Please contact us about TUV certified products. AQ1-RELAYS AQ1 SOLID STATE RELAY FEATURES 33 1.299 10 .394 * Strong against high inrush current and long life * Strong against high inrush current and long life Optical isolation: 5 x107 operations * No chattering or bouncing and no arc generation * Both slim and flat package available * SIL (single in line) terminal layout * Zero-voltage turn-ON and Zero-current turn-OFF for eliminating surge and reducing inrush currents and EMI 25.1 .988 25 .984 33 1.299 12 .472 TYPICAL APPLICATIONS * Traffic signal control * Terminal equipment of data processing * Computer peripherals * NC machines * Automatic ticket punchers mm inch TYPES 1. AQ1 Solid State Relays Zero-cross function Load Isolation AC Optically coupled isolation Zero-cross Optically coupled isolation DC 2 A (Vertical) 2 A (flat) Input voltage 3 to 28 V DC 3 to 28 V DC 5A 3 to 28 V DC 1A 2A 3 to 28 V DC 3 to 28 V DC Type - Load current Load voltage 2 A, 75 to 250 V AC 2 A, 75 to 250 V AC 5 A, 75 to 250 V AC (3 A without heat sink) 1 A, 10 to 200 V DC 2 A, 3 to 60 V DC Part No. AQ2A2-ZP3/28VDC AQ2A2-J-ZP3/28VDC AQ5A2-ZP3/28VDC AQ1AD2-3/28VDC AQ2AD1-3/28VDC 2. Heat sink for AQ1 solid state relay (for 5 A types): AQ-HS-5A ORDERING INFORMATION AQ 2A 2 J ZP 3/28 VDC Load current Load voltage Shape Type Input voltage 1A 2A 5A 2: 75 to 250 V AC D1: 03 to 60 V DC D2: 10 to 200 V DC Nil: Vertical type J: Flat type Nil:DC output ZP: AC output (Zero-cross) 3/28 V DC: 3 to 28 V DC All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. AQ1 SPECIFICATIONS Rating (at 20C 68F, Ripple factor: less than 1%) 1. AC output type Zero-cross 2A Input voltage Input side Load side Remarks 5A 3 to 28 V DC Approx. 1.6 k (3 to 28 V DC) 0.8 V Input impedance Drop-out voltage, min. Max. load current Load voltage 2A Non-repetitive surge current 80 A 5 A* at ambient temperature 40C 104F 75 to 250 V AC See "REFERENCE DATA 2-(1), (2)" In one cycle at 60 Hz at 200 V AC 60 Hz at Max. carrying current 100 A Max. "OFF-state" leakage current Max. "ON-state" voltage drop Min. load current 5 mA 1.6 V 50 mA *5 A with heat sink 3 A without heat sink see "REFERENCE DATA 1-(2)" 2. DC output type 1 A type Input side Load side Input voltage Input impedance Drop-out voltage, min. Max. load current Load voltage Non-repetitive surge current Max. "OFF-state" leakage current Max. "ON-state" voltage drop Min. load current 2 A type Remarks 2A 3 to 60 V DC at ambient temperature 40C 104F 3 to 28 V DC Approx. 1.6 k 0.8 V 1A 10 to 200 V DC 5 A (1 s) 1 mA 2.3 V at 200 V AC 60 Hz 1.6 V at Max. carrying current 5 mA Characteristics (at 20C 68F, Ripple factor: less than 1%) AC output Zero-cross Operate time, Max. Release time, Max. Insulation resistance, Min. Breakdown voltage Vibration resistance Shock resistance 5A (1/2 cycle of voltage sine wave) + 1 ms (1/2 cycle of voltage sine wave) + 1 ms 100 M for input, output and case 3,000 Vrms between 3,000 Vrms between input and output input and output 1,500 Vrms among input, output and case DC output Remarks 0.5 ms 2 ms 100 M for input, output 3,000 Vrms between input-output at 500 V DC 2A Destructive 117.6 m/s2 {12G}, 10 to 55 Hz at double amplitude of 2 mm Functional 117.6 m/s2 {12G}, 10 to 55 Hz at double amplitude of 2 mm Destructive Min. 980 m/s2 {100 G} Min. 980 m/s2 {100 G} Functional Min. 980 m/s2 {100 G} Min. 980 m/s2 {100 G} Ambient temperature Storage temperature Operational method -30C to +80C -22F to +176F -30C to +100C -22F to +212F Zero-cross (Turn-ON and Turn-OFF) All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. -- 1 hour for X, Y, Z axis 10 minutes for X, Y, Z axis 5 times each for X, Y, Z axis 4 times each for X, Y, Z axis AQ1 DIMENSIONS mm inch AC output, 2A type (vertical) Mounting hole location (Copper-side view) 25.4 1.000 33 1.299 1 1 2.54 x 3 .100 x 3 INPUT 2 6 .236 7.62 12.7 5.08 .300 .500 .200 25.4 1.000 3 2.54 x 5 .100 x 5 SSR 5.0 .197 10 .394 4-0.8DIA. 4-.031DIA. 2.54 x 2 .100 x 2 Schematic 0.8 .031 5.7 .224 C2 4 4-1.2DIA. 4-.047DIA. 25 .984 +3 4 - 1 .039 LOAD Copper foil 2 LOAD 1 2 INPUT 3 4 + - Load Input Load power source power source General tolerance: 0.5 .020 Tolerance: 0.1 .004 AC output, 2A type (Flat) Mounting hole location (Copper-side view) 33 1.299 6 .236 1 .039 4-0.8DIA. 4-.031DIA. 4-1.2DIA. 4-.047DIA. 25.4 1.000 Copper foil 11 .433 2 3 0.8 .031 6.55 .258 10.16 .400 12.7 .500 7.82 .308 25.4 1.000 4 1 3+ 2 INPUT 10.16 .400 Schematic 12.7 25 .500 .984 LOAD 4- 1 Input power source + - Load power source Load General tolerance: 0.5 .020 2 3 SSR LOAD INPUT 1 4 Tolerance:0.1 .004 AC output, 5A type Mounting hole location (Copper-side view) 1 LOAD INPUT 1 2 + 34 - 0.8 .031 7.62 .300 12.7 5.08 7.62 .500 .200 .300 3 2.54 x 3 .100 x 3 2.54 x 5 .100 x 5 20 .787 1 .039 15 min. .591 2 4 Copper foil 4 .157 25 .984 4-1.2DIA. 4-.047DIA. 25.4 1.000 54 2.126 41 1.614 33 1.299 0.6 .024 2 .079 6.9 .272 12 max. .472 9.1 .358 2.54 x 2 .100 x 2 2-3.5DIA.