___________________ Preface 1 ___________________ Documentation guide SIMATIC S7-1500, ET 200MP, ET 200SP, ET 200AL, ET 200pro Diagnostics Function Manual Overview of system 2 ___________________ diagnostics 3 ___________________ Quick start Setting and determining ___________________ 4 system diagnostics System diagnostics by ___________________ 5 means of the user program ___________________ 6 Alarms Diagnostics of the S7___________________ 7 1500R/H redundant system 10/2018 A5E03735838-AE Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by (R) are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Digital Factory Postfach 48 48 90026 NURNBERG GERMANY A5E03735838-AE 09/2018 Subject to change Copyright (c) Siemens AG 2013 - 2018. All rights reserved Preface Purpose of the documentation This function manual provides an overview of the diagnostics options for the automation system SIMATIC S7-1500, for CPU 1516pro-2 PN based on SIMATIC S7-1500, and for the distributed I/O systems SIMATIC ET 200MP, ET 200SP and ET 200AL. The documentation covers the following: Illustration of the uniformity and consistency of system diagnostics Overview of the options for establishing system diagnostics information Basic knowledge required The following knowledge is required in order to understand the function manual: General knowledge in the field of automation technology Knowledge of the industrial automation system SIMATIC Knowledge of working with STEP 7 and WinCC Knowledge about the use of Microsoft Windows operating systems Scope of the documentation This documentation is the basic documentation for all products of the S7-1500, ET 200MP, ET 200SP and ET 200AL systems, as well as for CPU 1516pro-2 PN. The product documentation is based on this documentation. What's new compared to the previous version of the function manual (09/2016 edition) What's new? What are the customer benefits? Where can I find the information? New contents Description of the diagnostics of the S7-1500R/H redundant system You obtain information in compact form on the special features of the diagnostics in the S7-1500R/H redundant systems. Section Diagnostics of the S71500R/H redundant system (Page 100) Changed contents Scope of the function manual expanded to include the S7-1500R/H redundant system Functions with which you are familiar from the SIMATIC S7-1500 automation system are implemented for the S71500R/H redundant system. Redundant System S7-1500R/H System Manual (https://support.industry.siemens. com/cs/ww/en/view/109754833) Diagnostics Function Manual, 10/2018, A5E03735838-AE 3 Preface What's new compared to the previous version of the function manual (06/2014 edition) What's new? New contents Changed contents What are the customer benefits? Extended functionality of the * Web server Where can I find the information? You obtain information about: - Know-how protection or copy protection of the PLC program - Program/communication load and cycle time - F-collective signatures, cycle times and runtimes of the Fruntime group(s) (with an FCPU) * You can monitor statuses, errors, technology alarms and the current values of technology objects (TOs) with the Web server. * You can read, view and save trace recordings via the Web server and thus obtain plant and project information for diagnostics and maintenance without STEP 7. * You can set four additional languages for the Web interface. Section Diagnostics information using the web server (Page 51), Web server (http://support.automation.siemen s.com/WW/view/en/59193560) function manual, Using the trace and logic analyzer function (https://support.industry.siemens. com/cs/ww/en/view/64897128) function manual Assignment of different project languages extended You can assign up to three different project languages for comments and alarm texts to the user interface languages of display devices. Section Editing alarms in the alarm editor (Page 81) Scope of the function manual expanded to include CPU 1516pro-2 PN Functions that you will be familiar with from the SIMATIC S7-1500 CPUs are implemented in the CPU 1516pro-2 PN (degree of protection IP65, IP66 and IP67). Operating instructions CPU 1516pro-2 PN (https://support.industry.siemens. com/cs/ww/en/view/109482416) Security events added You know which types of events are registered as security events in the diagnostics buffer and can configure group alarms for them. Section CPU diagnostics buffer (Page 45) Influence of the value status explained You know which factors influence the bit Section System diagnostics using in the value status and can take this into process image inputs (Page 76) account during configuration. Note added on the maximum configuration limits of program alarms. Section Creating alarms with the "Program_Alarm" instruction (Page 80). Diagnostics 4 Function Manual, 10/2018, A5E03735838-AE Preface Conventions STEP 7: We refer to "STEP 7" in this documentation as a synonym for the configuration and programming software "STEP 7 as of V12 (TIA Portal)" and subsequent versions. This document contains illustrations of the described devices. The illustrations may differ slightly from the device supplied. You should also pay particular attention to notes such as the one shown below: Note A note contains important information on the product, on the handling of the product or on the section of the documentation to which particular attention should be paid. Security information Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement - and continuously maintain - a holistic, state-of-the-art industrial security concept. Siemens' products and solutions constitute one element of such a concept. Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place. For additional information on industrial security measures that may be implemented, please visit (https://www.siemens.com/industrialsecurity). Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customers' exposure to cyber threats. To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under (https://www.siemens.com/industrialsecurity). Diagnostics Function Manual, 10/2018, A5E03735838-AE 5 Preface Siemens Industry Online Support You can find current information on the following topics quickly and easily here: Product support All the information and extensive know-how on your product, technical specifications, FAQs, certificates, downloads, and manuals. Application examples Tools and examples to solve your automation tasks - as well as function blocks, performance information and videos. Services Information about Industry Services, Field Services, Technical Support, spare parts and training offers. Forums For answers and solutions concerning automation technology. mySupport Your personal working area in Industry Online Support for messages, support queries, and configurable documents. This information is provided by the Siemens Industry Online Support in the Internet (https://support.industry.siemens.com). Industry Mall The Industry Mall is the catalog and order system of Siemens AG for automation and drive solutions on the basis of Totally Integrated Automation (TIA) and Totally Integrated Power (TIP). Catalogs for all the products in automation and drives are available on the Internet (https://mall.industry.siemens.com). Diagnostics 6 Function Manual, 10/2018, A5E03735838-AE Table of contents Preface ................................................................................................................................................... 3 1 Documentation guide .............................................................................................................................. 9 2 Overview of system diagnostics ............................................................................................................ 14 3 4 5 2.1 Properties of system diagnostics ............................................................................................14 2.2 Benefits of innovative system diagnostics ..............................................................................16 Quick start ............................................................................................................................................ 17 3.1 Using the display of the CPU ..................................................................................................18 3.2 Using STEP 7 .........................................................................................................................20 Setting and determining system diagnostics .......................................................................................... 25 4.1 Configuring alarms for system diagnostics .............................................................................26 4.2 4.2.1 4.2.1.1 4.2.1.2 4.2.2 4.2.2.1 4.2.2.2 4.2.2.3 4.2.2.4 4.2.2.5 4.2.2.6 4.2.2.7 4.2.2.8 4.2.3 4.2.4 4.2.4.1 4.2.4.2 4.2.4.3 4.2.4.4 Options for displaying system diagnostics ..............................................................................28 Diagnostics information at the devices ...................................................................................29 LEDs .......................................................................................................................................29 Display of the CPU..................................................................................................................30 Diagnostics information in STEP 7 .........................................................................................32 Explanation of diagnostics symbols ........................................................................................32 Accessible devices (without project) .......................................................................................34 Devices & networks ................................................................................................................36 Online & diagnostics ...............................................................................................................39 "Diagnostics" tab in the Inspector window ..............................................................................42 CPU diagnostics buffer ...........................................................................................................45 "Online tools" task card ...........................................................................................................48 Configuring the settings for I/O modules in STEP 7 ...............................................................50 Diagnostics information using the web server ........................................................................51 Diagnostics information using the HMI diagnostics view ........................................................62 Configuring system diagnostics ..............................................................................................63 Different views of the HMI diagnostics view ...........................................................................66 Inserting system diagnostics indicator ....................................................................................69 Configuring button as system diagnostics indicator ...............................................................71 System diagnostics by means of the user program ................................................................................ 74 5.1 Options of system diagnostics in the user program ................................................................74 5.2 System diagnostics using process image inputs ....................................................................76 Diagnostics Function Manual, 10/2018, A5E03735838-AE 7 Table of contents 6 7 Alarms .................................................................................................................................................. 79 6.1 Creating alarms with the "Program_Alarm" instruction .......................................................... 80 6.2 Editing alarms in the alarm editor .......................................................................................... 81 6.3 Display of program alarms ..................................................................................................... 84 6.4 Output of the alarm state with the "Get_AlarmState" instruction ........................................... 85 6.5 6.5.1 6.5.2 6.5.3 6.5.4 Example program for program alarms ................................................................................... 86 Task ....................................................................................................................................... 86 Example 1: Program alarm without associated values .......................................................... 87 Example 2: Program alarm with associated value ................................................................. 92 Displaying the alarm .............................................................................................................. 99 Diagnostics of the S7-1500R/H redundant system................................................................................100 7.1 Online and Diagnostics view ................................................................................................ 103 7.2 "Online Tools" task card ....................................................................................................... 106 7.3 Diagnostics view in the project tree and in the device view and network view .................... 109 7.4 Diagnostics in the RUN-Redundant system state................................................................ 114 7.5 Restrictions in the RUN-Solo system state .......................................................................... 120 7.6 System diagnostics by means of the user program ............................................................. 121 Glossary ..............................................................................................................................................122 Index ...................................................................................................................................................126 Diagnostics 8 Function Manual, 10/2018, A5E03735838-AE Documentation guide 1 The documentation for the SIMATIC S7-1500 automation system, for CPU 1516pro-2 PN based on SIMATIC S7-1500, and for the distributed I/O systems SIMATIC ET 200MP, ET 200SP and ET 200AL is divided into three areas. This division allows you easier access to the specific information you require. Basic information System manuals and Getting Started manuals describe in detail the configuration, installation, wiring and commissioning of the SIMATIC S7-1500, ET 200MP, ET 200SP and ET 200AL systems; use the corresponding operating instructions for CPU 1516pro-2 PN. The STEP 7 online help supports you in configuration and programming. Device information Product manuals contain a compact description of the module-specific information, such as properties, terminal diagrams, characteristics and technical specifications. Diagnostics Function Manual, 10/2018, A5E03735838-AE 9 Documentation guide General information The function manuals contain detailed descriptions on general topics such as diagnostics, communication, Motion Control, Web server, OPC UA. You can download the documentation free of charge from the Internet (https://support.industry.siemens.com/cs/ww/en/view/109742705). Changes and additions to the manuals are documented in product information sheets. You will find the product information on the Internet: S7-1500/ET 200MP (https://support.industry.siemens.com/cs/us/en/view/68052815) ET 200SP (https://support.industry.siemens.com/cs/us/en/view/73021864) ET 200AL (https://support.industry.siemens.com/cs/us/en/view/99494757) Manual Collections The Manual Collections contain the complete documentation of the systems put together in one file. You will find the Manual Collections on the Internet: S7-1500/ET 200MP (https://support.industry.siemens.com/cs/ww/en/view/86140384) ET 200SP (https://support.industry.siemens.com/cs/ww/en/view/84133942) ET 200AL (https://support.industry.siemens.com/cs/ww/en/view/95242965) "mySupport" With "mySupport", your personal workspace, you make the best out of your Industry Online Support. In "mySupport", you can save filters, favorites