HWS SERIES Single Output 300W-1800W Contents HWS/HD HWS/ME Block Diagram, Sequence Time Chart HWS, HWS/HD, HWS/ME Instruction Manual HWS-P aHWS13 aHWS25 aHWS35 aHWS39 aHWS79 Page Page Page Page Page HWS HWS 5 Y E A R S HWS HD No.14-M95 (HWS300,600 24Vout only) warranty Features Model naming method Environmentally-friendly: High-efficiency technology reduces power loss by heat generation. Fan stopping in power-off by external control reduces acoustic noise and saves energy. Easy to use: All models in the same hight of 82mm. Mountable in 2U-height racks without dead space. Safety and reliability: Safety terminal covering current flowing part secures safety for users. No screw-dropping design prevents from losing screws during maintenance operation. HWS 300 - 5 / Series name Output power HWS ME Applications Blank: With cover, forced air cooling with built-in fan PV: Output voltage adjustable by external voltage 12Vout+ models for HWS300, 600 only. (Supported by standard models for HWS1000 and above.) Nominal output voltage ex. 3: 3.3V, 5: 5V, 48: 48V Conformity to RoHS Directive HWS-P This means that, in conformity with EU Directive 2002/95/ EC, lead, cadmium, mercury, hexavalent chromium, and specific bromine-based flame retardants, PBB and PBDE, have not been used, except for exempted applications. Product Line up 3.3V 5V 6V 7.5V 12V 15V 24V 36V 48V 60V 60A 60A - - 27A 22A 14A (16.5A) - 7A - 300W 600W Model Output Current (Peak) HWS300-3 HWS300-5 - - HWS300-12 HWS300-15 HWS300-24 - HWS300-48 - 120A 120A - - 53A 43A 27A (31A) - 13A - 1000W Model Output Current (Peak) Model HWS600-3 HWS600-5 - - HWS600-12 HWS600-15 HWS600-24 - HWS600-48 - 200A 200A 167A 134A (160A) 88A (100A) 70A (80A) 46A (58.5A) 30.7A (39A) 23A (29.2A) 18.4A (23.4A) HWS1000-3 HWS1000-5 HWS1000-6 HWS1000-7 HWS1000-12 HWS1000-15 HWS1000-24 HWS1000-36 HWS1000-48 HWS1000-60 1500W Output Current (Peak) 1800W Model 300A/300A HWS1500-3 300A/300A HWS1500-5 250A/250A (300A) HWS1500-6 200A/200A (240A) HWS1500-7 125A/125A HWS1500-12 100A/100A HWS1500-15 65A/70A105A HWS1500-24 42A/46.5A70A HWS1500-36 32A/32A HWS1500-48 25.6A/28A (42A) HWS1500-60 Output Current (Peak) Model 300A 300A 250A (300A) 200A (240A) 125A (150A) 100A (120A) 75A (105A) 50A (70A) 37.5A (52.5A) 30A (42A) HWS1800T-3 HWS1800T-5 HWS1800T-6 HWS1800T-7 HWS1800T-12 HWS1800T-15 HWS1800T-24 HWS1800T-36 HWS1800T-48 HWS1800T-60 100Vin All specifications are subject to change without notice. / 200Vin Instruction Manual Output Voltage Output Current (Peak) aHWS1 web160112 HWS 300 ITEMS/UNITS MODEL HWS HWS HD HWS ME Voltage Range (*2) Frequency (*2) Power Factor (100/200VAC)(typ) (*1) Input Efficiency (100/200VAC)(typ) (*1) Current (100/200VAC)(typ) (*1) Inrush Current (100/200VAC)(typ) (*3) Leakage Current (*10) Nominal Voltage Maximum Current (*13) Maximum Power Maximum Line Regulation (*5) Maximum Load Regulation (*6) Output Temperature Coefficient Maximum Ripple & Noise (0dTad70) (*4) Maximum Ripple & Noise (-10dTa< 0) (*4) Hold-up Time (typ) (*9) Voltage Adjustable Range Over Current Protection (*7) Over Voltage Protection (*8) Remote Sensing Remote ON/OFF Control Function Parallel Operation Series Operation Monitoring Signal Line DIP Operating Temperature (*11) Storage Temperature Operating Humidity Storage Humidity Environment Vibration HWS300-3 HWS300-5 V Hz A A mA VDC A W mV mV mVp-p mVp-p ms VDC A V 74 / 77 2.7 / 1.4 3.3 60 198 20 30 120 180 2.64 - 3.96 >63 4.13 - 4.95 RH RH HWS300-12 HWS300-15 HWS300-24 AC85 - 265 or DC120 - 330 47 - 63 0.99 / 0.95 79 / 82 80 / 83 82 / 85 3.8 / 1.9 4.1 / 2.1 20 / 40 Less than 0.75. (0.2 (typ) at 100VAC / 0.44 (typ) at 230VAC) 5 12 15 24 48 27 22 14 (16.5) 7 300 324 330 336 48 60 96 192 72 90 144 288 Less than 0.02% / 150 350 200 400 20 4.0 - 6.0 9.6 - 14.4 12.0 - 18.0 19.2 - 28.8 38.4 - 52.8 > 28.4 >23.1 >16.7 >7.4 6.25 - 7.25 15.0 - 17.4 18.8 - 21.8 30.0 - 34.8 55.2 - 64.8 Possible Possible Possible Possible PF (Open collector output) Designed to meet SEMI-F47 (200VAC Line only) -10 to +70 (-10 to +50: 100%, +70: 50%) -30 to +85 10 - 90 (No dewdrop) 10 - 95 (No dewdrop) Shock (In package) Cooling Less than 196.1m/s Forced air by blower fan Withstand Voltage Input - FG : 2.5kVAC (20mA), Input - Output : 3kVAC (20mA) Output - FG: 500VAC (100mA), Output-CNT: 100VAC(100mA) for 1min More than 100M: Output - FG : 500VDC More than 10M: Output -CNT : 100VDC at 25 and 70%RH Isolation Resistance Safety Standards HWS300-48 At no operating, 10 - 55Hz (sweep for 1min) 19.6m/s constant, X, Y, Z 1hour each. Isolation Standards Approved by UL60950-1, UL508 (24V model only), CSA C22.2 No.60950-1, CSA C22.2 No.14-M95 (24V model only), EN60950-1, EN50178 Designed to meet DENAN (*12) PFHC EMI Designed to meet IEC61000-3-2 Designed to meet EN55011/EN55022-B, FCC-B, VCCI-B Designed to meet IEC61000-4-2(Level 2,3), -3(Level 3), -4(Level3), -5(Level 3,4), -6(Level 3), -8(Level 4), -11 Immunity Mechani- Weight (typ) cal Size (W x H x D) g mm 1000 61 x 82 x 165 (Refer to outline drawing) HWS-P (*1) At 100/200VAC, Ta=25 and maximum output power. (*2) For cases where conformance to various safety specs (UL, CSA, EN) are required, to be described as 100-240VAC (50/60Hz). (*3) Not applicable for the inrush current to noise filter for less than 0.2ms. (*4) Measure with JEITA RC-9131A probe, bandwidth of scope :100MHz. Recommended EMC Filter (*5) 85 - 265VAC, constant load. (*6) No load-full load, constant input voltage. (*7) 3.3, 5V model: Constant current limit and hiccup with automatic recovery. 12 - 48V model: Constant current limit with automatic recovery. Avoid to operate at over load or short circuit condition for more than 30 seconds. (*8) OVP circuit will shut the output down, manual reset (CNT reset or Re power on). (*9) At 100/200VAC, nominal output voltage and maximum output current. Instruction Manual (*10) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25 . (*11) Ratings - Derating at standard mounting. Refer to output derating curve. - Load (%) is percent of maximum output power or maximum output current, whichever is greater. RSEN-2006 Please refer to "TDK-Lambda EMC Filters" catalog. (*12) As for DENAN, designed to meet at 100VAC. (*13) ( ): Peak output current at 200VAC. Operaing time at peak output is less than 10 sec, duty is less than 35%. aHWS2 All specifications are subject to change without notice. HWS 300 ! " HWS300 NAME PLATE 8.9 AIR FLOW 11 34.5 600.5 11 FAN 14.6 25 1050.5 46.9 611 HWS HD 1651 25 1200.5 22 MAX 10.5 SCREW PENETRATION DEPTH MAX. 6mm 18 MAX HWS ME 400.5 3-M4 8-M4 TAPPED HOLES(TAPPED AT THE BOTTOM CHASSIS) SCREW PENETRATION DEPTH MAX. 6mm 14 15 11 7.2 4-M4 66.6 47 9.5 10 10 821 HWS 10.7 7.3 5 MAX == SIGNAL CONNECTOR USED == PART DESCRIPTION PART NAME MANUFACT PIN HEADER S12B-PHDSS JST [ mm] == MATCHING HOUSINGS , PINS & TOOL == PART NAME MANUFACT SOCKET HOUSING PHDR-12VS JST TERMINAL PINS SPHD-002T-P0.5 (AWG28 - 24) SPHD-001T-P0.5 (AWG26 - 22) JST HAND CRIMRING TOOL YRS-620 (SPHD-002T-P0.5) YC-610R (SPHD-001T-P0.5) JST == ACCESSORIES == COVER FOR BARRIER TERMINAL STRIP ------1 (ATTACHED ON TERMINAL AT SHIPMENT) SHORT PIECE ---------------------1 SHORTING +Vm+S, -VmS. CNTTOG (ATTACHED ON CN1 AT SHIPMENT) HWS-P PART DESCRIPTION !" 120 80 60 MOUNTING A (STANDARD MOUNTING) 40 20 0 -10 0 10 20 30 40 Ta () All specifications are subject to change without notice. 50 60 70 80 MOUNTING B DON T USE DON T USE Instruction Manual LOAD () 100 aHWS3 HWS 600 # ITEMS/UNITS MODEL HWS HWS HD HWS ME Voltage Range (*2) Frequency (*2) Power Factor (100/200VAC)(typ) (*1) Input Efficiency (100/200VAC)(typ) (*1) Current (100/200VAC)(typ) (*1) Inrush Current (100/200VAC)(typ) (*3) Leakage Current (*10) Nominal Voltage Maximum Current (*13) Maximum Power Maximum Line Regulation (*5) Maximum Load Regulation (*6) Output Temperature Coefficient Maximum Ripple & Noise (0dTad70) (*4) Maximum Ripple & Noise (-10dTad 0) (*4) Hold-up Time (typ) (*9) Voltage Adjustable Range Over Current Protection (*7) Over Voltage Protection (*8) Remote Sensing Remote ON/OFF Control Function Parallel Operation Series Operation Monitoring Signal Line DIP Operating Temperature (*11) Storage Temperature Operating Humidity Storage Humidity Environment Vibration HWS600-3 HWS600-5 V Hz A A mA VDC A W mV mV mVp-p mVp-p ms VDC A VDC RH RH 75 / 78 5.4 / 2.6 3.3 120 396 20 30 120 180 2.64 - 3.96 >126 4.13 - 4.95 HWS600-12 HWS600-15 HWS600-24 HWS600-48 AC85 - 265 or DC120 - 330 47 - 63 0.99 / 0.95 80 / 83 81 / 84 82 / 85 7.5 / 3.6 8.1 / 3.9 20 / 40 Less than 0.75. (0.2 (typ) at 100VAC / 0.44 (typ) at 230VAC) 5 12 15 24 53 43 27(31) 600 636 645 648 48 60 96 72 90 144 Less than 0.02 / 150 200 20ms 4.0 - 6.0 9.6 - 14.4 12.0 - 18.0 19.2 - 28.8 >55.7 >45.2 >31.4 6.25 - 7.25 15.0 - 17.4 18.8 - 21.8 30.0 - 34.8 Possible Possible Possible Possible PF (Open collector output) Designed to meet SEMI-F47 (200VAC Line only) -10 to +70 (-10 to +50: 100, +70: 50) -30 to +85 10 - 90 (No dewdrop) 10 - 95 (No dewdrop) Shock (In package) Cooling Less than 196.1m/s Forced air by blower fan Withstand Voltage Input - FG : 2.5kVAC (20mA), Input - Output : 3kVAC (20mA) Output - FG : 500VAC (100mA), Output - CNT : 100VAC (100mA) for 1min 350 400 38.4 - 52.8 >13.7 55.2 - 64.8 Approved by UL60950-1, UL508 (24V model only), CSA C22.2 No.60950-1, CSA C22.2 No.14-M95 (24V model only), EN60950-1, EN50178,Designed to meet DENAN (*12) PFHC EMI Designed to meet IEC61000-3-2 Designed to meet EN55011/EN55022-B, FCC-B, VCCI-B Immunity Designed to meet IEC61000-4-2(Level 2,3), -3(Level 3), -4(Level 3), -5(Level 3,4), -6(Level 3), -8(Level 4), -11 Mechani- Weight (typ) cal Size (W x H x D) 48 13 624 192 288 More than 100M: Output - FG : 500VDC More than 10M: Output - CNT: 100VDC at 25 and 70RH Isolation Resistance Safety Standards 83 / 86 At no operating, 10 - 55Hz (sweep for 1min) 19.6m/s constant, X, Y, Z 1hour each. Isolation Standards g mm 1600 100 x 82 x 165 (Refer to outline drawing) HWS-P Recommended EMC Filter Instruction Manual RSEN-2016 Please refer to "TDK-Lambda EMC Filters" catalog. aHWS4 All specifications are subject to change without notice. HWS 600 ! " HWS600 HWS NAME PLATE AIR FLOW 37.7 400.5 21 14.6 15 26MAX 18MAX 10 25 HWS HD 10 10 821 8-M4 TAPPED HOLES SCREW PENETRATION DEPTH MAX. 6mm 63.9 16 14.6 4-M5 17.5 44.5 16 1200.5 1651 3-M4 88.8 20 79.5 7.2 1100.5 5 MAX [unitmm] HWS ME 8-M4 TAPPED HOLES SCREW PENETRATION DEPTH MAX. 6mm 20 600.5 1001 == SIGNAL CONNECTOR USED == PART DESCRIPTION PART NAME MANUFACT PIN HEADER S12B-PHDSS JST == MATCHING HOUSINGS, PINS & TOOL == PART DESCRIPTION PART NAME MANUFACT SOCKET HOUSING PHDR-12VS JST TERMINAL PINS SPHD-002T-P0.5AWG28 - 24 SPHD-001T-P0.5AWG26 - 22 JST HAND CRIMPING TOOL YRS-620SPHD-002T-P0.5 YC-610RSPHD-001T-P0.5 JST HWS-P == ACCESSORIES == COVER FOR BARRIER TERMINAL STRIP -----1 (ATTACHED ON TERMINAL AT SHIPMENT) SHORT PIECE ---------------------------------------------1 SHORTING +Vm+S, -Vm-S, CNTTOG (ATTACHED ON CN1 AT SHIPMENT) !" 120 LOAD () 80 60 MOUNTING A (STANDARD MOUNTING) 40 20 0 -10 0 10 20 30 40 50 Ta () All specifications are subject to change without notice. 60 70 80 MOUNTING B DON T USE DON T USE Instruction Manual 100 a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t Ta=25 and maximum output power. (*2) For cases where conformance to various safety specs (UL, CSA, EN) are required, input voltage range will be 100 - 240VAC (50/60Hz). (*3) First in-rush current. Not applicable to the first 0.2ms in-rush current flowing into the power supply noise filter. (*4) Measure with JEITA RC-9131A probe, bandwidth of scope :100MHz. At 100uF electric capacitor and 0.47uF film capacitor on the test fixture board.) Recommended EMC Filter (*5) 85 - 265VAC, constant load. (*6) No load-full load, constant input voltage. Instruction Manual (*7) Constant current limit with automatic recovery. Over current condition for more than 5 seconds will cause the output to shutdown. Output current exceeding maximum rated output current for more then 10 seconds continuously will result to output shutdown. (*8) OVP circuit will shut down output, manual reset (power cycle) or ON/OFF CNT signal reset. (*9) At 100/200VAC, nominal output voltage and maximum output current. RSEN-2020 Please refer to "TDK-Lambda EMC Filters" catalog. (*10) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25 . (*11) Ratings - Derating at standard mounting. - Load (%) is percent of maximum output power or maximum output current, whichever is greater. - As for other mountings, refer to derating curve. (*12) As for DENAN, built to meet at 100VAC. (*13) Peak output current is less than 10 seconds, and duty 35% max.(200VAC Line only) aHWS6 All specifications are subject to change without notice. HWS 1000 ! " 8-M4 TAPPED HOLES (BOTH SIDES) SCREW PENETRATION DEPTH MAX. 6mm I/O SIGNAL CONNECTOR (SEE NOTE A) 36MAX 10 251 23.71 3 7.25 2200.5 3 11.2 126.51 11 11 11 73.6 9.1 BUS BAR SPACER (RED) HWS 821 56.8 23.3 20 1120.5 HWS1000 BUS BAR SPACER (BLACK) OUTPUT TERMINAL AIR FLOW INPUT TERMINAL 251 4-M4 101 8-M4 TAPPED HOLES (BOTH SIDES) SCREW PENETRATION DEPTH MAX. 6mm 11 45.41 600.5 20 22 10 HWS HD NAME PLATE 9 2- NAME PLATE 4-M4 15.1 10 2200.5 2401 20MAX 4MAX NOTES ACCESSORIES A : I/O SIGNAL CONNECTOR * ATTACHED CONNECTOR CONNECTOR : S12B-PHDSS (LF) (SN) (JST) MATCHING HOUSING : PHDR-12VS (JST) MATCHING CONTACT : SPHD-002T-P0.5 (AWG28 - 24) (JST) OR SPHD-001T-P0.5 (AWG26 - 22) (JST) OR SHORTING +S +V, -S -V, PV REF & CNT TOG ATTACHED ON CN02 AT SHIPMENT HWS ME [unitmm] [Chassis material:SPCC-SD] * A separate connector not included is required in order to utilize the power supply function. BPHD-001T-P0.5 (AWG26 - 22) (JST) HAND CRIMPING TOOL : YRS-620 (SPHD-002T-P0.5) (JST) YC-610R (SPHD-001T-P0.5) (JST) YC-610R (BPHD-001T-P0.5) (JST) HWS-P !" 100 LOAD 80 60 40 MOUNTING A MOUNTING B MOUNTING C MOUNTING D STANDARD MOUNTING MOUNTING A, B, C, D, G, H 20 0 -10 71 0 10 20 30 40 50 60 70 80 Ta 90VAC 85VAC 3, 5Vmodel 90VAC 3, 5Vmodel MOUNTING G MOUNTING H DON'T USE DON'T USE *It cannot be used even the product is flipped vertically. All specifications are subject to change without notice. Instruction Manual 85VAC a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t Ta=25 and maximum output power. (*2) For cases where conformance to various safety specs (UL, CSA, EN) are required,input voltage range will be 100 - 240VAC (50/60Hz). (*3) First in-rush current. Not applicable to the first 0.2ms in-rush current flowing into the power supply noise filter. Instruction Manual (*4) Measure with JEITA RC-9131A probe, bandwidth of scope: 100MHz. (at 100uF electric capacitor and 0.47uF film capacitor on the test fixture board.) Ripple noise spec for ambient temperature between -10 to 25 is a linearity value with respect to the -10 degrees C and 25 degrees C specs. Recommended EMC Filter (*5) 85 - 265VAC, constant load. (*6) No load-Full load, constant input voltage. (*7) Constant current limit with automatic recovery. Over current condition for more than 5 seconds will cause the output to shutdown. Output current exceeding maximum rated output current for more then 10 seconds continuously will result to output shutdown. (*8) OVP circuit will shut down output, manual reset (power cycle) or ON/OFF CNT signal reset. (*9) At 100/200VAC, nominal output voltage and maximum output current. RSEN-2030 Please refer to "TDK-Lambda EMC Filters" catalog. (*10) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25 . (*11) Ratings - Derating at standard mounting. - Load (%) is percent of maximum output power or maximum output current, whichever is greater. - As for other mountings, refer to derating curve. (*12) As for DENAN, built to meet at 100VAC. (*13) Peak output current is less than 10 seconds, and duty 35% max. (200VAC Line only) aHWS8 All specifications are subject to change without notice. HWS 1500 ! " BUS BAR SPACER (RED) 46MAX 2600.5 3 23.71 10 3 251 11.2 73.6 9.1 BUS BAR SPACER (BLACK) 11 11 11 126.51 23.3 20 8-M4 TAPPED HOLES (BOTH SIDES) SCREW PENETRATION DEPTH MAX. 6mm 1120.5 56.8 HWS I/O SIGNAL CONNECTOR (SEE NOTE A 821 7.25 HWS1500 OUTPUT TERMINAL AIR FLOW INPUT TERMINAL NAME PLATE 4-M4 NAME PLATE 351 9 2- 8-M4 TAPPED HOLES (BOTH SIDES) SCREW PENETRATION DEPTH MAX. 6mm 10 201 600.5 4-M4 11 45.41 20 22 HWS HD 15.1 10 2600.5 2801 20MAX 4MAX NOTES ACCESSORIES A : I/O SIGNAL CONNECTOR * ATTACHED CONNECTOR CONNECTOR : S12B-PHDSS (LF) (SN) (JST) MATCHING HOUSING : PHDR-12VS (JST) MATCHING CONTACT : SPHD-002T-P0.5 (AWG28 - 24) (JST) OR SPHD-001T-P0.5 (AWG26 - 22) (JST) OR SHORTING +S +V, -S -V, PV REF & CNT TOG ATTACHED ON CN01 AT SHIPMENT HWS ME [unitmm] [Chassis material:SPCC-SD] * A separate connector not included is required in order to utilize the power supply function. BPHD-001T-P0.5 (AWG26 - 22) (JST) HAND CRIMPING TOOL : YRS-620 (SPHD-002T-P0.5) (JST) YC-610R (SPHD-001T-P0.5) (JST) YC-610R (BPHD-001T-P0.5) (JST) OUTPUT DERATING CURVE INPUT VOLTAGE DERATING CURVE 120 120 100 100 80 LOAD(%) 80 LOAD(%) HWS-P !" MOUNTING A, B, C, D 60 3V-7 12V-60 40 20 MOUNTING A, B, C, D 60 6V-60 3V, 5 40 20 80 85 90 95 100 105 110 115 0 -10 0 10 20 Input Voltage(VAC) MOUNTING A STANDARD MOUNTING MOUNTING B All specifications are subject to change without notice. 30 40 50 60 70 80 Ta( C) MOUNTING C MOUNTING D DON'T USE DON'T USE *It cannot be used even the product is flipped vertically. Instruction Manual 0 a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ecommended EMC Filter Instruction Manual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lease refer to "TDK-Lambda EMC Filters" catalog. $W9$& +] QRPLQDORXWSXWYROWDJHDQGPD[LPXPRXWSXWFXUUHQW 0HDVXUHGE\WKHHDFKPHDVXULQJPHWKRGRI8/&6$DQG(1 DW+] 7D 5DWLQJV'HUDWLQJDWVWDQGDUGPRXQWLQJ $VIRURWKHUPRXQWLQJVUHIHUWRGHUDWLQJFXUYH 3HDNRXWSXWFXUUHQWLVOHVVWKDQVHFRQGVDQGGXW\PD[ aHWS10 All specifications are subject to change without notice. HWS 1800T ! " HWS1800T 7.25 10 3 1120.5 251 23.71 3 BUS BAR SPACER (RED) 11.2 126.51 11 11 11 73.6 9.1 46MAX BUS BAR SPACER (BLACK) OUTPUT TERMINAL FG L3 L2 L1 INPUT TERMINAL NAME PLATE 351 201 NAME PLATE 8-M4 TAPPED HOLES (BOTH SIDES) SCREW PENETRATION DEPTH MAX. 6mm 600.5 20 11 45.41 4-M4 10 2600.5 2801 20MAX NOTES A : I/O SIGNAL CONNECTOR CONNECTOR : MATCHING HOUSING : MATCHING CONTACT : : 4MAX [unitmm] [Chassis material:SPCC-SD] S12B-PHDSS (LF) (SN) PHDR-12VS SPHD-002T-P0.5 (AWG28 - 24) SPHD-001T-P0.5 (AWG26 - 22) BPHD-001T-P0.5 (AWG26 - 22) YRS-620 (SPHD-002T-P0.5) YC-610R (SPHD-001T-P0.5) YC-610R (BPHD-001T-P0.5) (JST) (JST) (JST) OR (JST) OR (JST) (JST) (JST) (JST) ACCESSORIES * ATTACHED CONNECTOR (3 - 7V) SHORTING +S (+), -S (-), PV REF & CNT TOG ATTACHED ON CN01 AT SHIPMENT * ATTACHED CONNECTOR (12 - 60V) SHORTING +S +V, -S -V, PV REF & CNT TOG ATTACHED ON CN01 AT SHIPMENT * A separate connector not included is required in order to utilize the power supply function. HWS ME HAND CRIMPING TOOL HWS HD 22 10 4-M4 9 2- 15.1 HWS 8-M4 TAPPED HOLES (BOTH SIDES) SCREW PENETRATION DEPTH MAX. 6mm 2600.5 I/O SIGNAL CONNECTOR (SEE NOTE A) 821 56.8 23.3 20 !" HWS1800T 3V HWS1800T 6V-15V 1600 1000 1400 Load (W) 1200 600 MOUNTING A, B, C, D 400 1000 800 HWS-P Load (W) 800 MOUNTING A, B, C, D 600 400 200 200 0 -10 0 10 20 30 40 50 60 0 -10 0 71 10 20 HWS1800T 5V 50 60 71 Load (W) 1200 1000 800 MOUNTING A, B, C, D 600 400 200 10 20 30 40 50 60 2000 1800 1600 1400 1200 1000 800 600 400 200 0 -10 71 MOUNTING A, B, C, D 0 MOUNTING B 10 20 30 40 50 60 71 Ta() Ta() MOUNTING A STANDARD MOUNTING Instruction Manual Load (W) 1400 0 40 HWS1800T 24V-60V 1600 0 -10 30 Ta() Ta() MOUNTING All specifications are subject to change without notice. MOUNTING D DON'T USE DON'T USE *It cannot be used even the product is flipped vertically. aHWS11 HWS/HD Single Output 300W-1800W HWS UL60590-1/ CSA C22.2 No.60950-1 warranty EN60950-1/ EN50178 HWS HD Features 5 Y E A R S Model naming method Power supply for harsh environment, heavy industry HWS300-1800 equipment, etc. Guaranteed start-up at Ta=-40 C. (*1) HWS 300 - 5 / HD Series name Output power Internal PCB coating (*2) Compliant to MIL-STD-810F, the standard for the products for military use (vibration resistance / shock resistance). Nominal output voltage ex. 3: 3.3V, 5: 5V, 48: 48V Applications Environmentally-friendly: High-efficiency technology reduces power loss by Safety terminal Conformity to RoHS Directive covering current flowing part secures safety for users. No screw-dropping design prevents from losing screws during maintenance operation. HWS ME heat generation. Fan stopping in power-off by external control reduces acoustic noise and saves energy. Easy to use: All models in the same hight of 82mm. Mountable in 2U-height racks without dead space. Safety and reliability: HDWith cover for harsh environment by forced air cooling This means that, in conformity with EU Directive 2002/95/ EC, lead, cadmium, mercury, hexavalent chromium, and specific bromine-based flame retardants, PBB and PBDE, have not been used, except for exempted applications. Product Line up 3.3V 5V 12V 15V 24V 48V Output Voltage Model HWS300-3/HD HWS300-5/HD HWS300-12/HD HWS300-15/HD HWS300-24/HD HWS300-48/HD 1000W Output Current (Peak) 200A 200A 167A 134A 160A 88A100A 70A80A 46A58.5A 30.7A39A 23A29.2A 18.4A23.4A Model HWS1000-3/HD HWS1000-5/HD HWS1000-6/HD HWS1000-7/HD HWS1000-12/HD HWS1000-15/HD HWS1000-24/HD HWS1000-36/HD HWS1000-48/HD HWS1000-60/HD 600W Output Current (Peak) 120A 120A 53A 43A 27A31A 13A Model HWS600-3/HD HWS600-5/HD HWS600-12/HD HWS600-15/HD HWS600-24/HD HWS600-48/HD 1500W Output Current (Peak)(*) 300A/300A 300A/300A 250A/250A(300A) 200A/200A(240A) 125A/125A 100A/100A 65A/70A105A 42A/46.5A70A 32A/32A 25.6A/28A(42A) Model HWS1500-3/HD HWS1500-5/HD HWS1500-6/HD HWS1500-7/HD HWS1500-12/HD HWS1500-15/HD HWS1500-24/HD HWS1500-36/HD HWS1500-48/HD HWS1500-60/HD 1800W Output Current (Peak) 300A 300A 250A 300A 200A 240A 125A150A 100A120A 75A105A 50A70A 37.5A52.5A 30A42A Model HWS1800T-3/HD HWS1800T-5/HD HWS1800T-6/HD HWS1800T-7/HD HWS1800T-12/HD HWS1800T-15/HD HWS1800T-24/HD HWS1800T-36/HD HWS1800T-48/HD HWS1800T-60/HD 100Vin/200Vin (*1) The power supply might not start up according to the input voltage and the load condition at the low temperature (-40 < Ta < -10 C). For details, please refer to Start-up condition at the low temperature . (*2) For resistance against humidity, dust-related improvement-resistant, board both sides are coated. But it may not be completely possible for the effect because there is the point that is not coated partly. Please refer for the details to us. All specifications are subject to change without notice. Instruction Manual 3.3V 5V 6V 7.5V 12V 15V 24V 36V 48V 60V 300W Output Current (Peak) 60A 60A 27A 22A 14A16.5A 7A HWS-P Output Voltage aHWS13 HWS300/HD +:6+'6SHFLILFDWLRQV 5HDGLQVWUXFWLRQPDQXDOFDUHIXOO\EHIRUHXVLQJWKHSRZHUVXSSO\XQLW ITEMS/UNITS MODEL HWS HWS HD Voltage Range (*3) Frequency (*3) Power Factor (100/200VAC)(typ) (*2) Input Efficiency (100/200VAC)(typ) (*2) Current (100/200VAC)(typ) (*2) Inrush Current (100/200VAC)(typ) (*4) Leakage Current (*11) Nominal Voltage Maximum Current (*1) Maximum Power Maximum Line Regulation (*6) Maximum Load Regulation (*7) Output Temperature Coefficient Maximum Ripple & Noise (0<Ta<70C) (*5) Maximum Ripple & Noise (-10<Ta< 0C) (*5) Hold-up Time (typ) (*10) Voltage Adjustable Range Over Current Protection (*8) Over Voltage Protection (*9) Remote Sensing Remote ON/OFF Control Function Parallel Operation Series Operation Monitoring Signal Line DIP Operating Temperature (*12)(*13) Storage Temperature Operating Humidity Storage Humidity V Hz A A mA VDC A W mV mV mVp-p mVp-p ms VDC A VDC HWS300-3/HD HWS300-5/HD -10 to +71 (-10 to +50: 100%, +71: 50%) Guarantee Start up at -40 to -10 C RH RH -40 to +85 10 - 90 (No dewdrop) 10 - 95 (No dewdrop) HWS ME Less than 196.1m/s Designed to meet MIL-STD-810F 516.5 Procedure I, VI Forced air by blower fan Input - FG : 2.5kVAC (20mA), Input - Output : 3kVAC (20mA) Output - FG: 500VAC (100mA), Output-CNT: 100VAC(100mA) for 1min Withstand Voltage Isolation More than 100M: Output - FG : 500VDC More than 10M: Output -CNT : 100VDC at 25C and 70%RH Isolation Resistance Approved by UL60950-1, CSA C22.2 No.60950-1, EN60950-1, EN50178 Designed to meet DENAN (*15) PFHC EMI Designed to meet IEC61000-3-2 Designed to meet EN55011/EN55022-B, FCC-B, VCCI-B Designed to meet IEC61000-4-2(Level 2,3), -3(Level 3), -4(Level 3), -5(Level 3,4), -6(Level 3), -8(Level 4), -11 Immunity HWS-P Mechanical HWS300-48/HD At no operating, 10 - 55Hz (sweep for 1min) 19.6m/s constant, X, Y, Z 1hour each. Designed to meet MIL-STD-810F 514.5 Category 4,10 (*14) Cooling Standards HWS300-24/HD C Shock (In package) Safety Standards HWS300-15/HD AC85 - 265 or DC120 - 330 47 - 63 0.99 / 0.95 74 / 77 79 / 82 80 / 83 82 / 85 2.7 / 1.4 3.8 / 1.9 4.1 / 2.1 20 / 40 Less than 0.75. (0.2 (typ) at 100VAC / 0.44 (typ) at 230VAC) 3.3 5 12 15 24 48 60 27 22 14 (16.5) 7 198 300 324 330 336 20 48 60 96 192 30 72 90 144 288 Less than 0.02% / C 120 150 350 180 200 400 20 2.64-3.96 4.0-6.0 9.6-14.4 12.0-18.0 19.2-28.8 38.4-52.8 >63 >63 >28.4 >23.1 >16.7 >7.4 4.13-4.95 6.25-7.25 15.0-17.4 18.8-21.8 30.0-34.8 55.2-64.8 Possible Possible Possible Possible PF (Open collector output) Designed to meet SEMI-F47 (200VAC Line only) Environment Vibration HWS300-12/HD Weight (typ) Size (W x H x D) g mm 1000 61 x 82 x 165 (Refer to outline drawing) (*1) ( ): Peak output current at 200VAC. Operaing time at peak output is less than 10sec, duty is less than 35%. (*2) At 100/200VAC, Ta=25C and maximum output power. (*3) For cases where conformance to various safety specs (UL, CSA, EN) are required, to be described as 100 - 240VAC (50/60Hz). (*4) Not applicable for the in-rush current to noise filter for less than 0.2ms. (*5) Measure with JEITA RC-9131A probe, bandwidth of scope :100MHz. (*6) 85 - 265VAC, constant load. (*7) No load-Full load, constant input voltage. Instruction Manual (*8) 3.3, 5V model: Constant current limit and hiccup with automatic recovery. 