Features Regulated Converters * Wide 4:1 Input Voltage Range * 1.6kVDC Isolation for 24Vin and 48Vin, 3kVDC Isolation for 110Vin * Efficiency up to 92% * Six-Sided Continuous Shield * UL60950-1 AM2 Certified, EN50155 Certified Description The RP40-FR series wide range input DC/DC converters have been especially designed for railway applications and are EN50155 certified. They are also certified to UL60950-1 and cUL 60950-1, this makes them ideal for all high input voltage telecom and industrial applications where approved safety standards are required. Selection Guide DC/DC Converter RP40-FR 40 Watt 2" x 1" Single & Dual Output Part Number Input Output Output Input (1)Efficiency (1) Max. Capacitive Voltage Range Voltage Current Current typ. Load (2) [VDC] [VDC][mA][mA] [%] [F] RP40-243.3SFR(3,4) 9-36 3.3 100001528 90 26600 RP40-2405SFR(3,4) 9-36 5 8000 1832 91 20000 RP40-2412SFR(3,4) 9-36 12 33331811 92 3900 RP40-2415SFR(3,4) 9-36 15 26661811 92 2600 RP40-2424SFR(3,4) 9-36 24 16661831 91 1300 RP40-483.3SFR(3,4) 18-75 3.3 10000764 90 26600 RP40-4805SFR(3,4) 18-75 5 8000916 91 20000 RP40-4812SFR(3,4) 18-75 12 3333 906 92 3900 RP40-4815SFR(3,4) 18-75 15 2666906 92 2600 RP40-4824SFR(3,4) 18-75 24 1666915 91 1300 RP40-1103.3SFR(3,4) 43-160 3.3 10000341 88 26600 RP40-11005SFR(3,4)43-160 5 8000 409 89 20000 RP40-11012SFR(3,4)43-160 12 3333 402 90.5 3900 RP40-11015SFR(3,4)43-160 15 2666 400 91 2600 RP40-11024SFR(3,4) 43-160 24 1666 404 90 1300 RP40-2412DFR(3,4) 9-36 12 16661851 90 2600 RP40-2415DFR(3,4) 9-36 15 13331851 90 1600 RP40-2424DFR(3,4) 9-36 24 8331830 91 650 RP40-4812DFR(3,4) 18-75 121666925 90 2600 RP40-4815DFR(3,4) 18-75 151333741 90 1600 RP40-4824DFR(3,4) 18-75 24833572 91 650 RP40-11012DFR(3,4)43-160 121666408 89 2600 RP40-11015DFR(3,4)43-160 151333408 89 1600 RP40-11024DFR(3,4) 43-160 24833400 91 650 E196683 EN50155 certified UL60950-1 AM2 certified Notes: Note1: Values at nominal input voltage and full load Note2: Test by minimum Vin and constant resistor load. Model Numbering RP40-__ __ _FR/_ _ Input Voltage Output Voltage Package (4) www.recom-power.com/eval-ref-boards CTRL Logic (3) Single or Dual Ordering Examples RP40-2405SFR/P = 24V Input, 5V Output, Positive Logic CTRL pin and Trim pin fitted RP40-2415SFR/N = 24V Input, 15V Output, Negative Logic CTRL pin and Trim pin fitted Notes: Note3: standard part is with suffix "P" for positive logic (1=ON, 0=OFF) or add suffix "N" instead for negative logic (0=ON, 1=OFF) Note4: add suffix "-HC" for premounted Heat-sink with clamps www.recom-power.com REV.: 6/2018 https://www.recom-power.com/pdf/ Powerline_DC-DC/RSPxxx-168.pdf PD-1 RP40-FR DC/DC Converter Specifications (measured Series @ ta = 25C, nominal input voltage, full load otherwise noted) BASIC CHARACTERISTICS Parameter Input Voltage Range Under Voltage Lockout (UVLO) Condition Min. Typ. Max. nom. Vin = 24V nom. Vin = 48V nom. Vin = 110V DC-DC ON Vin = 24V DC-DC OFF 9VDC 18VDC 43VDC 24VDC 48VDC 110VDC 36VDC 75VDC 160VDC 9VDC 8VDC DC-DC ON Vin = 48V DC-DC OFF 16VDC DC-DC ON DC-DC OFF 40VDC Vin = 110V 18VDC 43VDC Input Filter Pi-Type Input Reflected Ripple Current nominal Vin and full load 30mAp-p 50VDC 100VDC 170VDC Vin =24V, 1s max. Vin = 48V, 1s max. Vin = 110V, 1s max. Power up