and tags, request CAx data and compile your personal library in the Documentation area. In addition, your data is already filled out in support requests and you can get an overview of your current requests at any time. You must register once to use the full functionality of "mySupport". You can find "mySupport" on the Internet (https://support.industry.siemens.com/My/ww/en). "mySupport" - Documentation In the Documentation area in "mySupport" you can combine entire manuals or only parts of these to your own manual. You can export the manual as PDF file or in a format that can be edited later. You can find "mySupport" - Documentation on the Internet (https://support.industry.siemens.com/My/ww/en/documentation). Diagnostics 10 Function Manual, 10/2018, A5E03735838-AE Documentation guide "mySupport" - CAx data In the CAx data area in "mySupport", you can access the current product data for your CAx or CAe system. You configure your own download package with a few clicks. In doing so you can select: Product images, 2D dimension drawings, 3D models, internal circuit diagrams, EPLAN macro files Manuals, characteristics, operating manuals, certificates Product master data You can find "mySupport" - CAx data on the Internet (https://support.industry.siemens.com/my/ww/en/CAxOnline). Application examples The application examples support you with various tools and examples for solving your automation tasks. Solutions are shown in interplay with multiple components in the system separated from the focus on individual products. You will find the application examples on the Internet (https://support.industry.siemens.com/sc/ww/en/sc/2054). TIA Selection Tool With the TIA Selection Tool, you can select, configure and order devices for Totally Integrated Automation (TIA). This tool is the successor of the SIMATIC Selection Tool and combines the known configurators for automation technology into one tool. With the TIA Selection Tool, you can generate a complete order list from your product selection or product configuration. You can find the TIA Selection Tool on the Internet (https://w3.siemens.com/mcms/topics/en/simatic/tia-selection-tool). Diagnostics Function Manual, 10/2018, A5E03735838-AE 11 Documentation guide SIMATIC Automation Tool You can use the SIMATIC Automation Tool to run commissioning and maintenance activities simultaneously on different SIMATIC S7 stations as a bulk operation, independently of the TIA Portal. The SIMATIC automation tool provides a variety of functions: Scanning of a PROFINET/Ethernet plant network and identification of all connected CPUs Address assignment (IP, subnet, gateway) and station name (PROFINET device) to a CPU Transfer of the date and programming device/PC time converted to UTC time to the module Program download to CPU Operating mode switchover RUN/STOP CPU localization by means of LED flashing Reading out CPU error information Reading of CPU diagnostic buffer Reset to factory settings Updating the firmware of the CPU and connected modules You can find the SIMATIC Automation Tool on the Internet (https://support.industry.siemens.com/cs/ww/en/view/98161300). PRONETA With SIEMENS PRONETA (PROFINET network analysis), you analyze the plant network during commissioning. PRONETA features two core functions: The topology overview independently scans PROFINET and all connected components. The IO check is a fast test of the wiring and the module configuration of a plant. You can find SIEMENS PRONETA on the Internet (https://support.industry.siemens.com/cs/ww/en/view/67460624). Diagnostics 12 Function Manual, 10/2018, A5E03735838-AE Documentation guide SINETPLAN SINETPLAN, the Siemens Network Planner, supports you in planning automation systems and networks based on PROFINET. The tool facilitates professional and predictive dimensioning of your PROFINET installation as early as in the planning stage. In addition, SINETPLAN supports you during network optimization and helps you to exploit network resources optimally and to plan reserves. This helps to prevent problems in commissioning or failures during productive operation even in advance of a planned operation. This increases the availability of the production plant and helps improve operational safety. The advantages at a glance Network optimization thanks to port-specific calculation of the network load Increased production availability thanks to online scan and verification of existing systems Transparency before commissioning through importing and simulation of existing STEP 7 projects Efficiency through securing existing investments in the long term and optimal exploitation of resources You can find SINETPLAN on the Internet (https://www.siemens.com/sinetplan). Diagnostics Function Manual, 10/2018, A5E03735838-AE 13 2 Overview of system diagnostics 2.1 Properties of system diagnostics Introduction In the SIMATIC environment, the term "system diagnostics" refers to diagnostics of devices and modules. All SIMATIC products have integrated diagnostic functions that you can use to detect and remedy faults. The components automatically flag a potential fault in the operation and provide detailed information. You can minimize unscheduled standstill times with plant-wide diagnostics. The SIMATIC automation system monitors the following states in the running plant: Device failure/recovery Insert/remove event Module fault I/O access error Channel fault Parameter assignment error Failure of the external auxiliary voltage Properties of SIMATIC system diagnostics Integrated as standard in the hardware System-wide across bus limits Automatic localization of the error source Automatic output of the cause of the error in plain text Plant-wide diagnostics of all components Archiving and logging of alarms Configurability of alarms Diagnostics 14 Function Manual, 10/2018, A5E03735838-AE Overview of system diagnostics 2.1 Properties of system diagnostics Consistent diagnostics from the field level all the way to the management level The various diagnostics media give you a uniform view of maintenance-related information of every automation component in the plant: System status (module and network status, alarms for system errors) are available plant-wide in a uniform display. Figure 2-1 Overview of system diagnostics in a plant Diagnostics Function Manual, 10/2018, A5E03735838-AE 15 Overview of system diagnostics 2.2 Benefits of innovative system diagnostics 2.2 Benefits of innovative system diagnostics System diagnostics is also possible in STOP The system diagnostics is integrated in the firmware of the CPU and works independently of the cyclic user program. This means it is also available in the STOP CPU operating mode. Faults are detected immediately and signaled to the higher-level HMI devices, the Web server and the display of the SIMATIC S7-1500 CPU, even in STOP mode. This makes system diagnostics consistent with the actual plant state at all times. Uniform display concept All clients of a system are provided with diagnostics information by a uniform mechanism. The same system diagnostics information is used regardless of the display medium. Step Description The device detects an error and sends diagnostics data to the assigned CPU. The CPU informs the connected display media. The display of the system diagnostics is updated. Figure 2-2 Sequence of the system diagnostics Diagnostics 16 Function Manual, 10/2018, A5E03735838-AE Quick start 3 Introduction The following chapters of this documentation describe the different options for establishing system diagnostics. All described options can be used independently of one another. This chapter gives you an overview of the basic procedure to get initial diagnostics information fast. Note System diagnostics is generally available for the devices of the SIMATIC series. Diagnostics Function Manual, 10/2018, A5E03735838-AE 17 Quick start 3.1 Using the display of the CPU 3.1 Using the display of the CPU The display of the SIMATIC S7-1500 CPU offers a fast and direct option to get diagnostics information. You can call up status information in different menus on the display. Requirements A project has been created. The project has been downloaded to the CPU. Determining diagnostics information using the display of the SIMATIC S7-1500 CPU To determine diagnostics information using the display, follow these steps: 1. Select the "Diagnostics" menu on the display. 2. Select the "Diagnostics buffer" command from the "Diagnostics" menu. Figure 3-1 Display of SIMATIC S7-1500 CPU Diagnostics 18 Function Manual, 10/2018, A5E03735838-AE Quick start 3.1 Using the display of the CPU Result The diagnostics events are displayed in the diagnostics buffer in the sequence in which they occur. Figure 3-2 Display of the diagnostics buffer in the display of the SIMATIC S7-1500 CPU Note Automatic updating of diagnostics information You set automatic updating of the diagnostics information under: "Display" > "DiagnosticRefresh". Additional information You can find information about the configuration of alarms in the section Configuring alarms for system diagnostics (Page 26). Diagnostics Function Manual, 10/2018, A5E03735838-AE 19 Quick start 3.2 Using STEP 7 3.2 Using STEP 7 Getting started with STEP 7 gives you fast access to detailed diagnostics information. Requirements A project has been created. The project has been downloaded to the CPU. An error has occurred. The programming device must be able to establish a connection to the CPU via an interface. Determining diagnostics information using STEP 7 To determine diagnostics information using STEP 7, follow these steps: 1. Open the respective project in STEP 7. 2. Open the portal view of STEP 7. 3. Select the "Online & Diagnostics" portal. 4. Select the "Online status" action. The "Select device" dialog opens. The dialog is an image of the configured devices in the project. Figure 3-3 Device selection for online connection in the portal view 5. Activate the "Go online" option button for the device that you want to use to establish an online connection. 6. Click on the "Go online" button. Diagnostics 20 Function Manual, 10/2018, A5E03735838-AE Quick start 3.2 Using STEP 7 7. The "Go online" dialog opens. Figure 3-4 Establishing an online connection 8. Make the settings for the interface. Diagnostics Function Manual, 10/2018, A5E03735838-AE 21 Quick start 3.2 Using STEP 7 9. Click on the "Go online" button. The project view of STEP 7 opens. The network view is opened in the work area. The symbols in the project tree provide initial information about the faulty modules. Figure 3-5 Display of the fault in the network view Diagnostics 22 Function Manual, 10/2018, A5E03735838-AE Quick start 3.2 Using STEP 7 10.Double-click the device which displays an alarm message to access the faulty module directly. This is the CPU in the example. The device view of the CPU is opened in the work area. In this view you can see directly in which module the error has occurred. Figure 3-6 Display of the faulty module in the device view 11.Open the "Diagnostics" tab and the subordinate "Device information" tab in the Inspector window for a more detailed error description. Diagnostics Function Manual, 10/2018, A5E03735838-AE 23 Quick start 3.2 Using STEP 7 Result The link in the "Details" table column takes you to the online and diagnostics view of the device and to the diagnostics buffer there, for example. This includes more information on all diagnostics events in the order in which they occurred. Figure 3-7 Diagnostics buffer with detailed error description Note Symbols and their meaning You can find a legend with the meaning of each symbol in Explanation of diagnostics symbols (Page 32) and in the online help for STEP 7. Diagnostics 24 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4 Introduction System diagnostics is generally available for the devices of the SIMATIC series. In the properties of each individual CPU, you can specify if you want to receive alarms for system diagnostics on your display device. Alarms are provided on the display of the SIMATIC S7-1500 CPU, the CPU Web server and the HMI device. Alarms are enabled by default. If you do not want to receive alarms for system diagnostics on your display devices, you can disable the sending of alarms. Diagnostics Function Manual, 10/2018, A5E03735838-AE 25 Setting and determining system diagnostics 4.1 Configuring alarms for system diagnostics 4.1 Configuring alarms for system diagnostics Predefined alarm texts are available for establishing the system diagnostics. Requirements STEP 7 is open. A project is open. Procedure To make alarm settings for system diagnostics of the project in STEP 7, follow these steps: 1. Open the "Common data" folder in the project tree. 2. Double-click the "System diagnostics settings" entry. You now have access to the alarm settings. System diagnostics is enabled by default. System diagnostics cannot be disabled for the use of a CPU from the SIMATIC S7-1500 product series. Figure 4-1 Properties of system diagnostics and alarm settings 3. In the settings, specify the alarm category that is to be displayed and if it needs to be acknowledged. The check boxes in the "Activation" column are enabled by default. When you disable all check boxes, the status of the HMI system diagnostics view is still updated with the "Info Report" functionality. Diagnostics 26 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.1 Configuring alarms for system diagnostics Result You have configured the alarms for system diagnostics of the project in STEP 7. The settings are saved with the project and become effective after the compiling and downloading of the hardware configuration to the involved components. Maintenance events (maintenance demanded, maintenance required) are entered in the alarm buffer of the CPU just like any other event. Diagnostics Function Manual, 10/2018, A5E03735838-AE 27 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics 4.2 Options for displaying system diagnostics Example This section includes a diagnostics example to show how system diagnostics is established with the help of different display options. The example includes a CPU from the SIMATIC S7-1500 product series that is connected to an ET 200S distributed I/O system and an HMI Comfort Panel via PROFINET. Figure 4-2 System diagnostics display options The following sections include figures that illustrate how diagnostics information is displayed with the help of different display options. Using the LEDs on the hardware (Page 29) Local error analysis via the display of the CPU (Page 30) Using STEP 7 as of V12 (Page 32) Remote diagnostics using the Web server (Page 51) Stationary system diagnostics using the HMI diagnostics view (Page 62) Diagnostics 28 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics 4.2.1 Diagnostics information at the devices 4.2.1.1 LEDs Overview All hardware components, such as CPUs, interface modules and modules, provide information about their operating mode as well as internal and external errors through their LEDs. Diagnostics by means of LEDs is an initial tool for error localization. The graphics below include examples for the arrangement of LEDs on some modules. Table 4- 1 LED displays on the modules CPU 1516-3 PN/DP IM 155-5 PN ST RUN/STOP LED RUN LED (two-colored LED: green/yellow) (two-colored LED: green/yellow) ERROR LED ERROR LED (single-colored LED: red) (single-colored LED: red) MAINT LED MAINT LED (single-colored LED: yellow) (single-colored LED: yellow) X1 P1 X1 P1 (two-colored LED: (single-colored LED: green/yellow) green) X1 P2 X1 P2 (two-colored LED: (single-colored LED: green/yellow) green) X2 P1 (two-colored LED: green/yellow) DI 32x24VDC HF PS 25W 24VDC RUN LED (single-colored LED: green) ERROR LED (single-colored LED: red) without function RUN LED (single-colored LED: green) ERROR LED (single-colored LED: red) MAINT LED (single-colored LED: yellow) LED CHx (two-colored LED: green/red) Diagnostics Function Manual, 10/2018, A5E03735838-AE 29 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Additional information The meaning of the individual LED displays, their different combinations and the remedial measures resulting from them in case of errors are device-specific. The explanation can be found in the manuals of the modules. 