SINUMERIK 840C
SIMODRIVE 611-D
Diagnostics Guide 09.2001 Edition
User Documentation
Valid for
09.2001 Edition
SINUMERIK 840C
SIMODRIVE 611–D
Diagnostics Guide
Alarms 1
Diagnostics on the PLC 2
Error Display on CPU 3
Errors with Function Macros 4
Parameterization Errors
Spindle/Axis 5
Control Drive
SINUMERIK 840C/CE
(Standard/Export version) SIMODRIVE 611–D
Software Version Software Version
1.x
2.x
3.x 1.x
4.x 2.x
5.x 3.x
6.x 4.x
6.4 5.x
SINUMERIK documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the “Remarks” column.
Status code in the “Remarks” column:
ANew documentation.. . . .
BUnrevised reprint with new Order No.. . . .
CRevised edition with new status. . . . . If factual changes have been made on the page since the last edition, this is
indicated by a new edition coding in the header on that page.
Edition Order No. Remarks
09.95 6FC5198–5AB40–0BP0 A
04.96 6FC5198–5AB40–0BP1 C
08.96 6FC5198–5AB40–0BP2 C
07.97 6FC5198–6AB40–0BP0 C
01.99 6FC5198–6AB40–0BP1 C
09.01 6FC5198–6AB40–0BP2 C
This manual is included in the documentation on CD–ROM (DOCONCD)
Edition Order No. Remarks
11.01 6FC5 198–6CA00–0BG2 C
Trademarks
SIMATICR, SIMATIC HMIR, SIMATIC NETR, SIROTECR, SINUMERIKR and SIMODRIVER are trademarks
of Siemens AG. All other product and system names are registered trademarks of their respective
companies and must be treated accordingly.
For further informationvisit our Internet address:
http://www.ad.siemens.de/sinumerik
This publication was produced with Interleaf V 7
The reproduction, transmission or use of this document or its
contents is not permitted wihout express written authority. Offenders
will be liable for damages. All rights, including rights created by patent
grant or registration of a utility model or design, are reserved.
Siemens AG 1996–2001. All rights reserved.
Other functions not decribed in this documentation might be
executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
We have checked that the contents of this document correspond to
the hardware and software described. Nonetheless, differences might
exist and therefore we cannot guarantee that they are completely
identical. The information contained in this document is, however,
reviewed regularly and any necessary changes will be included in the
next edition. We welcome suggestions for improvement.
Subject to change without prior notice.
Siemens–AktiengesellschaftOrder No. 6FC 5198–6AB40–0BP2
Printed in the Federal Republic of Germany
11/92
Siemens AG 2001 All rights reserved 6FC5198–jAB40
SINUMERIK 840C / SIMODRIVE 611–D (DA)
Preliminary notes
This Guide serves as a reference work. It allows the machine tool user:
Sto assess irregularities during operation at the machine correctly
Sto obtain information about the response of the system to the irregularity
Sto make use of the options for continuing operation after the irregularity
Scope This description lists the diagnostics options of the PLC and the alarms of the
MMC, NCK, servo and drive (SIMODRIVE 611–D) areas.
Sequence In the Diagnostics Guide the alarms are sorted in ascending order of alarm num-
bers. The numbers are not necessarily contiguous.
Safety
!Danger
Please assess the condition of your plant carefully against
the description of the alarm that has occurred. Eliminate
the cause of the alarm and acknowledge it as described.
If alarms are ignored, danger to the machine, workpiece,
stored settings, and in certain cases, to your health, could
result.
!Warning
This warning notice means that loss of life, severe personal
injury or substantial material damage can result if the
appropriate precautions are not taken.
!Caution
This warning notice (with warning triangle) means that
a minor personal injury can result if the appropriate pre-
cautions are not taken.
Caution
This warning notice (without warning triangle) means that a
material damage can result if the appropriate precautions
are not taken.
Notice
This warning notice means that an undesired event or an
undesired state can result if the appropriate notices are not
observed.
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SINUMERIK 840C / SIMODRIVE 611–D (DA)
Contents
1 Alarms 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Alarm groups 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Alarm numbers/cancellation of alarms 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Display of the alarms in the alarm line 1–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Display of the alarms as dialog box 1–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Priority of alarms 1–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.1 Alarm description 1–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Dialog text 1–223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.1 Notes for the operator 1–223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.2 Listing of dialog texts 1–223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Diagnostics on the PLC 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160) 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161–163) 2–7. . . . . . . . . . . . . .
3 Error Display on CPU 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Errors with Function Macros 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Parameterization Errors Spindle/Axis 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SINUMERIK 840C / SIMODRIVE 611–D (DA)
1 Alarms
1.1 Alarm groups
NC alarms The alarms are divided into alarm groups.
SGeneral alarms
SComputer link alarms
SAxis-specific alarms
SSpindle-specific alarms
SChannel-specific alarms
At POWER ON RESET (switching on control), all
NC alarms are cancelled.
The CANCEL alarms can be deleted in the asso-
ciated operating area only.
PLC alarms
The PLC alarms are assigned error numbers
6000 to 9999. The alarm text, alarm action and
deletion conditions are configured by the ma-
chine manufacturer.
MMC alarms
MMC alarms do not interrupt an active NC
program. The alarms are acknowledged
automatically provided the correct sequence of
operations is adhered to or via softkeys.
1 Alarms
9.1.1 Alarmgruppen
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1.2 Alarm numbers/cancellation of alarms
Alarm number Kind of alarm
1General alarms
2 to 15 General alarms
16 to 36 Computer link alarms
43 to 110 General alarms
1000 to 1211
1240 to 1251 Axis-specific alarms
1280 to 1371 Axis-specific alarms
1440 to 1971 Axis-specific alarms
2000 to 2193 General alarms
2250 to 2263 Spindle-specific alarms
2270 to 2273 Spindle-specific alarms
2280 to 2283 Spindle-specific alarms
3000 to 3220 General alarms
4000 to 4299
5000 to 5299 Cycle alarms
6000 to 9999 PLC error messages or PLC operational messages
10000 to 12031 Axis-specific alarms
20000 to 20309 Spindle-specific alarms
100000 to 169999 MMC alarms
200000 to 209999 PLC dialogs
210000 to 219999 Free area
300000 to 399999 611D alarms
1 Alarms
1.2 Alarm numbers/cancellation of alarms
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SINUMERIK 840C / SIMODRIVE 611–D (DA)
Key Effect of cancelling alarms
Acknowledgement
An active NC program is not aborted but only stopped.
After eliminating the error, it is possible to continue execution of the NC pro-
gram from the point at which it was stopped.
Reset
Execution of an active NC program is aborted. After eliminating the error, the
NC program must be restarted.
POWER ON Execution of the active NC program is aborted. After eliminating the error, the
NC program must be restarted and the reference points must be reapproa-
ched.
Caution! On switching off the control, the contents of the NCK part program
memory are lost.
POWER ON means switching off the control and switching it on again.
Please note the information provided by the machine tool manufacturer.
1 Alarms
1.2 Alarm numbers/cancellation of alarms
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1.3 Display of the alarms in the alarm line
Messages from the monitoring system are displayed in the alarm line. Existing
comments are overwritten by alarm texts. The alarm line is the second display
line from the top.
Machine Parameter Programm. Services Diagnosis
AUTOMATIC Program stop M. grp.: 1
Channel: 1
POWER
ON
Actual
values Distances to
go Program pointer
%1234 N1234
L1234 N1234P12
X 10.789
Y 5.231
Z 210.643
100.000
10.000
200.000
Alarm line Delete error condition
There are three types of display representation for alarm messages: Types A, B
and C.
Example of display Alarm display in sequence order
representation Type A:
Machine Parameter Programm. Services Diagnosis
10243 ORD 5 X Illegal pulse multiplication
max. 6 characters for alarm number
max. 5 characters for ordinal number
The ordinal number shows the order
in which the alarms have occurred.
max. 40 characters
for explanatory text
(for single-line alarm)
max. 100 characters
(for two-line alarm)
1 Alarms
1.3 Display o f the alarms in the alarm line
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SINUMERIK 840C / SIMODRIVE 611–D (DA)
Example of display Alarm display in block number order
representation Type B:
Machine Parameter Programm. Services Diagnosis
3000 1 N0045 General programming error
max. 5 characters for alarm number
max. 5 characters for block number
E.g.: the error has occurred in block N0045.
max. 38 characters
for explanatory text
(for single-line alarm)
1 character for channel number
Example of display
representation Type C:
Machine Parameter Programm. Services Diagnosis
6000 Hydraulic oil min.
max. 4 characters for alarm number max. 47 characters
for explanatory text
(for single-line alarm)
1 Alarms
1.3 Display o f t h e a l a r m s i n t h e a l a r m line
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1.4 Display of the alarms as dialog box
The machine tool manufacturer can configure whether the alarm messages are
displayed in the alarm line or in a dialog box. MMC messages are displayed as a
dialog box.
There are 3 types of dialog box:
Dialog box with The dialog must be acknowledged from a configured application.
empty softkey bar
Fig. 1.1 Example 1 dialog box
1 Alarms
1.4 Display of the alarms as dialog box
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SINUMERIK 840C / SIMODRIVE 611–D (DA)
Dialog box with OK The dialog box can be acknowledged with the OK key.
softkey
Fig. 1.2 Example 2 dialog box
Dialog box with The dialog box can either be acknowledged with the OK key or it can be
OK softkey and with the HIDE softkey without being acknowledged.
HIDE softkey
Fig. 1.3 Example 3 dialog box
1 Alarms
1.4 Display of the alarms as dialog box
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1–8 SINUMERIK 840C / SIMODRIVE 611–D (DA)
1.5 Priority of alarms
Only one alarm can be displayed in the alarm line and the following priorities
apply:
Priority
range Alarm type
0 – 100 Power on
101 – 200 Reset
201 – 300 Cancel
301 – 500 Message
301 – 500 PLC alarm
1000 Diagnosis
Within the alarm groups, the priority is in accordance with the alarm number or
priority range, i.e. the lowest alarm number/priority range has the highest priority.
The alarm priorities can be configured by the machine tool manufacturer.
An arrow on the right in the alarm line indicates that further alarms exist. These
alarms are displayed if you select the alarm overview display in the DIAGNOSIS
area.
1.5.1 Alarm description
The alarms are described in a uniform style. The column alarm heading boxes
show the alarm number, alarm text and the means of cancellation.
Alarm number Alarm text Means of
cancel.
Scan: Specifies in which state the alarm occurs.
Effect: Specifies the sphere of influence of processing.
Explanation: States the reasons for the alarm.
Remedy: Instructions for eliminating the alarm state.
1 Alarms
1.5.1 Alarm description
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SINUMERIK 840C / SIMODRIVE 611–D (DA)
1 Battery: Data loss at power off! Acknowledgement key
POWER ON
Cyclic
Data is not battery-backed after power off.
During operation: Do not interrupt the production process. Data will be lost if the control is switched off.
Run-up: Data has been lost. Obligatory re-installation is activated.
Backup battery is empty.
Replace the battery when the control is switched on
If data has been lost the whole NCK/PLC unit must be re-installed.
2 Overtemperature Acknowledgement key
POWER ON
Cyclic
The second temperature monitoring threshold has been triggered because the ambient temperature is too high.
NC program is not interrupted.
Safe functioning of the hardware can no longer be guaranteed, serious damage to hardware may result.
Processing is not interrupted directly. A contact is opened on the CSB which the NC user must use to take the
appropriate measures.
A low temperature level will eliminate the error.
Switch off control (hardware damage possible).
3 Fan failure Acknowledgement key
POWER ON
Cyclic
Fan monitoring is triggered because of incorrect fan functioning.
Safe functioning of the hardware can no longer be guaranteed, serious damage to hardware may result.
Processing is not interrupted directly. A contact is opened on the CSB which the NC user must use to take the
appropriate measures.
Eliminate the fan fault, e.g. by replacing the fan.
Switch off control (hardware damage possible).
4 System of units not allowed POWER ON
SPOWER ON
SAfter modification of NC machine data
SInterlocking of NC READY
SInterlocking of NC START
SInterlocking of Mode Group Ready
SMachining stops
An illegal combination of machine data MD 18000 display resolution and MD 5002 input resolution has been
selected. Both data must use the same system of units
For rotary axes with a position control resolution smaller than = 0.5 10–4 degrees, the function bit “High-reso-
lution rotary axis” must be set.
Check and correct machine data combinations. Then cancel the alarm with POWER ON.
5 Power failure protection / data loss Acknowledgement key
POWER ON
The power failure protection integrated in the software could not be executed correctly because of a hardware
fault.
Data loss in the NCK unit.
Obligatory re-installation is activated.
The whole NCK unit must be re-installed.
Eliminate hardware fault.
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Exlanation
Remedy
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
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1–10 SINUMERIK 840C / SIMODRIVE 611–D (DA)
6 Start-up due to system error Acknowledgement key
POWER ON
Start-up of the control shows that a fatal error was present before reset/power of f (e.g. obligatory re-installation is
activated. Alarm 5 can be set in conjunction with alarm 6. EPROM error, DRAM error, processor exceptions).
Re-installation is necessary as data loss or corruption is to be expected (no data consistency).
The NCK unit must be completely re-installed.
Cause of error can be eliminated as follows:
a) Replace hardware
b) Report the software error leading to the processor exception to the manufacturer of the control.
7 15 V undervoltage Acknowledgement key
POWER ON
Cyclic
Activates 15V voltage monitoring
Safe operation of the NC is no longer possible so NC Ready is cancelled.
Eliminate hardware fault
8 Wrong axis/spindle assignment POWER ON
SAfter modification of machine data
SOn POWER ON
SInterlocking of NC START
SRemoval of Mode Group Ready
SNC Ready relay drops out
SMachining stops
The NC machine data for axis assignment MD200* or spindle assignment MD400* have been input incorrectly or
transposed.
If error in MD 461* C axis definition:
SC axis must not be fictitious (MD 564*, bit 6)
SC axis must be defined (MD 564*, bit 7)
SMode group numbers of C axis and spindle must be same
(MD 360*, MD 453*)
Check and correct machine data for axis and spindle assignment.
Cancel alarm with POWER ON.
9 Not enough memory for UMS POWER ON
SAt POWER ON in normal mode, not in start-up mode
None
The RAM area reserved on the NC is too small for the UMS address lists for the modified system area.
Describe fewer elements (displays/texts) in modified system area (merge).
Applies up to SW 2 only
9 Overflow in altered system area POWER ON
When powering up the control
The UMS does not function
In the UMS, an altered system area has been configured that exceeds the memory area.
Configure UMS properly
Applies as from SW 4
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
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SINUMERIK 840C / SIMODRIVE 611–D (DA)
10 UMS error POWER ON
SAt POWER ON
SInterlocking of NC START
The UMS loaded in NCK has a faulty internal structure.
Reinstall UMS on hard disk.
Applies up to SW 2 only
10 Startup after software upgrade POWER ON
SAt POWER ON
SThe NCK–internal static memory has been deleted.
There are two causes for the alarm:
–A new NCK software version has been loaded (only when booting for the first time after software upgrade)
–The NCK–internal static RAM has failed (e.g. because of an empty back–up battery); alarm 5 is then dis-
played additionally.
The complete NCK unit must be started up again.
Applies as from SW 6
11 Undervoltage on secondary side Cancel
POWER ON
Cyclic
Short circuit on secondary side or overloading of 5V voltage
Caution: The error may have been signalled during initial start-up without the error being present (hardware wi-
ring).
When the error occurs the shutdown routine is activated to achieve a safe state.
Restart:
Data loss has occurred, obligatory re-installation is activated
Eliminate the hardware error
Re-install
20 Cam activation wrong POWER ON
POWER ON
SInterlocking of NC start
SInterlocking of Mode Group Ready
Software cams can only be used for linear axes.
Correct the PLC user program
26 Part program block >120 char. V.24 POWER ON
SOn reading data into the NC via the computer link
SComputer link transmission interrupted
SLast block declared invalid
The part program block that has been read in contains more than 120 characters. Only the characters actually
stored are counted (no spaces, no CR, etc.)
Divide the block into two or more blocks. The number of the faulty block is displayed.
Applies up to SW 2 only
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
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27 Data input disabled V.24 POWER ON
SOn reading data into the NC via the computer link
No data has been read in
SThe “Cycle lock” interface signal (DB 48 D0.11) is present
SAn attempt has been made to read in NC machine data in normal mode
SAn attempt has been made to transfer UMS data to the NC although the UMS was not enabled or not plugged
in.
SReset DB 48 DW 0 bit 11 via PLC STATUS
SEnter new NC machine data
Applies up to SW 2 only
29 Block >254 characters V.24 POWER ON
SOn reading tool data into the NC via the computer link
SComputer link transmission interrupted
SLast block declared invalid
The block read in has more than 254 characters (counting all characters read in, including blanks, CR, LF, etc.)
Divide the block into two or more blocks. The number of the faulty block is displayed.
Applies up to SW 2 only
30 Part program memory overflow V.24 POWER ON
SWhile reading programs in via the computer link of the NC
SComputer link transmission interrupted
SLast block declared invalid
The maximum memory space for part programs is already assigned
SDelete old programs to release memory for the reading in of new programs. The number of the faulty block is
displayed.
Applies up to SW 2 only
31 No more part program input V.24 POWER ON
SOn reading in via computer link
No data has been read in
The part program memory available has been used up.
SRead and delete old part programs no longer required in order to provide more memory.
Applies up to SW 2 only
32 Data format error V.24 POWER ON
SOn reading data into the NC via the computer link
SComputer link transmission interrupted
SLast block declared invalid
SThe number of decades used after an address is not permissible
SThe decimal point occurs in the wrong place
SPart programs or subroutines are not defined or concluded correctly (check header)
Check the program to be read in. The number of the faulty block is displayed.
Applies up to SW 2 only
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
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33 Programs different V.24 POWER ON
SOn reading part programs into the NC memory via the computer link of the NC
No data is read in/stored
If a new program is to be read in with the same program number as one already stored in the NC, the program to
be read in is compared. If they are different, an NC alarm occurs. The point of disagreement is shown in the data
input display. The new program is not stored.
Delete the old program or rename it in the NC so that the new program can be read in.
Applies up to SW 2 only
43 PLC–CPU not ready for operation POWER ON
SCyclic or on Restart
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of NC Ready relay
SProcessing is terminated
SHardware or software error in PLC or general data interface link
SPLC machine data error or not in agreement with user program
SError in the PLC user program
SSelection of error fine coding
SRemove cause of error
SCheck detailed error coding in PLC service menu
SRead out ISTACK
SAscertain cause of error using the error list in the installation lists
45 Cam signal output wrong POWER ON
POWER ON
SInterlocking of NC START
SInterlocking of Mode Group Ready
Incorrect values in NC MD 310, 311
Interface output via MIXED I/O selected without the corresponding hardware
Slot in the MIXED I/O before switching on the control.
46 Invalid TO parameter number POWER ON
SAfter altering machine data and then formatting user memory or when powering up if MD 13 (as from SW 4
MD 60006) is not correct.
Function not usable
SInterlocking of NC START
On installation, a value greater than 32 or less than 10 has been specified for machine data 13, “Number of T O
parameters”.
“Extended tool parameter for type 50..59” deselected: 10 – 32
“Extended tool parameter for type 50..59” selected: 10 – 32
SCorrect machine data
SFormat user memory or, in General Reset mode, format the area for the T O data
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
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47 Wrong TO assignment lists POWER ON
SAt POWER ON after modifying machine data
SInterlocking of NC START
SValue of machine data 210, “Number of TO areas”, is greater than 4
STO start numbers in NC MD211 to 214 have not been entered in ascending order
SInput value in channel-specific NC MD 1040 to 1043 is greater than the number of TO areas under MD 210 or
is specified as 0 in the TO area
SCorrect machine data
SWhere appropriate format user memory if machine data were input correctly or format the TO data in General
Reset mode
SPOWER ON
48 Data link to PLC not ready POWER ON
SInterlocking of NC S TART
SInterlocking of NC Ready relay
SInterlocking of Mode Group Ready
SMachining stops
During the start-up synchronization or data exchange between interface-CPU (IFC) and PLC CPU an error was
established, leading to the alarm. Data exchange between NC and PLC is still possible but the link to the pro-
grammer via the interface is not possible.
Error fine coding can give information on further error sources; in addition, check whether alarm 43 is present.
Applies up to SW 2 only
49 NC in general reset POWER ON
POWER ON
None
The software has recognized that the control is in general reset mode.
Leave general reset mode
50 Flex. memory incorrectly configured POWER ON
50 Insufficient memory for block buffer POWER ON
On pressing NC Start
Interlocking of machining
Interlocking of “NC Start”
1. The channel-specific machine data 6100* that defines the number of block buffers in a channel is not in the
permissible range.
2. No memory has been made available (MD 60014) for loading of drive software (MD 60003 or 60004).
Check and correct the values of the machine data.
Alarm Insufficient memory for block buffer (with SW 4 and higher)
Alarm Flex. memory incorrectly configured (with SW 5.4 and higher)
57 Drive link failure POWER ON
Cyclic
Interlocking of NC Ready, NC Start, Mode Group Ready, NC Stop
Internal software error or ring programming for GI or gantry axes.
SEliminate ring programming for GI or gantry axes
SNotify service
Scan
Effect
Explanation
Remedy
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–15
SINUMERIK 840C / SIMODRIVE 611–D (DA)
60 Internal software error POWER ON
Cyclic
Computer stops, machining stops, interlocking of NC Start
The software has recognized an internal error but cannot rectify it.
Notify service.
67 1st computer link not ready for operation POWER ON
Cyclic or after POWER ON
Message frame transfer between host computer and NC is not possible
Host computer and NC are not synchronized owing to an incorrect input or a fault in the interface module. This
means that message frame transfer is not possible.
SCheck programming of interface module
SCheck machine data settings for computer link
SCheck whether host computer is ready or connected
68 2nd computer link not ready for operation POWER ON
Cyclic or after POWER ON
Message frame transfer between host computer and NC is not possible
Host computer and NC are not synchronized owing to an incorrect input or a fault in the interface module. This
means that message frame transfer is not possible.
SCheck programming of interface module
SCheck machine data settings for computer link
SCheck whether host computer is ready or connected
70 Define at least one channel POWER ON
SAt POWER ON
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of NC Ready relay
SMachining not possible
At start-up, an incorrect assignment of machine data was made.
The NC will not work without channel assignment.
Check and correct machine data for channel assignment
SPOWER ON
71 Too many real axes POWER ON
SAt POWER ON
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of NC Ready relay
SMachining stops
SSurplus axes are not shown on the service display
More real axes than are permitted were defined in axis-specific machine data bits 564* at the time of start-up
The machine data MD 60013 (memory for real axes) is not within the permissible range or has been set too small.
Correct axis-specific machine data bits 564*.
Correct MD 60013.
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–16 SINUMERIK 840C / SIMODRIVE 611–D (DA)
72 Too many fictitious axes POWER ON
SAt POWER ON or warm restart
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of NC Ready relay
SMachining stops
More fictitious axes than are permitted were defined in axis-specific machine data bits 564* during installation.
Correct axis-specific machine data bits 564*.
73 Axis preset in wrong mode group POWER ON
SAt POWER ON or warm restart
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of NC Ready relay
SMachining not possible
At start-up, an incorrect assignment of NC machine data was made or the assignment of axis selector switch with
2 machine control panels is incorrect or a wrong axis is set in the program.
Check and correct NC machine data “Axis valid in mode group”.
SCorrect program
SPOWER ON
74 Too many drives POWER ON
SAt POWER ON or warm restart
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of NC Ready relay
SMachining stops
SSurplus axes do not appear in the service display
The total number of spindles and real axes defined during installation is greater than permitted.
Correct axis-specific machine data bits 564* and spindle-specific machine data bits 521*.
75 Max. number of meas. circuits exceeded POWER ON
SAt POWER ON or warm restart
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of NC Ready relay
SMachining stops
SSurplus axes do not appear in the service display
Output of alarm if too many axes and spindles are defined.
Reduce the number of axes (MD 564*) and spindles (MD 512*).
Axes/spindles that are not assigned to a measuring circuit are included in the number of measuring circuits.
77 Mode group no. of axis invalid POWER ON
SAt POWER ON
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of NC Ready relay
SInterlocking of machining
Check and correct machine data for axis assignment and spindle assignment.
SCheck and correct machine data for “Axis valid in mode group”
SPerform POWER ON
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–17
SINUMERIK 840C / SIMODRIVE 611–D (DA)
78 Mode group no. of spindle invalid POWER ON
SAt POWER ON
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of NC Ready relay
SInterlocking of machining
Check and correct machine data for axis assignment and spindle assignment.
SCheck and correct machine data for “Mode group of spindle”
SPerform POWER ON
79 Mode group no. of channel invalid POWER ON
SAt POWER ON
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of NC Ready relay
SInterlocking of machining
An incorrect assignment (e.g. channel gap) has been made in the channel-specific machine data for “Channel
valid in mode group”.
SCheck machine data
SPerform POWER ON
80 Error in C axis definition POWER ON
SAt POWER ON and warm restart
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of NC Ready relay
SMachining stops
SIf C axes and spindles are incorrectly assigned, the spindle does not appear in the service display.
The C axes assigned to the spindles were either defined as non-existent or fictitious during installation, or the
spindle and assigned C axis mode groups are not identical.
Check and correct axis-specific machine data bits 564*, axis-specific machine data 360* and spindle-specific ma-
chine data 453* and 461*.
84 Coupled motion grouping defined wrong POWER ON
SAt POWER ON
SAt warm restart
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of machining
An illegal coupled axis grouping has been set for the assignment of coupled axes in machine data, e.g.:
SThe axes do not belong to the same mode group
SThe axes have different position control resolutions
SThe axes are of dif ferent types (linear axis/rotary axis)
SThe axes are declared as being not present
SThe axes are fictitious
SThe leading axis is defined as a coupled axis
Correct machine data using the “Coupled motion” function and perform a warm restart (see Start-up Guide).
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–18 SINUMERIK 840C / SIMODRIVE 611–D (DA)
85 Coupled-motion combination wrong POWER ON
SPOWER ON
SW arm restart
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of machining
An undefined combination has been input in NC machine data for the coupled axis combination.
Correct machine data and perform a warm restart (see Start-up Guide).
87 Illegal software limit switch POWER ON
SAfter altering machine data
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of machining
An excessively large value has been entered in the NC machine data for the software limit switch. The maximum
traversing range of the individual axes results from the axis-specific position control resolution set and the input
resolution. With alarm 87, the control has automatically entered the maximum permissible value in the appropriate
NC machine data.
Check machine data for software limit switch and where appropriate correct.
Applies up to SW 2 only
88 Interpolation greater than 3D POWER ON
SWhen executing part programs in AUT OMATIC or MDA
SInterlocking of NC START
SInterlocking of machining
More than 3 axes have been programmed in one block in the part program block of the NC, or the “5D” function is
not active.
SModify part program
SDo not execute more than 2 programs at once
89 More than two 3D interpolations POWER ON
SWhen executing part program blocks in AUT OMATIC or MDA
SInterlocking of NC START
SMachining stops
More than 3 axes have been programmed in more than 2 channels in the NC in one program block in each case.
SModify program
SDo not execute more than 2 programs at once
90 Customer UMS invalid POWER ON
SAt POWER ON when UMS bit is set
Interlocking of NC START until alarm is acknowledged.
Standard UMS is loaded.
Customer UMS faulty or >512 KB.
Check customer UMS.
Applies up to SW 2 only
91 ID no. in UMS header faulty POWER ON
SAt POWER ON and with activated UMS data
Interlocking of NC START until alarm is acknowledged.
The programmed ID number in the UMS header, which is evaluated by the system software, is incorrect or has
been read incorrectly because the UMS submodules were plugged in incorrectly.
Check WS 800A software version.
Applies up to SW 3 only
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–19
SINUMERIK 840C / SIMODRIVE 611–D (DA)
91 UMS invalid POWER ON
At POWER ON and activated UMS data
Interlocking of NC START until alarm is acknowledged.
The configured identifying number in the UMS header, evaluated by the system software, is incorrect or no UMS
has been loaded because the memory reserved for this (MD 60000) is smaller than the UMS to be loaded.
Check MD 60000 or install the correct UMS.
Applies as from SW 4
93 Wrong UMS selector POWER ON
SAt POWER ON and with activated UMS data
SInterlocking of NC START until alarm is acknowledged.
The address lists preset by the NC workstation do not contain the set selectors required for error-free processing
of a UMS.
Check the system software of the NC workstation, or have it checked.
94 Wrong UMS identifier POWER ON
SAt POWER ON and with activated UMS data
SInterlocking of NC START until alarm is acknowledged.
An incorrect identifier is programmed in the UMS.
Check UMS and NC workstation software.
95 Wrong number in GSB POWER ON
SAt POWER ON and with activated UMS data
SInterlocking of NC START until alarm is acknowledged.
Numbers have been used in the modified system area (GSB) which are outside the reserved areas.
Check the numbers used in the modified system area.
96 Language in UMS not available Acknowledgement key
At UMS analysis (POWER ON of control not during start-up)
UMS is connected in its basic language
Two-language UMS does not contain the language activated in the control
Put correct UMS in control
Applies up to SW 1 only
101 Prewarning replace battery Acknowledgement key
POWER ON
Cyclic
Battery monitoring is activated if battery voltage falls below the advance warning voltage threshold.
The working process is not interrupted
User is advised to replace the backup battery to avoid the risk of data loss – see alarm 1.
Replace battery when control is switched on
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–20 SINUMERIK 840C / SIMODRIVE 611–D (DA)
102 Prewarning overtemperature Acknowledgement key
POWER ON
Cyclic
The first temperature monitoring threshold on the CBS module is activated because the ambient temperature is too
high
User is given advance warning.
The working process is not interrupted.
A lower temperature level is required to eliminate the fault
103 Initializing error NCK FB POWER ON
When powering up the control
Interlocking of NC START
Follow–up mode
Removal of Mode Group Ready
The initialization routine of the NCK FB has returned a value which is not equal to zero. The return value is output
in the alarm as block number N.
Check the NCK FB.
The alarm is initiated when powering up the control. No program can be started. Acknowledge alarm by
POWER ON.
SAlarm 103 is output only if appropriately configured by the machine manufacturer. An error has occurred in the
safety NCK–FB. For more information and remedy, refer to the manufacturer’s documentation.Applies as from
SW 5.4.
SApplies as from SW 5.4.
104 Error in machine data
When powering up the control
After a warm start
After changing a machine data
Interlocking of NC START
Follow–up mode
Removal of Mode Group Ready
A machine data contains an implausible value. The machine data error is output in the alarm as block number N.
Evaluate the block number and correct the corresponding machine data.
The alarm is initiated when powering up the control. No program can be started. Acknowledge alarm by
POWER ON.
Applies as from SW 5.4
105 Error in NCK FB
During cyclic operation of control
Interlocking of NC START
Follow–up mode
Removal of Mode Group Ready
Interruption of machining
The cyclic routines of the NCK FB have returned a value which is not equal to zero.
Evaluate the block number and check the NCK FB.
No program can be started. Acknowledge alarm by POWER ON.
SAlarm 105 is output only if appropriately configured by the machine manufacturer. An error has occured in the
safety NCK–FB. For more information and remedy, refer to the manufacturer’s documentation.
SApplies as from SW 5.4
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Continuation:
Note
Scan
Effect
Explanation
Remedy
Continuation
Note
Scan
Effect
Explanation
Remedy
Continuation
Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–21
SINUMERIK 840C / SIMODRIVE 611–D (DA)
110 Checksum error safe monitorings POWER ON
When powering up the control
Interlocking of NC START
The MDs for the safety system are protected by a checksum after acceptance of the control. The alarm indicates
that the current checksum no longer matches the stored checksum, i.e. either an MD value has been changed
without authorization or a data is defective.
Check the MDs. Inspect the safety functions again. Have the checksum calculated again.
The alarm is initiated when powering up the control. No program can be started. Alarm acknowledgement only
possible by POWER ON.
Applies as from SW 5.4
111 Error in collision monitoring data POWER ON
At POWER ON
Block number (4–digit) Nxxss:
3rd and 4th digit: Number of protection zone 00–09 = Protection zone 1–20
1st and 2nd digit: Error identifier (see explanation)
Nibble 3,4=Error identifier:
01=Motion axis does not exist
02=Motion axes not in same mode group
03=Error in monitoring relation
04=Protection zone dimensions not available (all dimensions=0)
05=Negative protection zone dimension
06=Protection zones not defined in same plane
Machining standstill;
interlocking of machining (NC Start);
BAG–BB=0; NC–Ready=0
Error identifiers
01=Motion axis does not exist
A non–existing axis has been specified in the machine data 3800*, 3802*, 3804*.
02=Motion axes not in same mode group
Axes that are not in same mode group have been specified In the machine data 3800*, 3802*, 3804*.
03=Error in monitoring reference
The mutual deselection of the protection zone monitoring in the MD bits 38803+s*3 has not been executed cor-
rectly.
Deselection of monitoring of protection zone 2 in the machine data of protection zone 1 causes the deselection of
monitoring of protection zone 1 in the machine data of protection zone 2, i.e. deselection must always be carried
out mutually.
04=Protection zone dimensions not available
The protection zone dimensions specified in the machine data 3812*, 3814*, 3816* are all=0.
05=Negative protection zone dimension
At least one of the protection zone dimensions specified in the machine data 3812*, 3814*, 3816* is negative. But
only positive dimensions are allowed.
06=Protection zones not defined in same plane
The protection zone specified is 2–dimensional. It is related to another 2–dimensional protection zone, which is
defined in another plane. But 2–dimensional protection zones that are in a monitoring relation must lie in the same
plane.
1st possibility:
The plane of the protection zone defined in the machine data 3812*, 3814*, 3816* is not identical with the planes of
the other protection zones to be monitored.
2nd possibility:
The protection zone should not monitor the protection zones in other planes, i.e. the protection zone relation must
be corrected in the machine data bits 38803 – 38815 (monitoring relation).
Correct machine data and execute POWER ON.
Applies as from SW 6
Scan
Effect
Explanation
Remedy
Continuation
Note
Scan
Parameters:
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–22 SINUMERIK 840C / SIMODRIVE 611–D (DA)
100* Leadscr. err. comp.-illegal grid spacg. POWER ON
SAfter POWER ON
SInterlocking of NC START
SInterlocking of Mode Group Ready
Leadscrew error compensation with rotary axes in NC machine data “Distance between 2 values” has been
entered for the appropriate axis with a value which cannot be divided into 360 degrees to give an integer, i.e. grid
spacing is not equal; e.g.
SCorrect: NC–MD= 10 (rotary axis)
SResults in: 360/10 = 36 grid points
SIncorrect: NC–MD= 11
SW ould give: 360/11 = 32,7 grid points
The compensation value chosen is too large compared with the distance between two leadscrew error compensa-
tion points (valid for rotary and linear axes).
Modify NC machine data “Distance between 2 values” – check NC MD 324* and 328*.
SThe compensation value in NC MD 328* must be less than NC MD 324*.
104* Speed setpoint value warning limit responded Reset key
SCyclic
SInterlocking of NC S TART
For analog measuring circuit:
The DAC set value entered is higher than in NC machine data 268* “Maximum setpoint speed (DAC)”. It is not
possible to increase the set value further.
ST raverse more slowly
SCheck actual values (encoder)
SCheck NC machine data “Maximum setpoint speed (DAC)”
SCheck the drive actuator
112* Zero-speed control Reset key
SWhen accelerating
SWhen stopped
SWhen clamping
SWhen decelerating (delay)
SInterlocking of NC START
SInterlocking of Mode group READY
SSetpoint 0
SThe control enable is removed after the time stored in NC machine data “Control enable cutout delay” has
elapsed
SFollow-up operation
SThe following error could not be cleared faster than the time entered in NC machine data “Control enable
cutout delay” during positioning
SOn clamping, the limit defined in NC machine data “Zero speed monitoring” was exceeded
SA mechanically clamped axis has been pushed out of position
SFault in the control device (actuator), at the tacho, at the motor, in the CNC measuring circuit hardware or
at/on the pulse encoder
SIncorrect specification on assigning the set value output
SAt start-up: wrong position control direction
SNC machine data “Zero speed monitoring” must be greater than “Coarse exact positioning limit”
SNC machine data “Control enable cutout delay” must be large enough for the following error to be removed
within this time (only applies if NC machine data “Zero speed monitoring delay” = 0)
SNC machine data “Zero speed monitoring delay” must be large enough for the following error of the individual
axis to be removed within the time entered
SCheck actual values (encoder) and position control direction
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–23
SINUMERIK 840C / SIMODRIVE 611–D (DA)
116* Contour monitoring Reset key
In all modes
SWhen decelerating
SWhen accelerating
SAt velocities greater than in NC machine data “Contour threshold speed”
SInterlocking of NC START
SInterlocking of Mode Group Ready
SSetpoint 0
SThe control enable is removed after the time stored in NC machine data “Control enable cutout delay” has
elapsed
SFollow-up operation
SAt a velocity greater than in NC machine data “Contour threshold speed”, the NC machine data
“Tolerance band contour monitoring” was exceeded
SWhen accelerating or decelerating the axis has not reached the new speed within the time defined by the KV
factor
SIncrease NC machine data “Tolerance band contour monitoring”
SCheck KV (servo gain) factor
SCheck the optimization of the speed controller
SCheck the actual values (pulse encoder)
SCheck the free movement of the axes
SReduce acceleration
120* Axis specification illegal Reset key
SAt POWER ON
SAxis is not processed
SController disable for the relevant axis
SMode Group Ready removed
SInterlocking of NC START
SSpecification of MD200x or MD384x in the relevant axis missing.
Example: MD2000 = 01020101 and MD384 = 00000000
SSpecification of module number in MD200x or MD384 is greater than the number of measuring circuit modules
present.
Example: MD2000 = 04010000 and 3 measuring circuit modules are plugged in.
SSpecification of the connection number in MD200x or MD384 is greater than the number of connections on the
relevant module.
Example: MD3840 = 02070000; the 2nd measuring circuit module is a SPC module and therefore has only 6
connections.
SConnection number for an input is assigned to an output and vice versa.
Example: MD3840 = 01030000; the 1st measuring circuit module is a HMS module and connection number 3
there is an input connection.
SInput or output assignment is not compatible with the plug-in submodule.
Example: MD2000 = 01040101; the 1st measuring circuit module is a HMS module with output submodule
Servo-Command 6FX1132–5BAxx on its submodule slot 1.
SCheck and correct MD200x and MD384x of the relevant axis. Both these machine data must be
specified or must be zero. In addition, they must agree with the hardware configuration.
Applies up to SW 2 only
128* Measuring circuit not available POWER ON
SAt POWER ON
SAxis is not processed
SControl disable for the axis concerned
SNC Ready 2 removed
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of NC RDY relay
SMD200x or MD384x indicates an empty slot on a measuring circuit module containing submodules.
Example: MD3840 = 01090000; the 1st measuring circuit module is a HMS module with submodule slot 2
empty.
SMeasuring circuit module removed or defective.
SCompare and correct MD200x or MD384x with hardware configuration.
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan:
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–24 SINUMERIK 840C / SIMODRIVE 611–D (DA)
132* Closed-loop system hardware axis POWER ON
SCyclic
SInterlocking of NC S TART
SInterlocking of Mode Group Ready
SSetpoint = 0
SThe control enable is removed after the time stored in NC machine data “Control enable cutout delay” has
elapsed
SFollow-up operation
The measuring circuit difference signals.
SAre not in phase
SHave a fault to earth
SAre completely missing
SCheck whether the measuring circuit connector has been plugged in
SBy plugging in the measuring circuit short-circuit connector it is possible to check whether the measuring cir-
cuit group is in working order
SCheck the difference signals using an oscilloscope
SReplace the encoders
SCheck NC MD 200*, 384*
The alarm can only be cancelled by POWER ON.
136* Contamination measuring system axis POWER ON
SCyclic
SInterlocking of NC S TART
SInterlocking of Mode Group Ready
SMachining stops
SOn measuring systems with a contamination signal (e.g. EXE) an error is sent to the NC from the measuring
system.
Check the measuring system in accordance with the manufacturer’s instructions.
140* Pulse code monitoring Reset key
SCyclic
SInterlocking of Mode Group Ready
SInterlocking of NC START
SAlarm leads to machining stop
ST ransmission errors or noise from encoder
SCheck encoder, cable, connector
144* Zero mark monitoring responded Reset key
SCyclic
SInterlocking of NC S TART
T ransmission errors, noise or excessive speed have caused pulses to be lost relating to an encoder revolution
SCheck encoder pulses
SCheck transmission path
SSwitch off monitoring system briefly with MD 1820* bit 1=0
148* SW limit switch plus Reset key
SWith each axis movement
SMachining stops
SInterlocking of NC START
SThe software limit switch only becomes active after approach to reference point.
SDepending on the PLC interface signal “Second software limit switch active”, the first or the second limit switch
has been approached.
ST raverse away from the limit switch in the opposite direction in JOG mode.
SCheck the values in machine data for software limit switches.
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–25
SINUMERIK 840C / SIMODRIVE 611–D (DA)
152* SW limit switch minus Reset key
SOn each axis movement
SMachining stops
SInterlocking of “NC STAR T”
SThe software limit switch becomes active only after reference point approach has taken place.
SThe first or second software limit switch has been approached, according to the PLC interface signal “Second
software limit switch active”.
ST ravel away from the software limit switch in the opposite direction using JOG mode.
SCheck NC machine data for 1st software limit switch minus or 2nd software limit switch minus.
156* Speed set val. alarm limit responded Reset key
Cyclic
SInterlocking of NC S TART
SInterlocking of Mode Group Ready
SSetpoint 0
SThe control enable is removed after the time stored in NC machine data “Control enable cutout delay” has
elapsed
SFollow-up operation
SA higher set speed value has been output within the control than set in NC machine data “Threshold for drive
errors”.
SThe motor could not follow the setting of the speed set value.
SOn installation: wrong position control direction
SCheck whether the value in NC machine data “Threshold for drive errors” is greater than the value in NC ma-
chine data “Max. speed setpoint (DAC)”
SCheck the drive
SCheck the position control direction
SCheck the speed set value cable
SCheck actual values (encoder)
160* Drift too high Reset key
Where there is semi-automatic drift compensation and changes to MDs
SInterlocking of NC START
S“Position not yet reached” is displayed
SNo traversing movement is possible
SThe drift to be compensated by the NC automatically has risen beyond approximately 500 mV.
SCarry out drift compensation in NC machine data “Drift compensation”
SCheck whether the drift on the drive unit has been set correctly
164* Coupled-motion axis programmed Reset key
When executing a part program
SMachining is interrupted
SInterlocking of NC START
The axis-specific alarm appears if a coupled axis is assigned several times in one part program block or if an axis
is “Leading axis” and coupled axis at the same time in one part program block.
SCheck and correct program
168* Servo enable traversing axis Reset key
With each axis movement
SInterlocking of NC START
SInterlocking of Mode Group Ready
SSetpoint 0
SThe control enable is removed after the time stored in NC machine data “Control enable cutout delay” has
elapsed
SFollow-up operation
The axis-specific controller enable has been removed by the PLC during a traversing movement.
SCheck the PLC program
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–26 SINUMERIK 840C / SIMODRIVE 611–D (DA)
172* Working area limitation plus Reset key
When executing a part program
SInterlocking of NC START
SMachining stops
The working area limitation specified in the setting data has been reached.
SCheck the working area limitation in the setting data
SCheck the program
SProgram G26 with different values
176* Working area limitation minus Reset key
When executing a part program
SMachining stops
SInterlocking of NC START
The working area limitation minus preset in the setting data of the NC has been reached.
SCheck the working area limitation in the setting data
SCheck the machining program
SProgram G25 with different values
180* Axis active in several channels Reset key
When executing a part program
SInterlocking of NC START
SMachining stops
When executing two or more programs in different channels at the same time, one axis has been programmed in
both programs (channels).
SCheck both programs
SInsert L999 or @714
SStop a channel by pressing NC STOP
Channel-specific
188* HW limit switch plus Reset key
Cyclic
SInterlocking of NC S TART
SDirection key in the direction of approach disabled
SMachining stops
The limit switch is approached in the plus direction or triggered by other errors.
ST ravel away in the opposite direction
SCheck PLC user program
SCheck limit switches
192* HW limit switch minus Reset key
Cyclic
SMachining stops
SInterlocking of NC START
SDirection key disabled in approach direction
The machine limit switch in the minus direction has been approached or has been activated by other errors.
ST ravel away in the opposite direction in JOG mode
SCheck limit switches
SCheck PLC user program
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–27
SINUMERIK 840C / SIMODRIVE 611–D (DA)
196* Coupled-motion axis assigned twice Reset key
When executing a part program
SInterlocking of NC START
SMachining is interrupted
S2 leading axes have been programmed whose coupled axes are the same.
Axis X → Axis Y
Axis Z → Axis Y
S2 leading axes have been programmed with one leading axis also being the coupled axis of the other leading
axis.
Axis X → Axis Y
Axis Y → Axis Z
SCorrect program
2000 Emergency Stop POWER ON
Cyclic
SInterlocking of NC S TART
SSetpoint 0
SFollow-up operation as internal setting
The “EMERGENCY ST OP” signal is output to the NC from the PLC.
SCheck with PLC STATUS
SCheck whether “EMERGENCY ST OP” cam has been approached or “EMERGENCY STOP” button has been
actuated
SCheck the PLC user program
On selecting Start-up mode, there is always an Emergency Stop message.
2021 Contour violation with tool radius compensation Reset key
When executing a part program, with active TRC
Not: in the selection block
in the deselection block
The tool radius compensation has recognized a contour violation. Processing of the part program is interrupted
(depending on MD 5024, bit 0), the alarm is cancelled with RESET.
–The contour calculation results in a traversing movement which is opposite to the programmed movement
(e.g. when machining an internal circle, where the milling radius is larger than the circle radius).
–Between two blocks in the TRC plane, too many blocks have been programmed outside the TRC plane (see
also Programming Guide, Section 11.11). In this case, the block number displayed indicates the 4th block
outside the TRC plane.
–If the path to be traversed with perpendicular external contours is smaller than the active tool radius and G450
is programmed (TRC with transition circle).
SCheck program specifications
SDeselect compensation at the respective point and select it again
SCheck used tool against the specifications (tool radius too large?)
SG451, program TRC with intersection.
SAlarm is displayed with reference to block and channel.
2022 Plane not defined for TO type Reset key
When executing a part program
SInterlocking of NC START
SMachining stops
On selecting a D No. of tool type 50..59, the CRC plane and the length compensations were not defined with G16.
Define CRC plane and length compensations with G16!
Applies as from SW 4
Alarm is displayed with reference to block and channel
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Note
1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–28 SINUMERIK 840C / SIMODRIVE 611–D (DA)
2023 Invalid type of tool Reset key
When executing a part program
SInterlocking of NC START
A tool has been selected with unknown tool type (0, >59), or a tool of type 50..59 has been selected, even though
the tool offset memory has been formatted with fewer than 12 parameters.
Enter a permissible tool type for the selected tool.
Applies as from SW 4
Alarm is displayed with reference to block and channel
2031 Weighting factor too large/small Reset key
When executing a part program
SInterlocking of NC START
SMachining stops
SDeletion of part setpoint
The actual axis velocity has become so large, as a result of recalculation with the specified weighting factor, that
the maximum permissible velocity with the axis-specific position control resolution set has been exceeded.
SCheck NC machine data “W eighting factor” (MD 388*)
SProgram a lower velocity
SReduce the feedrate or rapid override
2036 G35 pitch decrease too high Reset key
When thread cutting
SInterlocking of NC START
SMachining stops
The lead decrease in the thread is so large that a lead greater than or equal to 0 would result at the end of the
thread.
SProgram a smaller lead decrease or a shorter thread
Channel-specific
2037 Programmed S value too high Reset key
When executing a part program
None; for information only
SThe programmed spindle speed in AUTOMATIC/MDA is too high.
SResulting velocity too high for thread, see Installation and Start–up Guide, Section 10.2.
SProgram lower spindle speed
2038 Path feed too great Reset key
When executing a part program
SMachining is interrupted
SInterlocking of NC START
SAxes go into follow-up mode, servo-enable is cancelled
The axis velocity has been made so large by the programmed path feedrate that the maximum permissible axis
velocity with the position control resolution set has been exceeded.
The entered acceleration data are too small.
SProgram a smaller path feedrate
SCheck interpolation combinations in the part program block
Channel-specific
Scan
Effect
Explanation
Remedy
Note
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–29
SINUMERIK 840C / SIMODRIVE 611–D (DA)
2039 Reference point not reached Acknowledgement key
When executing a part program
SInterlocking of “NC STAR T”
The reference point has not been approached by at least one axis and NC START has been pressed in MDA or
AUTOMATIC mode.
Nockensignale wurden aktiviert, ohne daß für diese ”Referenzpunkt erreicht” war.
SApproach reference point
SThe alarm does not occur if the NC machine data “NC STAR T without reference point” is set
2040 Program disabled Reset key
When executing a part program
SMachining stop
The program (MPF, SPF) called has not been enabled for processing.
Enable
Alarm is displayed with reference to channel
2041 Program does not exist in memory Reset key
When specifying a program number and then pressing NC STAR T
SInterlocking of NC START
SMachining stops
SThe preselected program is not in the memory
SA non-existent subroutine is called in the main program
SThe contour for the stock removal cycle does not exist
SSelect “Overview”
SCheck prgram
Channel-specific
2042 Parity error in memory Reset key
When executing a part program
SInterlocking of NC START
SMachining stops
One or more characters in the memory have been corrupted so that they can no longer be recognized
SThese characters are displayed in the “Correction block” or in the part program under “Programming” as “?”
SClear part program block and re-enter
Channel-specific
2043 Program error in transformation Reset key
When executing a part program
SInterlocking of NC START
SMachining is interrupted
SProgramming actual axes with transformation selected
SProgramming fictitious axes with transformation deselected
SSelecting transformation although transformation has already been selected
SProgramming traversing movements in the selection block of transformation
SCorrect program
Channel-specific
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–30 SINUMERIK 840C / SIMODRIVE 611–D (DA)
2044 Error execution external Reset key
When starting a program from external
NC START is interrupted
The alarm is displayed
SWhen the selected program from external is already being processed in another channel
SWhen an interface (file transfer) is to be addressed in several channels
SWhen an interface is to be addressed which is already busy
SWhen an interface is to be addressed while an alarm is present
SWhen “Location receiver” or “Logical peer receiver” are unknown at the beginning of the file transfer.
SCheck machine data 130*
SCheck the active interfaces
SCheck machine data 5148 – 5152
2046 Block > 120 characters Reset key
When executing a part program
SInterlocking of NC START
SMachining stops
An “LF” in the memory is corrupted so that a block of more than 120 characters has resulted.
SInsert “LF” without deleting the whole block
Channel-specific
2047 Option not available Reset key
After presetting or programming a function which is not present
SInterlocking of NC START
SMachining stops
A function has been programmed which is not included in the function set of the control.
SCorrect program
SCheck NC machine data
SHave Service Dept. check function options
Channel-specific
2048 Circle end point error Reset key
When processing a circle block in AUT OMATIC or MDA
SInterlocking of NC START
SMachining stops
SThe programmed circle end point is not on the circle.
SThe end point is further out than the limit input in NC machine data “Circle end point monitoring”
SCorrect program
Alarm is displayed with reference to block and channel
2049 Axis/spindle converter not available Reset key
After presetting or programming the axis/spindle converter function which has not been implemented
SInterlocking of NC START
SMachining stops
The axis/spindle converter function has been programmed which is not included in the function set of the control.
SCorrect program
SCheck NC–MD
SHave Service Dept. check function options
Alarm is displayed with reference to channel
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–31
SINUMERIK 840C / SIMODRIVE 611–D (DA)
2050 Rotary axis path is too small with G98 Reset key
When executing a part program
SMachining stops
SInterlocking of NC start
The traversed distance to go of the rotary axis in G98 is so small (or 0) that it is not possible to calculate a path
feedrate for the linear axes to be traversed.
Check the programmed values in the block. If the rotary axis has to traverse a distance to go, path feed (G94)
should be used in this block.
Alarm is displayed with reference to channel
2056 Travel through transformation center Reset key
When executing a part program
SInterlocking of NC START
SMachining is interrupted
With TRANSMIT transformation selected, a part program block which brings about a movement directly through
the transformation centre has been programmed.
SCheck program
SCheck whether the function ”T ravel through transformation center” can be used.
Alarm is displayed with reference to block and channel
2057 Thread/revolutional feedrate missing Reset key
When executing a part program
SMachining is not started or is terminated
SInterlocking of NC START
SA thread has been programmed with G33, G34, G35 although this function has not been implemented in the
control.
SRevolutional feedrate G95 has been programmed
SWith 840 T, the NC machine data “Revolutional feedrate” has not been set
SA program not included in the function set of the control has been programmed
SCheck program
SCheck NC machine data
SHave function options upgraded.
Alarm is displayed with reference to block and channel.
2058 3D interpolation missing Reset key
When executing a part program
SMachining stops
SInterlocking of NC START
More than two axes have been programmed in one block in a program, or a function has been selected which may
result in additional axes from the programming, e.g. when setting the coordinate rotation
SCheck program
SHave function option retrofitted if possible
Alarm is displayed with reference to block and channel
2059 Programming error with G92 Reset key
When executing a part program
SMachining is not started or is terminated
SInterlocking of NC START
SAn illegal address letter has been used
SThe unit and working diameter factor is ZERO
SCheck program block
SCheck machine data
Alarm is displayed with reference to block and channel
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Erläuterung
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–32 SINUMERIK 840C / SIMODRIVE 611–D (DA)
2060 Programming error with TO or ZO Reset key
When executing a part program
SMachining is interrupted
SInterlocking of NC START
STool type is 0 (i.e. no tool)
SA tool of fset number which is not present has been selected
SThe values in the zero offsets or tool offsets selected are too large
SCheck and correct specifications of tool offsets and zero offsets
SCheck and correct program
Alarm is displayed with reference to block and channel
2061 General programming error Reset key
When executing a part program
SMachining is stopped or is not started
SInterlocking of NC START
SThe programmed distance to go has exceeded the permissible distance to go. This is dependent on the input
resolution, for example.
SG63 was not programmed together with G01 (G63 has no effect with G0).
SAn axis for which mirroring is active has been programmed with G220 or @736.
SA thread block has been programmed with thread lead 0 or distance to go 0.
SG02/G03 has been programmed together with G63.
SThe residual path of an axis in the thread block is 0 after block search with calculation.
