Instruction Sheet 408-4744 OSN Straight Cable Jack (was A.P. 30-006) AMF Direct Solder Attachment 1057165-1 O07 FEBO0 RevO EC 0990-0134-00 CONNECTOR CABLE TOOLS REQ'D TYPE TYPE 5096-5206-24 (T-4567) OSN STRAIGHT |.085 SEMI-RIGID -3206 CABLE JACK COAXIAL CABLE| CLAMP INSERTS: DIRECT SOLDER 20r8- D208 54 (T-4700-2) ATTACHMENT 2098-5209-02 (T-4575} MOUNTING NUT CONNECTOR GASKET REAR HOUSING SUB-ASSY CENTER CONTACT _ 2 _ a CONTACT EXT. "0" RING LockwasHER OUSIN ASSEMBLY OPERATIONS O24 CABLE OUTER CONDUCTOR 1. PREPARATION OF CABLE 1.1 TRIM CABLE TO DIMENSIONS SHOWN. CABLE INNER CONDUCTOR CABLE DIELECTRIC HEAT HERE CABLE 2.0 SOLDERING OF CONTACT EXTENSION TO CABLE INNER CONDUCTOR 2.1 TIN INNER CONDUCTOR OF CABLE. 2.2 HEAT CONTACT EXTENSION AND PUSH IT OVER LNNER | GONDUCTOR OF CABLE TO REST F AGAINST CABLE DIELECTRIC. CONTACT EXTENSION 2.3 REMOVE EXCESS SOLDER. FLUSH: SOLDER HERE 60/40 FIXTURE BASE 3.0 SCLDERING OF CABLE SUB-ASSEMBLY (T-4567) TO REAR HOUSING SUB-ASSEMBLY . 1 PLACE REAR HOUSING SUB-ASSEMBLY ON END OF CABLE SUB-ASSEMBLY. 3.2 PLACE LOOSE ASSEMBLY IN FIXTURE BASE AS SHOWN 3.2.1 CAStTEN CLAMP SCREW TO SECURE 4.2.2 TIGHTEN LOCATOR TOOL TO SEAT CABLE FIRMLY AGAINST HOUSING. 3.3 SOLDER CABLE TO REAR HOUSING SUB- ASSEMBLY AS SHOWN. NOTE: FIXTURE SHOULD BE CLAMPED VERT- ICALLY IN VISE. [_ Gai LOCATOR TOOL T-4575 CLAMP INSERT T-4700-2 REAR HOUSING SUB-ASSEMBLY 2000 Tyco Electronics Corporation, Harrisburg, PA. This controlled document is subject to change. TOOLING ASSISTANCE CENTER 1-800-722-1111 1 of 2 All International Rights Reserved. For latest revision call the AMP FAX* number. AMP FAX/PRODUCT INFO 1-800-622-6752 *Trademark Dimensions are in inches. Loe BOSN Straight Cable Jack 408-4744 4.0 ASSEMBLE CENTER CONTACT INTO CONTACT EXTENSION. 4.1 SCREW CENTER CONTACT ONTO CONTACT EXTENSION TO REST FIRMLY AGAINST DIELECTRIC. 4.2 APPLY SOFT SOLDER INTO CROSS HOLE OF CENTER CONTACT AND HEAT TO MAKE SOLDER CONNECTION. REMOVE EXCESS SOLDER. ASSEMBLE O-RING ONTO REAR HOUSING SUB-ASS'Y. Bs Ru CENTER CONTACT HEAT HERE DIELECTRIC "0" RING REAR-HOUSING SUB-ASSEMBLY 5.06 ASSEMBLE HOUSING ONTO REAR HOUSING SUB-ASSEMBLY . 5.1 SECURE HOUSING TO THREADS OF REAR HOUSING SUB-ASSEMBLY 5.2 TIGHTEN WITH A TORQUE OF 25 IN. LBS. HOUSING SUB-ASSEMBLY LU - Zz |__|} REAR. HOUSING 6.0 INSPECTION OF COMPLETED CONNECTOR ASSEMBLY. 6.1 ADHERENCE TO STEPS GIVEN WILL YIELD TOLERANCES SHOWN. 207 MAX 20f2 Rev O