12 - 48V model: Constant current limit with automatic recovery. Avoid to operate at over load or short circuit condition for more than 30 seconds. Recommended EMC Filter (*9) OVP circuit will shut the output down, manual reset (CNT reset or re power on). (*10) At 100/200VAC, nominal output voltage and maximum output current. (*11) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25C. (*12) Ratings - Derating at standard mounting. Refer to output derating curve. - Load (%) is percent of maximum output power or maximum output current, whichever is greater. (*13) For -40C to -10C need 3minutes to stabilize the output voltage. (*14) Category 4 exposure levels : Truck transportation over U.S. highways, composite two-wheeled trailer. (*15) As for DENAN, designed to meet at 100VAC. aHWS14 RSEN-2006 Please refer to "TDK-Lambda EMC Filters" catalog. All specifications are subject to change without notice. HWS300/HD 2XWOLQH'UDZLQJ HWS300/HD NAME PLATE 11 7.2 8-M4 TAPPED HOLES (TAPPED AT THE BOTTOM CHASSIS SCREW PENETRATION DEPTH MAX. 6mm 14 15 11 FAN 14.6 25 1050.5 46.9 611 1651 22MAX 10.5 8-M4 TAPPED HOLES 18MAX 5MAX HWS ME == NOTES == A : MODEL NAME, NOMINAL OUTPUT VOLTAGE AND MAXIMUM OUTPUT CURRENT ARE SHOWN IN THE NAME PLATE IN ACCORDANCE WITH THE SPECIFICATIONS. B : M4 TAPPED HOLES (8) FOR CUSTOMER CHASSIS MOUNTING.(SCREW PENETRATION DEPTH 6m/m MAX.) [unitmm] == ACCESSORIES == * COVER FOR BARRIER TERMINAL STRIP ------1 (ATTACHED ON TERMINAL AT SHIPMENT) * SHORT PIECE ---------------------1 SHORTING +Vm +S, -Vm -S, CNT TOG (ATTACHED ON CN1 AT SHIPMENT) == MATCHING HOUSINGS , PINS & TOOL == PART DESCRIPTION SOCKET HOUSING == SIGNAL CONNECTOR USED == TERMINAL PINS PART NAME S12B-PHDSS HAND CRIMPING TOOL PART NAME PHDR-12VS SPHD-002T-P0.5(AWG28~24) SPHD-001T-P0.5(AWG26~22) YRS-620(SPHD-002T-P0.5) YC-610R(SPHD-001T-P0.5) MANUFACT JST JST JST HWS-P PART DESCRIPTION PIN HEADER 1200.5 400.5 25 HWS HD 11 34.5 66.6 47 9.5 10 10 821 AIR FLOW 4-M4 600.5 8.9 3-M4 HWS 10.7 7.3 2XWSXW'HUDWLQJ 120 Ta( C) 80 MOUNTING A MOUNTING B -10 to +50 100 71 50 60 40 20 0 10 0 10 20 30 40 50 Ta ( C) 60 7071 80 MOUNTING A (STANDARD MOUNTING) All specifications are subject to change without notice. MOUNTING B DON'T USE DON'T USE Instruction Manual LOAD (%) 100 LOAD(%) aHWS15 HWS600/HD +:6+'6SHFLILFDWLRQV 5HDGLQVWUXFWLRQPDQXDOFDUHIXOO\EHIRUHXVLQJWKHSRZHUVXSSO\XQLW ITEMS/UNITS MODEL HWS HWS HD HWS ME Voltage Range (*3) Frequency (*3) Power Factor (100/200VAC)(typ) (*2) Input Efficiency (100/200VAC)(typ) (*2) Current (100/200VAC)(typ) (*2) Inrush Current (100/200VAC)(typ) (*4) Leakage Current (*11) Nominal Voltage Maximum Current (*1) Maximum Power Maximum Line Regulation (*6) Maximum Load Regulation (*7) Output Temperature Coefficient Maximum Ripple & Noise (0<Ta<70C) (*5) Maximum Ripple & Noise (-10<Ta< 0C) (*5) Hold-up Time (typ) (*10) Voltage Adjustable Range Over Current Protection (*8) Over Voltage Protection (*9) Remote Sensing Remote ON/OFF Control Function Parallel Operation Series Operation Monitoring Signal Line DIP Operating Temperature (*12)(*13) Storage Temperature Operating Humidity Storage Humidity Environment Vibration (*14) V Hz A A mA VDC A W mV mV mVp-p mVp-p ms VDC A VDC C C RH RH HWS600-3/HD HWS600-5/HD HWS600-24/HD HWS600-48/HD At no operating, 10 - 55Hz (sweep for 1min) 19.6m/s constant, X, Y, Z 1hour each. Designed to meet MIL-STD-810F 514.5 Category 4, 10 Shock (In package) Cooling Less than 196.1m/s Designed to meet MIL-STD-810F 516.5 Procedure I, VI Forced air by blower fan Withstand Voltage Input - FG : 2.5kVAC (20mA), Input - Output : 3kVAC (20mA) Output - FG : 500VAC (100mA),Output - CNT : 100VAC(100mA) for 1min More than 100M: Output - FG : 500VDC More than 10M: Output - CNT : 100VDC at 25C and 70%RH Isolation Resistance Safety Standards Approved by UL60950-1, CSA C22.2 No 60950-1, EN60950-1, EN50178 Designed to meet DENAN (*15) PFHC EMI Designed to meet IEC61000-3-2 Designed to meet EN55011/EN55022-B, FCC-B, VCCI-B Designed to meet IEC61000-4-2(Level 2,3), -3(Level 3), -4(Level 3), -5(Level 3,4), -6(Level 3), -8(Level 4), -11 Immunity Mechanical HWS600-15/HD AC85 - 265 or DC120 - 330 47 - 63 0.99 / 0.95 75 / 78 80 / 83 81 / 84 82 / 85 83 / 86 5.4 / 2.6 7.5 / 3.6 8.1 / 3.9 20 / 40 Less than 0.75. (0.2 (typ) at 100VAC / 0.44 (typ) at 230VAC) 3.3 5 12 15 24 48 120 53 43 27 (31) 13 396 600 636 645 648 624 20 48 60 96 192 30 72 90 144 288 Less than 0.02% / C 120 150 350 180 200 400 20 2.64-3.96 4.0-6.0 9.6-14.4 12.0-18.0 19.2-28.8 38.4-52.8 >126 >55.7 >45.2 >31.4 >13.7 4.13-4.95 6.25-7.25 15.0-17.4 18.8-21.8 30.0-34.8 55.2-64.8 Possible Possible Possible Possible PF (Open Collector Output) Designed to meet SEMI-F47 (200VAC Line only) -10 to +71 (-10 to +50: 100%, +71: 50%) Guarantee start up at -40 to -10 -40 to +85 10 - 90%RH (No dewdrop) 10 - 95%RH (No dewdrop) Isolation Standards HWS600-12/HD Weight (typ) Size (W x H x D) g mm 1600 100 x 82 x 165 (Refer to outline drawing) HWS-P (*1) ( ): Peak output current at 200VAC. Operating time at peak output is less than 10sec, duty is less than 35%. (*2) At 100/200VAC, Ta=25C and maximum output power. (*3) For cases where conformance to various safety specs (UL, CSA, EN) are required, to be described as 100 - 240VAC (50/60Hz). (*4) Not applicable for the in-rush current to noise filter for less than 0.2ms. Inrush Current is 30A (typ) when PFHC start-up. (*5) Measure with JEITA RC-9131A probe, bandwidth of scope : 100MHz. (*6) 85 - 265VAC, constant load. (*7) No load - Full load, constant input voltage. Instruction Manual (*8) 3V and 5V model: Constant current limit and hiccup with automatic recovery. 12 - 48V model: Constant current limitwith automatic recovery. Avoid to operate at over load or short circuit condition for more than 30 seconds. Recommended EMC Filter (*9) OVP circuit will shut the output down, manual reset (CNT reset or Re-power on). (*10) At 100/200VAC, nominal output voltage and maximum output current. (*11) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25C. (*12) Ratings - Derating at standard mounting. Refer to output derating curve. - Load (%) is percent of maximum output power or maximum output current, whichever is greater. (*13) For -40C to -10C need 3 minutes to stabilize the output voltage. (*14) Category 4 exposure levels : Truck transportation over U.S. highways, composite two-wheeled trailer. (*15) As for DENAN, designed to meet at 100VAC. aHWS16 RSEN-2016 Please refer to "TDK-Lambda EMC Filters" catalog. All specifications are subject to change without notice. HWS600/HD 2XWOLQH'UDZLQJ HWS600/HD 37.7 AIR FLOW 400.5 821 26MAX 21 14.6 15 8-M4 TAPPED HOLES SCREW PENETRATION DEPTH MAX. 6mm 18MAX 10 25 1200.5 HWS HD 10 10 63.9 NAME PLATE 14.6 16 44.5 17.5 HWS 16 4-M5 1651 3-M4 88.8 20 79.5 7.2 1100.5 600.5 1001 20 5 MAX == SIGNAL CONNECTOR USED == PART DESCRIPTION PART NAME PIN HEADER S12B-PHDSS MANUFACT JST == MATCHING HOUSINGS, PINS & TOOL == PART DESCRIPTION PART NAME SOCKET HOUSING PHDR-12VS SPHD-002T-P0.5(AWG2824) TERMINAL PINS SPHD-001T-P0.5(AWG2622) YRS-620(SPHD-002T-P0.5) HAND CRIMPING TOOL YC-610R(SPHD-001T-P0.5) MANUFACT JST JST JST [unitmm] == ACCESSORIES == * COVER FOR BARRIER TERMINAL STRIP -----1 (ATTACHED ON TERMINAL AT SHIPMENT) * SHORT PIECE --------------------1 SHORTING +Vm - +S, -Vm - -S, CNT TOG (ATTACHED ON CN1 AT SHIPMENT) HWS-P 2XWSXW'HUDWLQJ Ta LOAD MOUNTING B MOUNTING A 100 -10 to 50 100 80 71 50 60 40 20 0 -10 0 10 20 30 40 50 60 70 71 80 Ta MOUNTING A MOUNTING B STANDARD MOUNTING All specifications are subject to change without notice. DON T USE Instruction Manual LOAD (%) 120 HWS ME 8-M4 TAPPED HOLES SCREW PENETRATION DEPTH MAX. 6mm aHWS17 HWS1000/HD +:6+'6SHFLILFDWLRQV 5HDGLQVWUXFWLRQPDQXDOFDUHIXOO\EHIRUHXVLQJWKHSRZHUVXSSO\XQLW MODEL ITEMS/UNITS HWS HWS HD HWS ME '%$# 37 '$ 9 # >??@$@$# 9 # 9 # QZ 9 # [\ 9 ^@ a]@^^ a]@^^ 3\ a]@^^ 37 a]@^^ 3\ 37 a]@^^ [@ @ _ a]@^^ [c @ e^ ? ? @$@ g a]@^^ @ f @Q "c e@^ # < chQi _j 3$@ _j 3$@ ^ lQ@ ^ _ 9 _ ' ' '$@ 3 _@ l@Q _@ a @ @ l @ [@ 3 _Z '$@ _@ e^ g g g l e^ >j@^ _@ "^@c@# l "^@c@# @i@ lZ$\ $\ @ HWS1000 -5/HD "! ^ b b ^ ^ " " HWS1000 -6/HD HWS1000 -7/HD HWS1000 -12/HD HWS1000 -15/HD HWS1000 -24/HD HWS1000 -36/HD HWS1000 -48/HD HWS1000 -60/HD 9 <; 9 ; 9 ; ^ ^ ^Q ; ;< ; ; k ; ; ; ; ; ;< ;<9;< <9 9 9 9 9 9 9 9 ;9 ; 9 ; ^ ] ; ; ; ; < <; ; < < [ Q Q Z ; d 9 ; ; ; <; <; ; ; ; <; ; ; ; ; ; ; ; k ; k ; k ; k; k ; k;< k; k ; ; ; <; ; ; ; ; ; ; ; ; <; ; ; <; ; 3QQ@i 3 Q Q @ i 3 Q Q @ i 3QQ@i 3'_ $ $ n@ ^ l>a ' [@ # 3 n @ Q c Q @ c c $ ^ Q @ c ; g o p l g < cQ@ < cQ@ @o "! l7 ? ^@; <;^9Qq Qo rosot Z $Z; Q@c ^ a[ le ' ; # ?@ ; o $# [QQ Z <; ^9Qq Q@c ^ a[ le ' ; 3$c '$c @ n# n7 ' 'p u \ ^o _ u \ ^ _ 'p u ^o ^c <^o _ eu ^ ? ^@ b@ZQc Q@ a Z a _ 'p u a Z a _ e u c d" Q@ Q@Q$ HWS-P l?# lccQ 3'" lccQ >a ^^@# b@Z ^ ] a$Z@$ l@! bx"x HWS1000 -3/HD jc i# v[< o ^^ l ; ;< o >< o > ; n@ ^ >; n@ ^ > n @ ^ > 9 > no ' Q Q no Q Q no l 3 Q Q n; n@ ^ > [j oo [j o [j o [j oo [j o [j o ; ] ] ? @ c 7 @ Instruction Manual ew c ^]@^^ 7; ' $QQ 7Z $?^$ j@Q Q?# Q$Q v[o lo> %@co @ j 7@ i 9"!; '@Q @ QZ $; @$i Z ?@Q ; ^Q @ QZ $ ?7@ @ Z 7 Q# @Q ?@; aQ 7@Z x>e < io nc7@cZ ? Q$ u a"!; ' $@$ $$@ c ;' ?@^ $$@ Z Q ?@] ic o $Q c; c ' co $Q @ j; Q $ @^@ 7@Z ^@$ $j#; _j $ $c@@ ? ^ Z Q$cQ 7@ $Q Z QZc7; _ $ ]$c@ ^]@^^ c $ ? ^ Z Q$cQ $@Q# Recommended EMC Filter 7@ Q QZc7; _3 $@$@ 7@ QZ c7 o ^ Q 37 $#$ _9_'' e Q@ Q; < 9 o ^@ j c ^]@^^ $; aQc i# Z $Z ^Q@ ^Zc ? v[o lo > c > "!o ew ; @Q @ Qcc ^@; [c d @Q $ ? ^]@^^ 7 ^]@^^ $o7Z@$Zj @Q ; Q ? Z ^@Qo ? c@ $j; RSEN-2016 ' $c@@Q ? Q o ? c@ $j; Q ? >oi@ ^ ; Please refer to "TDK-Lambda 3\ $ @Q QQ Z Q$cQo c c# d ^]; [@ # EMC Filters" catalog. # ]Q jQ u e$\ Q@ j v;l; Z@Z7#Qo ^Q@ 7 7Zc @; @Q $^Q# ?@] n y>e c$ ? a[ le ' ; 3$c c a[ le ' ; $# $^@$; ? ^@ ^Zc; Please refer to page aHWS24 for MIL-STD Mounting aHWS18 All specifications are subject to change without notice. HWS1000/HD 2XWOLQH'UDZLQJ HWS1000/HD 8-M4 TAPPED HOLES (BOTH SIDES) SCREW PENETRATION DEPTH MAX. 6mm 36MAX 10 2200.5 3 1120.5 251 23.71 3 7.25 BUS BAR SPACER (RED) 11.2 126.51 11 11 11 73.6 9.1 I/O SIGNAL CONNECTOR (SEE NOTE A) HWS 821 56.8 23.3 20 BUS BAR SPACER (BLACK) OUTPUT TERMINAL AIR FLOW INPUT TERMINAL NAME PLATE 251 101 4-M4 8-M4 TAPPED HOLES (BOTH SIDES) SCREW PENETRATION DEPTH MAX. 6mm 11 45.41 600.5 20 22 10 HWS HD NAME PLATE 9 2- 4-M4 15.1 10 2200.5 2401 20MAX 4MAX _e>l u 9_ lp[ _> e_ _> e_ u l n 3"ll['l xle ae "p "_vlp u 3" l xle ae "p _e e u l3" e 3;bp xle _ l3" e 3;bp xle _ n3" e 3;bp xle " a3p e__[ u sl l3" e 3; xle s l3" e 3; xle s n3" e 3; xle >ll_>l ee "> _> e_ z l"_ep glgo l o 3>' f ee_p ee "> _ e l"3a>e ee "> _> e_ { l"_ep glzgo lz o 3z>' f eze_p ee "> _ e l"3a>e Q $$ @$cc @Q %@c @ c @@! Z 7 Q# ?$@; HWS ME [unitmm] [Chassis material:SPCC-SD] 2XWSXW'HUDWLQJ 100 60 50 40 inpu85V inpu90V inpu85V 35V model) inpu90V 35V model) 20 0 -10 0 10 20 30 40 50 Ta MOUNTING A (STANDARD MOUNTING) MOUNTING B MOUNTING C MOUNTING D DON'T USE DON'T USE *It cannot be used even the product is flipped vertically. 60 70 71 HWS-P LOAD(%) 80 80 6WDUWXSFRQGLWLRQDWORZWHPSHUDWXUH =NOTES= 1) Input voltage: Not gradual start up. 2) No Condensing. 120 input 85V input 90V 100 LOAD(%) 80 60 40 20 0 -50 -40 -30 Ta All specifications are subject to change without notice. -20 Instruction Manual DERATING TO START UP AT Ta : -40 to -10C -10 aHWS19 HWS1500/HD +:6+'6SHFLILFDWLRQV 5HDGLQVWUXFWLRQPDQXDOFDUHIXOO\EHIRUHXVLQJWKHSRZHUVXSSO\XQLW MODEL HWS1500 HWS1500 HWS1500 HWS1500 HWS1500 HWS1500 HWS1500 HWS1500 -3/HD -5/HD -6/HD -7/HD -12/HD -15/HD -24/HD -36/HD Voltage Range (*2) V AC85 - 265 Frequency (*2) Hz 47 - 63 Power Factor (100/230VAC)(typ) (*1) 0.98 / 0.94 Input Efficiency (100/200VAC)(typ) (*1) 72 / 75 77 / 81 79 / 82 81 / 83 82 / 85 83 / 87 84 / 88 Current (100/200VAC)(typ) (*1) A 15.0 / 8.0 19.5 / 10.0 19.0 / 10.0 Inrush Current (100/200VAC)(typ) (*3) A 20 / 40 Leakage Current (100/240VAC) (*10) mA 1.5 max Nominal Voltage V 3.3 5 6 7.5 12 15 24 36 Maximum Current (100/200VAC) A 300 / 300 250 / 250 200 / 200 125 / 125 100 / 100 65 / 70 42 / 46.5 Maximum Peak Current (*13) A - 300 240 - 105 70 Maximum Power (100VAC/200VAC) W 990/990 1500/1500 1560/1680 1512/1674 Maximum Peak Power (*13) W - 1800 - 2520 Maximum Line Regulation (*5) mV 36 40 48 60 96 144 Output Maximum Load Regulation (*6) mV 60 72 90 144 150 Temperature Coefficient Less than 0.02%/C +25 to +71C mVp-p 150 200 Maximum 200 150 200 0C mVp-p Ripple & Noise (*4) 220 200 240 -10C mVp-p Hold-up Time (typ) (*9) ms 20 16 20 Voltage Adjustable Range VDC 2.64 - 3.96 4.0 - 6.0 4.8 - 7.2 6.0 - 9.0 9.6 - 14.4 12.0 - 18.0 19.2 - 28.8 28.8 - 43.2 Over Current Protection (*7) A > 315.0 > 262.5 > 210.0 > 131.2 > 105.0 > 68.2 > 44.1 Over Voltage Protection (*8) VDC 4.12 - 4.62 6.25 - 7.0 7.5 - 8.4 9.37 - 10.5 15.0 - 17.4 18.7 - 21.8 30.0 - 34.8 45.0 - 49.7 Remote Sensing Possible Remote ON/OFF Control Possible Function Parallel Operation Possible Series Operation Possible Monitoring Signal PF (Open collector output) Line DIP Designed to meet SEMI-F47 (200VAC Line only) Other Function PCB Coating on solder side and component side. Operating Temperature (*11) C -10 to +71, Guarantee start up at -40 to -10 -10 to +40|C W 990 1500 1560 / 1680 1512 / 1674 +50|C W 825 1250 1500 1560 / 1680 1512 / 1674 at Input Voltage 100VAC/200VAC +60|C W 660 1000 1125 1170 / 1260 1134 / 1255 +71|C W 495 750 780 / 840 756 / 837 Storage Temperature C -40 to +85 Environment Operating Humidity RH 10 - 90 (No Condensing) Storage Humidity RH 10 - 95 (No Condensing) ITEMS/UNITS HWS HWS HD HWS ME Vibration Shock (In package) Cooling 400 400 600 400 38.4 - 52.8 48.0 -66.0 > 33.6 > 26.8 55.2 - 64.8 69.0 - 75.0 1536 1536 1152 768 1536 / 1680 1536 / 1680 1152 / 1260 768 / 840 Input - FG : 2kVAC (20mA), Input - Output : 3kVAC (20mA), Output - CNT : 100VAC (100mA) Output - FG : 500VAC (300mA), (60V model 651VAC (390mA) ) for 1min. More than 100M: Output - FG : 500VDC More than 10M: Output - CNT : 100VDC at 25C and 70%RH Isolation Resistance (*12) HWS-P Immunity Weight (typ) Size (W x H x D) 48 60 32 / 32 25.6 / 28 - 42 1536/1536 1536/1680 - 2520 192 240 288 360 Less than 196.1m/s2 Designed to meet MIL-STD-810F 516.5 Procedure I Forced air by blower fan (*15) Isolation Mechanical 86 / 90 At no operating, 10 - 55Hz (sweep for 1min.) 19.6m/s constant, X,Y,Z 1hour each. Designed to meet MIL-STD-810F 514.5 Category 4 figure 514.5C-1 and Category 10 (*14)(*15) Withstand Voltage Safety Standards PFHC Standards EMI HWS1500 HWS1500 -48/HD -60/HD g mm Approved by UL60950-1, CSA C22.2 No.,60950-1, EN60950-1, EN50178. Designed to meet DENAN. Designed to meet IEC61000-3-2 Designed to meet EN55011/EN55022-A, FCC-ClassA, VCCI-ClassA. Designed to meet IEC61000-4-2(Level 2,3), -3(Level 3), -4(Level 3), -5(Level 3,4), -6(Level 3), -8(Level 4), -11 4000 3800 126.5 x 82 x 280 (Refer to outline drawing) Instruction Manual (*1) At Ta=25C and maximum output power. (*2) For cases where conformance to various safety specs (UL, CSA, EN) are required, input voltage range will be 100 - 240VAC (50/60Hz). (*3) First in-rush current. Not applicable to the first 0.2ms in-rush current flowing into the power supply noise filter. (*4) Measure with JEITA RC-9131A probe, bandwidth of scope :100MHz. at 100uF electric capacitor and 0.47uF film capacitor on the test fixture board.) Ripple noise spec for ambient temperature between -10 to 25 is a linearity value with respect to the -10 degrees C and 25 degrees C specs. (*5) 85 - 265VAC , constant load. (*6) No load-full load, constant input voltage. (*7) Constant current limit with automatic recovery. Over current condition for more than 5 seconds will cause the out- Recommended EMC Filter put to shutdown. Output current exceeding maximum rated output current for more than 10 seconds continuously will result to output shutdown. (*8) OVP circuit will shut down output, manual reset (power cycle) or ON/OFF CNT signal reset. (*9) At 100/200VAC, nominal output voltage and maximum output current. (*10) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25C. (*11) Ratings - Derating at standard mounting. - Load (%) is percent of maximum output power or maximum output current, whichever is greater. - As for other mountings, refer to derating curve. - For conditions of start up at -40C to -10C, refer to derating curve. RSEN-2030 (*12) As for DENAN, designed to meet at 100VAC. Please refer to "TDK-Lambda (*13) Peak output current is less than 10 seconds, and duty 35% max.(200VAC Line only) EMC Filters" catalog. (*14) Category 4 exposure levels : Track transportation over U.S. highways. (*15) It is compulsory to fix BRACKET onto product for MIL-STD-810F 516.5 Procedure and MIL-STD-810F 514.5 category 10 compliance. Refer to mounting method. Please refer to page aHWS24 for MIL-STD Mounting aHWS20 All specifications are subject to change without notice. HWS1500/HD 2XWOLQH'UDZLQJ I/O SIGNAL CONNECTOR SEE NOTE A) 8-M4 TAPPED HOLES (BOTH SIDES) SCREW PENETRATION DEPTH MAX. 6mm 56.8 BUS BAR SPACER (RED) 2600.5 1120.5 3 23.71 10 3 251 11.2 9.1 73.6 46MAX BUS BAR SPACER (BLACK) 11 11 11 126.51 23.3 20 HWS 821 7.25 HWS1500/HD AIR FLOW OUTPUT TERMINAL INPUT TERMINAL NAME PLATE NAME PLATE 8-M4 TAPPED HOLES (BOTH SIDES) SCREW PENETRATION DEPTH MAX. 6mm 201 45.41 600.5 20 22 351 11 4-M4 10 2600.5 2801 20MAX 4MAX [unitmm] [Chassis material:SPCC-SD] ACCESSORIES * ATTACHED CONNECTOR (3~7V) SHORTING +S(+), -S(-), PVREF & CNTTOG ATTACHED ON CN01 AT SHIPMENT * ATTACHED CONNECTOR (12_60V) SHORTING +S~+V, -S~-V, PV~REF & CNT~TOG ATTACHED ON CN01 AT SHIPMENT * A separate connector not included is required in order to utilize the power supply function. (JST) (JST) (JST) OR (JST) OR (JST) (JST) (JST) (JST) HWS ME NOTES A: I/O SIGNAL CONNECTOR CONNECTOR : S12B-PHDSS(LF)(SN) MATCHING HOUSING : PHDR-12VS MATCHING CONTACT : SPHD-002T-P0.5(AWG2824) SPHD-001T-P0.5(AWG2622) BPHD-001T-P0.5(AWG2622) HAND CRIMPING TOOL : YRS-620(SPHD-002T-P0.5) YC-610R(SPHD-001T-P0.5) YC-610R(BPHD-001T-P0.5) HWS HD 9 2- 4-M4 10 15.1 2XWSXW'HUDWLQJ 100 LOAD% 80 60 MOUNTING A TANDARD MOUNTING) 85V 40 MOUNTING B MOUNTING C 90V HWS-P 20 0 -10 0 10 20 30 40 50 60 71 70 80 Ta MOUNTING D DON'T USE DON'T USE *It cannot be used even the product is flipped vertically. 6WDUWXSFRQGLWLRQDWORZWHPSHUDWXUH 120 LOAD (%) 100 80 85V 60 90V 40 20 0 -50 -40 -30 Ta () All specifications are subject to change without notice. -20 -10 =NOTES= 1) Input voltage: Not gradual start up. 2) No condensing. 3) Output voltage becomes more stable by performing the following. a) Electrolytic capacitor is added to an output. +3.3V, +5V, +6V : LXZ 10V 5600uF (NIPPON CHEMI-CON) x 3 parallel +7.5V : LXZ 16V 3900uF (NIPPON CHEMI-CON) x 3 parallel +12V : LXZ 25V 2700uF (NIPPON CHEMI-CON) x3 parallel +15V : LXZ 25V 2700uF (NIPPON CHEMI-CON) x3 parallel +24V : LXZ 35V 1800uF (NIPPON CHEMI-CON) x3 parallel +36V : LXZ 50V 1000uF (NIPPON CHEMI-CON) x3 parallel +48V : LXZ 63V 820uF (NIPPON CHEMI-CON) x3 parallel +60V : LXV 100V 270uF (NIPPON CHEMI-CON) x 3 parallel b) Remote sensing function is used. Connect "+S" terminal to "+" terminal of the electrolytic capacitor and "-S" terminal to "-" terminal of the electrolytic capacitor with sensing wires. 4) Pay attention to above items before using the unit. Incorrect usage could lead to unstable output voltage. Instruction Manual DERATING TO START UP AT Ta : -40 to -10C aHWS21 HWS1800T/HD +:67+'6SHFLILFDWLRQV 5HDGLQVWUXFWLRQPDQXDOFDUHIXOO\EHIRUHXVLQJWKHSRZHUVXSSO\XQLW ITEMS/UNITS MODEL HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T -3/HD -5/HD -6/HD -7/HD -12/HD -15/HD -24/HD -36/HD -48/HD -60/HD HWS HWS HD HWS ME '%$# 37 '$ # >??@$@$# # # QZ # [\ ^@ a]@^^ a]@^^ 3\ a ] @ ^ ^ 3 7 a ] @ ^ ^ 3 \ 3 7 a]@^^ [@ @ _ a ]@^^ [c @ e^ ? ? @$@ g g | a]@^^ | @ f @Q | "c e@^ # < chQi _j 3$@ _j 3$@ ^ lQ@ ^ _ 9 _ ' ' '$@ 3 _@ l@Q _@ a @ @ l @ [@ 3 _Z '$@ _@ e^ g g g g l e^ >j@^ _@ "^@c@# l "^@c@# @i@ lZ$\ $\ @ ^ b b ^ ^ ; < ; ; ; ^ ] ; << ; < ; ; < [ Q Q Z ; d 9 | < ^ ^ ^ ^Q ; ;< ; ; ; ; ; <; <; ; ; ; <; ; ; ; ; ; ; ; k ; k; k ; k ; k ; k ; k; k; k ; ; ; ; ; ; ; <; ; ; ; ; ; ; ; ; <; ; ; <; ; 3QQ@i 3 Q Q @ i 3 Q Q @ i 3QQ@i 3'_ $ $ n@ ^ l>a ' 3 n @ Q c Q @ c c $ ^ Q @ c ; g o p l b << b b b < < g " < cQ@ < cQ@ " @o "! l7 ? ^@; <;^9Qq Qo rosot Z $Z; Q@c ^ a[ le ' ; # ?@ ; o # [QQ Z <; ^9Qq Q@c ^ a[ le ' ; 3$c '$c @ n# n7 ' 'p u \ ^o _ u \ ^ _ 'p u ^o ^c <^o _ eu ^ ? ^@; b@ZQc Q@ a Z a _ 'p u a Z a _ e u c d" Q@ Q@Q$ HWS-P l ? # l c c Q lccQ >a ^^@# b@Z # a$Z@$ l@! bx"x ; < "! ^^ jc i# v[ < o l ; ; < o > < o ' Q Q o Q Q n @ ^ > 9 > n@ ^ > [j oo [j o [j o [j oo [j o [j o ; ] ] ? _ @ 7 @ Instruction Manual ew | c ^]@^^ 7; ' $QQ 7Z $?^$ j@Q Q?# Q$Q v[o lo > %@co @ j 7@ i 9"!; '@Q @ QZ $; @$i Z ?@Q ; ^Q @ QZ $ ?7@ @ Z 7 Q# @Q ?@; aQ 7@Z x>e < io nc7@cZ ? Q$ u a"!; ' $@$ $$@ c ;' ?@^ $$@ Z Q ?@] ic; @ @Q Q$ ? ^i@ ^ i7 @Q @@# j 7@Z Q$ Z cQ c cQ Q$Q; o $Q c; c ' co $Q @ j; Recommended EMC Filter Q $ @^@ 7@Z ^@$ $j#; _j $ $c@@ ? ^ Z Q$cQ 7@ $Q Z QZc7; _ $ ]$c@ ^]@^^ c $ ? ^ Z Q$cQ $@Q# 7@ Q QZc7; _3 $@$@ 7@ QZ c7 o ^ Q 37 $#$ _9_'' e Q@ Q; < 9"!o ^@ j c ^]@^^ $; aQc i# Z $Z ^Q@ ^Zc ? v[o l c > "!o ew | ; @Q @ Qcc ^@; Q ? Z ^@Qo ? c@ $j; RSEN-2030 ' $c@@Q ? Q | z | o ? c@ $j; Please refer to "TDK-Lambda 3\ $ @Q QQ Z Q$cQo c c# d ^]; EMC Filters" catalog. # ]Q jQ u e$\ Q@ j v;l; Z@Z7#Q; @Q $^Q# ?@] n y>e c$ ? a[ le ' ; 3$c c a[ le ' ; $# $^@$; Please refer to page aHWS24 for MIL-STD Mounting aHWS22 All specifications are subject to change without notice. HWS1800T/HD 2XWOLQH'UDZLQJ HWS1800T/HD 821 2600.5 10 (9.1) 1120.5 251 3 BUS BAR SPACER (BLACK) / 11 11 11 (73.6) BUS BAR SPACER (RED) )* 126.51 3 46MAX 7.25 23.71 (11.2) (23.3) 20 HWS I/O SIGNAL CONNECTOR (SEE NOTE A (56.8) AIR FLOW OUTPUT TERMINAL / / INPUT TERMINAL NAME PLATE NAME PLATE 4-M4 8-M4 TAPPED HOLES (BOTH SIDES) SCREW PENETRATION DEPTH MAX. 6mm 8-M4 TAPPED HOLES (BOTH SIDES) SCREW PENETRATION DEPTH MAX. 6mm 11 45.41 600.5 20 10 9 22 2- 351 201 HWS HD 4-M4 (15.1) 2600.5 10 2801 20MAX [unitmm] [Chassis material:SPCC-SD] >ll_>l ee "> _> e_ z l"_ep gl(go l( o 3>' f ee_p ee "> _ e l"3a>e ee "> _> e_ { l"_ep glzgo lz o 3z>' f eze_p ee "> _ e l"3a>e Q $$ @$cc @Q %@c @ c @@! Z 7 Q# ?$@; xle xle xle _ xle _ xle xle xle xle 2XWSXW'HUDWLQJ LOADW MOUNTING A MOUNTING B MOUNTING C (STANDARD MOUNTING) 3V 5V 6V15 24V60 0 10 20 Ta 30 40 Ta 50 60 71 70 HWS-P 2000 1800 1600 1400 1200 1000 800 600 400 200 0 -10 HWS ME _e>l u 9_ lp[ _> e_ _> e_ u l n 3"ll['l ae "p "_vlp u 3" l ae "p _e e u l3" e 3;bp l3" e 3;bp n3" e 3;bp " a3p e__[ u sl l3" e 3; s l3" e 3; s n3" e 3; 4MAX 80 MOUNTING D DON'T USE DON'T USE *It cannot be used even the product is flipped vertically. DERATING TO START UP AT Ta : -40 to -10C 120 LOAD% 100 80 60 40 20 0 -50 -40 -30 Ta All specifications are subject to change without notice. -20 -10 =NOTES= 1) Input voltage: Not gradual start up. 2) No Condensing. 3) Output voltage becomes more stable by performing the following. a) Electrolytic capacitor is added to an output. +3.3V,+5V,+6V : LXZ 10V 5600uF (NIPPON CHEMI-CON) x 3 parallel +7.5V : LXZ 16V 3900uF (NIPPON CHEMI-CON) x 3 parallel +12V : LXZ 25V 2700uF (NIPPON CHEMI-CON) x3 parallel +15V : LXZ 25V 2700uF (NIPPON CHEMI-CON) x3 parallel +24V : LXZ 35V 1800uF (NIPPON CHEMI-CON) x3 parallel +36V : LXZ 50V 1000uF (NIPPON CHEMI-CON) x3 parallel +48V : LXZ 63V 820uF (NIPPON CHEMI-CON) x3 parallel +60V : LXV 100V 270uF (NIPPON CHEMI-CON) x 3 parallel b) Remote sensing function is used. Connect "+S" terminal to "+" terminal of the electrolytic capacitor and "-S" terminal to "-" terminal of the electrolytic capacitor with sensing wires. 