

M83723/13 MIL-C-83723 Series I: Class A, G, R 54

M83723/14 MIL-C-83723 Series I: Class A, G, R 54

M83723/17 MIL-C-83723 Series II: Class A, G, R 19

M83723/18 MIL-C-83723 Series II: Class A, G, R 19

M83723/19 MIL-C-83723 Series II: Class A, G, R 19

M83723/20 MIL-C-83723 Series II: Class A, G, R 19

M83723/23 MIL-C-83723 Series II: Class A, G, R 19

M83723/24 MIL-C-83723 Series II: Class A, G, R 19

M83723/27 MIL-C-83723 Series II, Class A, G, R 19

M83723/36 MIL-C-83723 Series I: Class A, G, R 54

M83723/37 MIL-C-83723 Series I: Class A, G, R 54

M83723/38 MIL-C-83723 Series I: Class A, G, R 54

M83723/39 MIL-C-83723 Series I: Class A, G, R 54

M83723/40 MIL-C-83723 Series I: Class A, G, R 54

M83723/41 MIL-C-83723 Series I: Class A, G, R 54

M83723/42 MIL-C-83723 Series I: Class G, R 54

M83723/43 MIL-C-83723 Series I: Class G, R 54

Adapter Code (Continued)

Adapters

6-7

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Table A. Adapter Code by

Military Part Number

(Continued)

Military Connector Adapter

Part No. Specification Series/Class Code

M83723/48 MIL-C-83723 Series I: Class G, R 54

M83723/49 MIL-C-83723 Series I: Class G, R 54

M83723/52 MIL-C-83723 Series II: Class K 19

M83723/53 MIL-C-83723 Series II: Class K 19

M83723/65 MIL-C-83723 Series III: Class H 54

M83723/66 MIL-C-83723 Series III: Class A, G, R 54

M83723/67 MIL-C-83723 Series III: Class A, G, R 54

M83723/68 MIL-C-83723 Series III: Class A, G, R 54

M83723/69 MIL-C-83723 Series III: Class A, G, R 54

M83723/71 MIL-C-83723 Series III: Class A, G, R 54

M83723/72 MIL-C-83723 Series III: Class A, G, R 54

M83723/73 MIL-C-83723 Series III: Class A, G, R 54

M83723/74 MIL-C-83723 Series III: Class A, G, R 54

M83723/75 MIL-C-83723 Series III: Class A, G, R 54

M83723/76 MIL-C-83723 Series III: Class A, G, R 54

M83723/77 MIL-C-83723 Series III: Class G, R 54

M83723/78 MIL-C-83723 Series III: Class G, R 54

M83723/82 MIL-C-83723 Series III: Class A, G, K, R, S 54

M83723/83 MIL-C-83723 Series III: Class A, G, K, R, S 54

M83723/84 MIL-C-83723 Series III: Class A, G, K, R, S 54

M83723/85 MIL-C-83723 Series III: Class A, G, K, R, S 54

M83723/86 MIL-C-83723 Series III: Class A, G, K, R 54

M83723/87 MIL-C-83723 Series III: Class A, G, K, R 54

M83723/91 MIL-C-83723 Series III: Class G, R, W 54

M83723/92 MIL-C-83723 Series III: Class G, R, W 54

M83723/95 MIL-C-83723 Series III: Class A, G, K, R 54

M83723/96 MIL-C-83723 Series III: Class A, G, K, R 54

M83723/97 MIL-C-83723 Series III: Class S 54

M83723/98 MIL-C-83723 Series III: Class S 54

MS17343 MIL-C-22992 Class C, J, R 32

MS17344 MIL-C-22992 Class C, J, R 32

MS17345 MIL-C-22992 Class C, J, R 32

MS17346 MIL-C-22992 Class C, R 32

MS17347 MIL-C-22992 Class C, J, R 32

MS17348 MIL-C-22992 Class C, R 32

MS24264 MIL-C-26500 (AL) Class F, G, R 51

Type B&T aluminum shell

MS24264 MIL-C-26500 (SST) Class E 52

Type B&T stainless steel shell

MS24265 MIL-C-26500 (AL) Class F, G, R 51

Type B&T aluminum shell

MS24265 MIL-C-26500 (SST) Class E 52

Type B&T stainless steel shell

MS24266 MIL-C-26500 (SST) Class E 52

Type B&T stainless steel shell

MS24266 MIL-C-26500 (AL) Class F, G, R 51

Type B&T aluminum shell

MS27466 MIL-C-38999 Series I: Class E, P, T 41

MS27467 MIL-C-38999 Series I: Class E, P, T 41

MS27468 MIL-C-38999 Series I: Class E, P, T 41

MS27469 MIL-C-38999 Series I: Class Y Contact TE

MS27472 MIL-C-38999 Series II: Class T 41

MS27473 MIL-C-38999 Series II: Class E, P, T 41

MS27474 MIL-C-38999 Series II: Class T 41

MS27475 MIL-C-38999 Series II: Class Y Contact TE

MS27479 MIL-C-38999 Series II: Class T 41

MS27480 MIL-C-38999 Series II: Class E, T 41

MS27481 MIL-C-38999 Series II: Class T 41

MS27482 MIL-C-38999 Series II: Class Y Contact TE

MS27484 MIL-C-38999 Series II: Class E, T 41

MS27497 MIL-C-38999 Series II: Class T 41

Adapter Code (Continued)

6-8

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Table A. Adapter Code by

Military Part Number

(Continued)

Military Connector Adapter

Part No. Specification Series/Class Code

MS27515 MIL-C-38999 Series I: Class E Contact TE

MS27613 MIL-C-26500 (SST) Class K Type B&T stainless steel shell 52

MS27614 MIL-C-26500 (SST) Class K Type B&T stainless steel shell 52

MS27615 MIL-C-26500 (SST) Class K Type B&T stainless steel shell 52

MS27652 MIL-C-38999 Series I: Class E, T 41

MS27653 MIL-C-38999 Series I: Class E, T 41

MS27654 MIL-C-38999 Series I: Class E, T Contact TE

MS27656 MIL-C-38999 Series I: Class E, T 41

MS27661 MIL-C-38999 Series I 41

MS27665 MIL-C-38999 Series I 41

MS3100 MIL-C-5015 Class A, E, F, R less endbell; solder contact 18

MS3101 MIL-C-5015 Class A, E, F, R less endbell; solder contact 18

MS3106 MIL-C-5015 Class A, E, F, R less endbell; solder contact 18

MS3107 MIL-C-5015 Class A, E, F, R less endbell; solder contact 18

MS3108 MIL-C-5015 Solder contact with endbell 15

MS3110 MIL-C-26482 Series 1: Class E, F, J, P 21

MS3111 MIL-C-26482 Series 1: Class E, F, J, P 21

MS3114 MIL-C-26482 Series 1: Class E, F, P 241

MS3116 MIL-C-26482 Series 1: Class E, F, J, P 21

MS3120 MIL-C-26482 Series 1: Class E, F, J, P 21

MS3121 MIL-C-26482 Series 1: Class E, F, J, P 21

MS3124 MIL-C-26482 Series 1: Class E, F, P 241

MS3126 MIL-C-26482 Series 1: Class E, F, J, P 21

MS3128 MIL-C-26482 Series 1: Class E, F, J, P 21

MS3130 MIL-C-81703 Series 1: Class E, P, J 71

MS3132 MIL-C-81703 Series 1: Class E 71

MS3134 MIL-C-81703 Series 1: Class E, P, J 71

MS3137 MIL-C-81703 Series 1: Class E, P, J 71

MS3138 MIL-C-81703 Series 1: Class E, P, J 71

MS3140 MIL-C-81703 Series 1: Class E, J 71

MS3144 MIL-C-81703 Series 1: Class E, J 71

MS3147 MIL-C-81703 Series 1: Class E, J 71

MS3148 MIL-C-81703 Series 1: Class E, J 71

MS3400 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3401 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3404 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3406 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3408 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3409 MIL-C-5015 Crimp contact 54

MS3412 MIL-C-5015 Class D, L, U, W crimp contact less endbell 54

MS3424 MIL-C-81703 Series 3: Class E, L 54

MS3445 MIL-C-81703 Series 2: Class E 71

MS3446 MIL-C-81703 Series 3: Class E, L 54

MS3450 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3451 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3454 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3456 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3459 MIL-C-5015 Class L, W crimp contact 54

MS3464 MIL-C-81703 Series 3: Class E, L 54

MS3467 MIL-C-81703 Series 3: Class E, L 54

MS3468 MIL-C-81703 Series 3: Class E, L 54

MS3470 MIL-C-26482 Series 2: Class A, L 54

MS3471 MIL-C-26482 Series 2: Class A, L 54

MS3472 MIL-C-26482 Series 2: Class A, L 54

MS3474 MIL-C-26482 Series 2: Class A, L 54

MS3475 MIL-C-26482 Series 2: Class A, L 54

MS3476 MIL-C-26482 Series 2: Class A, L 54

NAS1599 MIL-C-81703 Series 3: 54

NAS1641 MIL-C-81703 Series 3: 54

NAS1642 MIL-C-81703 Series 3: 54

1Code 24 connectors have an internal accessory thread.