Remote ON/OFF Input Surge Voltage Start-up time 60ms 60ms Internal Operating Frequency 225kHz 250kHz 275kHz 100mVp-p 75mVp-p 125mVp-p 100mVp-p 200mVp-p 150mVp-p Open or 3.0V < Vr < 12V Short or 0V < Vr < 1.2V 3.3Vout, 5Vout measured by 20MHz bandwidth 12Vout, 15Vout with a 1F/50V X7R MLCC 24Vout DC-DC ON Positive Logic DC-DC OFF Ripple and Noise ON/OFF CTRL (5) Negative Logic Input current of Remote pin (CTRL) DC-DC ON DC-DC OFF Short or 0V < Vr < 1.2V Open or 3.0V < Vr < 12V DC-DC OFF 3mA DC-DC ON -0.5mA 0.5mA Notes: Note5: The pin voltage is referenced to -Vin pin. RP40-2405SFR Efficiency vs. Input Voltage 100 100 90 90 80 80 70 70 Efficiency [%] Efficiency [%] Efficiency vs. Output Current 60 50 40 30 9Vin 24Vin 36Vin 20 10 0 10 20 30 40 50 60 70 80 90 60 50 40 30 20 10 100 0 9 Output Current [%] 12 15 18 21 24 27 30 33 36 Input Voltage [VDC] continued on next page PD-2 REV.: 6/2018 www.recom-power.com RP40-FR DC/DC Converter Specifications (measured Series @ ta = 25C, nominal input voltage, full load otherwise noted) RP40-4805SFR Efficiency vs. Input Voltage 100 100 90 90 80 80 70 70 Efficiency [%] Efficiency [%] Efficiency vs. Output Current 60 50 40 30 18Vin 48Vin 75Vin 20 10 0 10 20 30 40 50 60 70 80 60 50 40 30 20 10 90 0 100 18 24 30 Output Current [%] 36 42 48 54 60 66 72 75 125 136 143 160 Input Voltage [VDC] RP40-11005SFR Efficiency vs. Output Current Efficiency vs. Input Voltage 100 90 90 80 80 70 70 Efficiency [%] Efficiency [%] 100 60 50 40 30 43Vin 110Vin 160Vin 20 10 0 10 20 30 40 50 60 70 80 90 60 50 40 30 20 10 0 100 43 Output Current [%] 52 62 72 84 96 110 Input Voltage [VDC] REGULATIONS Parameter Output Accuracy Output Voltage Trimming Line Regulation Load Regulation Cross Regulation Transient Response Condition Value full load and nominal Vin 1.0% Single 3.3Vout, 5 Vout, 12Vout 15Vout, 24Vout low line to high line at full load 0% to 100% load Single Dual asymmetrical 25%<>100% load 25% load step change 10% -10% to +20% 0.2% 0.5% 1.0% 5.0% 250s typ. continued on next page www.recom-power.com REV.: 6/2018 PD-3 RP40-FR DC/DC Converter Specifications (measured Series @ ta = 25C, nominal input voltage, full load otherwise noted) External Output Trimming Output Voltage Trimming Single output Powerline converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. No general equation can be given for calculating the trim resistors, but the following trimtables give typical values for chosing these trimming resistors. If voltages between the given trim points are required, extrapolate between the two nearest given values to work out the resistor required or use a variable resistor to set the output voltage. Output can be externally trimmed by using the method shown below. TRIM UP TRIM DOWN 6 6 RU RD 5 4 RP40-xx3.3SFR Trim up 1 2 3 4 5 6 7 8 9 10 Vout = 3.333 3.366 3.399 3.432 3.465 3.498 3.531 3.564 3.597 3.63 Volts RU = 57.93 26.17 15.57 10.28 7.11 4.98 3.48 2.34 1.46 0.75 kOhms 1 2 3 4 5 6 7 8 9 10 Trim down % % Vout = 3.267 3.234 3.201 3.168 3.135 3.102 3.069 3.036 3.003 2.97 Volts RD = 69.47 31.24 18.49 12.12 8.29 5.75 3.92 2.56 1.50 0.65 kOhms 2 3 4 5 6 7 8 9 10 RP40-xx05SFR Trim up 1 % Vout = 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.4 5.45 5.50 Volts RU = 36.57 16.58 