SCheck the program part and correct the incorrect setting
SCheck the input resolution selected
Alarm is displayed with reference to block and channel
2062 Feed is missing Reset key
When executing a part program
SMachining stops
SInterlocking of NC START
SRevolutional feedrate G95 greater than 50 mm/min. has been programmed
SNo revolutional feedrate has been programmed
SNo feedrate value (F value) has been programmed
SFeedrate is missing for soft approach and retraction
SSetting in machine data MD 280* for max. speed of an axis has been given the value 0
SCheck settings in program block
SCheck machine data settings
SCancel alarm using RESET key
Alarm is displayed with reference to block and channel
2063 Thread pitch too large Reset key
When thread cutting with G33
SMachining stops
SInterlocking of NC START
SThe thread lead can be specified in the program under I, J or K. The programmed set value exceeds the
permissible value depending on the preset display resolution.
SCorrect program block whose block number and channel number are specified in the alarm display
SCancel alarm using RESET
Alarm is displayed with reference to block and channel
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–33
SINUMERIK 840C / SIMODRIVE 611–D (DA)
2064 Wrong programming of rounding axis Reset key
When executing a part program
SInterlocking of NC START
SProgrammed path is not exited
SMachining stops
If a rotary axis is rounded to a half or whole degree, then the control monitors whether the rounding has been
maintained for the programmed positions.
SProgram correct position in the rotary axis
SCheck the machine data “Whole/half degree” and “Rotary axis”
SCheck whether the interface signal “Clear distance to go” has been set, in which case no automatic rounding
takes place.
In the JOG modes, the control automatically rounds to valid values. In AUTOMATIC or MDA, the control only
monitors the programmed positions without itself carrying out rounding.
Alarm is displayed with reference to block and channel
2065 Progr. position behind SW limit switch Reset key
When executing a part program
SInterlocking of NC START
SProgrammed path is not traversed
SMachining stops
The programmed end point of the block is beyond the software limit switch.
SCorrect program
SMachine data “1st software limit switch plus”
SMachine data “1st software limit switch minus”
SMachine data “2nd software limit switch plus”
SCheck machine data “2nd software limit switch minus” depending on the PLC interface signal “2nd software
limt switch active”
Alarm is displayed with reference to block and channel
2066 Thread increase/decrease too high Reset key
When executing a part program
SInterlocking of NC START
SMachining stops
A thread or lead increase or decrease of more than 16 mm/revolution
(0.6 inches/revolution) has been programmed.
SProgram smaller lead increase/decrease
Alarm is displayed with reference to block and channel
2068 Position behind working area limitation Reset key
When executing a part program
SInterlocking of NC START
SProgrammed path is not traversed
SMachining stops
The programmed end point of the block is beyond the working area limitation.
SCorrect program
Alarm is displayed with reference to block and channel
Scan
Effect
Explanation
Remedy
Note
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–34 SINUMERIK 840C / SIMODRIVE 611–D (DA)
2069 5D tool length comp. not possible Reset key
When executing a part program
SMachining is interrupted or not performed
SInterlocking of NC START
SCutter radius compensation has been selected
SNo linear interpolation has been selected
SFunction is not enabled
SMachine data have been entered incorrectly
SExport version
SCheck program
SCheck machine data
Alarm is displayed with reference to block and channel
2070 5D interpolation missing Reset key
When executing a part program
SMachine stops
SInterlocking of NC START
More than three axes have been programmed in one block in a program, or a function has been selected which
may result in additional axes from the programming, e.g. when specifying the coordinate rotation.
SCheck program
SHave function option retrofitted if possible
Alarm is displayed with reference to block and channel
2072 Wrong input value contour definition Reset key
When working in AUT OMATIC or MDA
SMachining is not performed or is terminated
SInterlocking of NC START
When programming, an input which cannot be calculated was specified for contour definition calculation.
SCheck program and correct input values
SCancel alarm using “RESET”
Alarm is displayed with reference to block and channel
2073 No intersection contour definition Reset key
When working in AUT OMATIC
SMachining is not performed or is terminated
SInterlocking of NC START
In calculating the contour definition with the programmed values, no intersection results.
SCheck program settings
SCancel alarm using “RESET”
Alarm is displayed with reference to block and channel
2074 Wrong angle value contour definition Reset key
When working in AUT OMATIC or MDA
SInterlocking of NC START
SMachining stops
SAngle > or = 360 degrees has been programmed
SValue of angle for the contour described is meaningless
SCheck and correct program settings
SCancel alarm using “RESET”
Alarm is displayed with reference to block and channel
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–35
SINUMERIK 840C / SIMODRIVE 611–D (DA)
2075 Wrong radius angle contour definition Reset key
When working in AUT OMATIC or MDA
SInterlocking of NC START
SMachining stops
SRadius value too large
SRadius value not permitted with the contour described
SCheck program
SCancel alarm using Reset
Alarm is displayed with reference to block and channel
2076 Wrong G02/G03 contour definition Reset key
When working in AUT OMATIC or MDA
SInterlocking of NC START
SMachining stops
Circle direction with the contour described is not possible
SCorrect program
SCancel alarm using “RESET”
Alarm is displayed with reference to block and channel
2077 Wrong block sequence contour def Reset key
When processing part programs in AUT OMATIC
SMachining is terminated
SInterlocking of NC START
In calculating the contour definition several blocks are required.
SBlock sequence cannot be correct
SInadequate information is available (under-defined)
SCheck program
SCancel alarm using Reset
Alarm is displayed with reference to block and channel
2078 Wrong input parameters contour def. Reset key
When processing part programs in AUT OMATIC or MDA
SMachining stops
SInterlocking of NC START
SProgrammed parameter sequence is not permitted
SParameter sequence is incomplete with the contour described
Example:
N10... X60 B15 LF (Z axis missing
N20... X90 B10 LF
SCheck program
SCancel alarm using Reset
Alarm is displayed with reference to block and channel
2081 Block not allowed with TRC Reset key
When processing in AUT OMATIC
SMachining is stopped
SInterlocking of NC START
With TRC selected, the following functions may not be programmed:
G33, G34, G35, G58, G59, G92, @714 and all the functions that trigger an @714. e.g. G74, G200
SProgram G40 beforehand
SDeselection of TRC with G41, G42 D00
Alarm is displayed with reference to block and channel
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–36 SINUMERIK 840C / SIMODRIVE 611–D (DA)
2082 TRC plane cannot be defined Reset key
When processing a part program in AUT OMATIC
SMachining is stopped
SInterlocking of NC START
The axes of the TRC plane selected do not exist.
SMachine data “Abscissa for prog. G16”
SMachine data “Ordinate for prog. G16”
SMachine data “Applicate for prog. G16”
SSelect correct plane using G16
Alarm is displayed with reference to block and channel
2083 Contour violation with TRC Reset key
When TRC is selected in AUT OMATIC
Not: in the selection block
in the deselection block
A contour violation may have occurred on the workpiece. The program is continued if MD 5024, bit 0, is set or
machining is aborted.
This also depends on whether the alarm has been acknowledged with the Acknowledgement key or the Reset key.
The calculated compensation results in a direction of travel that is opposite to the programmed direction.
SCheck the program
SDeselect the compensation at a suitable point and reselect
Alarm is displayed with reference to block and channel
2087 Coordinate rotation/ZO not allowed Reset key
When working in AUT OMATIC or MDA
SInterlocking of NC START
SMachining is interrupted
SAfter selecting coordinate rotation (G54 to G59) a circular movement (G02, G03) was programmed in the follo-
wing block.
SAfter selecting coordinate rotation (angle ≠ 0 degrees) the settable zero of fset (G54 to G57) was changed.
SAfter selecting coordinate rotation (angle ≠ 0 degrees) the plane (G16, G17, G18, G19) was changed.
SCorrect program
SThe plane can only be changed if the angle of rotation is 0 degrees.
SThe settable zero offset (G54 to G57) can only be changed if the angle of rotation is 0 degrees.
SSet angle of rotation in the settable zero offsets (G54 to G57) to 0 degrees and work only with G58 and G59.
Alarm is displayed with reference to block and channel
2160 Illegal scale factor Reset key
When working in AUT OMATIC or MDA
SInterlocking of NC START
SMachining is interrupted
The scale factor has exceeded the valid range of values:
+ P is negative
+ P = 0
+ P > 99.99999
Note the valid range of values for scale factor:
(P = 0.00001 to 99.99999)
Alarm is displayed with reference to block and channel
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–37
SINUMERIK 840C / SIMODRIVE 611–D (DA)
2161 Illegal scale modification Reset key
When working in AUT OMATIC or MDA
SInterlocking of NC START
SMachining is interrupted
With a scale factor of 1, an axis position was programmed which was so large that internal representation is no
longer possible.
SCheck programmed axis position
SReduce scale factor
Alarm is displayed with reference to block and channel
2171 Approach not possible Reset key
When working in AUT OMATIC or MDA
SMachining is interrupted
In the block after approach, no axis for the selected plane (G16, G17, G18, G19) has been programmed, so that a
vector to the tangential approach cannot be calculated.
SIn the selection block, or in the following block for soft approach, @714 has been programmed.
SCorrect program (G147, G247, G347), programming at least one axis of the selected plane in the block after
the approach.
Alarm is displayed with reference to block and channel
2172 Retraction not possible Reset key
When working in AUT OMATIC or MDA
SMachining is interrupted
In the block before retraction no axis for the selected plane (G16, G17, G18, G19) has been programmed, so that
a vector to the tangential exit cannot be calculated.
SIn the deselection block or in the previous block @714 has been programmed
SG48 programmed without previous selection
SMore than 5 axes are traversed in the deselection block because 1 axis has been added to the plane.
SCorrect program (G148, G248, G348, G48), programming at least one axis of the selected plane in the block
before the retraction movement.
Alarm is displayed with reference to block and channel
2173 Approach/retraction plane wrong Reset key
When executing a part program
SMachining is interrupted
SA plane change is programmed in the block after selection (G16, G17, G18, G19)
SA plane change is programmed in the deselection block
SCorrect program (plane change)
Alarm is displayed with reference to block and channel
2184 M fct. for C axis switchover not allowed CANCEL
Cyclic
None
M function for C axis ON/OFF (MD 260, MD 261) has been given a value reserved by the system.
Enter the correct value
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–38 SINUMERIK 840C / SIMODRIVE 611–D (DA)
2189 Transformation not defined Reset key
On transformation selection
SInterlocking of NC START
SMachining stops
SThe type of transformation is not defined
SThe transformation axes are in different mode groups
SThe option of selecting transformation is not available
STransformation has been selected in an illegal channel
ST ransformation is defined several times or wrongly
STransformation data block has been declared invalid by alarm 3087 (error in transformation data)
SCheck transformation data block
SCheck program
SOrder option
SCheck channel number
Alarm is displayed with reference to block and channel
2190 Transformation axes assigned Reset key
On transformation selection
SInterlocking of NC START
SMachining stops
A transformation has been selected whose actual axes are also used in another channel in a parallel transforma-
tion.
SW ait until transformation is deselected in the parallel channel
SCheck program
Alarm is displayed with reference to block and channel
2191 Transformation in zero Reset key
On selecting transformation in AUTOMATIC or MDA
SInterlocking of NC START
SMachining is interrupted
Transformation was selected at a time when one or more axes involved in transformation have the actual position
ZERO.
When selecting TRANSMIT, the X axis (transverse axis) must not have the actual position ZERO.
Before selecting transformation, set the actual axes of the transformation to be selected to permissible actual posi-
tions. (With TRANSMIT set the X axis to X ≠ 0)
Alarm is displayed with reference to block and channel
2192 Following error comp. not possible Reset key
At the beginning of a threading block, if the option has been selected.
Machining is stopped and NC START is interlocked
The servo gain (KV) factors of the axes involved in thread cutting are too small.
Check the servo gain factors of the axes involved in thread cutting and correct if necessary–
2193 Wrong axis/spindle operation Reset key
When switching over from C axis to spindle
SMachining stops
SInterlocking of NC START
A spindle has been programmed in C axis mode or a C axis has been programmed in spindle mode
Change C axis/spindle mode
Applies up to SW 2
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
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Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–39
SINUMERIK 840C / SIMODRIVE 611–D (DA)
2194 There is no FIFO Reset key
After POWER ON or warm start
SFunction is not executed
SInterlocking of NC START
FIFO has been assigned to a channel but has not been activated.
SCorrect program
SCheck NC MD
SHave service personnel check the function option
SHave function option retrofitted
Applies up to SW 2
2195 Too many FIFO channels defined Reset key
At POWER ON or warm restart
SInterlocking of NC START
SMachining not possible
The FIFO memory can be assigned to a maximum of two channels
SCheck NC MD
Applies up to SW 2
2260 Incorrect parameters “Ext. stop”Reset key
When co n f i guring G421–6.
Machining stops
1. Axis/spindle already involved in extended stopping and retraction.
2. Axis/spindle already involved through G422/5/6 in extended stopping and retraction.
Check and modify programming/parameterization.
Applies as from SW 4. Alarm is displayed with reference to channel
2500 Program is being edited Acknowledgement key
At NC STAR T
SInterlocking of NC START
SMachine stops
NC START calls a program which is in the process of being edited
Terminate editing
2501 Program is being read-in Acknowledgement key
At NC STAR T
SFunction is not executed
SInterlocking of NC START
NC START calls a program which is in the process of being read in through the computer link or from disk from the
MMC.
W ait for the end of the read-in process
2502 Program already exists Reset key
When starting a program from external
SNC START is interrupted
The alarm is displayed
SIf a program with the same program no. as the program to be processed externally is already in the part pro-
gram memory.
SRename or delete the program which already exists
Channel-specific
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
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Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–40 SINUMERIK 840C / SIMODRIVE 611–D (DA)
2503 Not enough memory available Reset key
When starting a program from external
SNC START is interrupted
The alarm is displayed
SWhen the memory set in MD30 is not available for the program to be processed externally.
SMake sufficient part program memory available (delete part programs)
SLower value in MD30
Channel-specific
2504 Emergency retract triggered Reset key
Cyclic in the servo cycle when LINK_ON for the following axis (from servo).
Machining interrupt, interlocking of NC START; removal of Mode Group Ready.
The threshold MD “Emergency retraction threshold” programmed for monitoring of synchronism has been excee-
ded and emergency retraction triggered.
Prerequisite: Enable by means of PLC IS “Emergency retraction enabled”.
Inspect the drives; check the velocity and acceleration limit values of the following axis/spindle; check the emer-
gency retraction threshold; check the link factors.
Applies as from SW 3. Alarm is displayed with reference to channel
2505 Error in NCK FB
During cyclic operation of control
Interlocking of NC START
Follow–up mode
Removal of Mode Group Ready
Interruption of machining
The machine data for the SGE/SGA input/output allocations (46000 – 47999) have been entered incorrectly. The
incorrect MD No. is output in the alarm as block no. Nxxxxx.
Correct the indicated machine data.
No program can be started. Acknowledge alarm by RESET.
SThe alarm 2505 is only output if configured correspondingly by the machine manufacturer. An error has
ocurred in the Safety–NCK–FB. For explanation and remedy, please refer to the machine manufacturer‘s doc-
umentation.
SApplies as from SW 5.4
2506 Extended function outp. in target block
During block preprocessing in AUT OMATIC or MDA
Interlocking of NC–START
The target block during block preprocessing cannot be a G511/G522 block, as the output of accumulated miscella-
neous functions and the extended output of the G511/G522 block collide functionally.
Select another target block.
Channel–specific reset alarm (as from SW 5.4), alarm is displayed with reference to channel
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Continuation
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
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SINUMERIK 840C / SIMODRIVE 611–D (DA)
3000 General programming error Acknowledgement key
SA general programming error which cannot properly be explained has been made in one block in the program.
SDivision by 0
SA G function which does not exist has been programmed
SAn R parameter which does not exist has been programmed
SNo +,–, /,” has been programmed in the R parameter chaining
SRange of values has been exceeded with R parameter calculation
SNo M19 function allowed with active G96 ”Constant cutting rate”
SNumber of decades exceeded (M, S, T, D, H, L, P, F)
SSubroutine number of passes P not programmed directly behind L
SMain block “:” programmed in subroutine
STwo decimal points programmed
SDecimal point programmed with M, S, T, D, H, L, P
SMore than 8 decades programmed
SThe programmed axis values exceed the travel range limits with the set input resolution
SAuxiliary functions D, F, S or T are programmed with a minus sign.
SSW 3 and higher, block search to a spline interpolation coef ficient block
SThe F word in G501 exceeds the value range or is negative.
SCheck the incorrect block in the “Correction block” display
SThe cursor is placed on the incorrect word, if possible
SThe block number of the incorrect block is positioned behind the alarm number in the alarm line.
SCorrect the F word accordingly.
Example:
3000 N00101
Channel number
Alarm number
Block number ”N10” which contains errors
Alarm text
General programming error
Alarm is displayed with reference to channel
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
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Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–42 SINUMERIK 840C / SIMODRIVE 611–D (DA)
3001 Number of geometry parameters > 5 Acknowledgement key
When executing a part program
SMachining stops
SMore than 2 radii or more than 2 angles have been programmed in the block
SMore than 5 geometry parameters such as axes, interpolation parameters, radii, angles, etc. have been
programmed in the block
SCheck the faulty block in the “Correction block” display
SIf possible the cursor is positioned in front of the faulty word
SThe number of the faulty block is after the alarm number in the alarm line
Example:
3000 1 N0010 General programming error
3000 – Alarm number
1 – Channel number
N0010 – Block number “N10” containing errors.
Alarm is displayed with reference to block and channel
3002 Polar coordinates/radius error Acknowledgement key
When executing a part program
SMachining stops
SInterlocking of NC START
SWhen programming circle/radius, full circle programmed.
SFor cylindrical interpolation if:
–Calculated interpolation parameters in the C axis are too large or P factor is too small
–P factor or axial distance to go of the rotary axis for cylindrical interpolation too large
SCheck the faulty block in the “Correction block” display
SIf possible the cursor is positioned in front of the faulty word
SThe number of the faulty block is after the alarm number in the alarm line
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
07/97
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Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–43
SINUMERIK 840C / SIMODRIVE 611–D (DA)
3003 Invalid address programmed Acknowledgement key
When executing a part program
SMachining stops
An address has been programmed other than that entered in NC machine data.
The error can also occur when invalid values for G functions are entered in the channel-specific MD as from 108*
(delete position specification for G channel-specific functions).
Example:
Wrong: N20 G0 C100 LF (rapid traverse for fourth axis)
However, the fourth axis is defined by the address Q in the NC
machine data.
Correct: N20 G0 Q100 LF
SCheck the faulty block in the “Correction block” display
SIf possible, the cursor is positioned in front of the faulty word
SThe number of the faulty block is after the alarm number in the alarm line
Alarm is displayed with reference to block and channel
3004 Error in CL800 programming Acknowledgement key
Machining stops
Formal errors
SMachining stops
SIncorrectly entered characters (0...9 and a...f are possible)
S@ number is greater than the decades for a text-type message
S@ number or @ function not implemented with SINUMERIK 840
S@ number or @ function cannot be programmed in CL800 or are not defined
Input errors with address letters and numerical values
SIncorrect address letters (K, R and P are permitted)
SNumber of decades too high (max. K 8 decades permitted)
SNumber of decades too high (max. R 4 decades permitted)
SNumber of decades too high (P 4 decades permitted)
SR parameter number not defined or too high
SPoint programmed in R parameter number
SPoint programmed in P parameter number
SIncorrect number of words
Input errors with specific @ functions:
Program branching
SError in the block number (programmed point, block number greater than four decades)
Data transfer system line – R parameter
SConstant or R parameter contents programmed too large for information such as: axis number, channel
number, TO area, NC/PLC machine data, NC setting data, D number, P number, group for zero offsets, preset
“COARSE/FINE” alarm number
SBit number too large (0 to 7 are permitted)
SSystem line non-existent
SIncorrect value input for system line
Mathematical and logical functions
SValue selected too high for square root
(+/– 00 000 001...99 999 999 permitted)
SIncorrect angle selected for sine (–360 (0) + 360 permitted)
STwo constants used for:
Angle from two vector components, OR, EXOR, AND, NAND
SIncorrect characters input for logical functions (0, 1 permitted)
(Only bits and bytes) (max. eight bits)
NC specific functions
SIncorrect address letter used for number of axes
SNumber of axes selected too high (max. 3 axes permitted per block)
SNo axis name programmed (0)
Alarm is displayed with reference to block and channel
Scan
Effect
Explanation
Remedy
Note
Effect
Explanation
Note
1 Alarms
1.5.1 Alarm description
07/97
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1–44 SINUMERIK 840C / SIMODRIVE 611–D (DA)
3005 Error in contour definition Acknowledgement key
When executing a part program
SMachining stops
The coordinates in the contour description have been defined so that there is no intersection.
SToo many geometry values have been programmed
SCheck the faulty block in the “Correction block” display
SIf possible the cursor is positioned in front of the faulty word
SThe number of the faulty block is after the alarm number in the alarm line
Alarm is displayed with reference to block and channel
3006 Wrong block structure Acknowledgement key
When executing a part program
SMachining stops
SInterlocking of NC START
SApproach to reference point with program and specification of the wrong G function or more than one axis, or
an impermissible axis.
SW rong thread lead parameters with G33
SMore than 3 M functions in the block
SMore than 1 S function in the block
SMore than 1 T function in the block
SMore than 1 H function in the block
SMore than 4 auxiliary functions in the block
SMore than 6 axes + geometry parameters
SMore than 5 axes with G00, G01, G02, G03
SMore than 2 axes with G10, G11, G12, G13, G110, G111, G1 12
SMore than one radius/angle with G10, G11, G12, G13, G110, G111, G112
SNegative radius with G10, G11, G12, G13, G110, G111, G112
SFirst programming of polar coordinates G10, G11, G12, G13 or angle/radius
SMore than two axes with G02, G03 (circle radius programming)
SG04 programmed with addresses other than X, F or S
SG04 is not programmed in the block by itself
SM19 S is programmed with other functions
SIncorrect circle parameters with G02, G03 axes
SAxis missing with circle radius programming
SBefore the first G110 block in the program, a G10/G11 block must have been programmed
SG110 may not be programmed with axes
SIncorrect programming in connection with G176 freeze function
SEither too few measured value memories or none at all have been defined for G720/721/722 via the flexible
memory configuration
SOn G5 11/G522
–An F word does not immediately follow G511/G522
–G511/G522 is superfluous, because neither a miscellaneous function nor a program coordination
command or an F word output to the PLC is programmed.
SCheck the faulty block in the “Correction block” display
SIf possible the cursor is positioned in front of the faulty word
SThe number of the faulty block is after the alarm number in the alarm line
SRe G5 11/G522
–Place the F word immediately after G511/G522
–Delete G511/G522 F...
Alarm is displayed with reference to block and channel
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
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Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–45
SINUMERIK 840C / SIMODRIVE 611–D (DA)
3007 Error in programming setting data Acknowledgement key
When executing a part program
SMachining stops
SM19 without S word
SSpindle not present
SIllegal setting data programmed,
e.g. G92 X... Y..., G92 D, T, A, I, J
SError in parameterization of handwheel pulse weighting for G27 (SD 564*)
SCheck the faulty block in the “Correction block” display
SIf possible the cursor is positioned in front of the faulty word
SThe number of the faulty block is after the alarm number in the alarm line
Alarm is displayed with reference to block and channel
3008 Subroutine error Acknowledgement key
When executing a part program
SMachining stops
SM17 not in the subroutine
SM02, M30 in the subroutine
SM17 in the main program
SMore than 8 subroutine levels
SCheck the faulty block in the “Correction block” display
SIf possible the cursor is positioned in front of the faulty word
SThe number of the faulty block is after the alarm number in the alarm line
SSW 3 and higher, number of permissible subroutine levels exceeded
SSubroutine call in the block with M2, M30 or M17
SFrom SW 5 subroutines and main programs can be terminated with M02, M17 and M30.
Alarm is displayed with reference to block and channel
3009 Program disabled Acknowledgement key
SOn NC START, or when editing a program during machining
SMachining stops
SPressing “NC START” calls a program which was disabled by being opened, by “Copy” or by “Rename”. While
a program is being edited it may not be called by “NC STAR T”.
Once editing is complete, the locked program must be enabled.
Alarm is displayed with reference to block and channel
3010 Intersection error Acknowledgement key
SWhen executing a part program
SMachining stops
A mistake has been discovered during reference processing in conjunction with the calculation of intersection.
Possible causes are:
SContour program without G00, G01, G03
SContour program with “Empty buf fer memory ” (@714)
SProgrammed axes are not the same as the plane selected
SNo intersection found
SStock removal path circular
SR parameter number not available
Check program in which contour is stored.
Alarm is displayed with reference to block and channel
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
01/99
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1–46 SINUMERIK 840C / SIMODRIVE 611–D (DA)
3011 Axis twice or too many axes Acknowledgement key
SWhen executing a part program
SMachining stops
SAn axis has been programmed twice in the same block
SMore than five axes have been programmed
SCheck the faulty block in the “Correction block” display
SIf possible the cursor is positioned in front of the faulty word
SThe number of the faulty block is after the alarm number in the alarm line
Alarm is displayed with reference to block and channel
3012 Block does not exist in memory Reset key
SOn block search or jumps in the part program
SMachining stops
SInterlocking of “NC STAR T”
SOn block search, the block number is not available in the program.
SOn jumping in the program, the programmed block number cannot be found.
SProgram which does not conclude with M30, M17
SThe alarm is displayed
–if a forward jump has been programmed outside the maximum memory area with “Execution from
external”. (The target of the jump cannot be read in to the available memory area)
–when backward jumps or jumps to the present block location have been programmed
SCheck the part program as regards the correct block number target or the correct program conclusion with
M30/M02 or M17.
–Increase maximum memory for “Execution from external” (MD 30)
–Reduce jump distance
–Delete backward jumps or jumps to the present block location.
Alarm is displayed with reference to block and channel
3014 Axis disabled in channel Acknowledgement key
SWhen executing a part program
SMachining stops
The programmed axis is disabled for this channel by means of the NC machine data “Axis not valid for channel 1,
2, 3 or 4”.
SObserve the programming notes of the machine manufacturer.
SCorrect machine data if necessary.
Alarm is displayed with reference to block and channel
3015 Main block not in memory Acknowledgement key
SOn automatic block search
SProcessing is not started
No main block was found in front of the target block during an automatic block search.
SCheck target block
SUse another block search
Channel-specific
Applies up to SW 2 only
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
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Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–47
SINUMERIK 840C / SIMODRIVE 611–D (DA)
3016 Error in external data input Acknowledgement key
SOn entering data from the PLC to the NC
SMachining stops
With external data input from PLC and NC:
SThe code is incorrect
SThe value is too high
SThe dimension ID is not valid
SCheck PLC program
3017 Part program available twice Acknowledgement key
SAt POWER ON
SMachining stops
The UMS contains a part program which is already stored in the part program memory of the NC (with the same
ID).
SDelete or rename the program in the part program memory
SUse a different UMS
Applies up to SW 2 only
3018 Distance to contour too large Acknowledgement key
SWith AUTO interrupt in the circle block and travelling away from the point of interruption
SMachining stops
SAdditional alarm 2048
If AUTOMATIC mode is interrupted while processing a circle block and the axes are positioned in a range, for
example for tool change, outside the permissible tolerance for reapproach (scratching) (MD9), this alarm is trigge-
red. To prevent incorrect positioning, the additional alarm 2048 – circle end point error – is set.
Reapproach is only possible after a Reset.
Cancel alarms and perform a block search as far as the point of interruption. If necessary, check whether the
MD9 setting can be made larger.
Alarm is displayed with reference to channel
3019 Target block within coupled motion Acknowledgement key
SWhen using the function ”Block search”
SNone
The target block is within the programmed coupled motion function. In the case of block search with calculation,
it is possible that the ZO, TRC components and progr. paths are not assigned correctly to the coupled axes.
Prevent block search target for blocks with active coupled motion or check distances to go for block search!
3020 Option not available Acknowledgement key
SOn specifying a non-existent function
SFunction is not processed
A function not included or not enabled in the control has been programmed or selected.
SHave function option retrofitted or set function enable bit.
Alarm is displayed with reference to channel
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
09/01
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1–48 SINUMERIK 840C / SIMODRIVE 611–D (DA)
3021 Contour violation with tool radius comp. Acknowledgement key
When executing a part program, with active TRC
Not:
SIn the selection block
SIn the deselection block
A contour violation has occurred on the workpiece. The program is continued, nevertheless (see MD 5024, bit 0).
The alarm can be cancelled with the acknowledge key.
–The contour calculation results in a traversing movement which is opposite to the programmed movement
(e.g. when machining an internal circle, where the milling radius is larger than the circle radius).
–Between two blocks in the TRC plane, too many blocks have been programmed outside the TRC plane (see
also Programming Guide, Section 11.11). In this case, the block number displayed indicates the 4th block
outside the TRC plane.
SCheck programming.
SDeselect correction at a suitable point and select it again.
SCheck tool used against specifications
(tool radius too large?).
SAlarm is displayed with reference to channel
SIn the case of an error, the block number indicated refers to the 4th block outside the compensation plane
(TRC). See Programming Guide Section 11.1.
3022 Too many spindles programmed Reset key
SWhen executing part program blocks in AUT OMATIC or MDA
SFunction is not executed
Only one spindle may be programmed in any one part program block.
Divide spindle programming into two or more blocks.
3023 Wrong spindle position in setting data Reset key
The alarm is output if M19 is programmed without an S value with MDA or in a part program and if an illegal value
is set in the spindle setting data for oriented spindle stop (M19).
SInterlocking of NC START
SMachining stops
An illegal value has been entered in the spindle setting data for oriented spindle stop (M19).
Enter legal value in setting data
permissible range 0 – 359.99
3024 Display description missing Acknowledgement key
SOn display selection
SSelected display does not appear
Using a programmed softkey, an attempt has been made to select a display not available in the UMS or system
memory.
With the aid of the NC workstation, the programmed display number and softkey function must be checked.
3025 Display description has errors Acknowledgement key
SOn display selection
SSelected display does not appear
On checking the display information an error has been discovered, e.g.:
SThe programmed display type is unknown
SBlock increment for the extended table display is incorrect (must always be 1 for absolute display)
Check the display description with the NC workstation, in particular the information for data group, data type and
format.
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
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SINUMERIK 840C / SIMODRIVE 611–D (DA)
3026 Fixed-text component too large Acknowledgement key
SOn display selection via softkey
SNot all fixed texts are displayed
The programmed fixed text part in the display description is too large.
Using the NC workstation, reduce the fixed text part of the display or split up the contents over several displays.
3027 Graphics section too large Acknowledgement key
SOn display selection
SNo graphics display
The programmed graphics part in the display description is too large
(max. 4 Kbytes).
Using the NC workstation, reduce the fixed text part of the display or split up the contents over several displays.
3029 Window beyond configuring area Acknowledgement key
SOn display selection
Display build-up is aborted when the window of a display being configured is outside the configuring area.
Additional subdisplays can be configured in a screen. The subdisplay windows can be moved in the configuring
area. As a result the window may have been moved outside the configuring area →configuring error.
Configure the window movement so that it does not leave the configuring area (see also alarm 3037).
3030 Cursor memory not available Acknowledgement key
SOn display selection
The display selected is treated as though there were no cursor memory.
The cursor memory programmed in the selected display is incorrect (illegal number, or too large).
Redefine cursor memory with NC workstation, since the cursor memory has the task, when a display is recalled,
of putting the cursor back where it was when the display was removed.
3031 Too many part programs
On display selection
Slower display build-up and processing time may result.
The configuring engineer has called up too many display descriptions with part program parts
Only incorporate a maximum of 5 part programs in the display descriptions if possible. The alarm need not be
acknowledged as it is only for information.
Applies to SW 1 only
3031 Error: NCK softkey text to MMC Acknowledgement key
SWhen selecting the menu
SThe softkey text is not displayed
An error has occurred while transferring the softkey text from NCK to MMC.
Activate notebook for I code and send message to
System support together with notebook entry (system program change required)
Applies as from SW 2
3032 Variable component too large Acknowledgement key
SWhen selecting a display with a softkey
SNone
The programmed variable display part of the display description is too large.
SCheck display with NC workstation, and if necessary regenerate
SReduce variable display part
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
04/96
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1–50 SINUMERIK 840C / SIMODRIVE 611–D (DA)
3033 There is no display text Acknowledgement key
SCyclic
SDisplay text not displayed
The display text generated at the NC workstation has not been transferred to the link list.
Check the link list and relink to the NC workstation; watch out for linking errors.
3034 There is no special text Acknowledgement key
SOn display selection
SSpecial text not displayed
The following texts have not been inserted or have been inserted incorrectly:
SMenu texts
SDialog texts
SMode texts
Check the display generated with NC workstation and where appropriate regenerate.
3035 Indirect addressing faulty Acknowledgement key
SCyclic
SVariable values/texts not displayed
SThe display description for indirect addressing is incorrect. This affects the details in the display
header for
–data group,
–data type,
–data number and
–data block.
SInformation for number of indirect elements of the list/display (IEL) is incorrect.
SVariable text is selected but status or of fset is not cancelled.
SVariable value has been selected but status not cancelled.
Check the information for
SStart of range pointer,
SLength of range pointer and
SCursor pointer
and check their relationship to one another
SCheck deselection of status or offset
3036 Variable status faulty Acknowledgement key
SCyclic
SStatus taken from display description
In the display description form variable status, which can only be selected by the PLC, an incorrect data group has
been specified or variable status has not been cancelled.
The display description must be modified with the aid of the NC workstation.
3037 User window faulty Acknowledgement key
On control power-up
Displays to be shown in incorrect user windows are not displayed.
User windows can be defined in the UMS. These must lie within the configuring area, otherwise an alarm is given.
Check and correct user window in the UMS.
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–51
SINUMERIK 840C / SIMODRIVE 611–D (DA)
3038 Double call of display Acknowledgement key
On selecting the display
Display build-up is aborted with the display that is repeatedly called in the same path.
In a display, additional subdisplays can be configured which themselves can have subdisplays. If a display is cal-
led which does not correspond to a display already configured, recursion results. This is prevented by aborting the
display build-up and issuing an alarm.
Avoid subdisplay linking which can lead to recursion.
3039 No multichannel display option Acknowledgement key
SCyclic
SFixed display parts only are displayed
If data which is reserved for multi-channel display is configured in a display, it can be displayed correctly only if the
multi-channel display option is available.
Set multi-channel display option.
3040 Field/variable cannot be displayed Acknowledgement key
SCyclic
SNot all variable values/texts are displayed
SField/variable incorrectly configured
(data group not available)
SField/variable programmed with too few places
SField/variable overflow (value range exceeded)
SFormat error; format cannot be changed
SIllegal pointer
SCheck field/variable with NC workstation and if appropriate delete and re-enter.
If the alarm occurs with standard displays then the value range has been exceeded.
3041 Too many fields/variables Acknowledgement key
SCyclic
SNot all values/texts are displayed
SThe display description is too long so that the internal buffer is no longer adequate for processing the display.
SMore than one display (main displays/secondary displays) have been configured with data selector.
SUsing the NC workstation, the desired information must be reduced or divided amongst more than one display.
A maximum number of fields/variables cannot be specified since the fields/variables have different formats and
positions.
SConfigure only one display with data selector in conjunction with other displays.
3042 Error in dynamic graphics section Acknowledgement key
SCyclic
SDynamic graphics (columns) not entirely displayed
The column graphics configured at the NC workstation are too extensive. A maximum of 4 Kbytes are available for
the whole cyclic part of the display (variable part of display including dynamic graphics) for all displays and insets.
Reconfigure the display at the NC workstation, reduce the variable display parts and dynamic graphics.
3043 Error: NCK fixed display to MMC Acknowledgement key
SOn display selection
SNot all fixed texts are displayed
An error has occurred during transmission of fixed texts e.g.: delete window, fixed texts, etc. from NCK to MMC.
Activate notebook for I code and send message to
SSystem Support (system program change required)
Scan
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–52 SINUMERIK 840C / SIMODRIVE 611–D (DA)
3044 Error: NCK display update to MMC Acknowledgement key
SCyclic
SNo dynamic display parts are displayed
An error has occurred during transmission of dynamic display parts such as variable values/texts from the NCK to
MMC.
Activate notebook for I code and send message together with notebook entry to
System Support (system program change required)
3045 Error: NCK fixed graphics to MMC Acknowledgement key
SOn selecting the display
SNot all fixed graphics parts of the display description are shown on the screen
An error has occurred during transmission of the graphics part of the display from NCK to MMC.
Activate notebook for I code and send message together with notebook entry to
System Support (system program change required)
3046 Faulty variable Acknowledgement key
as from SW 5.4: POWER ON
SOn selecting the display
SNot all variable values/texts are displayed
In the display description, a variable text has been programmed without an end identifier because of an error in
the NC workstation software. This produces a transfer format error.
SCheck NC workstation
The error must be at the point of interruption of the subsequent elements which are no longer displayed.
3047 Read data selector from harddisk Acknowledgement key
as from SW 5.4: POWER ON
SCyclic if there is no response from the MMC approximately 5 seconds after the harddisk has requested the
data selector.
The data selector does not switch over to the disk directory.
There is no response from the MMC to the request for the data selector from the harddisk.
Switch the control off and then on again.
3061 Processing sections cannot be loaded Acknowledgement key
When processing a program with execution from external in AUT OMATIC while reloading a section
Processing stops
The program section which is to be read in no longer fits in the circular buffer for execution from external
The program can be continued with NC START although processing may be interrupted when the program is re-
loaded.
Increase the size of the circular buffer for execution from external
Applies to SW 2 only
3072 Alarm text not available Acknowledgement key
SIf an alarm occurs without alarm text
SNone
SWhen generating cycles, alarms have been provided for which no text was programmed
SNC alarms which are not provided with a text in the system have been triggered
Look at the complete listing of alarm displays and check off alarm numbers without text.
With cycle alarms, program an appropriate text.
With system alarms, notify your Systems Support.
Applies to SW 1 only
Scan
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Explanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–53
SINUMERIK 840C / SIMODRIVE 611–D (DA)
3073 Error: NCK input line to MMC Acknowledgement key
SOn input
SInput line is not displayed
An error has occurred during transmission of the input line from NCK to MMC.
Activate notebook for I code and send message together with notebook entry to
System Support (system program change required)
3081 CRC not selected at approach/retraction Acknowledgement key
SWhen executing a part program
Machine stop does not occur but the program is executed without the approach element.
SCRC/TNRC (G41/G42) was not selected in or before the approach block.
SCRC/TNRC was not deselected in or after the exit block.
SSoft approach/exit is only possible when CRC/TNRC is selected because it is only then possible to calculate
the programmed compensation movement exactly.
SCorrect program (G41/G42)
SProgram with G41/G42 DO if necessary
Alarm is displayed with reference to block and channel
3084 Illegal working area limitation Acknowledgement key
SCyclic
The control automatically enters the maximum possible value in accordance with the traversing range in the wor-
king area limitation.
A value outside the permissible traversing area of the respective axis has been entered in the minimum or
maximum axis-specific working area limitation.
SCheck input
SCheck program (G25, G26, @..)
SFor maximum traversing range, refer to table (combination of axis-specific position control resolution and input
resolution)
Channel-specific
Applies up to SW 2 only
3085 NC–CPU time watchdog Acknowledgement key
SCyclic
SInterlocking of NC S TART
SInterlocking of Mode Group Ready
SInterlocking of machining
SInterlocking of NC Ready relay
The NC–CPU is overloaded with respect to time by a parallel program operation or by the selection of functions
such as
ST ransformation (TRANSMIT, etc.)
SCoupled axis motion
SGI ring links
SIncrease IPO/servo cycles, check the GI configuration.
Channel-specific
3086 Illegal transformation selection Acknowledgement key
SOn selecting or deselecting transformation via the command channel of the PLC
SInterlocking of NC Start
An illegal value has been transferred from the PLC via the command channel. Evaluation is in the error byte in the
PLC.
Check PLC user program
Scan
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1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–54 SINUMERIK 840C / SIMODRIVE 611–D (DA)
3087 Error in transformation data Acknowledgement key
SAt POWER ON
SOn warm restart
SSelected transformation data block is locked
An NC machine data with an illegal value is present in the selected transformation data block. The invalid NC ma-
chine data number is entered in the block number of alarm 3087.
SCheck NC machine data for transformation data (block number of alarm 3087)
Alarm is displayed with reference to block and channel
3088 F collapse at block change Acknowledgement key
Processing in a channel with FIFO memory
None
The programmed feedrate is too high. The control has not yet prepared the next block for processing.
SDecrease feedrate
SProgram G171 (to bridge the critical point with a rapid block change)
3091 Reduction on SW prelimit switch Acknowledgement key
SIn AUT OMATIC or MDA when processing a part program block or when positioning the axes in JOG
SSpeed reduction to the value set in the machine data
The software prelimit switch has been exceeded and the axis speed is decelerated to the reduction speed (MD1).
If a position behind the software prelimit switch is taken with rapid traverse G00, the alarm ”Reduction on SW preli-
mit switch” is not output. But the reduction is executed.
SCheck the traversing block
SCheck value in NC machine data 1100 “Prelimit switch”
SPosition axis beyond the prelimit switch range and cancel the alarm by means of “Acknowledgement”.
3092 Specified velocity too high Acknowledgement key
SWhen traversing by the program in AUT OMATIC or MDA
SMachining stops
The specified speed (either programmed or by setting an override) is greater than the path speeds resulting from
the maximum speeds of the axes
In a circle block, the path velocity is reduced to the smallest velocity of the axes involved.
SProgram a lower path speed or check override
SCheck NC machine data “Maximum velocity”
SProgram a smaller spindle speed with G95
3093 G171 not allowed Acknowledgement key
After programming G171
SFunction is not executed
G171 is illegal for the following reasons:
SNo FIFO has been assigned to the current channel
S“FIFO” has not been activated.
SProgram a lower path speed or check override
SCheck NC machine data “Maximum speed”
SProgram a smaller spindle speed with G95
Channel-specific
Applies up to SW 2
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–55
SINUMERIK 840C / SIMODRIVE 611–D (DA)
3094 Error in compensation data Acknowledgement key
On POWER ON/warm restart
Interpolatory compensation (IKA) is not executed, an IKA already active is ended.
It is not possible to convert the error curves because the input data are incorrect.
1. Only one of the start and end pointers is 0. Both must be 0 or <> 0.
2. End pointer is not greater than start pointer
3. Within an error curve section, the interpolation position (n+1) is less than o r equal to the interpolation position (n)
4. The straight line slope within an error curve section is >= 45 degrees
5. Both pointers of the table are zero
6. Intermediate point or intermediate value not calculated
The block number indicates which IKA point is affected
Correct the compensation data
3095 Handwheel 1 – wire breakage Acknowledgement key
SCyclic
SIt is no longer possible to traverse the axes in the normal way using the handwheel.
SThe alarm is only relevant for handwheels with differential signal evaluation
SCheck the handwheels
Eliminate the hardware fault
SIf necessary, connect wire jumper on CSB, if handwheel is not connected, to avoid triggering alarm
3096 Handwheel 2 – wire breakage Acknowledgement key
SCyclic
SIt is no longer possible to traverse the axes in the normal way using the handwheel.
SThe alarm is only relevant for handwheels with differential signal evaluation
SCheck the handwheels
Eliminate the hardware fault
SIf necessary, connect wire jumper on CSB, if handwheel is not connected, to avoid triggering alarm.
3097 Illegal handwheel function Acknowledgement key
G27 programmed with active DRF
Setting data 564* not provided with values
SInterlocking of NC START
Deselect DRF
Alarm is displayed with reference to channel
Scan
Effect
Explanation
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Scan
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Explanation
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Explanation
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1 Alarms
1.5.1 Alarm description
09/01
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–56 SINUMERIK 840C / SIMODRIVE 611–D (DA)
3098 Error in IKA input/output data CANCEL
On changing input/output assignment of the IKA with inactive relationship (input screen or @40C), not G411.
None
A check is made to determine whether the input/output assignment of an IKA relationship contains permissible
data, and in particular whether the pairs T2/T20, T25/T25, T3/T33 contain compatible values. An error fine coding
ensues relating to block and channel number as follows:
I/O identifier:
IKA relationship
Error fine coding
0 = Input A
1 = Input B
2 = Output
KS
Error fine coding:
1; Error = “W rong group”
2; Error = “Illegal type of axis”
3; Error = “W rong axis number”
4; Error = “Axis/channel not available”
5; Error = “Not a real axis”
6; Error = “W rong R parameter number”
Enter the correct values
3100 Transfer buffer already assigned Acknowledgement key
SDuring computer link operation
SNo data transfer between NC and host computer
This alarm is not displayed but only sent from the NC to the host computer when data is to be transferred from the
computer but the transfer buffer is still occupied.
3101 Program not in memory Acknowledgement key
SWhen calling a program via computer link
SNone
A program has been requested for read-out but is not located in the NC memory.
This alarm is not displayed in the message line but is only indicated in the operator display.
SCheck whether program request is correct
3102 Data input disabled FTR Acknowledgement key
When reading in programs via FTR
FTR is aborted
SYou have tried to read in a part program via FTR which has already been edited and executed NC internally .
S“Execution from external”
A program with the same number as the program to be executed from external already exists
Stop execution or delete program in the case of “Execution from external”.
3110 Wrong block structure for axis-specific override Acknowledgement key
(2nd step)
When G160 and G161 commands are not programmed alone in a block
SInterlocking of NC START
SAlter the part program
Applies to SW 2 only
Scan
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1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–57
SINUMERIK 840C / SIMODRIVE 611–D (DA)
3111 Wrong block struct. for delete dist-to-go Acknowledgement key
SWhen @736 has not been programmed after the programmed axis movements
SIf the axis concerned has not been programmed
SInterlocking of NC START
SAlter the part program
Alarm is displayed with reference to block and channel
3112 Wrong block structure for reciprocation Acknowledgement key
SReciprocation incorrectly programmed (syntax, reciprocation parameters)
SToo many reciprocation movements in the block
SInterlocking of NC START
SAlter the part program
Applies to SW 2 only
3113 Error on accessing mixed I/O or CSB Acknowledgement key
SMIXED I/O module does not exist or is faulty
SAttempt made to output to CSB without output driver (wrong hardware) or defective CSB output driver, NC MD
312–321 refer to non-existent modules or inputs.
SInterlocking of NC START
SPLC attempts to read from a non-existing module via fast data channel
SSlot in MIXED I/O module
SCheck MIXED I/O module
SReplace the CSB module
SCorrect NC MD 312 to 321
3157 Stop in thread Acknowledgement key
SDuring thread cutting a stop has occurred in the revolution feedrate which has destroyed the thread.
SCheck axis-specific feedrate lock (DB32)
3158 PLC number not allowed Acknowledgement key
SOn selecting via softkey in a configured display
SNone
Configured field shows a non-existent PLC number; SINUMERIK 840C has only 1 PLC.
SCheck assignments using NC workstation and correct
3159 There is no data block Acknowledgement key
SOn selecting via softkey in a configured display
SNone
Configured field indicates a non-existent data block.
SCheck assignments using NC workstation and correct
Scan
Explanation
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Note
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Note
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1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–58 SINUMERIK 840C / SIMODRIVE 611–D (DA)
3164 Axis conversion error Acknowledgement key
SWhile executing in AUTOMATIC, MDA or Teach In mode
SMachining stops
SInterlocking of NC START
SThe alarm is displayed in channel and block.
SW rong entries in axis converter list (SD)
–Axis name not entered
–Axis does not exist
Correct axis converter list
Alarm is displayed with reference to block and channel
3166 Program coordination wrong Acknowledgement key
While executing a part program
SMachining stops
Addressed channel has not been defined or is not enabled
Change channel addressing
Define or enable channel
Alarm is displayed with reference to block and channel
3167 T/H word not acknowledged Acknowledgement key
Cyclic
None
SThe target channel is not enabled in the PLC MD (signals from channel)
SRouting in target channel has not yet been acknowledged by the user
The current routing and/or error must be acknowledged through the PLC program before the next routing is assi-
gned.
3200 Program coordination syntax wrong Acknowledgement key
When executing a part program
Interlocking of machining
Syntax error: invalid command mnemonics
invalid modification parameters
Correct the faulty command
Alarm is displayed with reference to block and channel
3201 Program coord. too many parameters Acknowledgement key
When executing a part program
Interlocking of machining
More command parameters have been programmed than are permitted in the command description.
Correct the faulty command
Channel-specific
3202 Program coordination area violation Acknowledgement key
When executing a part program
Interlocking of machining
One or more command parameters violate the permitted lower and upper limit values
Correct the faulty command
Alarm is displayed with reference to block and channel
Scan
Effect
Explanation
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1 Alarms
1.5.1 Alarm description
07/9707/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–59
SINUMERIK 840C / SIMODRIVE 611–D (DA)
3203 Program coord. illegal character Acknowledgement key
When executing a part program
Interlocking of machining
Illegal separators are in the coordination command.
Correct the faulty command
Alarm is displayed with reference to block and channel
3204 Program coord. command incomplete Acknowledgement key
When executing a part program
Interlocking of machining
Parameters or closing brackets are missing in the programmed command
or channel no. = 0
Correct the faulty command
Alarm is displayed with reference to block and channel
3205 Program coord. R parameter error Acknowledgement key
When executing a part program
Interlocking of machining
SAn error occurred while programmed R parameters were being substituted
Correct the faulty command
Alarm is displayed with reference to block and channel
3206 Program coord. symbol. paras. not allowed Acknowledgement key
When executing a part program
Interlocking of machining
With the exception of the R parameters, no symbol. parameters are permitted
Correct the faulty command
Alarm is displayed with reference to block and channel
3220 Change from G176 G175 Acknowledgement key
SWhen executing a part program
SActivated freeze function is terminated leading to G175 function.
During an activated freeze function for angle of rotation, zero offset or length compensation, the ZO group was
changed or the D No. was changed, an angle of rotation offset was activated or a G53 programmed.
These functions result in termination of the “Freeze” function and a change to the G175 function.
SCheck program blocks and correct
Channel-specific
3225 Invalid plane specification Acknowledgement key
Before executing a part program
SProcessing stops
The plane assignment (cube) and the axis definitions in the channel do not correspond.
Check NC MD 548* 550*552*
Alarm is displayed with reference to channel
Scan
Effect
Explanation
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Note
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1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–60 SINUMERIK 840C / SIMODRIVE 611–D (DA)
3226 Invalid G function initial setting Acknowledgement key
Before processing the first block in AUT OMATIC or MDA
SProcessing stops
Invalid G function initial settings positions have been entered in the channel-specific machine data.
Check NC MD 108* to 122*
Alarm is displayed with reference to channel
3233 Approach reference point not allowed Reset key
In “AUTOMATIC interrupted” state.
No referencing possible.
If a program is interrupted with the NC STOP key or when changing
from AUTOMATIC to JOG mode, it must not be possible to activate the submode of JOG, REFPOINT.
(Safety function)
SReference in program (G74)
SAbort program and reference using keys
3234 There is no target block Acknowledgement key
When block search function is being applied
SMachining stops
SInterlocking of NC START
Block being sought is not in the part program or is to be found after M30
Check entered block number
Applies as from SW 2
Alarm is displayed with reference to channel
3235 End of program missing Acknowledgement key
When executing a part program
Machining stops
The program end M30 is missing in the part program.
Check the part program
Channel-specific
3236 Illegal pole specification Acknowledgement key
When executing a part program
SMachining stop
SInterlocking of NC START
Illegal pole programming with polar coordinates when:
SG110, G111, G112 programmed without having specified a pole plane
SProgrammed pole plane with G110, G111, G112 does not correspond to the current pole plane
SG110, G111, G112 programmed with axes and with angles and radii
SPole displacement (by way of G9 programming) with G10, G11, G12, G13 does not correspond to the current
pole plane
SG10, G11, G12, G13 programmed for the first time without axis specification
SG10, G11, G12, G13 programmed for the first time with G91
SG91 programmed before the angle
SCheck the incorrect block in the “Correction block” display.
SThe cursor is positioned in front of the incorrect word, if possible.
Alarm is displayed with reference to block and channel
Scan
Effect
Explanation
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Note
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Note
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1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–61
SINUMERIK 840C / SIMODRIVE 611–D (DA)
3237 Program is being edited Acknowledgement key
When starting read-out via the computer link
Part program is not output
The control tries to output via the computer link a part program which is in the process of being edited.
Terminate editing and repeat read-out process
3238 Program being read-in Acknowledgement key
When starting read-out via the computer link
Part program is not read out
The control tries to output via the computer link a part program which is in the process of being read in via the
computer link
W ait for the end of the read-in process and repeat read-out.
3239 EPROM cycle overwritten by SPF POWER ON
When reading in subroutines via the computer link
Cycle replaced by subroutine
At least one subroutine has been read in which has the same number as an existing cycle. The cycle can
therefore no longer be called from a part program.
The first cycle to be overwritten is displayed in the N number.
Delete the read in subroutine to save the cycle.
To prevent overwriting generally , set MD 5147, bit 3 to 1 on file transfer.
Channel-specific
3240 Subroutine not read-in Acknowledgement key
When reading in subroutines via computer link
At least one subroutine has not been read
The control has attempted to read in at least one subroutine which has the same number as an existing UMS cy-
cle.
The first subroutine not to be read in is displayed in the N number.
If the UMS cycle is to be replaced by a subroutine, the MD 5147, bit 3 must be set to 0 on file transfer.
Channel-specific
3260 Incorrect parameters “Ext. overstore”Reset key
On decoding G421–6.
Decoding stop
When programming G421–6, it is found that the required behaviour requested through the program has been lok-
ked by the machine data parameterization.
Perform no programming or check MD parameterization.
Applies as from SW 4
Alarm is displayed with reference to channel
Scan
Effect
Explanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–62 SINUMERIK 840C / SIMODRIVE 611–D (DA)
3261 Workpiece not available Reset key
At Power On and active MD “Load workpiece last active after Power On”
The workpiece selected in the program pointer cannot be transferred from MMC to NCK.
In the volatile NCK part program memory, a workpiece directory has been opened and not saved to harddisk be-
fore Power Off. After Power On, it is therefore not possible to transfer the workpiece entered in the program pointer
from harddisk to the NCK part program memory.
SSelect existing workpiece
SPreselect part program for execution (which means that the program pointer will automatically be assigned to
the workpiece belonging to the preselected part program).
Applies as from SW 4
Alarm is displayed with reference to channel
3262 Error in NCK FB Acknowledgement key
During cyclic operation of control
None
The cyclic routines of the NCK FB have returned a value which is not equal to zero, and have requested the CAN-
CEL alarm class. The return value is output in the alarm as block number N.
Evaluate the block number and check the NCK FB.
Acknowledge the alarm with the Acknowledgement key
SAlarm 3262 is output only if appropriately configured by the machine manufacturer. An error has occurred in
the safety NCK–FB. For more information and remedy, refer to the manufacturer’s documentation.
SApplies as from SW 5.4.
3263 Impermissible axis position Acknowledgement key
When executing a part program
Interlocking of NC START
Machining stops
The position of the material entry coordinate is outside the travel range of the block.
Modify the part program.
