®
Accessories
Cassette S tyle Mating Connectors H1 1, H15, H15S2, H15S4
BCD20022 Rev . AB, 9-Apr-09 Page 1 of 9 www.power-one.com
84.8
7.62
10 x 7.62 = 76.2
90
95
10.7
8.5
12042
Table 1: H11 Connector Survey
Female connector Reference Description of terminals Fig. Integrated
type coding
STV-H11-F/CO HZZ00101 Faston terminals 6.3 × 0.8 mm 2 yes
STV-H11-FG/CO HZZ00196 Faston terminals 6.3 × 0.8 mm, gold-plated contacts 2 yes
STV-H11-FS/CO-G
3
HZZ00104 Faston terminals 6.3 × 0.8 mm, solderable (short moulding) 3 yes
STV-H11-FSR/CO-G HZZ00102 Screw terminals, 90°, 2.5 mm
2
(AWG 13), torque ≤ 26.6 Ncm 4 yes
STV-H11-FB/CO-G
1
HZZ00103 Solder pin 5.2 mm, ∅ 1.6 mm 5 yes
STV-H11-FBG/CO
1, 2
HZZ00199 Solder pin 5.2 mm, ∅ 1.6 mm, gold-plated contacts 5 yes
STV-H11-FBER/CO
2
HZZ00113 Solder pin 4.3 mm, ∅ 1.0 mm 5 yes
STV-H11-FP/CO
2
HZZ00111 Press fit 6.5 mm, ∅ 1.0 mm 5 yes
1
See also matching Flexi-PCB (HZZ01208) for PCB-mounting of converters, fig. 6.
2
Ask Power-One for availability
3
Obsolete; use STV -H1 1-F/CO
Description
All 19" cassette type converters are equipped with either
H1 1-, H15-, H15S4, or H15S2 male connectors. Mating female
connectors are available as accessories according to the
following tables. The four H-type connector versions are
specially designed for power supply applications, capable of
handling high operating currents. The connectors have an
integrated code key system allowing many coding possibilities.
Converters with high output current normally use two contact s
in parallel to keep the volt age drop across the connector as low
as possible. In case of very high currents, the connectors are
fitted with round high current contact s.
H1 1 Connectors
This connector has eleven contacts in one vertical column
marked 2 to 32. Mating and mounting conditions are according
to DIN 41612. The connector contacts are hard-silver plated
and correspond to quality class 1, allowing for 500 mating
cycles.
Note: H11 connectors (male version) are used in the converter
series (case size): H (H02), M (M02), and PSL (L04).
Description .............................................................................1
H1 1 Connectors .....................................................................1
H15 Connectors .....................................................................3
H15S4, H15S2 Connectors ...................................................5
Technical Data .......................................................................7
Code Key System ..................................................................7
Connector Retention Brackets CRB ......................................8
Connector Retention Clips V .................................................8
Extraction Tool for High Current Contacts ..............................8
Cable Hood ............................................................................9
Cable Hood Retention Brackets CHRB .................................9
T able of Contents Page Page
Fig. 1
H11 front view, relating to
figures 2 to 5
