PHOTOSWITCH R Photoelectric Sensors ClearSightt Description Reliable detection of clear materials such as glass and plastic bottles or films is one of the most challenging applications for a photoelectric sensor to handle. The three biggest challenges to the sensor are contrast, shape variations, and wet environments. All three of these challenges are adressed with the Rockwell Automation/ Allen-Bradley ClearSight photoelectric sensor. Using coaxial optics and circular polarization, ClearSight maximizes the contrast achievable with clear objects, increasing reliablity and improving productivity. Because bottles are rarely uniform inshape, their ability to pass light is also less than unit form. For instance, variations due to molding and warping can cause certain parts of the clear material to act as a lens, increasing the amount of light going through it instead of reducing it-- resulting in false signals. ClearSight technology helps reduce these false signals from occurring by requiring the emitted and returned beam to be along the same axis. 10,000 is the superior solution. The Control Watch feature of this version will automatically adjust sensitivity levels to compensate for changing environmental conditions. When the application is not as severe, ClearSight 9000 stands ready to meet the challenge. For general purpose clear object detection, the ClearSight 7000 provides an economical solution. General Information Features Accessories * Three models for application flexibility * Superior clear object detection system * NEMA 4X, 6P (IP67) ratings * Generous sensing range * Full electrical protection * 2m cable, micro, mini QD connections General Specifications . . . . page 1-86 Dimensions . . . . . . . . . . . . . . page 1-87 Wiring Diagrams . . . . . . . . . . page 1-88 Sensing Modes Series 10,000 . . . . . . . . . . . . page 1-89 Series 9000 . . . . . . . . . . . . . . page 1-90 Series 7000 . . . . . . . . . . . . . . page 1-91 QD Cordsets . . . . . . . . . . . . . . page 5-1 Mounting Brackets . . . . . . . page 1-301 Reflectors . . . . . . . . . . . . . . page 1-311 When your application is set in a wet environment, the reliability of photoelectric sensors with conventional side-by-side optical arrangements is very unpredictable. ClearSight photoelectric sensors increase this reliability allowing for water splash or mist to actually collect on the lens, bottle, or reflector. ClearSight photoelectric sensors are available in three basic models to fit your specific application requirements. For harsh bottling applications where large amounts of water splash or mist are present, the Series ClearSight 1-85 PHOTOSWITCH R Photoelectric Sensors ClearSightt ClearSight 10,000 and 9000 use a coaxial optic design to maximize signal contrast required for clear object detection applications. As seen in the illustration below, the light emitted by the LED is reflected at 90_ to a beam splitter, which directs the visible red beam towards the reflector. The returned light travels in the opposite direction along the same axis through the beam splitter to the photodiode detector. One of the benefits of using this approach lies in the fact that both the emitting and receiving beams are subject to the same optical effects, thereby, reducing false signals which result in typical side-by-side optical systems. ClearSight 10,000 complements this optical design by including an automatic sensitivity adjustment called Control Watch. This feature will automatically adjust the sensitivity levels to accommodate for splashing liquids and mist. The accurate display of sensor margin values is made possible with the MarginView feature. When the margin drops to an unacceptable level, a visual indication, Red LED, and an electrical output, diagnostic, are activated. To speed up installation time, the