4) Pay attention to above items before using the unit. Incorrect usage could lead to unstable output voltage. Instruction Manual 6WDUWXSFRQGLWLRQDWORZWHPSHUDWXUH aHWS23 HWS1000/HD, 1500/HD, 1800T/HD 32:(56833/<02817,1*)250,/67' When MIL vibration(MIL-STD-810F 514.5 Category 4 figure 514.5C-1, Category 10) & HWS MIL shock(MIL-STD-810F 516.5 Procedure I) specification is necessary, mount the power supply using the specification or equivalent. Please prepare the bracket of the specification reference. Screw must not penetrate into power supply by more than 6mm. HWS HD Specification Reference Model Outline / Mounting method mm 10.3 HWS ME 60 9.4 5 2- 70.8 4- (83.8) 32 5 2-R 0.5 C L C L X 81.8 127.5 102.5 154.5 HWS-P HWS1000/HD HWS1500/HD HWS1800T/HD PUNCHING DIRECTION MA 170.5 19.4 8-R 5 Instruction Manual 49.4 9.4 2- 10.3 60 5 aHWS24 MATERIALS = SPCC-SD t=2.0 All specifications are subject to change without notice. HWS/ME Single Output 300W-1500W HWS UL60601-1/ CSA C22.2 No.601.1-M90 warranty EN60601-1 HWS HD Features 5 Y E A R S Model naming method AC-DC switching power supply for medical equipment. HWS300-1500 HWS 300 - 5 / ME Approval UL60601-1 (1) Approval EN60601-1 (1) Series name Output power Approval CSA C22.2 No.601.1-M90 (1) Environmentally-friendly: High-efficiency technology reduces power loss by heat generation. Fan stopping in power-off by exter- ME: With cover and forced air cooling by built-in fan, approved safety standards for medical equipment Nominal output voltage ex. 3: 3.3V, 5: 5V, 48: 48V nal control reduces acoustic noise and saves energy. Easy to use: All models in the same hight of 82mm. HWS ME Mountable in 2U-height racks without dead space. Safety and reliability: Safety terminal covering current flowing part secures safety for users. No screw-dropping design prevents from losing screws during maintenance operation. Applications Conformity to RoHS Directive This means that, in conformity with EU Directive 2002/95/ EC, lead, cadmium, mercury, hexavalent chromium, and specific bromine-based flame retardants, PBB and PBDE, have not been used, except for exempted applications. HWS-P Product Line up 300W 600W Output Current Model 5V 12V 15V 24V 36V 48V - 27A 22A 14A16.5A - 7A - HWS300-12/ME HWS300-15/ME HWS300-24/ME - HWS300-48/ME Output Current Peak 120A 53A 43A 27A31A - 13A 1000W Model HWS600-5/ME HWS600-12/ME HWS600-15/ME HWS600-24/ME - HWS600-48/ME 1500W Output Current Output Current(*) Model Model Peak (Peak - - - - - - - - - - - - 46A58.5A HWS1000-24/ME 65A/70A105A HWS1500-24/ME 30.7A/39AHWS1000-36/ME 42A/46.5A70A HWS1500-36/ME 23A/29.2A HWS1000-48/ME 32A/32A HWS1500-48/ME 100Vin/200Vin (1) The following conditions are required. Please use the insulating material for the equipment chassis when the power supply is used in the equipment near patients. Approved with the basic insulation, an additional insulation circuit is required outside of the power supply. All specifications are subject to change without notice. Instruction Manual Output Voltage aHWS25 HWS300/ME +:60(6SHFLILFDWLRQV 5HDGLQVWUXFWLRQPDQXDOFDUHIXOO\EHIRUHXVLQJWKHSRZHUVXSSO\XQLW ITEMS/UNITS MODEL HWS HWS HD HWS ME Voltage Range (*3) Frequency (*3) Power Factor (100/200VAC)(typ) (*2) Input Efficiency (100/200VAC)(typ) (*2) Current (100/200VAC)(typ) (*2) Inrush Current (100/200VAC)(typ) (*4) Leakage Current (*11) Nominal Voltage Maximum Current (*1) Maximum Power Maximum Line Regulation (*6) Maximum Load Regulation (*7) Output Temperature Coefficient Maximum Ripple & Noise (0<Ta<70 ) (*5) Maximum Ripple & Noise (-10<Ta< 0 ) (*5) Hold-up Time (typ) (*10) Voltage Adjustable Range Over Current Protection (*8) Over Voltage Protection (*9) Remote Sensing Remote ON/OFF Control Function Parallel Operation Series Operation Monitoring Signal Line DIP Operating Temperature (*12) Storage Temperature Operating Humidity Storage Humidity Environment Vibration HWS300-12/ME V Hz HWS300-24/ME HWS300-48/ME AC85 - 265 or DC120 - 330 47 - 63 0.99 / 0.95 80 / 83 A A mA VDC A W mV mV mVp-p mVp-p ms VDC A VDC RH RH 12 27 324 48 72 9.6 - 14.4 >28.4 15.0 - 17.4 82 / 85 4.1 / 2.1 20 / 40 Less than 0.5. (0.15 (typ) at 100VAC / 0.39 (typ) at 230VAC) 15 24 22 14 (16.5) 330 336 60 96 90 144 Less than 0.02% / 150 200 20 12.0 - 18.0 19.2 - 28.8 >23.1 >16.7 18.8 - 21.8 30.0 - 34.8 Possible Possible Possible Possible PF (Open collector output) Designed to meet SEMI-F47 (200VAC Line only) -10 to +70 (-10 to +50: 100%, +70: 50%) -30 to +85 10 to 90 (No dewdrop) 10 to 95 (No dewdrop) 48 7 192 288 350 400 38.4 - 52.8 >7.4 55.2 - 64.8 At no operating, 10 - 55Hz (sweep for 1min) 19.6m/s constant, X, Y, Z 1hour each. Shock (In package) Cooling Less than 196.1m/s Forced air by blower fan Withstand Voltage Input - FG : 2.5kVAC (20mA), Input - Output : 3kVAC (20mA) Output - FG: 500VAC (100mA), Output-CNT: 100VAC(100mA) for 1min Isolation More than 100M: Output - FG : 500VDC More than 10M: Output -CNT : 100VDC at 25 and 70%RH Isolation Resistance Standards HWS300-15/ME Safety Standards (*13) PFHC Voltage Fluctuations / Flicker Emissions EMI Approved by UL60601-1, EN60601-1, CSA-C22.2 No601.1-M90 Designed to meet IEC61000-3-2 Designed to meet IEC61000-3-3 Designed to meet EN55011/EN55022-B, FCC-B, VCCI-B Designed to meet IEC61000-4-2(Level 3), -3(Level 3), -4(Level 3), -5(Level 3,4), -6(Level 3), -8(Level 4), -11 Immunity Mechani- Weight (typ) cal Size (W x H x D) g mm 1000 61 x 82 x 165 (Refer to outline drawing) HWS-P (*1) ( ):Peak output current at 200VAC. Operating time at peak output is less than 10 sec, duty is less than 35%. (*2) At 100/200VAC, Ta=25 and maximum output power. (*3) For cases where conformance to various safety specs (UL, EN, CSA) are required, to be described as 100 - 240VAC (50/60Hz). (*4) Not applicable for the inrush current to noise filter for less than 0.2ms. (*5) Measure with JEITA RC-9131A probe, bandwidth of scope: 100MHz. (*6) 85 - 265VAC, constant load. (*7) No load-full load, constant input voltage. Recommended EMC Filter (*8) Constant current limit with automatic recovery. Avoid to operate at over load or short circuit condition for more than 30 seconds. (*9) OVP circuit will shut the output down, manual reset (CNT reset or re power on). Instruction Manual (*10) At 100/200VAC, nominal output voltage and maximum output current. (*11) Measured by the each measuring method of UL, EN, and CSA (at 60Hz), Ta=25 . When using it as a patient care equipment, all outer surfaces of the equipment shall be constructed of nonconductive material. See clause 19.5DV.2 of UL60601-1. (*12) Ratings - Derating at standard mounting. Refer to output derating curve. - Load (%) is percent of maximum output power or maximum output current, whichever is greater. (*13) As for UL60601-1, EN60601-1 and CSA-C22.2No601.1-M90, basic insulation. aHWS26 RSEN-2006L Please refer to "TDK-Lambda EMC Filters" catalog. All specifications are subject to change without notice. HWS300/ME 2XWOLQH'UDZLQJ HWS300/ME NAME PLATE 8.9 AIR FLOW 600.5 11 FAN 11 34.5 14.6 25 1050.5 46.9 611 HWS HD 1651 25 1200.5 22 MAX 10.5 8-M4 TAPPED HOLES SCREW PENETRATION DEPTH MAX. 6mm 18 MAX HWS ME 400.5 3-M4 8-M4 TAPPED HOLES (TAPPED AT THE BOTTOM CHASSIS) SCREW PENETRATION DEPTH MAX. 6mm 14 15 11 7.2 4-M4 66.6 47 9.5 10 10 821 HWS 10.7 7.3 5 MAX [unitmm] == SIGNAL CONNECTOR USED == PART DESCRIPTION PART NAME PIN HEADER S12B-PHDSS == MATCHING HOUSINGS , PINS & TOOL == PART DESCRIPTION PART NAME JST MANUFACT == ACCESSORIES == COVER FOR BARRIER TERMINAL STRIP ------1 (ATTACHED ON TERMINAL AT SHIPMENT) SHORT PIECE ---------------------1 SHORTING +Vm+S, -Vm-S, CNTTOG (ATTACHED ON CN1 AT SHIPMENT) HWS-P PHDR-12VS SPHD-002T-P0.5(AWG2824) TERMINAL PINS SPHD-001T-P0.5(AWG2622) YRS-620(SPHD-002T-P0.5) HAND CRIMPING TOOL YC-610R(SPHD-001T-P0.5) SOCKET HOUSING MANUFACT JST JST JST 2XWSXW'HUDWLQJ LOAD (%) 100 80 60 MOUNTING A (STANDARD MOUNTING) 40 20 0 -10 0 10 20 30 40 50 60 70 80 MOUNTING B DON T USE DON T USE Instruction Manual 120 Ta () All specifications are subject to change without notice. a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ecommended EMC Filter E #/ 8) 4 8 , 8E #/ - @) / # -1- '-. 1-# #@") @-8 @ 8 /. #-#- #8-- , 1 . /#8/) Instruction Manual * 3& #-#- '- /. . 8'E 1 / 4: / ' ) ( E 1- @ 8 16-11 #) 5/8 ?" . #. 1/- 1.8 , K0E +4E 8 B ! E :L ) 7. /- - / - # $-1E /,#/ , . $-1 /. ? #/#8 , #8#-@ 1-) B #/ *)) , K0 ) -/ - /88 1-) , 8- #@) 08 9 -/ # , 16-11 ' 16-11 #E '.-#.@ -/ ) / , K0 aHWS28 E +4 8 B RSEN-2006L Please refer to "TDK-Lambda EMC Filters" catalog. ) 4 ) 5*E ?/-# -/-) All specifications are subject to change without notice. HWS600/ME 2XWOLQH'UDZLQJ HWS600/ME 400.5 821 26MAX 21 14.6 15 8-M4 TAPPED HOLES SCREW PENETRATION DEPTH MAX. 6mm 18MAX 10 25 HWS HD 10 10 AIR FLOW NAME PLATE 63.9 37.7 14.6 16 44.5 17.5 HWS 16 4-M5 1200.5 1651 3-M4 88.8 20 79.5 7.2 1100.5 5 MAX == ACCESSORIES == *COVER FOR BARRIER TERMINAL STRIP -----1 (ATTACHED ON TERMINAL AT SHIPMENT) *SHORT PIECE --------------------1 SHORTING +Vm+S, -Vm-S, CNTTOG (ATTACHED ON CN1 AT SHIPMENT) == SIGNAL CONNECTOR USED == PART DESCRIPTION PIN HEADER PART NAME S12B-PHDSS MANUFACT JST [UNITS mm] HWS-P == MATCHING HOUSINGS , PINS & TOOL == PART DESCRIPTION PART NAME MANUFACT SOCKET HOUSING PHDR-12VS JST SPHD-002T-P0.5(AWG2824) JST TERMINAL PINS SPHD-001T-P0.5(AWG2622) YRS-620(SPHD-002T-P0.5) JST HAND CRIMPING TOOL YC-610R(SPHD-001T-P0.5) HWS ME 8-M4 TAPPED HOLES SCREW PENETRATION DEPTH MAX. 6mm 20 600.5 1001 2XWSXW'HUDWLQJ 120 80 60 MOUNTING A (STANDARD MOUNTING) 40 20 0 -10 0 10 20 30 40 50 Ta () All specifications are subject to change without notice. 60 70 80 MOUNTING B DON T USE DON T USE Instruction Manual LOAD (%) 100 aHWS29 HWS1000/ME +:60(6SHFLILFDWLRQV 5HDGLQVWUXFWLRQPDQXDOFDUHIXOO\EHIRUHXVLQJWKHSRZHUVXSSO\XQLW ITEMS/UNITS HWS Input Output HWS HD Function HWS ME Environment MODEL Voltage Range (*2) Frequency (*2) Power Factor (100/200VAC)(typ) (*1) Efficiency (100/200VAC)(typ) (*1) Current (100/200VAC)(typ) (*1) Inrush Current (100/200VAC)(typ) (*3) Leakage Current (*10) Nominal Voltage Maximum Current Maximum Peak Current (*13) Maximum Power Maximum Peak Power (*13) Maximum Line Regulation (*5) Maximum Load Regulation (*6) Temperature Coefficient 0 to +71 Maximum Ripple & Noise (*4) -10 to 0 Hold-up Time (typ) (*9) Voltage Adjustable Range Over Current Protection (*7) Over Voltage Protection (*8) Remote Sensing Remote ON/OFF Control Parallel Operation Series Operation Monitoring Signal Line DIP Operating Temperature (*11) -10 to +40wC +50wC +71wC Storage Temperature Operating Humidity Storage Humidity V Hz A A mA VDC A A W W mV mV mVp-p mVp-p ms VDC A VDC RH RH HWS1000-24/ME Shock (In package) Cooling Less than 196.1m/s Forced Air By Blower Fan Withstand Voltage Input - FG : 2kVAC (20mA), Input - Output : 3kVAC (20mA) Output-FG : 500VAC (300mA), Output-CNT:100VAC (100mA) for 1min. Isolation More than 100M: Output - FG : 500VDC More than 10M: Output - CNT : 100VDC at 25 and 70%RH Isolation Resistance HWS-P Safety Standards (*12) PFHC Voltage Fluctuations/Flicker Emissions EMI Approved by UL60601-1, EN60601-1,CSA C22.2 No.601.1-M90(C-UL) Built to meet IEC61000-3-2 Built to meet IEC61000-3-3 Built to meet EN55011/EN55022-A, FCC-ClassA, VCCI-ClassA, CISPR-ClassA. Built to meet IEC61000-4-2(Level 2,3), -3(Level 3), -4(Level 3), -5(Level 3,4), -6(Level 3), -8(Level 4), -11 Immunity Mechanical HWS1000-48/ME At no operating, 10 - 55Hz (Sweep for 1min.) 19.6m/s Constant, X,Y,Z 1hour each. Vibration Standards HWS1000-36/ME AC85 - 265 or DC120 - 330 47 - 63 0.98/0.95 85/87 85/88 86/88 13.5/7.0 20/40 Less than 0.5 (0.2(Typ) at 100VAC / 0.4(typ) at 230VAC) 24 36 48 46 30.7 23 58.5 39 29.2 1104 1404 96 144 192 150 300 Less than 0.02%/ 150 200 180 240 500 20 19.2-28.8 28.8-43.2 38.4-52.8 >61.4 >40.9 >30.6 30.0-34.8 45.0-49.7 55.2-60.0 Possible Possible Possible Possible PF(Open collector output) Built to meet SEMI-F47 (200VAC Line only) -10 to + 71, Start up -20 to +71 100 100 50 -30 to +85 10 - 90 ( No Condensing) 10 - 95 ( No Condensing) Weight (max) Size (WxHxD) g mm 3200 126.5 x 82 x 240 ( Refer to Outline Drawing ) (*1) At Ta=25 and maximum output power. (*2) For cases where conformance to various safety specs (UL, CSA, EN) are required,input voltage range will be 100 - 240VAC(50/60Hz). (*3) First in-rush current. Not applicable to the first 0.2ms in-rush current flowing into the power supply noise filter. (*4) Measure with JEITA RC-9131A probe, Bandwidth of scope :100MHz. (at 100uF electric capacitor and 0.47uF film capacitor on the test fixture board.) (*5) 85 - 265VAC , constant load. Recommended EMC Filter Instruction Manual (*6) No load-Full load, constant input voltage. (*7) Constant current limit with automatic recovery. Over current condition for more than 5 seconds will cause the output to shutdown. Output current exceeding maximum rated output current for more than 10 seconds continuously will result to output shutdown. (*8) OVP circuit will shut down output, manual reset (Power cycle) or ON/OFF CNT signal reset. (*9) At 100/200VAC, nominal output voltage and maximum output current. (*10) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25 . When using it as a patient care equipment, all outer surfaces of the equipment shall be constructed of nonconductive material. See clause 19.5DV.2 of UL60601-1. (*11) Ratings - Derating at standard mounting. - Load (%) is percent of maximum output power or maximum output current, whichever is greater. - As for other mountings, refer to derating curve. RSEN-2006L Please refer to "TDK-Lambda EMC Filters" catalog. (*12) As for UL60601-1, EN60601-1 and CSA-C22.2 No.601.1-M90(C-UL) basic insulation. (*13) Peak output current is less than 10 seconds, and duty 35% max. (200VAC Line only) aHWS30 All specifications are subject to change without notice. HWS1000/ME 2XWOLQH'UDZLQJ HWS1000/ME 8-M4 TAPPED HOLES (BOTH SIDES) SCREW PENETRATION DEPTH MAX. 6 mm 2200.5 36MAX 10 7.25 BUS BAR SPACER (RED) 1120.5 3 251 23.71 3 (11.2) (9.1) 126.51 (73.6) (23.3) 20 BUS BAR SPACER (BLACK) OUTPUT TERMINAL ( 11 11 11 HWS I/O SIGNAL CONNECTOR (SEE NOTE A) 821 (56.8) AIR FLOW 1 $& / HWS HD INPUT TERMINAL (15.1) 4-M4 NAME PLATE NAME PLATE 8-M4 TAPPED HOLES (BOTH SIDES) SCREW PENETRATION DEPTH MAX. 6 mm 10 101 4-M4 11 45.41 600.5 20 22 9 2- 251 2200.5 10 2401 20MAX 4MAX NOTES ACCESSORIES A : I/O SIGNAL CONNECTOR * ATTACHED CONNECTOR CONNECTOR : S12B-PHDSS(LF)(SN) (JST) MATCHING HOUSING : PHDR-12VS (JST) MATCHING CONTACT : SPHD-002T-P0.5(AWG28 24) (JST) OR SPHD-001T-P0.5(AWG26 22) (JST) OR SHORTING +S +V, -S -V, PV REF & CNT TDG HWS ME [unitmm] Chassis matrial:SPCC-SD ATTACHED ON CN02 AT SHIPMENT * A separate connector not included is required in order to utilize the power supply function. BPHD-001T-P0.5(AWG26 22) (JST) HAND CRIMPING TOOL : YRS-620(SPHD-002T-P0.5) (JST) YC-610R(SPHD-001T-P0.5) (JST) YC-610R(BPHD-001T-P0.5) (JST) HWS-P 2XWSXW'HUDWLQJ 100 LOAD(%) 80 60 40 20 MOUNTING A (STANDARD MOUNTING) -10 0 10 20 30 40 50 60 71 70 MOUNTING C MOUNTING B MOUNTING D 80 Ta 85V 90V MOUNTING G MOUNTING H DON'T USE DON'T USE *It cannot be used even the product is flipped vertically. All specifications are subject to change without notice. Instruction Manual 0 aHWS31 HWS1500/ME +:60(6SHFLILFDWLRQV 5HDGLQVWUXFWLRQPDQXDOFDUHIXOO\EHIRUHXVLQJWKHSRZHUVXSSO\XQLW ITEMS/UNITS MODEL HWS HWS HD Voltage Range (*2) Frequency (*2) Power Factor (100/230VAC)(typ) (*1) Input Efficiency (100/200VAC)(typ) (*1) Current (100/200VAC)(typ) (*1) Inrush Current (100/200VAC)(typ) (*3) Leakage Current (*10) Nominal Voltage Maximum Current (100/200VAC) Maximum Peak Current (*13) Maximum Power (100/200VAC) Maximum Peak Power (*13) Maximum Line Regulation (*5) Output Maximum Load Regulation (*6) Temperature Coefficient 0 to +70 Maximum Ripple & Noise (*4) -10 to 0 Hold-up Time (typ) (*9) Voltage Adjustable Range Over Current Protection HWS ME Over Voltage Protection Remote Sensing Remote ON/OFF Control Function Parallel Operation Series Operation Monitoring Signal Line DIP Operating Temperature Storage Temperature Operating Humidity Environment Storage Humidity Vibration Shock (In package) Cooling (*7) HWS1500-36/ME V Hz % A A mA VDC A A W W mV mV mVp-p mVp-p ms VDC A (*8) VDC (*11) %RH %RH HWS1500-48/ME AC85 - 265 47 - 63 0.98 / 0.94 84 / 88 86 / 90 19.0 / 10.0 20 / 40 Less than 0.5. (0.2 (typ) at 100VAC / 0.4 (typ) at 230VAC) 24 36 48 65 / 70 42 / 46.5 32 / 32 105 70 1560 / 1680 1512 / 1674 1536 / 1536 2520 96 144 192 144 150 288 Less than 0.02%/ 200 240 400 20 19.2 - 28.8 28.8 - 43.2 38.4 - 52.8 >110.2 >73.5 >33.6 30.0 - 34.8 45.0-49.7 55.2 - 64.8 Possible Possible Possible Possible PF (Open collector output) Built to meet SEMI-F47 (200VAC Line only) -10 to +70 ( -10 to +50: 100%, +60: 75%, +70: 50%), start up -20 to 70 -30 to +85 10 - 90 (No Condensing) 10 - 95 (No Condensing) At no operating, 10 - 55Hz (sweep for 1min.) 19.6m/s constant, X, Y, Z 1hour each. Less than 196.1m/s Forced air by blower fan Input - FG : 2kVAC (20mA), Input - Output : 3kVAC (20mA) Output-FG : 500VAC (300mA), Output-CNT:100VAC (100mA) for 1min. Withstand Voltage Isolation More than 100M: Output - FG : 500VDC More than 10M: Output - CNT : 100VDC at 25 and 70%RH Isolation Resistance Safety Standards (*12) PFHC Voltage Fluctuations / Flicker Emissions Standards EMI Approved by UL60601-1, EN60601-1, CSA C22.2 No.601.1-M90 (C-UL) Built to meet IEC61000-3-2 Built to meet IEC61000-3-3 Approved by EN55011 / EN55022-A, FCC-Class A, VCCI-Class A Built to meet IEC61000-4-2(Level 2,3), -3(Level 3), -4(Level 3), -5(Level 3,4), -6(Level 3), -8(Level 4), -11 Immunity HWS-P Mechani- Weight (typ) cal Size (W x H x D) HWS1500-24/ME g mm 3800 126.5 x 82 x 280 (Refer to outline drawing) (*1) At Ta=25 and maximum output power. (*2) For cases where conformance to various safety specs (UL, CSA, EN) are required, input voltage range will be 100 - 240VAC (50/60Hz). (*3) First in-rush current. Not applicable to the first 0.2ms in-rush current flowing into the power supply noise filter. (*4) Measure with JEITA RC-9131A probe, Bandwidth of scope :100MHz. (at 100uF electric capacitor and 0.47uF film capacitor on the test fixture board.) (*5) 85 - 265VAC, constant load. (*6) No load-Full load, constant input voltage. (*7) Constant current limit with automatic recovery. Over current condition for more than 5 seconds will cause the output to shutdown. Output current exceeding maximum rated output current for more than 10 seconds continuously will result to output shutdown. Recommended EMC Filter Instruction Manual (*8) OVP circuit will shut down output, manual reset (Power cycle) or ON/OFF CNT signal reset. (*9) At 100/200VAC, nominal output voltage and maximum output current. (*10) Measured by the each measuring method of UL, EN and CSA (at 60Hz). When using it as a patient care equipment, all outer surfaces of the equipment shall be constructed of nonconductive material. See clause 19.5DV.2 of UL60601-1. (*11) Ratings - Derating at standard mounting. - Load (%) is percent of maximum output power or maximum output current, whichever is greater. - As for other mountings, refer to derating curve. RSEN-2030L Please refer to "TDK-Lambda EMC Filters" catalog. (*12) As for UL60601-1, EN60601-1 and CSA-C22.2 No.601.1-M90 (C-UL) basic insulation. (*13) Peak output current is less than 10 seconds, and duty 35% max. (200VAC Line only) aHWS32 All specifications are subject to change without notice. HWS1500/ME 2XWOLQH'UDZLQJ HWS1500/ME HWS I/O SIGNAL CONNECTOR (SEE NOTE A) BUS BAR SPACER (RED) 2600.5 3 23.71 10 3 251 11.2 9.1 73.6 46MAX BUS BAR SPACER (BLACK) 11 11 11 126.51 23.3 20 1120.5 56.8 7.25 8-M4 TAPPED HOLES (BOTH SIDES) SCREW PENETRATION DEPTH MAX. 6mm 821 OUTPUT TERMINAL AIR FLOW 15.1 NAME PLATE NAME PLATE 4-M4 HWS HD INPUT TERMINAL 600.5 4-M4 11 45.41 20 22 8-M4 TAPPED HOLES (BOTH SIDES) SCREW PENETRATION DEPTH MAX. 6mm 201 10 9 2- 351 10 2600.5 4MAX [unitmm] Chassis matrial:SPCC-SD ACCESSORIES NOTES * ATTACHED CONNECTOR A : I/O SIGNAL CONNECTOR CONNECTOR : S12B-PHDSS(LF)(SN) (JST) MATCHING HOUSING : PHDR-12VS (JST) MATCHING CONTACT : SPHD-002T-P0.5(AWG28 24) (JST) OR SPHD-001T-P0.5(AWG26 22) (JST) OR BPHD-001T-P0.5(AWG26 22) (JST) HAND CRIMPING TOOL : YRS-620(SPHD-002T-P0.5) (JST) YC-610R(SPHD-001T-P0.5) (JST) YC-610R(BPHD-001T-P0.5) (JST) SHORTING +S +V, -S -V, PV REF & CNT TDG ATTACHED ON CN01 AT SHIPMENT * A separate connector not included is required in order to utilize the power supply function. HWS-P 2XWSXW'HUDWLQJ OUTPUT DERATING CURVE INPUT VOLTAGE DERATING CURVE 120 120 100 100 80 MOUNTING A, B, C, D 60 40 20 MOUNTING A, B, C, D 60 40 20 0 80 85 90 95 100 105 110 115 0 -10 0 10 20 Input Voltage(V) MOUNTING A STNDARD MOUNTING MOUNTING B 30 40 50 60 70 80 Ta( C) MOUNTING C MOUNTING D DON'T USE DON'T USE Instruction Manual LOAD(%) 80 LOAD(%) HWS ME 2801 20MAX *It cannot be used even the product is flipped vertically. All specifications are subject to change without notice. aHWS33 HWS 300 - 1000 %ORFN'LDJUDP HWS300, HWS600 S HWS Rectifier & Filter Switching Circuit Control Circuit FG Control Circuit N Filter PFHC Circuit Rectifier Input 85 - 265VAC Line Filter L Inrush Current Limit Circuit Vm Output - -Vm -S OCP Circuit COM OVP PhotoCircuit Coupler Photo-Coupler OVP Sensing PV Output Sensing Optional Photo-Coupler HWS HD Output Current Balance PC Power Fail Fan ALM Photo-Coupler Circuit topology, switching frequency Cascade forward topology 190kHzfixed PFHC circuit : active filter HWS300 : 80kHzfixed, HWS600 : 90kHzfixed PF CNT TOG Remote ON/OFF Control Fuse rating HWS30010A, HWS60015A ! )*+,-* $. HWS ME HWS1000 ! " " % "$ "$ $ ( ( % " " ' $ $ HWS-P $ "# REF "&" /$ 0-1$23 5%6% .+'(/"$/%/ :-83094 6%.%$/%/-783094 6/.%,1. 6%""6( All specifications are subject to change without notice. $ 4 %" % Instruction Manual ' aHWS35 HWS 1500, 1800T %ORFN'LDJUDP HWS1500 HWS ! )*+,-* $. ! " " "$ "$ $ HWS HD "# % $ ( ( % " $ " ' / $ ' %" "&" /$ 0-1$23 % $ 4 HWS ME +; < 27+*$:*83094=-+>$**83094=?,+-1$>183094 2. < -*83094 271. 2 HWS1800T Primary Circuit Secondary Circuit +S L1 Input L2 170265VAC L3 + Line Filter Inrush Current Limit Circuit Rectifier PFHC Circuit Filter Switching Circuit Rectifier & Filter Output FG OCP Circuit Thermal Protection COM OVP Sensing HWS-P Latch Circuit OVP Circuit LVP Circuit Open Phase Detection PFHC Control Circuit Low output Voltage Detection Delay Timer Output Sensing Switching Control Circuit Output Current Balance Reference Voltage Supplemental Power supply PV PC REF PF Instruction Manual Blower Fan Remote ON/OFF Control TOG CNT SELV Circuit (60V: Hazardous Voltage Circuit) +; < aHWS36 27+*$:*83094=-+>$**83094=?,+-1$>183094 2. < -*83094 2,1. 