Features LED DRIVER 70W Buck LED Driver Constant Current Output (350 to 1200mA) Digital PWM and Analogue Voltage Dimming High Efficiency to 96% EN, UL and RAILWAYS Certified Metal or Plastic Case Version IP67 Rated for /W, Plastic Case Version LIGHTLINE DC/DC-Converter with 5 year Warranty Description The RCD-48 series is a step-down constant current source designed for driving high power LED applications. Four output currents are available. The maximum output voltage is 56V. The buck drivers have digital PWM and/or analogue voltage dimming control and are special featured with very high efficiency. Typical applications are 48V bus lighting solutions or high voltage LED arrays (e.g. high bay lights). Constant Current Buck LED Driver Selection Guide Part Number Input Range (VDC) Output Current (mA) Output Voltage (VDC) Dimming Control Efficiency Typ. (%) RCD-48-0.35* 9-60 0-350 2-56 Digital + Analogue 96 RCD-48-0.50* 9-60 0-500 2-56 Digital + Analogue 96 RCD-48-0.70* 9-60 0-700 2-56 Digital + Analogue 96 RCD-48-1.00* 9-60 0-1000 2-56 Digital + Analogue 96 RCD-48-1.20/M 9-60 0-1200 2-56 Digital + Analogue 96 *add suffix "/W" for wired version with Vref output and analogue + PWM dimming control (seven wires) Note: Add suffix "/M" for metal case (RCD-48-1.20/M only). No metal case with wires available. Standard version (no suffix) and wired version (suffix /W) only in plastic case. RoHS 2011/65/EU 6/6 Operating Input Voltage Range 9-60VDC Absolute Maximum Input Voltage 65VDC max. Output LED String Voltage Range 2V min. / 56V max. (depand on the input voltage, defined by the output impedance, see Safe Operating Area) Input Filter Capacitor Output Current Accuracy 3% typ. / 5% max. Internal Power Dissipation 350mA 0.8W typ. (Vin=60V, Vout=56V) 500mA 1.0W typ. 700mA 1.1W typ. 1000mA 1.3W typ. 1200mA 1.4W typ. Output Current Stability Vin=60V, Vout=2-56V, Iout=350-1200mA 1% max. Output Ripple and Noise (20MHz BW) Vin=60V, Vout=2-56V, Iout=350-1200mA 300mVp-p max. Maximum Capacitive Load 100F max. Switching Frequency 50kHz min. / 1000kHz max. Efficiency at Full Load 96% typ. PWM DIMMING CONTROL & REMOTE ON/OFF CONTROL Input Voltage Range 5V typ. / 10V max. Threshold Voltage Device ON 0.5V max. Device OFF 2.0V min. PWM Frequency For Linear Operation 200Hz max. Frequency Limit 1000Hz max. ANALOGUE DIMMING CONTROL (Leave open if not used - do not tie to +Vin) Input Voltage Range 0V min. / 10V max. Control Voltage Range 0V min. / 5.1V max. Note: The analogue dimming range is from 0% to 100%, but the output can be unstable below 10%, when using the analogue dimming function. Analogue Pin Drive Current Vref Version Ambient Temperature (free air convection) Vc=5V Vref Voltage Vref Output Current Vref Output Short Circuit Current 350mA 500mA 700mA 1000mA 1200mA Analogue and PWM Dimming Control Note: Leave open if not used - do not tie to +Vin L-12 0.2mA max. 5V -5%/+10% 0.15mA max. 2mA typ. -40C to +80C -40C to +80C -40C to +75C -40C to +60C -40C to +50C continued on next page REV: 2/2017 E224736 EN-50121-3-2 Certified EN-60950-1 Certified UL-60950-1 Certified RCD-48 Derating-Graph (Ambient Temperature) 50 1200 Output Current (mA) RCD-48 Specifications (typical at 25C, nominal input voltage, rated output current unless otherwise specified) 60 1000 75 700 500 Natural Convection 80 350 300 -40 0 20 40 50 60 80 100 Ambient Temperature Range (C) Refer to Application Notes www.recom-power.com RCD-48 Series LIGHTLINE DC/DC-Converter Specifications (typical at 25C, nominal input voltage, rated output current unless otherwise specified -55C to +125C 10C/W typ. 265C / 10sec. max. 95% RH Capacitor only Continuous, Auto Recovery Non Conductive Black Plastic Metal Case Silicone Potting Material (UL94V-0) Plastic Case 32.6 x 16.65 x 