05-2019, Rev. 0519
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© 2019 TE Connectivity.
Datasheets and product specification ac-
cording to IEC 61810-1 and to be used only
together with the ‘Definitions’ section.
Datasheets and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
https://relays.te.com/definitions
Datasheets, product data, ‘Definitions’ sec-
tion, application notes and all specifications
are subject to change.
1
■ Limiting continuous current 250A at 85°C
■ Suitable for voltage levels up to 450VDC
■ High peak current carrying capability up to 6000A
Typical applications
• DC high voltage high current applications
• Main contactors for hybrid, full battery electric vehicles and fuel-cell cars
• Battery charging systems
Contact Data
Contact arrangement 1 Form X (SPST NO DM)
Rated voltage 450VDC
Max. switching voltage 500VDC, dep. on load characteristics1)
Rated current
Forward load current direction, cable 50mm2 250A
Limiting continuous current
85°C, load cable 50mm2 250A
Limiting short-time current
85°C, load cable 50mm2 300A 7min /
600A 1min / 6000A 25ms
Limiting make current
resistive load, cable 50mm2, 23°C, 50VDC 50000x250A
Limiting break current
Forward load current direction 1x2000A /
altitude max 5500m, 400VDC 5000x200A / 50000x100A
Limiting break current
Reverse load current direction
resistive load, cable 50mm2, 23°C 20x200A
altitude max 5500m 10000x100A, dep. on load voltage1)
Voltage drop (initial) at 100A max. 40mV after 60s
Voltage drop (over lifetime) at 250A typ. 50mV2)
Operate/release time max. 25ms at 14VDC (coil voltage)
Mechanical endurance >200000 ops.
1) Please contact TE Connectivity for details.
2) Max. 600mV with current >1A.
Coil Data3)
Un-economized: single coil version for external economization4)
Coil Rated Operate Max. cont. Non-release Coil
code voltage voltage voltage voltage resistance
VDC VDC VDC VDC Ω±10%
0001 12 6.0 5.0 1.4 3.9
Recommended parameters for external economization with PWM5)
Min. Controlled current PWM Controlled voltage equivalent
frequency Max. current Min. current Max. voltage Min. voltage
kHz A A V V
15 1.0 0.5 5.0 2.0
Economized: dual coil version with internal switch
Coil Rated Operate Nominal inrush Non-release Max. Coil
code voltage voltage current voltage voltage resistance
VDC VDC ADC VDC VDC Ω±10%
0002 12 7.0 4.0 4.0 16.0 3.6/366)
3) All values valid for 23°C ambient temperature with no pre-energization if not noted
otherwise. Refer to diagram for values at other temperatures.
4) Requires external coil economization that must start 100-300ms after coil activation.
Avoid repetitive switching. Minimum clamp voltage 60V (see circuit recommendation).
5) Valid over ambient temperature range from -40°C to +85°C. Values include the specified
shock and vibration resistance.
6) 3.6Ω coil is switched off internally max. 250ms after pull-in. Demagnetization voltage
is clamped at 60V. No external coil suppression necessary. External coil suppression
could reduce switching capability. Please contact TE Connectivity for details.
EVC 250 Main Contactor
Automotive Relays
High Voltage Contactors
Insulation Data
Initial dielectric strength
between open contacts 2800VDC / 3mA
between contact and coil 2800VDC / 3mA
max. altitude 5500m
Insulation resistance after 2000A abuse test
between open contacts >200MΩ
between contact and coil >200MΩ
Clearance/creepage
acc. IEC 60664-1 (2007) for over voltage category I,
pollution degree 2
F720_fbw1
Coil operating range (for coil 0002 only)
18
20
22
24
26
28
30
-40-20 020406080100
0
2
4
6
8
10
-40-20 020406080100
Max. voltage
Hold, pre-energization 12 V/250 A
Pick-up pre-energization 12 V/250 A
Pick-up, no pre-energization
Hold, no pre-energization
Drop-out, no pre-energization
Ambient temperature (°C)
Coil voltage (V)
Typical release time (coil switch-off until contact opens) versus
clamp voltage for 12VDC energization
1
10
100
1 10 100
Release time [ms]
Clamp voltage [VDC]
The values for switching capability are only valid for coil termination of minimum 60VDC.
For other termination voltages please contact TE Connectivity application engineering.