Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module
Three Phase
IGBT Inverter Output
100 Amperes/1200 Volts
PM100CSA120
1
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
£ Complete Output Power
Circuit
£ Gate Drive Circuit
£ Protection Logic
– Short Circuit
– Over Current
– Over Temperature
– Under Voltage
Applications:
£ Inverters
£ UPS
£ Motion/Servo Control
£ Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM100CSA120 is a 1200V,
100 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 100 120
Dimensions Inches Millimeters
A 5.31±0.04 135.0±1.0
B 4.74±0.02 120.5±0.5
C 4.33±0.04 110.0±1.0
D 4.27 108.5
E 3.76±0.02 95.5±0.5
F 3.29 83.5
G 2.01 51.0
H 1.602 40.68
J 1.54 39.0
K 1.37 34.7
L 1.33 33.7
M 1.02 26.0
N 0.95 +0.06/-0.0 24.1 +1.5/-0.0
P 0.85 21.5
Q 0.79 20.0
R 0.780 19.82
Dimensions Inches Millimeters
S 0.69 17.5
T 0.65 16.5
U 0.52 13.2
V 0.43 11.0
W 0.39 10.0
X 0.31 8.0
Y 0.285 7.25
Z 0.24 6.0
AA 0.22 Dia. Dia. 5.5
AB Metric M5 M5
AC 0.128 3.22
AD 0.10 2.6
AE 0.08 2.0
AF 0.07 1.8
AG 0.06 1.6
AH 0.02 0.5
Outline Drawing and Circuit Diagram
1.
2.
3.
4.
5.
6.
7.
8.
9.
V
V
V
V
V
V
V
10.
11.
12.
13.
14.
15.
16.
U
U
V V
W
W
WPC
UPI
VPI
WPI
NC
NI
P
N
P
P
N
N
UPC
FO
VVPC
17.
18.
19.
NC
O
WF
OVF
O
UF
AC
R
B
A
Y
Y
C
E
V
F
W
M M S
ZDZ
J
Q
Q
T
H
AC
W
W
W
AH
AH G
10
12
N
V
BP
W
U
Z
Y
Z
Y
AB - THD
(6 TYP.)
AA - DIA.
(4 TYP.)
3
AE (15 TYP.)
4 5 6 7 8 9 11
12 14 16 18
13 15 17 19
P
AF AG
X
AD
NLK
U
2.54 MM DIA. (2 TYP.)
0.5 MM SQ. PIN
(19 TYP.)
V
VCC
SI
GND GND
OUT UPI
V
UFO
UP
UPC
FO
IN
VCC
SI
GND GND
OUT
FO
IN
VCC
SI
GND GND
OUT
FO
IN
V
V
FO
V
V
FO
VPI
V
VP
VPC
WPI
W
WP
WPC
VCC
SI
GND GND
OUT
FO
IN
VCC
SI
GND GND
OUT
FO
IN
UN
VCC
SI
GND GND
OUT
FO
IN
V
V
W
NV
NI
N
NC
TEMP
NC
FO
PUVWNNC
PM100CSA120
Intellimod™ Module
Three Phase IGBT Inverter Output
100 Amperes/1200 Volts
2
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM100CSA120 Units
Power Device Junction Temperature Tj -20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC -20 to 100 °C
Mounting Torque, M5 Mounting Screws — 17 in-lb
Mounting Torque, M5 Main Terminal Screws — 17 in-lb
Module Weight (Typical) — 920 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) VCC(prot.) 800 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS 2500 Volts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts
Input Voltage Applied between (UP
, VP
, WP
, UN, VN, WN) VCIN 20 Volts
Fault Output Supply Voltage (Applied between FO and VC) VFO 20 Volts
Fault Output Current IFO 20 mA
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) VCES 1200 Volts
Collector Current, ± IC 100 Amperes
Peak Collector Current, ± ICP 200 Amperes
Supply Voltage (Applied between P - N) VCC 900 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts
Collector Dissipation PC 595 Watts
3
PM100CSA120
Intellimod™ Module
Three Phase IGBT Inverter Output
100 Amperes/1200 Volts
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 145 230 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C — 340 — Amperes
Over Current Delay Time toff(OC) VD = 15V — 10 — µS
Over Temperature Protection OT Trip Level 111 118 125 °C
OTR Reset Level — 100 — °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UVR Reset Level — 12.5 — Volts
Supply Voltage VD Applied between VUP1-VUPC, 13.5 15 16.5 Volts
VVP1-VVPC, VWP1-VWPC, VN1-VNC
Circuit Current ID VD = 15V, VCIN = 15V, VN1-VNC — 40 55 mA
VD = 15V, VCIN = 15V, VXP1-VXPC — 13 18 mA
Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) UP
, VP
, WP
, UN, VN, WN 1.7 2.0 2.3 Volts
PWM Input Frequency fPWM 3-ø Sinusoidal — 15 20 kHz
Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V — 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — mS
PM100CSA120
Intellimod™ Module
