RAC150-24SG/OF - RECOM

RAC

AC/DC Converter

www.recom-power.com REV.: 5/2019 PA-1

E196683

Description

The RAC150 series are cost-efﬁcient 150 Watt AC/DC power supplies in a standard 2”x4” footprint with

a universal input range of 90-264VAC for worldwide usage. They are built to deliver up to 125 Watt

with natural air convection for use in tight, space-critical housings with low available airﬂow. UL and

CE marks with CB-reports include the new 62368 safety standard as well as the usual 60950 safety

standard. The RAC150 series offers tightly regulated 12V, 24V and 48VDC outputs with 3kVAC isolation

and Class B EMC certiﬁcations and come with a three year warranty.

150 Watt

4“ x 2“

Open Frame or

Enclosed Case

Features

Regulated

Converter

• Universal input 90-264VAC

• Efﬁciency 91%

• Short circuit and over voltage protected

• Active PFC function, PF>0.95

• Power indicator LED

• UL, CE marked (CB report)

• Conformal coated product

• RECOM connector set available RAC150-G

Selection Guide

Part Input Output max. Output Efﬁciency Max. Capacitive

Number Voltage Range Voltage Current (1) typ

(2) Load

(3)

[VAC] [VDC] [mA] [%] [µF]

RAC150-12SG (4) 90-264 12 12500 91 2000

RAC150-24SG (4) 90-264 24 6250 91 1000

RAC150-48SG (4) 90-264 48 3125 91 500

Model Numbering

Notes:

Note1: With forced air cooling, refer to derating graph

Note2: Typ. efﬁciency is tested @ 230VAC and full load

Note3: Max. cap load is tested @ 90-264VAC and full resistive load

UL62368-1 certiﬁed

CAN/CSA C22.2 No. 62368-1-14 certiﬁed

UL60950 certiﬁed

CAN/CSA C22.2 N.60950-1-07 certiﬁed

IEC/EN60950-1 certiﬁed

EN55032/55024

FCC Part 15

CB Report

Notes:

Note4: add sufﬁx “OF” for open frame version

add sufﬁx “ENC” for enclosed version

Ordering Examples:

RAC150-24SG/OF 24Vout Single open frame version

RAC150-12SG/ENC 12Vout Single enclosed version

“Case Option (4)”

Output Voltage

Single

RAC150-__SG/_

Speciﬁcations (measured @ Ta= 25°C, nom. Vin and full load unless otherwise stated)

BASIC CHARACTERISTICS

Parameter Condition Min. Typ. Max.

Output Power

with forced cooling 90-264VAC 150W

natural convection 230VAC

115VAC

125W

120W

90-115VAC refer to “Derating Graph”

Internal Input Filter Pi type

Input Voltage Range 90VAC 230VAC 264VAC

Input Current 2A

Inrush Current cold start at 25°C 115VAC

230VAC

40A

60A

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AC/DC Converter

RAC150-G

Series

Speciﬁcations (measured @ Ta= 25°C, nom. Vin, full load and after warm-up unless otherwise stated)

BASIC CHARACTERISTICS

Parameter Condition Min. Typ. Max.

Input Frequency Range 47Hz 63Hz

Minimum Load 0%

Power Factor 115VAC

230VAC

0.98

0.95

Rise Time 115VAC/230VAC 50ms

Hold-up Time 115VAC

230VAC

100% load

50% load

6ms

20ms

Internal Operating Frequency 132kHz

Output Ripple and Noise

+70°C

12Vout

24Vout

48Vout

150mVp-p

240mVp-p

360mVp-p

-30°C

12Vout

24Vout

48Vout

300mVp-p

480mVp-p

720mVp-p

Efﬁciency vs. Load

RAC150-12SG RAC150-24SG

0 10 20 30 40 50 60 70 80 90

100

Efficiency [%]

Output Load [%]

90VAC

115VAC

230VAC

264VAC

0 10 20 30 40 50 60 70 80 90

100

Efficiency [%]

Output Load [%]

90VAC

115VAC

230VAC

264VAC

90 110 130 150 170 190 210 230 250

264

100

Efficiency [%]

Input Voltage [VAC]

Efﬁciency vs. Input Voltage

(@ full load)

Output Power [%]

Input Voltage [VAC]

264

100

90 110 130 150 170 190 210 230 250

Recommended Line Derating <115VAC

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AC/DC Converter

Speciﬁcations (measured @ Ta= 25°C, nom. Vin and full load unless otherwise stated)

RAC150-G

Series

REGULATIONS

Parameter Condition Value

Output Accuracy -30°C to +70°C ±2.0% max.

Line Regulation -30°C to +70°C ±0.1% typ.

Load Regulation -30°C to +70°C 0%-100% load 0.2 % typ.

Transient Response -30°C to +70°C 25% load step change

recovery time

±5.0% Vout max.

200µs max.