sensor is self-teach. An LCD display and pushbuttons makes it easy to configure any other desired parameters required for the application. These include response time, pulse rates, hysteresis, ON/OFF and ONE-SHOT time delays, and light/dark operate modes. Once these parameters are configured they may be stored and retrieved for use at a later time. ClearSight 10,000 is also capable of optically transferring this configuration data to other ClearSight 10,000 sensors. An autojitter crosstalk avoidance feature allows up to 16 sensors to be installed in close proximity without crosstalk. General Specifications ClearSight 7000 Circular polarization Unit Protection False Pulse, reverse polarity, overload, short circuit Supply Voltage 10-30V DC Current Consumption 70mA maximum Output Type NPN and PNP 10-40V DC 70-264V AC/DC 45-264V DC 40-264V AC 11-28V DC 30mA maximum 46mA maximum NPN and PNP, SPDT Relay, SS Isolated NPN or PNP Light & dark operate Output Mode Light/dark operate by switch Output Rating 250mA @ 30V DC 250mA @ 40V DC, 1A @ 264V AC, 300mA @ 264V AC Response Time 250s-4ms selectable 2-15ms 100mA @ 28V DC 1ms Housing Material ValoxR Lens Material Acrylic N/a Cover Material Radel LED Indicators See page 4-pin micro QD, 4-pin mini QD, 5-pin mini QD, 2m cable Connection Type 5-pin micro QD, 5-pin mini QD, 2m cable Supplied Accessories #129-130 mounting kit; 92-90 reflector 4-pin micro QD, 2m cable 92-90 reflector Optional Accessories Cordsets, mounting brackets Operating Environment NEMA 3, 4X, 6P, 12, 13, IP67 (IEC529); 1200psi (8270kPa) Washdown Vibration 10-55Hz, 1mm amplitude, Meets or exceeds IEC 947-5-2 Shock 30g with 1ms pulse duration, Meets or exceeds IEC 947-5-2 -34_C to +70_C (-29_F to +158_F) Operating Temperature -25_C to +60_C (-13_F to +140_F) -40_C to +65_C (-13_F to +150_F) Relative Humidity 5...95% Approvals UL listed, CSA certified, and CE marked for all applicable directives OOOO OOOO OOOO CCCC EEEE OOOO CCCC OOOO EEEE CCCC OOOO EEEE CCCC OOOO EEEE CCCC EEEE CCCC EEEE CCCC EEEE CCCC EEEE CCCC EEEE CCCC EEEE Coaxial Optics System Circular Polarizer Beam Splitter (reflects some light and allows some light to pass) Mirror Lens For applications of lesser severity, ClearSight 9000 and 7000 provide quite capable solutions at an affordable price. Receiver Light Path Photo Detector 1-86 ClearSight 9000 ClearSight 10,000 ClearSight Method Coaxial optics and circular polarization Lens Operation LED Emitter Light Path PHOTOSWITCH R Photoelectric Sensors ClearSightt Dimensions--mm (inches) ClearSight 10,000 65.23 (2.568) 2.54 (0.10) Cable Version 20.96 (0.825) 100.60 (3.961 ) Max. Travel 120 14.73 (0.58) 13.41 (0.528) Top View 25.1 (0.99) 79.63 (3.135) M30 x 1.5 External Thread 1/2 NPSM Internal Thread 16.76 (0.66) 32.59 (1.283) 39.50 (1.555) 42.41 (1.670) 47.88 (1.885) 32.89 (1.295) Cable Length 2m (6.5ft) 6.47/6.22 (0.255/0.245) Dia. 68.07 (2.68 5.21 (0.205) x 8.13 (0.320) Slot, 2 Plcs. 5.46 (0.215) 15.87 (0.625) 24.64 (0.970) } Centerline of Slots 30.35 (1.195) 41.91 (1.65) ClearSight 9000 Cable Version 65.23 (2.568) 2.54 (0.10) 20.96 (0.825) 100.6 (3.96) Max. Travel 120 13.41 (0.528) 14.73 (0.580) Top View 25.1 (0.99) 32.89 (1.295) 79.63 (3.135) Cable Length 2m (6.5ft) 6.47/6.22 (0.255/0.245) Dia. M30 x 1.5 External Thread 1/2 NPSM Internal Thread 16.76 (0.660) 32.59 (1.283) 47.88 (1.885) 42.41 (1.670) 68.07 (2.68) 5.21 (0.205) x 8.13 (0.32) Slot, 2 Plcs. 5.46 (0.215) 15.87 (0.625) } Centerline of Slots 24.64 (0.97) 30.35 (1.195) 41.91 (1.65) 39.5 (1.55) ClearSight 7000 Max. 1.0 (0.04) 30.8 (1.213) 3.5 (0.136) Dia. Thru 2 Plcs. Clearance for #4 Screws 12.7 (0.5) M12 x 1 6.4 (0.25) 7.6 (0.3) 8.9 (0.350) 8.0 (0.312) 30.9 (1.218) 304 (12.0) E E Quick-disconnect cable length shown. Cable versions length is 10ft (3m). Indicator LED Insert for #4-40 Screw 