4.2.1.2 Display of the CPU Introduction Each CPU in the S7-1500 automation system has a front cover with a display and operating keys. You can display status information in various menus on the display of the CPU. You use the operating keys to navigate through the menus. Figure 4-3 Display - diagnostics screen Diagnostics 30 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Display options The display of the SIMATIC S7-1500 CPU shows the following diagnostics information: CPU operating state "Diagnostics" menu Error and alarm texts (system diagnostics alarms) Information entered in the diagnostics buffer Watch tables Information on the cycle times of the user program Utilization of the CPU memory "Modules" menu Information on modules and the network Detailed device view with diagnostics symbols Order number, CPU version and central I/O modules Module status for central and distributed modules Information about the currently installed firmware Additional information For additional information on the topic "Functions and operation of the display of the SIMATIC S7-1500 CPU", see the documentation for the S7-1500 automation system (http://support.automation.siemens.com/WW/view/en/59191792). You can find detailed information on the individual options, a training course and a simulation of the available menu commands of the display for the CPU in the SIMATIC S7-1500 Display Simulator (http://www.automation.siemens.com/salesmaterial-as/interactive-manuals/gettingstarted_simatic-s7-1500/disp_tool/start_en.html). Diagnostics Function Manual, 10/2018, A5E03735838-AE 31 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics 4.2.2 Diagnostics information in STEP 7 4.2.2.1 Explanation of diagnostics symbols Diagnostics symbols for modules and devices When the online connection to a device is established in STEP 7, the diagnostics status of the device and its lower-level components and, if applicable, the device operating mode are also determined. The following table shows the possible symbols and their meaning. Table 4- 2 Symbol Diagnostics symbols for modules and devices Meaning The connection with a CPU is being established. The CPU is not reachable at the set address. The configured CPU and the CPU actually present are of incompatible types. Example: An existing CPU 315-2 DP is incompatible with a configured CPU 15163 PN/DP. On establishment of the online connection to a protected CPU, the password dialog was terminated without specification of the correct password. No fault Maintenance required Maintenance demanded Error The module or device is deactivated. The module or the device cannot be reached from the CPU (valid for modules and devices below a CPU). Diagnostics data is not available because the current online configuration data differ from the offline configuration data. The configured module or device and the module or device actually present are incompatible (valid for modules or devices under a CPU). The configured module does not support display of the diagnostics status (valid for modules under a CPU). The connection is established, but the module status has not yet been determined or is unknown. Hardware error in lower-level component: A hardware fault has occurred in at least one lower-level hardware component (occurs as a separate symbol only in the project tree). Diagnostics 32 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Symbols for the comparison status The diagnostics symbols can be combined at the bottom right with additional smaller symbols that indicate the result of the online/offline comparison. The following table shows the possible comparison symbols and their meaning. Table 4- 3 Symbol Symbols for the comparison status Meaning Hardware error in lower-level component: The online and offline versions differ (only in the project tree) in at least one lower-level hardware component. Software error in lower-level component: The online and offline versions differ (only in the project tree) in at least one lower-level software component. Online and offline versions of the object are different Object only exists online Object only exists offline Online and offline versions of the object are the same Operating mode symbols for CPUs and CPs The following table shows the possible symbols and their respective operating states. Table 4- 4 Operating mode symbols for CPUs and CPs Symbol Operating mode RUN STOP STARTUP DEFECTIVE Unknown operating mode The configured module does not support display of the operating mode. Diagnostics Function Manual, 10/2018, A5E03735838-AE 33 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Event table The following information is displayed in the table for each diagnostics event: Sequential number of the entry The first entry contains the latest event. Date and time of the diagnostics event If no date and time are shown, the module has no integrated clock. Short designation of the event and, if applicable, the reaction of the CPU Symbol for information on incoming/outgoing status The following table shows the possible symbols and their meaning. Table 4- 5 Symbol Symbols in the event table Meaning Incoming event Outgoing event Incoming event for which there is no independent outgoing event User-defined diagnostics event Additional information For additional information on the individual symbols, please refer to the online help for STEP 7. 4.2.2.2 Accessible devices (without project) Accessible devices Accessible devices are all devices that are connected to a PG/PC either directly by an interface or by means of a subnet and that are switched on. These devices can display diagnostic information even without an offline project. Requirements STEP 7 is open. The portal view or project view is open. Diagnostics 34 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Procedure To display diagnostic information for specific devices even without an offline project, follow these steps: 1. Establish a connection to the respective CPU. 2. Select the command "Accessible devices" from the "Online" menu. The "Accessible devices" dialog opens. Figure 4-4 "Accessible devices" dialog 3. Make the settings for the interface. 4. Select the respective device under "Accessible nodes of the selected interface". 5. Confirm the dialog with the "Display" button. Diagnostics Function Manual, 10/2018, A5E03735838-AE 35 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Result The device is displayed in the project tree. You open the diagnostic information in the work area with a double-click on "Online & Diagnostics". Information is available on the diagnostic status, cycle times, memory usage and the diagnostics buffer. Figure 4-5 4.2.2.3 Device in the project tree Devices & networks Devices & networks - Go online You can get an overview of the current state of your automation system in the device view or network view. You implement the following tasks in the device view: Device configuration and parameter assignment Module configuration and parameter assignment You implement the following tasks in the network view: Device configuration and parameter assignment Networking devices Requirements STEP 7 is open. A project is open. The project view is open. Diagnostics 36 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Procedure To get an overview of the current state of your automation system, follow these steps: 1. Open the "Network view" in the working area. 2. Select the CPU. 3. Click the "Go online" button in the toolbar. The "Go online" dialog opens. Figure 4-6 Go online 4. Make the settings for the interface. 5. Select the respective device under "Compatible devices in the target subnet". 6. Confirm the dialog with the "Connect" button. The online mode is started. Diagnostics Function Manual, 10/2018, A5E03735838-AE 37 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Result The connected devices are now displayed with diagnostic information in the network view in the working area. Here you get an overview of the current state of your automation device. Figure 4-7 CPU with diagnostic information You get to the "Device view" with a double-click on the device. The diagnostic information for the individual modules is displayed in this view. Note Symbols and their meaning You will find a legend with the meaning of each symbol in Explanation of diagnostics symbols (Page 32) and in the online help for STEP 7. Diagnostics 38 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics 4.2.2.4 Online & diagnostics Online mode In online mode there is an online connection between your PG/PC and one or several devices. Depending on the properties of a device, you are offered specific diagnostics options and certain functions in online mode. Diagnostics - General module information - Diagnostics status - Cycle time - Memory - Diagnostics buffer - Display - Interface information (e.g. IP parameter, port information) Functions - Assign IP address - Set time and date of the CPU - Firmware update (e.g. for PLC, display) - Assign device name - Reset to factory settings - Format memory card - Save service data Diagnostics Function Manual, 10/2018, A5E03735838-AE 39 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics To establish an online connection at least one PG/PC interface must be installed that is physically connected with a device, for example, with an Ethernet cable. The current online status of a device is indicated by a symbol to the right of the device in the project tree. Figure 4-8 Partial view of network view Requirements STEP 7 is open. A project is open. The project view is open. Diagnostics 40 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Procedure To display an overview of the faulty devices, follow these steps: 1. Select the affected device folder in the project tree. 2. Select the shortcut menu command "Online & Diagnostics". The online and diagnostics view of the module to be diagnosed is started. Figure 4-9 Setting online access 3. Make the settings for the interface. Here you can change an interface access that has already been set for an online connection that was successfully established previously. 4. Click on the "Go online" button. The online connection is established. Result You can find detailed diagnostics information on each device in the Inspector window, in the "Diagnostics" section of the area navigation on the "Properties" tab. Diagnostics Function Manual, 10/2018, A5E03735838-AE 41 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics 4.2.2.5 "Diagnostics" tab in the Inspector window "Diagnostics" tab in the Inspector window The "Diagnostics" tab of the Inspector window includes information on diagnostics events and configured alarm events. Figure 4-10 Diagnostics in the Inspector window, "Device information" tab Note Symbols and their meaning You can find a legend with the meaning of each symbol in Explanation of diagnostics symbols (Page 32) and in the online help for STEP 7. Subordinate "Device information" tab This tab gives you an overview of faulty devices to which an online connection exists or has existed. The table provides the following diagnostics information on the faulty devices: Online status: Includes the online status as diagnostics symbol and in words Operating mode: Includes the operating mode as symbol and in words Device/module: Name of the affected device or the affected module Connection established via ...: Specifies the path used to establish the connection to the failed device. Alarm: This explains the entry in the previous columns and displays an alarm, if necessary Details: The link opens the online and diagnostics view associated with the device or puts it in the foreground. If the device cannot be reached, the link opens the "Go online" dialog. Help: The link provides additional information on the fault. Note Communication and access errors Errors that occur in the user program (e.g., communication errors, access errors) are not reported in the "Diagnostics" tab of the device information. You must read out the diagnostics buffer of the CPU in the online and diagnostics view to get this information. The link in the "Details" column opens the diagnostics buffer. Diagnostics 42 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Subordinate "Connection information" tab The "Connection information" tab displays detailed diagnostics information for connections. There will only be information on the "Connection information" tab if there is an active online connection to at least one end point of the relevant connection. If a connection has been selected (connection table), the tab contains the following groups: Connection details Address details of the connection Figure 4-11 "Connection information" tab and open connection overview If a module has been selected (network view), the tab contains the following group: Connection resources Diagnostics Function Manual, 10/2018, A5E03735838-AE 43 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Subordinate "Alarm display" tab System diagnostics alarms are output in the "Alarm display" tab. Figure 4-12 "Alarm display" tab To receive alarms in STEP 7, follow these steps: 1. Open the project view. 2. Select the required CPU in the project tree. 3. To connect online with the respective CPU, select the shortcut menu command "Go online". 4. Select the required CPU once again in the project tree and select the shortcut menu command "Receive alarms". Figure 4-13 Receive alarms 5. Alarms are now displayed in the alarm display. "Archive view" is enabled by default. 6. To display the latest alarms, click the "Active alarms" icon . Diagnostics 44 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics 4.2.2.6 CPU diagnostics buffer Definition Each CPU and some other modules have their own diagnostics buffer, in which detailed information on all diagnostic events is entered in the order in which they occurred. The CPU diagnostics buffer can be displayed on all display media (STEP 7, SIMATIC HMI devices, SIMATIC S7-1500 Web server and display of the CPU). Diagnostic events The entries available in the diagnostics buffer include: Internal and external errors on a module System errors in the CPU Operating mode transitions (e.g., from RUN to STOP) Errors in the user program Removal/insertion of modules Security events The contents of the diagnostics buffer are stored in the retentive memory in case of a memory reset of the CPU. Errors or events can be evaluated even after a longer period of time thanks to the diagnostics buffer to determine the cause of a STOP or to trace the occurrence of a single diagnostic event and to be able to assign it. Diagnostics Function Manual, 10/2018, A5E03735838-AE 45 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Procedure To display the diagnostics buffer of a CPU in STEP 7, follow these steps: 1. Select the respective CPU. 2. Select the shortcut menu command "Online & Diagnostics". The "Online access" view is opened in the work area. Figure 4-14 Setting up online access 3. Set the interface. Diagnostics 46 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics 4. Click . 5. Select the area "Diagnostics buffer". Figure 4-15 Diagnostics buffer in STEP 7 Note Filtering events You can filter the entries in the diagnostics buffer in the settings of the "Diagnostics buffer" area to only display specific types of events. This means that specific events, such as "CPU and configuration-internal events" or "Connection diagnostics events", can be displayed separately. Diagnostics Function Manual, 10/2018, A5E03735838-AE 47 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Security events The following security events (event types) result in an entry in the diagnostics buffer. Going online with the correct or incorrect password Manipulated communications data detected Manipulated data detected on memory card Manipulated firmware update file detected Changed protection level (access protection) downloaded to the CPU Password legitimization restricted or enabled (by instruction or CPU display) Online access denied due to the possible number of simultaneous access attempts being exceeded Timeout when an existing online connection is inactive Logging on to the Web server with the correct or incorrect password Creating a backup of the CPU Restoring the CPU configuration (Restore) To prevent the diagnostics buffer being "swamped" by large numbers of identical security events, you can set parameters so that these events are entered in the diagnostics buffer as a group alarm. For every interval (monitoring time), the CPU then only generates one group alarm per event type. Configuring a group alarm for security events To configure group alarms for security events, follow these steps: 1. Click on the CPU icon in the network view. The properties of the CPU are displayed in the Inspector window. 