Mechanical Dimensions (in mm)
®
Accessories
Cassette S tyle Mating Connectors H1 1, H15, H15S2, H15S4
BCD20022 Rev . AB, 9-Apr-09 Page 2 of 9 www.power-one.com
11.5
31.3
2.9
±0.3
7.4
6.3 x 0.8
6.5
Coding wedge
KIH
G
F
25
811 14 17 20 23 26
4
5.5
12038a
11.5
25.8
2.9±0.3
7.3
6.3 x 0.8
K I H G F
12043a
232
11.5
2 5 8 1114172023262932
2.9
±0.3
19.8
K I H G F
10.9
12044
Fig. 2
STV-H11-F/CO,
Faston terminals 6.3 × 0.8 mm
Fig. 4
STV-H11-FSR/CO,
screw terminals, max. 2.6 mm2 (AWG 13)
max torque 26.6 Ncm
Fig. 3
STV-H11-FS/CO,
Faston terminals 6.3 × 0.8 mm, solderable (short moulding)
European
Projection
Fig. 5
STV-H11-FB/CO-G,
solder pins X = 5.2 Y = Ø 1.6
STV-H11-FBG/CO,
solder pins X = 5.2 Y = Ø 1.6
STV-H11-FBER/CO,
solder pins X = 4.3 Y = Ø 1.0
STV-H11-FP/CO,
press insert pins X = 6.5 Y = Ø 1.0
5.63
10 x 7.62 = 76.2 Y
0.3
2.8±0.1
2 5 8 1114172023262932
11.5
X
5.08
2.9
±0
.3
5.08
90
±0.1
Footprint for PCB-layout
1204
5
®
Accessories
Cassette S tyle Mating Connectors H1 1, H15, H15S2, H15S4
BCD20022 Rev . AB, 9-Apr-09 Page 3 of 9 www.power-one.com
3.81 7.62
83.82
5.08
21.3
24,5
12034
95
14.8
90
12.4
12046
H15 Connectors
This connector has 15 contacts in two vertical columns,
marked with 4 to 32 and is designed to meet DIN 41612. The
connector contacts are hard-silver plated and correspond to
Table 2: H15 Connector Survey
Female connector Reference Description of terminals Fig. Integrated
type coding
STV-H15-FSR- G HZZ00107 Screw terminals, 90°, 2.5 mm2 (AWG 13), torque ≤ 26.6 Ncm 8 no
STV-H15-F/CO-G HZZ00106 Faston terminals 6.3 × 0.8 mm (8) yes
STV-H15-FB/CO HZZ00112 Solder pin 4.0 mm, ∅ 1.6 mm 9 yes
STV-H15-FBG/CO 1 HZZ00197 Solder pin 4.0 mm, ∅ 1.6 mm, gold-plated contacts 9 yes
STV-H15-FP/CO 1 HZZ00117 Press fit 4.5 mm, ∅ 1.0 mm (double-pin version) (9) yes
STV-H15-FWS/CO HZZ00114 Solder pin 10.1 mm, ∅ 1.6 mm, 90° bent contacts 10 yes
1 Ask Power-One for availability
Mechanical Dimensions (in mm)
Fig. 7
H15 front view, relating to the next figures
Flexible H11 PCB
If casette style converters with male H11 connectors are
mounted on a PCB board, the connection may be made using
the H11 Flexi PCB together with the female connector STV-
H1 1-FB/CO-G [HZZ00103].
Item number: H11FLEXI-PCB [HZZ01208].
European
Projection
Fig. 6
Flexible H11 PCB
quality class 1, allowing for 500 mating cycles.
Note: This connector type (male version) is used in the following
converter series (case size): Q, P, LPC, PSK, PSS, K, S, T.
®
Accessories
Cassette S tyle Mating Connectors H1 1, H15, H15S2, H15S4
BCD20022 Rev . AB, 9-Apr-09 Page 4 of 9 www.power-one.com
Fig. 8
STV-H15-FSR,
Screw terminals, no coding, max torque 26.6 Ncm
STV-H15-F/CO-G,
Faston terminals 6.3 × 0.8 mm (identical dimensions, but not shown). The orientation of the faston terminals
can be horizontal or vertical, depending on supplier.
30
±1
84
10.1
14.8
84.9
8.0
3.3
1203
9
4 3 2
Fig. 9
STV-H15-FB/CO, solder pins
3.5
90
14 × 5.08 = 71.12 8.17
10.16
0.3
1.6
2.8
10.1
3
5.08
Footprint for PCB-layout
12047
4 3 2
14 x 5.08
2.54
3
7.62
88.9
14.9
3
12053a
3.5 6
min.
