D.. EN802 Vishay Draloric Lead (Pb)-Bearing Thick Film Chip Resistors with CECC Approval, Available with Established Reliability FEATURES Approved to EN 140401-802, version E, with established reliability, failure rate level E6 Approved to EN 140401-802, version A, without failure rate level SnPb termination plating on Ni barrier, minimum 10 % Pb APPLICATIONS Military Avionics Industrial TECHNICAL SPECIFICATIONS DESCRIPTION D12 EN802.. Imperial size EN/CECC style D25 EN802.. 0805 1206 RR2012M RR3216M 1 to 1 M; 0 Resistance range Resistance tolerance 5 %, 1 % Temperature coefficient 200 ppm/K, 100 ppm/K, 50 ppm/K Rated dissipation, P70 0.125 W Operating voltage, Umax. ACRMS or DC 0.25 W 150 V Permissible Film temperature, F max. 200 V 125 C - 55 C to + 125 C Operating temperature range Max. resistance change at P70 for resistance range, |R/R| max. after: 10 to 1 M 0.5 % 1000 h 1% 8000 h 1 G Insulation resistance Permissible voltage against ambient (insulation): 1 min; Uins 200 V 300 V Note * These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. TECHNICAL SPECIFICATIONS for "Version A" DESCRIPTION D12 EN802 E0 Nominal failure rate level D25 EN802 E0 E0 Quality factor, Q 3 < 0.1 x 10-9/h Failure rate, FITobserved TECHNICAL SPECIFICATIONS for "Version E" DESCRIPTION D12 EN802 E6 Quality factor, Q Failure rate, FITobserved D25 EN802 E6 E6 = 10-6/h Assessed failure rate level 0.3 < 0.1 x 10-9/h Note * Failure rate level E6 (10-6/h, Q = 0.3), equivalent to MIL level P, is superior to level E5 (10-5/h, Q = 1) and thus can be used as a replacement. www.vishay.com 162 For technical questions, contact: thickfilmchip@vishay.com Document Number: 28808 Revision: 07-Feb-11 D.. EN802 Vishay Draloric Lead (Pb)-Bearing Thick Film Chip Resistors with CECC Approval, Available with Established Reliability TEMPERATURE COEFFICIENT AND RESISTANCE RANGE for "Version A" RESISTANCE RANGE TCR TOLERANCE D12 EN802 E0 D25 EN802 E0 200 ppm/K 5% 1 to 1 M 1 to 1 M 100 ppm/K 1% 10 to 1 M 10 to 1 M 50 ppm/K 100 to 1 M 100 to 1 M Rres 20 m Imax. = 1.5 A Rres 20 m Imax. = 2.0 A 1% Jumper Note * Resistance values of version A products (nominal failure rate E0) are available according to the E24 series for 5 % tolerance and according to the E24 and E96 series for 1 % tolerance. TEMPERATURE COEFFICIENT AND RESISTANCE RANGE for "Version E" TCR TOLERANCE 200 ppm/K 100 ppm/K 50 ppm/K RESISTANCE RANGE D12 EN802 E6 D25 EN802 E6 5% 1.0 to 9.1 1.0 to 9.1 1% 10 to 1 M 10 to 1 M 1% 100 to 1 M 100 to 1 M Rres 20 m Imax. = 1.5 A Rres 20 m Imax. = 2.0 A Jumper Note * According to EN 140401-802, resistance values of version E products (failure rate E6) are to be selected from the E24 series for 5 % tolerance and from the E96 series for 1 % tolerance. PART NUMBER AND PRODUCT DESCRIPTION Part Number: D1208050B5620FP5E6 D 1 2 0 8 0 5 0 B 5 6 2 0 F P 5 E 6 MODEL/SIZE VERSION TCR RESISTANCE TOLERANCE PACKAGING SPECIAL D120805 D251206 0 = Neutral C = 50 ppm/K B = 100 ppm/K A = 200 ppm/K 0 = Jumper 3 digit value 1 digit multiplier MULTIPLIER 8 = *10-2 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 4 = *104 0000 = Jumper F=1% J=5% 0 = Jumper P1 P5 P0 EN 140401-802 E6 EN 140401-802 E0 Product Description: D12 100 562R 1 % P5 EN802 E6 D12 100 562R 1% P5 EN802 E6 MODEL/SIZE TCR RESISTANCE TOLERANCE PACKAGING SPECIFICATION FAILURE RATE LEVEL D12 D25 50 ppm/K 100 ppm/K 200 ppm/K 10R = 10 562R = 562 10K = 10 k 1M = 10 M 0R0 = Jumper 1% 5% P1 P5 P0 EN 140401-802 Document