PROTECTIONS

Parameter Type Value

Input fuse (5) internal T3.15A

Short Circuit Protection (SCP) below 100mWcontinuous, Hiccup Mode, auto recovery

Over Voltage Protection (OVP) 105%-150% of Vout nominal Latch OFF

Over Voltage Category OVCII

Class of Equipment Class I

Isolation Voltage (6) tested for 1 minute

I/P to O/P

I/P to FG

O/P to FG

3kVAC

1.5kVAC

0.5kVDC

Isolation Resistance I/P to O/P; I/P to FG; O/P to FG 10MW min.

Isolation Capacitance 3300pF max.

Insulation Grade reinforced

Leakage Current 240VAC, 63Hz 0.25mA max.

Normalized Output Deviation vs. Load

0.4

0.2

-0.2

0.3

0.1

-0.1

-0.3

-0.4

Deviation [%]

0 10 20 30 40 50 60 70 80 90 100

Output Load [%]

90VAC

115VAC

230VAC

264VAC

Notes:

Note5: Refer to local safety regulations if input over-current protection is also required

Note6: For repeat Hi-Pot testing, reduce the time and/or the test voltage

ENVIRONMENTAL

Parameter Condition

Value

Operating Temperature Range refer to derating graph -30°C to +70°C

Temperature Coefﬁcient 0.02%/K

Operating Altitude (7) 5000m

Operating Humidity non-condensing 20% - 90% RH max.

Pollution Degree PD2

Conformal Coating conformal coated product

Shock 20G, 11ms, 3 times for X,Y,Z axis

Vibration

10-500Hz, 3G, 10min. for each, 6cycles for each X,Y,Z

MTBF according to MIL-HDBK-217F, G.B.

+25°C

natural convection (125W)

forced cooling (150W)

100 x 103 hours

200 x 103 hours

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www.recom-power.com REV.: 5/2019 PA-4

AC/DC Converter

Speciﬁcations (measured @ Ta= 25°C, nom. Vin and full load unless otherwise stated)

RAC150-G

Series

-30 -20 -10 0 20 40 60 80 90

150

100

125

Output Load [W]

Ambient Temperature [°C]

10 30 50 70

122

natural convection

0.4/ms

0.8m/s

1.5m/s

2.5m/s

Derating Graph

-30 -20 -10 0 20 40 60 80 90

150

100

125

Output Load [W]

Ambient Temperature [°C]

10 30 50 70

natural convection

0.4/ms

0.8m/s

1.5m/s

2.5m/s

Open Frame

Notes:

Note7: Recognized by UL for safe operation up to 5000m. High altitude operation may impact the performance and lifetime.

Please contact RECOM tech support for advice.

Enclosed

-30 -20 -10 0 20 40 60 80 90

150

100

125

Output Load [W]

Ambient Temperature [°C]

10 30 50 70

118

natural convection

0.4/ms

0.8m/s

1.5m/s

2.5m/s

-30 -20 -10 0 20 40 60 80 90

150

100

125

Output Load [W]

Ambient Temperature [°C]

10 30 50 70

120

natural convection

0.4/ms

0.8m/s

1.5m/s

2.5m/s

Open Frame Enclosed

2.25

1.5

0.5

1.75

1.0

0.25

Airflow [m/s]

20 30 40 50 60 70

Ambient Temperature [°C]

115VAC

230VAC

2.5

0.75

1.25

2.0

still air

2.25

1.5

0.5

1.75

1.0

0.25

Airflow [m/s]

20 30 40 50 60 70

Ambient Temperature [°C]

115VAC

230VAC

2.5

0.75

1.25

2.0

still air

120W 150W

@ 230VAC, horizontal mount

@ 115VAC, horizontal mount

Required Airﬂow

<0.1m/s = still air

0.1 - 0.2m/s = natural convection

www.recom-power.com REV.: 5/2019 PA-5

AC/DC Converter

Speciﬁcations (measured @ Ta= 25°C, nom. Vin and full load unless otherwise stated)

RAC150-G

Series

SAFETY AND CERTIFICATIONS

Certiﬁcate Type (Safety) Report / File Number Standard

Information Technology Equipment, General Requirements for Safety

E196683 A2

CAN/CSA-C22.2 No. 62368-1-14

UL62368-1, 2nd Edition, 2014

Audio/Video, information and communication technology equipment -

Part1: Safety requirements

CAN/CSA-C22.2 No. 60950-1-07, 2nd Edition, 2014

UL60950-1, 2nd Edition, 2014

Audio/Video, information and communication technology equipment -

Part1: Safety requirements (CB Scheme)

16BAS07018 11 IEC60950-1:2005 2nd Edition + Am2:2013

EN60950-1:2006 + A2:2013

16BCS07018 21 IEC62368-1:2014 2nd Edition

EN62368-1:2014

EAC Safety of Low Voltage Equipment RU-AT.49.09571 TP TC 004/2011

RoHs 2 RoHS 2011/65/EU + AM2015/863

EMC Compliance Condition Standard / Criterion

Electromagnetic compatibility of multimedia equipment – Emission

Requirements

16EAS07018 11

EN55032:2010 + AC:2011, Class B

Information technology equipment - Immunity characteristics -

Limits and methods of measurement EN55024:2010+A1:2015

Limitations on the amount of electromagnetic intererence allowed from

digital and electronic devices 47 CFR FCC Part 15 Subpart B: 2016

ESD Electrostatic Discharge Immunity Test air ±8.0kV, contact ±4.0kV

EN61000-4-2:2009, Criteria B

Radiated, Radio-Frequency, Electromagnetic Field Immunity Test 3.0V/m EN61000-4-3:2006 + A2:2010, Criteria A