26%""6( All specifications are subject to change without notice. HWS 300, 600, 1000 6HTXHQFH7LPH&KDUW HWS300, HWS600 HWS Input Voltage 0V PF Monitor Point65 - 80% of Nominal Voltage OVP Point2 Vout Output Voltage 0V Remote ON/OFF HCNT Control1 LTOG HPF LTOG 2OVP Point 3V 125 - 150% 5 - 24V 125 - 145% 48V 115 - 135% INPUT OFF REMOTE ON REMOTE OFF OVP ACT ON INPUT ON INPUT OFF FAN STOP OTP ACT ON OVER LOAD RELEASED INPUT ON INPUT OFF OVER LOAD CONDITION 1Level 2.4V H 12V or Open 0V L 0.8V or Short OVP ACT ON REMOTE ON REMOTE OFF INPUT ON HWS HD Power Fail PF Signal (Open Collector) HWS ME HWS1000 Input Voltage 0V PF Monitor Point Less than 80% OCP Point3 More than 105 OVP Point2 OCPShutdown OVP Point2 OCP Point3 More than 105 OCPShutdown Vout Output Voltage 0V H 5sec TYP 5sec TYP 5sec TYP 5sec TYP HWS-P Remote ON/OFF L Control 1 PF Signal H (Open Collector) All specifications are subject to change without notice. - 140 145 138 125 OTP ACT ON REMOTE OFF REMOTE ON FAN ALM ACT ON REMOTE OFF REMOTE ON OCP SHUTDOWN REMOTE OFF REMOTE ON FAN STOP OCP ACT ON OVP ACT ON REMOTE OFF REMOTE ON OTP ACT ON INPUT OFF INPUT ON FAN ALM ACT ON INPUT OFF INPUT ON FAN STOP OCP SHUTDOWN INPUT OFF INPUT ON OCP ACT ON OCP RESET OCP ACT ON INPUT OFF INPUT ON OVP ACT ON INPUT OFF INPUT ON REMOTE ON 2 OVP Point 3 - 7V 125 121524V125 36V 125 4860V 115 3OCP Point 7V - 60V Model, Input voltage AC180 - 265V) Peak current120(7V), 114%(12V, 15V), 127(24V - 60V) Peak current is less than 10 seconds, and duty 35% max. Overload exceeding 105%(without output dropping Situation) continuously for more than 10 seconds will result to output shutdown. Meanwhile, overload exceeding 105%(with output dropping) continuously for more than 5 seconds will result to output shutdown. OCP PointMore than 120%(7V), More than 114%(12V, 15V), More than 127(24V - 60V) Instruction Manual 1 Level 2.4V H 12V or Open 0V L 0.8V or Short REMOTE OFF INPUT ON L aHWS37 HWS 1500T, 1800T 6HTXHQFH7LPH&KDUW HWS1500 HWS 0V Input Voltage PF Monitor Point (Less than 80%) OCP Point (More than 105%) OVP Point2 OCP Point OVP Point 2 (More than 105%) OCP(Shutdown) 3 Vout OCPShutdown 3 0V Output Voltage H 5sec TYP 5sec TYP 5sec TYP 5sec TYP Remote ON/OFF L Control 1 1Level 2.4V H 12V or Open 0V L 0.8V or Short OTP ACT ON REMOTE OFF REMOTE ON FAN ALM ACT ON REMOTE OFF REMOTE ON OCP ACT ON OCP SHUTDOWN REMOTE OFF REMOTE ON FAN STOP OVP ACT ON REMOTE OFF REMOTE ON OTP ACT ON INPUT OFF INPUT ON FAN STOP FAN ALM ACT ON INPUT OFF INPUT ON OCP SHUTDOWN INPUT OFF INPUT ON OCP ACT ON OCP RESET OCP ACT ON OVP ACT ON INPUT OFF INPUT ON INPUT OFF INPUT ON REMOTE ON REMOTE OFF L INPUT ON HWS HD H PF Signal (Open Collector) HWS ME 3OCP Point 6V 7V, 24V, 36V, 60V Model, Input voltage AC180 - 265V) Peak current120(6V 7V), 150%(24V, 36V, 60V) Peak current is less than 10 seconds, and duty 35% max. Overload exceeding 105%(without output dropping situation) continuously for more than 10 seconds will result to output shutdown. Meanwhile, overload exceeding 105%(with output dropping) continuously for more than 5 seconds will result to output shutdown. OCP PointMore than 120(6V 7V), More than 150%(24V, 36V, 60V) 2OVP Point 3 - 7V 125 - 140 12, 15, 24V 125 - 145% 36V 125 - 138% 48V 115 - 135% 60V 115 - 125 HWS1800T Open Phase 0V Input Voltage PF Monitor Point (Less than 80) OCP Point OVP Point 2 (More than 105) Output Voltage OCP Shutdown OVP Point2 OCP Point 3 (More than105) OCP Shutdown 3 Vout 0V HWS-P H 5sec TYP 5sec TYP 5sec TYP 5sec TYP Remote ON/OFF L Control 1 PF Signal H (Open Collector) 1 Level 2.4V H 12V or Open 0V L 0.8V or Short aHWS38 2 OVP Point 3 - 7V 125 12 15 24V125 36V 125 48 60V 115 - 140 145 138 125 OTP ACT ON REMOTE OFF REMOTE ON FAN ALM ACT ON REMOTE OFF REMOTE ON OCP SHUTDOWN REMOTE OFF REMOTE ON FAN STOP OCP ACT ON OVP ACT ON REMOTE OFF REMOTE ON INPUT OFF INPUT ON OPEN PHASE ACT ON OUTPUT SHUTDOWN OTP ACT ON INPUT OFF INPUT ON FAN STOP FAN ALM ACT ON INPUT OFF INPUT ON OCP SHUTDOWN INPUT OFF INPUT ON OCP ACT ON OCP RESET OCP ACT ON INPUT OFF INPUT ON OVP ACT ON INPUT OFF INPUT ON REMOTE ON INPUT ON Instruction Manual REMOTE OFF L 3 :OCP Point Peak current120 6V - 15V 140 24V - 60V Peak current is less than 10 seconds, and duty 35% max. Overload exceeding 105%(without output dropping situation) continuously for more than 10 seconds will result to output shutdown. Meanwhile, overload exceeding 105%(with output dropping) continuously for more than 5 seconds will result to output shutdown. OCP PointMore than 120 6V - 15V More than 140 24V - 60V All specifications are subject to change without notice. HWS 300, 600 +:66HULHV,QVWUXFWLRQ0DQXDO BEFORE USING THE POWER SUPPLY UNIT WARNING The product should be completely enclosed in the application according to the specifications, and contact to the I/O part with the patient be limited. Be careful when designing the outline. Please refer to section 16, IEC/EN/UL60601-1. This product is not suitable for the use of the combustible narcotic that oxygen or the nitrous oxide mixed. The signal port connects only the device that suits IEC/EN/ UL60601-1. It is necessary to fuse it in two poles of the main power supply in the overall equipment into which this product is built excluding the permanent installation type equipment defined by IEC/EN/UL60601-1 section 57.6. The fuse is installed in the monopole of the input of this product (live line). Between I/O of this product is evaluated as the basic insulation by IEC/EN/UL60601-1. Please add further insulation for safe contact to the output part. Please refer to local regulations for the disposal of the product that passes the life. The leake current of this product in normal condition is 500uA or less. (At input voltage 230VAC.) The unit is suitable for medical equipment as provided by IEC/EN/UL60601-1. In the application according to the UL60601 requirement, it is assumed that surfaces of all equipment is assembled with the insulating materials. This product is not evaluated by IEC/EN/UL60601-1-2(EMC). However, EMC test data is available at TDK-Lambda. HWS-P This power supply is primarily designed and manufactured to use and enclose in other equipment. This power supply unit has a built-in fan for air-cooling. Do not block air intake and exhaust. It might cause fire. Input voltage, output current, output power, ambient temperature and ambient humidity should be within specifications, otherwise the unit will be damaged. The unit might be broken down by accident or unexpected situation. For application equipment, which requires very high reliability (nuclear related equipment, traffic control equipment, medical equipment, etc.), please provide fail safety function in the equipment. NOTES HWS ME CAUTION Notes for HWS30-150/ME IEC/EN/UL60601-1 HWS HD Do not make unauthorized changes to power supply unit, otherwise you may have electric shock and void warranty. Do not touch the internal components, they may have high voltage or high temperature. You may get electric shock or burned. When the unit is operating, keep your hands and face away from it; an accident may injure you. Do not use unit under unusual condition such as emission of smoke or abnormal smell and sound etc. It might cause fire and electric shock. In such case, please contact us; do not repair by yourself, as it is dangerous for the user. Do not drop or insert anything into unit. It might cause failure and fire, when using the unit under such condition. Do not operate these units at the condition of condensation. It may cause fire and electric shock. The outputs of these products must be earthed in the end use equipment to maintain SELV. If the outputs are not earthed, they must be considered hazardous and must not be made user accessible. Do not make an improper wiring to input and output terminals. It may cause damage. Do not use in environment such as strong electromagnetic field, erosive gas etc, or any environment where conductive foreign substance may enter. Do not operate and store this unit at the condition of condensation. In such case, waterproof treatment is necessary. Do not operate this unit after it falls down. The output voltage of this power supply is considered to be a hazardous energy level, and must not be accessible to an operator. HWS Be sure to read the following precautions thoroughly before using this power supply unit. Pay attention to all warnings and cautions before using the unit. Incorrect usage could lead to an electric shock, damage or a fire hazard. Instruction Manual All specifications are subject to change without notice. aHWS39 HWS 300, 600 1. Terminal Explanation HWS Please pay extra attention to the wiring. Incorrect connection will damage the power supply. Front Panel Explanation HWS300 HWS600 HWS HD V.ADJ: Output voltage adjustment trimmer. (The output voltage rises when a trimmer is turned clockwise.) ON: Output (Power On) indication LED (The indicator turns on when the power supply output is in normal operating condition.) CN1, CN2: Remote sensing, ON/OFF control signal, Current balance signal, Power fail signal, Output voltage external control signal. (Refer to 2-2.) : Protective Earth (Frame ground), M4 screw. AC input terminal L: Live Line (Fuse in line), M4 screw. AC input terminal N: Neutral line, M4 screw. : Output terminal (HWS300: M4 screw x 2 / HWS600: M5 screw x 2) -: - Output terminal (HWS300: M4 screw x 2 / HWS600: M5 screw x 2) CN1, CN2 Connector pin Configuration and Function HWS ME CN1 and CN2 are same pin configuration and function. They are connected to each other in this power supply unit. When the pin of CN1 side is shorted, the same function pins of CN2 side are also shorted. Please note that the function cannot be separately set with CN1 and CN2. Pin No Configuration 1 Vm 2 S 3 - Vm 4 -S 5 6 PC COM 7 PV (Optional) HWS-P 8 9 10 NC CNT TOG 11 PF 12 TOG Function +Output monitor terminal. Connected to +Output terminal in this Power supply unit. (+Vm terminal can not supply load current.) Remote sensing terminal for +output. (For remote sensing function, which compensates for line drop between power supply terminals and load terminals. Connect to +Vm terminal when remote sensing function unnecessary.) -Output monitor terminal. Connected to -Output terminal in this Power supply unit. (-Vm terminal can not supply load current.) Remote sensing terminal for -output. (For remote sensing function, which compensates for line drop between power supply terminals and load terminals. Connect to -Vm terminal when remote sensing function unnecessary.) Current balance terminal. (For output current balancing in parallel operation.) GND for PC and PV signals. Output voltage external control terminal. (For power supply output voltage control with an external voltage. Standard models don t have this function and indicate NC mark at panel. No connect Remote ON/OFF control terminal. (Power supply ON/OFF control with an external signal. ) GND for CNT and PF signals. (Same as Pin No.12) Power fail signal (PF signal) output terminal. (As the output voltage drops, or FAN stops and AC input voltage down, Power Fail terminal will output High . GND for CNT and PF signals. (Same as Pin No.10) CN1 1 3 2 CN2 1 5 4 3 2 7 6 5 4 9 6 1 3 5 7 9 11 CN1 2 4 6 8 10 12 1 3 5 7 9 11 CN2 11 8 7 2 4 6 8 10 12 10 9 12 11 8 10 12 Output voltage detection circuit 300, Output current signal circuit Output ON/OFF control cuicuit Instruction Manual Power fail signal generation circuit * Output ON/OFF control circuit and the power fail signal circuit are insulated with other circuits in the power supply (insulating voltage AC100V). CN1, CN2 Connector & Housing & Terminal Pin PART DESCRIPTION PART NAME MANUFACT PIN HEADER S12B-PHDSS JST SOCKET HOUSING PHDR-12VS JST TERMINAL PINS SPHD-002T-P0.5 (AWG28-24) JST HAND CRIMPING TOOL YRS-620 (SPHD-002T-P0.5) SPHD-001T-P0.5 (AWG26-22) JST YC-610R (SPHD-001T-P0.5) aHWS40 All specifications are subject to change without notice. HWS 300, 600 2. Terminal Connection Method When connecting input and output wiring, and CN1, CN2, input AC-Line should be off. Input wiring and output wring shall be separated to improve noise sensibility. The protective earth (PE) must be connected to the terminal or chassis. Remote sensing lines shall be twisted or used with shielded wired. Remote ON/OFF control lines shall be twisted or used shielded wires. Separate from load line. Output current of each terminal screw shall be less than 40A for HWS300. And shall be less than 60A for HWS600. HWS Please pay extra attention to the wiring. Incorrect connection will damage the power supply. HWS300 Panel Side (Common HWS600) Remote sensing required Connect S terminal to Vm terminal and Connect +S terminal to + terminal of load and -S -S terminal to -Vm terminal . Connect CNT terminal to TOG terminal with the attached connector. terminal to - output terminal of load with wires. A V.ADJ V.ADJ ON 1 CN1(or CN2) 2 A twist or s B - - 2 + CN CN1(or CN2) LOAD ON 1 LOAD + CN HWS HD Basic connection (Local sensing) B L L N N Red 1 2 Black 3 4 5 6 Connecting circuit with CN1 or CN2 connector Yellow 9 11 10 12 7 8 1 2 3 4 5 6 7 8 9 10 Twisted wire 11 12 "+" of load HWS ME Attached connector when shipping "-" of load ON/OFF control required PF signal output required TOG terminal is ground for CNT terminal. Open collector method shown below shall be used. TOG terminal is ground for PF terminal. V.ADJ + CN V.ADJ CN1(or CN2) + CN 2 2 - 1 PF signal output - L N L signal ground N HWS-P LOAD ON CN1(or CN2) LOAD ON 1 Connecting circuit with CN1 or CN2 connector Connecting circuit with CN1 or CN2 connector 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 PF signal output signal ground Instruction Manual All specifications are subject to change without notice. aHWS41 HWS 300, 600 3. Functions and Precautions Input Voltage Range when the output voltage becomes within 65-80% of rated val- HWS ue caused by either the drop or brownout of the input voltage Input voltage range is single phase 85-265VAC (47-63Hz) or or OCP, OVP and OTP function operation. When the built-in 120-330VDC. Input voltage, which is out of specification, may FAN motor of this power supply unit stops, PF signal will turn cause unit damage. Rated input voltage for safety standard ap- to H . The PF signal is isolated from input and output by a plication is 100VAC-240VAC (50/60Hz). photo-coupler. It uses the open collector method shown below. Output Voltage Range PF VCE max 30V IC max 20mA Output voltage is set to the rated value at shipment. V.ADJ TOG trimmer on the front panel side may be used to adjust the output voltage within the range specified. HWS HD Output voltage range is within 20% of rated output voltage (48V Output Model: -20% to +10%). To turn the trimmer clockwise, the output voltage will be in- Remote Sensing (+S, -S terminal) This function compensates voltage drop of wiring from output creased. Take note when the output voltage is increased ex- terminals to load terminals. Connect cessively, over voltage protection (OVP) function may trigger terminal of load and -S terminal to - terminal of load with and output voltage will be shut down. sensing wires. The total line voltage drop (+ side line and - +S terminal to + side line) shall be less than 0.3V. In case that sensing lines Over Voltage Protection (OVP) are too long, it is necessary to put an electrolytic capacitor in following 3 places; The OVP function (inverter shutdown method, manual reset type) is provided. OVP function operates within 125-145% of the rated output voltage value (48V type: 115-135%), and the HWS ME output will be shut down when OVP function triggers. To re- +S 1across the load terminal, 2between +S terminal and + terminal, 3between S terminal and terminal. + + + Power Supply - + Load - + -S set OVP, remove the input of power supply for a few minutes, and then re-input. Or, use CNT reset (remote ON/OFF: OFF to When the function of remote sensing is not used, connect +S ON). OVP value is fixed and not to be adjusted externally. terminal to +Vm terminal, and S terminal to Vm terminal by Never apply more than rated output voltage to output terminal, the attachment connector. which may lead damage. In the case of inductive load, use de- If remote sensing terminals are opened, the stability and the coupling diode at output line. accuracy of the output deteriorated. Therefore, terminal +S, -S must be connected. Over Current Protection (OCP) The OCP function is provided. OCP characteristic is constant Remote ON/OFF Control HWS-P current limiting, (less than 5V output model: with Hiccup op- Remote ON/OFF control is provided. eration) automatic recovery. OCP function operates when the Using this function, output on/off is allowed to control without output current exceeds 105% (24V output model: 119%) of input voltage on/off. The output is turned to ON when TOG maximum DC output current specification. The output will be and CNT terminals are shorted, and the output is turned to automatically recovered when the overload condition is can- OFF when these terminals are opened. When the function is celed. Never operate the unit under over current or shorted not used, connect TOG and CNT terminals. The standards for conditions for more than 30 seconds, which may lead damage. this function are as follows. TOG terminal is return for CNT OCP setting is fixed and not to be adjusted externally. terminal. (1) TTL compatible. The maximum input voltage to CNT ter- Over Temperature Protection (OTP) Instruction Manual The OTP function (manual reset type) is provided. When ambient or internal temperature rises abnormally, OTP function operates and output will be shut down. After shut down, remove minal is 12V, and the maximum allowable reverse voltage is -1V. The sink current for CNT terminal is 3.5mA. (2) A switch and relay or a transistor can be used as ON/ OFF switch. (3) Remote ON/OFF control circuit is isolated from the input the input and cool it down to reset OTP. and output by a photo-coupler and can be controlled Then re-input. regardless of the output potential (+ or -). Connect TOG terminal to ground of control signal. Low Output Detection Circuit (PF) Low output voltage detection circuit is provided. Power Fail (PF) signal will turn High level to indicate the abnormal status aHWS42 All specifications are subject to change without notice. HWS 300, 600 The mode of control Method A CNT Level for TOG Terminal Output Built-in Fan ON Rotate Short or L (0V - 0.8V) Open or H (2.4V - 12V) OFF Stop Method B Power Supply Power Supply +S +Vm Output Power W = Vo + Vfx Io +S +Vm Load Io Vo + Vf -Vm -S -Vm -S PC COM +S +Vm +S +Vm -Vm -S -Vm -S Load Vo HWS PC COM Sink Current3.5mA CNT Relay,Transistor TTL,etc. Vo + Vf TOG Output Ripple & Noise Isolation Test The standard specification for maximum ripple value is measured Isolation resistance between output and specified measurement circuit (JEITA-RC9131A). When load more than 100Mat 500VDC and between output and CNTPF lines are longer, ripple becomes larger. In this case, electrolytic shall be more than 10M at 100VDC. For safety operation, capacitor, film capacitor, etc. might be necessary to use across voltage setting of DC isolation tester must be done before the the load terminal. The output ripple cannot be measured accu- test. Ensure that it is fully discharged after the test. Output-FG (chassis) : 500VDC 100M or more + Power Supply - R:50 C:4700pF Coaxial Cable 1.5m 50 R +S +Vm + AC N -Vm -S PC COM PV CNT TOG PF AC L Load Oscillo scorp C 100MHz Isolation Tester Series Operation For series operation, both method (A) and (B) are possible. There might be a step in the output rise waveform during series +S +Vm + AC N -Vm -S PC COM PV CNT TOG PF AC L Isolation Tester Withstand Voltage This series is designed to withstand 3.0kVAC between input and output, 2.5kVAC between input and Method A Method B Power Supply between output and Power Supply +S +Vm +S +Vm Load and CNTPF terminal each for 1 minute. When testing withLoad -Vm -S -Vm -S +S +Vm +S +Vm stand voltage, set current limit of withstand voltage test equipment at 20mA. (Output- Load -Vm -S (chassis), 500VAC (chassis), and 100VAC between output HWS ME operation. Output-CNT * PF: 100VDC 10M or more HWS HD rately if the probe ground lead of oscilloscope is too long. (chassis) shall be -Vm -S (chassis) and Output-Control: 100mA). The applied voltage must be gradually increased from zero to testing value and then gradually decreased for shut down. When timer is used, the power supply may be damaged by high Parallel Operation impulse voltage at timer switch on and off. Connect input and output as follows. Input-Output (dotted line): 3.0kVAC 1min. (20mA) Input- (chassis) (solid line): 2.5kVAC 1min. (20mA) (A) and (B) are possible. (A) AC L To Increase the Output Current AC N Correct PC to PC terminal and COM to COM terminal, the current balancing function activates and output current of each power supply is equivalently supplied to load. Wires Withstand Voltage Tester to PC terminals, COM terminals shall be as short as possible and same length and twisted. 1. Adjust the output voltage of each power supply to be Output - (chassis) : 500VAC 1min. (100mA) 2. Use same length and type of wires for all load lines. 3. Use the power supply within the rated output current for all paralleled models. 4. Parallel operation is possible up to 5 units. (B) To Use as a Backup Power Supply 1. Adjust the output voltage of each power supply to be +S +Vm + AC N -Vm -S PC COM PV CNT TOG PF AC L Withstand Voltage Tester Output - CNT* PF: 100VAC 1min. (100mA) +S +Vm + AC N -Vm -S PC COM PV CNT TOG PF AC L Withstand Voltage Tester same value. 2. Set power supply output voltage higher by the forward voltage drop of diode. 3. Use within the specifications for output voltage and output current. All specifications are subject to change without notice. *This product have monolithic ceramic capacitor in secondary circuit to frame ground. Some of the withstand voltage tester may generate high voltage at the matching with monolithic ceramic capacitor and may cause the unit damage. Instruction Manual same value within 1% or 100mV whichever is smaller. +S +Vm + -Vm -S PC COM PV CNT TOG PF HWS-P Current balancing function is provided. Both operations mode aHWS43 HWS 300, 600 So, please check the waveform of test voltage. Output Voltage External Control(PV) HWS Output voltage external control function is available as option with model name followed by /PV . Output voltage can be Note 1. Regarding output voltage adjustment below 20%, please consult our sales. Note 2. For 48V output model only, spaces below must be followed. Limit output voltage variation range at 20%110%. At PV voltage variation 1V-5.5V. varied by applying an external voltage (16V) to PV terminal and COM terminal. Note if an external voltage is not applied, Output Peak Current there will be no output. And if the below connection method is attempted with the standard models internal components could For 24V output model, please meet the following condition. Re- be damaged. Please consider the following characteristics. duce peak current value according to output derating as section Connection method 5-1. Power Supply +S +Vm Input Voltage range: Continuous Peak output time ( ): Peak output current ( ): Average DC output current ( ): Load COM External voltage Dutyup to 35(%) PV Duty = Output Voltage Linearity Output Voltage HWS HD -Vm -S AC180V-265V Within 10 seconds Within the rated peak output current Within the rated output current x 100 % Peak output current(A) Rated output current (A) Average output current (A) Peak current pulse width (sec) Period (sec) 120% 110% Nominal Output Voltage 20% 0 1V 5V 5.5V 6V PV voltage (Nominal Input Voltage) HWS ME Output Voltage Output Voltage Derating 120% 110% Nominal Output Voltage 20% 0 83%90% 100% Load Current 4. Mounting Directions Output Derating according to the Mounting Directions Output Derating 120 also possible. Refer to the derating below. 100 HWS300 AStandard Mounting B CInhibit DInhibit Load% HWS-P Recommended standard mounting method is (A). Method (B) is 80 Mounting A, B 60 40 20 0 -10 0 10 20 30 40 50 60 70 80 Ambient Temperature Instruction Manual HWS600 AStandard Mounting aHWS44 B CInhibit DInhibit Ta Load% MountingA MountingB -10 to +50 100 +70 50 All specifications are subject to change without notice. HWS 300, 600 Mounting Method More than 50mm More than50mm Fan Air flow Top Back Side HWS (1) Forced air cooling type power supply. This power supply has ventilating holes on the front and back side panels. Keep these two areas freely as much as possible. (2) The maximum allowable penetration is 6mm. Incomplete thread of mounting screw should not be penetrated. (3) Recommended torque for mounting screw: M4 screw: 1.27 N * m (13.0kgf * cm) Front Side 5. Wiring Method Circuit Protector Noise Filter ACL ACL Good Fig.2: Examples of defective crimping Wire conductor protruding length is long. Wire conductor protruding length is short. Wire conductor comes off. HWS300, 600 ACL ACN ACN Fig.1. Note 4. For AWG#28, #26, #24, use UL1007 type. For AWG #22, use UL1061 type. Fig.1 HWS HD (1) The output load line and input line shall be separated to improve noise sensitivity. (2) The sensing lines shall be twisted and separated from the output lines for remote sensing. (3) Use all lines as thick and short as possible to make lower impedance. (4) Attaching a capacitor to the load terminals can eliminate noise. terminal to the (5) For safety and EMI considerations, connect mounting set ground terminal. (6) Recommended torque for the terminal; HWS600 Output terminal (M5 screw): 2.50 N * m (25.5kgf * cm) HWS300 Input, Output terminal & HWS600 Input terminal (M4 screw): 1.27 N * m (13.0kgf * cm) ACN ACL Load ACN - Chassis a). Appricable Wire and Crimping tool Wire size is AWG#26-AWG#22 and insulation outer dia is 1.01.5mm. Appreciable wire per barrel size is UL1007 (standard wire) and its equivalent standard wire can be used. Regarding the AWG#22, use UL1061 or its equivalent standard wire, because wire insulation outer diameter of UL1061 is samll. Crimping tool is as below. Crimping tool Crimping applicator Dies AP-K2 or AP-KS MKS-LS-10 or MKS-L-10 SPHD-001-05/SPHD-002-05 SPHD-001T-P0.5 Wire Insulation O.D (mm) Type Size UL1007 AWG #26 1.3 UL1007 AWG #24 1.5 UL1061 AWG #22 1.4 Crimp height (mm) Conductor part Insulation part 0.60 - 0.70 1.7 0.65 - 0.75 1.8 0.70 - 0.80 1.8 Wire Insulation O.D (mm) Type Size UL1007 AWG #28 1.2 UL1007 AWG #26 1.3 UL1007 AWG #24 1.5 Crimp height (mm) Conductor part Insulation part 0.55 - 0.60 1.6 0.60 - 0.65 1.7 0.62 - 0.67 1.8 Note 1. Crimp height at wire barrel should be set to pre-determined dimensions. Note 2. Adjust crimp height at wire insulation barrel to the extent that wire insulation is slightly pressed, and set it so that crimping is not excessivery. Note 3. Crimping condition at wire insulation barrel is as below All specifications are subject to change without notice. Table of tensile strength at crimped part. SPHD-001T-P0.5 Wire size UL1007 AWG#26 UL1007 AWG#24 UL1007 AWG#22 Requirement N min. 20 30 40 Actual 39.2 68.6 92.1 value N - 45.1 - 74.5 - 96.0 Requirement N min. 15 20 30 Actual 27.0 44.1 66.6 value N - 34.3 - 48.0 - 71.5 SPHD-002T-P0.5 Wire size UL1007 AWG#28 UL1007 AWG#26 UL1007 AWG#24 c). Inserting contact into housing Inserting crimped contact into housing (1) Do not apply any pulling force to crimped part, and insert contact parallel to housing (2) Insert contact into housing without stopping to innermost (3) Check secure locking per each insertion by pulling wire softly in order to check that contact does not come off housing. Besides, check whether there is the backlash in the direction of insertion axis. Defect example of slation insertion Cover of contacting part Cover of contacting part Housing Contact lnsert with slanting d). Mating and Unmating Connector (1) Inserting connector Hold receptacle housing securely and insert into header straight against to header post until click sounds. (2) Unmating connector Hold all wires