2. Navigate to the "Protection" > "Security event" area. 3. Click "Security event". 4. Select the option "Summarize security events in case of high message volume" to enable group alarms for security events. 5. Set the duration of an interval (monitoring period); the default is 20 seconds. 4.2.2.7 "Online tools" task card Online view in the "Online tools" task card The following requirements must be met to display the online view of the "Online tools" task card in STEP 7: An online connection to the CPU is available. You have selected the CPU in the topology view, network view or device view. Diagnostics 48 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics The "Online tools" task card provides an overview of the CPU state, the cycle time and the memory usage. The "CPU operator panel" pane displays the current state of some LEDs and the mode selector of a CPU. The "Cycle time" pane displays the cycle time diagram and below it the measured cycle times as absolute values. The "Memory" pane contains the current memory usage of the associated CPU. The free memory is shown both as a bar graph and as a numerical value (percentage). The display for "Load memory" contains, in addition to the online project data (program code, data blocks, hardware configuration etc.), all other data that may be on the SIMATIC memory card, such as recipes, data logs, HMI backups or non-SIMATIC files that have been copied to the memory card via the Web server of the CPU or offline in Explorer (for example, PDF files). Figure 4-16 "Online tools" task card Diagnostics Function Manual, 10/2018, A5E03735838-AE 49 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics 4.2.2.8 Configuring the settings for I/O modules in STEP 7 You can also make settings for system diagnostics in STEP 7 for I/O modules. The parameters you have to configure depend on the I/O module. The settings are optional. Requirements STEP 7 is open. A project is open. The project view is open. A design with I/O modules has been configured. Procedure To make settings for system diagnostics of I/O modules in STEP 7, follow these steps: 1. Select the respective I/O module in the device view. 2. Open the "Properties" tab in the Inspector window. 3. Select the area "Inputs", for example. You have access to the settings for system diagnostics of the I/O module. If you select "Wire break", for example, a possible wire break for the channel is signaled during operation. Figure 4-17 I/O setting with a digital input module 4. Save the hardware configuration. 5. Download the new hardware configuration to the CPU. Diagnostics 50 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Additional information The documentation for the respective module includes additional information on parameter assignment of I/O modules. 4.2.3 Diagnostics information using the web server System diagnostics using the CPU Web server The CPUs of the SIMATIC series have an integrated Web server and let you display the system diagnostics information by means of PROFINET. Any terminal devices, such as PCs or smartphones, can thus access module data, user program data and diagnostics data of a CPU by using an Internet browser. This means access to CPUs is possible without installed STEP 7. In addition to normal websites, the Web server provides so-called basic websites with reduced content that are adapted to the requirements of small screens with low resolution. Using CPU 1516-3 PN/DP as an example, the following figure shows the start page of the Web server: Figure 4-18 Web server, Start page Diagnostics Function Manual, 10/2018, A5E03735838-AE 51 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics The following diagnostics options are available with the integrated Web server: Start page with general CPU information Information on diagnostics Contents of the diagnostics buffer Module information Alarms Information about communication PROFINET topology Motion Control diagnostics Trace Configuring the Web server in STEP 7 Proceed as follows to activate the Web server: Requirements You have opened STEP 7. You have added a CPU to the project. You have opened the project view. Procedure 1. Open the network view. 2. Select the CPU. 3. Open the "Properties" tab in the Inspector window. 4. Select the entry "Web server" in the "General" area navigation. Figure 4-19 Activate the Web server Diagnostics 52 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics 5. Select the "Activate web server on this module" check box. 6. "Permit access only with HTTPS": The activation of the Web server using the secure transmission protocol "HTTPS" requires a valid Web server certificate in the CPU. NOTICE Utilizing the full functionality of the Web server A valid CA-signed Web server certificate in the CPU is a requirement for: * User management with password-protected users * The use of safety-related functions (online backup and restore of the CPU configuration, saving and downloading diagnostic information in csv files) To use the full functionality of the Web server, we recommend that you create a CAsigned server certificate and assign it to the CPU. To create a CA-signed Web server certificate, you must enable the Certificate Manager in the global security settings of STEP 7 and assign a CA-signed server certificate to the Web server in the properties of the CPU. You can find additional information on handling Web server certificates in the "Configuring the Web server" section of the Web server function manual (http://support.automation.siemens.com/WW/view/en/59193560). Detailed information on Certification Authority (CA) certificates, device certificates (End Entity certificate), "Public Key Infrastructure" (PKI) and certificate management can be found in the Communication function manual (https://support.industry.siemens.com/cs/ww/en/view/59192925) and in the online help for STEP 7, keyword "Secure communication". 7. Automatic updating is activated in the default setting of a configured CPU. 8. Activate the Web server also for each interface via which you want to access the Web server. To do this, open the "Properties" tab in the Inspector window and select the "Web server" entry in the "General" area navigation. In the "Overview of interfaces" area, select the "Enabled web server access" check box for the corresponding interface. 9. Compile and load the configuration into the CPU. Diagnostics Function Manual, 10/2018, A5E03735838-AE 53 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Accessing the Web server To access the Web server, proceed as follows: 1. Connect the display device (PG/PC, HMI, mobile terminal device) with the CPU or a communication module using a PROFINET interface. If you are working with WLAN, activate the WLAN on the display device and establish a connection to the access point (e.g. SCALANCE W788-1RR or SCALANCE W784-1), which is in turn connected to the CPU. 2. Open the web browser on the display device. 3. Enter the IP address of the interface of the CPU which is connected to the client in the "Address" field of the web browser in the following format: http://a.b.c.d or https://a.b.c.d (example input: https://192.168.3.141). The intro page of the CPU opens. 4. You need to perform the installation of the CA certificate again for each display device you want to use. A valid CA certificate is available for download from the "Intro" web page under "Download certificate". You can find instructions for installing the certificate in the help system of your Web browser and in the FAQ with the entry ID 103528224 at the Service&Support (https://support.industry.siemens.com/cs/ww/en/view/103528224) website. 5. Click the NEXT link to go to the Web server pages. Note Managing access rights In STEP 7, you can create users, define access rights and assign passwords under "Web server > User management". Users only have access to the options that are permanently linked to the access rights. You can find additional information on managing access rights in the "Configuring the Web server" section of the Web server function manual (http://support.automation.siemens.com/WW/view/en/59193560). Diagnostics 54 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics "Diagnostics" option The "Diagnostics" web page provides more information about the tabs: Identification This tab contains the characteristics of the CPU (serial number, article number, hardware and firmware version, etc.). Program protection This tab provides information on whether the PLC program contains know-how protection or copy protection. Memory This tab contains current values on the memory currently in use. Runtime information Current information on program/communication load and cycle time can be found in this tab. Fail-safe (only with an F CPU) The safety program of an F-CPU consists of one or two F-runtime groups. You can find their cycle time (F-monitoring time) and runtime in this tab. Figure 4-20 Web server, "Diagnostics" Web page Diagnostics Function Manual, 10/2018, A5E03735838-AE 55 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Diagnostics option "Diagnostics buffer" The browser displays the content of the diagnostics buffer on the "Diagnostics buffer" Web page. Figure 4-21 Web server, "Diagnostics buffer" Web page Diagnostics 56 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Diagnostics option "Module information" The status of a device is indicated by the Web browser with symbols and comments on the "Module information" Web page. Modules are displayed on the "Module information" Web page in the "Name" column with a link. You can thus get to the faulty module in hierarchical order. Figure 4-22 Web server, "Module information" Web page Diagnostics option "Messages" The Web browser displays the content of the message buffer on the "Messages" Web page. The messages can be acknowledged via the Web server if you have the appropriate user rights. Figure 4-23 Web server, "Messages" Web page Diagnostics Function Manual, 10/2018, A5E03735838-AE 57 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Diagnostics option "Communication" The "Communication" web page provides detailed information about the following tabs: Parameter A summary of the information on the PROFINET and Ethernet interfaces of the selected CPU is available in this tab. Statistics You will find information on data transmission in this tab. Resources Information about the resource consumption of the connections is available in this tab. Connections Information about the status of the communication connections is available in this tab. Figure 4-24 Web server, "Communication" Web page Diagnostics 58 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics "Topology" diagnostics option The "Topology" Web page provides information on the topological configuration and status of the PROFINET devices in your PROFINET IO system. Figure 4-25 Web server, "Topology" Web page Diagnostics Function Manual, 10/2018, A5E03735838-AE 59 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics "Motion Control Diagnostics" diagnostic option The Web server displays statuses, errors, technology alarms and the current values of the configured technology objects (TOs). The "Motion Control Diagnostics" web page provides detailed information on the configured technology objects in the following views: Diagnostics This view provides an overview list of configured technology objects, the status and error messages of a selected technology object, as well as values and limits of the movement status for a selected axis. Service overview This view contains diagnostic information for multiple technology objects and a filter option for selecting the displayed technology objects. Figure 4-26 Web server, "Motion Control diagnostics" webpage Diagnostics 60 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics "Trace" diagnostic options You can read, view and save the trace recordings via the Web server and thus obtain plant and project information for diagnostics and maintenance. The web page of the trace and logic analyzer function consists of several areas. The example in the figure below shows how the Web server user interface is divided when the "Trace" web page is first called. Figure 4-27 Web server, "Trace" home page (without measurement) Additional information Additional information on the topic is available in the Web server function manual (http://support.automation.siemens.com/WW/view/en/59193560). You can find additional information on the trace function in the Using the trace and logic analyzer function (https://support.industry.siemens.com/cs/ww/en/view/64897128) function manual. Diagnostics Function Manual, 10/2018, A5E03735838-AE 61 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics 4.2.4 Diagnostics information using the HMI diagnostics view Objects for system diagnostics The full functionality of the HIM diagnostics view is only available with Comfort Panels and WinCC RT Advanced . Basic Panels do not support the complete range of system diagnostics functions. Two objects are available for system diagnostics on an HMI device. System diagnostics view The system diagnostics view reflects the current status of all accessible devices in your plant. You navigate directly to the cause of the error and the associated device. You have access to all diagnostics-capable devices that you have configured in the STEP 7 hardware and network editor. System diagnostics window The system diagnostics window is an operating element and display object. The functions of the system diagnostics window are the same as for the system diagnostics view. Because the system diagnostics window is configured in the "Global screen", you can also specify, for example, if the object can be closed in WinCC Runtime. Note Compatibility with Basic Panels Only the "System diagnostics view" object is available with Basic Panels. Basic Panels do not support the "System diagnostics window" object or the graphic symbol "System diagnostics indicator". Diagnostics 62 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics 4.2.4.1 Configuring system diagnostics Introduction You add a system diagnostics view or a system diagnostics window to your project to get an overview of all devices available in your plant. The system diagnostics window behaves like the system diagnostics view but is only available in the global screen. Requirements At least one CPU has been set up in the project. An HMI device (e.g., Comfort Panel) has been set up in the project. CPU and the HMI device are connected with each other by an HMI connection. You have created a screen (for the system diagnostics view). The global screen is open (for the system diagnostics window). The Inspector window is open. Diagnostics Function Manual, 10/2018, A5E03735838-AE 63 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Procedure Proceed as follows to configure the system diagnostics: 1. Double-click the "System diagnostics view" object in the "Tools" task card. The object is added to the screen. Figure 4-28 Adding a system diagnostics view 2. Select the "Properties" tab in the Inspector window. 3. Select the area "Columns". 4. Enable the columns that you require in the device view for WinCC Runtime, for example: - Status - Name - Operating mode - Slot - Address 5. Enable the columns that you require in the detail view for WinCC Runtime, for example: - Status - Name - Operating mode - Plant designation - Address 6. You can change the column headers in the "Columns" area, if necessary. 7. Select the "Display" area. 8. Enable "Column settings > Columns moveable" to move the columns in WinCC Runtime. 