Adapter Code (Continued)

Adapters

6-9

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Table A. Adapter Code by

Military Part Number

(Continued)

Military Connector Adapter

Part No. Specification Series/Class Code

NAS1643 MIL-C-81703 Series 3: 54

NAS1650 MIL-C-81703 Series 3: 54

NAS1651 MIL-C-81703 Series 3: 54

NAS1652 MIL-C-81703 Series 3: 54

NAS1653 MIL-C-81703 Series 3: 54

NAS1692 MIL-C-81703 Series 3: 54

NAS1693 MIL-C-81703 Series 3: 54

NAS1694 MIL-C-81703 Series 3: 54

NAS1699 MIL-C-81703 Series 3: 54

NAS1700 MIL-C-81703 Series 3: 54

NAS1701 MIL-C-81703 Series 3: 54

NAS1702 MIL-C-81703 Series 3: 54

Adapter Code (Continued)

6-10

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Manufacturer’s Connector Adapter

Prefix Manufacturer6

Specification Series/Class Code

10-214 Bendix MIL-C-5015 MS3100 Class A, E, R 18

10-475 Bendix 40M38277 — 41

10-720 Bendix MIL-C-5015 MS3100 Class A, E, R 18

118 Amphenol MIL-C-26482 Series 2 54

149 Deutsch MIL-C-81703 Series 1 71

162GB Amphenol MIL-C-26482 Series 1 76, 774

164GB Amphenol BS9522 F0023 — Contact TE

165 Amphenol None — Contact TE

172 Amphenol MIL-C-5015 — Contact TE

179 Amphenol MIL-C-5015 — Contact TE

182 Amphenol None — Contact TE

246 Amphenol MIL-C-5015 MS3100 Class E, F, R 18

251 Cannon MIL-C-26482 Series 1 21

2PPN Plessey MIL-C-26482 Series 1 21

2PPN-07 Plessey MIL-C-26482 Series 1 243

2PSN Plessey BS9522 F0017 Patt 105 76, 774

2PSN-07 Plessey MIL-C-26482 Series 1 243

348 Amphenol MIL-C-81511 Series 1 and 2 61

381 Deutsch 40M39569 — 54

418 Amphenol MIL-C-38999 Series I and II 41

45/PT Socapex MIL-C-26482 Series 1 21

450 Deutsch MIL-C-26482 Series 1 21

451 Socapex PRL 54125 — 21 or 243

460 Deutsch MIL-C-26482 Series 1 21

48 Amphenol MIL-C-26500 Alum Class F, G, R 51

486 Amphenol MIL-C-26482 Series 2 54

518 Amphenol MIL-C-83723 Series III 54

5MS FKI2Def. Stan. 59-35 Patt 121A 75

602 Amphenol Def. Stan. 59-56 Patt 602 54

602GB Amphenol Def. Stan. 59-56 Patt 602 54

62AB-14 Amphenol MIL-C-26482 Series 1 Contact TE

62GB Amphenol Def. Stan. 59-35 Patt 105 76, 774

650 Schaltbau VG 95329 — 61

652 Amphenol LN 29504 — 54

652 UMD PRL 54125 — 21 or 243

674 Schaltbau VG 95328 — Contact TE

675 Schaltbau VG 95328 — Contact TE

679 Schaltbau VG 95329 — 61

69 Amphenol MIL-C-5015 MS3100 Class E, F, R 18

71 Bendix MIL-C-5015 MS3100 Class A, E, R 18

711 Amphenol BS9522 F0042 — 54

801 Amphenol None — 54

837 Deutsch MIL-C-83723 Series III 54

83723 Souriau MIL-C-83723 Series III 54

83730 Deutsch MIL-C-83723 Series III 54

845 Souriau NFL 54120 — Contact TE

847 Souriau NFL 54120 — Contact TE

850 Souriau MIL-C-26482 Series 1 21

851 Souriau MIL-C-26482 Series 1 21

8520 Souriau MIL-C-26482 Series 2 54

8525 Souriau NAS 1599 — 54

8526 Souriau PAN 6432-1 — 54

853 Souriau MIL-C-83723 Series III 54

857 Souriau LN 29728 — 54

89 Souriau NFL 54140 — 54

2FKI was previously Thorn.

3Code 24 connectors have an internal accessory thread.

4Code 77 braided version.

Table B. Adapter Code by

Manufacturer’s Prefix

Adapter Code (Continued)

Adapters

6-11

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Table B. Adapter Code by

Manufacturer’s Prefix

(Continued)

Manufacturer’s Connector Adapter

Prefix Manufacturer6

Specification Series/Class Code

891 Souriau MIL-C-5015 Class K Contact TE

892 Souriau MIL-C-5015 Class K Contact TE

8LT Souriau MIL-C-38999 Series I 41

8ST Souriau VG 96912 Series 1 47

8T Souriau MIL-C-38999 Series II 41

9-815 Deutsch MIL-C-81511 Series 3 and 4 61

91-483 Bendix MIL-C-26482 Series 2 54

944 Matrix MIL-C-5015 MS3400 Class L, U, W 54

951 Deutsch LN 29500 — Contact TE

97 Amphenol MIL-C-5015 MS3100 Class A 18

981 Matrix MIL-C-5015 MS3400 54

A815 Deutsch MIL-C-81511 Series 3 61

AA70 Deutsch Not known — 71

AB05 AB Elec Def. Stan. 59-35 Patt 105 76, 774

AB06 AB Elec Def. Stan. 59-35 Patt 105 76, 774

ABB AB Elec BS9522 F0032 — 78

ABJ AB Elec MIL-C-38999 Series I and II 41

ADS Deutsch MIL-C-81703 — 71

AFD Deutsch MIL-C-83723 Series I 54

AFD5 Deutsch MIL-C-26482 Series 2 54

B815 Deutsch MIL-C-81511 Series 4 61

BE Pyle MIL-C-83723 Series III 54

BG Bendix MIL-C-26482 Series I 21

BL G&H Tech MIL-C-38999 Series IV 40

BL TRW MIL-C-38999 Series IV 40

BT Burndy MIL-C-26482 Series 1 21

BT Pyle MIL-C-83723 Series III 54

BTK Deutsch MIL-C-26482 Series 1 21

BY1 Pyle MIL-C-83723 Series III 54

C48 TRW MIL-C-26500 Aluminum 51

CA (Bayonet) Cannon VG 95234 — 58

CA3101 Cannon MIL-C-5015 MS3100 class E, F, R 18

CA3101 Cannon MIL-C-5015 MS3100 Class A 18

CA3101KE Cannon MIL-C-5015 Class K Contact TE

CA3106 Cannon MS3106A — 58

CIR VEAM VG 95234 — 64***, 66**, 78*

CN0930 TRW MIL-C-83723 Series III 54

CT Burndy MIL-C-38999 Series II 41

CT Plessey MIL-C-38999 Series II 41

CV-R Cannon MIL-C-83723 Series II 19

CV34 Cannon MIL-C-5015 MS3400 Class L, U, W 54

CVA Cannon MIL-C-83723 Series II 19

CWL Cannon None — 31

CWLD Cannon MIL-C-22992 Class C, J, R 32

D817 Deutsch MIL-C-81703 Series 3 54

DA Deutsch None — 71

DBAD Deutsch MIL-C-81703 — Contact TE

DBAS Deutsch MIL-C-81703 Series 3 54

DD Deutsch MIL-C-81703 Series 2 71

DFE Deutsch MIL-C-26482 Series 2 54

DKM Deutsch VG 95328 — Contact TE

DL Deutsch MIL-C-83723 Series III 54

DM Deutsch MIL-C-81703 Series 1 71

DPX Cannon — Contact TE

DS Deutsch None — 71

DTS Deutsch MIL-C-38999 Series III 40

* AB connectors only

** VEAM standard

***VEAM panel mount

4Code 77 braided version.