securely and fix receptacle housing by fingers so as to pry, and then, withdraw it on the mating axis. Fix receptacle housing Hold all wires Header e). Routing of Wire Routing wire so as not to apply external force to connector except force to such an extent that wire slightly buckles, considering an enough length to route and fixing of wire. Instruction Manual SPHD-002T-P0.5 Check of crimping appearance visually for correct crimping as referring to above Fig.2 Check the tensile strength at crimped part when operation finishes. HWS-P b). Crimping Operation The reference value of wire strip is 2.3mm. As wire strip length differs depending on type of wire and crimping method, decide the best wire strip length considering processing condition. When wire is stripped, do not damage or cut off wire conductores. Table of crimp height Wire insulation is not crimped sufficiently. HWS ME [The PHD connector manufacture method ] This product is using SPHD-001T-P0.5 or SPHD-002T-0.5 connector made from JAPAN SOLDERLESS TERMINAL MFG CO LTD. Regarding to manufacture of a connector, it becomes the regulation as following. Wire barrel bites wire insulation. aHWS45 HWS 300, 600 6. External Fuse Rating HWS Refer to the following fuse rating when selecting the external fuses that are to be used on input line. Surge current flows when line turns on. Use slow-blow or time-lag type fuse, not fast-blow fuse. Fuse rating is specified by in-rush current value at line turn-on. Do not select the fuse according to input cur- rent (RMS.) values under the actual load condition. HWS300 : 10A HWS600 : 15A 7. Fan life expectancy Life expectancy (year) The Fan-life has limitation. Therefore, periodic maintenance by exchanging the life-expired fan is required for the power supply. The following figure shows the life of fan. Measurement point of fan exhaust temperature Measuring point Air Flow P.S. 50mm The difference between the intake temperature and the exhaust temperature of the power supply at Io=100% : HWS300: 4 HWS600: 8 Fan exhaust temperature () HWS HD 8. Before concluding that the unit is at fault... Before concluding that the unit is at fault, make the following checks. (1) Check if the rated input voltage is connected. (2) Check if the wiring of input and output is correct. (3) Check if the I/O terminal connection is properly tighten by regulated torque. (4) Check if the wire thickness is enough. (5) Check if the output voltage control (V.adj) is properly adjusted. OVP might be trigged and output is shut down. (6) If use function of the Remote ON/OFF control, check if the Remote ON/OFF control connector is not opened. If in open condition, power supply will not output. (7) Check if the built-in FAN is not stopped. Is FAN stopped by something irregulars or etc? If FAN stops, the PF signal turn High level and OTP might be activated. (8) Power supply has ventilating holes on the front and back panels. Check if there is any irregulars or dust, etc. (9) Is the chassis of power supply hot abnormally? The output is shut down by OTP operation. Please re-input after the unit to cool down sufficiently. (10) Check if the output current and output wattage does not exceed specification. (11) Audible noise can be heard when input voltage waveform is not sinusoidal. (12) Audible noise can be heard during dynamic load operation. HWS ME 9. Range of free warranty This product is warranted for a period of 5 years from the date of shipment. As for the breakdown under a normal use during free warrantee term, repair is at free of charge. However, the built-in FAN motor replacement is charged. Please contact to our sales office for FAN replacement. Conditions of usage at the free of charge warrantee are as follows. (1) Average operating temperature (ambient temperature of the power supply unit) is under 40C (2) Average load factor is 80% or less. (3) Installation method : Standard installation. However, the maximum rating is within the output derating. Following cases are not covered by warranty. (1) Improper usage like dropping products, applying shock and defects from operation exceeding specification of the units. (2) Defects resulting from natural disaster (fire, flood). (3) Unauthorized modifications or repair by the buyers defects not cause by TDK-Lambda. 10. Option Fan unit for replacement HWS-P We have prepared an optional fan unit for replacement. Name of fan unit for replacement Applicable models Appearance Pin assignments Price Housing PAP-03-V-S (J.S.T.) Contact SPHD-001T-P0.5 or PSHD-002T-P0.5J.S.T. 300-FAN-01 HWS300 of standard Pin No. 1 2 3 specifications Instruction Manual Wind direction 600-FAN-01 Description Power supply Fan alarm GND Open Length of fan harness 55 10mm Housing PAP-03-V-SJ.S.T. Contact SPHD-001T-P0.5 or PSHD-002T-P0.5J.S.T. HWS600 of standard Pin No. 1 2 3 specifications Wind direction Description Power supply Fan alarm GND Open Length of fan harness 70 10mm Ask us for replacement of the fan. This will be a charged service. If you are replacing the fan by yourself, note the following. *1. Be careful in handling the fan unit so as not to cause an impact by dropping it or hitting it, etc. *2. Shut down the input before starting the replacement operation. *3. Check that there are no loose parts in connectors or harness tucking, etc. *4. Safety standards (UL, CE, etc.) are not applicable. All specifications are subject to change without notice. aHWS46 HWS 1000 +:66HULHV,QVWUXFWLRQ0DQXDO BEFORE USING THE POWER SUPPLY UNIT WARNING CE Marking when applied to a product covered by this handbook indicates compliance with the low voltage directive (2006/95/EC) in that it complies with EN60950-1. CAUTION CAUTION These products are designed for continuous operation within an overall enclosure, and must be mounted such that access to the mains terminals is restricted. See Clause 16, IEC/EN/UL606011. These products are NOT suitable for use in the presence of flammable anaesthetic mixtures with air or with oxygen or with nitrous oxide. Connect only apparatus complying with IEC/EN/UL60601-1 to the signal ports. Except for permanently installed equipment as defined in Clause 57.6 of IEC/EN/UL60601-1 the overall equipment in which these products are installed must have double pole fusing on the input mains supply. The products themselves have single pole fusing in the live line. These products provide basic insulation only between mains and output, with reference to IEC/EN/UL60601-1.Sure to add supplemental insulation to input or output in the equipment. Reference should be made to local regulations concerning the disposal of these products at the end of their useful life. The maximum normal leakage current of this product is 500 microamperes for IEC/EN/UL60601-1. When using it as a patient care equipment, all outer surfaces of the equipment shall be constructed of nonconductive material. See Clause 19.5DV.2 of UL60601-1. These products have not been assessed to IEC/EN60601-1-2 (EMC) but EMC test data is available from TDK-Lambda. Please pay extra attention to the wiring. Incorrect connection will damage the power supply. When connecting input and output wiring, input AC-Line should be off. Input wiring and output wiring shall be separated, otherwise noise susceptibility of power supply unit will be weak. All specifications are subject to change without notice. The protective earth (PE) must be connected to the instrument chassis and the chassis of this power supply unit. Remote sensing lines shall be twisted or use the shielded wire. Remote ON/OFF control lines shall be twisted or use the shielded wire. Instruction Manual 1. Terminal Explanation HWS-P This power supply is primarily designed and manufactured to use and enclose in other equipment. This power supply unit has a built-in fan for air-cooling. Do not block air intake and exhaust. It might cause fire. Input voltage, output current, output power, ambient temperature and ambient humidity should be used within specifications, otherwise the unit will be damaged. CAUTION of IEC/EN/UL60601-1 for HWS1000/ME HWS ME Note : CE MARKING HWS HD Do not make unauthorized changes to power supply unit, otherwise you may have electric shock and void your warranty. Do not touch the internal components; they may have high voltage or high temperature. You may get electric shock or burned. When the unit is operating, keep your hands and face away from it; an accident may injure you. Do not use unit under unusual condition such as emission of smoke or abnormal smell and sound etc. It might cause fire and electric shock. In such case, please contact us; do not repair by yourself, as it is dangerous for the user. Do not drop or insert anything into unit. It might cause failure and fire, when using the unit under such condition. Do not operate these units at the condition of condensation. It may cause fire and electric shock. Power supplies with an output voltage of 48Vdc or less must be earthed in the end use equipment to maintain SELV. If the outputs are not earthed, they must be considered hazardous and must not be made user accessible. Power supplies with an output voltage of 60Vdc are considered to be non-SELV. As a result of this, the output must be guarded or a deflector fitted during installation to avoid a SERVICE ENGINEER making inadvertent contact with the output terminals, or dropping a tool onto them. The output of this product must not be connected to a SELV circuit. The unit might be broken down by accident or unexpected situation. For application equipment, which requires very high reliability (nuclear related equipment, traffic control equipment, medical equipment, etc.), please provide fail safety function in the equipment. Do not make an improper wiring to input and output terminals. It may cause damage. Do not use in environment such as strong electromagnetic field, erosive gas etc, or any environment where conductive foreign substance may enter. Do not operate and store this unit at the condition of condensation. In such case, waterproof treatment is necessary. Do not operate this unit after it falls down. The output voltage of this power supply unit is considered to be a hazardous energy level (The voltage is 2V or more and the electric power is 240VA or more), prevention from direct contact with voltage output is highly necessary. While installing or servicing this power supply unit, avoid dropping tools by mistake or direct contact with voltage output. This might cause an electrical shock. While repairing this power supply unit, the AC input power must be switch off and the I/O terminal voltage should be less than the safety level. HWS Be sure to read the following precautions thoroughly before using this power supply unit. Pay attention to all warnings and cautions before using the unit. Incorrect usage could lead to an electric shock, damage to the unit or a fire hazard. aHWS47 HWS 1000 Front Panel Explanation 1 2 NAMEPLATE 3 : Output terminal -: - Output terminal ON: Output (Power On) indication green LED (The indicator turns on when the power supply output is in normal operating condition.) 4 HWS 9 V.ADJ: Output voltage adjust trimmer (The output voltage rises when trimmer is 7 CN01: Remote sensing, ON/OFF control signal, Current balance signal, turned clockwise.) 5 CN02: Output voltage external control signal and Power fail signal output connector. 6 8 N: AC input terminal N : Neutral line L: AC input terminal L : Live Line (Fuse in line) FG: Function Ground terminal (Frame ground) CN01, CN02 Connector pin configuration and function CN01, CN02 pin configuration and function are the same. They are connected to each other in this power supply unit. When the pin of CN01 side is shorted the same function pins of CN02 side are shorted. Please note that the function cannot be separately set with CN01 and CN02. HWS HD Function Pin No. Configuration 2 4 6 8 10 12 1 3 5 7 9 11 1 +V Connected to +Output terminal in this power supply unit. (+V terminal can not supply load current.) 2 +S Remote sensing terminal for +Output (For remote sensing function, which compensates for line drop between power supply terminals and load terminals. Connect to +V terminal when remote sensing function is unnecessary.) 3 -V Connected to -Output terminal in this power supply unit. (-V terminal can not supply load current.) 4 -S Remote sensing terminal for -0utput (For remote sensing function, which compensates for line drop between power supply terminals and load terminals. Connect to -V terminal when remote sensing function is unnecessary.) 5 PC Current balance terminal (For output current balancing in parallel operation.) 6 COM 7 PV 8 REF Reference voltage terminal for Output voltage control (REF and PV are connected when shipping.) 9 CNT Remote ON/OFF control terminal (When the CNT is pulled to TTL low, the power supply turns on.) 10 TOG Ground for CNT and PF signal. 11 PF 12 TOG CN01 HWS ME 2 4 6 8 10 12 1 3 5 7 9 11 CN02 Ground for PC and PV signal. Output voltage external control terminal (For power supply output voltage control with an external voltage. Connect it with the terminal REF when PV function is unnecessary.) Power fail signal output terminal. (As the output voltage drops, FAN stops and AC input voltage down, open collector output, Power Fail signal will output High .) Ground for CNT and PF signal. HWS-P CN01CN02 are connected in this power supply unit as follows. CN01 CN02 11 11 12 10 10 12 Instruction Manual Output voltage detection circuit Output current signal circuit Reference voltage generation circuit Output ON/OFF Control circuit Power fail signal generation circuit Output ON/OFF control circuit and the Power fail signal circuit are insulated with other circuits in the power supply. (Insulating voltage AC100V) aHWS48 All specifications are subject to change without notice. HWS 1000 Basic Connection (Local sensing) Load Remote sensing required Connect +S terminal to + terminal of load with sensing wire. Connect -S terminal to - terminal of load with sensing wires. Connect CNT terminal to TOG terminal with wire. Connect PV terminal to REF terminal with wire. The accuracy of the output voltage will deteriorate when the sensing terminals are opened. In the following cases, the output is shut down. When CNT and TOG is opened. When PV and REF is opened. M8 Bolts and nuts for connecting to the load line. (These are not attached to the product. Load M8 Bolts and nuts for connecting to the load line. (These are not attached to the product. HWS HD NAME PLATE NAME PLATE HWS ME Connector : (JST) S12B-PHDSS Connector : (JST) S12B-PHDSS Remove standard attached connector, and use the harness made by the customer. Housing : (JST) PHDR-12VS Contact : (JST) SPHD-001T-P0.5 2- + of load, 4- - of load should be connected. 7-8, 9-10should be shorted Please use wire for contact and crimping tool specified by maker. Attached connector when shipping Housing : (JST) PHDR-12VS Contact : (JST) SPHD-001T-P0.5 1-2, 3-4, 7-8, 9-10 are shorted. Attached connector when shipping Red Black Brown Yellow Connecting circuit with CN01 or CN02 connector 11 11 10 12 10 12 + of load HWS-P Twist wire HWS Connect +S terminal to +V terminal and -S terminal to -V terminal with sensing wires. Connect CNT terminal to TOG terminal with wire. Connect PV terminal to REF terminal with wire. Please use attachment connector for each connection. In the following cases, the output is shut down. When CNT and TOG is opened. When PV and REF is opened. - of load Instruction Manual All specifications are subject to change without notice. aHWS49 HWS 1000 Remote ON/OFF control required HWS Remove standard attached connector, and use the harness made by the customer and connect external signal to between CNT and TOG terminal. TOG terminal is ground for CNT terminal. In case this function is not used, please short between CNT and TOG terminal. Load PF signal output required PF signal is an open collector output, therefore PF signal outputs is shown in circuit below. TOG terminal is ground for PF terminal. M8 Bolts and nuts for connecting to the load line (These are not attached to the product. Load M8 Bolts and nuts for connecting to the load line (These are not attached to the product. NAMEPLATE NAMEPLATE HWS HD Connector : (JST) S12B-PHDSS Remove standard attached connector, and use the harness made by the customer. Housing : (JST) PHDR-12VS Contact : (JST) SPHD-001T-P0.5 1-2, 3-4, 7-8should be shorted 9CNT Should be connected to ON/OFF control signal. 10TOG Should be connected to Signal Ground. Please use wire for contact and crimping tool specified by maker. Remove standard attached connector, and use the harness made by the customer. Housing : (JST) PHDR-12VS Contact : (JST) SPHD-001T-P0.5 1-2, 3-4, 7-8, 9-10should be shorted. 11PF Should be connected to PF signal output 12TOG Should be connected to Signal Ground. Please use wire for contact and crimping tool specified by maker. Connecting circuit with CN01 or CN02 connector Connecting circuit with CN01 or CN02 connector HWS ME Connector : (JST) S12B-PHDSS 11 11 10 12 10 12 ON PF signal output HWS-P To signal ground Instruction Manual aHWS50 All specifications are subject to change without notice. HWS 1000 2. Functions and Precautions Input Voltage Range PF Vce max30V Ic max20mA TOG Output Voltage Range Over Voltage Protection (OVP) Over Current Protection (OCP) Over Temperature Protection (OTP) Over temperature protection function (manual reset type) is provided. When ambient or internal temperature rises abnormally, OTP will shut down the output. When OTP is triggered, input power is cut off and allow sufficient cooling to reset the OTP function. Then power is re-input or remote ON/OFF control signal should be input for recovery of the output. - - -S When the function of remote sensing is not in used, connect +S terminal to +V terminal, and -S terminal to -V terminal by the attachment connector. If remote sensing terminals are opened, the stability and the accuracy of the output deteriorate. Therefore, terminal +S, -S must be connected. Remote ON/OFF Control Remote ON/OFF control is provided. Output can be remotely switch ON and OFF by using CNT terminal and TOG terminal even though input is connected. The output is turned to ON when TOG and CNT terminals are shorted and output is turned to OFF when these terminals are opened. When the function is not used, connect TOG and CNT terminals with short piece. The standards for this function are as follows. TOG terminal is ground for CNT terminal. Sink current3.5mA CNT All specifications are subject to change without notice. TOG Relay Transistor TTL, and etc. The Mode of control CNT Level for TOG Terminal Output Built-in Fan Motor Short or L0-0.8V ON Rotate Open or H2.4-12V OFF Stop Instruction Manual Low Output Detection Circuit (PF) Low output voltage detection circuit is provided. Power Fail signal (PF signal) will output when output voltage decrease by either the drop or brown out of the input voltage or OCP, OVP and OTP function operation. PF signal will turn High level to indicate the abnormal status of the power supply when the output voltage decrease to 80% of the output voltage setting value. However, there is a possibility that PF signal may not output during parallel operation. The PF signal circuit is insulated from the power supply input and output circuit and it is an open collector. TOG terminal is ground for PF terminal. HWS-P The OCP function (Constant current limiting, Time delay shutdown type) is provided. OCP function operates when the output current exceeds 105% of maximum DC output current specification and the over current or short circuit condition continues 5-second or more, the output will be shut down. When the OCP is triggered, the input power is cut off for a few minutes, and then power is re-input or remote ON/OFF control signal should be input for recovery of the output. The OCP setting is fixed and not to be adjusted externally. S HWS ME The OVP function (Inverter shut down method, manual reset type) is provided. OVP function operates within 125145% of the rated DC output voltage value (3-7V model: 125-140%, 36V model: 125-138%, 48V, 60V model: 115-125%), and the output will be shut down when OVP function triggers. When OVP function operates, the input power is cut off for a few minutes, and then power is re-input or remote ON/OFF control signal shall be input for recovery of the output. OVP value is fixed and can not be adjusted. Remote Sensing (+S, -S terminal) Remote sensing function is provided to compensate for voltage drop across the wiring from the power supply output terminals to the load input terminals. Connect +S terminal to + terminal of the load and -S terminal to terminal of the load with sensing wires. The total line voltage drop (+ side line and - side line) shall be less than 0.3V. In case that sensing line is too long, it is necessary to put an electrolytic capacitor across the load terminals. Please take note that the electrolytic capacitor has generation of heat etc. done by the ripple current depending on connected load. Therefore, the electrolytic capacitor must have a ripple current allowance higher than the output ripple current. If CN01 (or CN02) is in use, terminal +S, -S for CN02 (or CN01) must be in open condition. HWS HD Output voltage is set to the rated value at shipping. V.ADJ trimmer on the front panel side is use to adjust the output voltage within the range specified. Output voltage trimming range is within -20%-+20% of the rated output voltage (48V, 60V model: -20%-+10%). Turn the trimmer clockwise to increase output voltage. Take note when the output voltage is increased excessively over voltage protection (OVP) function may trigger and output voltage will shut down. Use the output power of the power supply below the rated output power value when you raise the output voltage. HWS Input voltage range is single phase 85-265VAC (47- 63Hz). Input voltage, which is out of specification, may cause unit damage. Rated input voltage range fix during safety standard application is from100V to 240VAC (50/60Hz). While applying input voltage from 85VAC to 90VAC, output load current derating is required. When the Built-in Fan Motor of this power supply unit stops, PF signal will turn to H and the output power will shut down. The Built-in Fan Motor is a component with lifetime. We recommend a periodic replacement. Please contact our sales office. Replacement is at customer s expenses. aHWS51 HWS 1000 HWS 1TTL compatible. The maximum input voltage to CNT terminal is 12V, and the maximum allowable reverse voltage is -1V. The sink current of CNT terminal is 3.5mA. 2Output ON/OFF control can be enable by a switch, relay or a transistor ON/OFF. When CNT terminal-TOG terminal is shorted power supply is turn ON, and when CNT terminal- TOG terminal is opened power supply is turn OFF. 3Remote ON/OFF control circuit is isolated from the input and output circuit of power supply. It is possible to use it regardless of the positive and negative of the power supply output. HWS HD Please be aware that if CNT terminal and TOG terminal is short and input voltage is gradually increase, this will trigger the low output voltage detector protection circuit and will result to output voltage shut down. When the low output voltage detector protection circuit is triggered, the input power is cut off for a few minutes, and then power is re-input or remote ON/OFF control signal should be input for recovery of the output. supplied to load. Wires to PC terminals shall be as short as possible, same length and twisted. There is a possibility that output could be unstable caused by external noise. For this case, disconnect COM terminal and connect -S terminal from parallel power supply to a single point on the load. Please refer connection Method (A)-2. 1Adjust the output voltage of each power supply to be same value within 1% or 100mV, whichever is smaller. 2Use same length and type of wires for all load lines. 3Maximum value of output current in parallel is up to 80% of all paralleled models. The purpose of the current balancing function is the static powerup. Therefore the output voltage might decrease according to the condition of dynamic load. There might be a step in the rise waveform during parallel operation. 4Up to 5 units can be connected in parallel. BTo Use as a Backup Power Supply Output Ripple & Noise Maximum ripple & noise value in specifications is measured according to measurement circuit specified by JEITA-RC9131A. When Load lines are longer, ripple & noise becomes larger. In this case, electrolytic capacitor, film capacitor, etc. might be necessary to use across the load terminal. The output ripple & noise cannot be measured accurately if the probe ground lead of oscilloscope is too long. 150mm 1Set power supply output voltage higher by the forward voltage drop of diode. 2Adjust the output voltage of each power supply to be same value. 