BOARD4SSKYPER32PROR - Semikron

Board 4s SKYPER 32PRO R

SKYPER®

Adaptor board

Board 4s SKYPER 32PRO R

Preliminary Data

Features

• Two output channels

• Failure management

Typical Applications*

• Adaptor board for SKYPER 32 IGBT

drivers in bridge circuits for industrial

applications

• DC bus up to 1200V

Footnotes

All characteristics listed in the data sheet

are guilty for the use with SKYPER 32

Please consider the derating of the ambient

temperature

Please refer to the datasheet of SKYPER

32 for further information

This is an electrostatic discharge sensitive device (ESDS), international standard IEC

60747-1, Chapter IX

* The specifications of our components may not be considered as an assurance of component

characteristics. Components have to be tested for the respective application. Adjustments

may be necessary. The use of SEMIKRON products in life support appliances and systems is

subject to prior specification and written approval by SEMIKRON. We therefore strongly

recommend prior consultation of our personal.

Absolute Maximum Ratings

Symbol Conditions Values Unit

Vs Supply voltage primary 16 V

IoutPEAK Output peak current 15 A

IoutAVmax Output average current 50 mA

fmax max. switching frequency 50 kHz

VCE

Collector emitter voltage sense across

the IGBT 1700 V

Visol IO

Isolation test voltage input - output

(AC, rms, 2s) 4000 V

VisolPD

Partial discharge extinction voltage,

rms, QPD ! 10pC 1500 V

Visol12

Isolation test voltage output 1 - output

2 (AC, rms, 2s) 1500 V

RGon min 1.5 "

RGoff min Minimum rating for external RGoff 1.5 "

Top Operating temperature -25 ... 85 °C

Tstg Storage temperature -25 ... 85 °C

Characteristics

Symbol Conditions min. typ. max. Unit

Vs Supply voltage primary side 14.4 15 15.6 V

Vjinput signal voltage on / off 15 / 0 V

VIT+ Input treshold voltage HIGH 12.3 V

VIT- Input threshold voltage (LOW) 4.6 V

VG(on) Turn on gate voltage output 15 V

VG(off) Turn off gate voltage output -7 V

td(on)IO Input-output turn-on propagation time 1.2 µs

td(off)IO Input-output turn-off propagation time 1.2 µs

Derating

Board 4s SKYPER

32PRO R -

Technical Explanations

2 2010-04-21 – Rev01 © by SEMIKRON

Adaptor Board 4s SKYPER

32PRO R

Technical Explanations

Revision 01

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This Technical Explanation is valid for the following parts:

part number type date code (YYWW)

L6100261 Board 4s SKYPER

32PRO R ≥ 1004

Related documents:

title

Technical Explanations SKYPER

32PRO R

Prepared by: Johannes Krapp

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Content

Application and Handling Instructions .................................................................................................................... 3

Further application support ..................................................................................................................................... 3

General Description ................................................................................................................................................ 3

Dimensions ............................................................................................................................................................. 4

Component Placement Layout ............................................................................................................................... 5

PIN Array ................................................................................................................................................................ 6

Signal IF_CMN_nHALT .......................................................................................................................................... 7

Setting Dead Time .................................................................................................................................................. 7

Setting Dynamic Short Circuit Protection ............................................................................................................... 7

Collector Series Resistance.................................................................................................................................... 8

Adaptation Gate Resistors...................................................................................................................................... 8

Adaptation Decoupling Gate Resistors................................................................................................................... 8

Setting Soft Turn-Off............................................................................................................................................... 9

Temperature Signal ................................................................................................................................................ 9

Over Temperature Protection Circuit (OTP) ........................................................................................................... 9

Mounting Notes..................................................................................................................................................... 10

Schematics ........................................................................................................................................................... 11

Parts List ............................................................................................................................................................... 14

Board 4s SKYPER

32PRO R -

Technical Explanations

3 2010-04-21 – Rev01 © by SEMIKRON

Application and Handling Instructions

 Please provide for static discharge protection during handling. As long as the hybrid driver is not completely assembled,

the input terminals have to be short-circuited. Persons working with devices have to wear a grounded bracelet. Any

synthetic floor coverings must not be statically chargeable. Even during transportation the input terminals have to be

short-circuited using, for example, conductive rubber. Worktables have to be grounded. The same safety requirements

apply to MOSFET- and IGBT-modules.

 Any parasitic inductances within the DC-link have to be minimised. Over-voltages may be absorbed by C- or RCD-

snubber networks between main terminals for PLUS and MINUS of the power module.