Adapter Code (Continued)

6-12

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Manufacturer’s Connector Adapter

Prefix Manufacturer6

Specification Series/Class Code

EA Pyle None — 54

EB Pyle NAS 1599 — 54

EEG Pyle MIL-C-83723 Series I 54

ES Pyle None — 54

ESC004 Various MIL-C-5015 Class K Contact TE

ET Pyle NAS 1599 — 54

FC Flight MIL-C-5015 Rev E only Contact TE

FDBA Deutsch LN 29504 — 54

FF Flight MIL-C-5015 MS3400 Class D, L, U, W 54

FH Flight MIL-C-83723 Series III 54

FPK Pyle MIL-C-26500 Class K 52

FP5K Pyle MIL-C-26500 Class K Contact TE

FYL Pyle MIL-C-26500 Class K 52

G Burndy None — 21

GC-E General MIL-C-26482 Series 1 21

GTA Hughes MIL-C-28840 — 30

GTC06 Amphenol —— 64

HAN Deutsch MIL-C-5015 MS3100 Class E, KE Contact TE

HD SAE MIL-C-28840 — 30

HTMAS Cannon MIL-C-5015 Class K Contact TE

HTMF Cannon MIL-C-83723 Series III: Class K 54

HTMS AB Elec MVEE 695 — 75

JT Amphenol MIL-C-38999 Series II 41

JT Bendix/FKI MIL-C-38999 Series II 41

JT Socapex MIL-C-38999 Series II 41

JT-R FKI2PAN 6433-1 — 41

JT-R Teldix PAN 6433-1 — 41

KFS Cannon MIL-C-28840 — 30

KJ Cannon MIL-C-38999 Series II 41

KJA Cannon MIL-C-38999 Series III 40

KJJ Cannon MIL-C-38999 Series II Contact TE

KJJL Cannon MIL-C-38999 Series I Contact TE

KJL Cannon MIL-C-38999 Series I 41

KPSE Cannon MIL-C-26482 Series 1 21

KPT Cannon MIL-C-26482 Series 1 21

KV-R Cannon NAS 1599 — 54

L Burndy MIL-C-26482 Series 1 21

LJT Bendix MIL-C-38999 Series I 41

LJT Socapex MIL-C-38999 Series I 41

LL3 Deutsch MIL-C-81511 — 61

LL5/6 Deutsch BS9540 F0001 Patt 602 Contact TE

LMB Litton-Veam Def. Stan. 59-35 Patt 121A 75

LPT Deutsch MIL-C-26482 Series 1 21

LS Pyle None — 54

LTT FKI2BS9522 F0029 Patt 616 41

M-T Burndy MIL-C-26482 Series 1 21

M723 Matrix MIL-C-83723 Series II 19

MB1 Matrix MIL-C-26482 Series 2 54

MB3 Matrix MIL-C-83723 Series III 54

MB9 Matrix MIL-C-38999 Series I and II 41

MD Matrix MIL-C-26482 Series 2 54

MDR Deutsch None — 71

MF Cannon MIL-C-83723 Series III 54

MK12 Plessey Def. Stan. 59-35 Patt 603 76, 774

MK18 Plessey Def. Stan. 59-35 Patt 608 795

MK38 Plessey MIL-C-38999 Series I 41

Table B. Adapter Code by

Manufacturer’s Prefix

(Continued)

2FKI was previously Thorn.

4Code 77 braided version.

5Free connectors only.

Adapter Code (Continued)

Adapters

6-13

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Manufacturer’s Connector Adapter

Prefix Manufacturer6

Specification Series/Class Code

MK25 Plessey MIL-C-38999 Series II 41

MK7 Plessey DEF 5325-2 Patt 104 Contact TE

MK8 Plessey Def. Stan. 59-35 Patt 105 76, 774

ML94 Matrix MIL-C-38999 Series IV 40

MQ3 Matrix MIL-C-83723 Series III 54

MT3 Matrix MIL-C-83723 Series III 54

MT93 Matrix MIL-C-38999 Series III 40

P5 Plessey NFL 54 125 — 76 or 243, 774

PAT104D AB Elec Def. Stan. 59-35 Patt 104 Contact TE

PT Socapex MIL-C-26482 Series 1 76, 774

PT Teldix MIL-C-26482 Series 1 76, 774

PT-CE Bendix None — 22

PT-G Teldix VG 95328 — Contact TE

PT-SE Socapex MIL-C-26482 Series 1 76, 774

PT-SE Teldix MIL-C-26482 Series 1 76, 774

PT07 Bendix MIL-C-26482 Series 1 243

PT07SE FKI2MIL-C-26482 Series 1 243

PT33 FKI2BS9522 F0017 Patt 105 76, 774

PT33SE FKI2BS9522 N0001 Patt 603 76, 774

PT44 FKI2BS9522 F0017 Patt 105 76, 774

PT44SE FKI2BS9522 N0001 Patt 603 76, 774

PT55 FKI2BS9522 F0017 Patt 105 76, 774

PT55SE FKI2BS9522 N0001 Patt 603 76, 774

PT77 FKI2BS9522 F0017 Patt 105 76, 774

PT77SE FKI2BS9522 N0001 Patt 603 76, 774

PTG55 FKI2BS9522 F0017 Patt 105 76, 774

PTG55SE FKI2BS9522 N0001 Patt 603 76, 774

PTS-DR Bendix MIL-C-26482 Series 2 54

PV7 Cannon MIL-C-26482 Series 2 54

PVJ Cannon MIL-C-26482 Series 2 54

PVW Cannon —— 54

PVX Cannon Def. Stan. 59-56 Patt 602 54

QDP Bendix None — 32

QRP AB Elec —— 78

QWL Bendix None — 31

QWLD Bendix MIL-C-22992 Class C, J, R 32

RD1 Raychem MIS-20065 — 54

RR Deutsch Def. Stan. 59-56 Patt 602 54

RR20 Deutsch PAN 6432-2 — 54

RR50 Deutsch PAN 6432-1 — 54

RR70 Deutsch PAN 6432-2 — 54

RSM Deutsch None — 71

RTK Deutsch None — 71

SA SAE MIL-C-5015 MS3400 54

SB Bendix MIL-C-5015 Class E 18

SB-104 AB Elec Def. Stan. 59-35 Patt 104 Contact TE

SB-M4 AB Elec Def. Stan. 59-35 Patt 104 Contact TE

SB-MS AB BS9522 F0030 — 75

SC Bendix MIL-C-5015 MS3100 Class A 18

SCB SICEM VG 95234 — Contact TE

SF Bendix MIL-C-5015 MS3100 Class E 18

SG Bendix MIL-C-5015 MS3100 Class E 18

SJT Various PAN 6433-2 — 47

SJT07 Various PAN 6433-2 — Contact TE

SLPT Deutsch MIL-C-26482 Series 1 76, 774

Table B. Adapter Code by

Manufacturer’s Prefix

(Continued)

2FKI was previously Thorn.

3Code 24 connectors have an internal accessory thread.

4Code 77 braided version.

Adapter Code (Continued)

6-14

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Manufacturer’s Connector Adapter

Prefix Manufacturer6

Specification Series/Class Code

SM Bendix MIL-C-5015 MS3100 Class A, E, R 18

SPT Bendix MIL-C-26482 Series 1 76, 774

SPT Socapex MIL-C-26482 Series 1 76, 774

SPT07 Various MIL-C-26482 Series 1 243

STK Deutsch None — 71

STT FKI2BS9522 F0012 Patt 615 47

STT07 FKI2BS9522 F0012 Patt 615 Contact TE

T31Pyle MIL-C-38999 Series III 40

TRIM TRIO Burndy None — Contact TE

TT FKI2BS9522 N0003 Patt 614 41

TV FKI2/Bendix MIL-C-38999 Series III 40

TV-O-R Bendix MIL-C-38999 Series III and IV 40

TVP FKI2/Bendix MIL-C-38999 Series III 40

TVPS FKI2/Bendix MIL-C-38999 Series III Contact TE

TVS FKI2/Bendix MIL-C-38999 Series III Contact TE

Tri-Start Bendix MIL-C-38999 Series III and IV 40

VPT VEAM MIL-C-26482 Series 1 21

VTT FKI2MIL-C-38999 Series III 40

ZZY/ZZW Pyle MIL-C-26500 Class R, G (AL) 51

ZZY/ZZW Pyle MIL-C-26500 Class E (SST) 52

1May be a number or letter depending upon connector style.