Acknowledge the alarm with the Acknowledgement key
Applies as from SW 5.4
Alarm is displayed with reference to channel
3264 NC STOP is effective at the end of block
When pressing NC ST OP with active G04 S..., G14 and G24 with set MD bit ”No NC STOP in the dwell block”.
NC–STOP is delayed until the end of block
NC STOP has been pressed in a dwell block in which NC STOP is not to become ef fective. Processing of the
dwell block continues, NS STOP becomes effective only at the end of the block.
The message is deleted when the NC STOP has become effective at the end of the block or when the NC ST OP
request has been cancelled with NC START.
SAlarm channel-specific
SApplies as from SW 5.4
3265 IKA output without enable Cancel key
Cyclically in IPO cycle
Feed stop of ”slave axis” (IKA output variable)
The IKA setpoint output will be disabled because the IKA output variable (normally an axis) was stopped for safety
reasons (e.g. feed disable, follow–up mode, override, controller enable).
Remove the reason for the feed stop.
Caution:
If the reason for the feed stop is no longer present, the IKA link is automatically reactivated. As a result, the
”following error” that has been built up in the meantime is reduced again. The ”reduction” is executed with the
modification limit of the IKA.
Applies as from SW 6, the IKA number will be shown in the block number.
Scan
Effect
Explanation
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Note
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Continuation
Note
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Continuation
Note
Note
Scan
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Explanation
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Explanation
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1 Alarms
1.5.1 Alarm description
07/9709/01
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–63
SINUMERIK 840C / SIMODRIVE 611–D (DA)
3266 IKA table not calculated Reset key
On selection of IKA
IKA is not effective, machining standstill for all channels from SW 6.4
If a curve that has not (yet) been calculated is used when an IKA is selected, alarm 3266 (IKA table not calculated)
is issued. The number of the curve that has not been calculated is displayed in the ”block number”. The channel
number will always show 1.
Cancel alarm and press button ”Calculate” in the ”Show IKA curves” display or initiate the calculation with @xxx.
Alarm from SW 6.3
3267 Protection zone modification not possible Acknowledgement key
On execution of a part program in automatic or MDI automatic mode
PLC interface signal ”protection zone modification not allowed” (DB 10, DL 16.6) is set.
–MD 3948* ”Coordinate assignment” does not contain coordinates for an axis used in the plane definition,
so that TO and protection zone modification cannot be executed.
–The number of the protection zone is displayed as the ”block number”.
Enter MD 3948* completely and correctly
Alarm from SW 6.3
3280 NC start disable Acknowledgement key
On NC STAR T
None
Interlocking of NC START set internally. User has operated NC START.
Change to the required operating mode or enable the function (e.g. Teach in).
3281 Set-up disable POWER ON
While operating the manual travel keys
None
Set-up disable has been set internally. The user wishes to move an axis with the manual travel keys.
Change to the required operating mode or enable the function (e.g. Teach in).
3282 Data not available Acknowledgement key
While reading in machine data or setting data into the NCK
None
A machine data or setting data which does not exist (or which no longer exists in the present software version) has
been read in.
Remove invalid machine data or setting data from file.
3283 Number range for encoder coarse position exceeded Acknowledgement key
Cancel key
When reading in machine data
None
The stored encoder coarse position is outside the range which can be displayed in MD 3944*. The first start–up of
the function extension of range for EnDat absolute encoder has presumably been carried out incorrectly.
Perform first start–up of the extension of range for EnDat absolute encoder in accordance with the documentation.
4000 Delete alarm
::
::
4220 Parallel straight lines
This area is reserved for measuring cycle messages. The messages are listed in the publication SINUMERIK
840C MEASURING CYCLES.
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Acknowl-
edgement
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1 Alarms
1.5.1 Alarm description
09/01
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–64 SINUMERIK 840C / SIMODRIVE 611–D (DA)
1000* Terminal assigned more than once POWER ON
as from SW 2: Reset key
SWhen inputting machine data for axis assignment
No machining of the axes for which the connection number concerned has been assigned more than once
SServo disable for the axis concerned
SMode Group Ready removed
SInterlocking of NC START
SInterlocking of NC RDY relay
SA connection number of a measuring circuit module has been specified more than once under MD200x or
MD384x.
Example: MD3840 = 01060000, MD3845 = 01060000. Connection number 6 of the 1st measuring circuit
module has thus been assigned more than once.
SCheck and correct MD200x or MD384x
Applies up to SW 2
1000* Terminal assigned more than once Reset key
SCyclic for digital drives if double assignment of setpoint output via MD is permissible.
SAs before
STwo NC axes assigned the same digital setpoint output are being controlled at the same time. This simulta-
neous output of setpoints at the same drive is not allowed.
The interface signal ”Parking axis” is not allowed for the axis that is not being controlled.
SOne of the NC axes must be disconnected from the control loop (servo enable, follow-up mode).
Applies as from SW 3
1004* Permissible feed/limit frequency exceeded Reset key
Cyclic
SInterlocking of NC S TART
SInterlocking of Mode Group Ready
SSetpoint 0
SServo enable is cancelled after the time in NC MD “Cutout delay”
SFollow-up mode
The maximum value set in the NC MD “Encoder frequency” has been exceeded.
Is only activated for C axes to spindles (assignment via NC MD 461*).
If the service number 309 is indicated here, the reason for the alarm is a format overflow, which can be avoided by
reduction of the resolution.
Check feedrate and NC MD “Encoder limit frequency” MD 308*.
1008* Speed controller limitation Reset key
POWER ON and warm restart
SInterlocking of NC START
SInterlocking of Mode Group Ready
Alarm causes machining stop
SSpeed alarm limit has been reached
SCheck current controller
SSet speed control loop to a slower rate
SIncrease parameters
SCheck mechanical parts
Scan
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Explanation
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Explanation
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Explanation
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1 Alarms
1.5.1 Alarm description
09/01
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–65
SINUMERIK 840C / SIMODRIVE 611–D (DA)
1012* Parameterization error drive MD (SW 3) Reset key
1012* Parameterization error NC–MD (SW 4 and higher) Reset key
SAt POWER ON and warm restart
SCorresponding axes switched to follow-up operation
SMachining stops
SInterlocking of NC START
SMode Group Ready is removed
Setting error in the NC machine data, e.g.
SToo large a ratio between interpolator clockrate and position control clockrate, because MD160>8
SToo large an internal KV (servo gain) factor by specification of
– KV factor (252*)
–Multgain (260*)
–Pulse weighting
SRatio of cycle rate (MD165) to setting for fine interpolation (MD160) or check of MD584* “Identifier of auxiliary
axes” is not a whole number
SIncorrect measuring system adjustment with MD364* to MD368* (values chosen too large)
SGeneral parameter error in a drive MD
SAn illegal value has been entered for the pulse multiplication in connection with the high-resolution measuring
system. Permissible values are: 1, 2, 4, 8, 16, 32, 64 and 128.
SError in parameterization of the SI machine data.
SCheck and new input of the corresponding machine data.
SThe AXIS service display shows the service number for the parameterization errors and therefore the exact
cause.(see Diagnostics Guide, Section Parameterization errors spindle/axis).
SAlarm “Parameterization error drive MD”: up to SW 3
SAlarm “Parameterization error NC–MD”: as from SW 4
1016* MS switchover not possible Reset key
When the PLC requests a measuring system switchover
SInterlocking of NC START
SInterlocking of Mode Group Ready
SSetpoint 0
SServo enable is withdrawn after the time in NC–MD “Cutout delay controller enable” has elapsed
SFollow-up mode
SThe dif ference between measuring system 1 and measuring system 2 is greater than the tolerance specified in
MD 1216*.
Check the mechanical parts and find out the reason for the differences in the measuring value acquisition via the
1st and the 2nd measuring system.
Check sign change actual value 2nd measuring system MD 1824* bit 4, if necessary.
1028* Unable to set reference dimension Reset key
Negative edge of signal DB32, DL K+1, bit 6, (“Set reference dimension”)
SInterlock of NC Start
SSetpoint 0
SNo servo enable
SFollow-up mode
If the “Set reference dimension” could not be performed (axis not stationary), the “Reference point reached” signal
is no longer set and also the axis-specific RESET alarm 1028* “Unable to set reference dimension” is triggered.
Make sure that the axes are stationary.
1040* Absolute encoder defective POWER ON
POWER ON
SInterlocking of NC START
SInterlocking of Mode Group Ready
SMachining stops
If a SIPOS absolute encoder with absolute submodule is fitted and the absolute encoder function is selected in MD
1808*, bit 0, the absolute position is requested by the control on POWER ON. If it is not possible to transmit an
absolute position from the encoder without any errors, this alarm is released.
Scan
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–66 SINUMERIK 840C / SIMODRIVE 611–D (DA)
Check the encoder hardware (encoder, cable, connectors, absolute submodule). The SIPOS encoder must remain
stationary during transmission of the absolute value, the axis must therefore be held by the brake if necessary.
Drive MD 1033 contains fine coding of errors.
1044* Battery absolute module Acknowledgement key
Cyclic, every 10 minutes
None
The SIPOS encoder has a battery back-up on the absolute submodule so that the absolute position is not lost
even when switched off. The remaining capacity of this battery is checked by the absolute module approximately
every 10 minutes and an alarm is released if a critical minimum limit is reached.
Replace the battery on the absolute module
(see SIPOS absolute encoder description)
1052* Drive fault Reset key
S611–D alarm 300100 “Drive link off”
SPower On / Reset alarms (ZK1) from 611–D
SInterlocking of NC START
SInterlocking of Mode Group Ready
SSetpoint 0
SServo enable cancelled after the time set in NC MD “Switchof f delay servo enable” has passed (not with alarm
“Drive link of f”)
SFollow-up mode
S611–D status signals “Drive ready” and “Drive connected” are reset
SFurther detailed information on the cause are given in the MMC diagnosis display
Applies as from SW 3
1056* Programmed axis is slave Reset key
SSetpoint specified for a slave axis
ST ravel to fixed stop with a slave axis
SInterlocking of NC START
SFollow-up mode
SCancellation of Mode Group Ready
SProcessing interrupt
The designated axis is coupled to its master axis through a speed setpoint coupling. Setpoings should therefore
not be specified.
Setpoints should not be specified for the slave axis.
Applies as from SW 4.4
1064* Output not available POWER ON
Setpoint incorrectly assigned
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of NC Ready
SSetpoint 0
SNo servo enable
SFollow up mode
A digital setpoint output which does not exist has been assigned
Check the setpoint assignment machine data
Applies as from SW 3
Remedy
Note
Scan
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Explanation
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1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–67
SINUMERIK 840C / SIMODRIVE 611–D (DA)
1068* Drive fault POWER ON
S611–D alarms
–Drive configuration faulty
–Ramp-up error (error on 611–D ramp-up. Adjusting data has caused errors)
–Fault along transmission line
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of NC Ready
SSetpoint 0
SServo enable cancelled after the time set in NC MD “Switch of f delay servo enable” has passed
SFollow-up mode
SFurther detailed information on the cause in MMC diagnosis display
Applies as from SW 3
1076* Measure hardware Reset key
Once only after incorrect operator action/function selection
SMachining stops
SNC Start disable
SRemoval of Mode Group Ready
SInvalid measuring circuit assignment
SPushbutton 2 programmed for SPC/HMS
SAlternating edges programmed for SPC/HMS
SPositive edge programmed for SPC/HMS
SMeasuring system change during extended measurement
Check and rectify possible causes of error.
1080* Hardware referencing with passive monitoring axis Reset key
SReferencing
SInterlocking of NC Start
SFollow–up mode
SMode group ready cancelled
SMachining interrupted
SReferencing is attempted with the axis concerned, but a passive monitoring axis cannot be referenced.
Set reference dimension for passive monitoring axis.
Alarm from SW 6.3
1164* Emergency retraction triggered Reset key
Cyclic in servo cycle when LINK ON is set for following axis (from servo).
Machining interrupted, interlocking of NC START; Mode Group Ready cancelled;
The threshold MD “Emergency retraction threshold” programmed for synchronism monitoring has been exceeded
and “Emergency retraction triggered”.
Condition: enable via PLC interface signal emergency retraction enabled.
Check the drives; check the speed and acceleration limit values of the following axis/spindle; check the
emergency retraction threshold; check the link factors.
Applies as from SW 3
1168* Overlay of FA not enabled Acknowledgement key
Path defined for following axis (NCK).
Setpoint not output, i.e. overlay not executed.
Overlaid offset of following axis although the PLC interface signal “Enable FA overlay” has not been set.
T raverse the following axis with the fictitious leading axis or set PLC interface signal “Enable FA overlay”
Applies as from SW 3
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1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–68 SINUMERIK 840C / SIMODRIVE 611–D (DA)
1172* Speed limit exceeded Acknowledgement key
Cyclic in servo cycle when LINK ON has been set for the following axis (from servo)
No reaction, machining not interrupted; the speed of the following axis is limited to the programmed maximum
value; the setpoint determined by the compensatory controller is not used in the calculation.
The maximum value set for the following axis/spindle has been exceeded. Synchronism is in danger.
Reduce feedrate or speed of leading axes. Check the speed limit value. Check the link factors.
Applies as from SW 3
1176* Acceleration limit exceeded Acknowledgement key
Cyclic in servo cycle when LINK ON has been set for the following axis and MD bit “Suppression of acceleration
limitation” is not set (from servo).
No reaction. Machining is not interrupted; when interface signal “Acceleration limitation synchronous” is set; travel
is continued at maximum acceleration; any suppressed partial setpoints are traversed afterwards;
If interface signal “Acceleration limit synchronous” has not been set; any suppressed partial setpoints are not tra-
versed. The setpoint determined by the compensatory controller is not used in the calculation.
The maximum value programmed for the following axis has been exceeded. Synchronism is in danger.
Reduce the acceleration of the leading axes. Check the acceleration limit value. Check the link factors. Set MD bit
“Suppress acceleration limitation”.
Applies as from SW 3
1180* Following spindle corrected autom. Reset key
An error has occurred that has cancelled “Mode Group Ready”.
Cyclic in servo cycle when LINK ON is set
Machining is interrupted. Interlocking of NC START: switchover to actual position link.
An error has occurred for an axis/spindle in the mode group which usually causes a switch over to follow-up mode.
As long as the following axis is not affected by the fault, the link is maintained until “Delay controlled follow-up” has
been executed.
Remove error from faulty axis/spindle.
Applies as from SW 3
1192* Centering edge violated Acknowledgement key
Cyclic in IPO cycle when LINK ON and PLC interface signal “Semi-automatic centring is active” are set.
Interlocking of NC START, any movement towards edges already recognized are suppressed.
The alarm is set when the axis tries to traverse across an edge that has already been recognized or if PLC inter-
face signal “Semi-automatic centring on” and “First edge approached ” have been set without first traversing the
following axis.
Move following axis away from the edge (in opposite direction to approach direction: if necessary remove interface
signal “x edge approached” traverse at least 1 increment between interface signal “Semi-automatic centring on”
and “First edge approached”.
Applies as from SW 3 up to SW 4.3
1192* No synchronous/switching positions defined Reset key
When synchronizing or switching on in relation to a position from PLC.
Interlocking of NC STAR T, MACHINING STOP
An attempt has been made to synchronize master and slave axes/spindles from PLC, or to switch on with
reference to a position, without there being any valid switching or synchronizing positions. Synchronization or
switching on with reference to a position is therefore not possible.
For example, specified positions through the GI input display.
Applies as from SW 4.4
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–69
SINUMERIK 840C / SIMODRIVE 611–D (DA)
1196* Reconfiguration not allowed Acknowledgement key
When RECONFIGURING with G function (G401), i.e. when adding, removing a leading axis or changing the link
structure or on CLEAR configuration (from NCK)
Interlocking of NC START
“Reconfiguration allowed” is not set (MD 1844, bit 1)
Correct input, set MD bit
Applies as from SW 3
1200* Division wrong POWER ON
SCyclic
SInterlocking of NC S TART
SMachining is interrupted
The “Division from PLC” function is not possible because:
SNC machine data “Number of divisions” has an invalid value
SNC machine data “Absolute division increment” has an invalid value
SNC machine data “Division of fset” has an invalid value
SIndexing axis has been defined as a rounding axis, which is impermissible.
SCheck and correct the relevant machine data.
1204* Traversing range limits exceeded Reset key
SCyclic (only with linear axes)
SInterlocking of NC START
SMachining is interrupted
SSet value 0 (abrupt, no deceleration ramp)
If no software limit switches or working area limitations are active, it is theoretically possible to exceed the
maximum possible traversing range (set by the combination of axis-specific position control resolution and input
resolution). As this would lead to traversing errors, however, the traversing range limit is monitored and, when it is
exceeded, alarm 1204* is set.
T raverse back into the permissible range in the opposite direction using INC or JOG mode.
1208* Link factor KF not allowed Acknowledgement key
When entering a new link factor via the G function (from NCK).
Command is not executed, the previous link factor is maintained. Interlocking of NC start.
Denominator J=0 is programmed, link factor incorrectly programmed, following axis not programmed.
Correct link factor
Applies as from SW 3
1212* Overwriting of pos. not allowed Acknowledgement key
When pr o g r a m ming a position with GI command.
G command is not executed: interlocking of NC START
GI positions must not be overwritten (enabled with MD 1844 *, bit 3)
Correct input
Applies as from SW 3
1216* Reconfiguration/deletion not allowed Reset key
When RECONFIGURING with G function (G401), i.e. when a leading axis is added or removed or when the link
structure is altered or on DELETE CONFIGURATION (from NCK)
Interlocking of NC START, NC STOP, i.e. channel is stopped: command is not executed: JOG mode still possible.
RECONFIGURATION or DELETE CONFIGURATION is not possible until LINK OFF has been set.
RECONFIGURATION is only possible after DELETE CONFIGURATION. Program a new configuration block
(G401); following axis already exists.
First set LINK OFF for the GI grouping in question.
Applies as from SW 3
Scan
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–70 SINUMERIK 840C / SIMODRIVE 611–D (DA)
1220* GI configuration not allowed Acknowledgement key
When programming DEFINE CONFIGURATION with G function. (From NCK)
Command is not executed. Interlocking of NC START
Possible causes:
SDo leading and following axes have a position measuring system (encoders)?
SIs the following axis linked to itself as a leading axis?
SCan the axis be a following axis (MD 1844*)?
SLink structure switchover not permissible (MD 1844*)
SLink type for the LA/LS not allowed (MD 1456*/496*)?
SThe following axes must always be real available axes, i.e. a measuring circuit (POS encoder) must be defi-
ned. A measuring circuit must be defined for leading axes/spindles with link structure K2 (actual position link).
SLeading axes/spindles and following axis are not in the same mode group.
SNot exactly one leading spindle defined for following spindle.
SOne of the axes in the GI grouping is a fictitious transformation axis.
SNo synchronous positions have been defined for on-the-fly synchronization.
Check configuration
Applies as from SW 3
1224* Change of KF not allowed Acknowledgement key
When a new link factor is entered via G function (from NCK).
The command is not executed, the previous link factor is kept.
Interlocking of NC START
The link factor default setting must not be changed (MD 1844*).
Change default setting if necessary.
Applies as from SW 3
1228* Link factor KF not allowed Reset key
When entering a new link factor via G function (from NCK).
Command is not executed, the previous link factor remains. Interlocking of NC START; NC STOP. Channel stop;
JOG mode still possible.
The entered link factor does not lie within the range 0.00000001 <= /KF/ <= 10.000000 or denominator J = 0 or the
individual values are so high that internal overflows are the result.
Correct or shorten link factor KF
Applies as from SW 3
1232* Change of link factor KF not allowed Reset key
When entering a new link factor via G function (from NCK).
Command is not executed, the previous link factor remains. Interlocking of NC START; NC STOP. Channel stop;
JOG mode still possible.
The link factor default setting must not be changed (MD 1844*).
Change default setting if necessary.
Applies as from SW 3
Scan
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–71
SINUMERIK 840C / SIMODRIVE 611–D (DA)
1236* GI configuration not allowed Reset key
When programming DEFINE CONFIGURATION via G function. (From NCK)
Command is not executed. Interlocking of NC START; NC STOP, channel stopped; JOG mode still possible.
Possible causes:
SDo leading and following axes have a position measuring system (encoders)?
SIs the following axis linked to itself as a leading axis?
SCan the axis be a following axis (MD 1844*)?
SLink structure switchover not permissible (MD 1844*)
SLink type for the LA/LS not allowed (MD 1456*/496*)?
SThe following axes must always be real available axes, i.e. a measuring circuit (POS encoder) must be defi-
ned. A measuring circuit must be defined for leading axes/spindles with link structure K2 (actual position link).
SLeading axes/spindles and following axis are not in the same mode group.
SNot exactly one leading spindle defined for following spindle.
SOne of the axes in the GI grouping is a fictitious transformation axis.
SNo synchronous positions have been defined for on-the-fly synchronization.
Check configuration
Applies as from SW 3
1240* Following axis not defined Reset key
When programming an axis as a following axis which is not defined as such (from NCK).
G command is not executed. Interlocking of NC START; NC STOP, channel is stopped: JOG mode still possible.
A GI grouping with the stated axis defined as a following axis does not exist.
Correct input.
Applies as from SW 3
1244* Axis not in C axis mode Reset key
The following axis is a C axis, is however not in axis mode.
G command is not executed
Interlocking of NC START; NC STOP, channel is stopped; JOG mode still possible.
For all GI commands except G401, C axis mode must also be set for the C axis which is to be programmed as a
following axis. When G401 is programmed, a GI grouping must not also be defined for the assigned spindle.
Correct input.
Applies as from SW 3
1248* Leading axis not defined Reset key
When programming an axis as a following axis or a spindle as a leading spindle which are not defined as such.
(from NCK)
Command is not executed.
Interlocking of NC START; NC STOP, channel stopped: JOG mode still possible.
A GI grouping with the stated axis defined as a leading axis does not exist.
Correct input.
Applies as from SW 3
1252* Overwriting of GI position not allowed Reset key
When pr o g r a m ming a position with GI command.
GI command is not executed.
Interlocking of NC START; NC STOP, channel stopped: JOG mode still possible.
The GI positions cannot be overwritten (enable with MD 1844*, bit 3)
Correct input
Applies as from SW 3
Scan
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–72 SINUMERIK 840C / SIMODRIVE 611–D (DA)
1256* Retraction axis is following axis Reset key
On decoding the retraction command
None
Alarm occurs when a following axis is defined as retraction axis because the link is violated by the retraction.
Also, the overlay must be enabled by the PLC.
Select another retraction axis.
Applies as from SW 4
1260* Retraction axis in several channels Reset key
With configuration G425/6
Machining interrupt
An axis has been programmed as retraction axis that has already been selected in another channel for retraction.
Remove axis from the retraction block.
Applies as from SW 4
1264* Sel./desel. endl. rot. axis illegal Reset key
On decoding
Machining interrupt
An endlessly rotating rotary axis programmed for a retraction operation should be switched over to normal axis
operation.
Before deselecting the endless rotary axis, write a G block without this rotary axis.
Applies as from SW 4
1268* IKA path reconfiguration illegal Reset key
When programming G401/G411
Interlocking of NC Start
Interlocking of NC Stop
SAn IKA path has been defined that is already configured.
SAn attempt has been made to delete with G411 an IKA path that is still active.
Activate an IKA path that is not yet configured. On deselection: Switch IKA inactive.
1272* Error in IKA path input/output Reset key
When programming G401/411/G412
Interlocking of NC Start, NC Stop
If an input/output value is specified with G410/G411/412 that does not correspond to the configuration or is not
permissible, this alarm is triggered.
Specify input/output correctly or omit I/O designation with G410.
1276* Illegal software limit switch POWER ON
SAfter changing MD
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of machining stops
An impermissibly high value has been entered in the software limit switch NC MD. The maximum traversing range
of the individual axes is determined by the set axis-specific position control resolution and the input resolution. The
control entered the maximum permissible value in the relevant NC MD when alarm 87 was triggered.
Check software limit switch machine data and correct if necessary.
Applies as from SW 3
Scan
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–73
SINUMERIK 840C / SIMODRIVE 611–D (DA)
1280* Illegal working area limitation Acknowledgement key
SCyclic
The control automatically enters the maximum possible value for the traversing range in the working area limita-
tion.
A value has been entered in the minimum or maximum axis-specific working area limitation which is outside the
permissible traversing range of the axis in question.
SCheck input
SCheck program (G25, G26, @..)
STake maximum traversing range from table (combination of axis-specific position control resolution and input
resolution).
Applies as from SW 3
1284* Fixed stop not reached Reset key
In the block or on every block change
SAlarm is triggered
SMachining stops
Alarm 1284* is output when the fixed stop is not between the starting and target position in the selection block and
no R parameter has been programmed for function acknowledgement in the selection block.
Ensure that the fixed stop is between the starting and target position in the selection block. Also enter the R pa-
rameter number for the function acknowledgement in the selection block.
Applies as from SW 3
1288* No fixed stop axis Reset key
In a block or on every block change
SProgrammed path in block is not traversed
SMachining stops
The function, Move Against Fixed Stop, has been selected for an axis which cannot traverse to the fixed stop.
Select the function Move Against Fixed Stop for an axis which is able to. Set MD 1804* for the axis which is to
move against the fixed stop.
Applies as from SW 3
1292* Axis at fixed stop Reset key
In a block or on every block change
Path programmed in block is not traversed
The axes which have moved to the fixed stop cannot be included in an interpolation grouping while the function
Move Against Fixed Stop is active.
Deselect the function move against fixed stop for the axis which is to be part of an interpolation grouping.
Applies as from SW 3
1296* Clamping tolerance exceeded Reset key
While moving against fixed stop
SInterlocking of NC START
SSetpoint 0
SNo servo enable
SFollow-up mode
The alarm is triggered if the fixed stop is moved away from by more than the tolerance set in MD 1284*.
Check parameter settings
Applies as from SW 3
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–74 SINUMERIK 840C / SIMODRIVE 611–D (DA)
1300* Progr. axis is not a rotary axis CANCEL
When executing AUT OMATIC, MDA and TEACH IN
SInterlocking of NC START
SMachining stop
G[...]103, G[...]104, G[...]105, G[...]119, G195, G295 not programmed in connection with a rotary axis.
Correct the block!
Applies as from SW 4; alarm is channel-specific and block-specific!
1304* Axis turning endlessly Reset key
On block search with calculation
SCancellation of the block search
An endlessly rotating rotary axis is programmed as contouring axis although the axis is still rotating endlessly.
Stop the endlessly rotating rotary axis and start the block search again.
Applies as from SW 4; alarm is channel-specific and block-specific!
1308* Error in progr. of sim. axis Reset key
When executing a part program
SMachining abort
The “Endlessly rotating rotary axis” is programmed with G[..]119P[..].. without the endless rotation being switched
on.
Correct the block!
Applies as from SW 4; alarm is channel-specific and block-specific!
1312* Error in progr. of sim. axis CANCEL
When executing a part program
SMachining abort
The “Endlessly rotating rotary axis” has been incorrectly programmed.
Correct the block!
Applies as from SW 4; alarm is channel-specific and block-specific!
1316* Programmed position behind SW limit switch Reset key
When executing a part program
Processing stops at indicated block.
The programmed end point of the displayed axis (incl. the active offsets) lies behind the software limit switch.
SCorrect program
SCheck MD “1st and 2nd software limit switch plus/minus”
SCheck PLC interface signal “2nd software limit switch active”
Alarm is displayed axis-specifically, for the block and channel in question.
Alarm applies as from SW 5
1320* Axis not in C axis mode CANCEL
When traversing a C axis that is in spindle mode.
Axis is not traversed.
A C axis has been programmed in spindle mode.
The alarm is only output if MD 5025.5 is set.
Switch C axis to C axis mode.
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
07/9707/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–75
SINUMERIK 840C / SIMODRIVE 611–D (DA)
1324* Tolerance for safe standstill exceeded POWER ON
After selection of safe standstill
After initiation of STOP C, D, E and expired timer
Display of the alarm
Initiation of STOP B and A
The axis has moved too far from the set position, i.e. further than permitted in MD 4180*: (standstill tolerance for
safe operation).
Check the tolerance of the standstill monitoring:
If the value does not match the accuracy and dynamic control response of the axis –> increase the tolerance.
If the value matches the accuracy and dynamic control response of the axis –> inspect the machine for damage
and repair the damage.
Applies as from SW 5.4.
1328* Safe speed exceeded Reset key
After selection of safe speed
Display of the alarm
Initiation of STOP C, D, E (depending on configuration)
The axis has moved too quickly, i.e. faster than permitted in MD 4184*, 4188*, 4192*, 4196*: (limit value for safe
speed 1, 2, 3, 4).
If no apparent operating error occurred:
Check the input value of the MD, check the SGEs: of the 4 available speeds, was the correct one selected? If
MDs and SGEs are correct, inspect the machine for damage and repair the damage.
Applies as from SW 5.4.
1332* Safe end position exceeded Reset key
After enabling of the safe end position function
Display of the alarm
Initiation of STOP C, D, E (depending on configuration)
The axis has traveled beyond the end position entered in MD 4200*, 4204*: (upper limit for safe end position 1, 2)
or MD 4208*, 4212*: (lower limit for safe end position 1, 2).
If no apparent operating error occurred:
Check the input value of the MD, check the SGEs: of the 2 end positions, was the correct one selected? If MDs
and SGEs are correct, inspect the machine for damage and repair the damage.
Cancel the user enable for this axis. Then activate the RESET key. The program is aborted and the alarm is
cleared. Move the axis into the valid travel range in JOG mode. When the error in the NC program has been reme-
died and the position of the axis has been checked, the user enable can be reactivated and the program started.
Applies as from SW 5.4.
1336* Failure in a monitoring channel Reset key
After selection of at least one safety function
Display of the alarm
NC STAR T interlock
ST OP F
STOP B and A on active SI function
The comparison of both monitoring channels has uncovered a difference between the input data or the monitoring
results. One of the monitoring functions is no longer operating reliably, i.e. safe monitored operation is no longer
possible.
Find the dif ference between the monitoring channels. The error code that indicates the cause appears in the fol-
lowing machine data:
on 840C MD 301: diagnostics for STOP F (SI service display)
on 611D MD 1395: diagnostics for STOP F (SI drive display)
The meaning of the error code can be found in the error code table for STOP F on the 840C. It is possible that the
safety–related machine data are no longer identical (load them again if necessary) or that the SGEs do not have
the same signal level (measure again or check in the SI service display). If no such error is found, an error may
have occurred in the CPU, such as a corrupt memory cell. This error can be transient (remedied by POWER ON)
or permanent (reoccurs after POWER ON, in this case replace the hardware).
Remedy the error, and press the RESET key. The program is aborted. If safe monitoring was active, STOP B was
also initiated automatically. In this case, it is necessary to switch the control off and on (POWER ON).
Applies as from SW 5.4.
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Continuation
Note
Scan
Effect
Explanation
Remedy
Continuation
Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–76 SINUMERIK 840C / SIMODRIVE 611–D (DA)
Table: Error codes for STOP F on 840C
No. Name Explanation Cause, Remedy
0No error There is no error in this channel, however an error
may have occurred in another channel. Find the cause in the other chan-
nel and interpret the error code
1Result list 1 Differences in the evaluation of the safe standstill/
safe speed/safe end position functions in the NCK
and drive monitoring channel
e.g. through unbalanced activa-
tion of the functions via the SGEs
2Result list 2 Differences in the evaluation of the SN function in
the NCK and drive monitoring channel Check the tolerance of the cams
3Actual position value The dif ference between the actual position value in
the NCK and drive monitoring channel is greater
than the actual value cross–comparison tolerance
specified in MD 4256* or MD 1342
Incorrect encoder evaluation
(check MDs)
dif ferent standstill positions stored
4No cross–comparison – –
5Function enables MD 4500*, 4504* and MD 1301 are not identical Enter the same MD values
6Limit value for SG1 MD 4184* and MD 1331 are not identical Enter the same MD values
7Limit value for SG2 MD 4188* and MD 1331 are not identical Enter the same MD values
8Limit value for SG3 MD 4192* and MD 1331 are not identical Enter the same MD values
9Limit value for SG4 MD 4196* and MD 1331 are not identical Enter the same MD values
10 Standstill tolerance MD 4180* and MD 1330 are not identical Enter the same MD values
11 Upper limit SE1 MD 4200* and MD 1334 are not identical Enter the same MD values
12 Lower limit SE1 MD 4208* and MD 1335 are not identical Enter the same MD values
13 Upper limit SE2 MD 4204* and MD 1334 are not identical Enter the same MD values
14 Lower limit SE2 MD 4212* and MD 1335 are not identical Enter the same MD values
15 Safe cam 1+
(+ Tolerance) MD 4216* + MD 4248* and MD 1336 + MD 1340
are not identical Enter the same MD values
16 Safe cam 1+ MD 4216* and MD 1336 are not identical Enter the same MD values
17 Safe cam 1–
(+ Tolerance) MD 4232* + MD 4248* and MD 1337 + MD 1340
are not identical Enter the same MD values
18 Safe cam 1–MD 4232* and MD 1337 are not identical Enter the same MD values
19 Safe cam 2+
(+ Tolerance) MD 4220* + MD 4248* and MD 1336 + MD 1340
are not identical Enter the same MD values
20 Safe cam 2+ MD 4220* and MD 1336 are not identical Enter the same MD values
21 Safe cam 2–
(+ Tolerance) MD 4236* + MD 4248* and MD 1337 + MD 1340
are not identical Enter the same MD values
22 Safe cam 2–MD 4236* and MD 1337 are not identical Enter the same MD values
23 Safe cam 3+
(+ Tolerance) MD 4224* + MD 4248* and MD 1336 + MD 1340
are not identical Enter the same MD values
24 Safe cam 3+ MD 4224* and MD 1336 are not identical Enter the same MD values
25 Safe cam 3–
(+ Tolerance) MD 4240* + MD 4248* and MD 1337 + MD 1340
are not identical Enter the same MD values
26 Safe cam 3–MD 4240* and MD 1337 are not identical Enter the same MD values
27 Safe cam 4+
(+ Tolerance) MD 4228* + MD 4248* and MD 1336 + MD 1340
are not identical Enter the same MD values
28 Safe cam 4+ MD 4228* and MD 1336 are not identical Enter the same MD values
29 Safe cam 4–
(+ Tolerance) MD 4244* + MD 4248* and MD 1337 + MD 1340
are not identical Enter the same MD values
30 Safe cam 4–MD 4244* and MD 1337 are not identical Enter the same MD values
31 Position tolerance MD 4256* and MD 1342 are not identical Enter the same MD values
32 Reference position tolerance MD 4252* and MD 1344 are not identical Enter the same MD values
33 T ime/velocity switchover MD 4264* and MD 1351 are not identical Enter the same MD values
34 Tolerance time/ SGE switch-
over MD 4260* and MD 1350 are not identical Enter the same MD values
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–77
SINUMERIK 840C / SIMODRIVE 611–D (DA)
No. Cause, RemedyExplanationName
35 Delay time pulse deletion MD 4268* and MD 1356 are not identical Enter the same MD values
36 Time for pulse deletion check MD 4272* and MD 1357 are not identical Enter the same MD values
37 T ransition time STOP C to
SBH MD 4276* and MD 1352 are not identical Enter the same MD values
38 T ransition time STOP D to
SBH MD 4280* and MD 1353 are not identical Enter the same MD values
39 T ransition time STOP E to
SBH MD 4284* and MD 1354 are not identical Enter the same MD values
40 Stop reaction after SG MD 4508*.4,4508*.5 and MD 1361 are not identical Enter the same MD values
41 Stop reaction after SE MD 4508*.2,4508*.3 and MD 1362 are not identical Enter the same MD values
42 Shut–down speed pulse dele-
tion MD 4288* and MD 1360 are not identical Enter the same MD values
43 Memory test stop reaction – –
44 Position actual value+limit va-
lue SG1 Position actual value (error code 3) different or
MD 4184* and MD 1331[0] not equal (error code 6) –
45 Position actual value–limit va-
lue SG1 Position actual value (error code 3) different or
MD 4184* and MD 1331[0] not equal (error code 6) –
46 Position actual value+limit va-
lue SG2 Position actual value (error code 3) different or
MD 4188* and MD 1331[1] not equal (error code 7) –
47 Position actual value–limit va-
lue SG2 Position actual value (error code 3) different or
MD 4188* and MD 1331[1] not equal (error code 7) –
48 Position actual value+limit va-
lue SG3 Position actual value (error code 3) different or
MD 4192* and MD 1331[2] not equal (error code 8) –
49 Position actual value–limit va-
lue SG3 Position actual value (error code 3) different or
MD 4192* and MD 1331[2] not equal (error code 8) –
50 Position actual value+limit va-
lue SG4 Position actual value (error code 3) different or
MD 4196* and MD 1331[3] not equal (error code 9) –
51 Position actual value–limit va-
lue SG4 Position actual value (error code 3) different or
MD 4196* and MD 1331[3] not equal (error code 9) –
52 Standstill position + tolerance Position actual value (error code 3) different or
MD 4180* and MD 1330 not equal (error code 10) –
53 Standstill position – tolerance Position actual value (error code 3) different or
MD 4180* and MD 1330 not equal (error code 10) –
54 Position actual value+nx+tole-
rance Position actual value (error code 3) different or
MD 4292* and MD 1346 not equal (error code 75)
or MD 4256* and MD 1342 not equal (error
code 31)
–
55 Position actual value+nxPosition actual value (error code 3) different or
MD 4292* and MD 1346 not equal (error code 75) –
56 Position actual value–nxPosition actual value (error code 3) different or
MD 4292* and MD 1346 not equal (error code 75) –
57 Position actual value–nx–tole-
rance Position actual value (error code 3) different or
MD 4292* and MD 1346 not equal (error code 75)
or MD 4256* and MD 1342 not equal (error
code 31)
–
58 Stop request MD 1301 bit 6 is not 0 –
59 SG correction factor 1 MD 1301 bit 5 is not 0 –
60 SG correction factor 2 MD 1301 bit 5 is not 0 –
61 SG correction factor 3 MD 1301 bit 5 is not 0 –
62 SG correction factor 4 MD 1301 bit 5 is not 0 –
63 SG correction factor 5 MD 1301 bit 5 is not 0 –
64 SG correction factor 6 MD 1301 bit 5 is not 0 –
65 SG correction factor 7 MD 1301 bit 5 is not 0 –
66 SG correction factor 8 MD 1301 bit 5 is not 0 –
67 SG correction factor 9 MD 1301 bit 5 is not 0 –
68 SG correction factor 10 MD 1301 bit 5 is not 0 –
69 SG correction factor 11 MD 1301 bit 5 is not 0 –
70 SG correction factor 12 MD 1301 bit 5 is not 0 –
71 SG correction factor 13 MD 1301 bit 5 is not 0 –
72 SG correction factor 14 MD 1301 bit 5 is not 0 –
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–78 SINUMERIK 840C / SIMODRIVE 611–D (DA)
No. Cause, RemedyExplanationName
73 SG correction factor 15 MD 1301 bit 5 is not 0 –
74 SG correction factor 16 MD 1301 bit 5 is not 0 –
75 Velocity limit nxMD 4292* and MD 1346 not equal Enter MDs equal
76 Stop reaction with SG1 MD 4508*.4, 4508*.5 and MD 1361 not equal Enter MDs equal
77 Stop reaction with SG2 MD 4508*.4, 4508*.5 and MD 1361 not equal Enter MDs equal
78 Stop reaction with SG3 MD 4508*.4, 4508*.5 and MD 1361 not equal Enter MDs equal
79 Stop reaction with SG4 MD 4508*.4, 4508*.5 and MD 1361 not equal Enter MDs equal
80 SI modulo value for SN MD 1367 is not 0 Enter MDs equal
81 Speed tolerance for SBR MD 4296* and MD 1348 not equal Enter MDs equal
1000 Control timer expired The SGE modification timer did not expire within
the time of the control timer (i.e. too many switching
operations in SGEs).
e.g. contact problems (loose con-
tact)
1001 Control timer initialization error The SGE modification timer did not start the control
timer. –
1002 User enable timer expired Different status of user enable from drive and NCK –
1003 Reference tolerance violated The comparison of stored standstill position and
current position has a greater deviation than speci-
fied in MD 4252*: actual value tolerance (referenc-
ing) or MD 1344
–
1004 Plausibility violation of user
enable The user enable has been specified for an axis
which is
–already referenced
–not yet referenced
–
1005 Pulses already deleted on test
stop selection The ”pulses are deleted” signal is already active on
test stop selection Test stop selection on pulse en-
able error during wiring of the
”pulses are deleted” SGE
1006 Error on SGA forced dynamic
response An error was detected on the cyclic check of the
SGAs. –
1007 Breakdown of the communi-
cation between PLC and drive If the drive releases a breakdown in communica-
tion, either the PLC or the NC has broken down.
1008 Erroneous data transfer bet-
ween PLC and drive The data transfer of the SGEs/SGAs between PLC
and drive is guaranteed by a checksum. In the
event of an error, the calculated checksum does
not coincide with the transferred checksum. If the
stop is released by the drive, either the PLC or the
NC has broken down.
Note:
If the value 12 is stored in this value, the cross–comparison has detected a dif ference in the MD for lower limit SE1 in the NCK
and drive monitoring channel.
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–79
SINUMERIK 840C / SIMODRIVE 611–D (DA)
1340* Axis has not been referenced safely
After selection of SE/SN
Display of the alarm
The ”axis has been referenced safely” SGA is not enabled
The safe end positions are not active
The safe cams are output, but are not safe
1. The axis has not been referenced, or
2. The user enable for this axis is missing or has been canceled. This can occur, for example, if the axis is
moved after the machine is switched off, with the result that the standstill position, which was stored before the
machine was switched off, is no longer correct.
for 1. Reference the axis
for 2. Activate the user enable
The alarm disappears automatically when the enable has been activated
If the axis has not been referenced safely, and the user enable is not active:
SThe safe cams are active but not yet safe
SThe safe end positions are not yet active
Applies as from SW 5.4.
1344* Test stop running
After selection of at least one safety function
Display of the alarm
The correct operation of the shut–down path is tested by enabling the ”test stop selection” SGE.
One is not necessary. It is used exclusively to inform the operator. The alarm disappears automatically when the
delay time defined in MD 4272*: (time for checking pulse deletion) expires, if the control detects pulse deletion, i.e.
if the test was successfully completed.
Applies as from SW 5.4.
1348* Stop E triggered Reset key
After selection of SG, SE
Interlocking of NC START
Initiation of ESR
Activation of SBH
Follow–up mode for all axes of this mode group
Removal of Mode Group Ready
Interruption of machining
This alarm occurs with the alarms ”safe speed exceeded” or ”safe position exceeded” (when configured accord-
ingly in MD 4508* Bit 4: (ST OP D/E selection for SG) or MD 4508* Bit 2: (STOP D/E selection for SE). It indicates
the initiation of a configured ESR and the internal activation of safe standstill.
Remedy the causes of ”safe speed exceeded” or ”safe end position exceeded” (see description of the alarms).
Remedy the error and press the RESET key (the program is aborted and must be restarted).
Applies as from SW 5.4.
1352* Stop D triggered Reset key
After selection of SG, SE
Interlocking of NC START
Braking on the path
Activation of SBH
Interruption of machining
This alarm occurs with the alarms ”safe speed exceeded” or ”safe position exceeded” (when configured accord-
ingly in MD 4508* Bit 4: (ST OP D/E selection for SG) or MD 4508* Bit 2: (STOP D/E selection for SE). It indicates
the initiation of ”braking on the path” and the internal activation of ”safe standstill monitoring”.
Remedy the causes of ”safe speed exceeded” or ”safe end position exceeded” (see description of the alarms).
Remedy the error and press the RESET key (the program is aborted and must be restarted).
Applies as from SW 5.4.
Scan
Effect
Explanation
Remedy
Warning!
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Continuation
Note
Scan
Effect
Explanation
Remedy
Continuation
Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–80 SINUMERIK 840C / SIMODRIVE 611–D (DA)
1356* Stop C triggered Reset key
After selection of SG, SE
Interlocking of NC START
Follow–up mode for all axes of this mode group
Removal of Mode Group Ready
Interruption of machining
This alarm occurs with the alarms ”safe speed exceeded” or ”safe position exceeded” (when configured accord-
ingly in MD 4508* Bit 4: (ST OP D/E selection for SG) or MD 4508* Bit 2: (STOP D/E selection for SE). It indicates
the initiation of ”braking at the current limit” and the internal activation of the ”safe standstill”.
Remedy the causes of ”safe speed exceeded” or ”safe end position exceeded” (see description of the alarms).
Remedy the error and press the RESET key (the program is aborted and must be restarted).
Applies as from SW 5.4.
1360* Stop B triggered POWER ON
After selection of SG, SE after selection of SBH
After initiation of STOP C, D, E
After initiation of ST OP F and activated SBH/SG or SE, SN
Interlocking of NC START
Follow–up mode for all axes of this mode group
Removal of Mode Group Ready
Interruption of machining
Pulse deletion after timer expires (SGA)
This alarm occurs with the alarm ”tolerance for safe standstill exceeded” or alarm ”STOP F triggered”. It indicates
the initiation of ”braking at the current limit” and the internal activation of the timer for switchover to STOP A (see
MD 4268*: (pulse deletion delay time).
Remedy the causes of ”tolerance for safe standstill exceeded” or for ”STOP F triggered” (see description of the
alarms).
Not possible. Acknowledgement of the alarm only possible by POWER ON.
Applies as from SW 5.4.
1364* Stop A triggered POWER ON
After selection of SBH
After initiation of STOP B
Interlocking of NC START
Removal of Mode Group Ready
Interruption of machining
Immediate pulse deletion (SGA)
This alarm occurs with the alarm ”tolerance for safe standstill exceeded” or as a result of STOP B or an unsuc-
cessful test stop. It indicates the initiation of a ”pulse deletion”.
Remedy the causes of ”tolerance for safe standstill exceeded” or for ”STOP F triggered” (see description of the
alarms).
Not possible. Acknowledgement of the alarm only possible by POWER ON.
Applies as from SW 5.4.
1368* Protection zone collision plus RESET
Cyclic with active function ”Collision monitoring”
Axis number
Machining standstill;
disabling of NC Start
Overlap of two protection zones has been recognized
Travel free and trigger mode group reset
Applies as from SW 6.
Scan
Effect
Explanation
Remedy
Continuation
Note
Scan
Effect
Explanation
Remedy
Continuation
Note
Scan
Effect
Explanation
Remedy
Continuation
Note
Scan
Parameters
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–81
SINUMERIK 840C / SIMODRIVE 611–D (DA)
1372* Protection zone collision minus RESET
Cyclic with active function ”Collision monitoring”
Axis number
Machining standstill;
disabling of NC Start
Overlap of two protection zones has been recognized
Travel free and trigger mode group reset
Applies as from SW 6.
1376* Check absolute value encoder position Cancel key
SLoading of complete NC MD files
SAbsolute value encoder available and range expansion of Endat absolute value encoder parameterized
None
Startup, whjich is to be performed by loading an NC MD file, has possibly not yet been terminated on an axis with
absolute value encoder. The start–up engineer must then decide whether further startup steps have to be carried
out. This alarm remains present even after Power Off.
SBring axes to closed–loop control mode (terminate possible initial clear mode) and check the actual postion
displayed.
SIf the actual postion is not correct (e.g. after loss of data in SRAM through hardware replacement), startup
steps must be carried out.
SAcknowledge alarm (not possible in initial clear mode!)
2000* LEC – grid spacing illegal POWER ON
Cyclic
Removal of N C S TART
In the case of the spindle (e.g. synchronous spindle mode), a modulo value has been entered for the axis concer-
ned which cannot be divided exactly into 360°, which means that the grid spacing is not equal.
Check NC MD* 3440*
Applies as from SW 3
2001* Speed setpoint warning limit responded Reset key
Cyclic
Interlocking of NC S TART
SThe setpoint on the DAC is higher than entered in NC MD 268* “Max. speed setpoint (DAC)”. It is not possible
to increase the setpoint any further.
The alarm 2001* “Speed setpoint warning limit” can occur when an M19 positioning is requested while the
drive unit is not ready (e.g. setpoint cable break: actuator switched off; actuator not enabled by PLC).
SAn incorrect feedback polarity has been parameterized in the spindle positioning mode (sign error).
ST raverse at slower speed
SCheck the actual values (encoder)
SCheck NC MD “Max. speed setpoint (DAC)”
SCheck the drive actuator
Scan
Parameters
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–82 SINUMERIK 840C / SIMODRIVE 611–D (DA)
2003* Zero speed monitoring Reset key
SWhen accelerating
SWhen at zero speed
SWhen clamped
SWhen decelerating (delay)
SInterlock of NC STAR T
SInterlock of Mode Group Ready
SSetpoint 0
SServo enable is removed on expiry of the time in NC–MD “Cutoff delay servo enable”
SFollow-up mode
SWhen positioning, the following error could not be eliminated faster than the time given in NC–MD “Cutoff delay
servo enable”.
SWhen clamped, the limit defined in the NC–MD “Zero speed monitoring” has been exceeded.
SMechanically clamped spindle has been pushed out of position.
SError on the activating device, on the tacho, on the motor, in the mechanical construction, in the CNC measu-
ring circuit hardware or on/in the encoder.
SW rong setpoint output assignment specified
SWhen starting up: wrong sense of position control
SNC–MD “Zero speed monitoring” must be greater than NC–MD “Exact stop limit coarse”.
SNC–MD “Cutoff delay servo enable” must be great enough for the following error to be eliminated within this
time (applies only when NC–MD “Delay zero speed monitoring” = 0).
SNC–MD “Delay zero speed monitoring” must be great enough for the following error of the various spindles to
be eliminated within the time entered.
SCheck actual values (encoder) and sense of position control.
2007* There is no measuring circuit POWER ON
SOn POWER ON
SSpindle is not processed
SServo disable of spindle concerned
SRemoval of Mode Group Ready
SInterlocking of NC START
SInterlocking of NC RDY relay
SMD 400* and/or MD 460* indicates an empty submodule slot on a measuring circuit module with submodules.
Example: MD 460* = 01090000, the first measuring circuit module is an HMS module with empty submodule
slot 2.
SMeasuring circuit module has been removed or is defective.
SCompare MD 400* and/or MD 460* with the hardware configuration and correct.
2008* Closed-loop hardware spindle POWER ON
Cyclic
SInterlocking of NC S TART
SSetpoint relay drops out, setpoint 0
SRemoval of Mode Group Ready
SSpindle servo enable is removed after the time in MD “Delay for servo enable” has elapsed.
The measuring circuit difference signals
Sare not in phase
Shave a short circuit to groand
Sare absent
SCheck wether the measuring circuit connector has been inserted
SThe measuring circuit short circuit connector can be slotted in to check whether the measuring circuit module
is functioning correctly.
SCheck the difference signals with the oscilloscope
SReplace the encoder/cable
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–83
SINUMERIK 840C / SIMODRIVE 611–D (DA)
2009* Contamination measuring system spindle POWER ON
SCyclic
SInterlocking of NC S TART
SInterlocking of Mode Group Ready
SWhere measuring systems have a contamination signal (e.g. EXE) an error is sent to the NC from the measu-
ring system.
SCheck the measuring system against the manufacturer’s specifications.
2010* Pulse code monitoring Reset key
SCyclic
SInterlocking of Mode Group Ready
SInterlocking of NC START
SAlarm causes machining stop
ST ransmission error or interference from encoder
SCheck encoder, cable, connecter
2011* Zero marks monitoring has responded Reset key
SCyclic, depending on the tolerance band set for the dif ference pulses
SInterlocking of NC START
SMachining stops
Pulses have been lost per encoder revolution, above the permitted tolerance band, due to transmission errors,
interference or too high speed. The reference counter checks this zero mark.
SCheck the encoder pulses
SCheck transmission path
2014* Setpoint or actual speed alarm limit exceeded Reset key
2014* Speed setpoint value alarm limit responded Reset key
Cyclic
SInterlocking of NC S TART
SInterlocking of Mode Group Ready
SSetpoint 0
SServo enable is removed after the time in NC MD “Cutout delay servo enable” has elapsed
SFollow-up mode
SThe motor could not follow the entered speed setpoint.
SDuring start-up: incorrect position control direction, incorrect spindle multgain
SThe speed actual value exceeds the maximum spindle speed + tolerance
If the service number 309 is indicated here, the reason for the alarm is a format overflow, which can be avoided by
reduction of the resolution. Another reason can also be the resolution of the C axis assigned.
SCheck the drive
SCheck position control direction
SMatch spindle multgain (MD 468*)
SCheck speed setpoint cable
SCheck actual values (pulse encoder)
SIncrease spindle speed tolerance (MD 445*)
SIncrease acceleration time constant (MD 419* – 426*)
SAlarm ”Setpoint or actual speed alarm limit exceeded”: up to SW 3
SAlarm ”Speed setpoint alarm limit actuated”: as from SW 4
2015* Drift too high Reset key
With input of NC MD 401* or with semi-automatic drift compensation (axis only)
Interlocking of NC START
The entered drift is greater than approx. 500 mV. In the case of semi-automatic drift compensation, the drift to be
compensated for by the NC has risen to above approx. 500 mV.
Check whether the drift has been compensated for correctly at the driving unit.
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–84 SINUMERIK 840C / SIMODRIVE 611–D (DA)
2016* Terminal assigned more than once POWER ON
as from SW 3: Reset key
SDuring machine data input for spindle assignment
No processing of the spindles of which the corresponding connection number has been assigned more than once.
SServo disable for the spindle in question
SRemoval of Mode Group Ready
SInterlocking of NC START
SInterlocking of NC RDY relay
SA connection number of a measuring circuit module is entered several times in MD 400* and/or MD 460*.
Example: MD 4600 = 01060000, MD 4605 = 01060000. Connection number 6 of the 1st measuring circuit
module is thus assigned several times.
SCheck and correct MD 400* and/or MD 460*.
2018* Speed controller limitation Reset key
Cyclic
SInterlocking of Mode Group Ready
SInterlocking of NC START
SAlarm causes machining to stop
SSpeed controller limitation triggered
SCheck current control. Set speed control loop slower.
SCheck SIMODRIVE
SCheck machine
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–85
SINUMERIK 840C / SIMODRIVE 611–D (DA)
2019* Parameterization error NC MD Reset key
2019* Parameterization error NC MD Reset key
SAt POWER ON or warm restart
SThe spindles concerned are switched to follow-up mode
SMachining stops
SInterlocking of NC START
SMode Group Ready removed
Input error in machine data, e.g.
SRatio of interpolator pulse to position control pulse too great because MD 160 > 80
SInternal servo gain (KV) factor too large due to
–Servo gain factor (469*)
–Multgain (468*)
–Pulse weighting
SNo whole-number ratio between entry in MD 165 (timing ratio) and MD 160 (fine interpolation)
SIncorrect measuring system adaptation in MD 455* to MD 456*
(values selected too large)
SGeneral parameterization error of a drive MD
SThe pulse multiplication value entered for the high-resolution measuring system is impermissible. The following
values are permissible: 1, 2, 4, 8, 16, 32, 64 and 128.