* 2-.138DIA. 20 .787 * There 2 holes are not necessary when not using heat sink (AQ-HS-5A) Schematic C2 SSR 2 2 .079 8.89 10.16 .079 .350 .400 General tolerance: 0.5 .020 LOAD 1 2 INPUT 3 4 + - Load Input Load power source power source Tolerance: 0.1 .004 All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. AQ1 Heat sink (for AC output, 5A type) AQ-HS-5A mm inch 582 2.283.079 2-M3 Screw 13.8 .543 272 1.063.079 5.2 .205 47.6 1.874 40 1.575 2.5 .098 9 .354 302 1.181.079 2-M3 Screw depth: min. 10mm Knurl surface 8 8 8 8 8 8 8 .315.315.315.315.315.315.315 When using heat sink, please refer to "Thermal Design (Page 25)" General tolerance: 0.5 .020 DC output, 1A, 2A types Mounting hole location (Copper-side view) 25.4 1.000 33 1.299 1 2 Copper foil 3 4 4-1.2DIA. 4-.047DIA. LOAD 1 2.54 x 3 .100 x 3 25 INPUT .984 +3 4 - 1 .039 2 6 .236 7.62 12.7 5.08 .300 .500 .200 25.4 1.000 C2 2.54 x 2 .100 x 2 Schematic 0.8 .031 5.7 .224 SSR 5.0 .197 LOAD 1 2 INPUT 3 4 + - + - Load Input Load power source power source 10 .394 4-0.8DIA. 4-.031DIA. 2.54 x 5 .100 x 5 General tolerance: 0.5 .020 Tolerance: 0.1 .004 REFERENCE DATA 1. Load current vs. ambient temperature (1) AC output zero-cross type (2 A type) (2) AC output zero-cross type (5 A type) 2.5 (e) 5 Load current, A Load current, A 2.0 1.5 1.0 4 (d) 3 2 0.5 0 -30 1 0 20 40 60 80 Ambient temperature, C 0 -30 0 d. External heat sink is not used. e. In the case of mounting on heat sink (AQHS-5A) or 66 x 66 x 2.0 thick aluminum plate. The AQ-HS-5A heat sink is mounted on the printed circuit board. The load current is improved compared with the unmounted condition as indicated in the diagram above. When the 5 A type heat sink (AQ-HS-5A) or a heat sink is not use, in order to provide good cooling conditions, the back surface plate should be exposed. 20 40 60 80 Ambient temperature, C Allowable ambient temperature: -30C to +80C -22F to +176F 2. Non-repetitive surge current vs. carrying time 2.5 Load current, A 2.0 (a) 1.5 (b) 1.0 a. DC type (2 A type) Allowable temperature range: -30C to +80C -22F to +176F b. DC type (1 A type) Allowable temperature range: -30C to +80C -22F to +176F (1) AC output zero-crossing type (2 A type) Non-repetitive surge current, A (3) DC type (1 A, 2 A type) 100 50 0.5 0 -30 0 10 50 No. of cycles at 60 Hz 20 40 60 80 Ambient temperature, C All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. 100 AQ1 2. Non-repetitive surge current vs. carrying time (2) AC output zero-cross type (5 A type) 3. Input current vs. input voltage characteristics (3) DC output type 100 50 28 20 Input current, mA Non-repetitive surge current, A Non-repetitive surge current, A 32 22 18 16 14 12 10 8 4 100 16 12 4 2 10 50 No. of cycles at 60 Hz 20 8 6 0 24 50 100 500 1,000 No. of cycles at 60 Hz 0 Input 3 to 28 V type (AC Output, 2 A, 5 A type and DC type) 0 8 12 16 20 24 28 32 4 Input voltage, V NOTES 1. When using bent output terminals To avoid applying mechanical stress on the main unit and molded section of the solid state relay, radio pliers should be used to grasp the terminals between the point of bending and the molded case when making the bends. Solid state relay Terminal bend section Printed circuit board 2. When a heat sink is mounted on the 5 A type The heat sink (AQ-HS-5A) or a heat sink which can make good contact should be used. If a heat sink is used in which the contact condition is bad, a heat conducting compound should be used to improve the heat radiation. (A silicon compound is a typical example.) The compound should be coated on the heat sink and the AQ1. Solder For Cautions for Use All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. AQ-HS-5A heat radiator 5 A SSR Printed circuit board 4-M3 screws (provided with AQ-HS-5A) About 4 kg-cm of torque should be used for tightening the M3 screws.