Fast Transient and Burst Immunity AC Power Port: ±1.0kV EN61000-4-4:2012, Criteria B

Surge Immunity AC Power Port: L-N ±1.0kV,

L-PE+N-PE ±2.0kV EN61000-4-5:2014, Criteria B

Immunity to Conducted Disturbances, Induced by Radio-Frequency Fields

AC Power Port 3.0V EN61000-4-6:2014, Criteria A

Voltage Dips and Interruption

Voltage Dips >95%

Voltage Dips 30%

Voltage Interruptions > 95%

EN61000-4-11:2004, Criteria B

EN61000-4-11:2004, Criteria C

Limits of Harmonic Current Emissions EN61000-3-2:2014, Criteria A

Limits of Voltage Fluctuations & Flicker EN61000-3-3:2013

DIMENSIONS and PHYSICAL CHARACTERISTICS

Parameter

Type

Value

Material PCB

case/baseplate

FR4 (UL94-V0)

aluminium

Dimension (LxWxH) OF -version

ENC-version

101.6 x 50.8 x 30.0mm

105.0 x 62.0 x 35.0mm

Weight OF -version

ENC-version

200.0g

265.0g

continued on next page

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AC/DC Converter

Speciﬁcations (measured @ Ta= 25°C, nom. Vin and full load unless otherwise stated)

RAC150-G

Series

continued on next page

101.6

4- Ø3.2

FC 95.3

50.8FC 44.5 3.2

30.0 max.

PCB thickness=1.6mm

3.5

6.5

±1.0

CN1

CN2

Top View

Side View

Bottom View

Customer Application

Connections

AC Input (CN1)

Pin # Terminal

1 AC/L

3 AC/N

3 Pins (Pin2 removed) with

3.96mm pitch

DC Output Connector (CN2)

Pin # Terminal

1,2 V-

3,4 V+

4 Pins with

3.96mm pitch

FC = ﬁxing centers

Crimp Terminal AWG Range: 18-22AWG

Tolerance: xx.x= ±1.0mm

xx.xx= ±0.5mm

Compatible Connectors

Housing

Landwin 3960S Series

JST VHR

Molex 51144 Series

Crimp Terminal

Landwin 3963T011R

JST SVH-21T-P1.1

Molex 50539

Dimension Drawing Open Frame (mm)

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AC/DC Converter

Speciﬁcations (measured @ Ta= 25°C, nom. Vin and full load unless otherwise stated)

RAC150-G

Series

continued on next page

CN1

CN2

FC 44.45 35.0 62.0

FC 95.25

embossed logo

Bottom View

Top View

Side View

105.0

4.8

8.7

2- Ø3.2

Dimension Drawing Enclosed Case (mm)

Connections

AC Input (CN1)

Pin # Terminal

1 AC/L

3 AC/N

3 Pins (Pin2 removed) with

3.96mm pitch

DC Output Connector (CN2)

Pin # Terminal

1,2 V-

3,4 V+

4 Pins with

3.96mm pitch

FC = ﬁxing centers

Crimp Terminal AWG Range: 18-22AWG

Tolerance: xx.x= ±1.0mm

xx.xx= ±0.5mm

Compatible Connectors

Housing

Landwin 3960S Series

JST VHR

Molex 51144 Series

Crimp Terminal

Landwin 3963T011R

JST SVH-21T-P1.1

Molex 50539

www.recom-power.com REV.: 5/2019 PA-8

AC/DC Converter

Speciﬁcations (measured @ Ta= 25°C, nom. Vin and full load unless otherwise stated)

RAC150-G

Series

The product information and speciﬁcations may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer.

The

products are not authorized for use in safety-critical applications without RECOM’s explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or

cause

loss of life, inﬂict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its afﬁliated companies and its representatives against any damage claims in connection with the

unauthorized

use of RECOM products in such safety-critical applications.

PACKAGING INFORMATION

Parameter Type Value

Packaging Dimension (LxWxH) cardboard box 112.0 x 80.0 x 50.0mm

Packaging Quantity 1pcs

Storage Temperature Range -40°C to +85°C

Storage Humidity non-condensing 10% - 95% RH

APPLICATION and INSTALLATION

Rectifier

T3.5AL

-V

Active

PFC

Controller

Active

Rectification

LLC

Controller

SCP

OVP

Input

Filter

Output

Filter

LLC

Power

Stage

Regulation

Transformer

Block Diagram

upside-down upside-down

vertical vertical

horizontal (standard) horizontal (standard)

DCAC

DC AC

DCAC

airflow

airflow airflow

upside-down upside-down

vertical vertical

horizontal (standard) horizontal (standard)

DCAC

DC AC

DCAC

airflow

airflow airflow

Mounting

If module is mounted vertical or upside-down with natural convection cooling, the power must be derated ≥ 10%.