8.0 (0.312) Max Thread Depth Sensitivity Adjustment 16.3 (0.640) 34.93 (1.375) 4.5 (0.375) Dia. 4.1 (0.16) Dia. Cable Front View (Lens) Rear View Botton View 1-87 PHOTOSWITCH R Photoelectric Sensors ClearSightt Wiring Diagrams ClearSight 10,000 Sensors with NPN Diagnostic Output Brown Sensors with PNP Diagnostic Output Brown (+) Load Orange Black Blue Orange Load Black Orange Load 1 4 2 5 3 Blue Load Blue (-) White White Brown Load Black Load Mini QD (+) White White Micro QD 5 4 Brown 3 Black 1 2 Blue Orange (-) Note: Orange lead is diagnostic output. ClearSight 9000 Cable Model: 9_ _0 4-pin DC Micro QD Model: 9_ _0-QD Brown 1 Brown 2 White: NPN (+) White: NPN Load Black: PNP 2 Load 1 Cable Model: 9_ _1, 9_ _2 (+) (-) 4 Brown ~ Black (NO) 1 Black (NO) White (NC) 5 White (NC) Orange (C) 3 Orange (C) Blue (-) Cable Model: 9_ _3 (+) White Load Blue ~ I (+) 4 White ~ 2 3 1 4 5 (-) 2 Blue (-) 4 Green No Conn. 2 3 1 ~ (-) ClearSight 7000 10.8-30V DC Sensors Models with NPN Outputs Green + Load Load Black - Cable 1 Red 2 White 4 Green 3 + Load Load Black 1 4 2 3 2 4 1 3 - DC Micro Quick-Disconnect Pico Models with PNP Outputs Red Green White + Load Load Black Cable 1-88 - 1 Red 4 Green 2 White 3 Black + Load Load Quick-Disconnect (+) 1 4 2 3 2 4 1 3 - DC Micro Pico ~ Load 3 Red 1 Red w/Black 4 I Load can be placed on either black or white wire to create sourcing or sinking respectively. Red ~ 2 Red w/White ~ I Load ~ AC/DC Micro QD Model: 9_ _3-QD1 3 Brown 1 Black (-) (+) 2 Blue ~ AC/DC Mini QD Model: 9_ _3-QD Brown White 1 4 5-pin AC/DC Mini QD Model: 9_ _1-QD, 9_ _2-QD Brown Black 3 Load 3 Blue (-) 2 Load 4 Black: PNP 4 (-) (+) 2 White: NPN 3 Load 3 Blue Blue 1 Brown (+) 4 Black: PNP Load 4-pin DC Mini QD Model: 9_ _0-QD1 ~ 3 2 4 1 PHOTOSWITCH R Photoelectric Sensors ClearSightt 10,000 Object to be Sensed Specifications Typical Response Curve Field of View 1.5 Emitter LED 10 Visible red 660nm QD Cordsets and Accessories Description ControlWatch Adaptive Sensitivity Adjustment System allows the Series 10,000 to automatically adjust its sensitivity in response to changing background and target margins. This can substantially reduce the need for cleaning of sensor and reflector. 889D-F5AC-2 1.8m (6ft) 5-pin Mini QD Cordset 889N-F5AF-6F Mounting Bracket Swivel/Tilt 60-2681 Reflectors 92-90 (included) 1 25.4mm (1) 254mm (10) 2540mm (100) Distance to Reflectors Beam Pattern With 92-90 Reflector Beam Diameter--inches ClearSight 10,000 provides many features which enhance its capability as the superior clear object photoelectric sensor. Catalog Number 2m (6.5ft) 5-pin DC Micro QD Cordset Operating Margin I I I I I I 1 0.8 0.6 0.4 0.2 0 -0.2 -0.4 -0.6 -0.8 -1 0 304mm (12) 609mm (24) 914mm (36) 1219mm (48) Distance Selection Guide Operating Voltage Supply Current 10-30V DC 70mA Sensing Distance 0m (0in) to 1.2m ((48in)) Output Energized Light/Dark Selectable Output Type Capacity Response Time NPN & PNP 250mA at 30V DC 250m 250s to 4ms S l t bl Selectable Max Leakage Current Diagnostic Output/Rating Connection Type Catalog Number 2m 300V cable 42GTGC-10200-02 NPN 20mA at 30V DC 5-pin DC micro QD 42GTGC-10200-QD 5-pin mini QD 42GTGC-10200-Q1 2m 300V cable 42GTGC-10210-02 PNP 20mA at 30V DC 5-pin DC micro QD 42GTGC-10210-QD 5-pin mini QD 42GTGC-10210-Q1 10A 1-89 PHOTOSWITCH R Photoelectric Sensors ClearSightt 9000 Clear Object Detector On/Off and Timing I I I I I I Specifications Emitter LED 10 1.5 Visible red 660nm Operating Margin Field of View Typical Response Curve QD Cordsets and Accessories Catalog/Page Number Description Reliable detection of clear objects and films is one of the most challenging applications for a photoelectric sensor. ClearSightt 9000 photoelectric sensors are polarized retroreflective sensors with a unique optical system to provide the best possible optical contrast when detecting clear materials. For optimal performance, these sensors should be used with the included 92-90 reflector. 