3Use within the specifications for output voltage and output power. Method (A)-1 Method (A)-2 Power Supply +S Power Supply +S Load Load S HWS ME PC COM -S PC COM -S PC COM +S PC COM +S Load Power Supply Unit - C2C3 -S -S -S Co-axial cable 1.5m 50 R C1 R : 50 C1:4700pF C2:100uF C3:0.47uF OscilloScope +S Vf HWS-P Power supply - Power supply - Load - Load - Isolation Test Isolation resistance between output and FG (chassis) shall be more than 100M at 500VDC and between output and CNTPF shall be more than 10M at 100VDC. For safety operation, voltage setting of DC isolation tester must be done before the test. Ensure that it is fully discharged after the test. Output - FG (chassis) 500VDC 100M or more CNT TOG PF PC S - (Note1) Instruction Manual (Note1) Please connect a diode for by-pass when using method (A) of the series operation. Please use the diode with rated forward current is equal or more than load current and that the rated maximum reverse voltage is higher than output voltage for each power supply. Parallel Operation Current balancing function is provided. Either of operations mode (A) or (B) is possible. ATo Increase the Output Current Current balancing function activates by connecting PC-to-PC terminal and COM-to-COM terminal, and output current of each power supply is equivalently aHWS52 Load Vo+Vf Load - Power supply - Vf Io -S MethodB Output Power(W)=(Vo+Vf)xIo Vo+Vf Vo -S Series Operation Power supply - Power Supply +S Bandwidth 100MHz For series operation, either method (A) or (B) is possible. There might be a step in the rise waveform during series operation. MethodA Method (B) Isolation tester Output - CNTPF 100VDC 10M or more Isolation tester CNT TOG PF PC S - -S -S FG AC(L) FG AC(L) AC(N) AC(N) Withstand Voltage This series is designed to withstand 3.0kVAC between input and output, 2.0kVAC between input and FG (chassis), 500VAC (60V model : 651VAC) between output and FG (chassis), and 100VAC between output and CNTPF terminal each for 1 minute. When testing withstand voltage, set current limit of withstand voltage test equipment at 20mA. (Output-FG (chassis) : 300mA (60V model : 390mA), Out All specifications are subject to change without notice. HWS 1000 Output - FG (chassis) 500VAC 1min. (300mA) 60V model : 651VAC 1min (390mA Withstand Voltage Tester FG AC L AC N CNT TOG PF PC S - -S FG AC L AC N Withstand Voltage Tester CNT TOG PF PC S - -S FG AC L AC N Output Voltage External Control (PV) S Load Load Current 83% 90% 100% Note: Only as for the type of 48V, 60V output, the maximum output voltage is used up to 110% at 90% load current. BControl by External Variable Resistor PV terminal and COM terminal usage is the same as explained in section control by external voltage . But in this method voltage for control is supplied through REF terminal. Variable resistor is connected between REF terminal and COM terminal and the middle point of variable resistor is connected to PV terminal. Please use the output voltage within 20% - 120% of rated output voltage value (3V model : 30% - 120%, 48V, 60V model : 20% - 110%). Wires for control lines must be twisted wire or shielded wire. In addition, maximum variable voltage when control by external variable resistor is rated output voltage (100%). When output voltage must be externally control to 120% of rated output voltage (110% for 48V, 60V model), please follow the following procedure. 1 PV terminal and REF terminal is short by using standard connector supplied. 2 Set the power supply output voltage to maximum value of the output voltage variable range mentioned in specification standard by adjusting V.ADJ volume at the front panel. 3 Remove standard connector after input is cut off. 4 Connect external variable resistor (50k) between REF terminal and COM terminal. Then connect middle point of external variable resistor to PV terminal. (sensing current is 1.4mA) S Load - -S Sensing current : 1.4mA PV VR1 Variable resistor 50k Connection method 1-6V COM 3-36V Model 48V, 60V Model 30% 3V Model 20% 1V 1.5V Instruction Manual When output voltage is over rated value, please make sure that maximum output power is below rated value. Moreover, when output voltage is below rated value, please make sure that maximum output current is below rated value. Please consider the following characteristic during usage. Output Voltage Linearity Output 0 COM PV 110% Nominal Output Voltage 20% REF - Power Supply -S 120% 3V Model 30% Power supply Connection Method Operating Area HWS-P AControl by External Voltage Output voltage external control function is provided. Output voltage can be varied by applying an external voltage (1-6V) to PV terminal and COM terminal. Note if an external voltage is not applied, there will be no output. Please consider the following characteristics below when operating the unit. 48V, 60V Model HWS ME Output - CNTPF 100VAC 1min. (100mA) 3-36V Model 120% 110% Nomina Output Voltage HWS HD Withstand Voltage Tester CNT TOG PF PC S - -S Output (V) Input - FG (chassis) (solid line) 2kVAC 1min. (20mA) Input - Output (dotted line) 3kVAC 1min. (20mA) Note: Only as for the model of 3V output, the output voltage is used from 30% to 120% at the PV voltage is from 1.5V to 6.0V Note: Only as for the model of 5-36V output, the output voltage is used from 20% to 120% at the PV voltage is from 1V to 6.0V Note: Only as for the model of 48V, 60V output, the output voltage is used from 20% to 110% at the PV voltage is from 1V to 5.5V. Output Voltage Derating HWS put- CNTPF : 100mA). The applied voltage must be gradually increased from zero to testing value and then gradually decreased for shut down. When timer is used, the power supply may be damaged by high impulse voltage at timer switch on and off. Connect input and output as follows. If output is left open during test, output voltage might appear momentarily. This product have monolithic ceramic capacitor in secondary circuit to frame ground. Some of the withstand voltage tester may generate high voltage at the matching with monolithic ceramic capacitor and may cause the unit damage. So, please check the waveform of test voltage. 5V 5.5V 6V PV Voltage(Nominal Input Voltage) All specifications are subject to change without notice. aHWS53 HWS 1000 Output Peak Current Rated output voltage: 120% 100% Output voltage 80% 120% of maximum setting value HWS 60% 110% of maximum setting value 40% 20% 0% 0 10000 20000 30000 40000 50000 Variable resistor value for REF-PVVR1 [] HWS HD HWS ME * Adjustable output voltage within 20%(3Vmodel : 30%) of output (less than 1V of PV voltage) is proportional to PV voltage and has a linear characteristic. However, for output voltage within 10% of output (about less than 0.5V of PV voltage), output will go into intermittent mode and ripple voltage becomes large, also irregular sound is release from the power supply. However, it is not damage. There will also be cases of the power supply shutting down triggered by under voltage lock out protection function. With output shutting down, low output detection function (PF) triggers the PF signal and set it to "H", and also output LED is switch off. Under voltage lock out protection mode, switch off input for a few minutes and then switch on input again for recovery. Recovery from under voltage lock out is also possible by turning remote ON/OFF control signal OFF and ON. Under voltage detection value uses an automatic tracking mode, which follows the output voltage and constantly correspond to the 70%-80% of output voltage with a protection function mode. Base on the explanation above, we will kindly exclude the usage of adjustable output voltage within 20% of the output voltage from the product warranty. For application that requires variable output voltage within 20% of output voltage, please kindly consider the above contents prior to operation. For application that requires output voltage below 20%, due to different type of application for the user's system, there might be a situation ( behavior ) different from the one mentioned above. Therefore please check with the user system. For model with output peak current, please meet the following condition. Reduce peak current value according to output derating as section 4-1. The output is shut down by protection circuit when rated current and continuous peak output time () exceeds rated value during usage. When protection circuit is activated, input is temporarily cut off for a few minutes and then power is re-input or remote ON/OFF control signal should be input for recovery of the output. Input voltage range AC180V - 265V Continuous Peak output time Within 10 seconds Peak output currentIp Within the rated peak output current Duty up to 35 Duty = x100% Condition 2 Condition 1 Ip1 Ip 0A aA 0A T T Irms max Ip x 2 Ip, Ip1 Irms T : : : : Ip1 x + a x1- Irms max 2 2 Peak output current A Effective current A Peak current pulse widthsec Cyclesec Model Irms max HWS1000-7 94.6A HWS1000-12 59.1A HWS1000-15 47.3A HWS1000-24 34.6A HWS1000-36 23.0A HWS1000-48 17.2A HWS1000-60 13.8A HWS-P Instruction Manual aHWS54 All specifications are subject to change without notice. HWS 1000 3. Mounting Directions Output Derating Mounting Method Caution CNO1 ON CNO2 VADJ H ON H VADJ FG CNO1 FG NACL NACL CNO2 A Standard Mounting B C D ON VADJ CNO1 CNO2 NACL FG H H VADJ VADJ FG CNO1 CNO1 NACL FG FG NACL More than50mm NACL CNO2 More than100mm G CNO2 CNO1 VADJ ON H CNO2 H E Inhibit FInhibit Fan motor HWS1000 Output Derating 3, 5V Ta 6-60V Ta LOAD% A B C -10 - 35 -10 - 35 D G H (Rear) (TopHWS1000) (Front) 100 40 50 100 71 71 50 100 80 HWS ME Mounting A, B, C, D, G, H Load HWS HD H ON ON 1 This Power supply unit is a forced air-cooling system with a built-in fan. 2 This power supply has ventilating holes on the front and back panels. Keep these areas freely more than 100mm from front side and more than 50mm from rear side. 3 Please note that ventilation will be worsened in a dusty environment. 4 Built-in fan is limited life part, which require periodic replacement. (Replacement will be charged). 5 The ambient temperature of this power supply is less than 50mm from the center of a front side. 6 The maximum allowable penetration of mounting screw is 6mm. 7 Recommended torque for mounting screw (M4) is 1.27Nm. HWS Mounting directions are as follows. Standard mounting method is (A). Methods (B), (C), (D), (G) and (H) are also possible. Mounting methods besides (A), (B), (C), (D), (G) and (H) (example : (E) and (F)) are inhibited. 3.5VModel 60 6,7,12,15,24,36,48,60VModel 40 20 0 -10 0 20 40 50 60 71 HWS-P Instruction Manual All specifications are subject to change without notice. aHWS55 HWS 1000 4. Wiring Method HWS 1 The output load line and input line shall be separated and twisted to improve noise sensitivity. 2 The sensing lines shall be twisted or shield wire and separated from the output lines. 3 Use all lines as thick and short as possible to make lower impedance. Wires are to be twisted or use shield wire to improve noise sensitivity. 4 Attaching a capacitor to the load terminals can eliminate noise. 5 FG terminal of this power supply is functional earthing. For safety purposes, connect protective earthing terminal to the mounting set ground terminal. 6 Recommended torque for the terminal piece: (8) M4 screw for output terminal might damage the terminal s inner thread. This is mainly cause by the M4 screw s unthread section. Therefore, please select a washer, spring washer, etc. to avoid unthread screw section from penetrating into output terminal inner section. Unthread section Input terminal (M4 screw): 1.27 Nm Output terminal (M8 Bolt & Nut): 10.8Nm HWS HD 7 Recommended wiring Circuit Protector AC L AC L HWS1000 Noise Filter AC L AC L Output terminal Load AC AC AC AC - FG Chassis of the equipment HWS ME Recommended circuit protector: AC250V20A Recommended noise filter: RSEN-2020 (TDK-Lambda) 5. External Fuse Rating Refer to the following fuse rating when selecting the external fuses for input line. Surge current flows when line turns on. Use slow-blow fuse or time-lug fuse. Do not use fastblow fuse. Fuse rating is specified by in-rush current value at line turn-on. Do not select the fuse according to input current (rms.) values under the actual load condition. HWS100020A 6. Troubleshooting HWS-P Instruction Manual Before concluding that the unit is at fault, make the following checks. 1 Check if the rated input voltage is apply. 2 Check if the wiring of input and output is correct. 3 Check if the I/O terminal connection is properly tighten by a regulated tightening torque. 4 Check if the wire material is not too thin. 5 Check if the output voltage control (V.ADJ) is properly adjusted. OVP might be trigged and output is cut off. 6 Check if the wiring of +S and -S terminal is correct. If in open condition, the stability and the accuracy of the output deteriorate. 7 If use function of the remote ON/OFF control, check if the remote ON/OFF control connector is not opened. If in open condition, output is cut off. 8 Check if the built-in fan is not stopped. Is fan stopped by something irregulars or dust, etc. If fan stops, the PF signal is turn on. aHWS56 Moreover, the output is intercepted with the protection circuit if fan stops. Fans are the limited life parts. 9 This power supply has ventilating holes on the front and back panels. Check if there is any irregulars or dust, etc. 10Is the main body of the power supply abnormally hot? Please turn on the input again after allowing the unit to cool down sufficiently. The output shut down by over temperature protection function. 11Check if the output current and output power is not applied over specification. 12Check if the input voltage wave is sinusoidal. If this power supply unit is connected to a UPS, input voltage wave might not be sinusoidal. An audible noise is emmited from the power supply unit. 13Audible noise can be heard during Dynamic-Load operation. All specifications are subject to change without notice. HWS 1000 7. Warranty This product is warranted for a period of 5 years from the Mea HWS Measuring point of fan exhaust temperature date of shipment. As for the breakdown under a normal use during free warrantee term, repair is at free of charge. However, the Built-in Fan Motor replacement is for a fee. Please contact your nearest sales office for replacement. Air flow The Fan-life has limitation. Therefore, periodic mainte- P.S. nance by replacing the life-expired fan is required. The following figure shows the life of fan. 50mm 7 Conditions of usage at the free of charge warrantee are as 5 follows. 3 2 1 Average operating temperature (ambient temperature 1 0 10 20 30 40 50 60 70 80 90 100 of the power supply unit) is 40 2 Average load factor is 80% or less HWS HD Life expectancy (years) 10 3 Installation method: Standard installation. However, Fan exhaust temperature () the maximum rating is within the output derating. Life expectancy Fan exhaust temperature 45 45,000 hours Fan exhaust temperature 80 11,000 hours Following cases are not covered by warranty. 1 Improper usage like dropping products, applying shock HWS ME and defects from operation exceeding specification of the units. 2 Defects resulting from natural disaster (fire, flood). 3 Unauthorized modifications or repair by the buyers. 4 Defects not cause by TDK-Lambda. 8. Option Fan unit for replacement We have prepared an optional fan unit for replacement. Name of fan unit for replacement Applicable models HWS1000 HWS1500 HWS1800T (of standard specifications) Wind direction Pin assignments Price Housing = XHP-3 (J.S.T.) Contact = SXH-001T-P0.6 (J.S.T.) Pin No. Description 1 Power supply 2 Fan alarm 3 GND Length of fan harness = 65 10mm Open HWS-P 1500-FAN-01 Appearance Ask us for replacement of the fan. This will be a charged service. If you are replacing the fan by yourself, note the following. *1. Be careful in handling the fan unit so as not to cause an impact by dropping it or hitting it, etc. *2. Shut down the input before starting the replacement operation. *3. Check that there are no loose parts in connectors or harness tucking, etc. *4. Safety standards (UL, CE, etc.) are not applicable. Example of use for insulation tube All specifications are subject to change without notice. Instruction Manual Insulation tube for HWS1000 The following insulation tube can becuse for output terminal. TCV-2001 (shinagawa shoko) Please confirm shape and size from manufacturer catalog. aHWS57 HWS 1500 +:66HULHV,QVWUXFWLRQ0DQXDO BEFORE USING THE POWER SUPPLY UNIT HWS Be sure to read the following precautions thoroughly before using this power supply unit. Pay attention to all warnings and cautions before using the unit. Incorrect usage could lead to an electric shock, damage to the unit or a fire hazard. Note : CE MARKING CE Marking when applied to a product covered by this handbook indicates compliance with the low voltage directive (2006/95/EC) in that it complies with EN60950-1. WARNING CAUTION HWS HD HWS ME Do not make unauthorized changes to power supply unit, otherwise you may have electric shock and void your warranty. Do not touch the internal components; they may have high voltage or high temperature. You may get electric shock or burned. When the unit is operating, keep your hands and face away from it; an accident may injure you. Do not use unit under unusual condition such as emission of smoke or abnormal smell and sound etc. It might cause fire and electric shock. In such case, please contact us; do not repair by yourself, as it is dangerous for the user. Do not drop or insert anything into unit. It might cause failure and fire, when using the unit under such condition. Do not operate these units at the condition of condensation. It may cause fire and electric shock. Power supplies with an output voltage of 48Vdc or less must be earthed in the end use equipment to maintain SELV. If the outputs are not earthed, they must be considered hazardous and must not be made user accessible. Power supplies with an output voltage of 6 0Vdc are considered to be non-SELV. As a result of this, the output must be guarded or a deflector fitted during installation to avoid a SERVICE ENGINEER making inadvertent contact with the output terminals, or dropping a tool onto them. The output of this product must not be connected to a SELV circuit. This power supply is primarily designed and manufactured to use and enclose in other equipment. This power supply unit has a built-in fan for air-cooling. Do not block air intake and exhaust. It might cause fire. Input voltage, Output current, Output power, ambient temperature and ambient humidity should be used within specifications, otherwise the unit will be damaged. The unit might be broken down by accident or unexpected situation. For application equipment, which requires very high reliability (nuclear related equipment, traffic control equipment, medical equipment, etc.), please provide fail safety function in the equipment. Do not make an improper wiring to input and output terminals. It may cause damage. Do not use in environment such as strong electromagnetic field, erosive gas etc, or any environment where conductive foreign substance may enter. Do not operate and store this unit at the condition of condensation. In such case, waterproof treatment is necessary. Do not operate this unit after it falls down. The output voltage of this power supply unit is considered to be a hazardous energy level (The voltage is 2V or more and the electric power is 240VA or more), prevention from direct contact with voltage output is highly necessary. While installing or servicing this power supply unit, avoid dropping tools by mistake or direct contact with voltage output. This might cause an electric shock. While repairing this power supply unit, the AC input power must be switch off and the I/O terminal voltage should be less than the safety level. HWS-P 1. Terminal Explanation Please pay extra attention to the wiring. Incorrect connection will damage the power supply. When connecting input and output wiring, input AC-Line should be off. Input wiring and output wiring shall be separated, otherwise noise susceptibility of power supply unit will be weak. The protective earth (PE ) must be connected to the instrument chassis and the chassis of this power supply unit. Remote sensing lines shall be twisted or use the shielded wire. Remote ON/OFF control lines shall be twisted or use the shielded wire. Front Panel Explanation Instruction Manual NAME PLATE : -: ON : aHWS58 Output terminal - Output terminal Output (Power On) indication green LED (The indicator turns on when the power supply output is in normal operating condition.) V.ADJ : Output voltage adjust trimmer (The output voltage rises when trimmer is turned clockwise.) CN01 : Remote sensing, ON/OFF control signal, Current balance signal, CN02 : Output voltage external control signal and Power fail signal output connector. N: AC input terminal N : Neutral line L: AC input terminal L : Live Line (Fuse in line) FG : Function Ground terminal (Frame ground) All specifications are subject to change without notice. HWS 1500 CN01, CN02 Connector pin configuration and Function CN01, CN02 pin configuration and function are the same. They are connected to each other in this power supply unit. When the pin of CN01 side is shorted the same function pins of CN02 side are shorted. Please note that the function cannot be separately set with CN01 and CN02. 1 3 5 7 9 11 CN01 1 3 5 7 9 11 CN02 Configuration 1 V Connected to Output terminal in this Power supply unit. (+V terminal can not supply load current.) 2 S Remote sensing terminal for + output (For remote sensing function, which compensates for line drop between power supply terminals and load terminals. Connect to +V terminal when remote sensing function is unnecessary) 3 -V Connected to - Output terminal in this Power supply unit. (-V terminal can not supply load current) 4 -S Remote sensing terminal for - output (For remote sensing function, which compensates for line drop between power supply terminals and load terminals. Connect to -V terminal when remote sensing function is unnecessary) 5 PC 6 COM 7 PV Function Current balance terminal (For output current balancing in parallel operation.) Ground for PC and PV signal. Output voltage external control terminal (For power supply output voltage control with an external voltage. Connect it with the terminal REF when PV function is unnecessary. ) 8 REF Reference Voltage terminal for Output voltage control (REF and PV are connected when shipping.) 9 CNT Remote ON/OFF control terminal (When the CNT is pulled to TTL low, the power supply turns on.) 10 TOG Ground for CNT and PF signal. 11 PF 12 TOG Power fail signal output terminal. (As the output voltage drops, FAN stops and AC input voltage down, open collector output, Power Fail signal will output High .) Ground for CNT and PF signal. HWS HD 2 4 6 8 10 12 HWS 2 4 6 8 10 12 Pin No. CN01CN02 are connected in this power supply unit as follows. CN01 3 1 5 2 CN02 1 4 3 7 5 2 9 6 4 11 8 7 10 9 6 12 11 8 10 12 Output voltage detection circuit HWS ME Output current signal circuit Reference voltage generation circuit Output ON/OFF Control circuit Power fail signal generation circuit Output ON/OFF control circuit and the Power fail signal circuit are insulated with other circuits in the power supply. (Insulating voltage AC100V) Basic Connection(Local sensing) Load Connector : (JST) S12B-PHDSS M8 Bolts and nuts for connecting to the load line. (These are not attached to the product. NAME PLATE 1 2 Black 3 4 5 6 NAME PLATE Attached connector when shipping Housing : (JST) PHDR-12VS Contact : (JST) SPHD-001T-P0.5 1-2, 3-4, 7-8, 9-10 are shorted. Attached connector when shipping Red Connector : (JST) S12B-PHDSS M8 Bolts and nuts for connecting to the loadline. (These are not attached to the product. Brown Yellow 7 9 11 8 10 12 of output Attached connector when shipping Red 1 2 Black 3 4 5 6 Twist wire Brown Yellow 7 9 11 8 10 12 Instruction Manual Attached connector when shipping Housing : (JST) PHDR-12VS Contact : (JST) SPHD-001T-P0.5 2- + of output, 4- of output are connected. 7-8, 9-10 are shorted Load HWS-P 3-7V model Connect +S terminal to + terminal of output and -S terminal to - terminal of output with sensing wires. Connect CNT terminal to TOG terminal with wire. Connect PV terminal to REF terminal with wire. Please use attachment connector for each connection. In the following cases, the output is shut down. When CNT and TOG is opened. When PV and REF is opened. 12-60V model Connect +S terminal to +V terminal and -S terminal to -V terminal with sensing wires. Connect CNT terminal to TOG terminal with wire. Connect PV terminal to REF terminal with wire. Please use attachment connector for each connection. In the following cases, the output is shut down. When CNT and TOG is opened. When PV and REF is opened. - of output All specifications are subject to change without notice. aHWS59 HWS 1500 Remote sensing required HWS Connect +S terminal to + terminal of load with sensing wire Connect -S terminal to - terminal of load with sensing wires. Connect CNT terminal to TOG terminal with wire. Connect PV terminal to REF terminal with wire. The accuracy of the output voltage will deteriorate when the sensing terminals are opened. In the following cases, the output is shut down. When CNT and TOG is opened. When PV and REF is opened. Load HWS HD Connector : (JST) S12B-PHDSS Remove standard attached connector, and use the harness made by the customer. Housing : (JST) PHDR-12VS Contact : (JST) SPHD-001T-P0.5 2- + of load, 4- - of load should be connected. 