Number: 28808 Revision: 07-Feb-11 For technical questions, contact: thickfilmchip@vishay.com E6 E0 www.vishay.com 163 D.. EN802 Vishay Draloric Lead (Pb)-Bearing Thick Film Chip Resistors with CECC Approval, Available with Established Reliability EN 140401-802 ORDERING INFORMATION Example of the ordering information for a resistor: D12 100 562R 1 % EN802 E6 EN140401-802EZRR1608MS562RFE6 The elements used in the component number have the following meaning: EN detail specification number Assessment level for the zero-defect approach Style Temperature coefficient, according to EN 60062 U = 200 ppm/K; S = 100 ppm/K; R = 50 ppm/K Resistance value, according to EN 60062, 4 characters Tolerance on rated resistance, according to EN 60062 J = 5 %; F = 1 % Failure rate level according to EN 60115-1, table ZB.1 for "version A" the nominal failure rate level is E0 EN140401-802 EZ RR1608M S 562R F E6 Please note that the EN 140401-802 ordering information is not specific to the nature of the termination plating. Note * The ordering information according to EN 140401-802: 2007 shown above succeeds and replaces the ordering information according to earlier versions of the detail specification EN 140401-802 or its predecessor CECC 40401-802, for example: CECC 40401-802 EZ RC3715M B 562R F E6 CECC 40401-802 S RC3715 B 562R F E6 with EZ; S Assessment level, where EZ is successor to and superior replacement for S RR3216M; RR3216 Style, with suffix M for "metric" B Temperature coefficient, according to the detail specification A = 200 ppm/K; B = 100 ppm/K; C = 50 ppm/K DIMENSIONS L T2 W H T1 DIMENSIONS AND MASS TYPE L (mm) W (mm) H (mm) T1, T2 (mm) MASS (mg) D12 EN802.. 2.00 0.15 1.25 0.15 0.5 0.15 0.40 0.20 5.5 D25 EN802.. 3.20 0.15 1.60 0.15 0.5 0.15 0.50 0.25 10 Note * The resistors are marked using the four-character code system of IEC 60062, 4.2.3 on their black protective coating. PATTERN STYLES FOR CHIP RESISTORS X G Y Z RECOMMENDED SOLDER PAD DIMENSIONS WAVE SOLDERING REFLOW SOLDERING TYPE G (mm) Y (mm) X (mm) Z (mm) G (mm) Y (mm) X (mm) Z (mm) D12 EN802.. 0.65 1.40 1.50 3.45 0.65 1.10 1.40 2.85 D25 EN802.. 1.50 1.60 1.90 4.70 1.50 1.25 1.75 4.00 www.vishay.com 164 For technical questions, contact: thickfilmchip@vishay.com Document Number: 28808 Revision: 07-Feb-11 D.. EN802 Vishay Draloric Lead (Pb)-Bearing Thick Film Chip Resistors with CECC Approval, Available with Established Reliability PACKAGING MODEL CODE P1 D12 EN802 .. QUANTITY 1000 5000 P0 10 000 (1) 1000 CARRIER TAPE WIDTH PITCH REEL DIAMETER (1) P5 P1 D25 EN802 .. (1) (1) P5 5000 P0 10 000 180 mm (7") Paper tape acc. IEC 60286-3 Type I 8 mm 4 mm 285 mm (11.25") 180 mm (7") 285 mm (11.25") Note (1) Package of 1000 pieces, code P1, is available only for products with established reliability, D.. EN802 E6 DESCRIPTION APPROVALS Production follows a set of instructions established for reproducibility. A thick film layer and a glass-over are deposited on a high grade ceramic substrate (Al2O3) with its prepared inner contacts. The target value is achieved by laser cutting an L shaped groove in the resistive layer. The resistor elements are covered by a protective coating designed for electrical, mechanical and climatic protection. The terminations revceive a final SnPb on nickel plating, controlled for a minimum lead content of 10 %. A four-character code marking designates the resistance value in accordance with IEC 60062 (2). The resistors are approved within the