SCheck and new input of the corresponding machine data.
SError in parameterization of the SI machine data.
SThe SPINDLE service display displays the service number for parameterization errors and with it the exact
cause (see Diagnostics Guide, Section Parameterization errors spindle/axis).
SAlarm “Parameterization error drive MD”: up to SW 3
SAlarm “Parameterization error NC–MD”: as from SW 4
2021* Spindle not synchronized Reset key
On execution of an M19 command
Machining stops
M19 was used to approach a spindle position, although the spindle had not yet been synchronized.
Synchronize the spindle; execute the M19 again.
2028* MD M19 not selected Reset key
When executing in AUT OMATIC mode or input in MDA or external
SMachining stops
“M19 S...” has been programmed in the part program although this function is not implemented in the control.
SCheck program
SCheck NC MD
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–86 SINUMERIK 840C / SIMODRIVE 611–D (DA)
2029* Drive fault Reset key
S611–D alarm 300100 “Drive link off”
SPower On / Reset alarms (ZK1) from 611–D
SInterlocking of NC START
SInterlocking of Mode Group Ready
SSetpoint 0
SSetpoint enable is removed after the time set in NC MD “Switch off delay servo enable” (not with alarm “Drive
link off”)
SFollow up mode
S611–D status signals “Drive ready” and “Drive connected” are reset
SFurther detailed information on the cause in MMC diagnosis display
Applies as from SW 3
2030* Spindle speed too high Reset key
Only when NC MD “Encoder available” is set
SMachining stops
SInterlocking of NC START
SInterlocking of Mode Group Ready
The spindle speed is higher than defined in the machine data or setting data.
SProgram a smaller S value
SNC MD “Max spindle speed for 1st to 8th gearing”
SNC MD “Tolerance band of max. spindle speed”
SNC MD “Max. spindle speed”
SCheck PLC gear speed
SCheck G92 S... at “v = constant”
SCheck setting data of spindle speed limitation
SProgram G26 S...
2032* Output not available POWER ON
When setpoint incorrectly assigned
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of NC Ready
SSetpoint 0
SNo servo enable
SFollow-up mode
A digital setpoint output that does not exist has been assigned
Check the setpoint output machine data
Applies as from SW 3
2033* Drive fault POWER ON
S611–D alarms
–Drive configuration description incorrect
–– Drive number
–– Drive type (FDD/MSD)
–– Module type (single-axis/double-axis module)
–Ramp up error (error during 611–D rump-up, error during data matching)
–T ransmission line fault (CRC, bus timeout)
SInterlocking of NC START
SInterlocking of Mode Group Ready
SInterlocking of NC Ready
SSetpoint 0
SServo enable removed after time set in NC MD “Switchoff delay servo enable” has passed
SFollow-up mode
Additional detailed information about the cause is given in the MMC diagnosis display
Applies as from SW 3
Scan
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Remedy
Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–87
SINUMERIK 840C / SIMODRIVE 611–D (DA)
2057* Emergency retraction triggered Reset key
Cyclic in servo cycle, when LINK ON is set for the following spindle (from servo).
Machining interrupted, interlocking of NC START; Mode Group Ready cancelled
The threshold MD “Emergency retraction threshold” programmed for synchronism monitoring has been exceeded
and emergency retraction triggered.
Prerequisite: Enable with PLC interface signal “Emergency retraction enabled”.
Check the drives; check the speed and acceleration limit values of the following spindle; check the emergency
retraction threshold; check the link factors.
Applies as from SW 3
2058* Overlay of following axis not enabled Acknowledgement key
When path for following axis defined (NCK).
Setpoint is not output, i.e. the overlay is not executed.
Overlaid offset of the following spindle although the PLC interface signal “Enable FA overlay” is not set.
T raverse a following axis with fictitious leading axis or set PLC interface signal “Enable FA overlay”.
Applies as from SW 3
2059* Speed limit exceeded Acknowledgement key
Cyclic in servo cycle, when LINK ON is set for following spindle (from servo)
SNo reaction
SMachining is not interrupted
The speed of the following spindle is limited to the programmed maximum value; the setpoint determined by the
compensatory controller is not included in the calculation.
The maximum value programmed for the following spindle has been exceeded. Synchronism is at risk
SReduce feedrate or speed of leading spindles
SCheck the speed limit value
SCheck the link factors
Applies as from SW 3
2060* Acceleration limit exceeded Acknowledgement key
Cyclic in servo cycle, when LINK ON is set for the following spindle and MD bit “Suppress acceleration limitation”
(MD 526*) is not set (from servo).
SNo reaction
SMachining is not interrupted
Interface signal “Acceleration limitation synchronous” is set, spindle continues to travel at maximum acceleration;
any suppressed TSW are traversed afterwards. If interface signal “Acceleration limitation synchronous” is not set,
suppressed partial setpoints are not traversed. The setpoint determined by the compensatory controller is not
included in the calculations.
Maximum value programmed for the following spindle has been exceeded. Synchronism is at risk.
SReduce the acceleration of the leading spindles
SCheck the acceleration limit value
SCheck the link factors
Applies as from SW 3
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–88 SINUMERIK 840C / SIMODRIVE 611–D (DA)
2061* Aut. contr. corr. of following spindle Reset key
An error has occurred which has cancelled “Mode group ready”.
Cyclic in servo cycle when LINK ON is set
SMachining is interrupted
SInterlocking of NC START
SSwitchover to actual position link
An axis/spindle within the mode group is subject to an error which usually results in switchover to follow-up mode.
As long as the following axis is not affected by this fault, the link is maintained until the “Delay controlled follow-up”
has come to an end.
Rectify axis/spindle error.
Applies as from SW 3
2065* Reconfiguration not allowed Acknowledgement key
With RECONFIGURA TION using the G function (G401), i.e. when a leading axis is added or removed, the link
structure is altered or with CLEAR CONFIGURATION (from NCK).
Interlocking of NC START
Reconfiguration permitted not set (MD 525*, bit 1)
Correct input, set MD bit
Applies as from SW 3
2066* GI configuration not allowed Acknowledgement key
When programming DEFINE CONFIGURATION with G function (from NCK).
SCommand is not executed
SInterlocking of NC START
Possible causes:
SDo leading and following axes have a position measuring system (encoders)?
SIs the following axis linked to itself as a leading axis?
SCan the axis be a following axis (MD 1844*)?
SLink structure switchover not permissible (MD 1844*)
SLink type for the LA/LS not allowed (MD 1456*/496*)?
SThe following axes must always be real available axes, i.e. a measuring circuit (POS encoder) must be defi-
ned. A measuring circuit must be defined for leading axes/spindles with link structure K2 (actual position link).
SLeading axes/spindles and following axis are not in the same mode group.
SNot exactly one leading spindle defined for following spindle.
SOne of the axes in the GI grouping is a fictitious transformation axis.
SNo synchronous positions have been defined for on-the-fly synchronization.
Check configuration
Applies as from SW 3
2067* Change of KF not allowed Acknowledgement key
When entering a new link factor via G function (from NCK).
SCommand is not executed, the previous link factor is maintained
SInterlocking of NC START
The link factor default setting must not be changed (MD 525*, bit 2).
Change default setting if necessary.
Applies as from SW 3
Cause
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–89
SINUMERIK 840C / SIMODRIVE 611–D (DA)
2068* Link factor KF illegal Acknowledgement key
When entering a new link factor via G function (from NCK).
SCommand is not executed, the previous link factor is maintained
SInterlocking of NC START
Denominator J=0 programmed
Correct link factor
Applies as from SW 3
2069* Overwriting of position not allowed Acknowledgement key
When pr o g r a m ming a position with GI command.
SG command not executed
SInterlocking of NC START
GI positions must not be overwritten (enable with MD 525*, bit 3)
Correct input
Applies as from SW 3
2070* Reconfiguration/deletion not allowed Reset key
At RECONFIGURATION via G function (G401), i.e. addition, cancellation of a leading spindle or changing a cou-
pling structure or on DELETE CONFIGURATION (from NCK).
Interlocking of NC START; NC Stop, stopping of the channel, command is not executed, JOG mode still possible.
A RECONFIGURATION or DELETE CONFIGURATION is not allowed without being preceeded by LINK_OFF.
Reconfiguration not allowed (MD 525, bit 1)
New configuration block; following spindle already exists
Precede by LINK_OFF for the specified GI combination.
2073* Change of link factor KF illegal Reset key
When entering a new link factor with G function (from NCK).
Command is not executed, the previous link factor is maintained. Interlocking of NC Start; NC Stop, channel stop-
ped: JOG mode still possible.
The link factor entered is not in the range 0.00000001 <= /KF/ <= 10.000000 or denominator J=0 or the individual
values are so large that internal overflows occur.
Correct the link factor KF.
2074* Change of link factor KF not allowed Reset key
When entering a new link factor with G function (from NCK).
SCommand is not executed, the previous link factor is maintained
SInterlocking of NC START
SNC STOP
SChannel is stopped: JOG mode still possible
The link factor must not be switched over from the default setting (MD525*).
Change default setting if necessary.
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–90 SINUMERIK 840C / SIMODRIVE 611–D (DA)
2075* GI configuration not allowed Reset key
When programming DEFINE CONFIGURATION with G function (from NCK).
SCommand is not executed
SInterlocking of NC START
SNC STOP
SChannel stopped: JOG mode still possible
Possible causes:
SDo leading and following axes have a position measuring system (encoders)?
SIs the following axis linked to itself as a leading axis?
SCan the axis be a following axis (MD 1844*)?
SLink structure switchover not permissible (MD 1844*)
SLink type for the LA/LS not allowed (MD 1456*/496*)?
SThe following axes must always be real available axes, i.e. a measuring circuit (POS encoder) must be defi-
ned. A measuring circuit must be defined for leading axes/spindles with link structure K2 (actual position link).
SLeading axes/spindles and following axis are not in the same mode group.
SNot exactly one leading spindle defined for following spindle.
SOne of the axes in the GI grouping is a fictitious transformation axis.
SNo synchronous positions have been defined for on-the-fly synchronization.
Check configuration
Applies as from SW 3
2076* Following spindle not defined Reset key
When programming a spindle as a following spindle which has not been defined as such (from NCK).
SG command is not executed
SInterlocking of NC START
SNC STOP
SChannel stopped: JOG mode still possible
A GI grouping with the stated axis as a following spindle does not exist.
Correct input.
Applies as from SW 3
2077* Spindle not in spindle mode Reset key
The programmed following spindle has a C axis which has been selected for C axis mode.
SCommand is not executed
SInterlocking of NC START
SNC STOP
SChannel stopped: JOG mode still possible
When programming a following spindle which is assigned to a C axis, this C axis must be in spindle mode.
This is not necessary with G401, but a GI grouping must not be defined for the C axis at the same time.
Correct mode/input.
2078* Leading spindle not defined Reset key
When programming a spindle as a leading spindle or an axis as a leading axis which have not been defined as
such (from NCK).
SG command is not executed
SInterlocking of NC START
SNC STOP
SStop channel: JOG mode is still possible
A GI grouping with the stated axis as a leading axis does not exist
Correct input.
Applies as from SW 3
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–91
SINUMERIK 840C / SIMODRIVE 611–D (DA)
2079* Overwriting of GI position not allowed Reset key
When pr o g r a m ming a position with GI command.
SG command is not executed
SInterlocking of NC START
SNC STOP
SChannel stopped: JOG mode still possible
The GI positions must not be overwritten (enabled with MD 525*, bit 3)
Correct input.
Applies as from SW 3
2080* Wrong spindle assignment to channel Reset key
When pr o g r a m ming a position with GI command.
SG command is not executed
SInterlocking of NC START
SNC STOP
SChannel stopped: JOG mode still possible
The GI command for the following spindle must only be programmed in the channel to which the spindle is assi-
gned
Change channel or alter assignment.
Applies as from SW 3
2081* Retraction spindle is following spindle Reset key
On decoding the retraction command
None
Alarm occurs when a following spindle has been defined as retraction spindle because the link is violated by the
retraction.
Also, the overlay must be enabled by the PLC.
Select another retraction spindle.
Applies as from SW 4
2082* Retraction spindle in several channels Reset key
On decoding G425/6
Machining interrupt
A spindle has been programmed as retraction axis that has already been selected in another channel for retrac-
tion.
Remove spindle from the retraction block.
Applies as from SW 4
2084* IKA path reconfiguration not allowed Reset key
When programming G401/G411
Interlocking of NC Start
Interlocking of NC Stop
SAn IKA path has been defined that is already configured.
SAn attempt has been made to delete G411 – an IKA path that is still active.
Activate an IKA path that is not yet configured. On deselecting: switch IKA inactive.
2085* Error in IKA path input/output Reset key
When programming G410/G411/G412
Interlocking of NC Start, NC Stop
If an input/output value is specified with G410/G411/G412 that does not correspond to the configuration or is not
permissible, this alarm is triggered.
Specify input/output correctly or omit I/O designation with G410.
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–92 SINUMERIK 840C / SIMODRIVE 611–D (DA)
2086* Programmed spindle is slave Reset key
SSetpoint specified for a slave spindle
SInitiate oscillation mode for a slave spindle
SM19 for a slave spindle
SInterlocking of NC Start
SFollow-up mode
SCancellation of Mode Group Ready
SProcessing interrupt
The designated spindle is coupled to its master spindle through a speed setpoint coupling. Setpoints should there-
fore not be specified.
Setpoints should not be specified for the slave spindle.
Applies as from SW 4.4
2087* No synchronous/switching positions defined Reset key
When synchronizing or switching on in relation to a position from PLC.
Interlocking of NC STAR T, MACHINING STOP
An attempt has been made to synchronize master and slave axes/spindles from PLC, or to switch on with
reference to a position, without there being any valid switching or synchronizing positions. Synchronization or
switching on with reference to a position is therefore not possible.
For example, specified positions through the GI input display or G403.
Applies as from SW 4.4
2088* Test stop running Reset key
Alarm description see 1344*
2089* Stop E triggered Reset key
Alarm description see 1348*
2090* Stop D triggered Reset key
Alarm description see 1352*
2091* Stop C triggered Reset key
Alarm description see 1356*
2092* Stop B triggered Reset key
Alarm description see 1360*
2093* Stop A triggered Reset key
Alarm description see 1364*
2094* Tolerance for safe standstill exceeded POWER ON
Alarm description see 1324*
2095* Safe speed exceeded Reset key
Alarm description see 1328*
Scan
Explanation
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Note
Note
Note
Note
Note
Note
Note
Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–93
SINUMERIK 840C / SIMODRIVE 611–D (DA)
2096* Safe end position exceeded Reset key
Alarm description see 1332*
2097* Failure in a monitoring channel Reset key
Alarm description see 1336*
100001 Connection to keyboard faulty!
When initializing and with every input
Entries through operator panel no longer possible
Connection between operator panel and MMC CPU interrupted
Restore connection
100002 Operator panel: buffer overflow OK softkey
Permanent
MMC crash
Operator panel signals are lost
None
100003 Operator panel interface not ready
Permanently
Operator panel cannot be used
–
Power on
100005 ... (Alarm text is variable) OK softkey
–
Special error text
Depending on operation
–
100006 The area ... is to be terminated OK softkey
–
Application is terminated
Memory required for another application. The operation can be aborted with softkey ABORT.
–
100007 Area ... could not be terminated OK softkey
–
The application has not been terminated
Application is still active
Terminate application
Note
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–94 SINUMERIK 840C / SIMODRIVE 611–D (DA)
100008 ... (Alarm text is variable) OK softkey
–
Special error text
Explained by context of operation
–
100009 The area ..... is terminated OK softkey
–
–
–
–
100202 Error in file structure <%1>
Data management during job list processing
Processing job lists interrupted
Error in job list (workpiece does not exist, file opening/closing error)
Correct job list
Alarm from SW 6.3
100203 Timeout when executing an application in the job list
Data management while executing the CALL command in the job list.
The called application checks back within the WAIT time. Execution of the job list is aborted.
In the job list you have implemented a CALL instruction to initiate an MMC application. The WAIT parameter forms
a part of this CALL instruction. If the application does not check back properly within the projected time frame (file
sin840c.ini, Section Datenman, Entry Timeout), the forenamed alarm is issued.
Check the CALL instruction in the job list to verify that the path and application name are correct. Ascertain
whether the application is available on the MMC disk.
Alarm from SW 6.3
100204 File <%1> not transferred
Data management while executing the LOAD command in the job list or if file transfer is initiated in an application
with I–Code 421.
File is not transferred.
This error occurs in case of incorrect syntax when several part programs are being transferred.
Example: Comma omitted in MPF[1,999], i.e. entered as MPF[1999]
Correct the syntax
Alarm from SW 6.3
100205 Copying active <%1>
Data management on inch/metric changeover
None
When the inch/metric changeover is initiated, a message is issued to indicate that the relevant machine data are
being loaded.
Not applicable
Alarm from SW 6.3
100206 Workpiece <%1> does not exist
In the data management with ”Reload workpiece upon Power On”
W orkpiece cannot be loaded into the NC.
This message is output if the workpiece to be loaded is not found (e.g. workpiece has been deleted on the MMC
disk or incorrect network connection).
Copy workpiece back to the MMC disk or establish network connection.
Alarm from SW 6.4
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
01/9909/01
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–95
SINUMERIK 840C / SIMODRIVE 611–D (DA)
100400 V.24 transfer initiated
On initiation of V.24 transfer
None
Initiation of the V.24 transfer is indicated by the issue of this alarm.
Acknowledge alarm
Alarm 100400 is no longer issued from SW 4.4 and 5.1.
Alarm from SW 6.3, not available any more from SW 4.4
100401 V.24 transfer completed
On completion of the V.24 transfer
None
Completion of the V.24 transfer is indicated by the issue of this alarm.
Acknowledge alarm
Alarm 100401 is no longer issued from SW 4.4 and 5.1
Alarm from SW 6.3, not available any more from SW 4.4
100402 V.24 data output active %0 %1
Serial co m m u nication via V.24
None
On successful initiation of data transfer via V.24 this message is output in the message line.
Not applicable
Alarm from SW 6.3
100403 V.24 data output active %0 %1
Serial co m m u nication via V.24
None
On successful initiation of data transfer via V.24 this message is output in the message line.
Not applicable
Alarm from SW 6.3
100404 Interface already assigned (Port % 0)
Serial co m m u nication via V. 24
Data transmission does not take place.
The serial interface cannot be opened.
Check whether:
specified hardware is available
Baud rate and other settings are correct
interface is already in use
Alarm from SW 6.3
100405 V.24: Call parameter missing/incorrect %0
Seral communication via V.24
None
The interface parameters are incorrect or missing
Check parameters. Permitted parameters are workpiece, program, transmission direction (IN, OUT). Combining
the parameters ”IN” and device type ”Printer” is not allowed.
Alarm from SW 6.3
Scan
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Explanation
Remedy
Remark
Note
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Explanation
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Remark
Note
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Explanation
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Note
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Explanation
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1 Alarms
1.5.1 Alarm description
09/01
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–96 SINUMERIK 840C / SIMODRIVE 611–D (DA)
100406 V.24: ASCII string too long
Serial co m m u nication via V.24
T ransmission is aborted.
Line in source file is too long; the maximum permissible length is 255 ASCII characters.
Check the source file.
Alarm from SW 6.3
100407 V.24: Invalid path
Serial co m m u nication via V.24
The file is not transferred
The stated file path is incorrect
Correct the path
Alarm from SW 6.3
100408 V24: no write access
Serial co m m u nication via V.24
The file is not transferred
An attempt was made to write a write–protected file
Remove write access rights
Alarm from SW 6.3
100410 V.24: no free memory available
Serial co m m u nication via V.24
The file is not transferred.
Memory of hard disk is exhausted.
Delete files and directories that are no longer required.
Alarm from SW 6.3
100411 V.24: invalid number of digits
Serial co m m u nication via V.24: read in via punched tape
The file is not transferred
The syntax of the file being transferred is incorrect
Correct the file name
Alarm from SW 6.3
100412 V.24: object type unknown
Serial co m m u nication via V.24: punched tape format
The file is not transferred
An unknown object type was discovered
Correct the data type (correct syntax must be observed, e.g. MPF, SPF, TEA1 ...)
Alarm from SW 6.3
Scan
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Explanation
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Note
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Explanation
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Explanation
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Explanation
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1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–97
SINUMERIK 840C / SIMODRIVE 611–D (DA)
100413 V.24: timeout triggered
Serial co m m u nication via V.24
Data not read in or out
No data were read in or retrieved during the parametrized period of time (file par_v24.ini)
Check the communication parameters.
Alarm from SW 6.3
100414 V.24: Port cannot be closed (incorrect ID)
Serial co m m u nication via V.24
Possible communication difficulties
Internal error on terminating communication
Check OEM application for faulty communication with serial interface
Alarm from SW 6.3
100503 File <%1> not loaded
When loading servo and drive data
The file is not transferred
The disk does not contain the file to be loaded from among the initial program loader files in directory
c:\mmc.001\siem.069\servo.111 or c:\mmc.001\user.005\servo.111.
Copy file <%1> to the hard disk
Alarm from SW 6.3
100803 No connection to operator panel
On power up of control
Operator panel does not respond
An error occurred while the control was powering up and communication was being established between the oper-
ator panel and MMC.
Check whether:
Sthe link between the operator panel and MMC is in good condition
SV.24 is functioning
Slatest version of operator panel firmware is available
Alarm from SW 6.3
101000 NCK system being loaded
When NCK system is being loaded
None
Message appears in the red bar when the system is being loaded
–
101001 PLC system being loaded
When PLC system is being loaded
None
Message appears in the red bar when the system is being loaded
–
Scan
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Explanation
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Note
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Explanation
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Note
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Explanation
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Note
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1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–98 SINUMERIK 840C / SIMODRIVE 611–D (DA)
101002 NCK software not available on hard disk
–
NCK is not powering-up: MMC powers up without NCK
SRequired data for loading not available in defined directory
SInstall NCK software on MMC
101002 NCK user data being loaded
When user data are being loaded.
None
Data in user/NC/data directory being loaded
Alarm in SW 5 and higher
101003 Checksum error when booting the NCK
–
NCK is not powering-up: MMC powers up without NCK
SFaulty loaded file (wrong checksum or wrong format)
SPOWER ON
SRe-install NC software, if necessary
Applies for SW 2 only
101003 User file not loaded
At system start
File in the user/NC/data directory is not loaded.
No file operation (read, position, ...) could be performed on the user file ... or an error occurred during transfer. In
the case of file operations, message 105011 is not issued (a reference to the faulty file operation).
Correct the data in the user/NC/data directory.
Alarm in SW 5 and higher
101003 Error in NCK/user/data load
At system start
Data in the directory user/NC/data are not loaded into the NCK
–
Correct data in the directory user/NC/data. Only GIA data (file name GIA) and IKA data (file names IKA1, IKA2,
IKA3) should be stored there.
Applies from SW 3 to SW 4.4
101004 MMC–NC data link not ready (log)
–
NCK is not powering-up: MMC powers up without NCK
SSoftware error in transport protocol
SFaulty loaded file
SPOWER ON
SReplace hardware, reinstall software
Scan
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Explanation
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Explanation
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Note
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Explanation
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Note
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Note
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–99
SINUMERIK 840C / SIMODRIVE 611–D (DA)
101005 Faulty load list on MM
–
NCK is not powering-up: MMC powers up without NCK
SLast file when booting is not NCK_SYS
SReinstall NCK software on MMC
101006 MMC–NC data link not ready
–
NCK is not powering-up: MMC powers up without NCK
SInternal software error in the data link at driver level
SInstall new software on MMC
SReplace hardware
101008 Remove EPROM submodule on NC–CPU
–
NCK is not powering-up: MMC powers up without NCK
EPROM module is plugged on NC CPU 386
SSee error message: replace CPU, if necessary (if no RESTART EPROM is plugged)
101200 Insufficient memory for UMS
On start–up of control
UMS is not loaded.
The UMS (of customer or Siemens) cannot be loaded with the current memory configuration because it is larger
than the setting in NC MD 60000 (from SW 4; fixed setting 512 KB until SW 3)
Change memory configuration (from SW 4); set machine data MD 60000 accordingly!
Alarm from SW 6.3
101201 Standard memory configuration – error in configuration file
On start–up of control after data loss
Booting with standard configuration
Memory configuration could not be loaded and activated. Error in user configuration.
Create new user configuration
Alarm from SW 6.3
101202 File <%1> not transferred
Start–up of control if the user wishes to load files to the NC using load840c.ini
File %1 is not transferred to the NC
The user entered the names of the files he wishes to load to the NC in the file called load840c.ini. One of the files
cannot be transferred.
Check file name (including path)
Alarm from SW 6.3
102000 Directory does not exist on harddisk OK softkey
SWhen displaying a data selector in MMC
SReset to configured initial state of data selector
SThe data selector tries to display an area no longer available in the data management
–
Scan
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Explanation
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Note
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1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–100 SINUMERIK 840C / SIMODRIVE 611–D (DA)
102010 Configuring error OK softkey
SFirst display of a data selector in MMC
SEmpty display
SPossibly a consequential error, since data selector cannot work in the services, diagnosis, programming area
SCheck/change configuration of UMS/FUMS.
102013 Only ... of ... elements displayed OK softkey
When data selector is called
Data only partially displayed
Quantity of displayed data limited internally
–
103000 DUAL PORT RAM error!
–
–
Hardware problem or incorrectly installed by OEM
Replace hardware if necessary
104000 Maximum line length reached OK softkey
When inputting/inserting in the ASCII editor on MMC
Operation is not executed
The maximum line length of the ASCII editor is exceeded
Shorter lines
104001 Search text not found OK softkey
When searching
None
The ASCII editor in the MMC outputs a message that the search for a character string has not been successful.
–
104002 File cannot be opened OK softkey
When displaying an ASCII editor in MMC
Empty display in ASCII editor
ASCII editor cannot find the file to be processed in the data management
None
104004 Buffer is empty OK softkey
ASCII editor when pasting from clipboard
Operation is not executed
By operator action the ASCII editor is requested to paste from the clipboard into the file processed. The clipboard,
however, is empty, not available or faulty. Possibly an operating error
SOther operator action
SFill clipboard
Scan
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Explanation
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Explanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–101
SINUMERIK 840C / SIMODRIVE 611–D (DA)
104005 Caution File has lines which are too long OK softkey
When reading in file
Line wrapround with LF
Line length > 128 characters (as from SW 4: > 256 characters)
–
Applies up to SW 4.5
104005 File or harddisk failure OK softkey
in ASCII editor
Operation aborted.
An error has occurred in the editor during a write/read operation on the hard disk.
Perform chkdisk;
replace MMC
Aplies as from SW 5
104006 The hard disk is full OK softkey
When expanding the current file in ASCII editor
Operation is aborted
The ASCII editor cannot generate any further internal auxiliary files
Reduce number of files on the hard disk.
Applies up to SW 4.4
104006 File cannot be processed further OK oftkey
ASCII editor
Possible causes are
1. File is 8 MB
2. File 8 MB was processed further
3. Hard disk is full
4. Hard disk error
Sfor 1, 3, 4: exit file without saving
Sfor 2: changes made up to this message can be saved.
Applies as from SW 4.4
104007 Line wrapround due to excessively long lines OK softkey
When reading in file
–
Line length > 128 characters (as from SW 4: > 256 characters)
–
104008 Save not possible at present time OK softkey
When saving file
File is not saved
File is still open somewhere else (e.g. execution from harddisk)
W ait until execution has ended
Scan
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Explanation
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Note
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Note
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Explanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–102 SINUMERIK 840C / SIMODRIVE 611–D (DA)
104009 File cannot be loaded into NCK OK softkey
With SK Save and Load in NCK
Operation is aborted
An error has occurred while loading the file into the NCK.
Possible causes: File type cannot be loaded into NCK;
incorrect keyswitch position;
no communication with NCK.
Alarm in SW 5 and higher
105000 MMC power up
Power u p
None
Time of MMC power is up noted in log
No error
105001 Too many messages
On setting alarms/messages
New alarm occurrences are not indicated until further alarms are acknowledged.
There are too many unacknowledged alarms/messages and a new alarm/message needs to be issued.
Cancel alarms/messages (Power on) or increase the number of alarms in the file alarm.ini
[Alarm]
Entries= <no. of alarms>, value < increase number of alarms
If the file alarm.ini does not exist or if no value is entered, the default for <no. of alarms> is 500.
Alarm from SW 6.3
105002 No communication to NCK!
Power u p
MMC power up without NCK
A more detailed error diagnostic is entered in the log with alarm 105011. W rong MD, e.g. too short IPO cycles,
control overloaded because of incorrect parameterization.
Check NCK driver, POWER ON
105003 NCK failed with error ...
Power u p
Alarm 105005 is also output ––> see alarm 105005
[EPROM_ERROR]: EPROM error
[DRAM_ERROR]: DRAM error detected during power up
[DRAM_PROG_ERROR]: DRAM system program error
POWER ON, replace NCK hardware if necessary
105004 NCK reset – please wait ...
Power up, with inch/metric switchover.
System can temporarily not be operated
NCK power up in progress, if a Power On is required for inch/metric switchover, this message is output.
W ait until NCK reset is completed and message disappears
Alarm from SW 6.3
105005 Please initiate NCK reset
Power u p
SNCK cannot be operated
SInterlocking of NC START
MMC crash and subsequent power up does not cause the operating program to be interrupted. For safety
reasons an NCK RESET must be initiated at a suitable time.
An NCK system error has occurred. For more detailed diagnosis refer to messages 105003 or 105020.
Initiate NCK RESET
Scan
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Explanation
Note
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Note
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1 Alarms
1.5.1 Alarm description
09/01
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–103
SINUMERIK 840C / SIMODRIVE 611–D (DA)
105006 System crash – Please switch control off/on POWER ON
105006 !!! System crash – reboot !!! POWER ON
Power u p
MMC is rebooted after 5 seconds
Either applications or the operating system has crashed or there is an MMC hardware fault
POWER ON
105007 Operator system initialization failed POWER ON
Power u p
No power up of MMC
Internal system error during power up
Inform system service
105008 Hardware error: ...
–
Alarm 105006 is also output ––> see alarm 105006
DPR driver recognizes NMI because of a MMC hardware error: I/O channel check error or RAM parity error
POWER ON
105009 UMS too large ³ UMS not loaded OK softkey
Power u p
UMS does not load
The UMS (customer or Siemens UMS) cannot be loaded with the current memory configuration because it is set
greater than in NC–MD 60000 (as from SW 4; up to SW 3, 512 kB fixed).
Change the memory configuration (as from SW 4); set MD 60000 accordingly.
105010 Master control initialization failed! POWER ON
Power u p
No power up of MMC
Internal system error during power up
Inform system service
105011 Internal error: ... OK softkey
–
Alarms 105002, 105012 or 105013 are also output ––> see these alarms
Internal system error
See alarms 105002, 105012 and 105013
105012 Error in UMS ³ UMS not loaded OK softkey
Power u p
UMS does not load
More detailed error diagnostics are entered in the log with message 105011
Check customer UMS, POWER ON
Scan
Effect
Explanation
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Explanation
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Explanation
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Explanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–104 SINUMERIK 840C / SIMODRIVE 611–D (DA)
105013 Standard UMS cannot be loaded POWER ON
Power u p
The MMC system boots up without NCK
The Siemens configuration file NCMEMCFG.020 does not exist. When transferring the standard configuration, an
error occurred or the NCK signals an error in memory configuration.
New system software
105014 Operator panel initialization failed POWER ON
Power u p
No power up of MMC
Operator panel cannot be initialized
Check whether serial driver has been loaded, POWER ON
105015 There is no directory for temporary files! POWER ON
Power u p
No power up of MMC
There is no directory for temporary files in the data management
Reload MMC software
105017 Boot file ... cannot be loaded OK softkey
When loading from NCK, PLC or SIMODRIVE 611–D
–
–
–
Applies up to SW 4
105017 System file not loaded Acknowledgement key
While loading NCK/PLC or SIMODRIVE 611D.
MMC powers up without NCK and message 105002 appears.
No file operation (read, position, ...) could be performed on system file ... or an error has occurred during transmis-
sion. Message 105011 – reference to incorrect file operation – also missing during file operation.
Notify system service.
Applies as from SW 5
105018 Error in memory configuration ³ standard configuration loaded OK softkey
–
Boot with standard configuration
Memory configuration could not be loaded and initiated. Error in the customer configuration.
Create new customer configuration
105020 NCK crash ... 10 following lines POWER ON
Permanent
The register dump for alarms 105031 – 105039 is written into the log
Alarm 105005 has also been output ––> see alarm 105005
NCK has crashed and has saved register dump
Report register dump from alarm log to Siemens Service, POWER ON
Scan
Effect
Explanation
Remedy
Scan
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Explanation
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Explanation
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Note
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–105
SINUMERIK 840C / SIMODRIVE 611–D (DA)
105030 Except... 386–Error... Task...
105031 CS: ... EIP: ...
105032 SS: ... ESP: ...
105033 EFLAGS: ...
105034 DS: ... ES: ...
105035 FS: ... GS: ...
105036 EAX: ... EBX: ...
105037 ECX: ... EDX: ...
105038 ESI: ... EDI: ...
105039 EBP: ... LDTR: ... CR0: ...
Permanent
See alarm 105020
Under these alarm numbers the register contents of the NCK crash is entered in the alarm list
See alarm 105020
Note:
These alarms are displayed only for a short period of time. They are entered in the alarm list.
105040 Wrong text number for message no. ... Acknowledgement key
Power u p
Text number 0 understood.
Error during conversion of ASCII files. A message has a text number greater than or equal to the number of texts.
Eliminate error in the alarm configuration.
SW 5 and higher
105041 Incorrect reference to message description for no. ... Acknowledgement key
Power u p
Reference to the first message description
Error during conversion of ASCII files. A message has a reference to a message line description greater than or
equal to the number of message line descriptions.
Eliminate error in the alarm configuration
SW 5 and higher
Scan
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Explanation
Remedy
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Explanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–106 SINUMERIK 840C / SIMODRIVE 611–D (DA)
105042 Incorrect reference to dialog description for no. ... Acknowledgement key
Power u p
Reference set to the first dialog description.
Error during conversion of ASCII files. A message has a reference to a dialog description greater than or equal to
the number of dialog descriptions.
Eliminate error in the alarm configuration
SW 5 and higher
105043 Message no. ... neither dialog nor message Acknowledgement key
Power u p
Value 0 understood.
Error during conversion of ASCII files. The third from last parameter of the message description is not 0 or 1 (0 for
message line, 1 for dialog box)
Eliminate error in the alarm configuration.
SW 5 and higher
105044 Syntax error in message configuration Acknowledgement key
Power u p
Binary files have been read from the Siemens branch.
Error during conversion of ASCII files. The converter could not interpret the message attribute/message text files.
The binary files from the Siemens branch have been read in.
Eliminate error in the alarm configuration.
SW 5 and higher
105045 No communication to PLC
Permanently
MMC cannot communicate with PLC
Communication with PLC aborted after an error or time overrun
Check whether module is slotted in, notify Service.
105046 PLC failed with error ...
Permanently
If the PLC signals an error, the error number is entered in the alarm log
Used for logging the PLC error number
Report error no. to Siemens, log module
105047 PLC Reset – please wait ...
Permanently
No communication possible with PLC at the moment
This alarm is displayed while communication is started, e.g. after a link bus reset. It dissappears after a short time
Wait
105048 Text in ... not available
After Power On
A language which is not available has been set in the config file in the master control
Siemens settings apply
Set correct language and Power On
Scan
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Explanation
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Note
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1 Alarms
1.5.1 Alarm description
08/96
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–107
SINUMERIK 840C / SIMODRIVE 611–D (DA)
105049 Operator panel interface ... faulty
After Power On
An interface which does not exist has been set in the config file of the master control
Siemens settings apply
Set correct interface and Power On
105050 Keyword unknown in line ... (master control)
After Power On
An unknown keyword is in the config file of the master control
Line is ignored
Correct and Power On
105051 Wrong value in ... line (master control)
After Power On
An incorrect value stands behind the keyword in the config file of the master control
Interpreted as value 0
Correct and Power On
105052 Text too long in line ... (master control)
After Power On
A string is too long in the config file of the master control
Line is ignored
Correct and Power On
105053 Missing value in line ... (master control)
After Power On
The value behind the keyword is missing in the config file of the master control
Line is ignored
Correct and Power On
105054 Too many masks in line ... (master control)
After Power On
There are too many masks for registering the alarms to be entered in the log in the config file of the master control
Line is ignored
Reduce number of masks and Power On
105055 Log ... created new OK softkey
Power u p
Old entries have been deleted.
The existing log (alarm log = 1, service log = 2) could no longer be accessed.
–
Applies as from SW 4
Scan
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Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–108 SINUMERIK 840C / SIMODRIVE 611–D (DA)
105056 Log ... cannot be created OK softkey
Power u p
Power up without log
It was not possible to create a log file (alarm log = 1, service log = 2) (disk defective or full).
Check disk
Applies as from SW 4
105057 CAUTION: Virus alarm!!!
On powering up control after SysLock triggered a virus alarm
None
If the program SysLock finds that the size of the main memory has changed since its first initialization, a virus
alarm is triggered.
If this virus alarm is triggered, the system has to be examined and decontaminated with a virus scanner. In order to
allow the virus scanner to work properly, it is essential that the system is started up with a boot disk that is not
infected with a virus.
Alarm from SW 6.3
106000 Listing texts ... cannot be read
MMC power up
Listing texts cannot be used.
An essential system file cannot be read.
Notify service.
Applies as from SW 4
106001 Listing ... being prepared
Selection of a listing
The selected listing is prepared just once.
This text simply provides information and is intended to explain a delay that might occur. When selecting the same
listing again, this does not have to be prepared again.
W ait until the message disappears again.
Applies as from SW 4
106002 ... is being read
File functions MDD
A data block is being read in from harddisk.
This text simply provides information and is intended to explain a delay that might occur.
W ait until the message disappears again.
Applies as from SW 4
106003 ...: Error in data block ...
File functions MDD
A data block has not been completely read in.
A data block read in from harddisk (so-called punched tape format) contains an error.
Correct the error as far as possible and repeat the process.
Applies as from SW 4
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1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–109
SINUMERIK 840C / SIMODRIVE 611–D (DA)
106004 ...: This data area on-line only OK softkey
File functions MDD with user pictures.
This function is not possible.
The selected data area can only be combined with data block selection 0 (i.e. always on-line). Storage on harddisk
in punched tape format is not possible.
Correct the error as far as possible and repeat the process.
Applies as from SW 4
106005 Memory overflow OK softkey
File functions MDD
Function is aborted
The main memory (RAM) is full
End another application and repeat the process.
Applies as from SW 4
106006 Harddisk full OK softkey
File functions MDD
Function is aborted
The harddisk is full
Delete another file and repeat the process.
Applies as from SW 4
106007 MD error: ... OK softkey
Individual fields with machine data
Function is aborted
Input or configuring error
–
Applies as from SW 4
110000 No data can be created here OK softkey
FUNCTION / N E W
–
No new data can be created by the user in the current directory
Select another directory
110001 Please enter correct name OK softkey
MANAGEMENT / COPY / PASTE / OK
–
The entered name can only contain letters, numbers or underline. For part program %3 = MPF3<3 = SPF3. The
length of the file name must be no more than 8 characters.
Correct the name
110002 Name ... already exists OK softkey
COPY / PASTE
–
The entered name already exists for the data type
Enter a different name
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–110 SINUMERIK 840C / SIMODRIVE 611–D (DA)
110003 Data cannot be created OK softkey
COPY / PASTE / OK
Data are not created
Data type can only be created once
Select a different data object type
110004 No data selected OK softkey
In the SER VICES area with data selection
–
The data selector is positioned on the directory .. or -
Select with the cursor
110005 No read access for this data OK softkey
DATA MANAGEMENT / COPY / COPY / DATA IN-OUT / PRINT / START
Data cannot be processed
No authorization for reading the selected data or printing exists for the set user class
Set a password, enable keyswitch
110006 No write access at this point OK softkey
DATA MANAGEMENT / NEW / OK / COPY / PASTE
Data cannot be created/copied or written
No authorization to write the selected data exists for the set user class
Set a password, enable keyswitch
110007 Data must not be deleted OK softkey
MANAGEMENT / DELETE / OK
Data are not deleted
No authorization to delete the selected data exists for the set user class, i.e. they cannot be deleted at all
Set a password, enable keyswitch
110008 Selected data cannot be edited OK softkey
MANAGEMENT / EDIT
Editor is not started
The selected data cannot be edited (e.g. a directory)
Select alternative data
110009 No interface file OK softkey
–
The interface is not parameterized and can therefore not be used.
See above
Select or create valid interface
Scan
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Explanation
Remedy
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–111
SINUMERIK 840C / SIMODRIVE 611–D (DA)
110010 Workpiece archiving in punch tape format only OK softkey
DATA IN-OUT / DA TA OUTPUT / WORKPIECES
–
A workpiece or job list can only be archived in punch tape format
Select punch tape format via toggle field
110011 There is no error log OK softkey
Error l o g
None
No error log was created for the previous data transfer
–
110012 Selected data cannot be printed OK softkey
DATA IN-OUT / PRINT
–
Selected data cannot be printed
Select data (e.g. MPF ..) which can be printed
110013 There is no job list for printer OK softkey
DATA IN-OUT / PRINT / JOB LIST
–
The printer has no job to process at the moment
–
110015 Floppy was not formatted OK softkey
DATA IN-OUT / FORMAT / OK
Diskette not formatted
General error during formatting
Check disk drive/cable
110016 Floppy is write-protected OK softkey
DATA IN-OUT / DA TA OUTPUT / ... / START
(INSERT NEXT DISKETTE)OK
DATA IN-OUT / FORMAT / OK
Data are not stored or diskette is not formatted
The diskette tab is in the wrong position
Remove write-protection or insert another diskette
110017 No floppy inserted OK softkey
DATA IN-OUT / DA TA OUTPUT / ... / START
DATA IN-OUT / DATA INPUT / START
(INSERT NEXT DISKETTE)
OK DATA IN-OUT / FORMAT / OK
–
There is no diskette in the floppy disk drive
Insert diskette
Scan
Effect
Explanation
Remedy
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Explanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–112 SINUMERIK 840C / SIMODRIVE 611–D (DA)
110018 Interface ... not initialized OK softkey
DATA IN-OUT / DEVICES / SELECTION
Data transfer not possible
Interface incorrect or not parameterized
Select suitable interface file and reparameterize. If floppy selected, floppy drive must be connected to interface.
110019 Observe error log OK softkey
DATA IN-OUT / (INPUT OR OUTPUT)
–
Errors occurred during data transfer. The data concerned are listed in the logs and must be checked.
Cause: Data already exist, overwriting not desired.
No read/write authorization when reading in again, incorrect punch tape format
Rectify the cause (if possible) and read in again
110020 Floppy is not formatted OK softkey
DATA IN-OUT / (INPUT OR OUTPUT) / START
(INSERT NEXT DISKETTE) OK
Data are not read in/written
The floppy is either not formatted or incorrectly formatted
Insert formatted diskette
110021 Error on reading the archive OK softkey
DATA IN-OUT / DA TA INPUT / START
Data are not read
Archive file is faulty
–
110022 No workpiece selected OK softkey
LOAD NC / SHOPFLOOR SHEET
No display
Selected data are not workpieces
Select workpiece under LOCAL or GLOBAL
110023 There are no comments for ... OK softkey
LOAD NC / SHOPFLOOR SHEET / COMMENT
–
No comment available for current workpiece
Enter comment in program
110024 Archive list/job list is empty OK softkey
DATA IN-OUT / DA TA OUTPUT / ARCHIVE LIST
No data are being read out
No object in the archive list can be accessed
Check archive list
Scan
Effect
Explanation
Remedy
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Explanation
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Explanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–113
SINUMERIK 840C / SIMODRIVE 611–D (DA)
110025 Floppy is full OK softkey
DATA IN-OUT / DA TA OUTPUT / ... / START
Wait
The diskette is full
Insert another diskette, continue by pressing the OK softkey
110026 Archive not created or not found OK softkey
DATA IN-OUT / DA TA INPUT / START
DATA IN-OUT / DATA OUTPUT / ... / START
–
The archive has not been written or no archive has been found
Read in: T ransfer another archive
Read out: Check data/archive or job list/transfer format
110027 ... is not an archive file OK softkey
DATA IN-OUT / DA TA OUTPUT / ARCHIVE LIST
–
The selected data is not an archive list
Select archive list with data selector
110028 No machining operation for ... OK softkey
LOAD NC / SHOPFLOOR SHEET / MACHINING OPERATION
None
The selected workpiece does not have a machining operation
Create data
110029 Not a hexadecimal number OK softkey
DATA IN-OUT / DEVICES / EDIT / STORE
Data cannot be stored
Hexadecimal number: a–f, A–F, 0–9
Correct
110030 Not a decimal number OK softkey
DATA IN-OUT / DEVICES / EDIT / STORE
Data cannot be stored/softkey operation cannot be executed
Decimal number: 0–9 without sign
Correct
110031 Interface still transmitting data OK softkey
DATA IN-OUT / DEVICES / SELECTION
Interface selection still being executed
Interface selection not possible during output (e.g. printing)
Delete print jobs or wait
Scan
Effect
Explanation
Remedy
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Explanation
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Explanation
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Explanation
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ExplanationExplanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–114 SINUMERIK 840C / SIMODRIVE 611–D (DA)
110032 Error in archive file OK softkey
DATA IN-OUT / DA TA INPUT / START
Data are either not read in or are read in with errors
Archive list is faulty
Correct
110033 Error on writing the archive OK softkey
DATA IN-OUT / DA TA OUTPUT / ... / START
Data read out has been interrupted
Data is not evaluated by output medium (external device) (hardware fault)
Start again
110034 Timeout >= 0 and <= 60 seconds OK softkey
DATA IN-OUT / DEVICES / EDIT / STORE
DATA IN-OUT / DEVICES / SELECTION
Data cannot be stored/no device selection
Time must be in the specified range
Enter 0 ≤ time ≤ 60 seconds
110035 Wrong output medium parameterized OK softkey
DATA IN-OUT / FORMAT
DATA IN-OUT / PRINT
None
Parameterized floppy cannot be formatted, print command cannot be sent to parameterized universal interface
Change interface parameterization
110036 No data for ... OK softkey
LOAD NC / SHOPFLOOR SHEET / WORK SCHEDULE / MACHINING OPERATION
LOAD NC / SHOPFLOOR SHEET / WORK SCHEDULE
LOAD NC / SHOPFLOOR SHEET / BLANK
None
The corresponding data for the shopfloor sheet is not available
Create data
110037 The hard disk is full OK softkey
DATA MANAGEMENT / COPY / COPY / DATA IN-OUT / DATA INPUT /
START / SAVE NC / SOURCE NC / START
Data cannot be stored or created
–
Delete data no longer required
110038 Syntax error in job list line ... OK softkey
LOAD NC / START
DATA IN-OUT / DATA OUTPUT / WORKPIECES / START
Data are not archived/loaded into the NC
Syntax error in job list
Correct
Scan
Effect
Explanation
Remedy
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Explanation
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Explanation
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Explanation
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Explanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–115
SINUMERIK 840C / SIMODRIVE 611–D (DA)
110039 Data cannot be copied OK softkey
MANAGEMENT / COPY / PASTE / OK
Data are not copied
General error, e.g. data type may exist only once
E.g. delete data beforehand
110041 Error in NCK name OK softkey
DATA IN-OUT / DA TA INPUT / START
Data in punch tape format are not read in their entirety
With data I/O in punch tape format the name is transmitted first. NCK data must begin with %MPF, %SPF, %TOA,
,%TEA, %SEA, %UMS, %RPA
Alter external data
110042 Syntax error in UMS file OK softkey
DATA IN-OUT / DA TA INPUT / START
UMS file has been read in incorrectly
Error in data
Change external data
110043 Please use the proposed name OK softkey
MANAGEMENT / NEW / OK
Data are not created
–
Use the proposed name
110044 Too many print jobs in queue OK softkey
DATA IN-OUT / PRINT / START
Data are not sent to printer
The number of print jobs allowed is limited
W ait for the next print job to be completed or remove a print job from the job list
110045 ...signals transmission fault OK softkey
DATA IN-OUT / (DATA INPUT OR OUTPUT)
Data have either not been transferred at all or only partially or incorrectly
General error
Check other station and cable, reselect interface
110046 System error ... OK softkey
None
The last action has not been executed correctly
None
Inform system service
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
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Scan
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Explanation
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Explanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–116 SINUMERIK 840C / SIMODRIVE 611–D (DA)
110047 Interface is still active OK softkey
–
A data transmission session to this interface has not yet ended.
–
Terminate data transmission.
Applies as from SW 4.4
110048 Interface signals overrun OK softkey
DATA IN-OUT / DA TA INPUT / START
Data are not read in correctly
Hardware problem
–
110049 Check interface parameterization OK softkey
DATA IN-OUT / DA TA INPUT / START
Data are not read in correctly
Baud rate, parity, data length, number of stop bits incorrect
Alter interface data and reselect
110049 V24: Check interface parameters
Serial communication via V24
Data are not read in correctly.
If the transfer is interrupted in order to request the operator whether an already existing file is to be overwritten and
if no transfer protocol (e.g. RTS/CTS) has been defined, the transfer is interrupted and this message output.
Set type of protocol and select again.
Alarm from SW 6.3
110050 Floppy is already full OK softkey
DATA IN-OUT / DA TA OUTPUT / ... / START
(INSERT NEXT DISKETTE) OK
Data are not are not archived
A full diskette has been inserted
Insert new diskette
110051 ... was not printed OK softkey
DATA IN-OUT / PRINT SERIAL / START
Not all of the specified object has been printed or it has not been printed at all
None
Check interface/printer
110052 ... signals timeout OK softkey
(DATA INPUT OR OUTPUT)
Data have not been read in or read out
No data were read in or collected in the parameterized time (TIMEOUT)
Check other station
110053 End of transmission without end identifier OK softkey
DATA IN-OUT / ... / ... / START
Data are not read-in/written or only partially
E.g. end of data without M02 or end identifier
Check other station and cable
Scan
Effect
Explanation
Remedy
Note
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Explanation
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Scan
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Explanation
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1 Alarms
1.5.1 Alarm description
09/01
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–117
SINUMERIK 840C / SIMODRIVE 611–D (DA)
110054 No punch tape format or it is faulty OK softkey
DATA IN-OUT / DA TA INPUT / START
No reading-in
No punch tape format found in archive, archive does not have a PC format or transmission was started at the
wrong time
Check external data
110055 Too much data found OK softkey
SERVICES / DATA OUTPUT
There is still more data that cannot be accessed
The currently selected workpiece contains more data than can be displayed or processed (max 240 files)
Select low no. of files for output
110056 PC format can be transmitted only with 8 data bits OK softkey
DATA IN-OUT / ... / ... / START
No data read-in or out
For reading in or out data in PC format the device must be parameterized with 8 data bits
Suitably parameterize interface
110057 File not available OK softkey
DATA IN-OUT / ... / ... / START
File not read out
File is not available on MMC at the archiving time
Faulty archive list or time problem
110058 Transfer aborted OK softkey
DATA ON OFF / ... / ... / START
Not all the data was transferred.
Abort occurred while file was being transferred.
Check cable and peer.
110059 Cannot be transmitted in punch tape format OK softkey
Archiving
Data is not archived.
Only MPF, SPF, TOA, RPA, ZOA, UMS, SEA, TEA1, TEA2, TEA4 can be transmitted in LS format.
Select other data or archive in PC format
110060 Stored in the clipboard OK softkey
DATA IN-OUT / DA TA INPUT / START
The file was entered in the clipboard
The file could not be entered in the current directory (not possible, no authorization, file opened from PC editor)
Paste from clipboard into the desired archive location
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
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Explanation
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Scan
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Explanation
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Scan
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Explanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–118 SINUMERIK 840C / SIMODRIVE 611–D (DA)
110061 No workpiece in job list line ... OK softkey
LOAD NC / START
Job list processing was interrupted
The workpiece name in the LOAD instruction does not exist
Change job list
110062 ... not found in job list OK softkey
LOAD NC / START
Job list processing was interrupted
The workpiece name in the LOAD instruction does not exist
Change job list
110063 No workpiece can be created here OK softkey
DATA IN-OUT / DA TA INPUT / IN NEW WORKPIECE
None
A workpiece cannot be created at the current location
Select the directory PC/USER/LOCAL or PC/USER/GLOBAL
110064 Data type exists already OK softkey
Data management / new
Data management / insert from archive
File is not created / copied
The data type can only be created once in the current location.
First delete the existing file
110065 Not possible at present OK softkey
When data is output through V24 and saved to hard disk at the same time, e.g. from a MPF in the programming. If
file is processed in the PC editor.
Data is not transmitted.
–
W ait until the save operation has been concluded in the ASCII editor.
Applies as from SW 4.4
110066 Data in Siemens branch cannot be stored OK softkey
Data management / new
Data management / insert from archive
File is not created / copied
File cannot be created in Siemens branch.