Three Phase IGBT Inverter Output
100 Amperes/1200 Volts
4
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25°C — — 1.0 mA
VCE = VCES, Tj = 125°C — — 10 mA
Diode Forward Voltage VFM -IC = 100A, VD = 15V, VCIN = 0V — 2.5 3.5 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 15V, IC = 100A — 2.5 3.5 Volts
VD = 15V, VCIN = 15V, IC = 100A, — 2.2 3.2 Volts
Tj = 125°C
Inductive Load Switching Times ton 0.5 1.0 2.5 µS
trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS
tC(on) VCC = 600V, IC = 100A — 0.4 1.0 µS
toff Tj = 125°C — 2.0 3.0 µS
tC(off) — 0.7 1.2 µS
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.21 °C/Watt
Rth(j-c)D Each FWDi — — 0.35 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.018 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals 0 ~ 800 Volts
VD Applied between VUP1-VUPC, 15 ± 1.5 Volts
VN1-VNC, VVP1-VVPC, VWP1-VWPC
Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) UP
, VP
, WP
, UN, VN, WN 4.0 ~ VD Volts
PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥ 2.5 µS
5
PM100CSA120
Intellimod™ Module
Three Phase IGBT Inverter Output
100 Amperes/1200 Volts
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
0
1
2
3
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, IC, (AMPERES)
SATURATION VOLTAGE VCE(sat), (VOLTS)
0 12040 80
VD = 15V
VCIN = 0V
Tj = 25oC
Tj = 125oC
0
1
2
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, V
D, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
VCE(sat), (VOLTS)
12 14 16 18 20
Tj
= 25oC
Tj
= 125oC
3
0
VD = 15V
VCIN = 0V
0 1 2
0
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, V
CE, (VOLTS)
COLLECTOR CURRENT, IC, (AMPERES)
3
40
80
120
Tj = 25oC
VCIN = 0V
VD = 17V
13
15
20
60
100
101102103
10-1
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, ton, toff, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
ton
100
101
toff
VCC = 600V
VD = 15V
Tj
= 25oC
Tj
= 125oC
101102103
10-1
COLLECTOR CURRENT, I
C, (AMPERES)
SWITCHING TIMES, tc(on), tc(off), (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
tc(on)
100
101
tc(off)
VCC = 600V
VD = 15V
Tj = 25oC
Tj = 125oC
101102103
10-2
EMITTER CURRENT, I
E, (AMPERES)
REVERSE RECOVERY TIME, trr, (µS)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10-1
100
VCC = 600V
VD = 15V
Tj = 25oC
Tj = 125oC
100
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
101
102
trr
I
rr
0 01.0 2.5
100
DIODE FORWARD VOLTAGE, VF, (VOLTS)
DIODE FORWARD CURRENT, -IF, (AMPERES)
DIODE FORWARD CHARACTERISTICS
101
102
0.5 1.5 2.0
Tj = 25oC
Tj = 125oC
VD = 15V
PM100CSA120.01-.09
0
90
100
110
120
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
SUPPLY VOLTAGE, VD, (VOLTS)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
12 14 16 18 20
Tj = 25oC
80
0
80
90
120
OVER CURRENT TRIP LEVEL
TEMPERATURE DEPENDENCY (TYPICAL)
JUNCTION TEMPERATURE, Tj, (oC)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
0 50 100 150
-50
VD = 15V
110
100
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM100CSA120
Intellimod™ Module
Three Phase IGBT Inverter Output
100 Amperes/1200 Volts
6
0
40
0
60
80
100
120
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, Tj, (oC)
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
-50 0 50 100 150
VD = 15V
11
12
13
14
15
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDENCY
(TYPICAL)
JUNCTION TEMPERATURE, Tj, (oC)
UV TRIP-RESET LEVEL,
UVt, UVr, (VOLTS)
-50 1500 50
100
UVt
UVr
TIME, (s)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
101
10-1 100101
100
10-1
10-2
10-3
SINGLE PULSE
STANDARD VALUE = Rth(j-c)Q = 0.21oC/W
10-2
10-3
TIME, (s)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
101
10-1 100101
100
10-1
10-2
10-3
SINGLE PULSE
STANDARD VALUE = Rth(j-c)D = 0.35oC/W
10-2
10-3