9. To close the system diagnostics window in WinCC Runtime, select "Properties > Window > Closable" in the "Properties" tab of the Inspector window. Diagnostics 64 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Result The system diagnostics view has been added to the screen. The diagnostics status of the entire plant is displayed in the system diagnostics view in WinCC Runtime. Figure 4-29 System diagnostics view in the screen The system diagnostics window has been added to the global screen. If there is an error message in the plant, the system diagnostics window responds and displays the affected device. Diagnostics Function Manual, 10/2018, A5E03735838-AE 65 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics 4.2.4.2 Different views of the HMI diagnostics view Introduction There are three different views available in the system diagnostics view and the system diagnostics window. Device view Details view Distributed I/O view (only for PROFIBUS and PROFINET systems) Device view The device view shows all the available devices of a layer in a table. Double-clicking on a device opens either the lower-level devices or the detail view. Symbols in the first column provide information about the current state of the device. Figure 4-30 Device view Diagnostics 66 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Details view The detail view gives detailed information about the selected device and any pending errors. Check whether the data is correct in the detail view. Figure 4-31 Details view Diagnostics Function Manual, 10/2018, A5E03735838-AE 67 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Distributed I/O view The distributed I/O view is only available for distributed I/O systems. The distributed I/O view shows the status of the devices of the PROFIBUS/PROFINET subnet. Each element in the view shows the device name, the device type and the IP address or the PROFIBUS address. Figure 4-32 Distributed I/O view Navigation buttons Button Function Opens the lower-level devices or the detail view if there are no lowerlevel devices. Opens the higher-level device or the device view if there is no higherlevel device. Opens the device view. Diagnostics 68 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics 4.2.4.3 Inserting system diagnostics indicator Introduction The system diagnostics indicator is a predefined graphic symbol of the library which alerts you to errors in your plant. The library object shows two different states: No error Error Requirements An HMI device (e.g., Comfort Panel) has been set up in the project. The "Libraries" task card is opened. The global library "Buttons and Switches > DiagnosticsButtons" is open. A screen is open. The system diagnostics window has been set up in the global screen. Diagnostics Function Manual, 10/2018, A5E03735838-AE 69 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Procedure 1. Select the "DiagnosticsIndicator" object in the library. 2. Drag-and-drop the library object to the position in the work area where you want to insert the object. The library object is added. Figure 4-33 Inserting library object in the work area 3. Select the library object. 4. Open the "Events" tab in the Inspector window. The "ShowSystemDiagnosticsWindow" is preset for the event "Click". Diagnostics 70 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Result The system diagnostics indicator has been added to the project and connected with the system diagnostics window. The system diagnostics indicator changes its appearance if an error message is output in WinCC Runtime. The system diagnostics window opens when you click on the system diagnostics indicator. The system diagnostics window shows the detail view of the affected device. Configuring access protection for the system diagnostics window Configure access protection for the system diagnostics indicator to prevent unauthorized access to the system diagnostics windows. 1. Select the "DiagnosticsIndicator" object in the screen. 2. Open the "Properties" tab in the Inspector window. 3. Select an authorization in the "Security in Runtime" area. A logon dialog opens when you click on the system diagnostics indicator in WinCC Runtime. The system diagnostics window does not open unless you have the required authorization. 4.2.4.4 Configuring button as system diagnostics indicator Introduction Instead of using the object "DiagnosticsIndicator" from the library, you can, for example, configure a button in "Graphic" mode to indicate errors in your plant. Requirements At least one CPU has been created. An HMI device (e.g., Comfort Panel) has been set up in the project. The "Tools" task card is open. A bit graphics list has been created with two different graphics for the states. A screen is open. You have created a system diagnostics view. Diagnostics Function Manual, 10/2018, A5E03735838-AE 71 Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Procedure Follow these steps to configure a button as system diagnostics indicator: 1. Double-click the "Button" object in the "Tools" task card. A button is added to the screen. 2. Enable the "Properties" tab in the Inspector window and the "Graphic" mode in the "General" area. 3. Select the bit graphics list as graphics list. 4. Select the "Properties" tab in the Inspector window and select the tag @DiagnosticsIndicatorTag under "Tag" in the "General" area. 5. To assign a function to the button, select the "Events" tab in the Inspector window. 6. Select the "Click" event. 7. Click on "Add function" in the table. 8. Select "EnableSystemDiagnosticsView". 9. Select the system diagnostics view. Diagnostics 72 Function Manual, 10/2018, A5E03735838-AE Setting and determining system diagnostics 4.2 Options for displaying system diagnostics Result You have configured an interface that reacts to error events from the CPU. The button changes when an error event occurs in Runtime. Figure 4-34 Configured button The button has two states. Error The system diagnostics view opens when you click on the button. The system diagnostics view shows the detail view of the affected device. No error The system diagnostics view opens when you click on the button. The system diagnostics view shows the device view. Diagnostics Function Manual, 10/2018, A5E03735838-AE 73 5 System diagnostics by means of the user program 5.1 Options of system diagnostics in the user program Introduction You can configure responses to diagnostics alarms in the user program. You can, for example, specify that your plant is stopped in case of specific diagnostics alarms. Instructions A vendor-independent structure of data records with diagnostics information applies. The following instructions are available for determining the system diagnostics of a device: Table 5- 1 Instructions for determining the system diagnostics Instruction RDREC Description * Reads data records of a component (module or submodule) of a DP slave/IO device that may contain error information * Works asynchronously, which means processing takes place across several calls * Reads the start information of the OB when calling the diagnostics interrupt OB (OB 82) * Provides information on cause and location of error DPNRM_DG * Reads the current diagnostics data of a DP slave (DP standard diagnostics) GEN_DIAG * Generates diagnostics information * To generate diagnostics information, the module or submodule is identified with its logical address Gen_UsrMsg * Generates an alarm that is entered in the diagnostics buffer GET_DIAG * Provides diagnostics information * To provide diagnostics information, the module or submodule is selected GET_NAME * Reads the name of an IO device T_DIAG * Provides diagnostics and status information on a connection * Works asynchronously, which means processing takes place across several calls * Reads the start information of the OB called last that has not been processed completely and the startup OB started last * Provides general error information LED * Reads the status of the module LED Get_IM_Data * Reads the Information&Maintenance data of the CPU * Works asynchronously, which means processing takes place across several calls Transfer_IM_Data * Transmits the Information&Maintenance data of the CPU DeviceStates * Outputs the state of all devices of an IO system ModuleStates * Outputs the state of all modules of a device RALRM RD_SINFO Diagnostics 74 Function Manual, 10/2018, A5E03735838-AE System diagnostics by means of the user program 5.2 System diagnostics using process image inputs Additional information Online help In the online help for STEP 7, you can find: Additional information on instructions for system diagnostics Information about further options for evaluating diagnostic information in the user program (e.g. with the "RDREC", "RALRM", "GET_DIAG" instructions) Information on SIMATIC ProDiag. This functionality enables targeted and fast machine and plant diagnostics for SIMATIC S7-1500 and SIMATIC HMI: - Standardized diagnostics concept for different SIMATIC components - No additional configuration work for diagnostics functionality - Reduces the load on PLC memory and program run time You can find details in the online help under "Supervising machinery and plants with ProDiag". Manuals You can find additional information about evaluating diagnostic information in the user program in the following manuals: PROFINET function manual (http://support.automation.siemens.com/WW/view/en/49948856) From PROFIBUS DP to PROFINET IO (https://support.industry.siemens.com/cs/ww/en/view/19289930) programming manual Manual for the respective module Application examples You can find detailed application examples with further documentation and example projects on the Service&Support Website: Diagnostics in the user program with S7-1500 (https://support.industry.siemens.com/cs/ww/en/view/98210758) System diagnostics with S7-1500 and TIA Portal (https://support.industry.siemens.com/cs/ww/en/view/68011497) FAQ For more information about how to realize channel diagnostics in the user program of the SIMATIC S7-1500, refer to the FAQ with entry ID 109480387 on the Service&Support Website (https://support.industry.siemens.com/cs/ww/en/view/109480387). Diagnostics Function Manual, 10/2018, A5E03735838-AE 75 System diagnostics by means of the user program 5.2 System diagnostics using process image inputs 5.2 System diagnostics using process image inputs Introduction In addition to event-driven system diagnostics, the input and output modules of the SIMATIC series provide diagnostics information using the process image input. The system diagnostics described in the preceding sections is made available asynchronously to the program processing. To ensure the correct processing of the input and output data in the case of faults while reading the input and output data, some modules offer the so-called value status (QI = Quality Information) for evaluation. Requirement for evaluation of the value status The diagnostics information about the process image input is transmitted synchronized with the user data. Select the "Value status" check box in the properties of the I/O module in STEP 7 if you want to evaluate the value status of the channel. Figure 5-1 Enable value status Diagnostics 76 Function Manual, 10/2018, A5E03735838-AE System diagnostics by means of the user program 5.2 System diagnostics using process image inputs Evaluation of the value status If you have enabled the value status for an I/O module, this module provides additional information on the value status in addition to the user data. This information is directly available in the process image input and can be called with simple binary operations. Each channel is uniquely assigned one bit in the value status. The bit in the value status indicates the validity of the read-in value in the user data. Table 5- 2 Example for evaluation of the user datum in case of a wire break for a digital input module Bit in user datum Bit in value status Value in user datum Faulty channel Logical 0 0 Invalid Fault-free channel Logical 0 (actual value) 1 Valid Influence of the value status The value status of an active channel is "Invalid" when any one of the following factors is given: Channel diagnostics pending (regardless of whether diagnostics, for example wire break, is configured for this channel) For output channels: "Reaction to CPU STOP" feature is active (due to CPU STOP, interrupted connection) For output channels of the digital on-board I/O of compact CPUs: If a channel is used for technology functions, it returns the value status 0 ("Invalid"). It does not matter in this context whether the output value is incorrect or not. PROFIenergy is active, i.e. hibernation is enabled (except in "Continue working mode") When working with non-fail-safe modules, note that an invalid active channel also sets the value status of all other active channels to "Invalid". We therefore recommend that you disable all unconnected or unused channels. Diagnostics Function Manual, 10/2018, A5E03735838-AE 77 System diagnostics by means of the user program 5.2 System diagnostics using process image inputs Example - Evaluation of the value status for the input channel of an analog input module The example below shows the basic evaluation of the value status for the input channel of an analog input module in the user program. The diameter of a cylinder is measured by means of a channel and its circumference is calculated. If the value status indicates the channel is error-free, the circumference is to be calculated. If the value status indicates the channel is defective, the value "0" is to be output as substitute value for the circumference. The figure below shows the evaluation of the value status in the user program. Figure 5-2 Example - Evaluation of the value status in the user program Additional information Depending on the I/O module, the value status reserves different addresses in the process image input. The manual for the module used includes specific information on the assignment and arrangement. Diagnostics 78 Function Manual, 10/2018, A5E03735838-AE 6 Alarms Introduction Alarms allow you to display events from processing in the automation system and to quickly detect errors, to precisely localize them and to remove them. Downtimes are significantly reduced in a plant. Before alarms can be output, they need to be configured. You can create, edit and compile event-dependent alarms along with their alarm texts and alarm attributes and display them on display devices. In STEP 7, you create program alarms in the user program with the "Program_Alarm" instruction. You edit the attributes and alarm texts in the alarm editor in STEP 7. You can output the alarm status with the "Get_AlarmState" instruction. Advantages of program alarms Compared to other alarm methods, such as HMI discrete alarms, program alarms offer the following advantages: Central engineering in STEP 7: You only configure a program alarm once for the CPU. The program alarm is automatically transferred from the CPU to all registered HMI devices. System-supported acknowledgment: The acknowledgment of a program alarm on an HMI device is automatically updated on other HMI devices by the CPU. Time stamping close to the event in the CPU Identical time stamps of the alarms on multiple HMI devices without time synchronization Diagnostics Function Manual, 10/2018, A5E03735838-AE 79 Alarms 6.1 Creating alarms with the "Program_Alarm" instruction 6.1 Creating alarms with the "Program_Alarm" instruction "Program_Alarm" instruction You create a program alarm in STEP 7 with the "Program_Alarm" instruction. The figure below shows the "Program_Alarm" instruction with the most important input tags. The "Program_Alarm" instruction monitors the signal at the SIG block input and generates a program alarm in case of a signal change at the SIG parameter. The instruction generates an incoming alarm when the signal changes from 0 to 1 and an outgoing program alarm if the signal changes from 1 to 0. The program alarm is triggered synchronously to program execution. The time stamp is automatically created when the alarm event occurs in the automation system and is passed along with the alarm. You can append up to ten associated values to the program alarm at the parameters SD_i (1 i 10). The associated values are acquired at the time of the signal change at the SIG parameter and assigned to the program alarm. Associated values are used to display dynamic contents in alarms. Example: The temperature in the tank <associated value 1> is <associated value 2> C. You can find more information on associated values in the STEP 7 online help. Figure 6-1 "Program_Alarm" instruction Diagnostics 80 Function Manual, 10/2018, A5E03735838-AE Alarms 6.2 Editing alarms in the alarm editor Note The "Program_Alarm" instruction can only be called in a function block. A program alarm can be up to 256 bytes long in total (with associated values and texts from the text list). The associated values can be a maximum of 512 bytes in length. Text lists are not affected by this. The CPUs of the SIMATIC S7-1500 product series have the following memory for text lists: * CPU 1510-x to CPU 1513-x: 2.25 MB * CPU 1515-x to CPU 1516-x: 4.5 MB * CPU 1517-x to CPU 1518-x: 6.75 MB The number of configurable program alarms depends on the CPU used. With a CPU 1515-2 PN, for example, a maximum of 10,000 program alarms are possible. You can find this information in the device manual for the respective CPU under "Number of configurable alarms". The number of simultaneously active "Program_Alarms" depends on the CPU used. With a 1515-2 PN CPU, for example, a maximum of 600 program alarms are possible. You can find this information in the device manual for the respective CPU under "Number of reserved user interrupts". Sometimes, it is not possible for all program alarms that are active at the same time to be output within one cycle. Query the status of each "Program_Alarm" and activate the instruction again, if necessary. The cycle time is increased for a short time by simultaneously activating/sending multiple "Program_Alarms". A maximum of 40,000 program alarms should be configured in a STEP 7 project on a 64-bit operating system. Additional information You can find more information on creating program alarms in the STEP 7 online help under "Creating and editing alarms". 