2FKI was previously Thorn.

3Code 24 connectors have an internal accessory thread.

4Code 77 braided version.

5Free connectors only.

6Some of the connector manufacturers names may have changed and may not exist.

They are listed here to assist users who know them as listed names.

Table B. Adapter Code by

Manufacturer’s Prefix

(Continued)

Adapter Code (Continued)

Adapters

6-15

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Table C. Adapter Code by

Connector Specification

Connector Specification Series/Class Adapter Code

40M38277 — 41

40M39569 — 54

BS9520 G0001 41

BS9520 G0002 41

BS9520 G0003 40

BS9522 F0012 Patt 615 47

BS9522 F0014 Patt 104 Contact TE

BS9522 F0017 Patt 105 76

BS9522 F0020 Patt 608 792

BS9522 F0023 — Contact TE

BS9522 F0029 Patt 616 41

BS9522 F0030 Patt 121A 75

BS9522 F0032 Patt 121B 78

BS9522 F0042 — 54

BS9522 N0001 Patt 603 76

BS9522 N0003 Patt 614 41

BS9540 F0001 Patt 602 54

LN 29500 — 21

LN 29504 — 54

LN 29728 — 54

LN 29729 — 47

MIL-C-22992 Class C, J, R 32

MIL-C-26482 Series 1 21, 241

MIL-C-26482 Series 2 54

MIL-C-26500 Aluminum, Class F, G, R 51

MIL-C-26500 Stainless steel, Class E, K 52

MIL-C-28840 Class D 30

MIL-C-38999 Series I and II 41

MIL-C-38999 Series III and IV 40

MIL-C-5015 MS3400 54

MIL-C-5015 MS3100 18, 15 (with endbell)

MIL-C-5015 5MS 75

MIL-C-81511 Series 1, 2, 3, and 4 61

MIL-C-81703 Series 1, 2 71

MIL-C-81703 Series 3 54

MIL-C-83723 Series II 19

MIL-C-83723 Series I and III 54

MIL-C-85049/59 — 32

MIL-C-85049/60 — 54

MIL-C-85049/62 — 41

MIL-C-85049/69 — 40

MIS-20065 — 54

MVEE 5MS 75

NAS 1599 — 54

NFL 54120 — Contact TE

NFL 54140 — 54

PAN 6432-1 — 54

PAN 6432-2 — 54

PAN 6433-1 — 41

PAN 6433-2 — 47

PRL 54125 — 21, 241

VG 95234 — 64***, 66**, 78*

VG 95328 — Contact TE

VG 95329 — 61

VG 96912 Series 2 41

VG 96912 Series 1 47

1Code 24 connectors have an internal accessory thread.

2Free connectors only.

* AB connectors only

** VEAM standard

***VEAM panel mount

Adapter Family

6-16

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Using Table D below and

the adapter code you

selected in Table A, B, or C,

select the adapter family for

the adapter type you chose

(spin-coupling or

Tinel-Lock).

With the alphanumeric

prefix for that family you can

then build the part number

for your TE adapter.

Selecting the Adapter

Family

TE Boot Adapter Shielded Adapter Tinel-Lock Adapter CRES-Lock

Connector Code Solid (Fixed) Spin-Coupling Straight 45° 90° Straight, 45°, and 90° Band Strap

Adapter

15 210M5 202M5 219M0 219M1 219M2 TXR 15 —

18 218M5 218M6 218M7 218M8 218M9 TXR 18 BND 18

19 201M7 201M4 ——— — —

21 203M6 203M9 206M0 206M1 206M2zx TXR 21 BND 21

24 208M5 208M6 216M0 216M1 206M5 ——

30 211M8 211M9 211M5 211M6 211M7 TXR 30 —

32 — 204M3 207M3 212M4 212M5 TXR 32 BND 32

40 209M3 209M4 208M7 208M8 208M9 TXR 40 BND 40

41 202M1 202M2 204M0 204M1 204M2 TXR 41 BND 41

47 202M8 202M7 210M0 210M1 210M2 TXR 47 BND 47

51 207M4 205M5 207M0 207M1 207M2 TXR 51 —

52 208M3 209M6 208M0 208M1 208M2 TXR 52 —

54 201M9 201M1 203M0 203M1 203M2 TXR 54 BND 54

61 202M3 202M4 205M0 205M1 205M2 TXR 61 —

71 203M5 202M9 217M0 217M1 217M2 TXR 71 —

75 228M5 228M7 227M0 227M1 227M2 TXR 75 —

76 225M6 225M5 ——— TXR 76 —

77 228M6 228M8 228M0 228M1 228M2 ——

78 225M4 225M3 225M0 225M1 225M2 TXR 78 —

79 — 229M3 229M1 229M2 229M0 TXR 79 —

80 215M4 213M5 213M6 213M7 213M8 TXR 80 —

81 214M3 214M4 214M5 214M6 214M7 TXR 81 —

Table D. Identification of

Adapter Family Prefix by

Adapter Code

Part Number

Adapters

6-17

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Part Numbering System

201M1 16 - 19 B

Spin-Coupling or Solid Adapter

Adapter family

Order number

Manufacturer’s prefix (connector code 18 only)

Material

Finish

Options*

203

M0 16 - 19 B 10

Shielded Adapter

Adapter family

Order number

Manufacturer’s prefix (connector code 18 only)

Material

Finish

Entry size

Options*

n Standard braid length (6") requires no

modification code.

n Nonstandard braid length is stated in inches

(12 = 12" length)

TXR54 A B 00 - 16 10 AI

Tinel-Lock Adapter

Adapter family

Material (A - aluminium alloy; S = stainless steel)

Finish

Angle (00 = straight; 45 = 45˚; 90 = 90˚)

Manufacturer’s prefix (connector code 18 only)

Order number

Entry size

Ring designator

Options*

*For full range of options, consult TE.

1. Start with the alphanu-

meric prefix you selected

in Table D. This will be

the basis of your part

number.

2. Add to the prefix the

codes and designators

required for your adapter

type and application.

These may include sever-

al or all of the following:

Having Selected the Right

Adapter Type and Adapter

Family, You Can Now

Construct a Part Number for

the Adapter.

nOrder number

nManufacturer’s prefix

nMaterial

nFinish

nEntry size

nRing designator

nOption codes

Using the right codes and

designators helps ensure

that the adapter you select

will meet the application

requirements.

To determine which codes

and designators you will

need, use the Part number-

ing system shown below. To

select the right codes and

designators, turn to the

pages that follow.

Part Number (Continued)

6-18

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

CRES-Lock Band

Strap Adapters

Part Numbering System

Band Strap Adapter

Modification Option Field

(Omit if not required)

BND 54 A B 00 - 12 06 A

Product Designator

BND — Adapter and Band

BNX — Adapter only

Adapter Code

Material2

A — Aluminum alloy per QQ-A-225

B — Nickel aluminum bronze per ASTM B150

S — Stainless steel per QQ-S-763

Finish (See S-CH00-0157-002)

Configuration

00 = Straight 45 = 45° 90 = 90°

4W = 45° 9W = 90°

For BND 18, dash may be replaced by a letter

Order Number

Entry Size3

Band Termination Device Code1

A — BND-1225S (Standard Supply for Americas and Asia)

CRES-Lock Banding Strap

B — BND-1425S (Standard Supply European Countries)

Notes:

1. See Drawings BND-1225S or BND-XX25S for information on bands. Adapter dimensions for “A”

designation may be different than those listed in this catalog. Contact Tyco Electronics for

Specification Control Drawing (SCD) for these adapters.