9.92 6.89 4.59 3.25 2.30 1.59 1.03 0.59 kOhms 1 2 3 4 5 6 7 8 9 10 Trim down Vout = RD = % 4.95 4.90 4.85 4.80 4.75 4.70 4.65 4.60 4.55 4.50 Volts 45.533 20.612 12.306 8.152 5.66 3.999 2.812 1.922 1.23 0.676 kOhms 2 3 4 5 6 7 8 9 10 RP40-xx12SFR Trim up 1 % Vout = 12.12 12.24 12.36 12.48 12.60 12.72 12.84 12.96 13.08 13.20 Volts RU = 367.91 165.95 98.636 64.977 44.782 31.318 21.701 14.488 8.879 4.391 kOhms 1 2 3 4 5 6 7 8 9 10 Trim down % Vout = 11.88 11.76 11.64 11.52 11.40 11.28 11.16 11.04 10.92 10.8 Volts RD = 460.99 207.95 123.6 81.423 56.118 39.249 27.199 18.162 11.132 5.509 kOhms continued on next page PD-4 REV.: 6/2018 www.recom-power.com RP40-FR DC/DC Converter Specifications (measured Series @ ta = 25C, nominal input voltage, full load otherwise noted) RP40-xx15SFR Trim up 1 2 3 4 5 6 7 8 9 10 % Vout = 15.15 15.3 15.45 15.60 15.75 15.90 16.05 16.20 16.35 16.50 Volts RU = 419.81 199.91 126.60 89.95 67.96 53.30 42.83 34.98 28.87 23.98 kOhms Trim up 11 12 13 14 15 16 17 18 19 20 Vout = 16.650 16.800 16.950 17.100 17.250 17.400 17.550 17.700 17.850 18.000 RU = 19.98 16.65 13.83 11.42 9.32 7.49 5.87 4.43 3.15 1.99 1 2 3 4 5 6 7 8 9 10 Trim down % Volts kOhms % Vout = 14.85 14.70 14.55 14.40 14.25 14.1 13.95 13.8 13.65 13.5 Volts RD = 284.89 128.68 76.61 50.58 34.96 24.55 17.11 11.53 7.19 3.72 kOhms 2 3 4 5 6 7 8 9 10 RP40-xx24SFR Trim up 1 % Vout = 24.240 24.480 24.720 24.960 25.200 25.440 25.680 25.920 26.160 26.400 Volts RU = 1275.2 606.60 383.73 272.30 205.44 160.87 129.03 105.15 86.58 71.72 kOhms Trim up 11 12 13 14 15 16 17 18 19 20 Vout = 26.640 26.880 27.120 27.360 27.600 27.840 28.080 28.320 28.560 28.800 RU = 59.56 49.43 40.86 33.51 27.15 21.57 16.66 12.29 8.38 4.86 1 2 3 4 5 6 7 8 9 10 Trim down Vout = 23.760 23.520 23.280 23.040 22.800 22.560 22.320 22.080 21.840 21.600 RD = 838.15 376.78 222.98 146.09 99.95 69.19 47.22 30.74 17.93 7.68 % Volts kOhms % Volts kOhms PROTECTIONS Parameter Condition Short Circuit Protection (SCP) 3.3Vout 5Vout Zener Diode Clamp 12Vout 15Vout 24Vout Over Voltage Protection (OVP) Over Load Protection (OLP) % Iout rated Over Temperature Protection (OTP) Isolation Voltage 3.9VDC 6.2VDC 15VDC 20VDC 30VDC 150% typ., Hiccup Mode 115C I/P to O/P 24Vin, 48Vin I/P to O/P to Case 1.6kVDC/1min. 1.6kVDC/1min. I/P to O/P I/P to O/P to Case 3kVDC/1min. 1.6kVDC/1min. 110Vin Isolation Resistance Value continuous, automatic recovery 500VDC Isolation Capacitance 1G min. 1500pF max. Notes: Note6: This power module is not internally fused. An input line fuse must always be used. www.recom-power.com REV.: 6/2018 PD-5 RP40-FR DC/DC Converter Specifications (measured Series @ ta = 25C, nominal input voltage, full load otherwise noted) ENVIRONMENTAL Parameter Condition Value without derating, without Heat-Sink with derating Operating Temperature Range -40C to +60C -40C to +105C Maximum Case Temperature +105C Temperature Coefficient 0.02%/C max. Natural convection, without Heat-sink Natural convection, with Heat-sink Thermal Impedance 10.8C/W 10.3C/W Operating Humidity 5% - 95% RH Shock EN61373, MIL-STD-810F Thermal Shock MIL-STD-810F Vibration EN61373, MIL-STD-810F Fire protection on railway vehicles according to EN45545-2, 2013 standard MTBF 907.3 x 103h according to MIL-HDBK-217F