10.1
32 4
Fig. 10
STV-H15-FWS/CO, solder pins for PCB mounting
European
Projection
®
Accessories
Cassette S tyle Mating Connectors H1 1, H15, H15S2, H15S4
BCD20022 Rev . AB, 9-Apr-09 Page 5 of 9 www.power-one.com
95
14.8
90
12.4
12054a
10.1
13
84.9
30.3
32 28 24 20 16 12
30 26 22 18 14 8/10 4/6
H15S4, H15S2 Connectors
These special connectors derive from the H15 connectors
having standard contacts as the standard connectors,
combined with 4 (H15S4) or 2 (H15S2, discontinued) high-
current contacts (jacks) according to DIN 41626. These jacks
are specially designed to handle currents up to 40 A. They
correspond to quality class 2, allowing for 400 mating cycles.
The contact material is high-quality Phosphor Bronze.
The high-current jacks are joined separately to the connectors.
To install them, carefully follow the assembly instructions. It is
extremely important to solder cables, screw cable terminals or
heat shrink sleeves to high-current jacks first, before inserting
them into the moulding. Paralleled converters should
preferably be interconnected on current bars or at a star point.
Using screw versions, the two outer high-current jacks may be
inserted at a 90° angle in order to prevent possible short
circuits between the cable terminals, especially in applications
with high vibration environment. Heat shrink sleeves might be
necessary for further isolation purposes or to keep clearances
and creepage distances at specified levels.
An extraction tool allows removal of the high-current jacks for
replacement (see fig. 15).
Caution: The use of an adequate cable strain relief device (e.g.
Cable Hood etc.) is essential, in order to protect the high-current
contact jacks from damage. Do not screw, solder or manipulate
these contacts, when the connector is plugged into the male
connector! The use of highly flexible cables is strongly
recommended.
Note: H15S4 connectors (male version) are used in the following
converter series (case size): K, PSK with line currents ≥20 A.
Note: H15S2 connectors (male version) are used in the following
converter series (case size): P1000, K4000 with line currents
≥20 A. H15S2 connectors are not for new designs and will be
discontinued. Please consult the product data sheets for replacing
models.
Table 3: H15S2 and H15S4 connector survey
Female connector Reference Description of terminals Fig. Integrated
type coding
STV-H15S2-FSF/CO 3 HZZ 00116 11 faston terminals 6.3 × 0.8 mm, 2 screw jacks 1 11 yes
STV-H15S2-F/CO 3 HZZ 00115 11 faston terminals 6.3 × 0.8 mm, 2 solder jacks 1 (11) yes
STV-H15S4-FSF/CO HZZ 00110 7 faston terminals 6.3 × 0.8 mm, 4 screw jacks 1 13 yes
STV-H15S4-F/CO HZZ 00105 7 faston terminals 6.3 × 0.8 mm, 4 solder jacks 1 (13) yes
STV-H15S4-FLS/CO 2 HZZ 00109 7 screw terminals 90 °, 2.5 mm 2, torque ≤ 26.6 Ncm, 4 solder jacks 1 14 yes
STV-H15S4-FSR/CO 2 HZZ 00108 7 screw terminals, 90°, 2.5 mm 2, torque ≤ 26.6 Ncm, 4 screw jacks 1 (14) yes
Fig. 12
STV-H15 S2-FSF/CO
11 faston terminals and two screw
jacks.
STV-H15 S2-F/CO
11 faston terminals and two solder
jacks (solder jacks are shown in fig.
15).
European
Projection
Fig. 11a
Solder jack XMB045 Fig. 11b
Screw jack YVM002
for screws M4.
1
Spare jacks are available on request: screw version YVM002,
solder version XMB045; see fig. 11.
2
Obosolete. Use female connectors with faston terminals instead!
3
H15S2 conectors are not for new designs and will be
discontinued.
Delivery content: H15S4 (S2) moulding, 4 (2) high current jacks
and assembly instructions. Screw versions also include four M4
screws with washers and heat shrink sleeves.