2. Alternative equivalent material specifications to those shown may be supplied at Tyco Electronics’ discretion.

3. For standard entry sizes see relevant specification control drawing. For entry sizes larger than standard

(Type II Adapters), see sheets 3 and 4.

BND54AB00-1206A D F H J L N P S

D — Drain holes modification

F — Internal abrasion resistant coating

H — Helical conduit thread

J — Chain attachment assembly

L — Lock wire holes manufacturer’s option

Include mod if required

Standard on codes 40 and 54

Optional O-Ring material

Omit for standard silicone (ZZ-R-765, grade 70: S59)

C — Neoprene per AMS3209

U — Fluorosilicone per MIL-R-25988, class 1

N — Nitrile (Buna N) per AMS3215

V — Fluorocarbon per MIL-R-83248, class 1

P — Pre-coiled bandstrap option

(See drawings BND-1225P or BND-XX25P)

S — Self-locking spin nut

To ensure optimum compat-

ibility, select the adapter

material and finish to match

those of the connector.

Most circular connectors

are manufactured from

aluminum with a cadmium

finish.

Selecting the Material and

Finish

Material Code

Material* Solid, Spin-Coupling, Tinel-Lock Typical

Description and Shielded Adapters Adapters Applications

Aluminum alloy 19 A Standard material for normal applications

Stainless steel 62 S Corrosion-resistant and high-temperature

(firewall) applications

Nickel aluminum bronze 01 B Exposed marine environments

*Other materials available upon request.

Finish* Description Color Finish Code Typical Applications

Cadmium,

Olive drab B Corrosion resistance for exposed

per QQ-P-416,

environments

Type II, Class 3

over electroless nickel

(500-hour salt-spray–resistant finish)

Electroless nickel, Bright Silver C High conductivity for optimum

per AMS-C-26074, screening performance

Class 4, Grade B

Anodized, hard, Black G Nonconductive finish for

per MIL-A-8625, aluminum adapters

Type III, Class 2

Passivated, —J

Surface treatment for

per QQ-P-35 or MIL-S-5002 corrosion-resistant steel

Unplated, shotblast —W

Nonreflective finish for

nickel aluminum bronze adapters

Zinc Nickel Black Z Cadmium free plating

*Other finishes available upon request.

Material Codes

Finish Codes

Material and Finish

Adapters

6-19

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

6-20

Entry Size

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Determining the Wire

Bundle Size

The entry size of an adapter

is based on the size of the

wire bundle. If you don’t

know the size of the wire

bundle, measure a proto-

type or calculate the size.

Calculation of the wire bun-

dle size is based on three

values:

nCable outside diameter

(COD)

nCable jacket thickness

nJacketed cable diameter

Instructions for calculating

these values follow.

COD Calculation

To calculate the cable out-

side diameter, first deter-

mine whether the wires in

the bundle are of the same

size or of different sizes.

COD Calculation for Wires of

the Same Size

For bundles with wires that

are all of the same size, fol-

low these steps:

1. Determine the number of

wires in the wire bundle.

2. Find the multiplication

factor for that number in

Table E shown on the

next page.

3. Find the wire diameter in

the Wire and Cable sec-

tion (Section 9) of this

catalog.

4. Multiply the wire diameter

(from Step 3) by the mul-

tiplication factor (from

Step 2) as shown below.

Formula: D = Fd

Where:

D = Bundle diameter

F = Multiplication factor

d = Wire diameter

D = 1.2 3 x 1.192 + 5 x 1.42 + 1 x 1.65



222 

D = 1.2 3 x 1.4 + 5 x 2.02 + 1 x 2.7

D = 1.2 4.2 + 10.1 + 2.7

D = 1.2 17

D = 1.2 x 4.12

D = 4.95 mm

Example: A bundle of wires

containing 27 x 44A0111-22

F = 6.00 (the multiplication

factor for 27 wires from

Table E)

d = 1.19 mm (.049 in)*

D = 6 x 1.19 mm (6 x .049

in)

D = 7.14 mm (.294 in)

*Diameter of 44A0111-22 wire

obtained from the Wire and Cable

Section 9 of this catalog.

COD Calculation for Wires of

Different Sizes

To determine the wire

bundle diameter when

using wires of different

sizes, follow these steps:

1. Determine the number of

wires in the wire bundle.

2. Find the diameter of the

wires in the Wire and

Cable section of this

catalog.

3. Calculate the cable out-

side diameter by using

this formula:

D = 1.2 N1d12 + N2d 22 + N3d32

Where:

D = Bundle diameter

N = Number of wires

d = Diameter of wires

Example: A bundle of wires

containing

3 x 44A0111-221* (1.192-

mm dia.)

5 x 44A0111-201* (1.42-

mm dia.)

1 x 44A0111-181* (1.65-

mm dia.)

*For wire information see the Wire

and Cable Section 9 of this catalog.

Adapters

6-21

Entry Size (Continued)

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Number of Wires Multiplication Factor Number of Wires Multiplication Factor

1 1.00 32 6.70

2 1.60 33 6.70

32.00 34 7.00

42.41 35 7.00

5 2.70 36 7.00

63.00 37 7.00

73.00 38 7.31

8 3.60 39 7.31

9 4.00 40 7.31

10 4.00 41 7.61

11 4.00 42 7.61

12 4.00 43 7.61

13 4.41 44 7.61

14 4.41 45 8.00

15 4.70 46 8.00

16 4.70 47 8.00

17 5.00 48 8.00

18 5.00 49 8.41

19 5.00 50 8.41

20 5.31 51 8.41

21 5.31 52 8.41

22 5.61 53 8.70

23 5.61 54 8.70

24 5.61 55 8.70

25 6.00 56 8.70

26 6.00 57 9.00

27 6.00 58 9.00

28 6.41 59 9.00

29 6.41 60 9.00

30 6.41 61 9.00

31 6.70 ——

Table E. Multiplication

Factors for Wire Bundles

with Equal Size Wires

This table provides multipli-

cation factors for wire bun-

dles of 1 to 61 wires.

To determine the approxi-

mate diameter of a wire

bundle when the wires are

all the same size, find the

factor for the number of

wires in the bundle and

multiply the wire diameter

by that factor.

6-22

Entry Size (Continued)

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Cable Jacket Thickness

Calculation

To determine the wall thick-

ness of a jacket over a wire

bundle:

1. Use the chart in Figure 1

to determine the unre-

solved recovery of the

tubing jacket

2. Use the chart in Figure 3

to determine the wall

thickness reduction fac-

tor.

3. Calculate the jacket wall

thickness by multiplying

the fully shrunk wall thick-

ness (as detailed in the

Tubing section — Section

3 — of this catalog)

by the wall thickness

reduction factor.

Step 1. Determine the

Unresolved Recovery of the

Tubing Jacket.

1. Locate the recovered and

expanded diameters of

the chosen tubing size on

the chart in Figure 1.

2. Lay a straight edge

between the two values

and pencil in a straight

line connecting them.

3. Find the wire bundle

diameter on the

Expanded Diameter

scale of the chart in

Figure 1.

4. From the wire bundle

diameter value, draw a

straight horizontal line

across the chart.

5. From the intersection of

the line from step 3 and

the line from step 2, read

down vertically to the

“Unresolved Recovery”

for this combination.

Example (see Figure 2):

Recovered tubing diameter

= 10 mm

Expanded tubing diameter

= 20 mm

Wire bundle diameter

=13 mm

Unresolved recovery

= 50%

100

20 40 60 80 100

Unresolved Recovery (%)

Recovered diameter (mm)

Expanded diameter (mm)

100

20 40 60 80 100

Unresolved Recovery (%)

Recovered diameter (mm)

Expanded diameter (mm)

Figure 1. Figure 2.

Adapters

6-23

Entry Size (Continued)

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Step 2. Find the Wall

Thickness Reduction Factor.

1. On the Unresolved

Recovery scale of the

chart in Figure 3 above,

find the unresolved

recovery value deter-

mined in Step 1.

2. From the unresolved

recovery value, draw a

straight line across the

chart to the curved line.

3. At the point where that

line intersects the chart’s

curved line, read vertical-

ly down to the wall thick-

ness reduction factor.

Example shown:

Unresolved recovery = 50%

Reduction factor = 0.68

Step 3. Calculate the Jacket

Wall Thickness.