1.8m (6ft) 4-pin, Mini QD Cordset 889N-F4AF-6F 1.8m (6ft) 5-pin, Mini QD Cordset 889N-F5AF-6F 2m (6.5ft) 4-pin, DC Micro QD Cordset 889D-F4AC-2 2m (6.5ft) 4-pin, AC Micro QD Cordset 889R-F4AEA-2 254mm (10I) 2540mm (100I) Distance to Reflector Mounting Bracket Swivel/Tilt Reflectors 1 25.4mm (1I) Beam Pattern With 92-90 Reflector Beam Diameter--inches Object to be Sensed 60-2681 92-90 (included) 1 0.8 0.6 0.4 0.2 0 -0.2 -0.4 -0.6 -0.8 -1 0 304mm (12I) 609mm (24I) 914mm 1219mm (36I) (48I) Distance Selection Guide for On/Off Sensors Operating Voltage Supply Current Sensing Distance Output Energized 10-40V 10 40V DC 30mA 70-264V AC/DC 50/60Hz 15mA 2.54cm (2in) to 1.2m (4ft) Light/Dark Selectable 45-264V DC/40-264V AC 50/60Hz 1 15mA Output Type Capacity Response Time Max Leakage Current NPN/PNP 250mA 250m 2 2ms 10A SPDT EM Relay 22A/132V /132V AC/1A/264V C/1 /264V AC C 1A/150V DC 15ms -- Solid olid State tate Isolated N.O. 300m 300mA 2 2ms 1mA @ 264V AC/DC Output Type Capacity Response Time Max Leakage Current Connection Type Catalog Number 2m 300V cable 4-pin DC micro QD 4-pin mini QD 42GRC-9200 42GRC-9200-QD 42GRC-9200-QD1 2m 300V cable 42GRC-9202 5-pin mini QD 42GRC-9202-QD 2m 300V cable 4-pin mini QD 4-pin AC micro QD 42GRC-9203 42GRC-9203-QD 42GRC-9203-QD1 Connection Type Catalog Number 2m 300V cable 4-pin DC micro QD 4-pin mini QD 42GTC-9200 42GTC-9200-QD 42GTC-9200-QD1 2m 300V cable 42GTC-9202 5-pin mini QD 42GTC-9202-QD 2m 300V cable 4-pin mini QD 4-pin AC micro QD 42GTC-9203 42GTC-9203-QD 42GTC-9203-QD1 Selection Guide for Sensors with Timing Operating Voltage Supply Current Sensing Distance Output Energized 10-40V 10 40V DC 30mA 70-264V AC/DC 50/60Hz 15mA 45-264V DC/40-264V AC 50/60Hz 15 15mA 1-90 2.54cm (2in) to 1.2m (4ft) Light/Dark Selectable NPN/PNP 250mA 250m 5 5ms 10A SPDT EM Relay 22A/132V /132V AC/1A/264V C/1 /264V AC C 1A/150V DC 15ms -- Solid olid State tate Isolated N.O. 300m 300mA 5 5ms 1mA @ 264V AC/DC PHOTOSWITCH R Photoelectric Sensors ClearSightt 7000 Miniature Rectangular Style Specifications Typical Response Curve Field of View Emitter LED 100 3_ Visible red 660nm QD Cordsets and Accessories Description ClearSightTM 7000 photoelectric sensors are special purpose Polarized Retroreflective sensors designed for detection of clear objects and films. Linear Polarized versions are optimized for clear film detection, Circular Polarized versions are intended for clear bottles and containers. Catalog Number DC Micro QD Cordset, 4-pin, 2m 889D-F4AC-2 Mounting Bracket Swivel/Tilt Reflector Operating Margin Object to be Sensed I I I I I I 30 10 60-2619 92-90 (included) 1 25.4mm (1) 254mm (10) 2540mm (100) Distance to Reflector Model 92-90 For optimal performance, the ClearSight 7000 should be used with the included 92-90 reflector. Selection Guide for Linear Polarized Sensors For Detection of Clear Films Operating Voltage Supply Current 11-28V DC 46mA Sensing Distance 50mm (2in) to 1.5m (4.9ft) Output Energized Com lementary Complementary N.O./N.C. Output Type Capacity Response Time NPN 100mA 1ms PNP 100mA 1ms Max Leakage Current 10A Connection Type Catalog Number 3m cable 42SMU-7250 4-pin DC micro QD 42SMU-7250-QD 3m cable 42SMU-7251 4-pin DC micro QD 42SMU-7251-QD Connection Type Catalog Number 3m cable 42SMU-7260 4-pin DC micro QD 42SMU-7260-QD 3m cable 42SMU-7261 4-pin DC micro QD 42SMU-7261-QD Selection Guide for Circular Polarized Sensors For Detection of Clear Objects (Bottles, Clear Packages) Operating Voltage Supply Current 11-28V DC 46mA Sensing Distance 50mm (2in) to 1.5m (4.9ft) Output Energized Com lementary Complementary N.O./N.C. Output Type Capacity Response Time NPN 100mA 1ms PNP 100mA 1ms Max Leakage Current 10A 1-91