Move to user branch
110067 Please enter correct archive name OK softkey
Data input
Data output
Function is not processed
The archive name must have the syntax of a file name
Enter correct name
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
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Scan
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Explanation
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Explanation
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Note
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Explanation
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Scan
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–119
SINUMERIK 840C / SIMODRIVE 611–D (DA)
110068 Interface ... is disabled OK softkey
Data input
Data output
Function is not processed
The interface is busy with another application (PG SW, WOP, transfer job by PLC)
W ait until interface is free
110069 Tool list not available OK softkey
PROGRAMMING: shopfloor sheet / create TO file / OK
T O file is not created
–
Create tool list
110070 D number(s) exist more than once OK softkey
PROGRAMMING: shopfloor sheet / create TO file / OK
Data sets in TO file exist more than once
–
Process tool list
110071 Computer link: error number ... OK softkey
Computer link / error listing
Error during transmission
Error number reported during transmission
–
110100 There is no data/part program OK softkey
LOAD NC/START
Part program ... is not loaded
An item of data specified in the job list/part progam is not available
Correct job list
110101 There is no channel No./mode group/PLC No. OK softkey
LOAD NC, SAVE NC
Data is not saved or loaded
T OA, SEA4, RPA, ZOA (TOA, SEA4 > 0) RPA, ZOA ≥ 0
All data ≤ 4 (or 6 as from SW 4)
110102 No read/write access for ... OK softkey
Save NC / NC source / start
Data object is not created on MMC or cannot be read
No read only / write rights for the set user class, e.g. because PLC is in stop or keyswitch not processed in PLC
T urn keyswitch to position < 3 or set password
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
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Scan
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Explanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–120 SINUMERIK 840C / SIMODRIVE 611–D (DA)
110103 Memory on NCK is full OK softkey
LOAD NC or basic display in AUTOMATIC mode, LOAD WORKPIECE
Part program will not be transferred
None
Delete part programs no longer needed from the NCK
110104 Error in data/part-program ... OK softkey
LOAD NC or AUTOMATIC basic display, LOAD WORKPIECE
Data are not transferred or only partly
SNC data to be loaded have errors
SRead error on hard disk when executing from hard disk
Check data
110105 Error during job processing OK softkey
LOAD NC, SAVE NC or AUTOMATIC basic display, LOAD WORKPIECE
–
–
–
110107 NC data/part program cannot be created here OK softkey
SAVE NC / NC SOURCE / START
MANAGEMENT / COPY / PASTE
DATA IN-OUT / BUFFER / INSERT
Data are not saved, copied or inserted in buffer
The data cannot be stored in the current directory
Select a different directory
110108 There is no workpiece . . . OK softkey
(AUTOMATIC MODE)
W orkpiece will not be loaded
The workpiece required by the NCK does not exist in the MMC
Check entered names
110109 Only workpieces/NCK data can be loaded OK softkey
LOAD NC / START
None
Only workpieces or NCK data can be loaded
Using the data selector, select a workpiece under LOCAL or GLOBAL or an NCK object under a workpiece or
from NC data
110110 No access to SPF0 OK softkey
SAVE NC / NC SOURCE / START
SPF0 is not saved
The name SPF0 is not permissible
Deselect from SPF1
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
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Scan
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Explanation
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Scan
Effect
Explanation
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Scan
Effect
Explanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–121
SINUMERIK 840C / SIMODRIVE 611–D (DA)
110111 ... being processed or cycle inhibit OK softkey
SAVE NC / NC SOURCE / START / LOAD NC / START
Data will not be saved to MMC or loaded in NCK
The part program either has cycle disable or is being processed
Remove disable or discontinue processing
Applies up to SW 2
110112 ... is not a correct NCK name OK softkey
LOAD NC / START
Data are not transferred to NC
Error in part program name, e.g. MPF_1
Correct name in MMC
110113 No communication to NCK OK softkey
(Power up) LOAD NC / START SAVE NC / NC SOURCE
No data transfer
There is no connection to the NCK. A more detailed error diagnosis is entered in the alarm log with message
105011 and possibly 105030 to 105039. Incorrect MDs e.g. IPO cycles too short.
Inform system service
110114 ... transmitted incompletely OK softkey
Abort AUTOMATIC basic display
LOAD NC / START / ABORT
SAVE NC / NC SOURCE / START / ABORT
The file has not been transmitted in its entirety to the MMC or the NCK
It may no longer be possible to send the complete file to the NCK
Save the complete file from the NC again and/or transfer it completely to the NCK
110115 ... : Line is too long OK softkey
LOAD NC / START
Incomplete data transfer
Line may not contain more than 120 characters without blanks or 120 characters with blanks in the comments
section.
Alter using editor
Applies up to SW 2
110116 No data transmitted for ... OK softkey
LOAD NC / ... / START / SAVE NC / ... / START
–
No transferable data was selected
Select data that can be transmitted / correct job list
110117 Wrong channel number OK softkey
SAVE NC /. .. / START
No data transmission
The channel number must be 0 4 ( 6 as from SW 4)
–
Scan
Effect
Explanation
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Note
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Effect
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–122 SINUMERIK 840C / SIMODRIVE 611–D (DA)
110118 Storage of ... not allowed here OK softkey
Save NC / NC source / start
No data transmission
Parameter ... stands for NC name
Part programs MFP/SPF can only be stored in a workpiece and GIA data can only be stored under NC data.
Position on/in a workpiece or in the case of GIA data to NC data using the data selector.
110119 Data not transferred or incompletely OK softkey
Computer link / save start
Computer link / load start / OK
Not all data transfers, the last file may be incomplete
Cause perhaps in error log
Rectify cause, restart transmission
110120 Data cannot be read in OK softkey
DATA INPUT START
File has neither been read in the clipboard nor under the target path.
Cause (e.g. no write authorization, file opened by ASCII editor) can be seen in the error log
Eliminate cause. Restart data input.
Applies as from SW 4.4
110121 Option not available OK softkey
On computer link
–
Computer link module not slotted in or not active
Activate computer link module (CP)
110122 NCK password not set OK softkey
When loading NCK data
The selected data are not loaded
Password required for loading GIA data
Set password in diagnosis
110123 Conversion error in workpiece <%1>
During programming when softkey ”Start converter” is pressed or if a workpiece is to be loaded from NCK.
Faulty part program MPF (SFFs as well if applicable) is (are) created.
Displays the name of the workpiece (<%1) with which the conversion error occurred.
Eliminate the logged error in the relevant EPF and restart the converter.
Alarm from SW 6.3
110124 Conversion warning in workpiece <%1>
Same as 110123 except a program error is evaluated as a warning.
Alarm from SW 6.3
Scan
Effect
Explanation
Remedy
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Effect
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Note
1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–123
SINUMERIK 840C / SIMODRIVE 611–D (DA)
120000 Password set OK softkey
When operating softkey, “Set password”; the password is correct and has been set.
Files can be stored with ASCII editor.
New files can be created or deleted.
Backup can be executed.
–
–
120001 Password reset OK softkey
When operating softkey, “Reset password”; the password has been reset.
Password protected files cannot be altered.
–
–
120002 Wrong time/date given OK softkey
When pressing the “Set clock” softkey
–
Time or date entered incorrectly.
Check input fields
Input values for hour: 0 . . . 23
minute: 0 . . . 5 9
day: 1 . . . 3 1
month: 1 . . . 1 2
year: 1980 . . . 1999
120003 No password set OK softkey
You have tried to save a file or perform a backup.
The files cannot be saved with the ASCII editor.
No data can be created or deleted.
No backup can be performed.
The password has not been set.
Enter and set the password in the screen form for this.
120004 No logbook found OK softkey
When operating the softkey, “Display logbook”.
–
Logbook in MMC area has been deleted illegally
Not possible by user
120005 No data selected OK softkey
The identifier “..” or “–” has been selected with the data selector and a softkey (e.g. “Edit”) has been pressed.
The next display cannot be called up.
Data has been selected which cannot be edited
Select a valid name with the data selector and press the softkey (e.g. “Edit”) again.
120006 Transfer error ... OK softkey
The error occurred during data transfer (PLC/NC DAT A).
The data have either not been transmitted or have been transmitted incorrectly.
The value indicates a data transfer error if the cause cannot be output as a plaintext message.
Check settings on NC and check input fields and restart transmission.
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–124 SINUMERIK 840C / SIMODRIVE 611–D (DA)
120007 No data presetting possible OK softkey
Standard default setting could not be set.
SIEMENS default setting is used.
–
Check path setting of data selector in SIIEMENS branch; the path must also exist in the user branch.
120008 No data storage possible here OK softkey
No NC/PPLC data can be stored in the SIEMENS area.
None
Only data transfer from the NCK in the user areas of the MMC is possible.
Select user area.
120009 Password incorrect OK softkey
An incorrect password has been entered.
See alarm message 120003 “No password set”
None
Enter correct password, press “Return” key and the “Set” softkey.
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–125
SINUMERIK 840C / SIMODRIVE 611–D (DA)
120010 Error while generating alarm log OK softkey
Log could not be created.
No log is displayed.
The master control creates the logs when demanded by diagnosis
Check the entry for the length of the logs in the configuration file of the master control and alter if necessary.
120011 Error on creating service log OK softkey
Log could not be created.
No log is displayed.
The master control creates the logs when demanded by diagnosis
Check the entry for the length of the logs in the configuration file of the master control and alter if necessary.
120012 ... cannot be created OK softkey
An error has occurred while creating the specified data object.
The object will not be created or only partially.
–
Delete a file, possibly there are too many files in this directory. Check position of keyswitch and capacity of hard
disk.
120013 No write access at this point OK softkey
You have tried to store a file in the SIEMENS branch, or to store NC data in the user branch when keyswitch not in
position 1 or 2.
Data cannot be stored.
Check the position of the keyswitch.
Leave editor using RECALL key.
120014 ... not available OK softkey
The specified file (e.g. PCF17) has not been found in the NCK.
None
Existing PLC error messages can only be saved in the NC.
Select a different program number for PCF file.
120015 Operating system – error ... OK softkey
An error has been caused in an operating system call during data transfer.
System failure
Operating system error [0x4005]
i.e.: no communication to NCK
Inform service
120016 NCK password not set OK softkey
An attempt has been made to transfer NC files to the NCK for which a password is required.
File is not transferred.
None
Set the password on the NCK side.
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–126 SINUMERIK 840C / SIMODRIVE 611–D (DA)
120017 Transmission aborted OK softkey
The user has aborted data transfer with softkey.
The data have not been transferred or only incompletely.
–
Select another file, restart transmission.
Applies as from SW 4.4
120018 Error in channel no. / TO area OK softkey
The channel no. or TO area entered is not permissible with the NC source specified.
File is not transferred.
None
Correct number.
120019 Name ... not allowed OK softkey
An illegal file name has been entered.
The file with the name is not created on the MMC side.
Letters A...Z, numbers 0...9 and the underscore character are permissible.
Please enter the correct name, e.g. ABC _123
120020 There is no data/part program OK softkey
The error occurred while a file was being transferred.
File has not been transferred or only partially.
–
–
120021 Error in NCK name OK softkey
The error occurred while a file was being transferred.
File has not been transferred or only partially.
The name for the NC is incorrect. It consists of an NC identifier (RPA for R parameter) and the channel number,
e.g.: R parameter for channel 2 name = RPA2
Correct the name and/or channel number
120022 No read/write access for ... OK softkey
The error occurred while transferring a file.
File has not been transferred or only partially.
–
Set keyswitch for data.
120023 Memory on NC is full OK softkey
An error occurred during transfer of a file.
File has not been transferred or only partially.
The NC part program is full.
If necessary, delete part programs from the memory.
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–127
SINUMERIK 840C / SIMODRIVE 611–D (DA)
120024 Error in data/part program ... OK softkey
The error occurred while transferring the file.
File has not been transferred or only partially.
Syntax error in file structure.
E.g.: % MPF in part program on MMC
Correct the file
120025 Error during job processing OK softkey
Error occurred while transferring the above file.
File has not been transferred or only partially.
Check selected files
Restart transmission
120026 Only possible in Reset OK softkey
The error occurred while transferring the above file.
File was not transferred or only incompletely.
The selected data can be transferred in RESET mode only.
T rigger NC Reset and transfer; start again.
Applies as from SW 4.4
120027 Error in file structure OK softkey
The error occurred while transferring the above file.
File was not transferred or only incompletely.
Syntax error in the file structure. Data after end of list. An item of data follows M02.
Make the corrections in the file.
Applies as from SW 4.4
120028 Cycle disable set OK softkey
The error occurred while a file was being transferred.
File has not been transferred or only partially.
The cycle disable can be set for several cycles.
Remove cycle disable for the cycles concerned.
120029 No communication to NCK
See a l a r m 110113
120030 Option not available OK softkey
When activating the PG function
S5 package for programming functions cannot be called up.
None
Activate option
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–128 SINUMERIK 840C / SIMODRIVE 611–D (DA)
120031 Wrong option password OK softkey
The password entered for the options is incorrect.
The displayed options cannot be altered.
None
Enter correct password.
120032 Error in options list ... OK softkey
When activating option <Nxxx>.
The option in question cannot be activated or deactivated.
None
Call service!
120033 Help text ... not found OK softkey
When operating the I key in the diagnosis alarm basic display.
No alarm/message help texts displayed.
None
Copy the file “MELDINFO” from the standard branch (master control/
language) to user under Installation PC data with the softkey Preset.
The file can then be edited in the user branch and also stored if the password is set.
120034 The hard disk is full OK softkey
PC data preset
Save PLC program
It is not possible to store or create the data.
–
Delete data not required.
120035 PLC program ... cannot be created OK softkey
Save PLC program
The PLC user program could not be saved on the hard disk in the usual way.
–
–
130000 Workpiece/file exists already OK softkey
NEW / CREATE / mask for entering an object name
No new object can be created
W orkpiece or file already exists in the data management and cannot be created again.
Enter a new/different name
130001 No element selected OK softkey
PROGRAM or EDIT
A file cannot be processed
Cursor is positioned on “..” or “–”, the file that can be processed has not been selected
Select a file with the cursor
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–129
SINUMERIK 840C / SIMODRIVE 611–D (DA)
130002 No file type selected OK softkey
NEW / CREATE
New file cannot be created
No element selected in the file type list for creating new files (system error)
New programming / data selector version
130003 No write access for this file OK softkey
EDIT
File cann o t b e p r o c e s s e d
A file has been chosen for which you have no authorization for making changes
Set keyswitch to > 0 setting; enter password in the diagnostics
130004 No read access for this file OK softkey
EDIT
File cann o t b e p r o c e s s e d
A file has been selected for which read access does not exist
Position key switch to position > 3; enter password in diagnosis
130005 There is no standard job list OK softkey
NEW / JOG LIST / CREATE Create a new job list
Job list cannot be created
The standard job list and/or the “EMPIRICAL VALUES” directory is missing from the data management. When a
new job list is created, this is copied onto the new job list.
Inform system service
130006 Job list does not exist OK softkey
JOB LIST
Job list cannot be processed
No job list exists under a workpiece
Create a job list under the workpiece node using the softkey NEW
130007 Workpiece/file cannot be created OK softkey
NEW / CREATE / mask for entering an object name
No new workpiece or file can be created
Error in data management configuration
memory too small
Incorrect object name (error message from data management create function)
Create more memory
New programming/data management version
130008 Please select workpiece OK softkey
PROGRAMMING
Workpiece cann o t b e p r o c e s s e d
Cursor positioned on “..”, a workpiece has been selected which cannot be processed
Position the cursor on a workpiece name
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–130 SINUMERIK 840C / SIMODRIVE 611–D (DA)
130009 Please state name OK softkey
NEW / CREATE / mask for entering object name
No new workpiece or file is created
No name was entered
The name was not terminated with input
Enter a name or terminate input with input key
130010 Only NCK-data/part programs can be edited OK softkey
EDIT
File cann o t b e p r o c e s s e d
A file was not selected (recognizable by the length, length 0 also possible) for processing with the editor
Place the cursor on an element with a length entry
130011 Select a workpiece for job list OK softkey
JOB LIST
Job list cannot be processed
The job list of the selected workpiece cannot be processed
Place the cursor on a workpiece
130012 There is no programming system OK softkey
PROGRAMMING
Graphic programming not possible
Graphic programming system does not exist.
Install GRAPHIC PROGRAMMING SYSTEM option.
130013 Name not allowed OK softkey
NEW / CREATE / mask for entering file name
No new object created
Syntax of entered name is incorrect, only alphanumeric characters and “_” permitted
Enter correct name
130014 No workpiece/file may be created OK softkey
Softkey NEW at top level “LOCAL” “GLOBAL”
No new object created
The data management tree does not allow the creation of a directory on this level
–
130015 Access denied OK softkey
PROGRAMMING
Workpiece cann o t b e p r o c e s s e d
Incorrect keyswitch setting
No authorization for processing workpiece
T urn keyswitch to setting 1 or 2; enter password in DIAGNOSIS
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–131
SINUMERIK 840C / SIMODRIVE 611–D (DA)
130016 No more memory space available OK softkey
NEW / CREATE
Directory/file cannot be created
No memory left to create the directory/file
W orkpieces/files which are no longer required can be deleted
130017 Disk full! No graphical programming OK softkey
PROGRAMMING
Workpiece cannot be machined
No memory available to load programming system data
W orkpieces/files which are no longer required can be deleted
130018 File not available OK softkey
EMPIRICAL V ALUES
Empirical values file cannot be processed
There is no empirical value file in the data management tree that can be copied into the user branch for
processing.
Notify service
130019 Data transfer in progress! Terminate? Abort/OK softkey
–
–
If an MMC CPU with 8 MB is available, the graphic programming system (WOP) must not be started while the V24
data transfer is in progress.
SBy pressing the OK softkey, the V24 data transfer is aborted.
SBy pressing the ABORT softkey, WOP is not started.
Applies as from SW 4.4
130020 File has been altered! Lose change? Abort/OK softkey
–
–
File was exited after an alteration with RECALL and without softkey SAVE.
SPress ABORT softkey if further changes are to be made in the edit mode.
SPress OK softkey if the changes are to be lost.
Applies as from SW 4.4
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–132 SINUMERIK 840C / SIMODRIVE 611–D (DA)
You will find below a list of all possible alarms and messages that can occur in the SIMULATION area.
The messages and alarms are self–explanatory or their explanation is obvious from the last operator action. The
majority of alarms and messages point to a programming error in the blocks of the simulation program. An expla-
nation of the programming functions is beyond the scope of this documentation. Please refer to the Programming
Guide.
Some alarms and messages include an identifier %... in their formatting. These are replaced in the display by the
cause, e.g.:
141497 ”Workpiece %1 is being loaded”
Display:
141497 ”Workpiece PART 3 is being loaded”
141102 ”Error on workpiece selection !”
141104 ”No program selected !”
141105 ”Select. allowed only after end of prog./RESET”
141106 ”Workpiece empty, please make new selection”
141107 ”Program selection error! Reselect tool!”
141122 ”Scale modification not allowed !”
141123 ”Illegal scale value !”
141124 ”Coordinate rotation not allowed !”
141130 ”Turning allowed in perspective view only !”
141132 ”Function not allowed with only one view”
141134 ”Cut allowed with 3D and side view !”
141135 ”Please select numerical input.”
141136 ”Representation no longer possible”
141137 ”A cut is not possible in TURNING mode.”
141140 ”Please exit the vertical menu first”
141141 ”No end–of–program (M02/M30/M17) programmed”
141142 ”Program stop due to M0/M1.”
141490 ”Memory limitation, please terminate simulation!”
141495 ”Parameter save in progress”
141496 ”Initialize simulation”
141497 ”Workpiece %1 is being loaded.”
141498 ”Internal error ! Result might be faulty !”
141499 ”Internal error ! Please end simulation!”
142001 ”No blank available !”
142002 ”No tools set up !”
142003 ”No workholder available !”
142004 ”Error on loading machine data !”
142005 ”Error on loading R parameters”
142006 ”Error on loading the ZOA data !”
Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–133
SINUMERIK 840C / SIMODRIVE 611–D (DA)
142007 ”Error on loading the TOA data !”
142008 ”Error on loading the SEA data !”
142009 ”No operational data, default setting !”
142010 ”No machined parts available !”
142011 ”Too many points in contour %1 !”
142015 ”Error on storing operational data !”
142020 ”Error on loading the TOA data !”
142021 ”Error on loading the TOA data !”
142022 ”No D number in tool list !”
142025 ”Programm %1 does not exist !”
142026 ”Syntax error in job list !”
142027 ”Job list could not be evaluated”
142030 ”Axis in transmit data set not defined”
142031 ”Axis in transmit data expected to be fictit.”
142032 ”Axis in transmit data set expected to be real”
142033 ”Axis in transmit data set exists several times”
142034 ”Non–assigned transmit MD incorrectly initialized”
142035 ”No data set exists for TRANSMIT !”
143000 ”Access via P address does not exist !”
143001 ”Pointer in P cell invalid !”
143002 ”R parameter address invalid on READING !”
143003 ”R parameter address invalid on WRITING !”
143004 ”TO area not available !”
143005 ”There is no D compensation memory !”
143006 ”No access to settable zero offset”
143007 ”No access to progr. zero offset”
143008 ”Specified angle No. not equal to 1 !”
143009 ”No access to settable coordinate rotation”
143010 ”No access to progr. coordinate rotation”
144051 ”Circle end point error in circle programming”
144052 ”Full circle with circle rad.prog. not allowed”
144053 ”Radius too small for programmed circle”
144100 ”Wrong input for contour definition !”
144101 ”No intersection possible !”
144102 ”Angle value not allowed !”
144103 ”Radius value not allowed !”
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–134 SINUMERIK 840C / SIMODRIVE 611–D (DA)
144104 ”Wrong selection G02/03 !”
144105 ”Block sequence wrong !”
144106 ”Values for contour definition faulty !”
144108 ”Wrong axis programmmed for cont. definition!”
144109 ”Target position cannot be reached !”
144150 ”Scale modification not allowed !”
144151 ”Illegal scale value !”
144152 ”Coordinate rotation not allowed !”
144200 ”Smooth appr. + retraction cannot be selected!”
144201 ”Not poss. to deselect smooth appr. + retr. !”
144202 ”Wrong smooth approach and retraction plane !”
144203 ”No TRC chosen on selecting smooth app.+retr.!”
144204 ”No added axis with smooth appr. + retr. !”
144205 ”Select/deselect TRC not possible !”
144206 ”Contour violation TRC !”
144207 ”Too many blocks programmed without path !”
144208 ”No equidistant intersection available!”
144209 ”Transform. not allowed with active TRC !”
144210 ”No axis added with TRC !”
144211 ”No added axis with TLC !”
144300 ”Transmit grouping %1 in channel %2 illegal !”
144301 ”Current transformation not deselected !”
144302 ”Transformation type %1 not defined”
144304 ”Axis %1 cannot be traversed with TRANSMIT !”
144305 ”Feed is zero !”
144309 ”Circle end point error in interpolation !”
144311 ”G4 S progr., spindle not rotating !”
144312 ”G96 S progr., leading spindle missing!”
144313 ”Velocity limitation”
144316 ”Rotary axis feed G98: G1 or G36 required !”
144318 ”Path thru transformation centre not allowed”
144319 ”Veloc. of transmit rotary axis too high”
144320 ”Veloc. of transmit linear axis too high”
144350 ”Axis %1 not possible. Only 3 axes at present”
144351 ”Axis %2 not permitted in channel %1!”
144352 ”Axis %2 disabled in channel %3!”
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–135
SINUMERIK 840C / SIMODRIVE 611–D (DA)
144353 ”Spindle %2 not in rotary axis mode !”
144354 ”Setting setpoint for axis %1 not allowed!”
144355 ”Setting setpoint for axis %1 not allowed!”
144356 ”Limit on software limit switch”
144357 ”Spindle in other channel active !”
144358 ”Rotary axis mode not possible for spindle !”
144359 ”Spindle %1 currently being moved as an axis !”
144450 ”@71x: Unable to read R parameters”
144451 ”@71x: Unable to write R parameters”
144452 ”@71x: Unable to copy R parameters”
144453 ”@711: No direction straight line defined”
144454 ”@711: No contour element stored in R para.”
144455 ”@711: No circle element stored in R para.”
144456 ”@711: Circle element exceeds 2 quadrants”
144457 ”@711: No point of intersection available”
144458 ”@710: %1 could not be opened”
144459 ”@710: Wrong control parameter in R%1”
144460 ”@710: NC block from contour %1 cannot be read”
144461 ”@710: Invalid NC block in contour %1”
144462 ”@710: Invalid ident. for direct. of rotation”
144463 ”@710: NC block in contour %1 has error”
144464 ”Circle not programmed in selected plane”
144465 ”DIN: %1”
144501 ”No more memory space available !”
144502 ”No more memory space available !”
144504 ”Error in ’%1’ geometry !”
146000 ”DIN: ... %1 ...”
146001 ”Overlong line cut off”
146002 ”Block not concluded with Line Feed”
146003 ”Jump destination %1 not found”
146004 ”Program SPF%1 not available”
146005 ”Too many SPFs: SPF%1 not opened”
146006 ”M17 not allowed in MPF”
146007 ”M02/M30 not allowed in SPF”
146010 ”Comments/program coordination nested”
146011 ”End of line in comments/program coordination”
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–136 SINUMERIK 840C / SIMODRIVE 611–D (DA)
146012 ”Invalid character in block”
146013 ”Too many characters in the block”
146014 ”One point alone is not a permissible number”
146015 ”Block too long: closing brackets inserted”
146020 ”Only R parameters allowed here”
146021 ”Only constant allowed here”
146022 ”Only constant or R parameters allowed here”
146023 ”Only the first sign is considered”
146024 ”Illegal address extension”
146025 ”Illegal value”
146026 ”Illegal R parameter number”
146027 ”Illegal R parameter number”
146028 ”Illegal constant in @ function”
146029 ”Sign in address extension not allowed”
146030 ”Illegal constant”
146040 ”’=’ is missing after target parameter”
146041 ”’R’ must be followed by number or ’=’”
146042 ”Only ’R’, ’P’, or constant allowed here”
146043 ”Division by ZERO”
146044 ”Error in calculation”
146050 ”Illegal beginning of word”
146051 ”Too much information in the block”
146052 ”Value must be an integer”
146053 ”R parameter number not an integer”
146054 ”Illegal word value”
146055 ”Faulty word”
146060 ”%1 word already programmed in block”
146061 ”Too many M functions in the block”
146062 ”Rap.aux.fct. not allowed because %1 value neg”
146063 ”Address extension not allowed for %1 word”
146064 ”Selected D number not available”
146065 ”S word must follow M19”
146066 ”Spindle number not allowed”
146067 ”M function of Group %1 already programmed”
146068 ”Meaning of P word not defined”
146069 ”The block no. is not at the beginning of line”
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–137
SINUMERIK 840C / SIMODRIVE 611–D (DA)
146070 ”Illegal axis address extension”
146071 ”Address with extension not allowed”
146072 ”Illegal address”
146073 ”Address extension not allowed for dwell”
146074 ”Value overflow (negative)”
146075 ”Value overflow (positive)”
146076 ”Main block allowed in program level 0 only”
146077 ”P word must be directly behind G92”
146078 ”P word must immediately follow L–word”
146079 ”Word is not allowed after G%1”
146080 ”G%1: I, J, K, IKA or IKP cannot be allocated”
146081 ”G%1: Same spindle programmed more than once”
146082 ”G%1: I before J is missing”
146083 ”Multiple transform’n select/deselect in block”
146084 ”Selection can only be made in deselected pos.”
146085 ”Valid transformation data set missing”
146100 ”Further alarms in the block are suppressed”
146110 ”Repeated selection of a G group not allowed”
146111 ”Illegal G function”
146112 ”Conflict: @706 <–> G53”
146113 ”G%1: Block cannot be simulated”
146114 ”G%1 interpreted as LF”
146115 ”Smooth retraction requires G40”
146116 ”G40 has already been set by WAB”
146117 ”Function no longer effective”
146118 ”Transmit cannot be simulated”
146120 ”G%1 is not simulated”
146130 ”@ function is not simulated”
146131 ”@ function cannot be simulated exactly”
146132 ”@ function for PLC is not simulated”
146133 ”@ number not allowed”
146134 ”Illegal @ function”
146135 ”Value must be an integer here”
146136 ”Value overflow”
146137 ”Value must be a bit pattern here”
146138 ”Not enough parameters for @ function”
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–138 SINUMERIK 840C / SIMODRIVE 611–D (DA)
146139 ”End of line in @ parameter list”
146140 ”Type of parameter illegal”
146141 ”Illegal sign”
146142 ”Only value 0 or 1 allowed here”
146143 ”Only values 0 to 7 allowed here”
146144 ”No. of machine/setting data not allowed”
146145 ”Type of machine data/setting data illegal”
146146 ”1st parameter: quantity must be positive”
146147 ”Stack limit exceeded/not reached”
146148 ”Source/target is in stack area”
146149 ”Illegal MIB address”
146150 ”MIB cell not initialized”
146151 ”G group function non–modal”
146152 ”R number for result of @713 not allowed”
146153 ”Axis not defined”
146154 ”No IPO parameter exists for axis”
146155 ”@ expression contains errors”
146156 ”Identifier in @3FF cannot be simulated”
146157 ”Type in 3FF data group cannot be simulated”
146158 ”No D number active – cycle alarm 4100”
146159 ”Tool radius = 0 – cycle alarm 4101”
146160 ”Cutter radius too large – cyc. alarm 4102”
146161 ”Tool too wide – cycle alarm 4103”
146162 ”No M03/M04 programmed – cycle alarm 4120”
146163 ”Spindle not in tolerance – cycle alarm 4121”
146164 ”Diam. of fin.part too small – cyc. alarm 4140”
146165 ”Option not available – cycle alarm 4180”
146166 ”Check definition R (Nxxx) – cycle alarm 4200”
146167 ”Thread length too short – cycle alarm 4153”
146168 ”Cycle alarm number not defined ”
146169 ”Only angle No.1 allowed”
146170 ”Only axis 1 to 9 possible”
146171 ”@ position in block invalid”
146200 ”The axis is disabled according to axis MD”
146201 ”G16 block allows only signs in axis word”
146202 ”Axis already programmed in block”
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–139
SINUMERIK 840C / SIMODRIVE 611–D (DA)
146203 ”After axis etc: do not change system of units”
146204 ”Too many axes programmed in the block”
146205 ”Too many radii and/or chamfers in the block”
146206 ”Too many angles programmed in the block”
146207 ”Too many interpolation parameters in block”
146208 ”Only K parameters allowed here”
146209 ”R parameter not allowed as spline coefficient”
146210 ”Spline coefficient must be an integer”
146211 ”X word not allowed”
146212 ”Dwell already programmed in block”
146213 ”Stop angle has been corrected ’modulo 360’”
146214 ”Negative S value for speed not allowed”
146215 ”Too many components for contour def. in block”
146216 ”G92 S/ G96 S allowed for leading spindle only”
146217 ”Illegal axis setpoint”
146218 ”Illegal rotary axis setpoint”
146219 ”Illegal modulo rotary axis setpoint”
146220 ”G%1 not allowed in this block”
146221 ”Axis with act. transformation illegal”
146231 ”MD%1: MD could not be read”*
146232 ”MD%1: name of radius/chamfer not allowed”*
146233 ”MD%1: name of angle not allowed”*
146234 ”MD%1: name conflict: radius/chamfer <–> angle”*
146235 ”MD%1: addr.ext. not allowed for radius/chamfr”*
146236 ”MD%1: address extension not allowed for angle”*
146237 ”MD%1: input resolution not allowed”*
146238 ”MD%1: axis name not allowed”*
146239 ”MD%1: axis not allowed in mode group”*
146240 ”MD%1: axis name assigned several times”*
146241 ”MD%1: IPO parameters not allowed”*
146242 ”MD%1: axis name not allowed for plane”*
146243 ”MD%1: G number not allowed as initial setting”*
146253 ”Rapid traverse block was generated”
146254 ”G15 is not simulated”
* Simulation must be cancelled and a corrected set of machine data activated with the load list by reselec-
ting.
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–140 SINUMERIK 840C / SIMODRIVE 611–D (DA)
146255 ”Spline interpolation G06 cannot be simulated”
146256 ”Spline interpolation G06 cannot be simulated”
146261 ”In–process measurement @720 is not simulated”
146262 ”Program coord. [...] not being simulated”
146263 ”Coupled motion is not simulated”
146264 ”G200 will not be simulated”
146265 ”G103 is not simulated”
146266 ”G104 is not simulated”
146267 ”G105 is not simulated”
146268 ”G119 is not simulated”
146269 ”G24 is not simulated ”
146271 ”Ramp–up time G92 T is not simulated”
146272 ”Starting angle offset G92 A is not simulated”
146273 ”Working area limitation G25 is not simulated”
146274 ”Working area limitation G26 is not simulated”
146275 ”M36/M37 is not simulated”
146276 ”Exact stop G60 is not simulated”
146277 ”Velocity reduction G62 is not simulated”
146278 ”Velocity reduction G64 is not simulated”
146290 ”Context: measurement function @720”
146291 ”Context: G function of 7th group”
146292 ”Context: scale modification G51”
146293 ”Context: synchronized spindle stop M19S”
146294 ”Context: program jump”
146295 ”Context: block to be skipped”
146296 ”Context: dwell”
146297 ”Context: refpt preprocess f. stock rem. cycle”
146298 ”Context: intersection calc.f.stock rem. cycle”
146299 ”Context: plane selection with free axis sel.”
146300 ”Context: cylindrical interpolation G92P”
146301 ”Context: transfomation”
146302 ”Context: approach reference point”
146303 ”Context: pole specification”
146304 ”Context: spline interpolation is selected”
146305 ”Context: block preprocessing stop by @714”
146307 ”Context: G200 block”
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–141
SINUMERIK 840C / SIMODRIVE 611–D (DA)
146310 ”Context: G15 block expected”
146311 ”Context: G220–G222 block expected”
146312 ”Context: G420–G426 block expected”
146320 ”Conflict: measuring function @720 not allowed”
146321 ”Conflict: G function of 7th group not allowed”
146322 ”Conflict: scale modification not allowed”
146323 ”Conflict: synchr. spindle stop not allowed”
146324 ”Conflict: jump not allowed but still performed”
146326 ”Conflict: dwell not allowed”
146327 ”Conflict: ref.pt preprocessing not allowed”
146328 ”Conflict: intersection calc. not allowed”
146329 ”Conflict: plane selection not allowed”
146330 ”Conflict: cylindr. interpolation not allowed”
146331 ”Conflict: transformation not allowed”
146332 ”Conflict: ref. point approach not allowed”
146333 ”Conflict: pole selection not allowed”
146335 ”Conflict: @714 not allowed”
146337 ”Conflict: G200 block not allowed”
146340 ”Conflict: G15 block invalid”
146341 ”Conflict: G200–G222 block invalid”
146342 ”Conflict: G420–G426 block invalid”
146400 ”G%1: more than 1 radius in block”
146401 ”G%1: radius is missing –> value 0 added”
146402 ”G%1 ignored because of soft approach/retract.”
146403 ”G%1: plane axis is missing in block”
146404 ”G48 prog. w/o previous approach / distance 0”
146405 ”G%1: radius 0 programmed”
146406 ”G%1: amount formed for negative radius”
146407 ”G%1: allowed with G0/G1/G2/G3 only”
146410 ”G%1: interpolation parameter is missing”
146411 ”G%1:several thread leads prog. –>1st is valid”
146412 ”G%1: thread lead param. does not match axes”
146415 ”G%1: 1 axis or 2 axes are expected”
146416 ”G%1: thread lead must be positive”
146417 ”G%1: no axis programmed”
146418 ”G%1: thread lead change F is missing”
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–142 SINUMERIK 840C / SIMODRIVE 611–D (DA)
146420 ”G%1: only one rotary axis allowed”
146421 ”G%1: 2 or 3 axes are expected”
146422 ”G%1: Thread pitch parameter = 0”
146423 ”G36: C is plane axis but G%1 is selected”
146430 ”G%1: no pole defined yet”
146431 ”G%1: negative radius illegal”
146432 ”G%1: programmed axis is not a pole axis”
146433 ”G%1: more than 2 axes programmed”
146434 ”G%1: program either axis or radius”
146435 ”G%1: program either axis or angle”
146436 ”G%1: pole definition with G90 is missing”
146437 ”G%1: pole definition only with exactly 2 axes”
146438 ”G%1: G91 only allowed for existing pole axes”
146439 ”G%1: no radius in block”
146440 ”G%1: negative radius illegal”
146441 ”G%1: no angle in block”
146442 ”G%1: G91 for angle only allowed after G90”
146443 ”G%1: more than one radius programmed”
146444 ”G%1: more than one angle programmed”
146450 ”G%1: no axes programmed”
146451 ”Rapid trav. for contour definit’n not allowed”
146452 ”G%1: sequence/number of elements illegal”
146453 ”Only positive radius allowed here”
146454 ”Progr. elements do not form a trav. block”
146455 ”Contour definition: no further axis possible”
146456 ”Contour definition: more than 2 axes progr.”
146457 ”G%1: G935 must be programmed with G1”
146458 ”Contour definition: faulty circle parameters”
146459 ”Contour def.: circle param. progr. sev. times”
146460 ”No further circular axis possible”
146461 ”Faulty circle parameters”
146470 ”G16: at least 2 axes expected”
146471 ”G%1: plane axes are identical”
146472 ”G16: max. 4 axes can be simulated”
146480 ”Axis prog. –> C axis on/off ignored”
146481 ”M19 S: other M functions ignored”
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–143
SINUMERIK 840C / SIMODRIVE 611–D (DA)
146482 ”Only 1 spindle can be programmed in a block”
146483 ”M19 not allowed here”
146484 ”M groups not allowed in this block”
146490 ”G06: inch/metric conversion not allowed”
146491 ”G06: axes to IPO parameters are missing”
146492 ”G06: here only IPO parameter I allowed”
146493 ”G06: positive path length I expected”
146494 ”G06: exactly 3 coefficients K expected”
146500 ”L%1 ignored, because M2, M30 or M17 in block”
146501 ”G%1 desel., because M2, M30 or M17 in block”
146502 ”G%1 deselected, because L call in block”
146510 ”@720 is only possible in traversing block”
146511 ”@714 must be on its own in the block”
146512 ”@%1 is not permitted in contour program”
146513 ”Traversing block must be in its own block”
146520 ”G96: cutting velocity S is missing”
146521 ”Feed is missing”
146522 ”G98 allowed with G0/G1/G36 only”
146523 ”G96 not allowed together with M19”
146524 ”G36: G98 is generated and G%1 is deselected”
146530 ”Option for G%1 is missing”
146531 ”Cylindrical interpolation option is missing”
146532 ”Circle radius programming option is missing”
146533 ”Contour definition SPRINT option missing”
146534 ”Option 5D helical is missing”
146535 ”Program coordination option is missing”
146536 ”Reference point preprocessing option missing”
146537 ”Option extended thread package is missing”
146550 ”G%1 not allowed here –> ignored”
146551 ”G04 block: dwell F, X or S is missing”
146552 ”S/T/angle is missing –> G92 ignored”
146553 ”G92 T: T value > 5 not allowed”
146554 ”G92 P: exactly one axis expected”
146555 ”G92 P: axis is not a rotary axis”
146556 ”G%1: axes for working area limit. are missing”
146557 ”G%1: axis or angle is missing”
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–144 SINUMERIK 840C / SIMODRIVE 611–D (DA)
146558 ”G%1: exactly one axis expected”
146559 ”G63 allowed with G01 only, not with G%1”
146560 ”P factor is missing with G51”
146561 ”G175 inserted internally because of G%1”
146562 ”G175 inserted internally because of @706”
146563 ”G175 inserted internally because of D word”
146564 ”G%1: only absolute ZO possible with G51”
146565 ”@711: Both plane axes are expected”
146566 ”@711: G0, G1, G10 or G11 must be active”
146567 ”G15: 3 linear and 2 rotary axes expected”
146568 ”G%1 is not simulated”
146569 ”G%1: No drives programmed”
146570 ”G%1: Master drive missing”
146571 ”G%1: Max. 1 spindle allowed on master drives”
146572 ”G%:1 Slave drive per MD invalid”
146573 ”G%1: I,J,K,IKA,IKP for slave drive illegal”
146574 ”G%1: Axes, IKA or IKP cannot be simulated”
146575 ”G%1: No position for drives allowed”
146576 ”G%1: No position for slave drives allowed”
146577 ”G%1: Position for slave drive is missing”
146578 ”G%1: Position for a master drive is missing”
146579 ”G%1: I,J or IKP for master drives illegal”
146580 ”G%1: Link. struct. K does not permit IKA word”
146581 ”G%1: Linking structure K requires IKA word”
146582 ”G%1: IKA word expected due to IKP word”
146583 ”G%1: K word not allowed”
146600 ”DIN: ... %1 ...”
146700 ”G%1 block: too much information in block”
146701 ”Block information before jump ignored”
146702 ”Block with G92 P: too much info in block”
146703 ”Too much information in spline coeff. block”
146704 ”Block with G92 T: too much info in block”
146705 ”Too much information in block with G92 angle”
146706 ”Block with G92 S: too much info in block”
146707 ”Block with M19 S: too much info in block”
146708 ”Block with @710: too much info. in block”
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–145
SINUMERIK 840C / SIMODRIVE 611–D (DA)
146709 ”Block with @711: too much info. in block”
146730 ”Axis not allowed here –> ignored”
146731 ”IPO parameters not allowed here –> ignored”
146732 ”Radii not allowed here –> ignored”
146733 ”Angle not allowed here –> ignored”
146734 ”F word not allowed here –> ignored”
146735 ”M words not allowed here –> ignored”
146736 ”S word not allowed here –> ignored”
146737 ”T word not allowed here –> ignored”
146738 ”H word not allowed here –> ignored”
146739 ”D word is not allowed here –> ignored”
146740 ”Comments not allowed here”
146741 ”:–word not allowed here –> ignored”
146742 ”Only @714 allowed here. Other @ ignored”
146743 ”@706/@715/@720 not allowed here –> ignored”
146744 ”Progr. coord. [...] illegal here –> ignored”
146745 ”L word not allowed here –> ignored”
146746 ”N word not allowed here –> ignored”
146747 ”P word not allowed here –> ignored”
160001 Axis already assigned OK softkey
On “START”
The selected function is not started
No further startup functions can be started with the defined axis number
Terminate the startup function already active for this axis
160002 Axis not configured or configured wrongly OK softkey
Startup application
Startup function is not executed
Selected axis is not available
Select available axis
160003 Drive module is not configured or incorrectly OK softkey
Startup application
Startup function is not executed
Selected drive number is not available
Select available drive module
Scan
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–146 SINUMERIK 840C / SIMODRIVE 611–D (DA)
160004 Data code ... , error ... , 0x ... OK softkey
Startup application
Undefined
Internal system error with stated error parameters
Terminate application and repeat procedure, notify service if necessary .
160005 Function code ... , error ... , 0x ... OK softkey
Startup application
Undefined
Internal system error
Terminate application and repeat procedure, notify service if necessary .
160006 File transfer ID ... , error ... , 0x ... OK softkey
Startup application
Undefined; measuring data lost
SInternal system error
SFile transfer error when reading out a measurement buffer with specified error parameters.
Check MMC system configuration and hardware
160007 Measurement/drive type combination not allowed OK softkey
When starting measuring functions
The selected function is not started
The selected function is not possible with the addressed drive type
None
160008 Mode/drive type combination not allowed OK softkey
When starting measuring functions
The selected function is not started
The selected function is not possible with the addressed drive type.
None
160009 Mode/signal type combination not allowed OK softkey
When starting measuring functions
The selected function is not started
The selected signal type is not available
Correct signal selection
160010 Too many function generators operating OK softkey
When function generator is started
Function generator is not started
Only function generator at a time can be active
Stop active function generator and repeat procedure
Scan
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–147
SINUMERIK 840C / SIMODRIVE 611–D (DA)
160011 File name ... invalid OK softkey
When selecting file functions
Entries rejected
File names can only contain alphanumeric characters
Correct input and repeat procedure
160012 Invalid input resolution (...) OK softkey
Parameterization/starting startup functions
The startup function cannot be started
See machine data description
Check/correct machine data input resolution
160013 Invalid position control resolution (...) OK softkey
Parameterization/starting startup functions
The startup function cannot be started
See machine data description
Check/correct machine data position control resolution
160014 Invalid maximum current of power section OK softkey
Parameterization/starting startup functions
The startup function cannot be started
See machine data description
Check/correct machine data maximum current
160015 Invalid maximum axis velocity/spindle speed OK softkey
Parameterization/starting startup functions
The startup function cannot be started
See machine data description
Check/correct machine data for maximum velocities
160016 Invalid scan time of current controller OK softkey
Parameterization/starting startup functions
The startup function cannot be started
See machine data description
Check/correct machine data for current controller scan time
160017 Invalid scan time of position controller OK softkey
Parameterization/starting startup functions
The startup function cannot be started
See machine data description
Check/correct machine data for position controller scan time
160018 Invalid scan time of speed controller OK softkey
Parameterization/starting startup functions
The startup function cannot be started
See machine data description
Check/correct machine data for speed controller scan time
Scan
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Explanation
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Scan
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Explanation
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Scan
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Scan
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Scan
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Scan
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–148 SINUMERIK 840C / SIMODRIVE 611–D (DA)
160019 Invalid tacho adaptation OK softkey
Parameterization/starting startup functions
The startup function cannot be started
See machine data description
Check/correct machine data for tacho adaptation
160020 A measuring function is already active OK softkey
Starting startup functions
The startup function cannot be started
Only one measuring function at a time can be active
Stop previous measuring function and repeat procedure
160022 Illegal bus selection OK softkey
When starting DAC output
DAC output cannot be started
Startup application internal error; it is not possible to access 611D hardware
End application and repeat procedure
160023 Illegal component OK softkey
When starting DAC output
DAC output cannot be started
Signal selection does not correspond to drive components
Correct parameterization
160024 There is no signal OK softkey
Starting DAC output
DAC output cannot be started
The selected signal is not available
Correct signal selection
160025 Protected data area selected (segment) OK softkey
Starting DAC output from memory location
DAC output cannot be started
Selected address area is not allowed
Correct segment parameterization
160026 Protected data area selected (offset) OK softkey
When starting DAC output from memory location
DAC output cannot be started
Selected address area is not allowed
Correct offset parameterization
160027 Illegal offset parameterized OK softkey
When starting DAC output
DAC output cannot be started
Offset value is outside the permissible range
Correct offset value
Scan
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Explanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–149
SINUMERIK 840C / SIMODRIVE 611–D (DA)
160028 Illegal shift factor parameterized OK softkey
When starting DAC output
DAC output cannot be started
Shift factor is outside permissible range
Correct shift factor
160029 Missing target hardware OK softkey
When starting DAC output
DAC output cannot be started
–
–
160030 Non-available DAC started OK softkey
When starting DAC output
DAC output cannot be started
A drive module which is not configured has been selected
Select available drive module
160031 Max. number of servo signals exceeded OK softkey
When starting DAC output
DAC output cannot be started
A maximum of 4 SERVO signals can be output through DAC channels
Reduce number of output SERVO signals
160032 Max. number of active DACs exceeded OK softkey
Parameterization/starting DAC output
DAC output cannot be started
Internal startup application error
End application and repeat procedure
160033 DAC busy from other half of two-axis module OK softkey
Parameterization/starting DAC output
DAC output cannot be started
Three DAC channels exist on two-axis modules for both axes
Select other output channel and repeat procedure or stop busy DAC
160034 No axis configured OK softkey
When selecting startup menus for axes
Startup menu for axes disabled
Startup menu for axes needs at least one NC axis
Enter NC axis configuration
160035 No drive module configured OK softkey
Selecting menu for DAC output
Startup menu for DAC is disabled
Menu for DAC output needs at least one 611D module
–
Scan
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Scan
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–150 SINUMERIK 840C / SIMODRIVE 611–D (DA)
160036 No mixed I/O module configured OK softkey
When selecting menus for mixed I/O output
Startup menu for mixed I/O output is disabled
Menu for mixed I/O output requires mixed I/O hardware
–
160037 No spindle configured OK softkey
When selecting startup menu for spindles
Startup menu for spindles is disabled
Startup menu for spindles requires at least one NC spindle
Enter NC spindle configuration
160038 Error on DAC initialization OK softkey
When starting startup application
DAC output cannot be started
Internal startup application error
Restart system and repeat procedure
160039 Error in DAC selection for digital drives OK softkey
When parameterizing DAC output
DAC output cannot be started
Internal startup application error
Restart application and repeat procedure
160040 Error in DAC selection for mixed I/Os OK softkey
When parameterizing mixed I/O output
Mixed I/O output cannot be started
Internal startup application error
Restart application and repeat procedure
160041 No more memory space available OK softkey
When starting startup application
Startup functions cannot be executed
No more system memory available
End other area application and repeat procedure
160042 Measured values invalid OK softkey
Measuring functions
Measuring function is aborted
Recorded measured values cannot be used
Check measuring parameters and repeat procedure. A higher amplitude must be selected most especially for path
frequency response measurement
Scan
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Scan
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Scan
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–151
SINUMERIK 840C / SIMODRIVE 611–D (DA)
160043 Illegal measurement/meas. value combination OK softkey
Parameterization/starting measuring functions
The measuring function cannot be started
The selected measurement is not accessible with the selected signal
Correct signal selection or measurement selection
160044 Travel function cannot be started OK softkey
When starting startup traversing movements
Function cannot be started
Traversing function not possible because of an alarm, missing controller or feedrate enable
Check enables, acknowledge alarms and repeat procedure
160045 Wrong axis/drive/channel number OK softkey
Startup application
Startup application cannot be started
Selected axis/drive number does not exist
Select available axis/drive number
160046 Axis/spindle has an analog drive OK softkey
When starting startup function
Startup function is not started
A startup function which is not available for analog drives has been selected
Select a different startup function
160047 Axis/spindle has an FDD drive OK softkey
Softkey parameter FDD
FDD parameters are not displayed
No FDD parameters exist for MSD drive
None
160048 Axis/spindle has an FDD drive OK softkey
Softkey parameter MSD
MSD parameters are not displayed
No MSD parameters exist for FDD drive
None
160049 Compare error OK softkey
Startup application
Function aborted
Error on internal consistency check
End application and restart
160050 Data not available OK softkey
Startup application
Function aborted
Error on internal data access
End application and restart
Scan
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Explanation
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Scan
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Explanation
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Scan
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Scan
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Scan
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Scan
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–152 SINUMERIK 840C / SIMODRIVE 611–D (DA)
160051 Division by 0 OK softkey
Startup application
Function aborted
Error on internal consistency check
End application and restart; check measuring parameters
160052 Drive does not acknowledge messages OK softkey
611D communication
611D drives cannot be addressed
Communications partner on drive side is not available
Start up control/drive; deselect faulty module
160053 Function generator already active OK softkey
When starting function generator
Start command is ignored if the function generator is already running
–
–
160054 Wrong block number/file name OK softkey
611D communication
Function aborted
Error on internal consistency check
End application and restart
160055 Absolutely no access rights OK softkey
Startup application
Startup function cannot be executed
Access to required data not possible
End application and restart
160056 Error during job processing OK softkey
611D communication
Function aborted
Error on internal consistency check
End application and restart
160057 Status does not permit job OK softkey
611D communication
Function aborted
Error on internal consistency check
End application and restart
160058 Job could not be processed OK softkey
Startup application
Function aborted
Error on internal consistency check
End application and restart
Scan
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Explanation
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Scan
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Scan
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Scan
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–153
SINUMERIK 840C / SIMODRIVE 611–D (DA)
160059 Measurement function already active OK softkey
When starting measuring function
Start command is ignored if measuring function is already running.
–
–
160060 Measurement in progress OK softkey
Startup applications measuring functions
–
Operational message during measuring function
–
160061 PI function code ... , error 0x ... OK softkey
Startup application
Function aborted
Error on internal consistency check
End application and restart
160062 Package sequence error OK softkey
Startup application
Function aborted
Error on internal consistency check
End application and restart
160063 Press “Accept configuration” softkey OK softkey
Startup application
Application operating with inconsistent data
Drive configuration must be updated after NCK reset or 611D ramp-up
Press “OK” and “Accept configuration” softkeys
160064 Log error OK softkey
611D communication
Function aborted
Error on internal consistency check
Start up control/drive; deselect faulty module
160065 System error start-up application OK softkey
Startup application
Undefined
Startup application is no longer stable
MMC reset
160066 Temporarily no access rights OK softkey
Startup application
Startup function is not executed
Application has no access rights for required data
Enter password/alter keyswitch position
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–154 SINUMERIK 840C / SIMODRIVE 611–D (DA)
160067 Timeout OK softkey
Startup application
Startup function is not executed
Timeout error on internal communication
End application and restart
160068 Illegal amplitude OK softkey
Function generator or measuring function parameterization
Function cannot be started
The defined amplitude is illegal
Enter sensible amplitude value
160069 Illegal amplitude 1 OK softkey
Function generator parameterization (square wave)
The function cannot be started
The stated amplitude is illegal
Enter sensible amplitude value
160070 Illegal amplitude 2 OK softkey
Function generator parameterization (staircase)
Function cannot be started
The stated amplitude is illegal
Enter sensible amplitude value
160071 Illegal bandwidth OK softkey
Function generator/measuring function parameterization
Function cannot be started
The bandwidth must be <= of half the sampling rate
Set permissible bandwidth
160072 Illegal scaling OK softkey
Function generator/measuring function parameterization
The function cannot be started
–
Set permissible scaling
160073 Illegal period duration OK softkey
Function generator/measuring function parameterization
The function cannot be started
–
Enter a sensible value not equal to zero
160074 Illegal limitation OK softkey
Function generator/measuring function parameterization
The function cannot be started
–
Enter a lower value not equal to zero
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–155
SINUMERIK 840C / SIMODRIVE 611–D (DA)
160075 Illegal measuring time OK softkey
Measuring function parameterization
The function cannot be started
The defined measuring time is too great
Enter a smaller value not equal to zero
160076 Illegal operating mode OK softkey
Function generator/measuring function parameterization
The function cannot be started
Stated mode cannot be executed (check by servo/611D)
Possible causes:
SStart-up function of an axis in spindle operation
SStart-up function of a spindle in C axis operation
ST ravel against fixed stop is active
SThe axis/spindle is a GI following axis/spindle
SThe axis/spindle is a slave axis/spindle
SStart-up function of a spindle without encoder (MD 520*, bit 2)
Enter a different operating mode
160077 Illegal offset OK softkey
Function generator/measuring function parameterization
The function cannot be started
Stated value too high
Enter a smaller value
160078 Illegal settling time OK softkey
Measuring function parameterization
The function cannot be started
Stated value too high
Enter smaller value
160079 Illegal pulse width OK softkey
Function generator parameterization
Function cannot be started
–
Enter sensible value
160080 Illegal ramp duration OK softkey
Measuring function parameterization
Function cannot be started
–
Enter smaller value
160081 Illegal traversing range limits OK softkey
Function generator/measuring function parameterization
The function cannot be started
–
Enter lower value; “0” means no monitoring
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–156 SINUMERIK 840C / SIMODRIVE 611–D (DA)
160082 Illegal signal type OK softkey
Function generator parameterization
The function cannot be started
The selected function is not possible with this signal
Change signal type
160083 Value not allowed OK softkey
Startup application
The function is not executed
The value concerned is not within the permissible value range (negative acknowledgement with variables service)
Correct input
160084 Value > maximum value OK softkey
Function generator/measuring function parameterization
The function cannot be started
The value in question exceeds the permissible maximum value
Enter lower value
160085 Value < minimum value OK softkey
Function generator/measuring function parameterization
The function cannot be started
The value in question is below the permissible minimum value
Enter larger value
160086 Max. acceleration too large OK softkey
Initialization value too large
Fine quantization too large
Number of learning runs too large
SReparameterization o f the maximum acceleration (function parameters of the neural quadrant error compensa-
tion)
SReparameterization of the initialization value (function parameters of the neural quadrant error compensation)
SReparameterization of the fine quantization (function parameters of the neural quadrant error compensation)
SReparameterization of the number of learning runs (function parameters of the neural quadrant error compen-
sation)
Start-up function aborts
Sa) The maximum working area has been entered as a value that is greater than allowed in MD 276* and the
function generator has been started with this.
b) The maximum working area exceeds internal format limits (even without function generator start)..