Multiply the fully shrunk wall

thickness of the tubing by

the reduction factor.

Example:

= 1.45 mm

= 0.68

= 1.4 x 0.68

= 0.99 mm

Note:

If the cable is to be shielded

(screened), an addition must be

made to the wire bundle diameter

for the braid. In the example, 0.8

mm would be added to the wire

bundle diameter for a single layer of

RAY 101 (36 AWG) braid to make a

total wire bundle diameter of 13.8

mm.

100

90



.4.3.5.6.7.8.91.0

Wall thickness reduction factor

Unresolved recovery (%)

Figure 3.

Fully shrunk

wall thickness

of tubing

Wall thickness

reduction factor

(from Figure 3)

Jacket wall

thickness

6-24

Entry Size (Continued)

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Determining the Entry Size

Once you have the wire

bundle size, you can use

the chart in Figure 4 to

select the entry size. This

chart shows the minimum

entry sizes for cables from

3 to 38 mm [.118 to

1.496 in] in diameter. In

other words, the white

spaces on the chart repre-

sent all of the cable outside

diameters each entry size

will fit.

Follow these steps:

1. Find the cable diameter

on the chart.

2. Note the lowest entry size

that will fit the cable

diameter

Braided Adapters

The extreme flexibility of the

braid on these adapters

accommodates a large

range of cable diameters. It

is therefore recommended

that the standard entry size

for any given adapter part

number be specified as

indicated on the relevant

data sheet. Nonstandard

entry sizes are available on

special order.

Use the selection chart in

Figure 4 to ensure that the

standard entry size will pass

over the jacketed cable

diameter.

Tinel-Lock Adapters

With Tinel-Lock adapters,

the cable braid must be

opened up to fit onto the

outside diameter of the

adapter entry. For optimum

performance, select the

smallest entry size that will

pass over the jacketed

cable diameter. Repair of

the connector will be easier

using the boot and shield

rollback if a slightly larger

than minimum entry size is

used.

The selection chart in

Figure 4 shows the mini-

mum entry sizes for cable

diameters in the range of

3 mm to 38 mm. This will

ensure that the jacketed

cable passes through the

adapter for easy assembly.

It should be checked to be

sure the braid will open suf-

ficiently to fit the entry size

selected and to ensure that

the braid and boot can be

rolled back.

Figure 4. Entry Size by Cable Outside Diameter (in millimeters)

34567891011121314151617181920212223242526272829303132333435363738

 Cable outside diameter (mm)



Entry size

Adapters

6-25

Entry Size (Continued)

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

TE manufactures a range

of Raychem tubular braided

shields (sometimes called

“screens”) that are used

for shielding hand-built

harnesses.

These braids are specially

designed to have:

nGood surface transfer

impedance

nLarge opening ratio

nGood handling character-

istics

nCompatibility with

Tinel-Lock adapters

Sizes are available to cover

wire bundle diameters from

2.5 to 38 [.10 to 1.50]. The

table below shows the wire

bundle diameter range for

each braid size and also

shows which adapter entry

sizes are compatible with

each of these braids and

bundle diameters.

The entry sizes do not allow

for the additional thickness

of the braid and the heat-

shrunk cable jacket.

Ray 101 Tinned-Copper

Braid

Ray 101 Data Number Number Individual Wire Bundle Diameter Range Tinel Adapter

Part of of Ends/ Strand Size Wall Thickness Entry Size

No. Carriers Carrier (mm/AWG) Min. Max. (Nom.) (Single-Layer Braid)

RAY 101-3.0 16 10 0.1 [38] 2.5 [.10] 5.0 [.20] N/A N/A

RAY 101-4.0 24 7 0.13 [36] 3.5 [.14] 7.5 [.30] 0.4 [.02] 04*

RAY 101-6.0 24 9 0.13 [36] 4.0 [.16] 9.5 [.37] 0.4 [.02] 04, 05, 06*, 07

RAY 101-7.5 24 14 0.13 [36] 6.0 [.24] 14.0 [.55] 0.4 [.02] 05, 06, 07, 10*

RAY 101-10.0 36 12 0.13 [36] 8.0 [.31] 22.0 [.87] 0.4 [.02] 07, 08, 10 12*

RAY 101-12.5 36 15 0.13 [36] 10.0 [.39] 24.0 [.94] 0.4 [.02] 08, 10, 12,14, 16*

RAY 101-20.0 48 16 0.13 (36] 16.0 [.63] 38.0 [1.50] 0.4 [.02] 12, 14, 16, 18, 20, 22

*Combination is not preferred; use only if absolutely necessary.

6-26

Tinel-Lock Ring

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Tinel-Lock Ring and Braid

The Tinel-Lock ring

designator must be

specified according to the

type of cable braid used,

and is added to the part

number after the adapter

entry size. There are two

types of ring, AI and BI, for

each entry size.

Tinel rings are marked with

thermochromic paint, which

changes color when the

correct installation tempera-

ture is reached. BI-type

rings are identified with a

red spot.

Braid type, material, and

construction are variable.

Refer to drawing CH00-

0250-008 for Tinel-Lock

adapters.

Ring Area

Tinel Ring

1.8 [.071] 

Nom.

Thermochromic

Paint

Boot Groove

Spin Nut

Braid Type Ring Designator

Single layer 36 AWG AI

Single layer 34 AWG AI

Single layer 32 AWG BI

Single layer 30 AWG BI

Double layer 36 AWG BI

Double layer 34 AWG BI

A or B = Size of Braid I = Insulating Layer

Table F.

Wire Gauge (AWG) to

Diameter Cross-Reference

Use this table to establish wire

gauge if not known.

Wire Gauge Diameter

(AWG)

40 0.079 [0.0031]

39 0.089 [0.0035]

38 0.102 [0.0040]

37 0.114 [0.0045]

36 0.127 [0.0050]

35 0.142 [0.0056]

34 0.160 [0.0063]

33 0.180 [0.0071]

32 0.203 [0.0080]

31 0.226 [0.0089]

30 0.254 [0.0100]

29 0.287 [0.0113]

28 0.320 [0.0126]

*Note: It may be necessary to use an ‘A’ rather than a ‘B” ring on entry sizes

04-07 when terminating a multicore cable with double layer machined braid.

Braid applied by machine provides less size flexibility than pull-on braid at the

smaller entry sizes. If disturbance during assembly causes loss of braid lay,

grip of the tinel ring may be affected. Evaluation is recommended. Contact TE

for more information.

Available in: Americas Europe Asia Pacific

nnn

CRES-Lock Bands

Adapters

6-27

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

The CRES-Lock band

strap designator must be

specified when using a

band adapter. There are

two forms of band that are

available — precoiled and

straight. Straight is a

standard configuration

and does not require any

notation. If precoiled bands

are required, an option P

must be used. Refer to

CH00-0250-016 drawing for

more detailed information.

CRES-Lock band strap

comes in 12 inch length.

These fit all entry sizes for

both the CRES-Lock

adapter.

Two Step Clamping Band — Straight

Part Number Entry SIzes A Ref. ±1.5 [±0.06]

BND-1225S 03 to 24 305.0

12.00

BND-0812S 04 to 14 304.8

12.00

8.4

[0.33] Ref.

6.6

[0.26] Ref.

ARef.

[0.02] Ref.

6.4

[0.25] Max.

Available in: Americas Europe Asia Pacific

nnn

2.5

[0.10] Ref.

Tail Length Indicator Mark

ARef.

B Ref.

8.9

[0.35] Ref.

3.95

[0.156]Ref.

1.91

[0.07] Ref. .5

[0.02] Ref.

One Step Clamping Band — Straight

Code 18 MIL-C-5015 (MS3100)

6-28

Adapter Products

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Braided Adapters

29.7 Max. [6.00] Min.

Z Dia.

Tinned

Copper

Shield

Y Dia.

[1.17] 152.4

Manufacturer Connector Manufacturer

Code MS3100/3101/3106

A Amphenol-Class A

B Bendix-Class A/E/R

C Cannon-Class A/E/R

D* Unknown-Class A/E/R

R Amphenol-Class R

— Manufacturer code not required

*Additional pieces supplied when manufacturer is unknown.

All thread sizes for order number apply.

218M7XX-XXXXX

[6.00] Min.