Mechanical Dimensions (in mm)
®
Accessories
Cassette S tyle Mating Connectors H1 1, H15, H15S2, H15S4
BCD20022 Rev . AB, 9-Apr-09 Page 6 of 9 www.power-one.com
95
14.8
90
12048a
24
2
0 16 12
30/32
26/28
22 18 14 8/10 4/6
Fig. 14
STV-H15 S4-FSF/CO,
7 faston terminals and 4 screw jacks
STV-H15 S4-F/CO
7 faston terminals and 4 solder jacks (solder jacks are shown in fig. 14.)
84.9
30.3
41.6
12.4
13
10.1
3
7.6
8
4
1204
9
84.9
30.6
40.5
12.4
10.1
14.8
Ø 3.5
3
1204
0
Fig. 15
STV-H15 S4-FLS/CO,
7 screw terminals (max torque 26.6 Ncm) and 4 solder jacks
STV-H15 S4-FSR/CO,
7 screw terminals (max torque 26.6 Ncm) and 4 screw jacks (screw jacks are shown in fig. 13)
The connectors with 7 screw terminals shown in fig. 14 should not be used for new designs. Use
connectors with 7 faston terminals instead as shown in fig. 13.
Fig. 13
H15 S4 front view, relating to figures below
European
Projection
®
Accessories
Cassette S tyle Mating Connectors H1 1, H15, H15S2, H15S4
BCD20022 Rev . AB, 9-Apr-09 Page 7 of 9 www.power-one.com
T echnical Data of Connectors
Table 4: Connector data
H11 H15 H15S2/H15S4
Mechanical data Fastons High current
Number of poles 11 15 11/7 2/4
Mating cycles 5 0 0 5 0 0 4 0 0
Insertion/withdrawal forces max. 80 N 90 N 90 N 10/1.6 N
Electrical data
Clearances and creepage distances ≥4.5 mm ≥4.5 mm ≥4.0 mm
contact to ground
Clearances and creepage distances ≥8.0 mm ≥8.0 mm ≥4.0 mm
between contacts
Test voltage 3100 VAC 3100 VAC 3100 VAC
Operation voltage 500 VAC 500 VAC 500 VAC
Operation current TA = 20 °C 20 A 15 A 15 A 40 A
per contact TA = 70 °C 17 A 12 A 12 A 35 A
TA = 95 °C 14 A 9 A 9 A 25 A
Contact resistance ≤8 mΩ ≤ 8 mΩ ≤ 8 mΩ ≤ 1 mΩ
Insulation resistance at 100 VDC ≥1000 MΩ ≥1000 MΩ ≥1000 MΩ
Miscellaneous data
Operating temperature –55 to 125 °C –55 to 125 °C –55 to 105 °C
Contact surface 6 μ Ag 6 μ Ag 6 μ Ag over 2 μ Ni 0.8 μ Au over 2 μ Ni
Moulding material PBT Crastin/PC PBT Crastin/PC 30% glass-filled PBT
Flammability UL 94V -0/UL 94 V -1 UL 94 V -0/UL 94 V -1 UL 94 V -0
Approvals
Code Key System
An efficient coding system is of great importance in complex
electronic systems. Since power supplies handle high currents
and voltages, any false connection could be dangerous and
quite costly .
This integrated polarizing system allows effortless coding by
the simple insertion of coding wedges [HZZ00202] into the
female connector mouldings. The corresponding counter-
part s, i.e., the coding tabs of the male moulding just have to be
broken off to match the right female part. Major advant ages are
high mechanical stability and easy handling. The H11
connectors have 10 and the H15 connectors 8 coding
positions. The use of coding wedges results in many different
coding possibilities. Coding wedges are available as
Fig. 17
Integrated code key system (H15 connector)
Fig. 16
Integrated code key system for a H11
connector
accessories to female connectors with the following item
number:
Description: Codierkeil (5X)
Reference: HZZ00202
Delivery content: 5 pcs.