 When first operating a newly developed circuit, SEMIKRON recommends to apply low collector voltage and load current

in the beginning and to increase these values gradually, observing the turn-off behaviour of the free-wheeling diode and

the turn-off voltage spikes generated across the IGBT. An oscillographic control will be necessary. Additionally, the case

temperature of the module has to be monitored. When the circuit works correctly under rated operation conditions,

short-circuit testing may be done, starting again with low collector voltage.

 It is important to feed any errors back to the control circuit and to switch off the device immediately in failure events.

Repeated turn-on of the IGBT into a short circuit with a high frequency may destroy the device.

 The inputs of the hybrid driver are sensitive to over-voltage. Voltages higher than V

+0,3V or below -0,3V may destroy

these inputs. Therefore, control signal over-voltages exceeding the above values have to be avoided.

 The connecting leads between hybrid driver and the power module should be as short as possible (max. 20cm), the

driver leads should be twisted.

Further application support

Latest information is available at http://www.semikron.com. For design support please read the SEMIKRON Application

Manual Power Modules available at http://www.semikron.com.

General Description

The Board 4s SKYPER

32PRO R is an adaptor board for the IGBT module SEMiX

4s (spring contact version). The board

can be customized allowing adaptation and optimization to the used SEMiX

Module.

The switching characteristic of the IGBT can be influenced through user settings, e.g. changing turn-on and turn-off speed

by variation of R

Gon

and R

Goff

. Furthermore, it is possible to adjust the monitoring level and blanking time for the DSCP (see

Technical Explanations SKYPER

32PRO R).

Board 4s SKYPER

32PRO R

Please note:

This technical explanation is based on the Technical Explanations for SKYPER

32PRO R. Please read the Technical Explanations

SKYPER

32 PRO R before using the Adaptor Board.

Please note:

All values in this technical explanation are typical values. Typical values are the average values expected in large quantities and are

provided for information purposes only. These values can and do vary in different applications. All operating parameters should be

validated by user’s technical experts for each application.

Board 4s SKYPER

32PRO R -

Technical Explanations

4 2010-04-21 – Rev01 © by SEMIKRON

Dimensions

Dimensions in mm

Ø 3

Ø 3,5

Board 4s SKYPER

32PRO R -

Technical Explanations

5 2010-04-21 – Rev01 © by SEMIKRON

Component Placement Layout

Adaptor Board

Board 4s SKYPER

32PRO R -

Technical Explanations

6 2010-04-21 – Rev01 © by SEMIKRON

PIN Array

Connector X20 (ODU FLAKAFIX 511.068.803.020)

Product information of suitable female connectors and distributor

contact information is available at e.g. http://www.harting.com

(part number 09 18 520 6 813).

PIN Signal Function Specification

X20:01 IF_PWR_15P Drive power supply Stabilised +15V ±4%

X20:02 IF_PWR_GND GND for power supply

X20:03 IF_PWR_15P Drive power supply Stabilised +15V ±4%

X20:04 IF_PWR_GND GND for power supply

X20:05 IF_PWR_15P Drive power supply Stabilised +15V ±4%

X20:06 IF_PWR_GND GND for power supply

X20:07 reserved

X20:08 IF_PWR_GND GND for power supply

X20:09 IF_CMN_nHALT Driver core status signal (bidirectional

signal with dominant recessive behaviour)

Digital 15V logic;

LOW (dominant) = driver disabled;

HIGH (recessive) = ready to operate

X20:10 reserved

X20:11 reserved

X20:12 IF_CMN_GND GND for signal IF_CMN_nHALT

X20:13 reserved

X20:14 reserved

X20:15 IF_HB_TOP Switching signal input (TOP switch)

Digital 15 V log

ic; 10 kOhm impedance;

LOW = TOP switch off;

HIGH = TOP switch on

X20:16 IF_HB_BOT Switching signal input (BOTTOM switch)

Digital 15 V logic; 10 kOhm impedance;

LOW = BOT switch off;

HIGH = BOT switch on

X20:17 reserved

X20:18 IF_HB_GND GND for signals IF_HB_TOP &

F_HB_BOT

X20:19 reserved

X20:20 reserved

Board 4s SKYPER

32PRO R -

Technical Explanations

7 2010-04-21 – Rev01 © by SEMIKRON

Signal IF_CMN_nHALT

The Halt Logic Signals PRIM_HALT_IN and PRIM_HALT_OUT of the driver core are coupled to one bidirectional signal

(IF_CMN_nHALT) with dominant recessive behaviour. IF_CMN_nHALT shows the driver core status. When

IF_CMN_nHALT is HIGH (recessive), the driver core is ready to operate. When IF_CMN_nHALT is LOW (dominant), the

driver core is disabled / not ready to operate because of e. g. detected failure or driver core system start.