SThe initialization value of the neural quadrant error compensation is limited to 1% of the maximum speed in
order to prevent uncontrolled injections during the learning phase if the network has not yet established the
characteristic. In the 1st learning run, this value is used as injection amplitude.
SThe fine quantization must be greater than/equal to 4 and less than/equal to 32.
SThe number of learning runs must not be less than 5 or greater than 40.
SEnter a smaller value in the function parameter max. acceleration.
SEnter a value between 0 and 1% (resolution 0.001%).
SEnter a valid value in the fine quantization.
SEnter a valid value.
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–157
SINUMERIK 840C / SIMODRIVE 611–D (DA)
160087 Max. acceleration too small OK softkey
Fine quantization too small
Coarse quantization too small
Number of learning runs too small
SReparameterization o f the maximum acceleration (function parameter of the neural quadrant error compensa-
tion)
SReparameterization of the fine quantization (function parameter of the neural quadrant error compensation)
SReparameterization of the coarse quantization (function parameter of the neural quadrant error compensation)
SReparameterization of the number of learning runs (function parameter of the neural quadrant error compensa-
tion)
SStart-up function aborts
SInput of maximum acceleration zero is not allowed.
SFine quantization must be greater than or equal to 4 and less than or equal to 32.
SCoarse quantization must be greater than 1.
SA number of learning runs less than 5 or greater than 40 is not allowed.
SEnter a larger value in the function parameter max. acceleration.
SEnter a valid value in the fine quantization.
SEnter a valid value in the coarse quantization.
SEnter a valid value.
160088 Axis/spindle name ... invalid OK softkey
DAC function parameterization
The function cannot be started
The stated axis/spindle does not exist
Correct input
160089 Axis/spindle number ... invalid OK softkey
DAC function parameterization
The function cannot be started
The stated axis/spindle does not exist
Correct input
160090 Hard disk full, create file ... OK softkey
Startup application file services
The data set in question is not stored
Note enough memory on hard disk
Remove file not required
160091 Data block of ... file invalid OK softkey
Startup application file services (read only)
No data is read
The contents of the selected file are not consistent
None
160092 File ... not loaded completely OK softkey
Startup application file services (read only)
The read data set is not complete
Contents of file were not transferred completely
Repeat procedure
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–158 SINUMERIK 840C / SIMODRIVE 611–D (DA)
160093 File ... not saved completely OK softkey
Startup application file services (write)
Incomplete data set created
File contents not completely transferred
Repeat procedure
160094 File ... does not exist OK softkey
Startup application file services (read only)
No data is read
The stated file does not exist
Correct file selection
160095 Error on reading from file ... OK softkey
Startup application file services (read only)
No data or only inconsistent data are read
Bulk storage device access problems
Contact service
160096 Error in file structure ... OK softkey
Startup application file services (read only)
No data read in
File does not have correct format
None
160097 Hard disk full, write file ... OK softkey
Startup application file services (write)
No data or only inconsistent data are written
Bulk storage device access problems
Remove files not required
160098 Data block of file ... not available OK softkey
Startup application file services (read only)
No data read in
The file does not contain any data for the selected axis/drive
None
160099 File ... not loaded OK softkey
Startup application file services (read only)
No data is read in
–
Repeat procedure
160100 File ... not saved OK softkey
Startup application file services (write)
Data set is not stored
–
Repeat procedure
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–159
SINUMERIK 840C / SIMODRIVE 611–D (DA)
160101 Internal error, end startup OK softkey
Startup application
–
Startup application cannot be executed because of internal error
No startup application or end startup application
160102 Memory area exceeded OK softkey
Start-up application at start of neural quadrant error compensation
The function cannot be started
Fine quantization * (coarse quantization +1) must be less than or equal to 1000
Reduce the size of fine and coarse quantization
Applies as from SW 4
160103 Invalid address assignment OK softkey
Start-up application at start of neural quadrant error compensation
The function cannot be started
Error in the parameterization of limit lower or upper area
Correct inputs
Applies as from SW 4
160104 Learning phase active file functions not possible OK softkey
Start-up application at file functions in the neural quadrant error compensation
Access to the file functions not possible
No file functions are allowed while measurement is taking place
Stop measurement or wait for end of measurement
Applies as from SW 4
160105 QEC bits not set OK softkey
Start-up application at start of neural quadrant error compensation
The function cannot be started
The activation bit of the neural QEC (NC MD) is not set
Set QEC bits
Applies as from SW 4
160106 Feedforward control not activated OK softkey
Start-up application at start of neural quadrant error compensation
The function cannot be started
The speed feedforward control must be activated
Activate speed feedforward control (option, NC MD, PLC bit)
Applies as from SW 4
160107 Axes not configured OK softkey
Start-up application at start of circle form test
The function cannot be started
Two real axes must be configured
Configure axes
Applies as from SW 4
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–160 SINUMERIK 840C / SIMODRIVE 611–D (DA)
160108 No trace activated OK softkey
Start-up app lic at io n a t st ar t o f S ERVO TRACE function
SERVO trace is not started
All traces are switched passive or no signal selected
Switch at least one trace to active
Applies as from SW 4
160109 Trace buffer already assigned ... OK softkey
Start-up app lic at io n a t st ar t o f S ERVO TRACE function
SERVO trace is not started
T race buffer assigned by measuring function
Stop measuring function and restart Trace
Applies as from SW 4
160110 Illegal NC No. ... OK softkey
Start-up app lic at io n a t st ar t o f S ERVO TRACE function
SERVO trace is not started
NC No. is illegal
Specify axis name for a valid NC axis/spindle
Applies as from SW 4
160111 Illegal component ... OK softkey
Start-up app lic at io n a t st ar t o f S ERVO TRACE function
SERVO trace is not started
Component is illegal
Specify valid component (SERVO)
Applies as from SW 4
160112 Illegal signal selection ... OK softkey
Start-up app lic at io n a t st ar t o f S ERVO TRACE function
SERVO trace is not started
Signal number is illegal
Specify valid signal number
Applies as from SW 4
160113 Illegal segment address ... OK softkey
Start-up app lic at io n a t st ar t o f S ERVO TRACE function
SERVO trace is not started
Segment address is illegal
Specify legal segment address
Applies as from SW 4
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–161
SINUMERIK 840C / SIMODRIVE 611–D (DA)
160114 Illegal offset address ... OK softkey
Start-up app lic at io n a t st ar t o f S ERVO TRACE function
SERVO trace is not started
Offset address is illegal
Specify legal of fset address
Applies as from SW 4
160115 Illegal measurement duration ... OK softkey
Start-up app lic at io n a t st ar t o f S ERVO TRACE function
SERVO trace is not started
Measuring duration is illegal
Specify legal measuring duration
Applies as from SW 4
160116 Illegal trigger time ... OK softkey
Start-up app lic at io n a t st ar t o f S ERVO TRACE function
SERVO trace is not started
Trigger time is illegal
Specify legal trigger time
Applies as from SW 4
160117 Illegal mode ... OK softkey
Start-up app lic at io n a t st ar t o f S ERVO TRACE function
SERVO trace is not started
Mode is illegal
Specify legal mode (0)
Applies as from SW 4
160118 Illegal trigger condition ... OK softkey
Start-up app lic at io n a t st ar t o f S ERVO TRACE function
SERVO trace is not started
Trigger condition is illegal
Specify legal trigger condition
Applies as from SW 4
160119 Conversion error ... OK softkey
Start-up application when converting the TRACE buffer
Signal values in the Trace buffer could not be converted
–
–
Applies as from SW 4
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–162 SINUMERIK 840C / SIMODRIVE 611–D (DA)
160120 Wrong Trace number (domain) ... OK softkey
Start-up application when reading out the TRACE buffer
Trace buffer could not be displayed
–
–
Applies as from SW 4
160121 Trace header not initialized (domain) ... OK softkey
Start-up application when reading out the TRACE buffer
Trace buffer could not be displayed
–
–
Applies as from SW 4
160122 Trace active, no data (domain) ... OK softkey
Start-up application when reading out the TRACE buffer while Trace function is running
Trace buffer could not be displayed
–
–
Applies as from SW 4
160123 Illegal trigger threshold ... OK softkey
Start-up app lic at io n a t st ar t o f S ERVO TRACE function
SERVO trace is not started
–
–
Applies as from SW 4
160124 Option is not available OK softkey
Start-up application on selecting the circle form test function
Circle form test cannot be selected
–
Set circle form test option
Applies as from SW 4
160125 Trace buffer already assigned OK softkey
Start-up application on starting a measurement function
Measurement function is not started.
T race buffer is already assigned by Servo T race
Stop Servo Trace and restart measurement function
Applies as from SW 4
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–163
SINUMERIK 840C / SIMODRIVE 611–D (DA)
160126 Data not available on Servo OK softkey
Start-up application at SK display and SK file function. Save with neural QEC or SK stop at Servo Trace.
The characteristic of the neural QEC for the selected axis is not loaded from the Servo side to the MMC side. With
Servo Trace, the data are not loaded to the MMC side.
The data characteristic is not yet available on the Servo side.
Enter the function parameters of the neural QEC for the axis and start the learning process or press the parameter
transfer softkey. The characteristic is then available. With Servo T race, parameterize correctly (observe the trigger
conditions) and restart.
Applies as from SW 4
160127 Illegal channel / IKA No.
Start-up applications when starting the servo-trace function for NCK signals.
Servo-trace is not started.
Enter permissible channel/IKA No. and restart.
Alarm in SW 5 and higher
161001 Function abort by the operator OK softkey
Startup function
None
Operational message after operator action
Stop Servo Trace and restart measurement function
161002 Function abort by SERVO error ...
Startup application
Current startup function aborted
A system error has caused the active function to terminate
The following errors (No. and meaning) are possible:
81 “Axial alarm active”
82 “Above traversing range upper limit”
83 “Below traversing range lower limit”
84 “No axial SER VO enable”
85 “No PLC enable”
86 “SERVO mode change”
87 “MF on SER VO aborted”
88 “Reset”
89 Axis/spindle not in stop state”
90 Spindle ramp-up encoder stop from PLC”
End application and restart
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–164 SINUMERIK 840C / SIMODRIVE 611–D (DA)
161003 Function abort due to 611D error ...
Startup application
Current startup function aborted
A system error has caused the active function to terminate.
Function abort function generator:
SFunction generator already active
SWrong mode
SSelected servo cycle is 0
SLength of period is 0 or > 1000 s
SScaling is negative
SAmplitude 1 is negative or greater than allowed
SOffset is beyond the allowed limits
SLimitation is greater than allowed
SW rong curve form
SPulse width is negative or greater than the length of period
SBandwidth is < 1 or > 100000
SCalculation of a register length for the noise signal from length of period and bandwidth for which no provision
has been made
SScaling change with inactive function generator
Furthermore the following errors (No. and meaning) are possible:
97 “Measuring function 611D aborted with error”
98 “611D ends FG mode, was already active”
99 “No pulse enable”
100 “T imer expired, 611D does not respond”
Function abort measuring functions:
SMeasuring function is already active
SMeasuring type not in permitted range
SMeasured value not input
SThere is a gap in the measured values input
Start up control/drive again and repeat procedure
161004 Measurement aborted OK softkey
Startup application
Current measurement aborted
Current measurement aborted because of system error
Start up control/drive again and repeat procedure
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–165
SINUMERIK 840C / SIMODRIVE 611–D (DA)
161005 Function abort by NC error ...
Startup application traversing function
The traversing function in question aborted
T raversing function aborted because of system error or operator action.
General error
1 “Emergency stop”
2 “W arm restart”
Mode Group error
17 “Mode change”
Channel error
33 “Not all channels in reset state”
34 “Reset”
35 “Feed hold” or ”feed override = 0”
36 “NC–STOP”
37 “No channel defined”
Axis error
49 “Servo enable”
50 “Parking axis”
51 “Feed hold”
52 “Follow-up”
53 “Axis disable”
54 “Hardware limit switch”
55 “W orking area limitation +”
56 “W orking area limitation –”
57 “T raversing range +”
58 “T raversing range –”
59 “Error conversion actual value system”
Spindle error
65 “PLC control for spindle”
66 “Spindle reset”
67 “Spindle servo enable”
68 “Setpoint = 0”
69 “Park”
70 “Spindle stop”
If system error occurs, start up control again and repeat procedure
161006 Function generator is running
Startup application function generator
–
Function generator operational message
–
161007 Measurement current control loop in progress
Startup application measuring function current
–
Current controller measuring function operational message
–
161008 Measurement position control loop in progress
Startup application position controller measuring function
–
Position controller measuring function operational message
–
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–166 SINUMERIK 840C / SIMODRIVE 611–D (DA)
161009 Measurement speed control loop in progress
Startup application speed controller measuring function
–
Speed controller measuring function operational message
–
161010 Please press NC start
Selecting traversing movement during startup application
–
Control waits for traversing function enable with “NC STAR T”
Press NC START
161011 Wait for PLC enable
Selecting traversing movement during startup application
–
Control waits for PLC safety signal
PLC safety signal scan can be deselected with “Enable: internal”
161012 Measuring for circularity test in progress
Start-up application after start of circularity test
–
The control performs circularity test
–
Applies as from SW 4
161013 Measuring for neural QEC in progress
Start-up application after start of neural QEC
–
The control performs neural QEC
–
Applies as from SW 4
161014 Trace function is started
Start-up application after start of SERVO Trace function
–
The control performs SER VO Trace
–
Applies as from SW 4
161015 Trace started ...
Start-up application after recording has started within the control for all active Trace buffers
–
The selected Trace signals are recorded
–
Applies as from SW 4
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–167
SINUMERIK 840C / SIMODRIVE 611–D (DA)
161016 Trace triggered ...
Start-up application after trigger has occurred within the control for all active trace buffers.
–
The selected triggers have been reached for all active Trace buffers
–
Applies as from SW 4
161017 Trace concluded ...
Start-up application after end of recording within control for all active Trace buffers.
–
The selected traces have all been concluded, i.e. the selected measuring time has expired.
–
Applies as from SW 4
161018 Trace function aborted ...
Start-up a p p l i cation while Trace function in progress
All active trace functions are aborted
The selected traces are aborted before expiry of the measuring time
–
Applies as from SW 4
165001 No drive is assigned to this slot OK softkey
Storing, loading MD from an individual drive
Function is not executed
Defined drive number is not assigned to any slot
Match drive configuration and accept
165002 No data has been transmitted OK softkey
Loading MD files
Function not executed
The selected file does not contain the required MD
Select another file
165003 There is no free memory left OK softkey
–
–
This message appears as a result of the previous operation and is self-explanatory
–
165004 The DPRAM is assigned – data was not transferred OK softkey
Saving, loading MD files
Function is not executed
The link PC to NC is busy.
W ait, startup end, NCK reset or Power On
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–168 SINUMERIK 840C / SIMODRIVE 611–D (DA)
165005 Error in data transfer OK softkey
Loading drive standard data
Some data in the drive are invalid
Data not completely transferred
Repeat operation
165007 Data is stored with errors OK softkey
Saving machine data
An invalid file was stored
Data was not completely transferred
Delete file, repeat operation
165008 Selected drive has no FDD module OK softkey
Drive MD: select motor
Function is not executed
No active FDD drive available
Enter FDD in drive configuration and accept
165009 No valid slot selected OK softkey
Drive configuration: select module or delete slot
Function is not executed
No valid slot number was entered
Enter valid number (1–15), repeat operation
165010 Drive not active OK softkey
Saving or loading MD of an individual drive
Function is not executed
There is no connection to the passive drives
Switch drive to active, accept configuration
165011 Transmission error – data not transferred OK softkey
Saving, loading machine data
Function is not executed
T ransmission not possible or transmission interference
Repeat operation
165012 There is no file with FDD motors OK softkey
Drive MD/FDD/motor selection
No default possible for motor
There is no system file
Please notify Siemens Service
Applies as from SW 4
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
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Scan
Effect
Explanation
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Scan
Effect
Explanation
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Scan
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Explanation
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Scan
Effect
Explanation
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Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–169
SINUMERIK 840C / SIMODRIVE 611–D (DA)
165013 There is no file with spindle drive motors OK softkey
Drive MD/MSD/motor selection
No default possible for motor
There is no system file
Please notify Siemens Service
Applies as from SW 4
165014 Selected drive has no spindle drive module OK softkey
Drive MD: select motor
Function is not executed
No active MSD drive available
Enter MSD in drive configuration and transfer.
165015 Data transmission has been aborted OK softkey
–
–
This message always appears when the “Abort” softkey has been pressed during a file function and has also been
ef fective. The file function has therefore been performed incompletely. Because an incomplete file function can
lead to inconsistent data, an aborted loading operation, for example, should be repeated or the result of an incom-
plete save operation, for example, should not be used.
If the operation could no longer be interrupted at the time of operating the Abort key, e.g. because it has already
been completed to the maximum possible extent, then this message does not appear.
Repeat operation if necessary.
165016 No file name entered OK softkey
Save, load, delete, copy MD file functions
Function is not executed
Call up function again, enter correct name
–
165017 No valid file name entered OK softkey
Save, load, delete, copy MD file functions
Function is not executed
Name entered using illegal characters
Call function again, enter correct name
165018 File must not be deleted OK softkey
Deleting MD files
Function is not executed
<online> and STANDARD data cannot be deleted
–
165019 File cannot be edited OK softkey
Selecting Edit or Edit new
Function is not executed
BOOT files cannot be edited.
–
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
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Scan
Effect
Explanation
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Scan
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Explanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–170 SINUMERIK 840C / SIMODRIVE 611–D (DA)
165020 Error on selecting file OK softkey
Selection of Edi t o r E d i t n e w
Function is not performed
Internal error on file selection
Please notify Siemens Service
Applies as from SW 4
165021 Drive configuration has not been saved OK softkey
Saving, loading drive MD
Function is not executed
The configuration must first be saved
Press softkey “Accept conf.+NCKPO”, repeat operation
165022 Data has not been written on hard disk OK softkey
Saving machine data
Files incomplete
Hard disk is probably full
Check free memory on hard disk
165023 Drive is not in configuration OK softkey
Saving, loading drive MD
Fucntion is not executed
The configuration must first be accepted (saved)
Change configuration and accept, with repeat operation
165024 Selected file cannot be copied OK softkey
Copying MD files
Function is not executed
BOOT or <online> data was selected
Select standard or user file
165025 Error: file has not been copied OK softkey
Copying MD files
Function is not executed
The named file does not exist
–
165026 Name is reserved for standard data OK softkey
Edit ne w, saving, inserting MD files
Function is not executed
This name cannot be used for user files
Enter a different name
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
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Scan
Effect
Explanation
Remedy
Scan
Effect
Explanation
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Scan
Effect
Explanation
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Scan
Effect
Explanation
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1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–171
SINUMERIK 840C / SIMODRIVE 611–D (DA)
165027 Loading from on-line to on-line not possible OK softkey
Loading MD files
Function is not executed
Only user or STANDARD data can be loaded
–
165028 BOOT is no valid file name OK softkey
Edit new, editing, saving, inserting MD files
Function is not executed
The name cannot be used for user files
Enter a different name.
165029 Boot files cannot be loaded OK softkey
Loading MD files
–
Boot files are automatically loaded on NCK reset
–
165030 There is no file with power section selection OK softkey
Drive MD/module selection
Power section cannot be selected
There is no system file
Please notify Siemens Service
Applies as from SW 4
165031 No communication to the MSD OK softkey
Saving, loading machine data
Function is not executed
T ransmission either not possible or transmission interference
Repeat operation
Applies for SW 3 only
165032 MSD has not taken any standard values OK softkey
Drive MD, spindle (MSD): select motor
Drive is not parameterized
There are no standard data for this motor/PS combination
Select a different motor or motor from another manufacturer
165033 Conversion has not been switched off OK softkey
Loading drive machine data
Illegal data in drive
The alarm can also occur when drive MD are being transmitted if a boot file already exists.
Repeat operation, press softkey ”General reset” in the initial clear mode and reload the drive data.
Applies as from SW 5.4.
Scan
Effect
Explanation
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Scan
Effect
Explanation
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Scan
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Explanation
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Explanation
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Note
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1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–172 SINUMERIK 840C / SIMODRIVE 611–D (DA)
165034 Conversion has not been switched on OK softkey
Loading drive machine data
Illegal data in drive
–
Repeat operation
Applies as from SW 5.4.
165035 MD for motor/p section comb. not preset OK softkey
Drive MD, axis (FDD): select motor
Drive is not parameterized
There are no standard data for this motor/PS combination
Select a different motor or motor from another manufacturer
165036 Not a valid drive number OK softkey
Saving and loading MD of one individual drive
Selected function is not executed
An illegal drive number has been entered
Enter a legal drive number
165037 Boot file drive n. not saved OK softkey
Saving BOOT for one or all drives
Current drive status lost after next reset
No communication with drive
Save BOOT configuration, NCK reset, repeat operation
165038 Drive configuration has not been loaded OK softkey
Loading user drive machine data
No connection to drives
The loaded MD file does not contain a configuration
Load file with configuration data
165039 No communication to the digital drives OK softkey
Saving, loading drive MD
Function is not executed
The stated configuration is accepted
Save BOOT configuration, NCK reset, repeat operation
165040 Only user configuration can be changed OK softkey
Softkey “Configure memory”
Function is not performed
Standard or on-line configuration selected accidentally.
Select user setting under “File functions”
Applies as from SW 4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
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Explanation
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Scan
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Explanation
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Explanation
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Explanation
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Scan
Effect
Explanation
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Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–173
SINUMERIK 840C / SIMODRIVE 611–D (DA)
165041 Only possible in general reset mode OK softkey
Softkey “Configure memory”
Function is not performed
To configure memory , the control must be in the general reset mode.
Activate the general reset mode under “Diagnosis/start-up”
Applies as from SW 4
165042 Configuration not complete OK softkey
Softkey “Configure memory”, check DRAM and SRAM configuration
Function is not performed
Not all data belonging to the configuration are available
First enter all data
Applies as from SW 4
165043 Insufficient memory space OK softkey
Softkey “Configure memory”, check DRAM and SRAM configuration
Function is not performed
The calculated free memory space available is negative
Change the configuration such that the remaining memory is positive
Applies as from SW 4
165044 Controller data have not been calculated OK softkey
Loading of standard drive machine data and also softkey “Calculate controller data”
Invalid data in the drive
–
Repeat action
Applies as from SW 4
165045 No power section selected OK softkey
Softkey “OK” in the drive machine data/selection module screen
Key is ignored
Line with intermediate heading has been selected accidently. These lines serve only for the headings in the selec-
tion list.
Select the correct module and press the key again.
Applies as from SW 4
165046 No input authorization OK softkey
Insert from clipboard, drive selection
Function is not performed
The data block just edited cannot be modified even if password is set (e.g. standard data block)
Select another data block
Applies as from SW 4
Scan
Effect
Explanation
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Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
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Note
Scan
Effect
Explanation
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Scan
Effect
Explanation
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Scan
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Explanation
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Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–174 SINUMERIK 840C / SIMODRIVE 611–D (DA)
165047 No curve parameterized OK softkey
Copy to clipboard and paste from clipboard in the IKA relationships display selected “with” curve.
Function is not performed
SThe curve number is not parameterized
SStart or end pointer of the curve is not parameterized
SThe start pointer is greater than the end pointer
SThis information cannot be read (e.g. <on-line>, NCK power-up)
Select “without” curve using the toggle key or press the Abort key and parameterize the curve.
Applies as from SW 4
165048 No drift compensation performed for axis ... OK softkey
“Drift compensation ” softkey in Service display
Function not carried out.
Internal error
None
Alarm in SW 5 and higher
165049 Axis ... not available OK softkey
“Drift compensation ” softkey in Service display
Function not carried out.
The selected axis is not active, e.g. because it has just been set up.
Perform Power on, repeat action.
Alarm in SW 5 and higher
165050 Axis ... to be stopped first OK softkey
“Drift compensation ” softkey in service display
Function not carried out.
Drift compensation only possible in Reset.
Stop program, press Reset, repeat action.
Alarm in SW 5 and higher
165051 NQFK data not backed up OK softkey
“Save on hard disk” softkey in the File functions menu in the Diagnosis/Start-up/Machine data display
The NQFK data have not been saved
System error
Please notify Siemens Service
Alarm in SW 5 and higher
165052 NQFK data for axis ... not saved OK softkey
“Save on hard disk” softkey in the File functions menu in the Diagnosis/Start-up/Machine data display
The NQFK data for the stated axis have not been saved.
The stated axis may have been incorrectly parameterized.
Check parameterization and repeat procedure.
Alarm in SW 5 and higher
Scan
Effect
Explanation
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Note
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Effect
Explanation
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Note
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Explanation
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Scan
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Explanation
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Explanation
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Note
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Effect
Explanation
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Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–175
SINUMERIK 840C / SIMODRIVE 611–D (DA)
165053 NQFK data... not loaded OK softkey
“Load from hard disk” softkey in the File functions menu in the Diagnosis/Start-up/Machine data display
The NQFK data have not been loaded.
System error
Please notify Siemens service.
Alarm in SW 5 and higher
165054 NQFK data for axis ... not loaded OK softkey
“Load from hard disk” softkey in the File functions menu in the Diagnosis/Start-up/Machine data display
The NQFK data of the stated axis have not been loaded.
The NQFK ASCII file of the stated axis is defective or not compatible.
Delete or correct file, repeat procedure.
Alarm in SW 5 and higher
165055 Equivalent circuit data have not been calculated OK softkey
Softkey “Calculate equivalent circuit diagram”
Invalid data in drive.
–
Repeat action
Alarm in SW 5 and higher
165056 Carry out safety acceptance test OK softkey
Softkey ”Accept safe functions”
–
Without acceptance test, the operator’s life and limb are at risk.
The acceptance test must be performed in accordance with the valid safety regulations.
Applies as from SW 5.4
165057 Sisitec data TEA1 axis read error OK softkey
Softkey ”Accept safe functions”
The function has not been performed.
–
If necessary, first start up the axis.
Applies as from SW 5.4
165058 Sisitec data TEA3 drive write error OK softkey
Softkey ”Accept safe functions”
The function has possibly been performed incompletely, data may be inconsistent.
–
If necessary, first start up the drive.
Applies as from SW 5.4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
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Effect
Explanation
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Note
Scan
Effect
Explanation
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Note
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Explanation
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Note
Scan
Effect
Explanation
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Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–176 SINUMERIK 840C / SIMODRIVE 611–D (DA)
165059 Check input new SI password different OK softkey
Softkey ”Change password”
The password has not been changed
The new password must be entered again in the third field to ensure that it has been entered correctly.
Repeat input.
Applies as from SW 5.4
165060 Rated power too small (MD x130 v 0) OK softkey
Softkey ”Calculate equivalent circuit diagram data (MSD only)”
The equivalent circuit diagram data have not been changed.
The rated power (in MD 1130 and MD 2130) must not be 0.
Correct value, repeat function.
Applies as from SW 5.4
165061 Rated voltage too small (MD x132 v 0) OK softkey
Softkey ”Calculate equivalent circuit diagram data (MSD only)”
The equivalent circuit diagram data have not been changed.
The rated voltage (in MD 1132 and MD 2123) must not be 0.
Correct value, repeat function.
Applies as from SW 5.4
165062 Rated current too small (MD x103 v 0) OK softkey
Softkey ”Calculate equivalent circuit diagram data (MSD only)”
The equivalent circuit diagram data have not been changed.
The rated current (in MD 1103 and MD 2103) must not be 0.
Correct value, repeat function.
Applies as from SW 5.4
165063 Cos Phi power factor wrong OK softkey
Softkey ”Calculate equivalent circuit diagram data (MSD only)”
The equivalent circuit diagram data have not been changed.
The Cos Phi power factor (in MD 1129 and MD 2129) must not be 0 and must not exceed 0.996.
Correct value, repeat function.
Applies as from SW 5.4
165064 Pole pair no. (ratio MD x134/MD x400) illegal OK softkey
Softkey ”Calculate equivalent circuit diagram data (MSD only)”
The equivalent circuit diagram data have not been changed.
The pole pair no. (ratio rated frequency (MD 1134 and MD 2134) /rated speed (MD 1400 and MD 2400)) is illegal.
Correct value, repeat function.
Applies as from SW 5.4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
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Note
Scan
Effect
Explanation
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Note
Scan
Effect
Explanation
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Note
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Explanation
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Note
Scan
Effect
Explanation
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Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–177
SINUMERIK 840C / SIMODRIVE 611–D (DA)
165065 Result field weakening speed < rated speed OK softkey
Softkey ”Calculate equivalent circuit diagram data (MSD only)”
The equivalent circuit diagram data have not been calculated, the field weakening speed (MD 1142 and 2142) can
now be modified manually.
The calculated field weakening speed is smaller than the rated speed (MD 1400 and 2400). This WarnNote is dis-
played if rated voltage plus the voltage drop at the series reactor exceed 400V.
Correct value of ”field weakening speed” manually.
Applies as from SW 5.4
165066 Current controller gain (MD 1120) not calculable OK softkey
Softkey ”Calculate controller data (FDD only)”
The controller data have been calculated, the machine data concerned has been given a suitable default value.
The calculated current controller gain is < 0.
If necessary, correct value and repeat function.
Applies as from SW 5.4
165067 Default value (MD x15) cannot be calculated OK softkey
Softkey ”Calculate controller data (MSD only)”
The controller data have been calculated, the machine data concerned has been given a suitable default value.
The result calculated was a default value 0.
If necessary, correct value and repeat function.
Applies as from SW 5.4
165068 Magnetizing reactance (MD x14) not allowed OK softkey
Softkey ”Calculate controller data (MSD only)”
The controller data have been calculated, the machine data concerned has been given a suitable default value.
The value 0 has been entered for the magnetizing reactance (MD1141 and MD 2141).
If necessary, correct value and repeat function.
Applies as from SW 5.4
165069 Leakage reactance (MD x139/MD x140) not allowed OK softkey
Softkey ”Calculate controller data (MSD only)”
The controller data have been calculated, the machine data concerned has been given a suitable default value.
The value 0 has been entered for one of the leakage reactances (MD 1139, 1140, 2139, 2140).
If necessary, correct value and repeat function.
Applies as from SW 5.4
165070 Rated frequency (MD x134) not allowed OK softkey
Softkey ”Calculate controller data (MSD only)”
The controller data have been calculated, the machine data concerned has been given a suitable default value.
The value 0 has been entered for the rated frequency (MD 1134 and MD 2134).
If necessary, correct value and repeat function.
Applies as from SW 5.4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
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Note
Scan
Effect
Explanation
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Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–178 SINUMERIK 840C / SIMODRIVE 611–D (DA)
165071 Rotor resistance (MD x138) illegal OK softkey
Softkey ”Calculate controller data (MSD only)”
The controller data have been calculated, the machine data concerned has been given a suitable default value.
The value 0 has been entered for the rotor resistance (MD 1138 and MD 2138).
If necessary, correct value and repeat function.
Applies as from SW 5.4
165072 Moment of inertia (MD x117) illegal OK softkey
Softkey ”Calculate controller data”
The controller data have been calculated, the machine data concerned has been given a suitable default value.
The value 0 has been entered for the moment of inertia (MD 1117 and MD 2117).
If necessary, correct value and repeat function.
Applies as from SW 5.4
165073 Maximum speed smaller than field weakening speed OK softkey
Softkey ”Calculate controller data (MSD only)”
The controller data have been calculated, the machine data concerned has been given a suitable default value.
The maximum speed (MD 1146 and MD 2146) is smaller than the field weakening speed (MD 1142 and MD 2142).
If necessary, correct value and repeat function.
Applies as from SW 5.4
165074 Field weakening speed (MD x142) not allowed OK softkey
Softkey ”Calculate controller data (MSD only)”
The controller data have been calculated, the machine data concerned has been given a suitable default value.
The value 0 has been entered for the field weakening speed (MD 1142 and MD 2142).
If necessary, correct value and repeat function.
Applies as from SW 5.4
165075 No-load current (MD 1118) not allowed OK softkey
Softkey ”Calculate controller data (FDD only)”
The controller data have been calculated, the machine data concerned has been given a suitable default value.
The value 0 has been entered for the no-load current.
If necessary, correct value and repeat function.
Applies as from SW 5.4
165076 Ratio maximum current / no-load current illegal OK softkey
Softkey ”Calculate controller data (FDD only)”
The controller data have been calculated, the machine data concerned has been given a suitable default value.
The ratio maximum current (MD 1104) no-load current (MD 1118) exceeds 900.
If necessary, correct value and repeat function.
Applies as from SW 5.4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
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Note
Scan
Effect
Explanation
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Note
Scan
Effect
Explanation
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Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–179
SINUMERIK 840C / SIMODRIVE 611–D (DA)
165077 Pole pair no. (ratio MD x130/MD x400) illegal OK softkey
Softkey ”Calculate controller data (MSD only)”
The controller data have been calculated, the machine data concerned has been given a suitable default value.
The pole pair no. (ratio rated frequency (MD 1134 and MD 2134) / rated speed (MD 1400 and MD 2400) is illegal.
If necessary, correct value and repeat function.
Applies as from SW 5.4
165078 MIC %1
In the machine data dialog (MDD) when softkey ”Start conversion” is pressed
The target data record is not created.
An error (e.g. syntax error) has occurred in the configuration file that belongs to the metric/inch conversion. The
error message contains a line number and a description of the cause of the error or only a general error text that
cannot be assigned to a specific line number.
Eliminate the error in the configuration file (see conversion data in file CONFIG).
Alarm from SW 6.3
300000 System error POWER ON
Cyclic after control startup
Machining stops, interlocking of NC Start and Mode Group Ready
Additional
information 1
(error no.)
Additional
information 2 Explanation Remedy
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0001
ÁÁÁÁÁ
ÁÁÁÁÁ
Task ID
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Opcode received unknown
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
0x0002
ÁÁÁÁÁ
Task ID
ÁÁÁÁÁÁÁÁÁÁÁ
Message received unknown
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0003
ÁÁÁÁÁ
ÁÁÁÁÁ
Task ID
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Faulty buffer type
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0004
ÁÁÁÁÁ
ÁÁÁÁÁ
Task ID
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
No queues available
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0011
ÁÁÁÁÁ
ÁÁÁÁÁ
Protocol ID
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Unknown protocol ID
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0012
ÁÁÁÁÁ
ÁÁÁÁÁ
Message
frame type
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Unknown protocol message type
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0013
ÁÁÁÁÁ
ÁÁÁÁÁ
Service ID
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Unknown protocol service ID
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0014
ÁÁÁÁÁ
ÁÁÁÁÁ
Variable length
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Unknown protocol variable length
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0022
ÁÁÁÁÁ
ÁÁÁÁÁ
Task ID
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Incorrect NC/servo/drive address
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0023
ÁÁÁÁÁ
ÁÁÁÁÁ
Pointer
(set/actual)
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Put_message pointer error
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0102
ÁÁÁÁÁ
ÁÁÁÁÁ
Version
(set/actual)
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Version error of boot files
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Create boot files again
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0103
ÁÁÁÁÁ
ÁÁÁÁÁ
Length
(set/actual)
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Incorrect length of boot files
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Create boot files again
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0301
ÁÁÁÁÁ
ÁÁÁÁÁ
Status
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
PI service initialization error
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0302
ÁÁÁÁÁ
ÁÁÁÁÁ
Status
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
PI service execution error
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0303
ÁÁÁÁÁ
ÁÁÁÁÁ
Status
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
PI service message error
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
0x0304
ÁÁÁÁÁ
Status
ÁÁÁÁÁÁÁÁÁÁÁ
PI service abort error
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0401
ÁÁÁÁÁ
ÁÁÁÁÁ
Drive no.
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Command with illegal drive no.
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0402
ÁÁÁÁÁ
ÁÁÁÁÁ
Message
frame type
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Command with illegal header
(transmission)
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0403
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
Message
frame type
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Command with illegal header (reception)
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0404
ÁÁÁÁÁ
ÁÁÁÁÁ
–
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Management overflow on transmitting or-
ders
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0405
ÁÁÁÁÁ
ÁÁÁÁÁ
–
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Management overflow on transmitting of
acknowledgements
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0406
ÁÁÁÁÁ
ÁÁÁÁÁ
–
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Management overflow on receiving orders
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0407
ÁÁÁÁÁ
ÁÁÁÁÁ
–
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Management overflow on receiving
acknowledgements
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–180 SINUMERIK 840C / SIMODRIVE 611–D (DA)
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0408
ÁÁÁÁÁ
ÁÁÁÁÁ
Status
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Queue transmission error
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
0x0411
ÁÁÁÁÁ
–
ÁÁÁÁÁÁÁÁÁÁÁ
Checksum error on receiving
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0412
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
Message
length
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Message length exceeded on receiving
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0413
ÁÁÁÁÁ
ÁÁÁÁÁ
Task ID
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Timeout on transmitting
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware
Increase cycle times
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0414
ÁÁÁÁÁ
ÁÁÁÁÁ
–
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Timeout + message unknown on transmit-
ting
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware,
Increase cycle times
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0415
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
Task ID
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Timeout on receiving
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware,
Increase cycle times
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0416
ÁÁÁÁÁ
ÁÁÁÁÁ
–
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Timeout +message unknown on receiving
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware,
Increase cycle times
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0417
ÁÁÁÁÁ
ÁÁÁÁÁ
Task ID
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Abort on transmitting
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware
ÁÁÁÁÁ
0x0418
ÁÁÁÁÁ
Task ID
ÁÁÁÁÁÁÁÁÁÁÁ
Abort on receiving
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0421
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
Protocol ID
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Error in data transmission
(unknown protocol ID)
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0422
ÁÁÁÁÁ
ÁÁÁÁÁ
Message type
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Error in data transmission
(unknown message type)
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0423
ÁÁÁÁÁ
ÁÁÁÁÁ
Service ID
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Error in data transmission
(unknown service ID)
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0424
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
Variable length
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Error in data transmission
(unknown variable length)
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0431
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
Drive type
1= FDD
2 = MSD
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Timeout on firmware booting
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware
(control module 611D, drive bus or
DCM), increase cycle times
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0432
ÁÁÁÁÁ
ÁÁÁÁÁ
Filling level
(time of 611D
error)
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Abort of firmware booting due to 611D
system error
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware
(control module 611D, drive bus or
DCM)
ÁÁÁÁÁ
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0433
ÁÁÁÁÁ
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
ÁÁÁÁÁ
File ID
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
An error occurred while reloading the drive
software from the MMC. This can happen if
NCK Power On or PLC restart has been
given during drive booting.
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Switch control off/on. If the error
then still occurs, the 611D firmware
must be re–installed.
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0434
ÁÁÁÁÁ
ÁÁÁÁÁ
File ID
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Error in boot sequence
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Re–install 611D firmware, contact
Service
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0435
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
File ID
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Error in boot file
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Re–install 611D firmware, contact
Service
ÁÁÁÁÁ
0x0501
ÁÁÁÁÁ
Status
ÁÁÁÁÁÁÁÁÁÁÁ
No ADS block available
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0502
ÁÁÁÁÁ
ÁÁÁÁÁ
Status
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
No ADS send possible
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0510
ÁÁÁÁÁ
ÁÁÁÁÁ
Order no.
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Acknowledgement cannot be allocated
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
0x0520
ÁÁÁÁÁ
Task ID
ÁÁÁÁÁÁÁÁÁÁÁ
Message to illegal software component
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0601
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Error on drive bus formation or data trans-
mission
(write FIFO not empty)
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
NC module, control module 611D,
drive bus cable
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0602
ÁÁÁÁÁ
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Reserved
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0603
ÁÁÁÁÁ
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Error on bus formation: timeout or CRC er-
ror during PCU initialization
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D, NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0604
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Error on bus formation: timeout or CRC er-
ror on timer initialization in PCU
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D, NC module
ÁÁÁÁÁ
0x0605
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Reserved
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0606
ÁÁÁÁÁ
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Sign–of–life error 611D
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Ring programming with GI or
eliminate gantry axes, replace 611D
control module, wrong default for
speed controller clock pulse in stan-
dard control system with SW ver-
sions below SW 5
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0607
ÁÁÁÁÁ
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid DCM interrupt (no timeout, no CRC)
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Replace NC hardware
ÁÁÁÁÁ
0x0608
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Reserved
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0610
ÁÁÁÁÁ
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Reserved
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–181
SINUMERIK 840C / SIMODRIVE 611–D (DA)
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0611
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Digital drives configured although there is
no DCM (drive bus interface) on the NC
hardware
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace NC hardware
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0612
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Illegal internal ramp-up status
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace NC hardware
Reinstall NC system software
Contact service
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0613
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
invalid smtk_task opcode
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace NC hardware
Reinstall NC system software
Contact service
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0614
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
invalid smtk_status
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace NC hardware
Reinstall NC system software
Contact service
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0615
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
invalid status var_meldung()
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace NC hardware
Reinstall NC system software
Contact service
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0616
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
invalid status send_msg()
– no message buf fer free
– error with smtk_send()
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace NC hardware
Reinstall NC system software
Contact service
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0617
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
invalid status mk_tea30_check()
(error during interpretation of drive configu-
ration)
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Delete drive configuration
Reinstall NC system software
Contact service
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0618
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
invalid status mk_bus_init()
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
Contact service
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0619
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid status zustand_antrieb()
Default status–0
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0620
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid status zustand_antrieb()
Acknowledgement status–0
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0621
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid status zustand_antrieb()
Default status–1
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0622
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid status zustand_antrieb()
Acknowledgement status–1
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0623
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid status zustand_antrieb()
Default status–2
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0624
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid status zustand_antrieb()
Acknowledgement status–2
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0625
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid status zustand_antrieb()
Default status–3
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0626
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid status zustand_antrieb()
Acknowledgement status–3
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0627
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid status zustand_antrieb()
Default status–4
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0628
ÁÁÁÁÁ
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid status zustand_antrieb()
Acknowledgement status–4
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0629
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid status zustand_antrieb()
Acknowledgement status–5
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0630
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid status
anstoss_hintergrund()
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0631
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid status
lese_alarm_status()
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0632
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid status
with drive alarm processing
(al_status)
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–182 SINUMERIK 840C / SIMODRIVE 611–D (DA)
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0633
ÁÁÁÁÁ
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid init-task event
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Replace NC module
Reinstall NC system software
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0634
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Error in drive configuration
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Delete drive configuration
Reinstall NC system software
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0635
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid drive type (gsi_anlaufart)
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0636
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Invalid smtk_event
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0637
ÁÁÁÁÁ
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Illegal transmission parameter in
taster_übernahme()
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0638
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Timeout during drive ramp-up – status 0 is
not acknowledged by the drive
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace 611D control module
Reinstall drive firmware
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0639
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Illegal transmission parameter in
meldung_servo_6xx()
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0640
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Illegal status test formation of drive bus
(gsi_zust_businit)
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0641
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Faulty length of boot block 1
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Reinstall drive firmware
check hard disk
replace NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0642
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Faulty length of boot block 2
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Reinstall drive firmware
check hard disk
replace NC module
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0643
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Timeout during transmission of initial pro-
gram loader
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware:
control module 611D,
NC module,
Contact service
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0644
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Faulty transmission parameter for
fw_611D_urladen()
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace hardware,
reinstall NC system software
Contact service
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0645
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Faulty status
fw_611D_urladen()
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Replace NC module
reinstall NC system software
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0701
ÁÁÁÁÁ
ÁÁÁÁÁ
Function no.
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Overflow with orders
(internal communication servo, drive)
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0702
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
–
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Overflow with acknowledgements
(internal communication servo, drive)
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0703
ÁÁÁÁÁ
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
ÁÁÁÁÁ
Function no.
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Timeout
(internal communication servo, drive)
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Only SW 4: Set identical axis-
specific position control cycle multi-
plication for all axes or resort the
axes so that they are sorted accord-
ing to descending position control
cycle (e.g. 1st axis 4 ms, 2nd axis
2 ms, 3rd axis 1 ms)
Otherwise: Increase cycle times for
drive to obtain more calculation time
for the communication.
ÁÁÁÁÁ
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
ÁÁÁÁÁ
0x0704
ÁÁÁÁÁ
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
Á
ÁÁÁ
Á
ÁÁÁÁÁ
Function no.
ÁÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁÁ
Handshake error
(internal communication servo, drive)
ÁÁÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁ
Á
Á
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁÁÁ
Only SW 4: Set identical axis-
specific position control cycle multi-
plication for all axes or resort the
axes so that they are sorted accord-
ing to descending position control
cycle (e.g. 1st axis 4 ms, 2nd axis
2 ms, 3rd axis 1 ms)
Otherwise: Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0705
ÁÁÁÁÁ
ÁÁÁÁÁ
Function no
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Unknown order
(internal communication servo, drive)
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
ÁÁÁÁÁ
ÁÁÁÁÁ
0x0706
ÁÁÁÁÁ
ÁÁÁÁÁ
Function no.
ÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁ
Unknown acknowledgement
(internal communication servo, drive)
ÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
Contact service
Applies as from SW 3.Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–183
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300001 Configuration error drive number POWER ON
When 611D drive link is being established
611D link is not established
Illegal drive number entered
Enter a drive number between 1 and 15
Applies as from SW 3
300002 Configuration error module type POWER ON
Establishing the 611D drive link
611D link not established
The configured module type does not correspond to the actual module type
Correct 611D module type (1/2 axis module)
Applies as from SW 3
300003 Configuration error bus configuration POWER ON
Establishing the 611D drive link
611D link not established
The configured bus configuration does not correspond to the actual bus configuration (more actual drives as
configured)
Correct 611D configuration; check hardware
Applies as from SW 3
300004 Configuration error meas. cct. components POWER ON
Establishing the 611D drive link
611D link not established
Measuring circuit modules wrongly assigned (submodules missing or incorrect submodule type) or faulty
Replace drive module
Applies as from SW 3
300005 Configuration error drive type POWER ON
Extablishing the 611D drive link
611D link not established
The configured drive type (FDD/MSD) does not correspond to the actual
drive type
Correct configuration or replace modules
Applies as from SW 3
300006 CRC error drive link POWER ON
Cyclic
Machining stops, interlocking of NC START and Mode Group Ready
Interference on 611D drive link
Check control cabinet wiring; consult EMC regulations
Applies as from SW 3
As from SW 6, the alarm 300006 ”CRC error drive link” is displayed only by the drive on which read access could
not be executed. In addition, both error registers from the DCM are displayed for further information on the alarm. If
the information from the error registers is not sufficient to determine a drive number, the alarm is output for the first
drive available.
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–184 SINUMERIK 840C / SIMODRIVE 611–D (DA)
300007 Number of defective axes, spindles, drives POWER ON
Control startup
Interlocking of NC START and Mode Group Ready
The NC axes, NC spindles and digital drives sum without setpoint assignment is larger than 15
Check setpoint assignment on digital drives and complete and match NC
axis and spindle configuration if necessary
Applies as from SW 3
300008 FDD software not loaded POWER ON
Control power-up – establishment of drive link
Power-up aborts
Drive configuration and NCK memory configuration are inconsistent.
In the NCK memory configuration, select the “FDD yes” setting or remove FDD from drive configuration. Check the
system software.
Applies as from SW 4
300009 MSD software not loaded POWER ON
Control power-up – establishment of drive link
Power-up aborts
Drive configuration and NCK memory configuration are inconsistent.
In the NCK memory configuration, select the “MSD yes” setting or remove MSD from drive configuration. Check
the system software.
Applies as from SW 4
300100 Drive link off Reset key
Cyclic
Interlocking of NC S TART and Mode Group Ready
Alarm appears when power supply to electronics of 611D in operation is switched of f
Return power supply to drive electronics and press reset key
If the alarm is triggered while the boot file is being transferred to the drive, the only means of acknowledgement is
NCK POWER ON.
Applies as from SW 3
As from SW 6, the alarm 300100 ”Drive link of f” is displayed only by the drive on which read access could not be
executed. In addition, both error registers from the DCM are displayed for further information on the alarm. If the
information from the error registers is not sufficient to determine a drive number, the alarm is output for the first
drive available.
300300 Drive link off Reset key
Startup
Interlocking of NC start and Mode Group Ready
Alarm appears if there is no supply to the electronics for the 611D currently ramping up
Return power supply to drive electronics
Applies as from SW 3; as from SW 6, the two error registers are displayed for further information on the alarm.
300301 ”Drive software” being loaded Message
When starting up the control or after switching on the drives.
None
The message ”Drive software being loaded” is displayed as long as the software of the drives is being loaded.
The message is automatically cleared after loading of the drive software.
If the alarm is triggered while the boot file is being transferred to the drive, the only means of acknowledgement is
NCK POWER ON.
Applies as from SW 6
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–185
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300500 System error drive POWER ON
Cyclic after control power–up
a) Error occurs during the ramp-up phase
SRamp-up phase is stopped
SPulse or servo disable
SSIMODRIVE_READY and DRIVE_READY are cancelled
Error No.
F... Additional
information
(xx = for diagno-
stic purposes)
Explanation Remedy Relevant for
F001 (only for
drive SW 1.x).
For drive soft-
ware > SW 2.x,
see F034 or
F035.
Incorrect
address / xx In the program memory test, it was
found during power-up that the writ-
ten bit pattern could not be read
back. Cause: Hardware error on the
servo control module.
Replace servo control module. FDD
F002 Incorrect
address / xx In the data memory test, it was
found during power-up that the writ-
ten bit pattern could not be read
back. Cause: Hardware error on the
servo control module.
Replace servo control module. FDD / MSD
F007 xx / xx In the clock pulse synchronization
between NC and drive, an illegal
state has been read from the hard-
ware. Synchronization could not be
performed.
Replace servo control module. FDD / MSD
F01B xx / Axis No.
xx = 0: Error SA current of 0 is expected dur-
ing power–up of the current ac-
tual value measurement and
during cyclic operation on a
pulse disable, since the system
assures that no current can
flow. It is possible that the
hardware for the current actual
value measurement is defec-
tive.
SReplace the control module.
Check the connections.
Connect the power section
FDD / MSD
In the event of a fault, record additional information and inform hotline.
Error No.
F... Additional
information
(xx = for diagno-
stic purposes)
Explanation Remedy Relevant for
xx = 1: Power
section not
connected
SA current of 0 is expected dur-
ing power–up of the current ac-
tual value measurement and
during cyclic operation on a
pulse disable. If a 1–axis
power section is addressed via
the module selection (software
configuration of the power sec-
tion) as a 2–axis power sec-
tion, the current actual value
measurement outputs this sys-
tem error, since a current > 0 is
measured (NB: the software
configuration and the installed
hardware (power section
and/or control module) do not
match).
S–Change the software con
figuration of the power
section (2–axis power
section–––> 1–axis power
section), or
–Deactivate the 2nd axis,
or
–Install the 2–axis power
section
F020 xx / xx On a single-axis module, an attempt
is made by the NC to activate the
second axis. Possibly faults in com-
munication via the drive bus or
servo control module defective.
Replace servo control module.
Check plug-on connections, take
measures to eliminate noise (scree-
ning, check ground connections).
FDD / MSD
F021 xx / xx On a single-axis module, an attempt
is made by the NC to activate two
axes. Possibly faults in communica-
tion via the drive bus or servo con-
trol module defective.
Replace servo control module.
Check plug-on connections, take
measures to eliminate noise (scree-
ning, check ground connections).
FDD / MSD
F022 xx / xx In at least one axis of the drive mo-
dule, the motor measuring system is
not implemented or it is defective.
Since the components used in the
measuring systems are detected by
the NC and this information is pas-
sed on to the drive, faults in com-
munication by the drive bus could
be the cause.
Replace servo control module.
Check plug-on connections, take
measures to eliminate noise (scree-
ning, check ground connections).
FDD / MSD
Scan
Effect
Explanation
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–186 SINUMERIK 840C / SIMODRIVE 611–D (DA)
Error No.
F... Additional
information
(xx = for diagno-
stic purposes)
Explanation Remedy Relevant for
F023 xx / Axis No.
Read K1C regis-
ter of the rele-
vant PCU ASIC
NC drive number
The motor measuring system has a
motor encoder with voltage output.
This calls for an IPU submodule
with voltage input. A submodule
other than that expected has been
detected.
Replace servo control module.
Check plug-on connections, take
measures to eliminate noise (scree-
ning, check ground connections).
FDD / MSD
F024 xx / xx In executing the software, an illegal
internal axis number has been
found. Possible causes: Defective
servo control module, electroma-
gnetic compatibility faults.
Replace servo control module. Take
measures to eliminate noise (scree-
ning, check ground connections).
FDD / MSD
F025 xx / xx In executing the software, an illegal
internal physical axis number has
been found. Possible causes: De-
fective servo control module, elec-
tromagnetic compatibility faults.
Replace servo control module. Take
measures to eliminate noise (scree-
ning, check ground connections).
FDD / MSD
F026 xx / Axis No. The NC attempts to log on an FDD
module as MSD. There are possibly
faults in the communication via the
drive bus or servo control module is
defective.
Replace servo control module.
Check plug-on connections, take
measures to eliminate noise (scree-
ning, check ground connections).
FDD
F027 xx / Axis No. The NC attempts to log on an MSD
module as FDD. There are possibly
faults in the communication via the
drive bus or servo control module is
defective.
Replace servo control module.
Check plug-on connections, take
measures to eliminate noise (scree-
ning, check ground connections).
MSD
F028 xx / Axis No.
Read K1C regis-
ter of the rele-
vant PCU ASIC
NC drive number
For the direct measuring system,
only certain submodules are allo-
wed. A submodule has been detec-
ted that is not allowed.
Replace servo control module.
Check plug-on connections, take
measures to eliminate noise (scree-
ning, check ground connections).
FDD / MSD
F031 Error code / Axis
No.
0x40; illegal
PDU length
0x41; axes do
not have the
same PDU
length
0x42; PDU
length not a
word multiple
0x43; axes do
not have the
same NC type
The NC has not transferred permis-
sible corner data to the drive for
communication via the drive bus.
This is presumably caused by faults
on the drive bus or a defective
servo control module.
Replace servo control module.
Check plug-on connections, take
measures to eliminate noise (scree-
ning, check ground connections).
FDD / MSD
F033 Error code / xx
0x51; wrong
data format in
element list
0x52; wrong
conversion
group specified
in Refresh
The drive software is no longer con-
sistent. This is presumably caused
by a hardware fault on the servo
control module.
Reload drive software
Replace servo control module. FDD / MSD
F034
F035
Error numbers
have different
load sequences
Error code / in-
correct address
0 or incorrect
address
0x60; incorrect
response of
SERVO on STF
handshake
0x61; error dur-
ing RAM check
0x62; transport
checksum does
not correspond
to that of
SERVO
Errors have been found on loading
the drive software. This is caused
either by errors in transmission on
the drive bus or a defective servo
control module.
Check drive bus cable and connec-
tors, take measures to eliminate
noise (screening, check ground
connections), replace servo control
module.