Z Dia.

Tinned

Copper

Shield

Y Dia.

152.4

218M8XX-XXXXX

152.4 Min.

Tinned

Copper

Shield

Y Dia.

Z Dia.

[6.00]

218M9XX-XXXXX

Available in: Americas Europe Asia Pacific

nnn

Code 18 MIL-C-5015 (MS3100) (Continued)

Adapters

6-29

Adapter Products

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Braided Adapters

(continued)

Entry Dimensions

Size Z Dia. +0.25–0.5 Y Dia. ±0.38 W Max.

04 6.35 [0.250] 11.58 [0.456] 31.2 [1.23]

05 7.92 [0.312] 13.08 [0.515] 32.8 [1.29]

06 9.53 [0.375] 14.76 [0.581] 34.3 [1.35]

07 11.13 [0.438] 16.33 [0.643] 36.1 [1.42]

08 12.70 [0.500] 17.91 [0.705] 37.6 [1.48]

10 15.88 [0.625] 21.11 [0.831] 40.6 [1.60]

12 19.05 [0.750] 24.21 [0.953] 43.9 [1.73]

14 22.23 [0.875] 27.46 [1.081] 47.0 [1.85]

16 25.40 [1.000] 30.61 [1.205] 50.8 [2.00]

18 28.58 [1.125] 35.08 [1.381] 54.1 [2.13]

20 31.75 [1.250] 38.25 [1.506] 57.2 [2.25]

22 34.93 [1.375] 41.43 [1.631] —

24 38.10 [1.500] 44.60 [1.756] —

Order Shell Manufacturer Max. Entry Dimensions

No. Size Code Size, Type 1** Thread C Max. D Max. E Max.

08 8S B 04 .375-32 UNEF 20.3 [0.80] 23.4 [0.92] 31.2 [1.23]

08 8S C 04 .438-28 UNEF 20.3 [0.80] 23.4 [0.92] 31.2 [1.23]

08 8S A, R 04 .438-27 UNS 20.3 [0.80] 23.4 [0.92] 31.2 [1.23]

08 8S D 04 See * above. 20.3 [0.80] 23.4 [0.92] 31.2 [1.23]

10 10S — 06 .500-28 UNEF 21.1 [0.83] 24.1 [0.95] 31.2 [1.23]

11 10SL C 07 .562-24 UNEF 21.1 [0.83] 24.1 [0.83] 31.2 [1.23]

11 10SL A, B, R 07 .625-24 UNEF 21.1 [0.83] 24.1 [0.95] 31.2 [1.23]

11 10SL D 07 See * above. 21.1 [0.83] 24.1 [0.95] 31.2 [1.23]

12 12 & 12S B, C 08 .625-24 UNEF 21.1 [0.83] 24.1 [0.95] 31.2 [1.23]

12 12 & 12S A, R 08 .688-24 UNEF 21.8 [0.86] 24.9 [0.98] 33.0 [1.30]

12 12 & 12S D 08 See * above. 21.8 [0.86] 24.9 [0.98] 33.0 [1.30]

14 14 & 14S — 10 .750-20 UNEF 21.8 [0.86] 24.9 [0.98] 33.0 [1.30]

16 16 & 16S — 12 .875-20 UNEF 22.6 [0.89] 25.9 [1.02] 36.1 [1.42]

18 18 — 12 1.000-20 UNEF 23.4 [0.92] 26.7 [1.05] 37.6 [1.48]

20 20 A, B, C 16 1.125-18 UNEF 24.1 [0.95] 27.4 [1.08] 39.4 [1.55]

20 20 R 16 1.125-24 UNS 24.1 [0.95] 27.4 [1.08] 39.4 [1.55]

20 20 D 16 See * above. 24.1 [0.95] 27.4 [1.08] 39.4 [1.55]

22 22 — 18 1.250-18 UNEF 24.9 [0.98] 28.2 [1.11] 40.9 [1.61]

24 24 — 20 1.375-18 UNEF 24.9 [0.98] 28.2 [1.11] 42.4 [1.67]

28 28 — 24 1.625-18 UNEF 27.4 [1.08] 29.7 [1.17] 47.2 [1.86]

32 32 B, C 24 1.875-16 UN 28.2 [1.11] 31.2 [1.23] 48.8 [1.92]

32 32 A, R 24 1.906-18 UN 28.2 [1.11] 31.2 [1.23] 48.8 [1.92]

32 32 D 24 See * above. 28.2 [1.11] 31.2 [1.23] 48.8 [1.92]

36 36 B 24 2.062-16 UNS 31.2 [1.23] 32.3 [1.27] 52.1 [2.05]

36 36 R 24 2.062-20 UNS 31.2 [1.23] 32.3 [1.27] 52.1 [2.05]

36 36 C 24 2.125-16 UN 31.2 [1.23] 32.3 [1.27] 52.1 [2.05]

36 36 A 24 2.125-18 UNS 31.2 [1.23] 32.3 [1.27] 52.1 [2.05]

36 36 D 24 See * above. 31.2 [1.23] 32.3 [1.27] 52.1 [2.05]

40 40 B 24 2.312-16 UNS 32.3 [1.27] 33.0 [1.30] 55.1 [2.17]

40 40 A, C, R 24 2.375-16 UN 32.3 [1.27] 33.0 [1.30] 55.1 [2.17]

40 40 D 24 See * above. 32.3 [1.27] 33.0 [1.30] 55.1 [2.17]

44 44 – 24 2.625-16 UN 34.0 [1.34] 34.5 [1.36] 61.5 [2.42]

48 48 C 24 2.812-18 UNS 34.0 [1.34] 34.5 [1.36] 61.5 [2.42]

48 48 A, R 24 2.875-16 UN 34.0 [1.34] 34.5 [1.36] 61.5 [2.42]

48 48 D 24 See * above. 34.0 [1.34] 34.5 [1.36] 61.5 [2.42]

**For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information.

Table of Dimensions

Entry Size Dimensions

Code 18 MIL-C-5015 (MS3100) (Continued)

6-30

Adapter Products

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Z Dia. Y Dia.

Min.

Max.

27.9

[1.10]

[.130]

3.30

Manufacturer Connector Manufacturer

Code MS3100/3101/3106

A Amphenol-Class A

BBendix-Class A/E/R

CCannon-Class A/E/R

D* Unknown-Class A/E/R

RAmphenol-Class R

—Manufacturer code not required

*Additional pieces supplied when manufacturer is unknown.

All thread sizes for order number apply.

218M6XX-XXX

Order Shell Manufacturer Dimensions

No. Size Code Thread Y ±0.5 Z Min.

08 8S B .375–32 UNEF 13.2 [0.52] 6.22 [0.24]

08 8S C .438–28 UNEF 13.2 [0.52] 7.80 [0.31]

08 8S A, R .438–27 UNS 13.2 [0.52] 7.80 [0.31]

08 8S D See * above. 13.2 [0.52] 7.80 [0.31]

10 10S — .500–28 UNEF 15.0 [0.59] 9.40 [0.37]

11 10SL C .562–24 UNEF 15.0 [0.59] 11.00 [0.43]

11 10SL A, B, R .625–24 UNEF 19.3 [0.76] 12.57 [0.49]

11 10SL D See * above. 19.3 [0.76] 11.00 [0.43]

12 12 & 12S B, C .625–24 UNEF 19.3 [0.76] 12.57 [0.49]

12 12 & 12S A, R .688–24 UNEF 19.3 [0.76] 14.15 [0.56]

12 12 & 12S D See * above. 19.3 [0.76] 12.57 [0.49]

14 14 & 14S — .750–20 UNEF 20.9 [0.82] 15.75 [0.62]

16 16 & 16S — .875–20 UNEF 24.1 [0.95] 18.92 [0.74]

18 18 — 1.000 - 20 UNEF 26.1 [1.03] 20.50 [0.81]

20 20 A, B, C 1.125–18 UNEF 34.0 [1.34] 25.27 [0.99]

20 20 R 1.125–24 UNS 34.0 [1.34] 25.27 [0.99]

20 20 D See * above. 34.0 [1.34] 25.27 [0.99]

22 22 — 1.250–18 UNEF 36.3 [1.43] 28.45 [1.12]

24 24 — 1.375–18 UNEF 40.5 [1.59] 31.62 [1.24]