A controller can hold with the IF_CMN_nHALT signal the driver core in a safe state (e.g. during a start up of a system or

gathered failure signal of other hardware) or generate a coeval release of paralleled driver. Furthermore, paralleled drivers

can send and receive IF_CMN_nHALT signals among each other by using a single-wire bus.

Connection IF_CMN_nHALT

Setting Dead Time

DT adjustment

Designation Pattern Name Setting

R43

(connected to GND) 0603 PRIM_CFG_TDT2_IN

Factory setting: 0Ω

R44

(connected to GND) 0603 PRIM_CFG_SELECT_IN

Factory setting: not equipped

R45

(connected to GND) 0603 PRIM_CFG_TDT3_IN

Factory setting: 0Ω

R46

(connected to GND) 0603 PRIM_CFG_TDT1_IN

Factory setting: not equipped

Factory setting: 3,3µs

Setting Dynamic Short Circuit Protection

& C

Designation Pattern Name Setting

R162 1206 R

Factory setting: not equipped TOP

C150 1206 C

Factory setting: not equipped TOP

R262 1206 R

Factory setting: not equipped BOT

C250 1206 C

Factory setting: not equipped BOT

Board 4s SKYPER

32PRO R -

Technical Explanations

8 2010-04-21 – Rev01 © by SEMIKRON

Collector Series Resistance

VCE

Designation Pattern Name Setting

R150 MiniMELF R

VCE

Factory setting: not equipped TOP

R250 MiniMELF R

VCE

Factory setting: not equipped BOT

* 1200V IGBT operation: 0Ω

* 1700V IGBT operation: 1kΩ / 0,4W

Adaptation Gate Resistors

Gon

& R

Goff

Designation Pattern Name Setting

R181, R151, R152, R153

(parallel connected) MiniMELF R

Gon

Factory setting: not equipped TOP

R154, R155, R156, R182

(parallel connected) MiniMELF R

Goff

Factory setting: not equipped TOP

R281, R251, R252, R253

(parallel connected) MiniMELF R

Gon

Factory setting: not equipped BOT

R254, R255, R256, R282

(parallel connected) MiniMELF R

Goff

Factory setting: not equipped BOT

Adaptation Decoupling Gate Resistors

For details to the decoupling gate resistors and recommended values, see Modules Explanations and Data Sheets SEMiX

, R

Designation Pattern Name Setting

R101 MELF R

Factory setting: not equipped TOP

R102 MELF R

Factory setting: not equipped TOP

R103 MELF R

Factory setting: not equipped TOP

R104 MELF R

Factory setting: not equipped TOP

R201 MELF R

Factory setting: not equipped BOT

R202 MELF R

Factory setting: not equipped BOT

R203 MELF R

Factory setting: not equipped BOT

R204 MELF R

Factory setting: not equipped BOT

Board 4s SKYPER

32PRO R -

Technical Explanations

9 2010-04-21 – Rev01 © by SEMIKRON

Setting Soft Turn-Off

Goff_SC

Designation Pattern Name Setting

R160, R161

(parallel connected) MiniMELF R

Goff_SC

Factory setting: not equipped TOP

R260, R261

(parallel connected) MiniMELF R

Goff_SC

Factory setting: not equipped

BOT

Temperature Signal

The temperature sensor inside the SEMiX

module is directly connected to contacting points T1 and T2. For details to the

temperature sensor, see Modules Explanations SEMiX

Over Temperature Protection Circuit (OTP)

The external error input SEC_TOP_ERR_IN on the secondary side (high potential) of the driver core is used for an over

temperature protection circuit to place the gate driver into halt mode.

Dimensioning OTP

1. Define an over temperature trip level according to the application.

2. Calculate the nominal ohmic resistance value of the temperature sensor at the defined trip

level (see "Modules – Explanations - SEMiX

" on SEMiX

product overview page at

http://www.semikron.com).

3. The trip level on the adapter board is set with R172 by using the calculated resistance value.

 Factory setting R172: not equipped

 If no resistor is used, a failure signal is generated.

Please note:

If the contacting points T1 and T2 are used for adaptor of the temperature sensor, the Over Temperature Protection Ciruit

must be disabled by taking out the resistors R175, R178 and R179.

Safety Warnings

The contacting points T1 and T2 are not electrical isolated. Due to high voltage that may be present at the

contacting points T1 and T2, some care must be taken in order to avoid accident. There is no cover or potential

isolation that protect the high voltage sections / wires from accidental human contact.

Board 4s SKYPER

32PRO R -

Technical Explanations

Mounting Notes

The electrical connections between adaptor board and SEMiX

are realised via spring contacts integrated in SEMiX

power

modules and via landing pads on the bottom side of the adaptor board.

Adaptor Board & Driver Core Mounting

4. Soldering of components (e.g. R

Gon

, R

Goff

, etc.) on adapter

board.