6.2 Editing alarms in the alarm editor Introduction You can edit the created alarms in STEP 7 either in the program editor or in the alarm editor. You can find additional information on editing alarms in the program editor in the STEP 7 online help under "Creating and editing alarms". Diagnostics Function Manual, 10/2018, A5E03735838-AE 81 Alarms 6.2 Editing alarms in the alarm editor Editing alarms in the alarm editor You can edit alarm texts in the alarm editor and specify attributes such as alarm class or priority for the alarms. 1. Double-click "PLC supervisions & alarms" in the project tree. Select the "Alarms" tab. The alarm editor opens. 2. Enter the required texts and attributes in the appropriate columns. The figure below shows the layout of the alarm editor. "Program alarms" tab: You can edit program alarms here. "Type alarms" area: "System alarms" tab: System alarms can only be viewed but not edited. To edit these alarms, you must navigate to the device view ("Go to device" menu command), where you can modify the system diagnostics alarms in the Inspector window. This is where the type alarms created in a function block with the "Program_Alarm" instruction are displayed. Type alarms serves as templates for instance alarms (). All the inputs you make for the type alarm are automatically included in the instance alarms derived from it. You can find more information on type alarms in the STEP 7 online help under "Alarm types and alarms". "Instance alarms" area: When you assign an instance DB to the message block (for example, call in an OB, FB, FC), instance alarms are automatically generated based on the template of the type alarm and alarm numbers are assigned. You can modify the instance alarms for specific instances. You can find more information on instance alarms in the STEP 7 online help under "Alarm types and alarms". Properties of the selected type and instance alarm in the Inspector window Figure 6-2 Layout of the alarm editor Diagnostics 82 Function Manual, 10/2018, A5E03735838-AE Alarms 6.2 Editing alarms in the alarm editor You can enter or modify the necessary parameters, texts and attributes in the table or in the Inspector window. Multilingual alarms You can have program alarms displayed in multiple languages by assigning different project languages to the interface languages of the display devices. Note The project languages you want to assign must be activated and the corresponding texts (translations) must be available in the project. The project language selection can be found in the project tree under "Languages & Resources". To create the texts of the program alarm as multilingual, follow these steps: 1. In the Inspector window of the alarm editor, open the "Properties" tab and the lower-level "Texts" tab. 2. Enter the text in the desired project language. 3. Open the "Properties" tab in the Inspector window of the CPU and select the "Display" command in the "General" area navigation. Under "Multilingual", assign one of the activated project languages to each interface language of the display devices. Overall, you can assign up to three different project languages to the user interface languages. All assigned project languages are loaded into the CPU. Additional information You can find additional information on texts and attributes in the STEP 7 online help under "Texts and attributes". You can find more information on text lists in the STEP 7 online help under "Text lists for alarms". Diagnostics Function Manual, 10/2018, A5E03735838-AE 83 Alarms 6.3 Display of program alarms 6.3 Display of program alarms Program alarms you create with the "Program_Alarm" instruction are automatically made available to the display devices. You have the following options to display the alarms: STEP 7 HMI Web server of the CPU Display of the CPU Figure 6-3 Display of program alarms Multilingual alarms You can have program alarms displayed in multiple languages by assigning different project languages to the interface languages. See section Editing alarms in the alarm editor (Page 81). Diagnostics 84 Function Manual, 10/2018, A5E03735838-AE Alarms 6.4 Output of the alarm state with the "Get_AlarmState" instruction 6.4 Output of the alarm state with the "Get_AlarmState" instruction "Get_AlarmState" instruction The "Get_AlarmState" instruction outputs the alarm state of a program alarm. The output of the alarm state always refers to a program alarm that was created using the "Program_Alarm" instruction. The program alarm is selected with the "Alarm" input parameter. Specify the instance DB of the "Program_Alarm" instruction at the "Alarm" parameter. Figure 6-4 Call - Get_AlarmState Additional information You can find additional information on evaluation of the "Get_AlarmState" instruction in the STEP 7 online help. Diagnostics Function Manual, 10/2018, A5E03735838-AE 85 Alarms 6.5 Example program for program alarms 6.5 Example program for program alarms 6.5.1 Task Introduction This section describes the basic configuration of program alarms with the "Program_Alarm" instruction based on two examples. The two examples solve the same problem but use a different approach. Example 1 does not use associated values. In example 2, an associated value is assigned to the program alarm to reference a text list. Example - Minimum/maximum fill level of a tank A tank is filled with a liquid. The fill level is monitored by two sensors. If the liquid in the tank drops below a minimum fill level, an alarm is output for low fill level. If the liquid in the tank exceeds a maximum fill level, an alarm is output for high fill level. Figure 6-5 Example for fill level alarms Diagnostics 86 Function Manual, 10/2018, A5E03735838-AE Alarms 6.5 Example program for program alarms 6.5.2 Example 1: Program alarm without associated values Introduction In this example, you create a program alarm for the maximum and the minimum fill level. How the example works When the maximum fill level is exceeded in the tank, a program alarm with the alarm text for the excessive fill level is output. When the minimum fill level is undershot in the tank, a program alarm with the alarm text indicating that the fill level is too low is output. Steps The following steps are necessary for this example: 1. Define tags for signal acquisition 2. Create function block 3. Create program alarms 4. Call function block 5. Edit alarm text Define tags for signal acquisition The following table shows the tags that are used in this example. Define these tags in the standard tag table. The standard tag table is available in the project tree under "PLC tags". Table 6- 1 Tags for fill level alarms Name Data type Description max BOOL Tag for maximum fill level If "max" = 1, the maximum fill level is exceeded. min BOOL Tag for minimum fill level If "min" = 1, the minimum fill level is undershot. The figure below shows the standard tag table with the defined tags "max" and "min". Figure 6-6 Define tags Diagnostics Function Manual, 10/2018, A5E03735838-AE 87 Alarms 6.5 Example program for program alarms Create function block To create a function block, follow these steps: 1. Open the "Program blocks" folder in the project tree. 2. Double-click "Add new block". The "Add new block" dialog opens. 3. Select the button "Function block". Figure 6-7 Create FB 4. Enter a name for the new block. 5. Select the language SCL. 6. Click on "OK" to confirm your input. Result: You have created a function block. Diagnostics 88 Function Manual, 10/2018, A5E03735838-AE Alarms 6.5 Example program for program alarms Create program alarms To create the program alarm for the example program, follow these steps: 1. Select the created function block (FB) in the "Program blocks" folder in the project tree and double-click the function block to open it. 2. Insert the call of the "Program_Alarm" instruction in the instruction part of the function block. The "Program_Alarm" instruction is available in the "Instructions" task card under "Extended instructions" > "Alarms". The "Call options" window opens. Figure 6-8 Call Program_Alarm 3. Enter "level_max" as the name and confirm the call options by clicking "OK". Result: The input tags of the "Program_Alarm" instruction are displayed in the instruction part. 4. Supply the SIG input tag of the "Program_Alarm" instruction with the tags for the maximum fill level. #level_max(SIG:="max"); SIG: If a signal change occurs at the SIG input tag, the "Program_Alarm" instruction generates a program alarm. 5. Insert another call of the "Program_Alarm" instruction. The "Call options" window opens. 6. Enter "level_min" as the name and confirm the call options by clicking "OK". Result: The input tags of the "Program_Alarm" instruction are displayed in the instruction part. 7. Supply the SIG input tag of the "Program_Alarm" instruction with the tags for the minimum fill level. #level_min(SIG:="min"); Result: You have created two type alarms. Diagnostics Function Manual, 10/2018, A5E03735838-AE 89 Alarms 6.5 Example program for program alarms Call function block To call the function block in the user program, follow these steps: 1. In the "Program blocks" folder, select the cycle OB (e.g., OB1) in which you want to call the function block and open the cycle OB with a double-click. 2. Select the function block you want to call in the "Program blocks" folder. 3. Drag the function block into the instruction part of the cycle OB. The "Call options" window opens. Figure 6-9 Call function block 4. Confirm the call options by clicking "OK". Result: You have called the alarm block in the user program and created an instance alarm. Diagnostics 90 Function Manual, 10/2018, A5E03735838-AE Alarms 6.5 Example program for program alarms Edit alarm text To edit the alarm text, follow these steps: 1. Double-click "PLC supervisions & alarms" in the project tree. Select the "Alarms" tab. The alarm editor opens. 2. Select the type alarm for the maximum fill level. 3. Enter the alarm text for the maximum fill level in the "Alarm text" column. 4. Select the type alarm for the minimum fill level. 5. Enter the alarm text for the minimum fill level in the "Alarm text" column. Figure 6-10 Edit alarm text Result: You have created the alarm texts for both type alarms. Additional information You can learn how to create multilingual texts under "Multilingual alarms" in the section Editing alarms in the alarm editor (Page 81). Diagnostics Function Manual, 10/2018, A5E03735838-AE 91 Alarms 6.5 Example program for program alarms 6.5.3 Example 2: Program alarm with associated value Introduction In this example, you create a shared program alarm for the maximum and the minimum fill level. The program alarm is given an associated value. The program alarm uses the associated value to access a text list entry and outputs a separate alarm text for the minimum and the maximum fill level. How the example works The program alarm is output if either the minimum fill level is undershot or the maximum fill level is exceeded. The associated value 1 of the "Program_Alarm" instruction is assigned the tag for the maximum fill level. The associated value references a text list with the entries "0" and "1". The following scenarios are possible for output of the alarm text: Associated value is "0": The entry "0" of the text list with the alarm text for the undershot fill level is output. Associated value is "1": The entry "1" of the text list with the alarm text for the excessive fill level is output. Steps The following steps are necessary for this example: 1. Define tags for signal acquisition 2. Create function block 3. Create program alarm 4. Call function block 5. Create a text list 6. Edit alarm text Diagnostics 92 Function Manual, 10/2018, A5E03735838-AE Alarms 6.5 Example program for program alarms Define tags for signal acquisition The following table shows the tags that are used in this example. Define these tags in the standard tag table. The standard tag table is available in the project tree under "PLC tags". Table 6- 2 Tags for fill level alarms Name Data type Description max BOOL Tag for maximum fill level If "max" = 1, the maximum fill level is exceeded. min BOOL Tag for minimum fill level If "min" = 1, the minimum fill level is undershot. The figure below shows the standard tag table with the defined tags "max" and "min". Figure 6-11 Define tags Diagnostics Function Manual, 10/2018, A5E03735838-AE 93 Alarms 6.5 Example program for program alarms Create function block To create a function block, follow these steps: 1. Open the "Program blocks" folder in the project tree. 2. Double-click "Add new block". The "Add new block" dialog opens. 3. Select the button "Function block". Figure 6-12 Create FB 4. Enter a name for the new block. 5. Select the language SCL. 6. Click on "OK" to confirm your input. Result: You have created a function block. Diagnostics 94 Function Manual, 10/2018, A5E03735838-AE Alarms 6.5 Example program for program alarms Create program alarm To create the program alarm for the example program, follow these steps: 1. Select the created function block (FB) in the "Program blocks" folder in the project tree. 2. Insert the call of the "Program_Alarm" instruction in the instruction part of the function block. The "Program_Alarm" instruction is available in the "Instructions" task card under "Extended instructions" > "Alarms". The "Call options" window opens. Figure 6-13 Call Program_Alarm 3. Enter "level_alarm" as the name and confirm the call options by clicking "OK". Result: The input tags of the "Program_Alarm" instruction are displayed in the instruction part. 4. Supply the SIG input tag of the "Program_Alarm" instruction with the XOR logic operation of the tags for minimum and maximum fill level and the input tag SD_1 with the tag for the maximum fill level. #level_alarm(SIG:="min"XOR"max",SD_1:="max"); SIG: If a signal change occurs at the SIG input tag, the "Program_Alarm" instruction generates a program alarm. SD_1: The associated value is acquired at the time of the signal change at the input tag and assigned to the program alarm. Result: You have created a type alarm. Diagnostics Function Manual, 10/2018, A5E03735838-AE 95 Alarms 6.5 Example program for program alarms Call function block To call the function block in the user program, follow these steps: 1. In the "Program blocks" folder, select the cycle OB (e.g., OB1) in which you want to call the function block and open the cycle OB with a double-click. 2. Select the function block you want to call in the "Program blocks" folder. 