standard Derating Graph (7) (@ Chamber and natural convection 0.1m/s) RP40-2415SFR-HC RP40-2415SFR 80 80 Output Power [%] 100 Output Power [%] 100 60 40 20 0 -40 -20 0 20 40 60 60 40 20 0 -40 80 100 120 105 -20 0 20 40 60 80 100 120 105 65 Ambient Temperature [C] Ambient Temperature [C] Notes: Note7: Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part- number not shown here please contact our technical support service at techsupportAT@recom-power.com SAFETY AND CERTIFICATIONS Certificate Type (Safety) Report / File Number Information Technology Equipment, General Requirements for Safety E196683 Railway Applications - Electrical Equipment used on rolling stock 15A100702E-C EMI Compliance EN50155, 2007 Condition Standard / Criterion with external filter EN50121-3-2, Class A EN55011, Class A or B Air 8kV and Contact 6kV 20 V/m 2kV 2kV 10 Vr.m.s 100A/m continuous; 1000A/m 1s EN61000-4-2, Criteria A EN61000-4-3, Criteria A EN61000-4-4, Criteria A EN61000-4-5, Criteria A EN61000-4-6, Criteria A EN61000-4-8, Criteria A Industrial, scientific and medical equipment- Radio frequency disturbance characteristics- Limits and methods of measurement (8) ESD Electrostatic discharge immunity test Radiated, radio-frequency, electromagnetic field immunity test Fast Transient and Burst Immunity (9) Surge Immunity (9) Immunity to conducted disturbances, induced by radio-frequency fields Power Magnetic Field Immunity Standard UL60950-1, 2nd Edition AM:2, 2014 CSA C22.2 No. 60950-1-07 continued on next page PD-6 REV.: 6/2018 www.recom-power.com RP40-FR DC/DC Converter Specifications (measured Series @ ta = 25C, nominal input voltage, full load otherwise noted) Notes: Note8: The standard module meets EMI Class A or Class B with external components. Note9: An external input filter capacitor is required if the module has to meet EN61000-4-4 and -4-5. The RP40-24xxFR requires an aluminum electrolytic capacitor (Nippon chemi-con KY series, 220F/100V) and a TVS (SMDJ58A, 58V, 3000Watt peak pulse power) connected in parallel. The RP40-48xxFR requires an aluminum electrolytic capacitor (Nippon chemi-con KY series, 220F/100V) and a TVS (SMDJ120A,120V, 3000Watt peak pulse power) connected in parallel. The RP40-110xxFR requires 3pcs aluminum electrolytic capacitor in parallel (Ruby-con BXF series, 68F/200V) and two TVS (SMDJ90A, 90V, 3000Watt peak pulse power) in series, connected in parallel. EMC Filtering according to EN50121-3-2(Single Outputs) C7 L1 +VIN C1(9) C2 C4 C3 LOAD TVS1(9) TVS2(9) -VIN C6 C5 EMC Filtering according to EN50121-3-2 (Dual Outputs) C7 L1 TVS1(9) C1(9) C2 C3 LOAD +VIN C4 LOAD TVS2(9) -VIN C6 C5 MODEL TVS1 TVS2 RP40-24xxS_DFR SMDJ58A 58V, 3000W peak pulse power RP40-48xxS_DFR SMDJ120A 120V, 3000W peak pulse power RP40-110xxS_DFR SMDJ90A SMDJ90A 90V, 3000W 90V, 3000W peak pulse power peak pulse power C1(9) C2 C3 C4 10F/50V 1210 MLCC N/A 220F/100V N/A N/A 4.7F/100V 1210 MLCC 68F/200V 3 in parallel 33F/250V 1F/250V Al Cap. (lie down) 1812 MLCC Chemi-con KXJ C5, C6, C7 680pF/3kV 1808 MLCC L1 2.2H 11A SMD-Inductor 12H 4A SMD-Inductor 1000pF 1F/250V 22H 1.5A TDK CD series 1812 MLCC SMD-Inductor Y1 continued on next page www.recom-power.com REV.: 6/2018 PD-7 RP40-FR DC/DC Converter Specifications (measured