5. Adaptor Board has to be fixed to the SEMiX

module (see

"Mounting Instruction and Application Notes for SEMiX

IGBT modules" on SEMiX

product overview page at

http://www.semikron.com).

6. Insert driver core into the box connector on adaptor board.

The connection between driver core and adaptor board should be

mechanical reinforced by using support posts. The posts have to be

spaced between driver core and adaptor board.

Product information of suitable support posts and distributor contact

information is available at e.g. http://www.richco-inc.com (e.g. part

number DLMSPM-8-01, LCBST-8-01).

Board 4s SKYPER

32PRO R -

Technical Explanations

Schematics

Schematic I Adaptor Board

Board 4s SKYPER

32PRO R -

Technical Explanations

Schematic II Adaptor Board

Board 4s SKYPER

32PRO R -

Technical Explanations

Schematic III Adaptor Board

Board 4s SKYPER

32PRO R -

Technical Explanations

Parts List

Parts List Adaptor Board

Count Ref. Designator Value Pattern Name Description

7C170, C171, C173, C174, C175,

C176, CN170 100nF 0805 (SMD) Capacitor X7R

6 C20, C21, C22, C23, C24, C25 1nF 0805 (SMD) Capacitor X7R

1 C26 2,2µF 1210 (SMD) Capacitor X7R

1 C27 220uF/35V SMD Longlife-Elko

1 C31 68pF 0603 (SMD) Capacitor NP0

2 C35, C151 1uF 1206 (SMD) Capacitor X7R

1 C36 100pF 0603 (SMD) Capacitor NP0

1 CD20 100nF 1206 (SMD) Capacitor X7R

1 D20 74C14 SOIC 14 (SMD) Logic-IC 74C...

2 L150, L151 100uH 1210 (SMD) Inductor

1 N170 LM2904 SOIC 8 (SMD) Operational Amplifier

8R111, R112, R113, R114, R201,

R211, R212, R 213, R114 0,51Ohm Melf (SMD) 2%

2 R157, R171 15,0KOhm 0603 (SMD) 1%

1 R158 10,0Ohm 0603 (SMD) 1%

2 R163, R263 10,0KOhm MiniMelf (SMD) 1%

3 R170, R174, R176 30,1KOhm 0603 (SMD) 1%

1 R175 5,62KOhm MiniMelf (SMD) 1%

1 R177 3,01KOhm 1206 (SMD) 1%

3 R27, R178, R179 0,00Ohm MiniMelf (SMD)

3 R28, R50, R52 10,0KOhm MicroMelf (SMD) 1%

6 R30, R31, R32, R33, R34, R37 5,11KOhm MicroMelf (SMD) 1%

1 R36 3,32KOhm 0603 (SMD) 1%

2 R43, R45 0,00Ohm 0603 (SMD)

3 R47, R54, R56 10,0KOhm 0603 (SMD) 1%

1 R51 121KOhm 0603 (SMD) 1%

1 R53 100Ohm MicroMelf (SMD) 1%

1 R57 1,50KOhm MicroMelf (SMD) 1%

1 R58 1,00KOhm 0603 (SMD) 1%

2 R60, R61 2,00KOhm 0603 (SMD) 1%

1 R62 3,92KOhm 0603 (SMD) 1%

8V111, V112, V113, V114, V211,

V212, V213, V214 10BQ100 SMB (SMD) Diode Schottky

2 V150, V250 BY203/20S SMD High Voltage Diode

2 V170, V171 BAV70W SOT323 (SMD) Double Diode

1 V20 SMCJ15 DO214AB (SMD) Suppressor Diode

5 V23, V25, V26, V27, V29 BC847B SOT23 (SMD) NPN-Transistor

1 V28 BZX284-C7V5 SOD110 (SMD) Zener-Diode

1 X20 20p. SMD Connector

4 X6, X7, X10, X11 RM2,54 10p. SMD Box Connector

TP: Test Point

Box Connector: SUYIN 254100FA010G200ZU

DISCLAIMER

SEMIKRON reserves the right to make changes without further notice herein to improve reliability, function or design.

Information furnished in this document is believed to be accurate and reliable. However, no representation or warranty is

given and no liability is assumed with respect to the accuracy or use of such information. SEMIKRON does not assume

any liability arising out of the application or use of any product or circuit described herein. Furthermore, this technical

information may not be considered as an assurance of component characteristics. No warranty or guarantee expressed

or implied is made regarding delivery, performance or suitability. This document supersedes and replaces all information

previously supplied and may be superseded by updates without further notice.

SEMIKRON products are not authorized for use in life support appliances and systems without the express written

approval by SEMIKRON.