IECQ-CECC Quality Assessment System for Electronic Components to the detail specification EN 140401-802 which refers to EN 60115-1, EN 140400 and the variety of environmental test procedures of the IEC 60068 (2) series. The result of the determined production is verified by an extensive testing procedure performed on 100 % of the individual resistors. Only accepted products are placed into the paper tape according to EN 60286-3 (2), type I. ASSEMBLY The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using wave, reflow or vapour phase as shown in IEC 61760-1 (2). Solderability is specified for 2 years after production. The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The suitability of conformal coatings, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. Conformity is attested by the use of the CECC logo ( the Mark of Conformity on the package label. ) as RELATED PRODUCTS A parallel family of lead (Pb)-free thick film chip resistors with CECC approval, available with established reliability, is available, see datasheet: "Lead (Pb)-Free Thick Film Chip Resistors with CECC Approval Available with Established Reliability", document no. 28806 A wider range of product sizes, TCR, tolerance and resistance values, plus the option of values from a different E series is available without approval to any EN specification (quality factor Q = 10). See the datasheets: "Lead (Pb)-free Thick Film, Rectangular Chip Resistors", document no. 20035 "Thick Film, Rectangular Chip Resistors", products with lead bearing solder contacts, document no. 20008 Note (2) The quoted IEC standards are also released as EN standards with the same number and identical contents. Document Number: 28808 Revision: 07-Feb-11 For technical questions, contact: thickfilmchip@vishay.com www.vishay.com 165 D.. EN802 Vishay Draloric Lead (Pb)-Bearing Thick Film Chip Resistors with CECC Approval, Available with Established Reliability Power Dissipation P in W FUNCTIONAL PERFORMANCE D25 EN802.. D12 EN802.. 0.3 0.2 0.1 0.0 - 50 0 50 70 100 125 C 150 Ambient Temperature amb Current Noise A1 Derating D25 EN802.. D12 EN802.. 10 V/V 1 0.1 100 1K 10K 100K 1M Resistance Value R In accordance with IEC 60195 Non-Linearity A 3 Current Noise - A 1 D25 EN802.. D12 EN802.. 100 dB 80 60 40 10 100 1K In accordance with IEC/TR 60440 10K 100K 1M Resistance Value R Non-Linearity - A 3 www.vishay.com 166 For technical questions, contact: thickfilmchip@vishay.com Document Number: 28808 Revision: 07-Feb-11 D.. EN802 Vishay Draloric Lead (Pb)-Bearing Thick Film Chip Resistors with CECC Approval, Available with Established Reliability TESTS AND REQUIREMENTS All tests are carried out in accordance with the following specifications: EN 60115-1, generic specification EN 140400, sectional specification IEC 60068-1, 5.3. Climatic category LCT/UCT/56 (rated temperature range: Lower category temperature, upper category temperature; damp heat, long term, 56 days) is valid. Unless otherwise specified the following values apply: EN 140401-802, detail specification Temperature: 15 C to 35 C The components are approved in accordance with the IECQ-CECC system. For the full test schedule refer to the documents listed above. The testing also covers most of the requirements specified by EIA/IS-703 and JIS-C-5202. The tests are carried out in accordance with IEC 60068 and under standard atmospheric conditions in accordance with Relative humidity: 45 % to 75 % Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). The components are mounted for testing on printed-circuit boards in accordance with EN 140400, 2.3.3, unless otherwise specified. TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (R) STABILITY CLASS 1 OR BETTER STABILITY CLASS 2 OR BETTER 10 to 1 M 1.0 to 1 M 1% 5% Stability for product types: D12 EN802.. D25 EN802.. 