FDD / MSD
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–187
SINUMERIK 840C / SIMODRIVE 611–D (DA)
b) In cyclic mode
For MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled
SPower On fault
SPulse and controller disable corresponds to STOP A with SINUMERIK Safety Integrated.
For FDD:
SControllers are disabled. Motor is braked.
SSIMODRIVE_READY and DRIVE_READY are cancelled
SPower On fault
SRegenerative stop (corresponds to STOP B) with SINUMERIK Safety Integrated.
Response via MD 1612.0, can be configured as from SW 4
Error No.
F... Additional
information
(xx = for diagno-
stic purposes)
Explanation Remedy Relevant for
F003 Time slice / xx
20=current con-
troller cycle (MD
1000)
10=speed con-
troller cycle (MD
1001)
8=position con-
troller cycle (NC
MD)
4=1 ms (perma-
nent)
2=4 ms (perma-
nent)
1=monitoring
cycle (MD 1102)
A0=start–up syn-
chronization
B0=background
computing time
40=SI monitoring
cycle (MD 1300)
The computation time of the drive
processor is no longer sufficient for
the selected functions in the given
clock pulse times. This error nor-
mally occurs only in conjunction
with start-up functions (FFT measu-
rement, step response).
SINUMERIK Safety Integrated:
Monitoring cycle too small.
During start-up with FFT or measu-
rement of the step response
–Switch off emergency retraction
–Switch off feedforward control
(MD 1004.0)
–Switch off min-max memory (MD
1650.0)
–Reduce number of DAC output
channels (max. 1 channel)
–Switch off variable signalling
function (MD1620.0)
–Switch off encoder phase error
compensation (MD1011.1)
–Select larger position controller
cycle for the NC.
–Increase the corresponding cycle
or the subordinate cycle (e.g.
current, speed or position control
cycle) or deselect functions which
are not required.
FDD / MSD
F004 xx / xx With controller enable, the NC must
update the sign-of-life in each posi-
tion controller cycle. If an error oc-
curs, there has been no sign-of-life
for at least two consecutive position
controller cycles. Causes: NC fai-
lure, communication failure via the
drive bus. Hardware fault on the
drive module or HW error on NC
CPU if error occurs sporadically at
intervals of several hours. A further
reason: ring programming with GI or
gantry axes.
Check plug-on connections, take
measures to eliminate noise (scree-
ning, check ground connections).
Replace NC hardware, replace
servo control module.
FDD / MSD
F005 xx / xx
1A: SZ <> 1 for
IZ=0
2A: SZ <> 1, 2, 3,
4, 5
2B: SZ IZ <> 0, 1
2C: SZ=3 for PO
parameterization
error
3A: SZ <> 1, 2, 3,
4, 5
3B: SZ IZ <> 0, 1
Ramping up of the drive modules is
broken down into 5 states (steps).
The states are provided in se-
quence by the NC and acknowled-
ged by the drive. If an error occurs,
an invalid setpoint state has been
detected in the drive. Causes:
Faults in communication via the
drive bus. Hardware fault on the
drive module, hardware fault on the
NC.
Check plug-on connections, take
measures to eliminate noise (scree-
ning, check ground connections).
Replace NC hardware, replace
servo control module.
FDD / MSD
F006 xx / xx The endless loop for processing
communication has been exited.
Presumably caused by a hardware
fault on the servo control module.
Replace servo control module. FDD / MSD
Effect
Explanation
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–188 SINUMERIK 840C / SIMODRIVE 611–D (DA)
Error No.
F... Additional
information
(xx = for diagno-
stic purposes)
Explanation Remedy Relevant for
F010 x / xx
x =
1: HW undeflow
2: HW overflow
3: SW underflow
4: SW overflow
The boundaries of the processor-in-
ternal hardware stack or of the soft-
ware-stack in the data memory have
been violated.
Reload drive software.
Replace servo control module. FDD / MSD
F011 xx / xx The watchdog timer on the servo
control module has expired. Caused
by a hardware fault in the time base
on the servo control module.
Replace servo control module. FDD / MSD
F012 xx / xx The NC basic clock pulse generated
on the NC and transferred via the
drive bus cable to the drive has fai-
led. Possible causes: NCK Reset,
EMC faults, hardware fault NC, ca-
ble break drive bus, hardware fault
servo control module.
Check drive bus cable and plug-on
connectors, take measures to elimi-
nate noise (screening, check
ground connections), replace NC
hardware, replace servo control mo-
dule.
FDD / MSD
F013 xx / xx The NC basic clock pulse generated
on the NC and transmitted via the
drive bus cable to the drive did not
supply a pulse that fits in the clock
pulse grid. Possible causes: EMC
faults drive bus, hardware fault NC,
hardware fault servo control mo-
dule.
Check drive bus cable and plug-on
connectors, take measures to elimi-
nate noise (screening, check
ground connections), replace NC
hardware, replace servo control mo-
dule.
FDD / MSD
F014 Incorrect
address / xx The processor has detected an ille-
gal command in the program me-
mory.
Replace servo control module. FDD / MSD
F015 xx / xx
As from version
4.0: start address
of the incorrect
code data area
As from version
4.0: segment of
the incorrect
code data area,
with:
0: P memory
1: X memory
2: Y memory
In the continuous checking of the
checksum in the program memory, a
difference has been found between
the set and actual checksums. Pre-
sumably caused by a hardware fault
on the servo control module.
Replace servo control module. FDD / MSD
F016 xx / xx An illegal interrupt of the processor
has occurred. Check drive bus cable and connec-
tor.
Replace servo control module.
FDD / MSD
F017 xx / xx An illegal interrupt of the processor
has occurred. Check drive bus cable and connec-
tor.
Replace servo control module.
FDD / MSD
F018 xx / xx An illegal interrupt of the processor
has occurred. Check drive bus cable and connec-
tor.
Replace servo control module.
FDD / MSD
F019 xx / xx An illegal interrupt of the processor
has occurred. Check drive bus cable and connec-
tor.
Replace servo control module.
FDD / MSD
1 Alarms
1.5.1 Alarm description
08/96
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–189
SINUMERIK 840C / SIMODRIVE 611–D (DA)
Error No.
F... Additional
information
(xx = for diagno-
stic purposes)
Explanation Remedy Relevant for
F030 Error code / Axis
No.
0x01; non–sup-
ported ROSCTR
0x02; illegal
ROSCTR
0x03; job man-
agement ”defec-
tive”
0x04; wrong
PDUREF for ac-
knowledgement
0x05; acknowl-
edgement illegal
at that time
0x06; acknowl-
edgement is not
supported
0x07; illegal
PROTID
0x08; illegal
PERLG (odd)
0x09; buffer man-
agement ”defec-
tive”
0x0A; illegal PI
code (internal)
0x0B; internal
status of PI re-
start illegal
0x0C; status pro-
cessor in WRITE-
DATA ”defective”
0x0D; illegal
transmission pa-
rameter for RE-
FRESH_PI ZUST
NC drive number
Either irrecoverable errors have
been found in the communication
via the drive bus, or the drive soft-
ware is no longer consistent. Cause
is either a defective drive bus inter-
face or a hardware fault on the
servo control group.
Check drive bus cable and plug-on
connectors, take measures to elimi-
nate noise (screening, check
ground connections), replace servo
control module.
FDD / MSD
F032 Error code / Axis
No.
0x20; job man-
agement ”defec-
tive”
0x21; illegal sta-
tus in
SET_TRANSPO
0x22; checksum
test incorrect
more than 3
times
0x23; receive
PDU too long
0x24; status 6XX
abort illegal NC
drive number
Either irrecoverable errors have
been found in the communication
via the drive bus, or the drive soft-
ware is no longer consistent. Cause
is either a defective drive bus inter-
face or a hardware fault on the
servo control group.
Check drive bus cable and plug-on
connectors, take measures to elimi-
nate noise (screening, check
ground connections), replace servo
control module.
FDD / MSD
F040 xx / xx An illegal number of current setpoint
filters (>4) has been entered. Correct number of current setpoint
filters MD1200. FDD / MSD
F041 xx / xx An illegal number of speed setpoint
filters (>2) has been entered. Correct number of speed setpoint
filters MD1500. FDD / MSD
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–190 SINUMERIK 840C / SIMODRIVE 611–D (DA)
Error No.
F... Additional
information
(xx = for diagno-
stic purposes)
Explanation Remedy Relevant for
F044 (drive SW
2.5 and higher) xx /axis no. SThe rotor position synchroniza-
tion is faulty. The difference
between the first part of rotor
position synchronization
(coarse synchronization) and
the second part (fine synchro-
nization to the active encoder
zero mark) exceeds45_electri-
cal. A too large difference may
be caused by the following:
incorrect encoder adjustment
EMC problem on zero mark
signal
too high voltage level of CD
track
SCheck encoder adjustment and
EMC measures
new sequence
check mode
replacee motor
FDD
F045 Error code / Axis
No. Either an encoder with distance-co-
ded reference marks has been ent-
ered by the NC or a BERO switch in
the register $1D of the motor mea-
suring system of the PCU ASIC.
This is not allowed during fine syn-
chronization which is activated by
powering up, by zero monitoring er-
ror or by deselecting the parking
axis.
After powering up, in the event of
zero monitoring errors or after dese-
lection of the parking axis, the NC/
PLC must not enter encoders with
distance-coded reference marks or
a BERO switch into the register $1D
of the motor measuring system of
the PCU ASIC.
FDD / MSD
F046 xx / xx As from drive software SW 4.02,
startup of the drive is only possible
with the drive software loaded
Re-load drive software FDD/MSD
Applies as from SW 3
300501 Current monitoring POWER ON
Cyclically after the control is switched on
Pulse reset, motor coasts down
SIMODRIVE READY and DRIVE_READY are reset.
Power On error.
1. The smoothed current amount (smoothing time: MD 1254) is greater than or equal to a current threshold.
A serious error has occurred in the current actual value acquisition.
2. With active rotor position identification (FDD only), the permissible current threshold has been exceeded.
SUp to SW 2.6 (611–D): only MSD; additionally to alarms 300502 / 300503
Current threshold = 1,2 * max. permissible power section current (MD1107)
SWith SW 2.6 and higher: FDD and MSD; replacing alarms 300502 / 300503
Current threshold = 1,2 * 1,05 * max. permissible power section current (MD1107)
Check maximum power section current MD1107; replace 611D hardware if necessary
Applies with SW 3 and higher
300502 Meas. circuit error phase current R POWER ON
Cyclic after control power up
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SPower On error
Phase current R is greater than or equal to 1.05 times the value of the maximum permissible power section current
MD 1107. Serious error has occurred in the actual current value circuit.
SCheck maximum power section current MD1107
SDefective actual current value circuit
Check maximum power section current MD1107; replace 611D hardware if necessary
Applies up to SW 4 (611–D: up to SW 2.6)
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–191
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300503 Meas. circuit error phase current S POWER ON
Cyclic after control power up
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SPower On error
Phase current S is greater than or equal to 1.05 times the value of the maximum permissible power section current
MD 1107. Serious error has occurred in the actual current value circuit.
SCheck maximum power section current MD1107
SDefective actual current value circuit
Check maximum power section current MD1107; replace 611D hardware if necessary
Applies up to SW 4 (611–D: up to SW 2.6)
300504 Meas. circuit error motor (inc.) POWER ON
Cyclic after control power up
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SPower On error
SEncoder faulty
SMotor encoder not connected
SMotor encoder cable faulty
SModule faulty
Eliminate cause; replace motor/611D hardware if necessary
Applies as from SW 3
300505 Measuring circuit error abs. track POWER ON
Control power up or cancellation of the Parking Axis function
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SPower On error
Error on the absolute track or measured value acquisition of optical encoder
SAbsolute value encoder defective
SMotor encoder not connected
SMotor encoder cable faulty
SModule faulty
SConsider MD1023 (IMS) and MD1033 (DMS)
Eliminate cause; replace motor/611D hardware if necessary
Applies as from SW 3
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
08/96
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–192 SINUMERIK 840C / SIMODRIVE 611–D (DA)
300506 Sign of life: NC failed POWER ON
Cyclic after servo enable
for MSD:
SPulse suppression, motor coasts down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SPower On – error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SAs from drive SW 2, response can be configured via MD 1612.6
With servos enabled, the NC must update the sign of life in every position control cycle. If an error occurs, the sign
of life has not been updated.
Cause:
a) NC does not update the sign of life as response to an alarm (e.g. 611D alarm)
b) Failure of communication via drive bus
c) Hardware fault of drive module
d) NC failure
e) In case of multiple assignment, axial difference in setpoints for position control cycle.
Re a)
Check to see whether the sign of life failure is a secondary error. It is a secondary error if, for example:
Axis x is faulty / outputs an alarm in an n–axes structure. If this error situation is present, the above error message
is given for all n axes, although there is a fault/alarm present only on axis x.
å Correct fault of axis x
å Sign of life of other axes is irrelevant
Re b)
Check connector, take radio interference suppression measures (check shielding and ground)
Re c) Exchange servo module
Re d) See NC error diagnosis, replace NC hardware, if necessary.
Applies as from SW 6
300507 Synchronization error rotor position POWER ON
Control power up or cancellation of the Parking Axis function
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled
SAs from drive SW 2, response can be configured via MD 1612.7
Difference angle between the actual rotor position and the recalculated rotor position is too great. Faults might
have occurred on the encoder or zero marker signals.
Reference with BERO deselect. Check encoder cable, encoder cable connection or grounding, because EMC
problems might have occurred.
Replace motor/611D if necessary.
Applies as from SW 4
As from SW 5, alarm cannot be configured
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–193
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300508 Zero mark error motor POWER ON
Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SPower On error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled
As from drive SW 2, response can be configured via MD 1612.8
The counted number of encoder marks is incorrect on passing through the zero marker.
SDefective encoder
SEMC problems
SDefective IPU submodule
Eliminate cause; replace motor/611D hardware if necessary.
Applies as from SW 3
300509 Converter limit frequency exceeded POWER ON
Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SPower On error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled
SPower On error
As from drive SW 2, response can be configured via MD 1612.9
Motor frequency has exceeded the limit frequency fg.
Possible causes:
Number of encoder marks in MD 1005 does not correspond to actual number of encoder marks.
Speed limitation MD 1147 or number of motor pole pairs MD 1112 in FDD or motor nominal frequency MD 1134
and motor nominal speed MD 1400 for MSD are equal to zero or not correct.
Limit frequency fg:.
FDD
fg = 1.12 * minimum(1.2*MD 1400, MD 1147) * MD1112/60
MSD
fg = 1.12 * minimum(MD 1146, MD 1147) * number of pole pairs / 60
number of pole pairs = nominal motor frequency (MD 1134) * 60 / nominal motor speed (MD 1400)
Check MD 1005 against actual number of encoder marks.
If necessary, check MD 1147 (speed limitation), MD 1400 (nominal motor speed) and additionally for
MSD: MD 1134 (nominal motor frequency)
FDD: MD 1112 (number of motor poles).
Applies as from SW 4
300510 Fault in center frequency measurement POWER ON
Cyclic after control power up
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SPower On error
Speed too high at center frequency measurement
Reduce speed
Applies as from SW 4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–194 SINUMERIK 840C / SIMODRIVE 611–D (DA)
300511 Meas. value memory active POWER ON
Cyclic after control power up
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SPower On error
Measured value memory is active during power up
Start up again!
Applies as from SW 4
300515 Heat sink temperature alarm POWER ON
Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SPower On error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled
SPower On error
As from drive SW 2, response can be configured via MD 1612.15
Heat sink temperature in “hot” state and time of 20 s expired.
SConverter overload
SAmbient temperature too high
SFan not working
STemperature encoder faulty
Eliminate cause
Applies as from SW 3
300606 Flux controller at end stop Reset key
Cyclically after the control is switched on
SPulse reset, motor coasts down
SSIMODRIVE READY and DRIVE_READY are reset.
SReset error
The specified flux setpoint cannot be achieved although the maximum current is specified.
Causes:
SMotor data (equivalent circuit diagram data) are incorrect
SMotor data and type of connection of motor (start/delta) do not match
SMotor is unstable because motor data are completely wrong
SCurrent limit is too low for motor (0.9 *MD 1238 * MD 1103 < MD 1136)
Eliminate cause
Alarm in SW 5 and higher
300607 Current controller at end stop Reset key
Cyclically after the control is switched on
SPulse reset, motor coasts down
SSIMODRIVE READY and DRIVE_READY are reset.
SReset error
The specified current setpoint cannot be injected in the motor although the maximum voltage is defined.
Possible causes:
SMotor either not connected or phase missing
Check motor – converter connecting cable.
Alarm in SW 5 and higher (611–D: SW 3.1 and higher)
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–195
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300608 Speed controller against stop Reset key
Cyclic after control power up
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Set torque value exceeds limit torque value, set speed value is less than speed threshold MD 1606 and the time of
MD 1603 (FDD) has expired.
Causes:
SMotor encoder not connected
SMotor encoder cable faulty
SModule faulty
SEncoder faulty
SMotor earth not connected
SMotor encoder cable shield not connected
SMotor not connected or phase not connected
SMotor blocked
Eliminate cause
Applies as from SW 3
300609 Temperature probe break Reset key
Cyclic after control power up
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
STemperature encoder faulty (motor)
SConnection to encoder faulty
SModule faulty
Eliminate cause or operate at fixed temperature
Note: Temperature monitoring not active with fixed temperature
Applies as from SW 3
300609 Encoder limit frequency exceeded Reset key
Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SPower On error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled
SPower On error
Response via MD 1613.9 configurable as from SW 4
Actual speed value exceeds the encoder limit frequency:
SW rong encoder
SMD 1005 does not correspond to number of encoder marks
SEncoder defective
SMotor encoder cable defective or not fastened properly
SMotor encoder cable screen not connected
SDrive module defective
Eliminate cause
Applies as from SW 4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–196 SINUMERIK 840C / SIMODRIVE 611–D (DA)
300610 Rotor position identification failed Reset key
During the function ”Rotor positon identification”
FDD only:
–Controllers are disabled, motor is braked
–SIMODRIVE_READY and DRIVE_READY are cancelled.
–Reset error
Response via MD 1613.13 configurable as from SW 4
Rotor position could not be determined from the measuring signals, because no significant saturation effects oc-
curred.
Increase current via MD 1019 or check whether motor is connected.
Applies as from SW 6
300611 Illegal motion during rotor position identification Reset key
During the function ”Rotor position identification”
for MSD only:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
During the measurement, the motor has rotated by a value greater than that entered in MD 1020. The torsion may
have been caused by switching the motor onto a rotating motor or through the identification.
If the torsion has been caused by the identification and if the error occurs repeatedly, reduce MD 1019 or increase
MD 1020.
Applies as from SW 6
300612 Illegal current during rotor position identification Reset key
During the function ”Rotor position identification”
For FDD only:
–Controllers are disabled, motor is braked
–SIMODRIVE_READY and DRIVE_READY are cancelled.
–Reset error
1. With rotor position identification active (FDD only), the permissible current threshold (power section) was ex-
ceeded.
2. With rotor position identification active (FDD only), the maximum motor current (MD 1104) was exceeded.
With rotor position identification active, check MD 1019 and reduce if applicable.
Alarm from SW 6.1
300613 Motor temperature alarm Reset key
Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled
SReset error
Response via MD 1613.13 configurable as from SW 4
Beyond the motor temperature threshold MD 1607
SMotor overloaded
SMachine current too great, e.g. because of incorrect motor data
STemperature sensor defective (motor)
SMotor fan defective
SModule defective
SFault between turns motor
Eliminate cause or operate at MSD fixed temperature
Note: Temperature monitoring not active with fixed temperature
Applies as from SW 4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–197
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300614 Motor temperature cut-off limit Reset key
Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled
SReset error
As from drive SW 2, response can be configured via MD 1613.14
Beyond motor temperature threshold MD 1602 and timer MD 1603 has expired
SMotor overloaded
SMachine current too great, e.g. because of incorrect motor data (P–96/P–238)
STemperature sensor defective (motor)
SMotor fan defective
SModule defective
SFault between turns motor
Eliminate cause or operate at MSD fixed temperature
Note: Temperature monitoring not active with fixed temperature
Applies as from SW 3
300701 Start-up required POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
Drive does not have correct parameter set
SBoot strap via motor selection or load TEA3 file
SSave BOOT drive
SPower up again
Applies as from SW 3
300702 Drive basic clock pulse invalid POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
A drive basic clock pulse has been set at the NC that is too high for the drive
Change the basic clock pulse at the NC
Applies as from SW 3
300703 Current controller clock pulse invalid POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
A current controller clock pulse MD 1000 has been set that is not allowable for the drive.
Change current controller clock pulse
Applies as from SW 3
300704 Speed controller clock pulse invalid POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
Speed controller clock pulse MD 1001 is invalid.
Change speed controller clock pulse
Applies as from SW 3
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–198 SINUMERIK 840C / SIMODRIVE 611–D (DA)
300705 Position controller clock pulse invalid POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
A position controller clock cycle has been set at the NC that is not allowed for the drive
Change position controller clock cycle at the NC
Applies as from SW 3
300706 Monitoring clock pulse invalid POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
Monitoring clock pulse MD 1002 is invalid
Change monitoring clock cycle
Applies as from SW 3
300707 Drive basic clock pulse axially not equal POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
On 2-axis modules, the drive basic clock cycle must be identical for both axes.
On 2-axis modules, the drive basic clock pulse must be set to be identical for both axes.
Applies as from SW 3
300708 Current controller clock cycle axially not equal POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
On 2-axis modules, the current controller clock pulse MD 1000 must be identical for both axes.
Set the current controller clock cycle to be identical for both axes.
Applies as from SW 3
300709 Speed controller clock pulse axially not equal POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
On 2-axis modules, the speed controller clock pulse MD 1001 must be identical for both axes.
Set speed controller clock pulse to be identical for both axes.
Applies as from SW 3
300710 Position controller clock pulse axially not equal POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
On 2-axis modules, the position controller clock pulse must be identical for both axes.
Set the position controller clock pulse to be identical for both axes.
Applies as from SW 3
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–199
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300711 Monitoring clock pulse axially not equal POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
On 2-axis modules, the monitoring clock pulse MD 1002 must be identical for both axes.
Set the monitoring clock pulse to be identical for both axes.
Applies as from SW 3
300712 Dynamic response setting not possible (2 axes) POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
For two active axes on a module, it is not possible to change the controller structure via MD 1004.
With two active axes on a module, configuration structure MD 1004 must be set to i before n.
Applies as from SW 3
300713 Shift of position controller clock pulse invalid POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
The position controller clock pulse shift specified by the NC is greater than or equal to the position controller clock
pulse.
NC Hotline
Applies as from SW 4
300714 Power section code wrong POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
SThe module order number entered in the NC for the drive is not permissible
Additional information for MSD (drive SW 1 only):
Illegal power section code
SThe drive has already been booted with a module order number which does not correspond with the module
order number currently set in the NC.
Additional information for MSD (drive SW 1 only):
Actual power section code in MSD and actual power section code in NC
Reselect module in the NC or cancel reboot procedure
Applies as from SW 3
300715 Maximum power section current <= 0 POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
The maximum current of the power section MD 1107 has a value that is less than or equal to 0.
Enter a valid value in machine data MD 1107 “Maximum current of power section”.
Applies as from SW 3
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–200 SINUMERIK 840C / SIMODRIVE 611–D (DA)
300716 Torque constant invalid POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
1. Torque constant MD 1113 has a value that is less than or equal to 0.
2. The ratio of torque constant MD 1113/number of pole pairs MD 1112 is greater than 70.
Enter a valid value in machine data MD 1113 “Torque constant”.
Applies as from SW 3
300717 Motor moment of inertia <= 0 POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
Motor moment of inertia MD 1117 has a value that is less than or equal to 0.
Enter a valid value in machine data MD 1117 “Motor moment of inertia”.
Applies as from SW 3
300718 Calculation delay error, I controller POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
Input error in calculation delay timer MD 1101
Correct input error in calculation delay timer MD 1101.
Applies for SW 3 only
300719 Error motor code number POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
One of the motor code numbers is illegal (P–96 or P–238)
Additional information
Motor fault (1 or 2)
SChange motor code number
SSave BOOT drive
SRepeat ramp-up
Applies for SW 3 only
300719 Motor delta not parameterized POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
During activation of the star-delta changeover by drive MD1013, the motor delta (motor2) is not para-
meterized.
Check or enter machine data for motor delta (motor 2).
Applies as from SW 4
300720 Maximum motor speed too high POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
Maximum motor speed MD 1401 of speed controller clock pulse MD 1001 have too great a value.
Reduce maximum motor speed MD 1401 or set a smaller speed controller clock pulse MD 1001.
Applies for SW 3 only
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–201
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300721 I0 motor > i-rated motor POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
Motor no-load current (MD 1136) is greater than the rated current (MD 1103) of the motor.
SChange motor data
SSave BOOT drive
SRepeat ramp-up
Applies for SW 3 only
300722 I0 motor > I-rated power section POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
Connected motor too large for power section being used (continuous current MD 1108) because of its no-load
current (MD 1136).
Change power section or motor
Applies for SW 3 only
300723 STS configuration axially unequal POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
On 2-axis modules, the configuration of the control set MD 1003 must be identical for both axes.
Make the configuration of the control set identical for both axes.
Applies as from SW 3
300724 Invalid pole pair number POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
FDD: MD 1112 is not correct.
MSD: MD 1134 or MD 1400 is not correct.
Eliminate error on inputting the above machine data.
Applies as from SW 4
300725 Number of encoder marks = 0 POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
The number of encoder marks MD 1005 has the value 0.
Eliminate error when entering the number of encoder marks MD 1005.
Applies as from SW 3
300726 Voltage constant = 0 POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
The voltage constant MD 1114 has a value less than or equal to zero.
Eliminate error on inputting the voltage constant MD 1114.
Applies as from SW 4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–202 SINUMERIK 840C / SIMODRIVE 611–D (DA)
300727 Reactance <= 0 POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
The stator reactance MD 1139 or rotor reactance MD 1140 or magnetizing reactance MD 1141 is less than or
equal to zero.
Eliminate error on inputting MD 1139, MD 1140 or MD 1141.
Applies as from SW 4
300728 Torque/current matching factor too large POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
The matching factor (set torque ³ cross current) in the speed controller is too large.
Eliminate error when inputting
SRated motor current MD 1103, or
SLimit current transistor MD 1107, or
STorque constant MD 1 113.
Applies as from SW 4
300729 Motor zero-speed current <= 0 POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
Motor zero-speed current MD 1118 is less than or equal to zero.
Eliminate error on inputting the motor zero-speed current MD 1118
Applies as from SW 4
300730 Rotor resistence invalid POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
Rotor resistence is less than or equal to zero or format overflow has occurred.
The following machine data can have an incorrect value:
STorque controller clock pulse MD 1001
SRated motor frequency MD 1134
SRotor resistence cold MD 1138
SStator stray reactance MD 1139
SRotor stray reactance MD 1140
Applies as from SW 4
300731 Rated power <= 0 POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
Rated power MD 1130 is less than or equal to zero.
Eliminate error on inputting the rated power MD 1130.
Applies as from SW 4
300732 Rated motor speed <= 0 POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
Rated motor speed MD 1140 is less than or equal to zero.
Eliminate error on inputting the rated motor speed MD 1140.
Applies as from SW 4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–203
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300733 Motor no-load voltage invalid POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
The motor no-load voltage MD 1135 is less than or equal to zero or greater than rated motor voltage MD 1132 or
greater than 450 x MD 1400/MD 1142.
With
MD 1400: Rated motor speed
MD 1142: Speed at start of field weakening
Eliminate error on inputting
SRated motor voltage MD 1132
SRotor zero-speed voltage MD 1135
SRated motor speed MD 1400
SThreshold speed field weakening MD 1142.
SMotor no–load current MD 1136
Applies as from SW 4
300734 Motor no-load current <= 0 POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
Motor no-load current MD 1136 is less than or equal to zero.
Eliminate error on inputting the motor no-load current MD 1136.
Applies as from SW 4
300735 Field weakening speed <= 0 POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
Field weakening speed MD 1142 is less than or equal to zero.
Eliminate error on inputting the field weakening speed MD 1142.
Applies as from SW 4
300736 Lh characteristic invalid POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
Upper speed on the Lh characteristic MD 1143 is less than or equal to field weakening speed MD 1142 or gain of
Lh characteristic MD 1144 is less than 100.
Eliminate error on inputting
SUpper speed of the Lh characteristic MD 1143
SGain of the Lh characteristic MD 1144
SField weakening speed MD 1142.
Applies as from SW 4
300740 Parameterization error POWER ON
POWER ON and cyclic
Drive only ramps up to ramp-up state 2 or pulse suppression and motor runs down
Division error has occurred because of illegal parameter combination
Additional information: none
SCheck parameters and correct
SSave BOOT
SRepeat ramp-up
Applies as from SW 3
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–204 SINUMERIK 840C / SIMODRIVE 611–D (DA)
300741 Upper limit violated MD POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
During ramp-up control detects that machine data has violated input limits. This occurs with parameters with mo-
tor-dependent limits if the motor maximum speed is reduced and maintained after booting. Another cause might be
the switching off of the input limits (P–90, bit 0). Alter parameter and switch on input limits again.
Additional information:
Number of incorrect machine data
SCorrect parameter
SCheck all parameters with motor-dependent limits
SSave BOOT drive
SRepeat ramp-up
Applies as from SW 3
300742 Lower limit violated MD POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
During ramp-up control detects that machine data has violated input limits. This occurs with parameters with mo-
tor-dependent limits if the motor maximum speed is reduced and maintained after booting. Another cause might be
the switching off of the input limits (P–90, bit 0). Alter parameter and switch on input limits again.
Additional information:
Number of incorrect machine data
SCorrect parameter
SCheck all parameters with motor-dependent limits
SSave BOOT drive
SRepeat ramp-up
Applies for SW 3 only
300742 Converter frequency U/f POWER ON
Power On
Drive only ramps up to ramp-up state 2
In V/f mode (selection via MD 1014), only converter frequencies (MD 1100) of 4 kHz and 8 kHz are permissible.
Eliminate error during input of converter frequency MD 1100 or by deselecting V/f mode MD 1014.
Applies as from SW 5.1
300743 Error on saving FEPROM POWER ON
POWER ON
Drive only ramps up to ramp-up state 2
Error occurred when last saved; data from last save operation are used.
Additional information: none
SCheck parameters and save BOOT again
Applies for SW 3 only
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
08/96
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–205
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300743 Function not with this 611D control module POWER ON
When powering up the control.
The power–up procedure is interrupted, the pulses remain disabled.
The 611D performance control module is required for SINUMERIK Safety Integrated (see SINUMERIK Safety
Integrated documentation). This alarm is output if the hardware is not installed.
This alarm also occurs if 1PH2/4/6 motors are connected and no 611D performance control module is installed.
Replace the 611D control module.
Applies as from SW 5.4.
300744 Checksum error safe monitorings POWER ON
When powering up the control.
The power–up procedure is interrupted, the pulses remain disabled.
The actual checksum calculated by the drive and stored in MD 1398 via the safety–related MDs has a different
value to the reference checksum stored in MD 1399 on the last machine acceptance. The safety–related data
have been modified or an error has occurred.
Check all safety–related MDs and make any necessary corrections. Then execute a POWER ON. Carry out an
acceptance test.
Applies as from SW 5.4.
300745 Limit values for safe end position interchanged POWER ON
When powering up the control.
The power–up procedure is interrupted, the pulses remain disabled.
The data for the upper limit for SE monitoring contains a value less than that stored in the data for the lower limit.
Check machine data
MD 1334 upper limit value for safe end position and
MD 1335 lower limit value for safe end position,
and change them such that the upper limit is greater than the lower limit. Then execute a POWER ON.
Applies as from SW 5.4.
300746 No SBH/SG enable POWER ON
When powering up the control.
The power–up procedure is interrupted, the pulses remain disabled.
The SBH/SG function is not enabled in MD 1301, although the SE/SN function is selected in this MD.
SThe SBH/SG function is not enabled in MD 1301, although the SE/SN function is selected in this MD.
SCam synchronization enabled without function SN active.
Enable the SBH/SG function in MD 1301.
Applies as from SW 5.4.
300747 Monitoring cycle MD 1300 invalid POWER ON
When powering up the control.
The power–up procedure is interrupted, the pulses remain disabled.
MD 1300 was not set to a multiple of the NC position control cycle.
Set the monitoring cycle in MD 1300 to n * NC position control cycle, where n must be 1.
Applies as from SW 5.4.
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–206 SINUMERIK 840C / SIMODRIVE 611–D (DA)
300748 Monitoring cycle of both axes not identical POWER ON
When powering up the control.
The power–up procedure is interrupted, the pulses remain disabled.
The monitoring cycle in MD 1300 was not set to an identical value for both axes of a two–axis module.
Set MD 1300 to the same value on all drives of the module.
Applies as from SW 5.4.
300749 Conversion factor between motor and load too POWER ON
When powering up the control.
The power–up procedure is interrupted, the pulses remain disabled.
The conversion factor from the motor system [increments] to the load system [mm/mdegrees] is greater than 1, or
the factor that converts the load system to the motor system is greater than 65535.
The condition for the load to motor system factor is: mm_to_incr v 65535
The condition for the motor to load system factor is: incr_to_mm v 1
mit mm_to_incr +1
incr_to_mm
With a rotary motor encoder and a rotary axis:
incr_to_mm(n)+MD1321
MD1322 *incr_to_mm_rot_rot
where n = 0 ... 7 (gear stage) and
incr_to_mm_rot_rot +360000
8192 *1
MD1318
With a rotary motor encoder and a linear axis:
incr_to_mm(n)+MD1321
MD1322 *incr_to_mm_rot_lin
where n = 0 ... 7 (gear stage) and
incr_to_mm_rot_lin +1000
8192 *1
MD1318 *MD1320
Check the following safety–related MDs, depending on the motor encoder type and axis type,
and correct if necessary.
SMD 1317
Grid spacing linear scale (for a linear encoder)
SMD 1318
Encoder marks per revolution (for a rotary encoder)
SMD 1318
MD 1320
(for a rotary encoder and linear axis)
SMD 1321
MD 1322
(for the use of a gearbox)
The motor type and axis type are defined in MD 1302.
Applies as from SW 5.4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Conditions
Equation for
rotary axis
Equation for
linear axis
Remedy
Note
1 Alarms
1.5.1 Alarm description
08/96
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–207
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300750 Speed controller adapt.: n–max < n–min Reset key
300850 Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3).
SMD 1012.4 = 0: 300750
SMD 1012.4 = 1: 300850
The upper adaptation speed MD 1412 is less than the lower adaptation speed MD 1411.
Enter a larger value for upper adaptation speed MD 1412 than for lower adaptation speed MD 1411.
Applies as from SW 3
300751 Speed controller amplification too high Reset key
Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
The P gain of the speed controller MD 1407 or MD 1408 is too large.
Enter lower value for P gain MD 1407 or MD 1408 for speed controller; or the motor zero-speed current MD 1118
must be greater than zero.
Applies as from SW 3
300752 Blocking freq. I-set filter wrong Reset key
Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
Sampling theorem violated.
The blocking frequency MD 1210, MD 1213, MD 1216, MD 1219 for each current filter must be greater than the
reciprocal value of two current controller clock pulses MD 1000.
Applies as from SW 3
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–208 SINUMERIK 840C / SIMODRIVE 611–D (DA)
300753 Timer n-controller at stop wrong Reset key
Cyclic after control power up
SControllers disabled, motor braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
–
Speed controller timer at stop MD 1605 must always be larger or the same as the pulse suppression cutoff speed
MD 1403.
Applies as from SW 3
300754 Signal number invalid Reset key
300854 Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3).
SMD 1012.4 = 0: 300754
SMD 1012.4 = 1: 300854
Signal number invalid in the variables signalling function and min-max memory.
Enter correct signal number.
Applies as from SW 4
300755 V/f operation: motor running Reset key
300855 Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3).
SMD 1012.4 = 0: 300755
SMD 1012.4 = 1: 300855
V/f operation: at initialization, the motor turns.
Stop the motor.
Applies as from SW 4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–209
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300756 Hysteresis of torque setpoint smoothing too large Reset key
Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
Hysteresis of the torque setpoint smoothing MD 1246 is greater than or equal to the threshold of the torque set-
point smoothing MD 1245.
Eliminate error on inputting MD 1246 and MD 1245.
Applies as from SW 4
300757 Torque matching factor too great Reset key
Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
The torque matching factor MD 1191 is beyond the format limit.
Eliminate error on inputting MD 1191.
Applies as from SW 4
300758 Upper generator threshold too high Reset key
300858 Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3).
SMD 1012.4 = 0: 300758
SMD 1012.4 = 1: 300858
Upper threshold of the two-point controller is too high in the generator mode i.e. the sum of the values in
MD1631 + MD1632 exceeds that in MD1633.
Eliminate error on inputting MD 1631, MD 1632 and MD 1633.
Applies as from SW 4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–210 SINUMERIK 840C / SIMODRIVE 611–D (DA)
300759 Generator cut-off threshold too high Reset key
300859 Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3).
SMD 1012.4 = 0: 300759
SMD 1012.4 = 1: 300859
Generator cut-off voltage MD 1633 is greater than or equal to the response threshold for the d.c. link monitoring
MD 1630.
Eliminate error on inputting MD 1633 or MD 1630.
Applies as from SW 4
300760 Excessive emergency retraction speed Reset key
300860 Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3).
SMD 1012.4 = 0: 300760
SMD 1012.4 = 1: 300860
Emergency retraction speed MD 1639 is greater than or equal to the maximum speed MD 1146.
Eliminate error on inputting MD 1639 or MD 1146.
Applies as from SW 4
300761 Min. generator speed too high Reset key
300861 Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3).
SMD 1012.4 = 0: 300761
SMD 1012.4 = 1: 300861
Minimum speed generator axis MD 1635 is greater than or equal to the maximum speed MD 1146.
Eliminate error on inputting MD 1635 or MD 1146.
Applies as from SW 4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–211
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300762 Emergency retract/generator active Reset key
300862 Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3).
SMD 1012.4 = 0: 300762
SMD 1012.4 = 1: 300862
Emergency retraction or generator is already active.
Check parameterization/machine data.
Applies as from SW 4
300763 Generator/emergency retraction mode invalid Reset key
300863 Cyclic
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3).
SMD 1012.4 = 0: 300763
SMD 1012.4 = 1: 300863
Value given by the NC via a G command must be in the range 0 ... 7.
Check parameterization (G command in the NC).
Applies as from SW 4
300764 No emergency retraction/generator mode possible Reset key
300864 Cyclic
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3).
SMD 1012.4 = 0: 300764
SMD 1012.4 = 1: 300864
Emergency retraction/generator mode is possible only with active d.c. link measurement (MD 1161 = 0) in an old
hardware version, no d.c. link measurement is possible and therefore the error message 300765 might also be
issued if in an old hardware version MD 1161 is set to zero.
Enter the value zero into machine data MD 1161 or order new hardware version (hardware components: drive
control with Order No. 6SN1 118–0Dx1x–0AA0).
Applies as from SW 4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–212 SINUMERIK 840C / SIMODRIVE 611–D (DA)
300765 No link measurement possible Reset key
300865 Cyclic
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
Alarm output can be activated via MD 1012.4 as from V. 5.2 (611D: SW 3).
SMD 1012.4 = 0: 300765
SMD 1012.4 = 1: 300865
If the fixed voltage MD 1161 is equal to zero, no d.c. link measurement is possible because of the incorrect hard-
ware version.
In the machine data fixed voltage MD 1161, enter a value greater than zero or order new hardware version (hard-
ware components: drive control with the Order No. 6SN1 118–0Dx1x–0AA0).
Applies as from SW 4
300766 Blocking frequency greater than Shannon frequency Reset key
Cyclic after control power up
With MSD:
SPulse reset, motor coasts down
SSIMODRIVE_READY and DRIVE_READY are reset.
SReset error
With FDD:
SControllers disabled, motor braked
SSIMODRIVE_READY and DRIVE_READY are reset.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
The band-stop frequency of a speed setpoint filter is greater than the Shannon sampling frequency from the sam-
pling theorem.
The band-stop frequency of a speed setpoint filter must be smaller than the reciprocal value of two speed control-
ler pulserates.
Speed setpoint filter 1:
MD 1210 < 1 / (2MD 100031.25 microsec)
Speed setpoint filter 2:
MD 1213 < 1 / (2MD 100031.25 microsec)
Speed setpoint filter 3:
MD 1216 < 1 / (2MD 100031.25 microsec)
Speed setpoint filter 4:
MD 1219 < 1 / (2MD 100031.25 microsec)
The band-stop frequency of a current setpoint filter must be smaller than the reciprocal value of two current con-
troller pulserates.
Current setpoint filter 1: MD 1214 < 1 / (2MD 100031.25 microsec)
Current setpoint filter 2: MD 1217 < 1 / (2MD 100031.25 microsec)
Alarm in SW 5 and higher
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–213
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300767 Natural frequency greater than Shannon frequency Reset key
Cyclic after control power up
With MSD:
SPulse reset, motor coasts down
SSIMODRIVE_READY and DRIVE_READY are reset.
SReset error
With FDD:
SControllers disabled, motor braked
SSIMODRIVE_READY and DRIVE_READY are reset.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
The natural frequency of a speed setpoint filter is greater than the Shannon sampling frequency from the sampling
theorem.
The natural frequency of a speed setpoint filter must be lower than the reciprocal value of two speed controller
pulserates.
Speed setpoint filter 1:
MD 15200.01MD 1514 < 1 / (2MD 100131.25 microsec)
Speed setpoint filter 2:
MD 15210.01MD 1517 < 1 / (2MD 100131.25 microsec)
Alarm in SW 5 and higher
300768 Counter bandwidth greater than double blocking frequency Reset key
Cyclic after control power up
With MSD:
SPulse reset, motor coasts down
SSIMODRIVE_READY and DRIVE_READY are reset.
SReset error
With FDD:
SControllers disabled, motor braked
SSIMODRIVE_READY and DRIVE_READY are reset.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
The counter bandwidth of a current or speed setpoint filter is greater than twice the blocking frequency.
This error message is generated for the general band blocking only if:
Speed setpoint filter 1:
MD 1516 > 0.0 or
MD 1520 100.0
Speed setpoint filter 2:
MD 1519 > 0.0 or
MD 1521 100.0
Current setpoint filter 1:
MD 1212 > 0.0
Current setpoint filter 2:
MD 1215 > 0.0
Current setpoint filter 3:
MD 1218 > 0.0
Current setpoint filter 4:
MD 1221 > 0.0
The counter bandwidth must be smaller than double the blocking frequency.
Current setpoint filter 1:
MD 1212 x 2MD 1210
Current setpoint filter 2:
MD 1215 x 2MD 1213
Current setpoint filter 3:
MD 1218 x 2MD 1216
Current setpoint filter 4:
MD 1221 x 2MD 1219
Speed setpoint filter 1:
MD 1516 x 2MD 1514
Speed setpoint filter 2:
MD 1519 x 2MD 1517
Alarm in SW 5 and higher
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–214 SINUMERIK 840C / SIMODRIVE 611–D (DA)
300769 Denominator bandwidth greater than double natural frequency Reset key
Cyclic after control power up
With MSD:
SPulse reset, motor coasts down
SSIMODRIVE_READY and DRIVE_READY are reset.
SReset error
With FDD:
SControllers disabled, motor braked
SSIMODRIVE_READY and DRIVE_READY are reset.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
The denominator bandwidth of a current or speed setpoint filter is greater than twice the natural frequency.
This error message is generated for the general band blocking only if:
Speed setpoint filterr 1:
MD 1516 > 0.0 or
MD 1520 100.0
Speed setpoint filter 2:
MD 1519 > 0.0 or
MD 1521 100.0
Current setpoint filter 1:
MD 1212 > 0.0
Current setpoint filter 2:
MD 1215 > 0.0
Current setpoint filter 3:
MD 1218 > 0.0
Current setpoint filter 4:
MD 1221 > 0.0
The denominator bandwidth of a current or speed setpoint filter must be greater than double the natural frequency.
Speed setpoint filter 1:
MD 1515 x 2MD 15140.01MD 1520
Speed setpoint filter 2:
MD 1518 x 2MD 15170.01MD 1521
Current setpoint filter 1:
MD 1211 x 2MD 1210
Current setpoint filter 2:
MD 1214 x 2MD 1213
Current setpoint filter 3:
MD 1217 x 2MD 1216
Current setpoint filter 4:
MD 1220 x 2MD 1219
Alarm in SW 5 and higher
300770 Filter factor cannot be represented Reset key
Cyclic after control power up
With MSD:
SPulse reset, motor coasts down
SSIMODRIVE_READY and DRIVE_READY are reset.
SReset error
With FDD:
SControllers disabled, motor braked
SSIMODRIVE_READY and DRIVE_READY are reset.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
The calculated filter coefficients for a band-stop filter cannot be represented in the internal format.
Alter filter setting
Alarm in SW 5 and higher
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–215
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300775 Fixed voltage axially unequal Reset key
300875 Cyclic
SError 300775:
–for MSD:
Pulse deletion, motor idles to a stop
SIMODRIVE_READY and DRIVE_READY are canceled.
–for FDD:
Controllers are disabled, motor brakes
SIMODRIVE_READY and DRIVE_READY are canceled.
Response configurable via MD 1613.0 as from drive SW 2.
SError 300875:
No impact on current operation. The old state is retained as long as the fixed axial voltages on the module
axes a r e d i fferent.
Alarm output can be activated via MD 1012.4 as from SW 5.2 (611D: SW 3).
SMD 1012.4 = 0: 300775
SMD 1012.4 = 1: 300875
The fixed voltage for the intermediate circuit entered in each MD 1161 is dif ferent for the axes of a two–axis mod-
ule. When a fixed voltage not equal to 0 is entered in MD 1161, it replaces the measured voltage of the intermedi-
ate circuit. The fixed voltages in MD 1161 for the axes on a module must be equal before they can be used.
MD 1161 for both axes = 0
SMeasured voltage of the intermediate circuit is used in internal calculations.
MD 1161 for both axes = 580 V
SThe entered fixed voltage is used in internal calculations.
Set the same fixed voltage or enter ”0” on all module axes in order to use the measured intermediate circuit volt-
age for internal calculations.
Applies as from SW 5
300776 Meas. circ. monitor. motor (inc.) inact. Reset key
Power–up and cyclic
for MSD:
SPulse deletion, motor idles to a stop
SSIMODRIVE_READY and DRIVE_READY are canceled.
SReset error
for FDD:
SControllers are disabled, motor brakes
SSIMODRIVE_READY And DRIVE_READY are canceled
SReset error
Response configurable via MD 1613.0 as from drive SW 2.
When SINUMERIK Safety Integrated function MD 1301 is active, the measuring circuit monitoring motor
(inc.) MD 1600.4 must be active.
Activate the measuring circuit monitoring motor (inc.) by setting MD 1600.4 = 0.
Applies as from SW 5.4
300777 Current for rotor position identification Reset key
Power–up and cyclic
FDD only:
SControllers are disabled, motor brakes
SSIMODRIVE_READY and DRIVE_READY are canceled.
Response configurable via MD 1613.0 as from drive SW 4.
A current higher than that permissible for the motor and for the power section used has been parameterized in
MD 1019.
Reduce current via MD 1019.
Applies as from SW 6
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–216 SINUMERIK 840C / SIMODRIVE 611–D (DA)
300778 Illegal converter frequency rotor position identification Reset key
Power–up and cyclic
FDD only:
–Controllers are disabled, motor brakes
–SIMODRIVE_READY and DRIVE_READY are canceled.
When selecting the rotor position identification (MD 1018), only converter frequencies (MD 1100) of 4 kHz or 8 kHz
are permissible.
Change converter frequency or deselect rotor position identification.
Applies as from SW 6
300779 Motor moment of inertia x 0 Reset key
Power–up and cyclic
for MSD:
–Pulse suppression, motor coasts down
–SIMODRIVE_READY and DRIVE_READY are canceled
for FDD:
–Controllers are disabled, motor brakes
–SIMODRIVE_READY and DRIVE_READY are canceled.
Motor moment of inertia MD 1117 has a value that is smaller or equal to zero.
Enter a correct value in machine data MD 1117 ”Motor moment of inertia”.
Applies as from SW 6
300780 IO motor > I-rated motor Reset key
Power–up and cyclic
MSD only:
–Pulse suppression, motor coasts down
–SIMODRIVE_READY and DRIVE_READY are canceled.
The no–load current of the motor (MD 1136) is greater than the rated current (MD 1103) of the motor.
–Change motor data
–Save Boot drive
–Power up again
Applies as from SW 6
300781 IO motor > I-rated power section Reset key
Power–up and cyclic
MSD only:
–Pulse suppression, motor coasts down
–SIMODRIVE_READY and DRIVE_READY are canceled.
Because of its no–load current (MD 1136), the motor connected is too large for the power section used (continu-
ous current MD 1108).
Replace power section or motor
Applies as from SW 6
300782 Reactance x 0 Reset key
Power–up and cyclic
FDD only:
–Controllers are disabled, motor brakes
–SIMODRIVE_READY and DRIVE_READY are canceled.
Response configurable via MD 1613.0 as from drive SW 4.
The stator reactance MD 1139 or rotor reactance MD 1140 or main field reactance MD 1141 is smaller than or
equal to zero.
Correct error when entering MD 1139, MD 1140 or MD 1141.
Applies as from SW 6
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–217
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300783 Rotor resistance invalid Reset key
Power–up and cyclic
MSD only:
–Pulse suppression, motor coasts down
–SIMODRIVE_READY and DRIVE_READY are canceled.
The rotor resistance is less than or equal to zero or a format overflow has occurred.
The following machine data may have an incorrect value:
–Speed controller cycle MD 1001
–Motor rated frequency MD 1134
–Rotor resistance cold MD 1138
–Stator leakage reactance MD 1139
–Rotor leakage reactance MD 1140.
Applies as from SW 6
300784 Motor no-load voltage invalid Reset key
Power–up and cyclic
MSD only:
–Pulse suppression, motor coasts down
–SIMODRIVE_READY and DRIVE_READY are canceled.
Error in no–load voltage (MD 1135):
–MD 1135 x 0 or
–MD 1135 > MD 1132 or
–MD 1135 x MD 1142 / MD 1400 + Vpre>450 V
With
Vpre=0.181 x MD 1136 x MD 1142 x MD 1119
MD 1132: Rated motor voltage
MD 1400: Rated motor speed
MD 1142: Threshold speed field weakening
MD 1136: No–load motor current
MD 1119: Inductance series reactor
Correct error when entering
–Rated motor voltage MD 1132 or:
–No–load motor voltage MD 1135 or
–Rated motor speed MD 1400 or
–Rotor resistance cold MD 1138
–Threshold speed field weakening MD 1142 or
–No–load motor current MD 1136.
Applies as from SW 6
300785 Motor no-load current x 0 Reset key
Power–up and cyclic
MSD only:
–Pulse suppression, motor coasts down
–SIMODRIVE_READY and DRIVE_READY are canceled.
Motor no–load current MD 1136 is smaller than or equal to zero.
Correct the error when entering the motor no–load current MD 1136.
Applies as from SW 6
300786 Field weakening speed x 0 Reset key
Power–up and cyclic
MSD only:
–Pulse suppression, motor coasts down
–SIMODRIVE_READY and DRIVE_READY are canceled.
Field weakening speed MD 1142 is smaller than or equal to zero.
Correct the error when entering the field weakening speed MD 1142.
Applies as from SW 6
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–218 SINUMERIK 840C / SIMODRIVE 611–D (DA)
300788 Parameterization error current controller adaptation Reset key
Power–up and cyclic
FDD only:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response configurable with MD 1613.0 from drive SW 2.
Upper currrent limit MD 1181: $MD_CURRCTRL_ADAPT_CURRENT_2 (upper current limit adaptation) is smaller
than lower current limit MD 1180: $MD_CURRCTRL_ADAPT_CURRENT_1 (lower current limit adaptation).
Alarm from SW 6.3
300799 Save and boot required Power On
Cyclic after control power up
for MSD:
SPulse suppression, motor runs down
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
for FDD:
SControllers are disabled, motor is braked
SSIMODRIVE_READY and DRIVE_READY are cancelled.
SReset error
Response via MD 1613.0 can be configured as from drive SW 2.
After automatic calculation of the controller parameters, it is necessary to save the machine data and to perform a
power up.
Perform above measures.
Applies as from SW 4
300850 Speed controller adaptation: n–max < n–min
Alarm description see 300750
300854 Signal number invalid
Alarm description see 300754
300855 u/f operation: motor running
Alarm description see 300755
300858 Upper generator threshold too high
Alarm description see 300758
300859 Generator cut–off threshold too high
Alarm description see 300759
300860 Excessive emergency retraction speed
Alarm description see 300760
300861 Minimum generator speed too high
Alarm description see 300761
Scan
Effect
Explanation
Note
Scan
Effect
Explanation
Remedy
Note
Note
Note
Note
Note
Note
Note
Note
1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–219
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300862 Emergency retraction/generator active
Alarm description see 300762
300863 Generator/emergency retraction mode invalid
Alarm description see 300763
300864 No emergency retraction/generator mode possible
Alarm description see 300764
300865 No link measurement possible
Alarm description see 300765
300875 Fixed voltage axially unequal
Alarm description see 300775
300888 Parameterization error current controller adaptation
Alarm description see 300788
300899 Save and boot necessary
Alarm description see 300799
300900 Stop A triggered POWER ON
In monitoring cycle.
The drive is stopped with STOP A.
–Pulses are disabled via relay ”Drive_IMP”.
–Motor runs down
–Power on error
There can be several reasons for triggering STOP A:
SThe time frame in MD 1356 of ST OP B has expired.
SThe speed has fallen below the threshold in MD 1360 of STOP B.
SThe shut–down path test has been requested by the user by SGE ”test stop selection”, but the pulses were
not deleted after expiry of the time frame in MD 1357.
The user must find the cause and initiate appropriate measures.
Applies as from SW 5.4
300901 Stop B triggered POWER ON
Cyclic in SI monitoring cycle.
The drive is stopped with STOP B. The pulses are then disabled via relay ”Drive_IMP”.
There can be several reasons for triggering STOP B:
SThe safe standstill monitoring has responded.
SST OP B was requested after STOP F, i.e. an error has occurred during cross–comparison.
The user must find the cause and initiate appropriate measures.
Applies as from SW 5.4
300906 Safe braking ramp exceeded POWER ON
Cyclic in SI monitoring cycle.
The drive is stopped with STOP A. The pulses are then disabled via relay ”Drive_IMP”.
Die Istgeschwindigkeit der Achse ist beim Bremsen mit ”nsoll=0” (Stop B oder Stop C) nicht verringert worden,
sondern ist über die beim Bremsen nachgeführte Geschwindigkeitsgrenze und die in MMMMD_SB_STOP_N_TOL
(Toleranz Istgeschwindigkeit für SBR) eingetragene Toleranz angestiegen.