®
Accessories
Cassette S tyle Mating Connectors H1 1, H15, H15S2, H15S4
BCD20022 Rev . AB, 9-Apr-09 Page 8 of 9 www.power-one.com
Connector retention clips (unlocked)
Connector retention clips (locked)
12050
Extraction Tool for High Current
Contacts
High current plugs and jacks can be disassembled from the
moulding by means of a special extraction tool (H15S2 and
H15S4 connectors). Holding the extraction tool over the center
of the connector's female contact the outer part of the
extraction tool should be fed between the moulding and the
outside of the female contact itself. This releases the spring
clip fixing the contacts, in order to pull the contacts out of their
moulding for replacement. If the operation is performed
correctly, very little force is required. Extreme care should be
taken since incorrect procedure and excessive force could
damage the tool and/or the connector.
This tool is available as an accessory for high-current solder
and high-current screw contact s.
Note: In order to avoid damage, never manipulate high-current
contacts when plugged-in!
Description: Extraction tool
Reference: HZZ00150
Connector Retention Clips V
The retention clip V is an accessory, which guarantees secure
connection even under severe vibration, as for example in
mobile applications. One connector retention system fits to
almost all converters and all of the mentioned connector types.
The following converter series are delivered with pre-punched
holes in the back plate for fast field-mounting of retention clips:
Note: Suitable for H, M, K, S, PSK, PSS, PSL, and T (Q, LPC, P
Series only in combination with Mounting Plate Q [HZZ01215])
Description: Retentionclip (2x)
Reference: HZZ01209
Delivery content: 2 pcs.
Fig. 19
Connector retention clips
Fig. 18
Extraction tool
Connector Retention Brackets CRB
An alternative to the above mentioned retention clip V is the
connector retention bracket. They are attached to the back
plate by one screw each with a torque of 20 to 30 Ncm.
Table 5: Connector Retention Bracket Survey
Connector Item number Delivery
series [Reference] content
H, M, PSL CRB-HKMS 2 brackets
K, PSK [HZZ01216] 2 screws
S, PSS 2 washers
T
Q, P CRB-Q
LPC [HZZ01217]
Fig. 20
Connector retention bracket CRB
®
Accessories
Cassette S tyle Mating Connectors H1 1, H15, H15S2, H15S4
BCD20022 Rev . AB, 9-Apr-09 Page 9 of 9 www.power-one.com
110
20.2
68
Modification for use with retension clip
12051
Fig. 21
Cable hood for H15 and H15S4 connectors
Cable Hood
A cable connector housing or cable hood is available for all
female H15, H15S2 and H15S4 type connectors with faston
terminals (not suited for screw terminals). It serves as a strain
relief, isolates connections and protects cables.
Item number: KSG-H15/H15S4
Reference: HZZ00141
Delivery content: Housing shell, cable duct with covers,
cable clip, cable boot and screws
If using the cable hood together with retention clips, a special
version is available, where both sides of the hood are slightly
modified in order to allow for insertion of the clips. The cable
hood with retention clips has been tested to withstand
vibrations according to IEC/EN 60068-2-6: 5 g, 7.5 h (2.5 h per
axis).
Item number: KSG-H15/H15S4-V
Reference: HZZ00142
Delivery content: Housing shell, cable duct with covers,
cable clip, cable boot and screws
Fig. 22
Cable hood retention bracket CHRB
NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical
components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent
of the respective divisional president of Power-One, Inc.
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the
date manufactured. Specifications are subject to change without notice.
European
Projection
Cable Hood Retention Brackets CHRB
The cable hood can also be fixed to the converter case with
two U-shaped cable hood retention brackets.
Note: Available for H, M, K, S, PSK, PSS, PSL, T Series.
Item number: CHRB-KSG
Reference: HZZ01218
Delivery content: 2 brackets with 2 screws