Series @ ta = 25C, nominal input voltage, full load otherwise noted) EMC Filtering according to EN55022 Class A (Single Outputs) C8 C1 C2 C3 C4 C5 LOAD +VIN L1 Fuse -VIN C7 C6 EMC Filtering according to EN55022 Class A (Dual Outputs) C8 L1 Fuse C2 C3 C4 C5 LOAD C1 LOAD +VIN -VIN C7 C6 MODEL C1 RP40-24xxS_DFR 10F/50V 1210 MLCC RP40-48xxS_DFR 4.7F/100V 1210 MLCC RP40-110xxS_DFR N/A C2 N/A C3 N/A 33F/250V Al Cap. (lie down) Chemi-con KXJ C4 N/A C5 10F/50V 1210 MLCC 4.7F/100V 1210 MLCC 1F/250V 1812 MLCC C6 C7 680pF/3kV 1808 MLCC 1000pF TDK CD series Y1 C8 L1 2.2H 11A SMD Inductor 12H 4A SMD Inductor 22H 1.5A SMD Inductor continued on next page PD-8 REV.: 6/2018 www.recom-power.com RP40-FR DC/DC Converter Specifications (measured Series @ ta = 25C, nominal input voltage, full load otherwise noted) EMC Filtering according to EN55022 Class B (24Vin and 48Vin, Single Outputs) C5 L2 L1 Fuse C1 C3 C2 LOAD +VIN -VIN C7 C6 C4 EMC Filtering according to EN55022 Class B (24Vin and 48Vin, Dual Outputs) L2 L1 Fuse C3 C2 LOAD C1 LOAD +VIN C5 -VIN C7 C6 C4 MODEL C1/C2 RP40-24xxS_DFR 10F/50V 1210 MLCC RP40-48xxS_DFR 4.7F/100V 1210 MLCC C3 C4/C6 82F/100V Al Cap. (lie down) Chemi-con KJ 1000pf/3kV 1808 MLCC C5/C7 2200pf/3kV 1808 MLCC L1/L2 3.3H 10A SMD Inductor 12H 4A SMD Inductor continued on next page www.recom-power.com REV.: 6/2018 PD-9 RP40-FR DC/DC Converter Specifications (measured Series @ ta = 25C, nominal input voltage, full load otherwise noted) C7 EMC Filtering according to EN55022 Class B (110Vin Single Outputs) L2 L1 Fuse C1 C2 C4 C3 C5 C6 LOAD +VIN -VIN C9 C8 EMC Filtering according to EN55022 Class B (110Vin Dual Outputs) L2 L1 Fuse C2 C4 C3 C5 C6 LOAD C1 LOAD +VIN C7 -VIN C9 C8 MODEL RP40-110xxS_DFR C1 C2/C3 C4 C5/C6 C7/C8/C9 L1/L2 33F/250V Al Cap. (lie down) Chemicon -KXJ 1F/250V 1812 MLCC 33F/250V Al Cap. (lie down) Chemicon -KXJ 1F/250V 1812 MLCC 2200pF TDK CD series Y1 22H 1.5A SMD Inductor DIMENSIONS and PHYSICAL CHARACTERISTICS Parameter Material Packaging Dimension (LxWxH) Packaging Weight Type Value Case Base Potting without Heat-sink with Heat-sink Copper Alloy CuZn33 FR4 PCB Silicone (UL94V-0) 50.8 x 25.4 x 10.2mm 56.8 x 25.4 x 16.8mm without Heat-sink with Heat-sink 32g 43g continued on next page PD-10 REV.: 6/2018 www.recom-power.com RP40-FR DC/DC Converter Specifications (measured Series @ ta = 25C, nominal input voltage, full load otherwise noted) Dimension Drawing (mm) 25.4 5.6 10.2 50.8 4 7.62 2.54 45.72 5.1 5.08 o1.0 2 Bottom View 5 17.78 15.24 25.4 1 Pin Connections Pin # 3 1 6 Dimension Drawing with Heat-sink (mm) 24.20 1.30 50.00 Single Dual +Vin +Vin 2 -Vin -Vin 3 CTRL CTRL 4 +Vout +Vout 5 -Vout Com 6 Trim -Vout Pin Pitch Tolerance 0.25mm Pin dimension tolerance 0.1mm XX.X 0.5mm XX.XX 0.25mm 1.60 Top View 1.30 5.85 25.4 10.2 16.8 1.40 5.6 o1.0 45.72 56.8 PACKAGING INFORMATION Parameter Packaging Quantity Type without Heat-sink Tube with Heat-sink Tray Storage Temperature Range Value 9pcs 20pcs -55C to +125C Storage Humidity 5% - 95% RH The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer. The products are not authorized for use in safety-critical applications without RECOM's explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. www.recom-power.com REV.: 6/2018 PD-11