3. Drag the function block into the instruction part of the cycle OB. The "Call options" window opens. Figure 6-14 Call function block 4. Confirm the call options by clicking "OK". Result: You have called the alarm block in the user program and created an instance alarm. Diagnostics 96 Function Manual, 10/2018, A5E03735838-AE Alarms 6.5 Example program for program alarms Creating a text list To create the text list for the example program, follow these steps: 1. Double-click on the "Text lists" command in the program tree. The text list editor opens. 2. Double-click "<Add>" in the Text lists area. A new text list is added. 3. Name the text list "level_textlist". 4. Double-click "<Add>" in the Text list entries area of level_textlist. A new text list entry is added in the level_textlist text list. 5. Enter the alarm text for the maximum fill level in the "Entry" column. 6. Add another entry in the text list. 7. Enter the alarm text for the minimum fill level in the "Entry" column. Figure 6-15 Creating a text list Result: You have created the text list for the alarm text. Diagnostics Function Manual, 10/2018, A5E03735838-AE 97 Alarms 6.5 Example program for program alarms Edit alarm text To edit the alarm text for the example program, follow these steps: 1. Double-click "PLC supervisions & alarms" in the project tree. Select the "Alarms" tab. The alarm editor opens. 2. Select the type alarm created for the example. 3. Click in the "Alarm text" column. 4. Open the shortcut menu and select the command "Insert a dynamic parameter (text list)". Figure 6-16 Edit alarm text The window below opens. Figure 6-17 Insert a dynamic parameter (text list) 5. Select the text list "level_textlist" and the tag "max". Confirm your selection by clicking "OK". Result: You have created the alarm text for the type alarms. If the tag "max" (associated value 1) is 0, the alarm text "level too low" is output. If the tag "max" (associated value 1) is 1, the alarm text "level too high" is output. Additional information You can learn how to create multilingual texts under "Multilingual alarms" in the section Editing alarms in the alarm editor (Page 81). Diagnostics 98 Function Manual, 10/2018, A5E03735838-AE Alarms 6.5 Example program for program alarms 6.5.4 Displaying the alarm Displaying the alarm in the Web server The figure below shows the display of the alarm in the Web server for both examples. Figure 6-18 Displaying the alarm in the Web server Displaying the alarm in STEP 7 Note Displaying alarms in STEP 7 To display alarms in STEP 7, enable the option "Receive alarms" in the shortcut menu of the CPU. The figure below shows the display of the alarm in STEP 7 for both examples. Figure 6-19 Display in STEP 7 Diagnostics Function Manual, 10/2018, A5E03735838-AE 99 Diagnostics of the S7-1500R/H redundant system 7 S7-1500R/H diagnostics Diagnostics for a S7-1500R/H redundant system is basically the same as a standard S71500. You have the following display options: Via STEP 7 Via HMI devices Via the display of the CPUs The CPUs provide information about their operating states as well as internal and external errors through their LEDs. The special features of the diagnostics of S7-1500R/H redundant systems are described below. In addition, the information of the current function manual and the STEP 7 online help also apply to S7-1500R/H redundant systems. Diagnostics information in STEP 7 Hardware diagnostics can be performed as follows: Via the Online and Diagnostics view Via the "Online Tools" task card Via the "Diagnostics > Device Information" area of the Inspector window Via diagnostics icons, for example, in the device view and in the project tree Diagnostics 100 Function Manual, 10/2018, A5E03735838-AE Diagnostics of the S7-1500R/H redundant system Diagnostics view in STEP 7 in dependence on the online connection and system states The diagnostics view for S7-1500R/H redundant systems is partly dependent on: Which of the two CPUs the programming device / PC currently has a connection to The current system state in the redundant system The table below provides an overview. The following sections illustrate the diagnostics view for S7-1500R/H using examples. Table 7- 1 Diagnostics view in dependence on the online connection and system states Diagnostics view in STEP 7 An online connection is available to the Online data and diagnostics of the redundant system Primary CPU or backup RUN-Redundant CPU Online and Diagnostics view (Page 103) Online data and diagnostics of the primary CPU Primary CPU RUN-Solo or STOP Online and Diagnostics view (Page 103) Backup CPU RUN-Solo or STOP The following are not displayed: Online data and diagnostics from the backup CPU Online data and diagnostics of the backup CPU * Online data and diagnostics from the primary CPU Online data and diagnostics of the distributed I/O Examples in section and The following are not displayed: * System state Restrictions in the RUN-Solo system state (Page 120) Display of the 3 operator panels in the "Online Tools" task card Primary CPU or backup Not relevant CPU Cycle time of the primary CPU (of the system) and memory of the primary CPU in "Online Tools" task card Primary CPU or backup RUN-Redundant CPU Cycle time and memory of the primary CPU in the "Online Tools" task card Primary CPU RUN-Solo or STOP Cycle time and memory of the backup CPU in the "Online Tools" task card Backup CPU RUN-Solo or STOP Memory reset of the primary CPU via "Online Tools" task card Primary CPU STOP Memory reset of the backup CPU via "Online Tools" task card Backup CPU RUN-Solo or STOP "Alarm display" tab: Alarms from the primary CPU Primary CPU Not relevant "Alarm display" tab: Alarms from the backup CPU Backup CPU Not relevant Diagnostics of the distributed I/O Primary CPU or backup RUN-Redundant CPU Diagnostics in the RUN-Redundant system state (Page 114) Diagnostics of the distributed I/O Primary CPU Restrictions in the RUN-Solo system state (Page 120) RUN-Solo "Online Tools" task card (Page 106) Diagnostics view in the project tree and in the device view and network view (Page 109) Diagnostics Function Manual, 10/2018, A5E03735838-AE 101 Diagnostics of the S7-1500R/H redundant system Accessible devices As for standard S7-1500 systems, the following can be displayed in STEP 7: All devices accessible from programming device/PC The diagnostics information of devices of a redundant system, for example, from the R/H CPUs The procedure is described in the section Accessible devices (without project) (Page 34). Diagnostics 102 Function Manual, 10/2018, A5E03735838-AE Diagnostics of the S7-1500R/H redundant system 7.1 Online and Diagnostics view 7.1 Online and Diagnostics view Introduction You open the Online and Diagnostics view for the redundant system or for each CPU of the redundant system. Online & diagnostics for the redundant system "Online access": For the S7-1500R/H redundant system, it is displayed whether an online connection exists between the programming device/PC and a CPU. The additional note "Online (via Primary CPU)" or "Online (via Backup CPU)" indicates which role the "Online" connected CPU has. If you enable "Receive alarms", you receive asynchronous alarms of diagnostics events from the CPU with online connection. The display corresponds to the representation for standard CPUs. Figure 7-1 Online and Diagnostics view: Redundant system S7-1500R/H Diagnostics Function Manual, 10/2018, A5E03735838-AE 103 Diagnostics of the S7-1500R/H redundant system 7.1 Online and Diagnostics view "Diagnostics": "Diagnostics" provides an overview for the redundant system about the: System state Pairing state Operating states of the CPU Status of which CPU is the primary CPU and which CPU is the backup CPU Figure 7-2 Online and Diagnostics view: Diagnostics status of the S7-1500R/H system Diagnostics 104 Function Manual, 10/2018, A5E03735838-AE Diagnostics of the S7-1500R/H redundant system 7.1 Online and Diagnostics view Online & diagnostics for the primary CPU or backup CPU The Online and Diagnostics view for the CPUs of the redundant system match the display for standard CPUs. In the RUN-Redundant system state, the primary and backup CPU display the online data of the redundant system irrespective of which of the two CPUs the online connection has been made. In the RUN-Solo system state, the programming device/PC displays the data of the CPU for which there is an online connection, i.e. either the primary CPU or of the backup CPU. You select the CPU for display of the online data in the project tree. Figure 7-3 Online and Diagnostics view: CPU (RUN-Redundant system state) Reference You can find information on the operating and system states in the Redundant System S71500R/H System Manual (https://support.industry.siemens.com/cs/ww/en/view/109754833). Diagnostics Function Manual, 10/2018, A5E03735838-AE 105 Diagnostics of the S7-1500R/H redundant system 7.2 "Online Tools" task card 7.2 "Online Tools" task card Introduction If an online connection exists to a CPU of the redundant system, the "Online Tools" task card displays online information for the redundant system. For a S7-1500R/H redundant system, "Online Tools" displays: 3 panes operator panel Cycle time Memory R/H system operator panel For the redundant system, the "R/H system operator panel" pane shows the: Current states of the LEDs of the primary CPU System state Status of which CPU is the primary CPU and which CPU is the backup CPU with their current operating states The "STOP R/H-System" button can be used to switch the S7-1500R/H system to the system state STOP. Note Reaching RUN-Redundant system state Note that you cannot switch the S7-1500R/H to RUN-Redundant system state using the R/HSystem operator panel. You reach the RUN-Redundant system state by switching the operating state for each CPU to RUN in the operator panel of the respective CPU. CPU operator panel The two "CPU operator panel" panes show for the respective CPU of the redundant system: The role of the CPU, primary CPU or backup CPU The current states of the LEDs The operating state of the CPU Use the "RUN / STOP" button to change the operating state for the respective CPU. Use the "MRES" button to perform a memory rest for the CPU, under the following conditions: Online connection to this CPU is available The CPU is in STOP operating state. Diagnostics 106 Function Manual, 10/2018, A5E03735838-AE Diagnostics of the S7-1500R/H redundant system 7.2 "Online Tools" task card Example The following figure shows an example of the "Online Tools" task card for the RUN-Solo system state. The primary CPU is in RUN operating state, the backup CPU in STOP operating state. As long as the backup CPU is in STOP operating state, the backup CPU does not establish any connection to the I/O devices. Therefore, the ERROR LED of the backup CPU always flashes red in the system states STOP and RUN-Solo. Figure 7-4 "Online Tools" task card: Operator panel (RUN-Solo system state) Diagnostics Function Manual, 10/2018, A5E03735838-AE 107 Diagnostics of the S7-1500R/H redundant system 7.2 "Online Tools" task card Cycle time and memory In the RUN-Redundant system state, the "Cycle time" and "Memory" panes show the current values of the primary CPU. In redundant mode, the cycle time of the primary CPU matches the cycle time of the system. In the RUN-Solo system state, the panes show the current values for the CPU for which there is an online connection. The display corresponds to the representation for standard CPUs. Figure 7-5 "Online Tools" task card: Cycle time and memory of the primary CPU Reference You can find information on the operating and system states in the Redundant System S7-1500R/H System Manual (https://support.industry.siemens.com/cs/ww/en/view/109754833). Diagnostics 108 Function Manual, 10/2018, A5E03735838-AE Diagnostics of the S7-1500R/H redundant system 7.3 Diagnostics view in the project tree and in the device view and network view 7.3 Diagnostics view in the project tree and in the device view and network view Additional icons for redundant systems in the project tree Table 7- 2 Icons for redundant systems in the project tree of STEP 7 Icon in the project tree Meaning Identifier of the folder S7-1500R/H-System: RUN-Redundant system state Identifier of the folder S7-1500R/H-System: RUN-Solo system state Identifier of the folder S7-1500R/H-System: STARTUP system state Identifier of the folder S7-1500R/H-System: STOP system state Identifier of the folder for the primary CPU: RUN operating state Identifier of the folder for the backup CPU: RUN operating state Identifier of the folder for the primary CPU: STARTUP operating state Identifier of the folder for the backup CPU: STARTUP operating state Identifier of the folder for the primary CPU: STOP operating state Identifier of the folder for the backup CPU: STOP operating state Identifier of the folder of a CPU of the redundant system: "Online via partner": The other CPU of the redundant system is connected online to the programming device / PC. Example: Diagnostics view in the project tree and in the device view and network view An example of the diagnostics view for a S7-1500R/H system is shown below. The sample configuration consists of two CPUs S7-1517H-3 PN and one interface module IM 155-6 PN HF as PROFINET IO device. PLC_1 is the primary CPU (in RUN operating state). PLC_2 is the backup CPU (in STOP operating state). The hardware configuration and the user program were loaded in the primary CPU. The system is connected online via PLC_1 (primary CPU) and is in RUN-Solo system state. Diagnostics Function Manual, 10/2018, A5E03735838-AE 109 Diagnostics of the S7-1500R/H redundant system 7.3 Diagnostics view in the project tree and in the device view and network view View of the system in the project tree The system is in RUN-Solo system state in STOP operating state . . PLC_1 is in RUN operating state , PLC_2 is Because the system is in RUN-Solo system state, the following is displayed: For the system, maintenance demanded with problem in lower-level component For PLC_1, maintenance demanded For PLC_2, online connection via partner connected online to PLC_1. Figure 7-6 is displayed, as the programming device/PC is Diagnostics example: Redundant system project tree (RUN-Solo) Diagnostics 110 Function Manual, 10/2018, A5E03735838-AE Diagnostics of the S7-1500R/H redundant system 7.3 Diagnostics view in the project tree and in the device view and network view Network view of the system The network view shows no faults for the H-CPUs or the IO device. Maintenance demanded in lower-level component indicated for the system, since the system is in RUN-Solo system state. No operating states and system states of the redundant system are displayed in the network view. Figure 7-7 Diagnostics example: Network view of redundant system (RUN-Solo) Doubling-clicking on the system gives you access to the device view of both CPUs. Diagnostics Function Manual, 10/2018, A5E03735838-AE 111 Diagnostics of the S7-1500R/H redundant system 7.3 Diagnostics view in the project tree and in the device view and network view Device view of the system In the device view, you see the operating states of the CPUs based on the icons above PLC_1: Green icon: PLC_1 is in the RUN operating state. Yellow icon for maintenance demanded: PLC_2 is in the STOP operating state. PLC_2 indicates that the online connection is available through the partner (PLC_1). You can find more detailed information on the system faults in the "Diagnostics" tab, in "Device information". The device information indicates maintenance demanded and RUN operating state for PLC_1. Figure 7-8 Diagnostics example: Device view of redundant system (RUN-Solo) Diagnostics 112 Function Manual, 10/2018, A5E03735838-AE Diagnostics of the S7-1500R/H redundant system 7.3 Diagnostics view in the project tree and in the device view and network view Alarm display of the system As in the RUN-Solo system state, the alarms of the CPU for which there is an online connection are displayed via the "Alarm display" tab (in the example from PLC_1). Figure 7-9 Diagnostics example: Alarm display of redundant system (RUN-Solo) Device view of the IO device The IO device is an interface module IM 155-6 PN HF with two I/O modules and one server module. The device view shows that there is no faults in the modules. Figure 7-10 Diagnostics example: Device view of IO device Diagnostics Function Manual, 10/2018, A5E03735838-AE 113 Diagnostics of the S7-1500R/H redundant system 7.4 Diagnostics in the RUN-Redundant system state 7.4 Diagnostics