PM100CSA120 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Three Phase IGBT Inverter Output 100 Amperes/1200 Volts A B AA - DIA. (4 TYP.) H Y W W Z 12 3 4 5678 9 11 13 15 17 19 N Q 1. V UPC 2. UFO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO V P T Y R Y AC W AC 10 12 14 16 18 AE (15 TYP.) J E C F B Q AB - THD (6 TYP.) 11. W P 12. V WPI 13. V NC 14. V NI 15. NC 16. U N 17. V N 18. W N 19. FO W U AH AH W V G M M Z S D Z Y Z Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AG AD U K L OUT V CC FO V UPC UP U FO V UPI N IN OUT V CC V VPC VP V FO V VPI IN FO SI OUT V CC GND GND V WPC WP W FO V WPI IN FO SI GND GND UN FO IN OUT V CC SI GND GND VN FO IN OUT V CC TEMP SI GND GND OUT V CC VNI V NC WN IN FO SI GND GND FO NC P SI X GND GND AF Features: Complete Output Power Circuit Gate Drive Circuit NC N W V U P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 5.310.04 135.01.0 S 0.69 17.5 B 4.740.02 120.50.5 T 0.65 16.5 C 4.330.04 110.01.0 U 0.52 13.2 D 4.27 108.5 V 0.43 11.0 E 3.760.02 95.50.5 W 0.39 10.0 F 3.29 83.5 X 0.31 8.0 G 2.01 51.0 Y 0.285 7.25 H 1.602 40.68 Z 0.24 6.0 J 1.54 39.0 AA 0.22 Dia. Dia. 5.5 K 1.37 34.7 AB Metric M5 M5 L 1.33 33.7 AC 0.128 3.22 1.02 26.0 AD 0.10 2.6 AE 0.08 2.0 M N 0.95 +0.06/-0.0 24.1 +1.5/-0.0 P 0.85 21.5 AF 0.07 1.8 Q 0.79 20.0 AG 0.06 1.6 R 0.780 19.82 AH 0.02 0.5 Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100CSA120 is a 1200V, 100 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 100 120 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSA120 IntellimodTM Module Three Phase IGBT Inverter Output 100 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM100CSA120 Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Mounting Torque, M5 Mounting Screws -- 17 in-lb Mounting Torque, M5 Main Terminal Screws -- 17 in-lb Module Weight (Typical) -- 920 Grams Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125C) VCC(prot.) 800 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS 2500 Volts VD 20 Volts Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage Applied between (UP, VP, WP, UN, VN, WN) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO and VC) VFO 20 Volts Fault Output Current IFO 20 mA VCES 1200 Volts IC 100 Amperes Peak Collector Current, ICP 200 Amperes Supply Voltage (Applied between P - N) VCC 900 Volts VCC(surge) 1000 Volts PC 595 Watts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, Supply Voltage, Surge (Applied between P - N) Collector Dissipation 2 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSA120 IntellimodTM Module Three Phase IGBT Inverter Output 100 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units OC -20C T 125C 145 230 -- Amperes SC -20C T 125C -- 340 -- Amperes toff(OC) VD = 15V -- 10 -- S OT Trip Level 111 118 125 C OTR Reset Level -- 100 -- C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level -- 12.5 -- Volts Applied between VUP1-VUPC, 13.5 15 16.5 Volts Control Sector Over Current Trip Level Inverter Part Short Circuit Trip Level Inverter Part Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection Supply Voltage VD VVP1-VVPC, VWP1-VWPC, VN1-VNC Circuit Current ID VD = 15V, VCIN = 15V, VN1-VNC -- 40 55 mA VD = 15V, VCIN = 15V, VXP1-VXPC -- 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-o Sinusoidal -- 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- mS Minimum Fault Output Pulse Width 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSA120 IntellimodTM Module Three Phase IGBT Inverter Output 100 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector Cutoff Current ICES VCE = VCES, Tj = 25C -- -- 1.0 mA VCE = VCES, Tj = 125C -- -- 10 mA Diode Forward Voltage VFM -IC = 100A, VD = 15V, VCIN = 0V -- 2.5 3.5 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 15V, IC = 100A -- 2.5 3.5 Volts VD = 15V, VCIN = 15V, IC = 100A, -- 2.2 3.2 Volts 0.5 1.0 2.5 S Tj = 125C Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 ~ 15V -- 0.15 0.3 S tC(on) VCC = 600V, IC = 100A -- 0.4 1.0 S toff Tj = 125C -- 2.0 3.0 S -- 0.7 1.2 S tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT -- -- 0.21 C/Watt Rth(j-c)D Each FWDi -- -- 0.35 C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.018 C/Watt Value Units Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition VCC Applied across P-N Terminals 0 ~ 800 Volts VD Applied between VUP1-VUPC, 15 1.5 Volts Applied between 0 ~ 0.8 Volts VN1-VNC, VVP1-VVPC, VWP1-VWPC 4 Input ON Voltage VCIN(on) Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN 4.0 ~ VD Volts PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal 2.5 S Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSA120 IntellimodTM Module Three Phase IGBT Inverter Output 100 Amperes/1200 Volts 1 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 0 0 40 80 120 14 16 18 VD = 17V 13 60 40 20 0 1 2 3 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) ton VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 10-1 101 102 100 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 101 103 REVERSE RECOVERY TIME, trr, (S) 100 SWITCHING TIMES, tc(on), tc(off), (s) toff 102 102 Irr trr 10-1 101 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 10-2 101 103 100 103 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) EMITTER CURRENT, IE, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 120 120 101 0.5 1.0 1.5 2.0 DIODE FORWARD VOLTAGE, VF, (VOLTS) 2.5 Tj = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V Tj = 25oC Tj = 125oC 0 15 80 20 101 102 100 0 12 0 101 SWITCHING TIMES, ton, toff, (s) 2 Tj = 25oC VCIN = 0V 110 100 90 80 0 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 1 COLLECTOR CURRENT, IC, (AMPERES) 2 0 DIODE FORWARD CURRENT, -IF, (AMPERES) 120 3 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3 100 OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 0 12 14 16 18 SUPPLY VOLTAGE, VD, (VOLTS) 20 110 100 90 80 VD = 15V 0 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (oC) PM100CSA120.01-.09 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSA120 IntellimodTM Module Three Phase IGBT Inverter Output 100 Amperes/1200 Volts 14 100 UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) VD = 15V 80 60 12 0 0 50 100 150 o 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.35oC/W 10-2 10-1 TIME, (s) 100 0 50 100 JUNCTION TEMPERATURE, Tj, ( C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 10-3 10-3 -50 o JUNCTION TEMPERATURE, Tj, ( C) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 13 11 40 0 6 UVt UVr 101 150 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 15 120 -50 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.21oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101