28 28 — 1.625–18 UNEF 43.0 [1.69] 34.80 [1.37]

32 32 B, C 1.875–16 UN 48.4 [1.91] 41.15 [1.62]

32 32 A, R 1.906–18 UN 48.4 [1.91] 41.15 [1.62]

32 32 D See * above. 48.4 [1.91] 41.15 [1.62]

36 36 B 2.062–16 UNS 54.7 [2.15] 47.50 [1.87]

36 36 R 2.062–20 UNS 54.7 [2.15] 47.50 [1.87]

36 36 C 2.125–16 UN 54.7 [2.15] 47.50 [1.87]

36 36 A 2.125–18 UNS 54.7 [2.15] 47.50 [1.87]

36 36 D See * above. 54.7 [2.15] 47.50 [1.87]

40 40 B 2.312–16 UNS 60.6 [2.39] 53.85 [2.12]

40 40 A, C, R 2.375–16 UN 60.6 [2.39] 53.85 [2.12]

40 40 D See * above. 60.6 [2.39] 53.85 [2.12]

44 44 – 2.625–16 UN 67.1 [2.64] 60.20 [2.37]

48 48 C 2.812–18 UNS 73.5 [2.89] 66.55 [2.62]

48 48 A, R 2.875–16 UN 73.5 [2.89] 66.55 [2.62]

48 48 D See * above. 73.5 [2.89] 66.55 [2.62]

Solid Adapters

Table of Dimensions

Available in: Americas Europe Asia Pacific

nnn

Code 18 MIL-C-5015 (MS3100) (Continued)

Adapters

6-31

Adapter Products

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Solid Adapters

(continued)

Molded Part Selection Guide

(Solid) Standard K Parts Low-Profile D Parts

Y Diameter Straight 90° Cable OD Straight 90° Cable OD

Part No. Part No. (min.) Part No. Part No. (Min.)

13.2 [0.52] 202W232 — 4.3 [0.19] —— —

13.2 [0.52] 202K121 222K121 5.6 [0.22] 202D211 222D211 6.4 [0.25]

15.0 [0.59] 202K132 222K132 5.9 [0.23] 202D221 222D221 7.4 [0.29]

19.2 [0.76] 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33]

20.9 [0.82] 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33]

24.1 [0.95] 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38]

26.1 [1.03] 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38]

34.0 [1.34] 202K163 222K163 9.9 [0.33] 202D253 222D253 10.4 [0.41]

36.2 [1.43] 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48]

40.5 [1.59] 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48]

43.0 [1.69] 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48]

48.4 [1.91] 202K185 222K185 16.8 [0.66] 202D274 222D274 14.3 [0.56]

54.7 [2.15] 202K185 222K185 16.8 [0.66] 202D274 222D274 14.3 [0.56]

60.6 [2.39] —— —202D285 222D285 17.5 [0.68]

67.1 [2.64] —— —202D296 222D296 19.6 [0.76]

73.5 [2.89] —— —202D299 222D299 22.9 [0.89]

Y Part Cable OD

Diameter No. (Min.)

13.2 [0.52] 202C611 4.8 [0.19]

15.0 [0.59] 202C621 8.1 [0.32]

19.3 [0.76] 202C621 8.1 [0.32]

20.9 [0.82] 202C632 12.7 [0.50]

24.1 [0.95] 202C632 12.7 [0.50]

26.1 [1.03] 202C642 17.5 [0.69]

34.0 [1.34] 202C653 22.4 [0.88]

36.3 [1.43] 202C653 22.4 [0.88]

40.5 [1.59] 202C653 22.4 [0.88]

43.0 [1.69] 202C663 22.9 [0.90]

48.4 [1.91] 202C663 22.9 [0.90]

54.7 [2.15] 202C663 22.9 [0.90]

60.6 [2.39] 202C663 22.9 [0.90]

67.1 [2.64] 202C663 22.9 [0.90]

73.5 [2.89] 202C663 22.9 [0.90]

Uniboot Parts

Code 18 MIL-C-5015 (MS3100) (Continued)

6-32

Adapter Products

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Min.

Max.

Thread [1.098]

27.9

10.4

[.409]

Manufacturer Connector Manufacturer

Code MS3100/3101/3106

A Amphenol-Class A

B Bendix-Class A/E/R

CCannon-Class A/E/R

D* Unknown-Class A/E/R

R Amphenol-Class R

—Manufacturer code not required

*Additional pieces supplied when manufacturer is unknown.

All thread sizes for order number apply.

218M6XX-XXX

Order Shell Manufacturer Dimensions

No. Size Code Thread Y ±0.5 Z Min.

08 8S B .375–32 UNEF 13.2 [0.52] 6.22 [0.24]

08 8S C .438–28 UNEF 13.2 [0.52] 7.80 [0.31]

08 8S A, R .438–27 UNS 13.2 [0.52] 7.80 [0.31]

08 8S D See * above. 13.2 [0.52] 7.80 [0.31]

10 10S — .500–28 UNEF 15.0 [0.59] 9.40 [0.37]

11 10SL C .562–24 UNEF 15.0 [0.59] 11.00 [0.43]

11 10SL A, B, R .625–24 UNEF 19.3 [0.76] 12.57 [0.49]

11 10SL D See * above. 19.3 [0.76] 11.00 [0.43]

12 12 & 12S B, C .625–24 UNEF 19.3 [0.76] 12.57 [0.49]

12 12 & 12S A, R .688–24 UNEF 19.3 [0.76] 14.15 [0.56]

12 12 & 12S D See * above. 19.3 [0.76] 12.57 [0.49]

14 14 & 14S — .750–20 UNEF 20.9 [0.82] 15.75 [0.62]

16 16 & 16S — .875–20 UNEF 24.1 [0.95] 18.92 [0.74]

18 18 — 1.000 - 20 UNEF 26.1 [1.03] 20.50 [0.81]

20 20 A, B, C 1.125–18 UNEF 34.0 [1.34] 25.27 [0.99]

20 20 R 1.125–24 UNS 34.0 [1.34] 25.27 [0.99]

20 20 D See * above. 34.0 [1.34] 25.27 [0.99]

22 22 — 1.250–18 UNEF 36.3 [1.43] 28.45 [1.12]

24 24 — 1.375–18 UNEF 40.5 [1.59] 31.62 [1.24]

28 28 — 1.625–18 UNEF 43.0 [1.69] 34.80 [1.37]

32 32 B, C 1.875–16 UN 48.4 [1.91] 41.15 [1.62]

32 32 A, R 1.906–18 UN 48.4 [1.91] 41.15 [1.62]

32 32 D See * above. 48.4 [1.91] 41.15 [1.62]

36 36 B 2.062–16 UNS 54.7 [2.15] 47.50 [1.87]

36 36 R 2.062–20 UNS 54.7 [2.15] 47.50 [1.87]

36 36 C 2.125–16 UN 54.7 [2.15] 47.50 [1.87]

36 36 A 2.125–18 UNS 54.7 [2.15] 47.50 [1.87]

36 36 D See * above. 54.7 [2.15] 47.50 [1.87]

40 40 B 2.312–16 UNS 60.6 [2.39] 53.85 [2.12]

40 40 A, C, R 2.375–16 UN 60.6 [2.39] 53.85 [2.12]

40 40 D See * above 60.6 [2.39] 53.85 [2.12]

44 44 – 2.625–16 UN 67.1 [2.64] 60.20 [2.37]

48 48 C 2.812–18 UNS 73.5 [2.89] 66.55 [2.62]

48 48 A, R 2.875–16 UN 73.5 [2.89] 66.55 [2.62]

48 48 D See * above 73.5 [2.89] 66.55 [2.62]

Table of Dimensions

Spin-Coupling Adapters

Available in: Americas Europe Asia Pacific

nnn

Code 18 MIL-C-5015 (MS3100) (Continued)

Adapters

6-33

Adapter Products

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers

Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com

Specifications subject UK: +44 800 267 666

www.te.com to change.

Molded Part Selection Guide

(Spin-Coupling) Standard K Parts Low-Profile D Parts

Y Diameter Straight 90° Cable OD Straight 90° Cable OD

Part No. Part No. (Min.) Part No. Part No. (Min.)

13.2 [0.52] 202W232 4.3 [0.19]