in the RUN-Redundant system state Diagnostics view in redundant mode Primary CPU and backup CPU are each in the RUN-Redundant operating state. In the RUN-Redundant system state, the primary and backup CPU display the online data of the redundant system irrespective of which of the two CPUs the online connection has been made. The diagnostics between the two CPUs is synchronized (diagnostics entries, diagnostics events). As in the RUN-Solo system state, the alarms of the CPU to which there is an online connection are displayed via the "Alarm display" tab. You can find more information in the Diagnostics view in the project tree and in the device view and network view (Page 109). No error in RUN-Redundant system state If no error is detected in the RUN-Redundant system state, all diagnostics icons in the navigation tree and in the network view show "No fault" . Figure 7-11 Diagnostics example: No fault in the RUN-Redundant project tree Diagnostics 114 Function Manual, 10/2018, A5E03735838-AE Diagnostics of the S7-1500R/H redundant system 7.4 Diagnostics in the RUN-Redundant system state Error in the RUN-Redundant system state If there are too many errors in the redundant system, the RUN-Redundant system state is retained, for example, if a module in an IO device fails. The diagnostics view is similar to the standard S7-1500 systems. Special examples of a redundant system S7-1500H are shown below: S7-1500H Example 1: The PROFINET ring was interrupted. Evaluate diagnostics via LINK TX/RX LEDs on the CPU TX/RX X1 P1 LED is not illuminated. This means: No Ethernet connection between the P1 port of the respective PROFINET interface and the communication partner Diagnostics in STEP 7 The diagnostics in the project tree shows: Maintenance demanded in lower-level component in the S7-1500H system Maintenance demanded in lower-level component for PLC_1 and PLC_2 Maintenance demanded in lower-level components of local modules of PLC_2 The diagnostics in the network view indicates errors at the affected port of the PROFINET interfaces of PLC_2. Figure 7-12 Diagnostics example: RUN-Redundant system state, open PROFINET ring You can evaluate the diagnostics using the displays of the CPUs via the "Diagnostics" menu as with standard CPUs. You can find additional information in the section Display of the CPU (Page 30). Diagnostics Function Manual, 10/2018, A5E03735838-AE 115 Diagnostics of the S7-1500R/H redundant system 7.4 Diagnostics in the RUN-Redundant system state S7-1500H Example 2: A synchronization module has been removed in S7-1500H. Evaluating diagnostics via X3 and X4 LEDs on the CPU The X3 LED on PLC_2 CPU is not illuminated. This means: The redundancy connection on the synchronization module was interrupted at the H-Sync interface X3. or There is no synchronization module at the H-Sync interface X3. Diagnostics in STEP 7 The diagnostics in the project tree shows: Maintenance demanded in lower-level component in the S7-1500H system Maintenance demanded for PLC_1 Maintenance demanded in lower-level component for PLC_2 Hardware fault in local modules of PLC_1 and PLC_2 Diagnostics 116 Function Manual, 10/2018, A5E03735838-AE Diagnostics of the S7-1500R/H redundant system 7.4 Diagnostics in the RUN-Redundant system state The diagnostics in the network view indicates that synchronization module 1 of PLC_2 is not accessible. Figure 7-13 Diagnostics example: RUN-Redundant system state, a synchronization module fails Diagnostics Function Manual, 10/2018, A5E03735838-AE 117 Diagnostics of the S7-1500R/H redundant system 7.4 Diagnostics in the RUN-Redundant system state Evaluate diagnostics on the display For example 2, display of the PLC_2 CPU shows: In the "Overview" menu command: A message is available in the next lower level page. In the "Diagnostics" menu command: A message is available in the next lower level page. In the Module menu command: An error has occurred. To evaluate the display, proceed as follows: 1. Navigate to "Pairing state" via the menu commands "Overview" > "Redundancy". 2. This is displayed as the pairing state: Single paired (X4). This means that the redundancy connection is available at the H-Sync interface X4, but not at the X3. 3. Navigate to "Alarms" via the "Diagnostics" menu command. 4. View the details of the alarm (evaluate diagnostics buffer). S7-1500H Example 3: A redundancy connection in S7-1500H is interrupted. Evaluating diagnostics via X3 and X4 LEDs on the CPU The X4 LED on PLC_2 CPU is not illuminated. This means: The redundancy connection on the synchronization module was interrupted at the H-Sync interface X4. or that There is no synchronization module at the H-Sync interface X4. Diagnostics in STEP 7 The diagnostics in the project tree shows: Maintenance demanded in lower-level component in the S7-1500H system Maintenance demanded for PLC_1 and PLC_2 Hardware fault in local modules of PLC_1 and PLC_2 Diagnostics 118 Function Manual, 10/2018, A5E03735838-AE Diagnostics of the S7-1500R/H redundant system 7.4 Diagnostics in the RUN-Redundant system state Maintenance demanded is displayed for both CPUs in the network view. The lower-level components have no fault. Figure 7-14 Diagnostics example: RUN-Redundant system state, a redundancy connection has failed Evaluate diagnostics on the display Perform the analysis of the display of PLC_2 CPU exactly as for example 2. Diagnostics Function Manual, 10/2018, A5E03735838-AE 119 Diagnostics of the S7-1500R/H redundant system 7.5 Restrictions in the RUN-Solo system state 7.5 Restrictions in the RUN-Solo system state The primary CPU is in RUN operating state. The Backup CPU is in STOP operating state, is switched off, defective, or not available. Restrictions in the RUN-Solo system state The primary CPU records the diagnostics states of the distributed I/O. Figure 7-15 Diagnostics of the primary CPU and backup CPU in RUN-Solo system state Diagnostics of the backup CPU The following restrictions apply to the backup CPU: Diagnostics information from the backup CPU is only available when there is an online connection to the backup CPU. The distributed I/O is not accessible from the backup CPU. As a result the ERROR LED of the backup CPU always flashes red in the STOP and RUN-Solo system states. A memory reset can only be performed with the backup CPU operator panel when an online connection to the backup CPU is available. Diagnostics 120 Function Manual, 10/2018, A5E03735838-AE Diagnostics of the S7-1500R/H redundant system 7.6 System diagnostics by means of the user program Reference You can evaluate the diagnostics using the displays of the CPUs via the "Diagnostics" menu as with standard CPUs. You can find additional information in the section Display of the CPU (Page 30). 7.6 System diagnostics by means of the user program Instructions Instructions for determining the system diagnostics are listed in the section System diagnostics options in the user program (Page 74). The following instructions for diagnostics cannot be used for S7-1500R/H redundant systems: GEN_DIAG: Generate diagnostics information GEN_UsrMsg: Generate user diagnostic alarms GetStationInfo: Read information of an IO device DeviceStates: Read module state information in an IO system Please note: The "DeviceStates" instruction can be selected in STEP 7. The S7-1500R/H CPUs with firmware version V2.6 do not support the "DeviceStates" instruction. Do not use the "DeviceStates" instruction. To read out the module state information, use the "Get_DIAG" instruction. Diagnostics Function Manual, 10/2018, A5E03735838-AE 121 Glossary Alarm An message sent to the operator due to events or states of the system. Backup CPU Role of a CPU in the S7-1500R/H redundant system. If the R/H system is in RUN-Redundant system state, the primary CPU controls the process. The backup CPU processes the user program synchronously and can take over the process control if the primary CPU fails. Button (WinCC) Object in WinCC that points out faults in the plant Channel fault Channel-related error of an individual channel - an I/O with inputs, for example, wire break or short circuit Device Modules with a network connection are referred to as device. Devices are installed on racks where they can be interconnected with other modules. Diagnostics buffer A buffered memory area in the CPU; it stores diagnostics events in the order of their occurrence Firmware of the CPU In SIMATIC, a distinction is made between the firmware of the CPU and user programs. The firmware is a software embedded in electronic devices, which means it is permanently connected with the hardware functionally. It is usually saved in a flash memory, such as EPROM, EEPROM or ROM, and cannot be replaced by the user or only with special means or functions. User program: see glossary entry "User program" Global screen (WinCC) A screen that is opened in the system diagnostics window is a global screen. Diagnostics 122 Function Manual, 10/2018, A5E03735838-AE Glossary HMI device Human Machine Interface, device for visualization and control of automation processes. HMI diagnostics view (WinCC) The HMI diagnostics view is an object in WinCC. The HMI diagnostics view can only be used with Comfort Panels and WinCC Advanced RT. I/O module Device of the distributed I/O that is used as interface between the controller and the process. Industrial Ethernet Guideline for setting up Ethernet in an industrial environment. The main difference to the standard Ethernet is the mechanical current carrying capacity and interference immunity of the individual components. Memory reset Procedure to set the memories of the CPU to a defined initial state. Operating states Operating states describe the behavior of a single CPU at a specific time. The CPUs of the SIMATIC standard systems feature the STOP, STARTUP and RUN operating states. The primary CPU of the S7-1500R/H features the STOP, STARTUP, RUN, RUN-Syncup and RUN-Redundant operating states. The backup CPU features the STOP, SYNCUP and RUN-Redundant operating states. PLC Programmable Logic Controller: Component of the CNC by which the machine manufacturer coordinates the interaction between the NC requirements (part program), the inputs of the machine operator and the current machine state. Primary CPU Role of a CPU in the S7-1500R/H redundant system. If the R/H system is in RUN-Redundant system state, the primary CPU controls the process. The backup CPU processes the user program synchronously and can take over the process control if the primary CPU fails. PROFIBUS Standard for fieldbus communication in automation technology. Diagnostics Function Manual, 10/2018, A5E03735838-AE 123 Glossary PROFINET PROcess FIeld NETwork, open industrial Ethernet standard which further develops PROFIBUS and industrial Ethernet. A cross-manufacturer communication, automation, and engineering model defined by PROFIBUS International e.V., as an automation standard. Redundant systems Redundant systems are identified by the fact that important automation components are available in multiple units (redundant). Process control is maintained if a redundant component fails. Subnet Part of a network whose parameters must be synchronized with the devices (e.g., with PROFINET). It includes the bus components and all connected stations. Subnets can be linked by means of gateways, for example, to form a network. Synchronization module The synchronization module is used to provide a redundant connection between the CPUs of the S7-1500H redundant system. You require two synchronization modules per CPU, which you connect using a fiber-optic cable. System diagnostics In the SIMATIC environment, the term "system diagnostics" refers to diagnostics of devices and modules. System diagnostics is used, for example, to monitor the states of the following components in the system: Power supply, device, I/O. System diagnostics indicator (WinCC) The system diagnostics indicator is a predefined graphic symbol of the library which alerts you to errors in your plant and displays two states: No error, error System states The system states of the S7-1500R/H redundant system result from the operating states of the primary and backup CPU. The term 'system state' is used as simple expression that identifies the operating states of the two CPUs that occur at the same time. The S7-1500R/H redundant system features the system states STOP, STARTUP, RUN-Solo, SYNCUP and RUN-Redundant. Diagnostics 124 Function Manual, 10/2018, A5E03735838-AE Glossary Topology Structure of a network. Common structures include: Linear bus topology Ring topology Star topology Tree topology User program In SIMATIC, a distinction is made between user programs and the firmware of the CPU. The user program contains all instructions, declarations and data by which a plant or process can be controlled. It is assigned to a programmable module (for example, CPU, FM) and can be structured in smaller units. Firmware: see glossary entry "Firmware of the CPU" Value status The value status describes a specific signal state. The value status is constantly updated and cyclically transmitted by the field device as quality statement together with the measured value. Web server Software/ communication service for data exchange using Ethernet. The web server provides the documents by means of standardized transmission protocols (HTTP, HTTPS) to a web browser. Documents can be static or dynamic upon request by the web browser composed from different sources by the web server. WinCC Windows Control Center: a PC-based process visualization system WinCC Runtime Component of the basic software WinCC Diagnostics Function Manual, 10/2018, A5E03735838-AE 125 Index " F "Diagnostics" tab Alarm display, 42 Connection information, 42 Device information, 42 Inspector window, 42 FAQs Download certificate, 54 Implementing channel diagnostics in the user program, 75 A H HMI Accessible devices System diagnostics view, 62 Diagnostics status, 34 System diagnostics window, 62 Offline project, 34 HMI diagnostics view S7-1500R/H, 102 Comfort Panels, 62 Alarm display Details view, 66 Active alarms, 44 Device view, 66 Archive view, 44 Distributed I/O view, 66 Alarms Views, 66 Editing in the alarm editor, 82 WinCC Advanced RT, 62 Multilingual, 83 Application examples I Diagnostics in the user program with S7-1500, 75 System diagnostics with S7-1500 and TIA Portal, 75 I/O module Inputs, 50 Settings, 50 B Backup CPU, 105, 120 D Device information Online status, 42 Operating mode, 42 Devices & networks Current state, 36 Go online, 36 Diagnostics buffer Diagnostic events, 45 Retentive memory, 45 Display of the CPU Display options, 30 Input options, 30 Status information, 30 dynamize Object appearance, 71 L LED arrangement, 29 Library System diagnostics indicator, 69 O Online & diagnostics Activities, 39 Information, 39 Online access, 39 Online mode, 39 S7-1500R/H, 103 Online tools CPU operator panel, 48 Cycle time, 48 Memory, 48 Memory usage, 48 Diagnostics 126 Function Manual, 10/2018, A5E03735838-AE Index Online view, 48 S7-1500R/H, 106 Task card, 48 P Primary CPU, 105, 120 Process image inputs, 76 Quality Information, 76 User datum, 76 Value status, 76 System diagnostics indicator Button as system diagnostics indicator, 71 Inserting, 69 System diagnostics window, 69 System diagnostics view, 62 Configuring, 63 System diagnostics indicator, 69 System diagnostics window, 62 Configuring, 63 Global screen, 63 U Q Quick start, 17 Using display, 18 Using STEP 7, 20 User program Instructions, 74 Response to diagnostics alarms, 74 W R Redundancy connection, 118 Redundant mode Diagnostics, 114 Redundant system, 103 RUN-Redundant system state Diagnostics, 114 RUN-Solo system state Diagnostics, 120 S S7-1500H, 116 S7-1500R/H Diagnostics, 100 Instructions, 121 Security events, 48 Setting options, 25 Symbol For comparison, 33 For hardware diagnostics, 32 For operating mode, 33 For software diagnostics, 33 Synchronization module, 116 System diagnostics Advantages, 16 Alarm settings, 26 Button, 71 Display concept, 16 Properties, 14 Web server Access to, 54 Activating, 52 Alarms, 57 Browser, 51 Certificate, 52 Configuring, 52 Diagnostics, 55 Diagnostics buffer, 56 HTTPS, 52 Integrated Web server, 51 Module information, 57 Motion Control diagnostics, 60 Topology, 59 Trace, 61 Web pages, 51 Diagnostics Function Manual, 10/2018, A5E03735838-AE 127