4.5 - Resistance - 4.7 - Voltage proof U = 1.4 x Uins; 60 s - Short time overload U = 2.5 x P 70 x R 2 x Umax.; duration acc. to style D12: 1 s; D25: 2 s 4.13 4.17.2 58 (Td) Solderability Solder bath method; Sn60Pb40; non-activated flux (235 5) C; (2 0.2) s 4.8.4.2 - Temperature coefficient (20/- 55/20) C and (20/125/20) C 4.32 21 (Uu3) Shear (adhesion) 45 N 4.33 21 (Uu1) Substrate bending Depth 2 mm, 3 times 14 (Na) Rapid change of temperature 4.19 Document Number: 28808 Revision: 07-Feb-11 No flashover or breakdown (0.25 % R + 0.05 ) (0.5 % R + 0.05 ) Good tinning ( 95 % covered); no visible damage 50 ppm/K; 100 ppm/K 200 ppm/K No visible damage No visible damage; no open circuit in bent position (0.25 % R + 0.05 ) (0.5 % R + 0.05 ) 5 cycles (0.25 % R + 0.05 ) (0.5 % R + 0.05 ) 1000 cycles (1 % R + 0.05 ) (1 % R + 0.05 ) 30 min at - 55 C 30 min at 125 C For technical questions, contact: thickfilmchip@vishay.com www.vishay.com 167 D.. EN802 Vishay Draloric Lead (Pb)-Bearing Thick Film Chip Resistors with CECC Approval, Available with Established Reliability TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (R) STABILITY CLASS 1 OR BETTER STABILITY CLASS 2 OR BETTER 10 to 1 M 1.0 to 1 M (1 % R + 0.05) (2 % R + 0.1) Stability for product types: D12 EN802.. D25 EN802.. Climatic sequence: 4.23 4.23.2 2 (Ba) Dry heat 125 C; 16 h 4.23.3 30 (Db) Damp heat, cyclic 55 C; 90 % RH; 24 h; 1 cycle 4.23.4 1 (Aa) Cold - 55 C; 2 h 4.23.5 13 (M) Low air pressure 1 kPa; (25 10) C; 1 h 4.23.6 30 (Db) Damp heat, cyclic 55 C; 90 % RH; 24 h; 5 cycles 4.23.7 - DC load 4.25.1 - Endurance at 70 C U = P 70 x R U = P 70 x R Umax.; 1.5 h on; 0.5 h off; 70 C; 1000 h (1 % R + 0.05 ) (2 % R + 0.1 ) 70 C; 8000 h (2 % R + 0.05 ) (4 % R + 0.1 ) (0.25 % R + 0.05 ) (0.5 % R + 0.05 ) 58 (Td) Resistance to soldering heat Solder bath method; (260 5) C; (10 1) s 4.35 - Flammability, needle flame test IEC 60695-11-5 (3), 10 s 4.24 78 (Cab) Damp heat, steady state (40 2) C (93 3) % RH ; 56 days; (1 % R + 0.05 ) (2 % R + 0.1 ) - Endurance at upper category temperature 125 C; 1000 h (1 % R + 0.05 ) (2 % R + 0.1 ) 4.40 - Electrostatic discharge (human body model) IEC 61340-3-1 (3) 3 pos. + 3 neg. discharges; Voltage acc. to style D12: 800 V; D25: 1000 V (1 % R + 0.05 ) 4.29 45 (XA) Component solvent resistance Isopropyl alcohol; 50 C; method 2 No visible damage 4.30 45 (XA) Solvent resistance of marking Isopropyl alcohol; 50 C; method 1, toothbrush Marking legible, no visible damage 4.22 6 (Fc) Vibration, endurance by sweeping f = 10 Hz to 2000 Hz; x, y, z 1.5 mm; A 200 m/s2; 10 sweeps per axis 4.37 - Periodic electric overload - Single pulse high voltage overload; 10 s/700 s 4.18.2 4.25.3 4.27 www.vishay.com 168 No burning after 30 s (0.25 % R + 0.05 ) (0.5 % R + 0.05 ) 15 x P 70 x R 2 x Umax.; 0.1 s on; 2.5 s off; 1000 cycles (1 % R + 0.05 ) U = 10 x P 70 x R 2 x Umax.; 10 pulses (1 % R + 0.05 ) U= For technical questions, contact: thickfilmchip@vishay.com Document Number: 28808 Revision: 07-Feb-11 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. 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