11.10 mm Metal Case 32.6 x 16.0 x 11.2 mm Pinned (Plastic Case) 13g Wired (Plastic Case) 16g Pinned (Metal Case) 16g Pinned (Plastic/Metal Case) 29 pcs. Wired (Plastic Case) 12 pcs. +25C 1700 x 10 hours Potting Material Case Dimensions Package Weight Packing Quantity MTBF (using MIL-HDBK217F) (Nominal Vin at Full Load) Safety Safe Operating Area 70 60 Input Voltage (V) Storage Temperature Case Thermal Impedance Soldering Temperature Relative Humidity Input Filter Short Circuit Protection Case Material Available Operating Area 50 40 30 20 10 10 20 EN61373 EN50121-3-2:2006 EN55011 EN55011 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 40 50 60 70 Output Voltage (V) Note: Detailed Information see Application Notes chapter "MTBF" Shock / Vibration EMC RAILWAYS Conducted Radiated ESD Radiated Immunity Fast Transient Surge Conducted Immunity 30 Note: All LED Drivers may not be used without a load. They must be switched on the primary side only. Noncompliance may damage the LED or reduce its lifetime. RCD-48 Package Style and Pinning Through Hole Case (Plastic) 32.60 16.65 5 15 11.10 0.50 0.60 4.10 Tc Top View 10.16 27.94 Pin Connections 1.00+0.15/-0 4x2.54 1 2 3 4 5 7 Bottom View 2.54 10.16 6 2.54 Through Hole Case (Metal) Function 1 +Vin DC Supply 2 GND Do not connect to -Vout 3 Vref Vref Voltage 4.8-5.5V typ. 4 PWM/ON/OFF 5 32.60 16.00 RCD-48-x.xx Pin# Comments Leave open if not used Analogue Dimming Leave open if not used 6 -Vout LED Cathode Connection 7 +Vout LED Anode Connection 11.20 0.60 0.60 Unit: mm Tolerance: XX.X 0.5 mm XX.XX 0.25 mm 4.10 10.16 27.94 1.00+0.15/-0 4x2.54 1 2 3 4 5 7 Bottom View 2.54 10.16 6 2.54 www.recom-power.com REV: 2/2017 L-13 RCD-48 Series LIGHTLINE DC/DC-Converter Package Style and Pinning Wired Version (Plastic) 27.94 32.60 1 (Red) 11.10 93.0 3 Wire Connections Pin# Function 10.0 (Yellow) 7 2 (Black) 3 10.16 16.56 Bottom View 4 (Brown) 6 5 0.75 1 +Vin Red 2 GND Black 3 Vref Yellow 4 PWM/ON/OFF 5 1.60 Unit: mm Tolerance: XX.X 1.0 mm XX.XX 0.25 mm RCD-48-x.xx/W Wire color Blue Analogue Dimming Green 6 LED- Brown 7 LED+ Yellow Wires: UL/CSA approved (22AWG/300V) EMI Filter Suggestions Class B 1 DC IN C1 C2 C3 2 7 RCD-48 Vref 3 PWM Analog 6 4 C9 LOAD 5 L1 1mH (e.g. WE744272102) C1 10F C2 1F C3 100nF close to Pins C4 - C9 10nF RCD-48 C6 C4 C5 C7 C8 Filter Suggestion Top Layer C1 + Vin - L-14 C2 5 Bottom Layer 6 LED- 4 3 L1 2 1 7 LED+ REV: 2/2017 C5 C4 C7 C9 C3 C8 LED- LED+ www.recom-power.com RCD-48 Series LIGHTLINE DC/DC-Converter Standard Application PWM Dimming Controlled Single String Application Vin First LED RCD-48-x.xx GND PWM L Max Last LED Vref Analogue PWM ON/OFF Analog Voltage (V) 3.0 200Hz Lighting/Backlighting Wall Application 5.0 LED+ LED1 LED2 Vin log Volt a ON ON 0 Dimming Controlled by Analog Voltage Ana ON OFF Io LED- 4.0 OFF OFF H LED+ First LED RCD-48-x.xx ge GND ON I1 2.0 0 Last LED Vref 1.0 0 50 Analogue PWM ON/OFF 100 Output Current (%) I2 LED- RCD-48 LED DIMMER for up to 10 white LEDs +Vin RCD-48-xxx/Vref GND Manual Dimming Control Dim 1st LED Vref 100k W Last LED High Efficiency Lighting 95% Efficiency + _ AC/DC Constant Voltage 48VDC Bus RCD-48-0.35 RCD-48-0.50 + + _ LED1 LED2 96% Efficiency _ RCD-48-0.70/W + LED1 ---- LED15 96% Efficiency Note: It is not possible to parallel the drivers to increase the current. _ An. Vref Pot. LED ARRAY 96% Efficiency The product information and specifications may be subject to changes even without prior written notice. The product has been designed for various applications; its suitability lies in the responsibility of each customer. The products are not authorized for use in safety-critical applications without RECOM's explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. www.recom-power.com REV: 2/2017 L-15