Eingabewert des Maschinendatums MD_SB_STOP_N_TOL überprüfen.
Applies as from SW 6
Note
Note
Note
Note
Note
Note
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
01/99
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–220 SINUMERIK 840C / SIMODRIVE 611–D (DA)
300907 Tolerance for safe operational stop exceeded POWER ON
Cyclic in SI monitoring cycle.
The drive is stopped with STOP A or STOP B. The pulses are disabled via relay ”Drive_IMP”.
The actual position has migrated too far from the set/standstill position (outside the standstill window). The stand-
still window is configured in MD 1330.
The user must find the cause and initiate appropriate measures.
Applies as from SW 5.4
300908 Stop C triggered Reset key
Cyclic in SI monitoring cycle.
The drive is stopped with STOP C. After completion of the stop reaction, the drive remains under control, and the
axis is monitored for SBH.
There can be several reasons for triggering STOP C (depending on the configuration):
SThe safe speed monitoring has responded (MD 1361).
SThe safe end position monitoring has responded (MD 1362).
The user must find the cause and initiate appropriate measures.
Applies as from SW 5.4
300909 Stop D triggered Reset key
Cyclic in SI monitoring cycle.
The NC has stopped the drive with STOP D. After completion of the stop reaction, the drive remains under control,
and the axis is monitored for SBH.
There can be several reasons for triggering STOP D (depending on the configuration):
SThe safe speed monitoring has responded (MD 1361).
SThe safe end position monitoring has responded (MD 1362).
The user must find the cause and initiate appropriate measures.
Applies as from SW 5.4
300910 Stop E triggered Reset key
Cyclic in SI monitoring cycle.
The NC has stopped the drive with STOP E. After completion of the stop reaction, the drive remains under control,
and the axis is monitored for SBH.
There can be several reasons for triggering STOP E (depending on the configuration):
SThe safe speed monitoring has responded (MD 1361).
SThe safe end position monitoring has responded (MD 1362).
The user must find the cause and initiate appropriate measures.
Applies as from SW 5.4
300911 Failure in a monitoring channel Reset key
Cyclic in SI monitoring cycle.
If no Safety Integrated monitoring system is active, STOP F does not initiate a stop response, but displays the
message ”Failure in a monitoring channel”.
If SBH/SG, SE or SN are active, the drive is stopped with the stop response STOP A/B.
Cross–comparison between NC and drive has revealed a dif ference, and STOP F has been initiated.
Find the dif ference between the monitoring channels. The error code which indicates the cause appears
as follows:
Son 840C
MD 301: Diagnostics for STOP F
Son 611D
MD 1395
The meaning of the error code can be found in the SINUMERIK Safety Integrated documentation.
It is possible that the safety–related machine data are no longer identical or that the SGEs do not have the same
signal level (measure again or check in the SI service display). If no such error is found, an error may have oc-
curred in the CPU, such as a corrupt memory cell. This error can be transient (remedied by POWER ON) or per-
manent (reoccurs after POWER ON, in this case replace the hardware).
Applies as from SW 5.4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 1–221
SINUMERIK 840C / SIMODRIVE 611–D (DA)
300914 Safe speed exceeded Reset key
Cyclic in SI monitoring cycle.
The drive is stopped by the response configured in MD 1361. After completion of the stop reaction, the drive re-
mains under control, and the axis is monitored for SBH.
The axis has moved faster than defined in MD 1331, i.e. the axis has exceeded the permissible speed limit.
The user must find the cause and initiate appropriate measures.
Applies as from SW 5.4
300915 Safe end position exceeded Reset key
In monitoring cycle.
The drive is stopped by the response configured in MD 1361. After completion of the stop reaction, the drive re-
mains under control, and the axis is monitored for SBH.
The axis has traveled beyond the end position entered in data MD 1334 and MD 1335.
If no apparent operating error has occurred:
Check the input value of the machine data, check the SGEs: of the 2 end positions, was the correct one selected?
If MDs and SGEs are correct, inspect the machine for damage and repair the damage.
Applies as from SW 5.4
300950 Axis is not safely referenced
In monitoring cycle.
No stop response was initiated. The alarm remains active, when the SN/SE functions are enabled, until the axis
state ”axis safely referenced” is attained.
The standstill position stored before the machine was switched off does not match the actual position (reference
position) detected on power–up.
This alarm requests the user to confirm the present actual position. The position should be established as follows
SMeasure the position
ST ravel to a known position
If safe automatic referencing is not possible, the user must issue a user authorization for the new position with the
softkey. This user authorization identifies the above position as safe, i.e. the axis state ”axis safely referenced” is
attained.
If the axis has not been referenced safely, and the user authorization is not active:
SThe safe cams are active but not yet safe
SThe safe end positions are not yet active
Applies as from SW 5.4
300951 Teststop running
In monitoring cycle.
The pulses are deleted.
SIf, following the time configured in MD 1357 (time for checking pulse deletion), the positive acknowledgement
of pulse deletion has not been detected, STOP A is triggered.
SIf the pulse deletion is acknowledged internally in the drive within the configured time, a stop response is not
initiated. The alarm remains active, on selection via SGE ”test stop selection”, until the selection is canceled.
The test stop has been activated by the user by setting SGE ”test stop selection”. When the user cancels the ”test
stop selection” SGE, the alarm is deactivated.
If STOP A was triggered, it is only possible to restart by POWER ON.
Applies as from SW 5.4
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Warning
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
1–222 SINUMERIK 840C / SIMODRIVE 611–D (DA)
301701 Limit value SG too large POWER ON
Power On
The startup process is interrupted. The pulses remain disabled.
The limit value of the safe speed is higher than the speed that corresponds to a limit frequency of 300 kHz.
The maximum permissible speed to be monitored is calculated as follows:
nmax ƪrev
minƫ+300000[Hz] * 60
no. of encoder marks
Monitoring condition: MD1331 v1
ü*n
max with ü = speed ratio
Check the input in MD 1331, correct if necessary and execute a POWER ON.
Applies as from SW 6
301706 Parameterization of cam position invalid POWER ON
Power On
The startup process is interrupted. The pulses remain disabled.
At least one of the cam positions parameterized and enabled via MD_SB_ENABLE contravenes the rule that cam
positions must not lie within the tolerance range around the modulo position.
The tolerance range is defined as follows:
a)With inactive cam synchronization (MD 1301 bit 7=0):
Upper modulo value – MD 1342 < cam position
Lower modulo value+MD 1342 x cam position
b)With active cam synchronization (MD 1301 bit 7=1):
Upper modulo value – MD 1340 – MD 1342 > cam position
Lower modulo value+MD 1342 x cam position
Upper/lower modulo value="737 280 000
Check the parameterization of the cam positions MD 1336[0–3] and MD 1337[0–3] and the entry in MD 1305, cor-
rect if necessary and execute a POWER ON.
Check the input in MD 1305, correct if necessary and execute a POWER ON.
Applies as from SW 6
301707 Parameterization module value for invalid POWER ON
Power On
The startup process is interrupted. The pulses remain disabled.
The parameterized modulo value for the function ”Cams for endlessly rotating rotary axes” in MD 1305 is not a
multiple of 360 000 mdegrees.
Check the modulo value for SN in MD 1305, correct if necessary and execute a POWER ON.
Applies as from SW 6
301708 Actual value synchronization not allowed POWER ON
POWER ON
The startup process is interrupted. The pulses remain disabled.
Actual value synchronization with drift/slip is selected in MD 1301: ”Enable safety functions ”. This is allowed only
with SBH/SG monitoring, for the purposes of which the absolute actual position is insignificant. Safe limit position
and/or cam monitoring is, however, selected as well.
Deselect actual value synchronization with drift/slip or safe limit position and/or cam monitoring in MD 1301: ”En-
able safety functions”.
Alarm from SW 6.2
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
Scan
Effect
Explanation
Remedy
Note
1 Alarms
1.5.1 Alarm description
01/99
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1.6 Dialog text
1.6.1 Notes for the operator
With many operator inputs, texts are displayed in the left two thirds of the input
line for support and for error diagnostics.
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
Area for notes for the operator
Input line
1.6.2 Listing of dialog texts
All notes for the operator are listed in the following table in alphabetical order.
Dialog text Appears with the
following event What must be done
or
What is wrong
BLOCK NOT AVAILABLE When searching for blocks
in the part program ––
BLOCK NUMBER TOO
LARGE Generating block number Block number cannot be
greater than N9999
BLOCK STRUCTURE
WRONG With “Correction block”
function Cursor is at the start of the
wrong block
BLOCK TOO LONG When editing part
programs, a block must
not be longer than 120
characters
Conclude block with “LF”
CHARACTER NOT
ALLOWED Taking over an input value
(e.g. with the input key) Input value has the wrong
format
CHARACTER NOT
AVAILABLE When searching for
characters in part
programs
––
COMMENTS ERROR Occurs when editing if the
brackets do not match up Check the number of
brackets set
CYCLE DISABLE When handling cycles
(editing, copying, etc.) Remove “Cycle disable”
interface signal
CYCLE IN THE EPROM Information while handling
cycles ––
DATA TRANSMISSION
RUNNING Editing part programs Stop interface
1 Alarms
1.6 Dialog text
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1–224 SINUMERIK 840C / SIMODRIVE 611–D (DA)
Dialog text What must be done
or
What is wrong
Appears with the
following event
DECIMAL POINT NOT
ALLOWED Taking over an input value
(e.g. with the input key) ––
DELETE DATA? “Delete” key has been
pressed If pressed again the data
area specified will be
deleted
DIFFERENT PROGRAM
TYPES When copying or renaming
part programs Only identical program
types (L to L, % to %, etc.)
can be handled
DRIFT COMPENSATION
DATA ERROR With semi-automatic drift
compensation Repeat compensation
EDITING NOT ALLOWED When editing part
programs Repeat input
ENTER PASSWORD When trying to enter
protected data Enter password
FORMAT ERROR Taking over an input value
(e.g. with the input key) The control can do nothing
with the value in this
position. See Operator’s
Guide.
FORMAT ERROR IN
DISPLAY DESCRIPTION Cannot occur with the
user. (Only possible with
the machine manufacturer
during UMS testing.)
A format has been
specified in the display
description which does not
agree with that to be
displayed
GENERAL DATA ERROR Taking over an input value
(e.g. with the input key) The value cannot be taken
over. Taking over the value
would cause an error:
change value
GENERAL INPUT ERROR Taking over an input value
(e.g. with the input key) The value was wrong.
Change value
HELP NOT AVAILABLE Operating the “Help” key No help is available for the
display selected
INPUT DISABLED Taking over an input value
(e.g. with the input key) Operate keyswitch
INPUT ERROR
(PROGRAM) When editing part
programs The character selected
cannot be entered in the
part program
INPUT LINE OVERFLOW Character input Max. 25 characters
INTERFACE ASSIGNED When starting data
input/output Selected interface is
already operating
KEY NOT ALLOWED Taking over an input value
(e.g. with the input key) Refers to input key and
delete keys
KEYSWITCH MISSING Selecting machine data
tree or with general reset Operate keyswitch
“MB” NOT CONFIGURED When paging the menu
tree The menu block/tree is
incorrectly configured
MD TRANSFER ERROR Data error when fetching
machine data ––
MDA CHANNEL
ASSIGNED MDA has already been
started in another channel Change channel or press
“Reset”
MDA MEMORY
OVERFLOW In “MDA” mode Max. 500 characters may
be entered
NO CORRECTION
BLOCK With “Correction block”
function Correction block cannot be
selected
1 Alarms
1.6.2 Listing of dialog texts
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SINUMERIK 840C / SIMODRIVE 611–D (DA)
Dialog text What must be done
or
What is wrong
Appears with the
following event
NO RENAME FOR
CYCLES Renaming cycles is not
possible ––
NO VALUE ENTERED Taking over an input value
(e.g. with the input key) Input value has the wrong
format
ONLY 1 PROG. NO.
ALLOWED With MOVE or RENAME
or EXECUTE YES/NO, of
a part program
––
ONLY POSSIBLE AFTER
“RESET” When entering program
numbers into the
automatic basic display
The NC must be in the
RESET state for safety
reasons. Press RESET or
wait until the current
program is completed
“OPERATOR PROMPT
MACRO BLOCK”
SEVERAL VALUES
When editing via screen
forms using operator
prompt macros
If several fields are
bracketed together in the
display, then only one of
the values can be entered
“OPERATOR PROMPT
MACRO BLOCK” TOO
LONG
When editing using the
screen form with the aid of
the operator prompt
macros
Operator prompt macro
has been incorrectly
configured
“OPERATOR PROMPT
MACRO BLOCK” VALUE
MISSING
When editing via screen
forms using operator
prompt macros
No value has been
entered
OVERST ORAGE ACTIVE When overstoring Wait until previous
overstore operation has
been completed
PROGRAM ALREADY
AVAILABLE When opening part
programs, copying,
renaming
Select different number
PROGRAM ERASE
PROTECTED Renaming part program
number
Opening
Reading in via RS232C
(V.24) if already present
and being executed
Complete execution or
reading in
PROGRAM MEMORY
FULL Inputting part programs
manually or via RS232C
(V.24)
On appearance of the
message programs must
be deleted
PROGRAM NOT
AVAILABLE Taking over a part program
number during part
program handling
Correct number
PROGRAM NUMBER
NOT ALLOWED Part program handling Change part program
number
PROGRAM
PRESELECTION
FORBIDDEN (MODE)
Selecting program for
editing in MDA mode Change mode
PROGRAM
PRESELECTION NOT
ALLOWED
Part program selection
during TEACH IN Abort TEACH IN (RESET)
SELECT PROGRAM Something is to be entered
in a part program Select part program
SOURCE PROGRAM
DEFECTIVE Appears when reading out
a part program A bit has flipped in the part
program just read (parity
error).
1 Alarms
1.6.2 Listing of dialog texts
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Dialog text What must be done
or
What is wrong
Appears with the
following event
SPECIFY 2 PROGRAM
NUMBERS When copying or renaming
part programs ––
STOP AXES The actual axis value is to
be read Axis values must not
change.
STOP PROGRAM Editing the program being
processed Interrupt program
(NC ST OP)
TOO MANY
CHARACTERS ENTERED Taking over an input value
(e.g. with the input key) Input value has the wrong
format
TOOL NUMBER NOT
ALLOWED With functions operating
with tool of fsets e.g. PRESET with a rotary
axis: In the PRESET
display “0” must be
entered for the tool offset
number
RS232C (V.24) CHANNEL
ALREADY IN RESET On stop or stop all in
display
Data input/output
A RESET request has
already been sent. When
the softkey is pressed
again it is ignored.
RS232C (V.24) CHANNEL
NUMBER NOT CORRECT When starting data
input/output The RS232C (V.24)
interface number is too
large or too small
WRONG AXIS
SPECIFIED With axis-specific functions
(e.g. Preset) Axis does not exist
WRONG DATA NUMBER When deleting data Data item (e.g. R
parameter) with the
number entered does not
exist
WRONG G FUNCTION With technology-
dependent functions Correct G function
WRONG MODE GROUP For functions which are
assigned to a mode group
(e.g. channel selection)
Select an alternative mode
group
WRONG PASSWORD Password input –
WRONG RS232C (V.24)
CHANNEL NUMBER Starting data output The RS232C (V.24)
interface number is too
large or too small
WRONG VALUE
ENTERED When inputting into display
screen forms (e.g. contour
definition)
Change value
“–” NOT ALLOWED Taking over an input value
(e.g. with the input key) Input value has wrong
format
“=”, “CR” IN WRONG
PLACE Taking over an input value
(e.g. with the input key) Input value has the wrong
format
1ST NUMBER > 2ND
NUMBER Deleting data areas The 1st number must be
smaller than the 2nd
2ND DECIMAL POINT Taking over an input value
(e.g. with the input key) Input value has the wrong
format
END OF SECTION
1 Alarms
1.6.2 Listing of dialog texts
Siemens AG 2001 All rights reserved 6FC5198– jAB40 2–1
SINUMERIK 840C / SIMODRIVE 611–D (DA)
2 Diagnostics on the PLC
2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160)
General The error number FEHLCODE gives a detailed coding of the cause of error.
The error numbers are hexadecimal and therefore correspond to the representa-
tion in the function:
AUSGABE ADR:AG,F0000
with which FEHLCODE and the additional error information can be read.
The error numbers and the additional information are also stored in the diagno-
stics DB (DB 1) DW 160–164.
If the PLC goes into the stop state with an error number identified by a W, a warm
restart will be effected after the next RESET (unless cold restart or installation has
been selected.
All other error numbers cause a cold restart.
If no error has occurred the error number is 00.
Error messages of
the interpreter
Error messages of the interpreter
01 Non-interpretable command *)
02 Illegal parameter *)
03 Data transfer into non-existent data (DB) *)
04 Substitution error *)
05 Call for a block that has not been loaded *)
06 Call for a non-existent data block *)
07 Segment not permitted with LIR/TIR *)
08 Segment error in a block transfer command *)
09 Overflow in block stack *)
0A Overflow in interrupt stack *)
0B Immediate system stop due to “STS” command *)
0C Stop request by user (“STP” command) *)
0D Processing delay *)
0E Call for an illegal OB (OB No. 0...39) *)
0F Call for a non-existent page (command “ACR”) *)
2 Diagnostics on the PLC
2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160)
*) Additional information is given on this error in additional fields (see Section 2.2)
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Error messages on
system startup
Cold restart
27 MD 137: Illegal address for OEM info bits 1)
28 Compress function (“Push block”) interrupt 1) *)
Note: PLC General Reset required after this error; blocks can first be saved via the
programmer
29 MD8/9/10: Impermissible number of channels/spindles/axes *)
2A Data loss
2B Installation of NCK/MMC/COM requested
2C MD17: Impermissible quantity of wait cycles for enabling the computer link
user interface
2D MD18: Impermissible user interface number for outputting a message to the host
computer on synchronization
2E MD19: Impermissible quantity of function nos. for core sequence initiation
2F MD20–29: Impermissible function number for core sequences
30 MD128: Address 1st machine control panel too high (max. 120)
31 MD129: Address 2nd machine control panel too high (max. 120)
32 Reserved
33 MD error with DMP assignment lists (overlapping) *)
34 Interface-DMP incorrectly started (system start) *)
35 Reserved
36 Reserved
37 Distributed interrupt byte does not exist *)
38 Number of interrupt byte already exists (double addressing)
39 Number for interrupt byte has been assigned more than once
3A Impermissible input value for number of the interrupt byte
3B Reserved
3C Reserved
3D Reserved
3E Reserved
3F Interrupt byte declared more than once (with the same address) *)
40 RAM user memory: Memory capacity too small for inserted EPROM submodules
41 RAM user memory: Memory capacity set in MD too small for user program memory
42 RAM user memory: Physical capacity of user program memory too small for machine data
setting
43 RAM user memory: Memory capacity set in MD too small for user data memory
44 RAM user memory: Physical capacity of user data memory too small for machine data
setting
45 Invalid version of interface DMP firmware *)
46 I/O configuration: Impermissible number of interfaces plugged in
47 I/O configuration: Multiple addressing for inputs *)
48 I/O configuration: Multiple addressing for outputs *)
W49 I/O modules changed
4A Unassigned
2 Diagnostics on the PLC
2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160)
*) Additional information is given on this error in additional fields (see Section 2.2)
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SINUMERIK 840C / SIMODRIVE 611–D (DA)
Cold restart
4B System parameters: Incorrect ms time frame
4C System parameters: Incorrect 10 ms time frame
4D System parameters: Incorrect 100 ms time frame
4E System parameters: Incorrect MC5 time (programmer cannot be used for diagnosis in PLC)
4F Unassigned
51 Impermissible input value for byte number of the alarm byte
51 Byte number for alarm byte assigned more than once
52 Alarm byte number specified but byte does not exist or impermissible machine control panel
53 Irregular block type: PLM block not allowed in user program memory
54 Irregular block type: C block not allowed in user program memory
55 Synchronization error in EPROM basic program memory *)
56 Synchronization error in EPROM user program memory *)
57 Synchronization error in RAM user program memory *)
58 Synchronization error in RAM user data memory *)
59 Irregular block type in EPROM basic program memory *)
5A Irregular block type in EPROM user program memory *)
5B Irregular block type in RAM user program memory *)
5C Irregular block type in RAM user data memory *)
5D Summation error with RAM for OB, FB, DB, FX, SB, PB *)
5E Summation error with EPROM for OB, FB, DB, FX, SB, PB *)
Restart
5F Impermissible warm restart *)
60 Check sum error in RAM for OB, FB, DB, FX, SB, PB *)
61 Check sum error in EPROM for OB, FB, DB, FX, SB, PB *)
Cold restart and/or warm restart
62 No RAM user program memory available
63 No user data memory available
64 Operator panel input byte in impermissible area
65 Operator panel output byte in impermissible area
66 No synchronization pattern from master in cold restart *)
67 No synchronization pattern from master in warm restart *)
68 Process image of the inputs: impermissible value for delete limit
69 Input is in retentive area of the process image
6A Process image of the outputs: impermissible value for delete limit
6B Output is in retentive area of the process image
6C Function URLADE not executed, submodule not inserted or empty 1)
6D Error during function: Save user program on MMC hard disk1)
6E Machine data error equivalent to FB25 on the 850 *) (see special section)
W 6F EUs or DMP modules not switched on or incorrectly jumpered (rotary switch) *)
2 Diagnostics on the PLC
2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160)
*) Additional information is given on this error in additional fields (see Section 2.2)
1) SW 3 and higher
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2–4 SINUMERIK 840C / SIMODRIVE 611–D (DA)
Operational and
user errors
Dynamic system monitoring
70 Check sum error in RAM for OB, FB, DB, FX, SB, PB *)
71 Check sum error in EPROM for OB, FB, DB, FX, SB, PB *)
72 RAM error in user data memory
73 RAM error in system data memory
Cyclic system monitoring
74 NC (master) CPU in the system failed
75 PLC CPU in the system failed
76 Reserved for 840
77 Reserved
W 78 PLC STOP by request from programmer
W 79 PLC STOP by operating mode switch
W 7A Reserved for 840
W 7C No ready signal from interface DMP or interface PLC or 135 WD
SInterface may be blocked
SConnector missing
Error messages from
interrupt routines
System errors
80 Division error
81 Overflow error
82 “Array Bounds” error
83 Incorrect OP Code
84 Error in ESC-OP code
85 Non-interpretable interrupt (NII)
86 Error in the save routine (SAVE-UP)
87 Stack overflow
88 Semaphore buffer overflow
89 Semaphore buffer not reached
8A Addressing error by access to an input/output not existing in the process image
Timeouts
90 Unassigned
91 Unassigned
92 Timeout with buffered access to link/local bus *)
93 Timeout with system program processing *)
94 Timeout with LIR/TIR commands *)
95 Timeout with TNB/TNW commands *)
96 Timeout with LPB/LPW/TPB/TPW commands *)
97 Timeout with a substitution command *)
2 Diagnostics on the PLC
2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160)
*) Additional information is given on this error in additional fields (see Section 2.2)
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Timeouts
98 Timeout with transfer in/out (see errors B0 and B1)
99 Timeout cannot be interpreted with active interpreter *)
9A Timeout with processing a function macro *)
9B Timeout with processing high-level language blocks *)
9C Timeout with access to pabe
commands LB CB, LB CW, LB CD, TB CB, TB CW, TB CD
Error messages of distributed I/Os
W A0 Transfer error to an expansion unit
W A1 Overtemperature in an expansion unit or bouncing enable input with SIMATIC I/O devices
W A2 Interface DMP outputs a command output disable during operation
W A3 Transmission link to EU 185U (SIMATIC EU) has failed
W AF Message “OUTDS” from power supply unit
W B0 Input module failed or changed and STOP set for PLC for this module via MD *)
W B1 Output module failed or changed and STOP set for PLC for this module via MD *)
Cycle time monitoring
C0 Cycle time exceeded
C1 Cycle time exceeded; FB12 called more than twice per cycle
Error messages when
using the PLM and C
high-level languages
HLL call in the interpreter
D0 Unknown type identifier in parameter declaration of the FB called
D1 Illegal type identifier block
D2 Unknown code in the parameter block of the FB called: input parameter
D3 Unknown code in the parameter block of the FB called: output parameter
HLL_HLL function
D4 Unknown pseudo parameter in STACK
D5 Block not available
D6 HLL block not in line with paragraph
D7 Block called is not a HLL block
HLL_ADB function
D8 DB to be opened in HLL: wrong pseudo parameter
D9 DB to be opened not available
DA DB to be opened not in line with paragraph
2 Diagnostics on the PLC
2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160)
*) Additional information is given on this error in additional fields (see Section 2.2)
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2–6 SINUMERIK 840C / SIMODRIVE 611–D (DA)
HLL_MACRO function
DC Core to be called not available or cannot be called by HLL
HLL_STOP function
DD Sytem STOP by HLL user *)
HLL_S5 function
DE Unknown pseudo parameter in STACK
DF S5 block called not available
E0 S5 block not in line with paragraph
E1 Block called is not a S5 block
Other operational and user errors
F7 M decoding: byte number for DB30>63
F8 PROTES system error: error with P link *)
F9 Interrupts from interrupt-generating I/O devices not acknowledged by OB2
Errors in addressing decoding data blocks
FA Decoding data block not available
FB Data block word length without header not divisible by 3
FC Wrong number of decoding units
FD Decoding data block too short
FE Assignment list DB99 not available or too short
Error message with function macros
FF Group error with function macros *)
Display of individual errors with function macros is via ACCU1 and ACCU2. The ACCUs
can be read out at the programmer via OUTPUT ISTACK.
For more details on errors see FB descriptions.
2 Diagnostics on the PLC
2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160)
*) Additional information is given on this error in additional fields (see Section 2.2)
04/96
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SINUMERIK 840C / SIMODRIVE 611–D (DA)
2.2 Additional error information
(ACCU 3 low byte, DB 1 DW 161–163)
For all errors marked with an *) in the above list, further information is given in the
additional fields. This information can be read out using the programmer from ad-
dresses F0001 to F0004 or from DW161 to 164 in the diagnostics DB (DB1).
In the additional error information marked by ++) the representation of F0001 -
F0004 on the operator panel and in DB1 high/low is swapped.
This information is summarized below:
Error No. Address Contents/Designation
01 F0000
F0001
F0002
F0003
01: Error number incorrect MC5 operation code
OB number where incorrect operation code occurred
––
––
02, 03, 04,
05, 06, 07,
08, 09, 0E,
0F
F0000
F0001
F0001
F0002
F0003
Error number of interpreter
High byte: Identifier for preceding command
Low byte: OB number where the error occurred
Operation code of the MC5 command which led to error
Parameter of MC5 command in BCD code ++)
Identifier for preceding command:
0: No command modification
1: Preceding command was B MW, B DW, B BS or substitution
command
0A F0000
F0001
F0002
F0003
0A: Overflow in interruption stack
OB number where overflow occurred
––
––
0B F0000
F0001
F0002
F0003
0B: Stop caused by STS command
OB number where STS occurred
––
––
0D F0000
F0001
F0002
F0003
0D: Error number processing time delay
OB number where processing time delay occurred
––
––
2 Diagnostics on the PLC
2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161–163)
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Contents/DesignationAddressError No.
28 F0000
F0001
F0002
28: Compress function interrupted
The interrupted block is pushed completely (if possible) during runup
0000: Block completely pushed
0100: Interrupted block could not be completely pushed (s. F0002)
where F0001 = 0100:
nntt: Block number and block type
nn: Block number (hexadecimal)
tt: Block type (hexadecimal)
01 = DB, 02 = SB, 04 = PB, 05 = FX, 08 = FB, 0C = DX,
10 = OB ++)
29 F0000
F0001 29: MD8/9/10: Impermissible number of channels/spindles/axes
01: MD8: Too many channels
02: MD9: Too many spindles
03: MD10: Too many axes
33 F0000
F0001
F0002
F0003
33: MD error in DMP assignment lists or error in the DMP configuration
DB/DX
00: Error in DMP assignment lists (overlapping)
04: I/O type identifier: DMP I/O device configuration does not correspond
to configuration DB/DX
Otherwise: Error in the configuration lists DB/DX
Number of the DB/DX from MD 136 (BCD format)
When F0001=4: 0I or 0Q identifier input/output
Otherwise: Number of the incorrect/missing data word within the
configuration DB/DX (BCD format)
When F0001=4: Byte number (BCD format)
Otherwise: Unassigned ++)
34 F0000
F0001
F0002
F0003
F0004
34: Interface DMP/interface PLC not started correctly or EU incorrectly
jumpered
00: Interface DMP/interface PLC not started correclty (system startup)
01: Identifier for incorrect EU jumpering
Number of the interface module (at F0001=01)
Submodule number (when F0001=01)
Line number (when F0001=01) ++)
37 F0000
F0001
F0002
F0003
37: Distributed interrupt byte not available
Byte number (BCD format)
––
–– ++)
2 Diagnostics on the PLC
2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161–163)
04/96
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SINUMERIK 840C / SIMODRIVE 611–D (DA)
Contents/DesignationAddressError No.
3C F0000
F0001
F0002
F0003
3C: Error number MD double addressing inputs
Group number (BCD format)
––
––
3D F0000
F0001
F0002
F0003
3D: Error number MD double addressing outputs
Group number (BCD format)
––
––
3E F0000
F0001
F0002
F0003
3E: Error number output group per MD for several PLCs
Group number (BCD format)
––
––
45 F0000
F0001
F0002
F0003
45: Error number illegal version of interface DMP firmware
Number of interface module
Illegal (fitted) firmware interface-DMP
Required firmware interface-DMP ++)
47 F0000
F0001
F0002
F0003
47: Error number double addressing inputs
Byte number (BCD format)
––
––
48 F0000
F0001
F0002
F0003
48: Error number double addressing outputs
Byte number (BCD format)
––
––
49 F0000
F0001
F0002
F0003
49: Error number modification of I/O modules
3C: Changed address location of I/O byte
00: I/O failure
0I or 0Q identifier input/output
Byte number (BCD format)
55, 56, 57,
58, 59, 5A,
5B, 5C, 5D,
5E, 60, 61,
70, 71
F0000
F0001
F0002
F0003
Respective error number
Segment address of fault block
Of fset address (byte-oriented) of fault block (segment and offset point to the
synchronization pattern) ++)
––
2 Diagnostics on the PLC
2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161–163)
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2–10 SINUMERIK 840C / SIMODRIVE 611–D (DA)
Contents/DesignationAddressError No.
5F
F0000
F0001
F0002
F0003
I/O failure during the cycle or a set cold restart because of IP/WF modules
(MD 6049, bit 1 = 1) causes PLC to stay in the stop state after the first RE-
SET. A warm restart gives the described error; the cold restart set in the ma-
chine data prevents a warm restart from being executed and message 5FH
appears (warm restart not allowed). After repeating RESET, the cold restart
set in the MD is executed together with a redefinition of the I/Os.
If one of the modules fails on Power off, the PLC executes a cold restart and
goes into cyclic operation; the failed module is ignored.
5F: Error number illegal warm restart
00: No entry in ISTACK or power supply failure not only reason for
interruption or PLC machine data 6049 bit 1 (cold restart bit) set and
warm restart initiated by programmer or PLC mode selector switch.
3C: Changed address location of I/O byte, otherwise I/O type identifier:
01: Centralized I/Os, TPx, LPx
03: 16-bit link
04: DMP
0I or 0Q identifier input/output
Byte number (BCD format) ++)
6C 1) F0000
F0001 6C: Error when booting the user program
0001: Memory dump (file on MMC hard disk) does not exist or is empty
0002: Illegal user program file
000B: ICODE error
000C: ADS error (e.g. no communication with MMC) ++)
6D 1) F0000
F0001
F0002
6D: Error while saving the user program
0001: Scare not possible (reason see F0002)
000A: System error
000B: ICODE error
000C: ADS error (e.g. no communication with MMC)
When F0001 = 0001:
0001: User program memory empty
0002: Boot not completely finished or data loss ++)
2 Diagnostics on the PLC
2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161–163)
1) SW 3 and higher
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 2–11
SINUMERIK 840C / SIMODRIVE 611–D (DA)
Error No. Address Contents/Designation
6F F0000
F0001
F0002
F0003
F0004
6F: Error number I/O fault on start-up
Type of link:
03: 16-bit
04: DMP
Number of the interface module
EU number or DMP module number
Line (MPC) number for DMP ++)
92 F0000
F0001
F0002
F0003
92: Error number timeout for buffered access to link (local bus
Bus address (segment), where timeout occurs
Bus address (offset), where timeout occurs
Type identifier of the timeout **) ++)
93 F0000
F0001
F0002
F0003
93: Error number timeout with system progr. processing
CS when timeout occurs
IP when timeout occurs
Type identifier of the timeout **) ++)
94 F0000
F0001
F0002
F0003
94: Error number timeout with LIR/TIR
OPCODE command
Of fset address
Segment number ++)
95 F0000
F0001
F0002
F0003
95: Error number timeout with TNB/TNW
OPCODE command
Of fset address
Segment number ++)
96 F0000
F0001
F0002
F0003
96: Error number timeout with LPB/LPW/TPB/TPW
OPCODE command
Specification of input or output
Byte number (BCD format) ++)
99 F0000
F0001
F0002
F0003
99: Error number Error number timeout not interpretable when interpreter
active
CX when timeout occurs
IP when timeout occurs
Type identifier of the timeout **) ++)
9A F0000
F0001
F0002
F0003
9A: Error number timeout when processing a function macro
OPCODE of the command that called the function macro
Command parameter (with FX only, otherwise 0000)
Type identifier of the timeout **)
2 Diagnostics on the PLC
2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161–163)
**) Type identifier of timeout:
0001 = Internal timeout
0002 = Link bus timeout
0003 = Local bus timeout
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
2–12 SINUMERIK 840C / SIMODRIVE 611–D (DA)
Error No. Address Contents/Designation
9B F0000
F0001
F0002
F0003
F0004
9B: Error number timeout when processing high-level language
CS when timeout occurs
IP when timeout occurs
Type identifier of the timeout **)
Identifier indicating whether DB has been opened
0000: DB opened
0001: No DB opened (in this case timeout is initiated on access to timeout
DB)
A0 F0000
F0001
F0002
F0003
Error number A0
I/O type identifier
01: Centralized I/O devices, TPx, LPx
03: 16-bit link
04: DMP
0I or 0Q identifier inputs/outputs
Byte number (BCD format) ++)
B0, B1 F0000
F0001
F0002
F0003
Error number B0/B1
I/O type identifier
01: Centralized I/O devices, TPx, LPx
03: 16-bit link
04: DMP
0I or 0Q identifier inputs/outputs
Byte number (BCD format) ++)
In compact terminal blocks, it is not possible to enter the individually
defective module in the error fine coding (the terminal block always fails as a
complete unit); i.e. the first defective byte (the byte with the lowest address)
found in the image is always the one given in the error fine coding. If the
terminals are mixed (inputs and outputs), this is always an input byte.
DD F0000
F0001
F0002
F0003
DD: Error number system STOP by HLL user
User STOP number
HLL call address (offset)
HLL call address (segment)
FF F0000
F0001
F0002
F0003
FF: Group error with function macro
Current OB No. (No. of processing level)
––
––
2 Diagnostics on the PLC
2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161–163)
**) Type identifier of timeout:
0001 = Internal timeout
0002 = Link bus timeout
0003 = Local bus timeout
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 2–13
SINUMERIK 840C / SIMODRIVE 611–D (DA)
PLC machine 7. The machine data test is performed in the code restart branch.
data test
8. If the machine data are invalid, the group error number 110D (6EH) is transfer-
red in the error field (address F0000 with programmer, cell FEHLCOD for sy-
stem program). The detailed error identifiers for each test are entered in the
additional error field (address F0001 with programmer, cell EADOPAD + 1 for
system program).
9. Detailed error identifiers
Address
F0000 F0001 Error
0 Reserved
3 Reserved
4 Reserved
5 Reserved
6 Reserved
7PLC MD for error and operational messages (channel-specific) set
8PLC MD for error and operational messages (spindle-specific) set
9PLC MD for error and operational messages (axis-specific) set
10 PLC MD for M decoding with extended addresses set. At least one decoding list is
missing.
11 PLC MD “1st machine control panel” set – input missing
6E 12 PLC MD “2nd machine control panel” set – input missing
13 Reserved
14 Reserved
15 PLC MD “1st machine control panel” set – output missing
16 PLC MD “2nd machine control panel” set – output missing
17 Reserved
18 Reserved
19 PLC MD for error and operational messages (DB58) set
20 Reserved
21 Reserved
22 Reserved
23 Reserved
2 Diagnostics on the PLC
2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161–163)
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
2–14 SINUMERIK 840C / SIMODRIVE 611–D (DA)
Synchronization error
on power-up
Address
F0000 F0001 Error
66 1 Cold restart: synchronization error master CPU
67 1 Restart: synchronization error master CPU
Error in This error is an internal software error.
programmer link
Address
F0000 F0001 Error
0100 Error on fetching a receive buffer
0200 Error on returning a receive buffer
0300 Error on reserving a transmit buffer
F8 0400 Error on transmitting a receive buffer
0500 Reserved
0600 ADS interface between PLC and IF PLC faulty
END OF SECTION
2 Diagnostics on the PLC
2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161–163)
Siemens AG 2001 All rights reserved 6FC5198–jAB40 3–1
SINUMERIK 840C / SIMODRIVE 611–D (DA)
3 Error Display on CPU
Errors that prevent normal operation of the PLC or the IF PLC, are displayed by a
flashing LED on the front panel of the module in question.
Error list of the PLC
LEDs for PLC Meaning (SINUMERIK 840C)
Steady light (green only)
Steady light (red only)
Steady light (red and green)
PLC cyclic mode
PLC in STOP state
OVERALL RESET necessary (initial power-up or data loss)
Light flashing (red) once
3 times
4 times
5 times
6 times
7 times
9 times
10 times
11 times
12 times
13 times
14 times
15 times
16 times
17 times
Error on cross-check sum over system program submodule
Timer 0 error (process-internal timer) or watchdog error
SW3: Module is a PLC 135 WB (can no longer be used)
Access to link RAM not possible
Error with test access to link RAM
SW1 and SW2: Error in system initialization program (synchronization
pattern)
SW3: No communication with MMC
SW3: Error when booting
1 ACOP error (group error)
IF PLC cannot be addressed from PLC
RAM of the IF PLC defective (program memory or CPU RAM)
Dual port RAM of the IF PLC defective
ADS link to the NC defective
ADS link to the IF PLC defective
ADS link (reserved); SW3 and higher: ADS link to MMC defective
ADS link (reserved)
LED for IF PLC Meaning
Steady light (green only)
Steady light (red only)
Light flashing (red) 12 times
13 times
LED off
IF PLC in cyclic operation (no error), MPC transmission running
IF PLC in the STOP state
RAM of the IF PLC defective (CPU-RAM)
Dual port RAM of the IF PLC defective
No MPC transmission, processor running
Note If the PLC 135 WB2 is used, the LEDs for the PLC and IF PLC are situated on the
PLC 135 WB2 or interface PLC module. If the PLC 135 WD is used, all the LEDs
are situated on the front panel of this module.
Error display on
the MMC CPU
Figure Meaning
0Driver not loaded
1Driver loaded but ADS power-up not yet performed
2Jump ADS interface power-up
3ADS interface power-up, MMC waits for ‘0’ from NC
3 Error Display on CPU
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
3–2 SINUMERIK 840C / SIMODRIVE 611–D (DA)
MeaningFigure
4ADS interface power-up, MMC waits for ‘1’ from NC
5ADS interface power-up state
6ADS interface power-up state
7Interface active (OKAY)
8MMC powered without NC
9State which causes removal of the driver
Error detection The cause of errors in the NCK area are displayed on the 386 NCK CPU as far as
NCK CPU possible by the flashing rhythm of the red LED at the front of the NCK CPU. On
the 486 CPU, these error detections are now displayed on the 7-segment display
at the front of the CPU module (2 digits, both numbers alternating). If the NC con-
tinues to run and simply intends to indicate failure of the link to the MMC, this is
still signalled by the red LED flashing 11 times. In the case of errors designated by
R! it is essential to read out from the alarm log of the MMC which register con-
tents of the NCK CPU were logged at the time of failure (this makes it much ea-
sier to identify the cause of error).
Error code Cause
1The selected boot bank (switch position on the 486 CPU) is either not
programmed or incorrectly programmed. Switch position 0 must always
function otherwise the module is defective.
2DRAM error on NCK CPU, defective during memory test after Power
On
4!RParity error in the DRAM
7!RUndefined NMI
8!RNMI caused by push button on CSB or CPU (486) or V24 (486)
9!RNMI caused by timeout (CPU local)
10 !R NMI caused by timeout on link or local bus
11 Failure of link to the MMC (this is indicated simply by flashing, also on
486 CPU)
14 !R NC processor exception (commonly known as software crash)
15 !R Internal hardware fault
16 Boot transfer error (ADS transport)
17 Boot transfer error (I code protocol)
18 Faulty file booted (OMF format)
19 Faulty file booted (illegal address area)
20 Wrong file started as last in the loading list (no starting information)
21 Link area between boot EPROM and loaded system was illegally
overwritten (presumably software error in the loaded system program).
Remedy: Reboot
END OF SECTION
3 Error Display on CPU
Siemens AG 2001 All rights reserved 6FC5198–jAB40 4–1
SINUMERIK 840C / SIMODRIVE 611–D (DA)
4 Errors with Function Macros
ACCU 1
(FB No.) ACCU 2
(Error
No.)
Error
occurred at Error description
11 1
2
3
4
5
6
7
8
Setting up data
blocks DB No. impermissible
DB No. > 255
Specified DW No. < 0
Length of DB to be set up is not the same as the length of
the DB already in the PLC
Memory space in the PLC no longer sufficient
Existing DW No. > 255
DB No. = 0
DB type different from DB or DX
12 1Retriggering of
cycle time monito-
ring PLC Stop with error detection 0C1H on 3rd call of FB12
within one PLC cycle
52 1
2
3
4
5
6
7
8
9
Block transfer Illegal mode
Number of DWs to be transferred > 127
Number of DWs to be transferred < 0
Segment No. of 8-bit memory < 1 or > 13
Segment No. of 16-bit memory < 1 or > 13
Of fset of 1st DW in 8-bit memory > 7FFFH
Of fset of 1st DW in 16-bit memory > 7FFFH
Selected 8-bit memory area exceeds lower segment limit
(not with segment Nos. 6, 10, 11,12)
Selected 16-bit memory area exceeds lower segment limit
(not with segment Nos. 6, 10, 11,12)
60 1
2
3
4
5
6
7
8
9
Block transfer Number of DWs to be transferred > 2043
Number of DWs to be transferred = 0
Target DB No. = 0
Target or source DB not available
Target DB too short
Target DB in EPROM
Source DB too short
Incorrect TYQU parameter
Incorrect TYZI parameter
4 Errors with Function Macros
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
4–2 SINUMERIK 840C / SIMODRIVE 611–D (DA)
Error descriptionError
occurred at
ACCU 2
(Error
No.)
ACCU 1
(FB No.)
61 v0
v1
v2
v3
v4
v5
v6
v7
v8
Read NC data ANZ > 1 not permitted
NSBY not permitted
DB missing or DB No. not permitted or
MW not permitted
Data type not permitted
*ANZ = 0 or > 128
Reading / writing not permitted
Number format not permitted
Value 3 for ZOA or ZOFA not equal or 1
Type data target/data source in PLC not permitted
62 Write NC data See FB 61 (reading NC data)
65 1Transfer flags →
flag stacks Stackpoint overflow
66 1Transfer flag
stack → flags Stackpoint not reached
67 2
1
Transfer machine
control panel
signals → DB
axes
Parameter axis No. > 30
PLC machine data not set for signals from/to axis
68 1Aperiodic user
program call Parameter tool < 0
69 1
2
3
G decoding Channel number not permitted
G group incorrect
PLC MD: signals from/to NC channel or signals from NC
channel not set
70 1
2
3
4
5
6
7
Transfer interfa-
ces DB to I/Q/F Source or target type incorrect (illegal ASCII character)
Source DB does not exist in PLC
Parameter limits of source or target parameter not re-
ached or exceeded
Source or target DB too short
Parameter limit of flag area exceeded
PII or PIQ limits exceeded
Illegal source or target parameter type (not I, Q, F)
4 Errors with Function Macros
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 4–3
SINUMERIK 840C / SIMODRIVE 611–D (DA)
ACCU 1
(FB No.) ACCU 2
(Error
No.)
Error occur-
red during Error description
71 Transfer interface
DB to I/Q/F (see
FB 70)
72 1Transfer NC
channel to DB
channel-specific
signals
Channel address not permitted
73 1Transfer DB
channel-specific
signals to NC
channel
Channel address not permitted
74 1Transfer spindle
to DB spindle-
specific signals Spindle address not permitted
75 1Transfer DB
spindle-specific
signals to spindle Spindle address not permitted
76 1Transfer axis to
DB axis-specific
signals Axis address not permitted
77 1Transfer DB axis-
specific signals to
axis Axis address not permitted
78 1
2
3
Transfer machine
control panel
signals →
channels/spindles
PLC machine data not set for signals from/to channel
PLC machine data not set for signals from/to spindle
Parameterized channel No. or spindle No. too large
79 1
2
Transfer machine
control panel
signals → DB
axes
PLC machine data not set for signals from/to axis
Number of parameterized axes > 30
88 1
2
Mode lamp PLC MD signals from/to channel not set
Parameterized channel No. >4
89 1
2
3
Reading of block
start address Block type not permitted
Address list does not exist
Address list insufficient
113 Symmetrical tool
search No messages
END OF SECTION
4 Errors with Function Macros
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
4–4 SINUMERIK 840C / SIMODRIVE 611–D (DA)
4 Errors with Function Macros
Siemens AG 2001 All rights reserved 6FC5198–jAB40 5–1
SINUMERIK 840C / SIMODRIVE 611–D (DA)
5 Parameterization Errors Spindle/Axis
The Safety Integrated service data are described in the
SINUMERIK Safety Intergrated documentation (Description
of Functions).
The Service numbers can be found under DIAGNOSIS in the Service display
Axes/Spindles menu.
Service Remedy
number Significance General Axis Spindle
Parameterization errors spindle/axis
300 Sampling ratio incorrect MD 155
160
163
168
MD 1396* MD 466*
and/or
with SW 5.4 and higher: The monitoring cycle
set for Safety Integrated via MD 40010 is not a
multiple of the position control cycle for this
axis.
MD 40010 MD 40010
301 to 307 (reserved)
308 Incorrect increment weighting MD 364*
368*
1208*
1212*
466*
456*
524*
468*
309 Incorrect actual-value resolution MD 1116*
1204* 458*
310
311 (reserved)
312 a) Error in encoder speed ratios
(MD value = 0)
b) Speed ratios not 1:1 for axis with di-
stance-coded measuring system
MD 3032*
to 3060*
MD 3064*
to 3092*
MD 2400*
to 2407*
MD 2408*
to 2415*
313 (reserved)
314 Illegal servo gain Kv factor MD 252*
260*
256*
MD 435*
to 442*
468*
315 (reserved)
316 Illegal modulo value/axis is not a rotary axis MD 344*
564*
317 1) Position control cycle LA/LS is not the same
Position control cycle FA/FS MD 1396* MD 466*
318 1) Incorrect LA/LS/FA/FS number parameterized
5 Parameterization Errors Spindle/Axis
1) SW 3 and higher
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
5–2 SINUMERIK 840C / SIMODRIVE 611–D (DA)
Service Remedy
number Significance General Axis Spindle
319 Illegal maximum speed
(scaling overrun) MD 264*
256*
268*
260*
1736*
MD 403*
to 410*
MD 419*
to 426*
468*
2522*
320 (reserved)
321 Feedforward control parameterization incorrect MD 312*
1124*
1260*
MD 465*
322 Incorrect clock cycle setting MD 168*
323 Illegal position control resolution 1) MD 1800* MD 524*
324 Incorrect C axis assignment:
(axis does not exist)
no spindle encoder available 2)
MD 200* MD 400*
461*
520*
325 Position control sampling time for C axis ≠ posi-
tion control sampling time for spindle MD 1396* MD 466*
326 Incorrect measuring gear MD 364*
368*
1208*
1212*
MD 455*
456*
524*
327 Measuring systems 1 and 2 of an axis are assi-
gned to one distance-coded linear scale or an
absolute encoder has also been defined.
SW5 and higher: An EnDat absolute encoder
without zero marker has been defined.
MD 1808*
Bit 4
Bit 5
328 On reparameterization of the machine data of
the QEC, invalid values have been found. Pos-
sible causes are:
SThe characteristic of the conventional QEC
has been incorrectly parameterized.
–The MD 1244* must be less than
MD 1248*.
–The MD 1248* must be less than 100 x
MD 1252*.
–Internal formats have been exceeded with
the characteristic parameterization.
SIn the neural QEC, the following errors have
been found.
–The learning rate MD 1368* must not be 0.
–The measuring time MD 1376* must not be
0.
–The neural QEC has been activated
(MD 1812*, bit 0 = 1) although there is no
valid parameterization of the function para-
meters. This can also occur at POWER ON
if the person responsible for installation and
start-up has forgotten to save to a boot file.
MD 1244*
1248*
1252*
1368*
1376*
1812*
MD 1368*
1376*
1812*
Bit 0
5 Parameterization Errors Spindle/Axis
1) or position control resolution (spindle) = position control resolution (axis)
2) or mode group (spindle) = mode group (axis)
07/97
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40 5–3
SINUMERIK 840C / SIMODRIVE 611–D (DA)
Service Remedy
number Significance General Axis Spindle
329
(SW 3 and
higher)
Errors in setpoint/actual value assignment.
Double assignment of measuring circuit input/
output.
MD 200*
384*
1388*
1824*
Bit 2
MD 400*
460*
522*
Bit 2
and/or
With SW 5.4 and higher: The measuring circuit
connection (MD 4100*) allocated to SI has al-
ready been assigned to another axis/spindle.
Note: If SI is operated with an encoder, the se-
cond measuring circuit can no longer be alloca-
ted freely.
MD 4100* MD 4100*
330
(SW 4 and
higher)
Invalid values have been entered in the ma-
chine data for Master/Slave mode
(MD 1336*/2700* oder 1340*/2701*):
SThe axis/spindle entered there does not
exist.
SA rotary axis has been assigned to a linear
axis or vice versa. Only the following are
allowed: 2 rotary axes or 2 spindles or 2
linear axes or 1 rotary axis to a spindle.
SIn a specific/C-axis combination, different
axes/spindles have been assigned.
SAn axis has been entered in the
MD 1340*/2701*.
SThe entered axis/spindle has a different po-
sition controller cycle.
SParameterized axis/spindle is contained in a
different mode group
MD 1336*
1340* MD 2700*
2701*
331
(SW 5.4
and higher)
Errors have occurred during conversion of
SI-MD. MD 4184*
to
4196*
4200*
to
4244*
4248*
to
4260*
4180*
MD 4184*
to
4196*
4200*
to
4244*
4248*
to
4260*
4180*
Evaluate detailed informa-
tion in the SI SERVICE
SCREEN (service data
1000).
END OF SECTION
5 Parameterization Errors Spindle/Axis
04/96
Siemens AG 2001 All rights reserved 6FC5198–jAB40
5–4 SINUMERIK 840C / SIMODRIVE 611–D (DA)
5 Parameterization Errors Spindle/Axis
From
Name
Company/Dept.
Address
Telephone: /
Telefax: /
Suggestions and/or corrections
Siemens AG
A&D MC BMS
P.O. Box 3180
D–91050 Erlangen
Federal Republic of Germany
Tel. ++49 – (0) 180 / 5050–222 [Hotline]
Fax ++49 –(0) 9131 / 98–2176
email: motioncontrol.docu@erlf.siemens.de
Diagnostics Guide
Order No.: 6FC5198–6AB40–0BP2
Edition: 09.2001
Should you come across any printing
errors when reading this publication, we
would ask you to inform us accordingly,
using this form. We would also welcome
any suggestions you may have in the way
of improvement.
Suggestions
Corrections
For Publication/Manual
SINUMERIK 840 C
SIMODRIVE 611–D
User Documentation
User Documentation
SINUMERIK
840C SINUMERIK
Overview of SINUMERIK 840C Documentation / OEM Version for Windows
Brochure Catalog NC 36
Accessories
Catalog NC Z
SINUMERIK
SINUMERIK
SINUMERIK
840C SINUMERIK
General Documentation
Manufacturer Documentation
SINUMERIK
ACR 20/
805SM/840C
User/Manufacturer/
Service Documentation
Link to SINEC L2–DP with Module
– IM328–N, Slave
– IM329–N, Master and Slave
Operator’s
Guide
– OEM Version
Windows
– Standard
Cycles,
Programming
Guide
SINUMERIK SINUMERIK
Measuring Cycles
Version 20
User’s Guide
User’s Guide
Simulation Milling
and Turning
SINUMERIK
840C
User Documentation
User’s Guide
Graphic Programming System
– Drilling/Boring and Milling
Parts 1 + 2
– Turning Parts 1 + 2
– On DOS PC
– Environment Description 840C
840C 840/840C/
880/
880 GA2
840/840C/
850/880/
880 GA2
840C 840C
Service Documentation
Manufacturer Documentation
SINUMERIKSINUMERIK
840C SINUMERIK
Interface:
– Signals
– Connection
Conditions
SINUMERIK
WS 800A
– CL 800
Cycle Language
– User’s Guide
SINUMERIK
Function Block
Packages
Function Macros
SINUMERIK
Planning Guide
Graphic
Programming System
User’s Guide
OEM Version
for Windows
SINUMERIK
PLC 135 WB/WB2d/WD
Quick Reference,
Planning
S5–HLL
840/840C/
880/
880 GA2
840C 840C
840C
840/840C/
880/
880 GA2
SINUMERIK
Computer Link
– SINT
– SIN PS 231
– SIN PS 315
SINUMERIK
840C
Spare Parts
List
SINUMERIK
Measuring Cycles
Version 20
Start–up Guide
Installation Guide
– Instructions
– Lists
– Difference
Description
Windows
SINUMERIK
Computer Link
– Message Frame
Description
– General
Description
840/840C/
880/
880 GA2
840/840C/
880/
880 GA2
840/840C/
850/880/
880 GA2
SINUMERIK
Diagnostics Guide
840C
840/880
SINUMERIK
Alarm Dialog
for PC
OEM Version
for Windows
SINUMERIK
SIMODRIVE
Safety
Integrated
840C
Description of
Functions
SINUMERIK
Safety
Integrated
SINUMERIK
SIMODRIVE
840C
611D
SINUMERIK
840C
611D
SIMODRIVE
DOC ON CD
Electronic Documentation
Programming
Guide