7-8, 9-10should be shorted Please use wire for contact and crimping tool specified by maker. PF signal output required PF signal is an open collector output, therefore PF signal outputs is shown in circuit below. TOG terminal is ground for PF terminal. M8 Bolts and nuts for connecting to the load line (These are not attached to the product. Load NAME PLATE M8 Bolts and nuts for connecting to the load line. (These are not attached to the product. NAME PLATE Connector : (JST) S12B-PHDSS Remove standard attached connector, and use the harness made by the customer. Housing : (JST) PHDR-12VS Contact : (JST) SPHD-001T-P0.5 (3-7V model) 2- + of output, 4- - of output : should be connected (12-60V model) 1-2, 3-4 : should be shorted 7-8should be shorted 11PF Should be connected to PF signal output 12TOG Should be connected to Signal Ground. Please use wire for contact and crimping tool specified by maker. Connecting circuit with CN01 or CN02 connector Red 1 2 Black 3 4 Brown Yellow 7 9 11 8 10 12 5 6 of output Connecting circuit with CN01 or CN02 connector (3-7V model) 1 3 5 7 9 11 2 4 6 8 10 12 - of output of output - of output Remote ON/OFF control required HWS ME Remove standard attached connector, and use the harness made by the customer and connect external signal to between CNT and TOG terminal. TOG terminal is ground for CNT terminal. In case this function is not used, please short between CNT and TOG terminal. M8 Bolts and nuts for connecting to the load line (These are not attached to the product. Load NAME PLATE PF signal output To signal ground (12-60V model) 1 3 5 7 9 11 2 4 6 8 10 12 PF signal output To signal ground HWS-P Connector : (JST) S12B-PHDSS Remove standard attached connector, and use the harness made by the customer. Housing : (JST) PHDR-12VS Contact : (JST) SPHD-001T-P0.5 (3-7V model) 2- + of output, 4- - of output : should be connected (12-60V model) 1-2, 3-4 : should be shorted 7-8should be shorted 9CNT Should be connected to ON/OFF control signal. 10TOG Should be connected to Signal Ground. Please use wire for contact and crimping tool specified by maker. Instruction Manual Connecting circuit with CN01 or CN02 connector (3-7V model) 1 2 3 4 5 6 7 8 9 10 11 12 of output - of output ON (12-60V model) 1 2 3 4 5 6 7 8 9 10 11 12 ON aHWS60 All specifications are subject to change without notice. HWS 1500 2. Functions and Precautions Input Voltage Range Output Voltage Range Over Voltage Protection (OVP) Over Current Protection (OCP) The OCP function (Constant current limiting, Time delay shutdown type) is provided. OCP function operates when the output current exceeds 105% of maximum DC output current specification and the over current or short circuit condition continues 5-second or more, the output will be shut down. When the OCP is triggered, the input power is cut off for a few minutes, and then power is re-input or remote ON/OFF control signal should be input for recovery of the output. The OCP setting is fixed and not to be adjusted externally. Over Temperature Protection (OTP) Low Output Detection Circuit (PF) All specifications are subject to change without notice. + + + - - -S When the function of remote sensing is not in used, connect +S terminal to +V terminal, and S terminal to V terminal by the attachment connector. If remote sensing terminals are opened, the stability and the accuracy of the output deteriorate. Therefore, terminal +S, -S must be connected. Remote ON/OFF Control Remote ON/OFF control is provided. Output can be remotely switch ON and OFF by using CNT terminal and TOG terminal even though input is connected. The output is turned to ON when TOG and CNT terminals are shorted and output is turned to OFF when these terminals are opened. When the function is not used, connect TOG and CNT terminals with short piece. The standards for this function are as follows. TOG terminal is ground for CNT terminal. Sink current3.5mA CNT TOG Relay Transistor TTL, and etc. The Mode of control CNT Level for TOG Terminal Output Built-in Fan Motor Short or L0-0.8V ON Rotate Open or H 2.4-12V OFF Stop 1 TTL compatible. The maximum input voltage to CNT terminal is 12V, and the maximum allowable reverse voltage is -1V. The sink current of CNT terminal is 3.5mA. 2Output ON/OFF control can be enable by a switch, relay or a transistor ON/OFF. When CNT terminal- TOG terminal is shorted power supply is turn ON, and when CNT terminal-TOG terminal is opened power supply is turn OFF. 3 Remote ON/OFF control circuit is isolated from the input and output circuit of power supply. It is possible to use it regardless of the positive and negative of the power supply output. Instruction Manual Low output voltage detection circuit is provided. Power Fail signal (PF signal) will output when output voltage decrease by either the drop or brown out of the input voltage or OCP, OVP and OTP function operation. PF signal will turn High level to indicate the abnormal status of the power supply when the output voltage decrease to 80% of the output voltage setting value. However, there is a possibility that PF signal may not output during parallel operation. The PF signal circuit is insulated from the power supply input and output circuit and it is an open collector. TOG terminal is ground for PF terminal. When the Built-in Fan Motor of this power supply unit stops, PF signal will turn to H and the output power will shut down. The Built-in Fan Motor is a component with lifetime. We recommend a periodic replacement. Please contact our sales office. Replacement is at customer s expenses. +S HWS-P Over temperature protection function (manual reset type) is provided. When ambient or internal temperature rises abnormally, OTP will shut down the output. When OTP is triggered, input power is cut off and allow sufficient cooling to reset the OTP function. Then power is re-input or remote ON/OFF control signal should be input for recovery of the output. Remote Sensing (+S, -S terminal) Remote sensing function is provided to compensate for voltage drop across the wiring from the power supply output terminals to the load input terminals. Connect +S terminal to + terminal of the load and -S terminal to terminal of the load with sensing wires. The total line voltage drop (+ side line and - side line) shall be less than 0.3V. In case that sensing line is too long, it is necessary to put an electrolytic capacitor across the load terminals. Please take note that the electrolytic capacitor has generation of heat etc. done by the ripple current depending on connected load. Therefore, the electrolytic capacitor must have a ripple current allowance higher then the output ripple current. If CN01 (or CN02) is in use, terminal +S, -S for CN02 (or CN01) must be in open condition. HWS ME The OVP function (Inverter shut down method, manual reset type) is provided. OVP function operates within 125-145% of the rated DC output voltage value value (3-7V model: 125140%, 36V type: 125-138%, 48V type: 115-135, 60V model: 115-125%), and the output will be shut down when OVP function triggers. When OVP function operates, the input power is cut off for a few minutes, and then power is re-input or remote ON/OFF control signal shall be input for recovery of the output. OVP value is fixed and can not be adjusted. TOG HWS HD Output voltage is set to the rated value at shipping. V.ADJ trimmer on the front panel side is use to adjust the output voltage within the range specified. Output voltage trimming range is within -20% - +20% of the rated output voltage (48V, 60V Model: -20% - +10%). Turn the trimmer clockwise to increase output voltage. Take note when the output voltage is increased excessively over voltage protection (OVP) function may trigger and output voltage will shut down. Use the output power of the power supply below the rated output power value when you raise the output voltage. HWS Input voltage range is single phase 85-265VAC (47- 63Hz). Input voltage, which is out of specification, may cause unit damage. Rated input voltage range fix during safety standard application is from100V to 240VAC (50/60Hz). While applying input voltage from 85VAC to 90VAC, output load current derating is required. PF aHWS61 HWS 1500 Please be aware that if CNT terminal and TOG terminal is short and input voltage is gradually increase, this will trigger the low output voltage detector protection circuit and will result to output voltage shut down. HWS When the low output voltage detector protection circuit is triggered, the input power is cut off for a few minutes, and then power is re-input or remote ON/OFF control signal should be input for recovery of the output. 2 Use same length and type of wires for all load lines. 3 Maximum value of output current in parallel is up to 80% of all paralleled models.The purpose of the current balancing function is the static power-up. Therefore the output voltage might decrease according to the condition of dynamic load. There might be a step in the rise waveform during parallel operation. 4 Up to 5 units can be connected in parallel. BTo Use as a Backup Power Supply Output Ripple & Noise Maximum ripple & noise value in specifications is measured according to measurement circuit specified by JEITARC9131A. When Load lines are longer, ripple & noise 1 Set power supply output voltage higher by the forward voltage drop of diode. 2 Adjust the output voltage of each power supply to HWS HD becomes larger. In this case, electrolytic capacitor, film capacitor, etc. might be necessary to use across the load be same value. 3 Use within the specifications for output voltage and output power. terminal. The output ripple & noise cannot be measured CIn the case of parallel connections, it is possible to accurately if the probe ground lead of oscilloscope is too long. +S + Power Supply Unit - + C2 -S control the output voltage by adjusting the volume from only 1 unit. Choose 1 unit that would act as the master and this unit's volume will determine the out- 150mm put voltage. The volume on each slave units must be turned clockwise to maximum position. Then adjust Load C3 Co-axial cable 1.5m 50 R:50 C1:4700pF C2:100F C3:0.47F R OscilloScope C1 Bandwidth 100MHz the master volume to set the output voltage. Connection for this application is shown in figure (c). Method A -1 Method A -2 +S Series Operation HWS ME operation. Power supply - + - + Load - Power supply + - + Load - Note1 HWS-P Note1 Please connect a diode for by-pass when using method (A) of the series operation. Please use the diode with rated forward current is equal or more than load current and that the rated maximum reverse voltage is higher than output voltage for each power supply. Parallel Operation Instruction Manual Current balancing function is provided. Either of operations mode (A) or (B) is possible. ATo Increase the Output Current Current balancing function activates by connecting PC-to-PC terminal and COM-to-COM terminal, and output current of each power supply is equivalently supplied to load. Wires to PC terminals shall be as short as possible, same length and twisted. There is a possibility that output could be unstable caused by external noise. For this case, disconnect COM terminal and connect -S terminal from parallel power supply to a single point on the load. Please refer connection Method (A)-2. 1 Adjust the output voltage of each power supply to be same value within 1% or 100mV, whichever is smaller. aHWS62 PC COM +S PC COM +S Power + Supply - Power + Supply -S Method B Method C Output Power(W)=(Vo+Vf)xIo Vf Io +S Load - Load MethodB + + Power + Supply PC COM -S -S Method A Power supply Load PC COM-S For series operation, either method (A) or (B) is possible. There might be a step in the rise waveform during series Power supply +S Power Supply + - Power + Supply - Vo+Vf Load Vo -S REF PV COM Vf +S Power + Supply - Power Supply + PC + Load - REF PV COM PC + - Vo+Vf -S Isolation Test Isolation resistance between output and FG (chassis) shall be more than 100M at 500VDC and between output and CNTPF shall be more than 10M at 100VDC. For safety operation, voltage setting of DC isolation tester must be done before the test. Ensure that it is fully discharged after the test. Output - FG (chassis) 500VDC 100M or more Isolation tester PC CNT PF TOG +S + -S FG AC L AC N PC Isolation tester Output - CNTPF 100VDC 10M or more CNT PF TOG +S + -S FG AC L AC N All specifications are subject to change without notice. HWS 1500 Withstand Voltage This series is designed to withstand 3.0kVAC between in- (chassis), and 100VAC between output and CNTPF terminal each for 1 minute. When testing withstand voltage, set current limit of withstand voltage test equipment at 20mA. Output Voltage Derating (Output-FG (chassis) : 300mA (60V model : 390mA), Out- to testing value and then gradually decreased for shut down. When timer is used, the power supply may be damaged by high impulse voltage at timer switch on and off. Connect input and output as follows. If output is left open secondary circuit to frame ground. Some of the withstand voltage tester may generate high voltage at the matching with monolithic ceramic capacitor and may cause the unit damage. So, please check the waveform of test voltage. Input - FG (chassis) (solid line) 2kVAC 1min. (20mA) Input - Output (dotted line) 3kVAC 1min. (20mA) PC +S CNT PF TOG FG AC L Withstand Voltage Tester Output - CNTPF 100VAC 1min. (100mA) AC N PC CNT PF TOG +S + -S FG AC L AC N Output Voltage External Control (PV) +S + Power Supply -S Load 1-6V COM Note: Only as for the model of 48V, 60V output, the maximum output voltage is used up to 110% at 90% load current. (B) Control by External Variable Resistor PV terminal and COM terminal usage is the same - 120% of rated output voltage value (3V model : 30% - 120%, 48V, 60V model : 20% - 110%). Wires for control lines must be twisted wire or shield wire. In addition, maximum variable voltage when control by external variable resistor is rated output voltage (100%). When output voltage must be externally control to 120% of rated output voltage (110% for 48V, 60V model), please follow the following procedure. (1) PV terminal and REF terminal is short by using standard connector supplied. (2) Set the power supply output voltage to maximum value of the output voltage variable range mentioned in specification standard by adjusting V.ADJ volume at the front panel. (3) Remove standard connector after input is cut off. (4) Connect external variable resistor (50k) between REF terminal and COM terminal. Then connect middle point of external variable resistor to PV terminal. (sensing current is 1.4mA) +S + Power -S supply REF PV Output Voltage Linearity Output 120% 110% Nominal Output Voltage 30% 20% 0 Variable resistor 50k Connection method 3V model 5V 5.5V 6V PV Voltage (Nominal Input Voltage) All specifications are subject to change without notice. Sensing current1.4mA VR1 COM 3-36V model 48V60V model 1V 1.5V Load When output voltage is over rated value, please make sure that maximum output power is below rated value. Moreover, when output voltage is below rated value, please make sure that maximum output current is below rated value. Please consider the following characteristic during usage. Instruction Manual PV Load Current HWS-P AControl by External Voltage Output voltage external control function is provided. Output voltage can be varied by applying an external voltage (1-6V) to PV terminal and COM terminal. Note if an external voltage is not applied, there will be no output. Please consider the following characteristics below when operating the unit. Connection Method 83%90% 100% 0 HWS ME Withstand Voltage Tester PC 20% between REF terminal and COM terminal and the middle point of variable resistor is connected to PV terminal. Please use the output voltage within 20% FG AC L +S + -S 3V model 30% But in this method voltage for control is supplied through REF terminal. Variable resistor is connected CNT PF TOG AC N Output - FG (chassis) 500VAC 1min. (300mA) 60V model : 651VAC 1min (390mA Operating Area as explained in section control by external voltage . + -S Withstand Voltage Tester Nominal Output Voltage 3-36V model 48V60V model HWS HD during test, output voltage might appear momentarily. This product have monolithic ceramic capacitor in 120% 110% Output put- CNTPF : 100mA). The applied voltage must be gradually increased from zero HWS put and output, 2.0kVAC between input and FG (chassis), 500VAC (60V model : 651VAC) between output and FG Note: Only as for the model of 3V output, the output voltage is used from 30% to 120% at the PV voltage is from 1.5V to 6.0V Note: Only as for the model of 5-36V output, the output voltage is used from 20% to 120% at the PV voltage is from 1V to 6.0 V Note: Only as for the model of 48V, 60V output, the output voltage is used from 20% to 110% at the PV voltage is from 1V to 5.5V aHWS63 HWS 1500 Output Peak Current 120% Rated output : voltage 100% For model with output peak current, please meet the 120% of maximum setting value 80% Output voltage HWS following condition.Reduce peak current value according to output derating as section 4-1. 60% 110% of maximum setting value 40% 20% The output is shut down by protection circuit when rated 0% 0 10000 20000 30000 40000 50000 Variable resistor value for REF-PV VR1 HWS HD HWS ME * Adjustable output voltage within 20% (3Vmodel : 30%) of output (less than 1V of PV voltage) is proportional to PV voltage and has a linear characteristic. However, for output voltage within 10% of output (about less than 0.5V of PV voltage), output will go into intermittent mode and ripple voltage becomes large, also irregular sound is release from the power supply. However, it is not damage. There will also be cases of the power supply shutting down triggered by under voltage lock out protection function. With output shutting down, low output detection function (PF) triggers the PF signal and set it to "H", and also output LED is switch off. Under voltage lock out protection mode, switch off input for a few minutes and then switch on input again for recovery. Recovery from under voltage lock out is also possible by turning remote ON/OFF control signal OFF and ON. Under voltage detection value uses an automatic tracking mode, which follows the output voltage and constantly correspond to the 70%-80% of output voltage with a protection function mode. Base on the explanation above, we will kindly exclude the usage of adjustable output voltage within 20% of the output voltage from the product warranty. For application that requires variable output voltage within 20% of output voltage, please kindly consider the above contents prior to operation. For application that requires output voltage below 20%, due to different type of application for the user's system, there might be a situation ( behavior ) different from the one mentioned above. Therefore please check with the user system. current and continuous peak output time () exceeds rated value during usage. When protection circuit is activated, input is temporarily cut off for a few minutes and then power is re-input or remote ON/OFF control signal should be input for recovery of the output. Input voltage range Continuous Peak output time. Peak output current AC180V - 265V Within 10 seconds Within the rated peak output current Dutyup to 35 Duty = x 100% Condition 1 Model Irms max HWS1500-6 177.5A HWS1500-7 142.0A HWS1500-24 62.1A HWS1500-36 41.4A HWS1500-60 24.8A Irms max Condition 2 a Irms max A Peak output current Irms Effective currentA Peak current pulse width sec cycle sec 3. Mounting Directions HWS1500 Output Derating Output Derating LOAD% 6-60V Ta A B C D -10 - 40 -10 - 50 100 100 100 100 70 70 50 50 50 50 Mounting A, B, C, D A Standard Mounting B C 100 D E Inhibit F Inhibit Load HWS-P Mounting directions are as follows. Standard mounting method is (A). Methods (B), (C) and (D) are also possible. Mounting methods besides (A), (B), (C) and (D) (example: (E) and (F)) are inhibit. 3, 5V Ta 80 3.5VModel 60 6,7,12,15,24,36,48,60VModel 40 20 0 -10 aHWS64 20 40 50 60 70 The maximum allowable penetration of mounting screw is 6mm. Recommended torque for mounting screw (M4) is 1.27Nm. More than50mm Fan motor Instruction Manual This Power supply unit is a forced air-cooling system with a built-in fan. This power supply has ventilating holes on the front and back panels. Keep these areas freely more than 100mm from front side and more than 50mm from rear side. Please note that ventilation will be worsened in a dusty environment. Built-in fan is limited life part, which require periodic replacement. (Replacement will be charge). The ambient temperature of this power supply is less than 50mm from the center of a front side. 0 Ambient Temperature Mounting Method Caution Rear More than100mm TopHWS1500 Front All specifications are subject to change without notice. HWS 1500 4. Wiring Method Input terminal (M4 screw) : 1.27 Nm Output terminal (M8 Bolt & Nut) : 10.8Nm Recommended wiring Circuit Protector Noise Filter ACL ACL HWS1500 ACL ACN ACN ACN ACL HWS The output load line and input line shall be separated and twisted to improve noise sensitivity. The sensing lines shall be twisted or shield wire and separated from the output lines. Use all lines as thick and short as possible to make lower impedance. Wires are to be twisted or use shield wire to improve noise sensitivity. Attaching a capacitor to the load terminals can eliminate noise. FG terminal of this power supply is functional earthing. For safety purposes, connect protective earthing terminal to the mounting set ground terminal. Recommended torque for the terminal piece: Load ACN - FG Chassis of the equipment Unthread section HWS HD M4 screw for output terminal might damage the terminal s inner thread. This is mainly cause by the M4 screw s unthread section. Therefore, please select a washer, spring washer, etc. to avoid unthread screw section from penetrating into output terminal inner section. Output terminal HWS ME 5. External Fuse Rating Refer to the following fuse rating when selecting the external fuses for input line. Surge current flows when line turns on. Use slow-blow fuse or time-lug fuse. Do not use fast-blow fuse. Fuse rating is specified by in-rush current value at line turn-on. Do not select the fuse according to input current (rms.) values under the actual load condition. HWS150030A 6. Troubleshooting Instruction Manual All specifications are subject to change without notice. (8) Check if the built-in fan is not stopped. Is fan stopped by something irregulars or dust, etc. If fan stops, the PF signal is turn on. Moreover, the output is intercepted with the protection circuit if fan stops. Fans are the limited life parts. (9) This power supply has ventilating holes on the front and back panels. Check if there is any irregulars or dust, etc. (10) Is the main body of the power supply abnormally hot? Please turn on the input again after allowing the unit to cool down sufficiently. The output shut down by over temperature protection function. (11) Check if the output current and output power is not applied over specification. (12) Check if the input voltage wave is sinusoidal. If this power supply unit is connected to a UPS, input voltage wave might not be sinusoidal. An audible noise is emmited from the power supply unit. (13) Audible noise can be heard during Dynamic-Load operation. HWS-P Before concluding that the unit is at fault, make the following checks. (1) Check if the rated input voltage is apply. (2) Check if the wiring of input and output is correct. (3) Check if the I/O terminal connection is properly tighten by a regulated tightening torque. (4) Check if the wire material is not too thin. (5) Check if the output voltage control (V.ADJ) is properly adjusted. OVP might be trigged and output is cut off. (6) Check if the wiring of +S and -S terminal is correct. If in open condition, the stability and the accuracy of the output deteriorate. (7) If use function of the remote ON/OFF control, check if the remote ON/OFF control connector is not opened. If in open condition, output is cut off. aHWS65 HWS 1500 7. Warranty This product is warranted for a period of 5 years from the HWS date of shipment. As for the breakdown under a normal use during free warrantee term, repair is at free of charge. Conditions of usage at the free of charge warrantee are as follows. However, the Built-in Fan Motor replacement is for a fee. by replacing the life-expired fan is required. Average operating temperature (ambient temperature of the power supply unit) is 40 Average load factor is 80% or less Installation method: Standard installation. However, the maximum rating is within the output derating. The following figure shows the life of fan. Following cases are not covered by warranty. Please contact your nearest sales office for replacement. The Fan-life has limitation. Therefore, periodic maintenance Improper usage like dropping products, applying shock and defects from operation exceeding specification of the units. Defects resulting from natural disaster (fire, flood). Unauthorized modifications or repair by the buyers. Defects not cause by TDK-Lambda. HWS HD Life expectancy(years) 10 7 5 3 2 1 0 40 50 60 70 80 100 Fan exhaust temperature() Life expectancy Fan exhaust temperature Fan exhaust temperature Measuring point of fan exhaust temperature 45 80 45,000 hour 11,000 hour Measuring point Air flow P.S. 50mm HWS ME 8. Option Fan unit for replacement We have prepared an optional fan unit for replacement. Name of fan unit for replacement Applicable models 1500-FAN-01 Appearance HWS1000 HWS1500 HWS1800T (of standard specifications) Pin assignments Price Housing = XHP-3(J.S.T.) Contact = SXH-001T-P0.6(J.S.T.) Pin No. Description 1 Power supply 2 Fan alarm 3 GND Length of fan harness = 65 10mm Open Wind direction HWS-P Ask us for replacement of the fan. This will be a charged service. If you are replacing the fan by yourself, note the following. *1. Be careful in handling the fan unit so as not to cause an impact by dropping it or hitting it, etc. *2. Shut down the input before starting the replacement operation. *3. Check that there are no loose parts in connectors or harness tucking, etc. *4. Safety standards (UL, CE, etc.) are not applicable. Insulation tube for HWS1500 The following insulation tube can becuse for output terminal. TCV-2001 (shinagawa shoko) Please confirm shape and size from manufacturer catalog. Instruction Manual Example of use for insulation tube aHWS66 All specifications are subject to change without notice. HWS 1800T +:676HULHV,QVWUXFWLRQ0DQXDO BEFORE USING THE POWER SUPPLY UNIT HWS Be sure to read the following precautions thoroughly before using this power supply unit. Pay attention to all warnings and cautions before using the unit. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard. Note : CE MARKING CE Marking when applied to a product covered by this handbook indicates compliance with the low voltage directive (2006/95/EC) in that it complies with EN60950-1. WARNING CAUTION HWS ME This power supply is primarily designed and manufactured to use and enclose in other equipment. This power supply unit has a built-in fan for air-cooling. Do not block air intake and exhaust. It might cause fire. Input voltage, Output current, Output power, ambient temperature and ambient humidity should be used within specifications, otherwise the unit will be damaged. The unit might be broken down by accident or unexpected situation. For application equipment, which requires very high reliability (nuclear related equipment, traffic control equipment, medical equipment, etc.), please provide fail safety function in the equipment. Do not make an improper wiring to input and output terminals. It may cause damage. Do not use in environment such as strong electromagnetic field, erosive gas etc, or any environment where conductive foreign substance may enter. Do not operate and store this unit at the condition of condensation. In such case, waterproof treatment is necessary. Do not operate this unit after it falls down. The output voltage of this power supply unit is considered to be a hazardous energy level (The voltage is 2V or more and the electric power is 240VA or more), prevention from direct contact with voltage output is highly necessary. While installing or servicing this power supply unit, avoid dropping tools by mistake or direct contact with voltage output. This might cause an electrical shock. While repairing this power supply unit, the AC input power must be switch off and the I/O terminal voltage should be less than the safety level. HWS HD Do not make unauthorized changes to power supply unit, otherwise you may have electric shock and void your warranty. Do not touch the internal components; they may have high voltage or high temperature. You may get electrical shock or burned. When the unit is operating, keep your hands and face away from it; an accident may injure you. Do not use unit under unusual condition such as emission of smoke or abnormal smell and sound etc. It might cause fire and electric shock. In such case, please contact us; do not repair by yourself, as it is dangerous for the user. Do not drop or insert anything into unit. It might cause failure and fire, when using the unit under such condition. Do not operate these units at the condition of condensation. It may cause fire and electric shock. Power supplies with an output voltage of 48Vdc or less must be earthed in the end use equipment to maintain SELV. If the outputs are not earthed, they must be considered hazardous and must not be made user accessible. Power supplies with an output voltage of 60Vdc are considered to be non-SELV. As a result of this, the output must be guarded or a deflector fitted during installation to avoid a SERVICE ENGINEER making inadvertent contact with the output terminals, or dropping a tool onto them. The output of this product must not be connected to a SELV circuit. 1. Terminal Explanation The protective earth (PE) must be connected to the instrument chassis and the chassis of this power supply unit. Remote sensing lines shall be twisted or use the shielded wire. Remote ON/OFF control lines shall be twisted or use the shielded wire. HWS-P Please pay extra attention to the wiring. Incorrect connection will damage the power supply. When connecting input and output wiring, input AC-Line should be off. Input wiring and output wiring shall be separated, otherwise noise susceptibility of power supply unit will be weak. Front Panel Explanation 1 2 3 NAME PLATE 4 : Output terminal - : - Output terminal ON : Output (Power On) indication green LED (The indicator turns on when the power supply output is in normal oper- 7 ating condition.) 8 5 V.ADJ : Output voltage adjust trimmer CN01 : CN02 : FG : Function Ground terminal (The output voltage rises when trimmer is turned clockwise.) 6 FG L3 L2 L1 Remote sensing, ON/OFF control signal, Current balance signal, Output voltage external control signal and Power fail signal output Instruction Manual HWS1800T Front Panel connector. L1,L2,L3 : Three phase AC input terminal All specifications are subject to change without notice. (Frame ground) (Fuse in each line) aHWS67 HWS 1800T CN01, CN02 Connector pin configuration and function HWS CN01, CN02 pin configuration and function are the same. They are connected to each other in this power supply unit. When the pin of CN01 side is shorted the same function pins of CN02 side are shorted. Please note that the function cannot be separately set with CN01 and CN02. Pin No. Configuration HWS HD 2 4 6 8 10 12 1 3 5 7 9 11 1 V Connected to +Output terminal in this Power supply unit. (+V terminal can not supply load current.) 2 S Remote sensing terminal for + output (For remote sensing function, which compensates for line drop between power supply terminals and load terminals. Connect to +V terminal when remote sensing function is unnecessary) 3 -V Connected to -Output terminal in this Power supply unit. (-V terminal can not supply load current) 4 -S Remote sensing terminal for - output (For remote sensing function, which compensates for line drop between power supply terminals and load terminals. Connect to -V terminal when remote sensing function is unnecessary) 5 PC Current balance terminal (For output current balancing in parallel operation.) 6 COM 7 PV Output voltage external control terminal (For power supply output voltage control with an external voltage. Connect it with the terminal REF when PV function is unnecessary. ) 8 REF Reference Voltage terminal for Output voltage control (REF and PV are connected when shipping.) 9 CNT Remote ON/OFF control terminal (When the CNT is pulled to TTL low, the power supply turns on.) 10 TOG 11 PF 12 TOG CN01 2 4 6 8 10 12 1 3 5 7 9 11 Function CN02 Ground for PC and PV signal. HWS ME Ground for CNT and PF signal. Power fail signal output terminal. (As the output voltage drops, FAN stops and AC input voltage down, open collector output, Power Fail signal will output High .) Ground for CNT and PF signal. CN01CN02 are connected in this power supply unit as follows. CN01 1 3 2 5 4 7 6 9 8 11 10 12 HWS-P CN02 1 3 2 5 4 7 6 9 8 11 10 12 Output voltage detection circuit Output current signal circuit Instruction Manual Reference voltage generation circuit Output ON/OFF Control circuit Power fail signal generation circuit Output ON/OFF control circuit and the Power fail signal circuit are insulated with other circuits in the power supply. (Insulating voltage AC100V) aHWS68 All specifications are subject to change without notice. HWS 1800T Basic Connection (Local sens Load ing) M8 Bolts and nuts for connecting to the load line. (These are not attached to the product.) - Connect +S terminal to + terminal of output and terminal to HWS 3-7V model NAME PLATE -S - terminal of output with sensing wires. Connect CNT terminal to TOG terminal with wire. Connect PV terminal to REF terminal with wire. Please use attachment connector for each connection. In the following cases, the output is shut down. When CNT and TOG is opened. Bolts and nuts for connecting When PV and REF is opened. M8 to the load line. Load - (These are not attached to the FG L3 L2 L1 product.) NAME PLATE L3 L2 Conn Attached connector when shipping Housing : (JST) PHDR-12VS Contact : (JST) SPHD-001T-P0.5 1-2, 3-4, 7-8, 9-10 are shorted. Remo custo Hou Con 2- 7-8 * Ple L1 HWS HD FG Connector : (JST) S12B-PHDSS Attached connector when shipping Red Conn Attached connector when shipping Housing : (JST) PHDR-12VS Contact : (JST) SPHD-001T-P0.5 2- + of output, 4- - of output are connected. 7-8, 9-10 are shorted Remo custo Hou Con 2- + 7-8 * Plea Attached connector when shipping Red Black Brown Yellow 1 3 5 7 9 11 2 4 6 8 10 12 of output - of output Brown Yellow 3 5 7 9 11 2 4 6 8 10 12 Twist wire Remote sensing required Connect +S terminal to + terminal of load with sensing wire Connect -S terminal to - terminal of load with sensing wires. Connect CNT terminal to TOG terminal with wire. Connect PV terminal to REF terminal with wire. The accuracy of the output voltage will deteriorate when the sensing terminals are opened. In the following cases, the output is shut down. When CNT and TOG is opened. When PV and REF is opened. ting M8 Bolts and nuts for connecting to the load line. (These are not attached to the product.) 12-60V model NAME PLATE FG L3 L2 L1 Connector : (JST) S12B-PHDSS Remove standard attached connector, and use the harness made by the customer. Housing : (JST) PHDR-12VS Contact : (JST) SPHD-001T-P0.5 2- + of load, 4- - of load should be connected. 7-8, 9-10should be shorted * Please use wire for contact and crimping tool spectfied by maker. All specifications are subject to change without notice. Instruction Manual Connect +S terminal to +V terminal and -S terminal to -V terminal with sensing wires. Connect CNT terminal to TOG terminal with wire. Connect PV terminal to REF terminal with wire. Please use attachment connector for each connection. In the following cases, the output is shut down. When CNT and TOG is opened. When PV and REF is opened. HWS-P e Load HWS ME Connector : (JST) S12B-PHDSS Black 1 aHWS69 HWS 1800T Connecting circuit with CN01 or CN02 connector 1 3 5 7 9 11 2 4 6 8 10 12 PF signal output required PF signal is an open collector output, therefore PF signal outputs is shown in circuit below. TOG terminal is ground for PF terminal. HWS of load Load - of load M8 Bolts and nuts for connecting to the load line. (These are not attached to the product.) NAME PLATE Remote ON/OFF control required HWS HD Remove standard attached connector, and use the harness made by the customer and connect external signal to between CNT and TOG terminal. TOG terminal is ground for CNT terminal. In case this function is not used, please short between CNT and TOG terminal. Load M8 Bolts and nuts for connecting to the load line. (These are not attached to the product.) - L3 L2 L3 L2 L1 Connector : (JST) S12B-PHDSS Remove standard attached connector, and use the harness made by the customer. Housing : (JST) PHDR-12VS Contact : (JST) SPHD-001T-P0.5 (3-7V model) 2- + of output, 4- - of outputshould be connected (12-60V model) 1-2, 3-4should be shorted 7-8 , 9-10should be shorted. 11 : PF Should be connected to PF signal output 12 : TOG Should be connected to Signal Ground. * Please use wire for contact and crimping tool spectfied by maker. NAME PLATE FG FG L1 HWS ME Connecting circuit with CN01 or CN02 connector (3-7V model) 1 3 5 7 9 11 2 4 6 8 10 12 Connector : (JST) S12B-PHDSS HWS-P Remove standard attached connector, and use the harness made by the customer. Housing : (JST) PHDR-12VS Contact : (JST) SPHD-001T-P0.5 (3-7V model) 2- + of output, 4- - of outputshould be connected (12-60V model) 1-2, 3-4should be shorted 7-8should be shorted 9 : CNT Should be connected to ON/OFF control signal. 10 : TOG Should be connected to Signal Ground. * Please use wire for contact and crimping tool spectfied by maker. of output - of output PF signal output To signal ground Connecting circuit with CN01 or CN02 connector (3-7V model) 1 3 5 7 9 11 2 4 6 8 10 12 (12-60V model) 1 3 5 7 9 11 2 4 6 8 10 12 of output Instruction Manual - of output PF signal output ON (12-60V model) 1 3 5 7 9 11 2 4 6 8 10 12 To signal ground ON aHWS70 All specifications are subject to change without notice. HWS 1800T 2. Functions and Precautions Input Voltage Range of the power supply when the output voltage decrease to 80% of the signal may not output during parallel operation. The PF signal circuit voltage, which is out of specification, may cause unit damage. Rated is insulated from the power supply input and output circuit and it is an input voltage range fix during safety standard application is from 200V open collector. TOG terminal is ground for PF terminal. to 240VAC (50/60Hz). HWS output voltage setting value. However, there is a possibility that PF Input voltage range is three phase 170-265VAC(47-63Hz). Input When the Built-in Fan Motor of this power supply unit stops, PF signal will turn to H and the output power will shut down. The Built-in Fan Output Voltage Range Output voltage is set to the rated value at shipping. V.ADJ trimmer on Motor is a component with lifetime. We recommend a periodic replacement. Please contact our sales office. Replacement is at customer s expenses. the front panel side is use to adjust the output voltage within the range PF specified. Output voltage trimming range is within -20% - +20% of trimmer clockwise to increase output voltage. Take note when the TOG Vce max30V Ic max20mA output voltage is increased excessively over voltage protection (OVP) function may trigger and output voltage will shut down. Remote Sensing (+S, -S terminal) Use the output power of the power supply below the rated output power value when you raise the output voltage. HWS HD the rated output voltage (48V, 60V model: -20% - +10%). Turn the Remote sensing function is provided to compensate for voltage drop across the wiring from the power supply output terminals to the load Over Voltage Protection (OVP) input terminals. Connect +S terminal to + terminal of the load and -S terminal to - terminal of the load with sensing wires. The total line voltage drop (+ side line and - side line) shall be less than 0.3V. In provided. OVP function operates within 125-145% of the rated DC case that sensing line is too long, it is necessary to put an electrolytic output voltage value (3-7V model: 125-140%, 36V model: 125-138%, capacitor across the load terminals. 48V, 60V model: 115-125%), and the output will be shut down when Please take note that the electrolytic capacitor has generation of heat OVP function triggers. When OVP function operates, the input power etc. done by the ripple current depending on connected load. There- is cut off for a few minutes, and then power is re-input or remote ON/ fore, the electrolytic capacitor must have a ripple current allowance OFF control signal shall be input for recovery of the output. OVP value higher then the output ripple current. If CN01 (or CN02) is in use, ter- is fixed and can not be adjusted. minal +S, -S for CN02 (or CN01) must be in open condition. HWS ME The OVP function (Inverter shut down method, manual reset type) is S Over Current Protection (OCP) The OCP function (Constant current limiting, Time delay shutdown type) is provided. OCP function operates when the output current S exceeds 105% of maximum DC output current specification and the When the function of remote sensing is not in used, connect +S termi- output will be shut down. When the OCP is triggered, the input power nal to +V terminal, and S terminal to V terminal by the attachment is cut off for a few minutes, and then power is re-input or remote ON/ connector. OFF control signal should be input for recovery of the output. The If remote sensing terminals are opened, the stability and the accuracy OCP setting is fixed and not to be adjusted externally. of the output deteriorate. Therefore, terminal +S, -S must be connect- HWS-P over current or short circuit condition continues 5-second or more, the ed. Over Temperature Protection (OTP) Over temperature protection function (manual reset type) is provided. Remote ON/OFF Control Remote ON/OFF control is provided. Output can be remotely switch down the output. When OTP is triggered, input power is cut off and al- ON and OFF by using CNT terminal and TOG terminal even though low sufficient cooling to reset the OTP function. Then power is re-input input is connected. The output is turned to ON when TOG and CNT or remote ON/OFF control signal should be input for recovery of the terminals are shorted and output is turned to OFF when these termi- output. nals are opened. When the function is not used, connect TOG and CNT terminals with short piece. The standards for this function are as Low Output Detection Circuit (PF) Low output voltage detection circuit is provided. Power Fail signal (PF signal) will output when output voltage decrease by either the drop or brown out of the input voltage or OCP, OVP and OTP function opera- follows. TOG terminal is ground for CNT terminal. Instruction Manual When ambient or internal temperature rises abnormally, OTP will shut tion. PF signal will turn High level to indicate the abnormal status All specifications are subject to change without notice. aHWS71 HWS 1800T (Note1)Please connect a diode for by-pass when using method (A) of the series operation. Please use the diode with rated forward current is equal or more than load current and that the rated maximum reverse voltage is higher than output voltage for each power supply. Sink current3.5mA CNT Relay Transistor TTL, and etc. TOG HWS Parallel Operation The Mode of control CNT Level for TOG Terminal Short or L 0-0.8V Output ON Built-in Fan Motor Rotate Open or H 2.4-12V OFF Stop Current balancing function is provided. Either of operations mode (A) or (B) is possible. ATo Increase the Output Current HWS HD 1TTL compatible. The maximum input voltage to CNT terminal is 12V, and the maximum allowable reverse voltage is -1V. The sink current of CNT terminal is 3.5mA. 2Output ON/OFF control can be enable by a switch, relay or a transistor ON/OFF. When CNT terminal-TOG terminal is shorted power supply is turn ON, and when CNT terminal- TOG terminal is opened power supply is turn OFF. 3Remote ON/OFF control circuit is isolated from the input and output circuit of power supply. Current balancing function activates by connecting PC-to- It is possible to use it regardless of the positive and negative of the power supply output. 1Adjust the output voltage of each power supply to be same PC terminal and COM-to-COM terminal, and output current of each power supply is equivalently supplied to load. Wires to PC terminals shall be as short as possible, same length and twisted. There is a possibility that output could be unstable caused by external noise. For this case, disconnect COM terminal and connect -S terminal from parallel power supply to a single point on the load. Please refer connection Method (A)-2. value within 1% or 100mV, whichever is smaller. 2Use same length and type of wires for all load lines. HWS ME Please be aware that if CNT terminal and TOG terminal is short and input voltage is gradually increase, this will trigger the low output voltage detector protection circuit and will result to output voltage shut down. When the low output voltage detector protection circuit is triggered, the input power is cut off for a few minutes, and then power is re-input or remote ON/OFF control signal should be input for recovery of the output. 3M a x i m u m v a l u e o f o u t p u t c u r r e n t i n p a r a l l e l i s u p t o 8% 0 of all paralleled models.The purpose of the current balancing function is the static power-up. Therefore the output voltage might decrease according to the condition of dynamic load. There might be a step in the rise waveform during parallel operation. 4Up to 5 units can be connected in parallel. BTo Use as a Backup Power Supply Output Ripple & Noise 1Set power supply output voltage higher by the forward voltage drop of diode. Maximum ripple & noise value in specifications is measured according to measurement circuit specified by JEITA-RC9131A. When Load lines 2Adjust the output voltage of each power supply to be same value. are longer, ripple & noise becomes larger. In this case, electrolytic ca- 3Use within the specifications for output voltage and output power. pacitor, film capacitor, etc. might be necessary to use across the load terminal. The output ripple & noise cannot be measured accurately if Method(A)-1 Method (A)-2 Power Supply Power Supply +S +S the probe ground lead of oscilloscope is too long. Load L oad PC COM -S PC COM +S 150mm PC COM -S PC COM +S S HWS-P Power Supply Unit -S Load Method (B) Power Supply C2 C3 +S -S Output Power(W)=(Vo+Vf)x Io Vf Io Vo+Vf S Co-axial cable 1.5m 50 -S OscilloScope R Vo Load Vf +S Vo+Vf C1 R : 50 C1 : 4700pF C2 : 100uF, C3 : 0.47uF Bandwidth -S 100MHz Isolation Test Isolation resistance between output and FG (chassis) shall be more Instruction Manual Series Operation than 100 at 500VDC and between output and CNTPF shall be For series operation, either method (A) or (B) is possible. more than 10M at 100VDC. For safety operation, voltage setting of There might be a step in the rise waveform during series operation. DC isolation tester must be done before the test. Ensure that it is fully Method MethodA Power supply discharged after the test. Power supply Load Output-FG chassis 500VDC 100M or more Load Power supply Note1 Power supply Load Isolation tester aHWS72 CNT TOG PC S S PF Output-CNT-PF 100VDC 10M or more Isolation tester CNT TOG PF PC S S FG L1 FG L1 L2 L3 L2 L3 All specifications are subject to change without notice. HWS 1800T Output Voltage Linearity Withstand Voltage 120% 110% Nominal Output Voltage put, 2.0kVAC between input and FG (chassis), 500VAC (60V model: output and CNTPF terminal each for 1 minute. When testing with- HWS 651VAC) between output and FG (chassis), and 100VAC between Output V This series is designed to withstand 3.0kVAC between input and out- 30% 20% stand voltage, set current limit of withstand voltage test equipment at 20mA. 1V 1.5V 0 (Output-FG (chassis): 300mA (60V model: 390mA), Output- CNTPF : 100mA). The applied voltage must be gradually increased from zero to testing value and then gradually decreased for shut down. When timer is used, the power supply may be damaged by high impulse voltage at timer switch on and off. Connect input and output as follows. If output is left open during test, output voltage might appear momentarily. Note: Only as for the model of 3V output, the output voltage is used from 30% to 120% at the PV voltage is from 1.5V to 6V Note: Only as for the model of 5-36V output, the output voltage is used from 20% to 120% at the PV voltage is from 1V to 6V Note: Only as for the model of 48V, 60V output, the output voltage is used from 20% to 110% at the PV voltage is from 1V to 5.5V Output Voltage Derating 120% matching with monolithic ceramic capacitor and may cause the unit damage. Output V Some of the withstand voltage tester may generate high voltage at the 110% Nominal Output Voltage HWS HD This product have monolithic ceramic capacitor in secondary circuit to frame ground. 5V 5.5V 6V PV Voltage Nominal Input Voltage Operating Area 30% 20% So, please check the waveform of test voltage. 83% 90% 0 100% Load Current CNT TOG PF PC S Input-FG chassis solid line 2kVAC 1min. 20mA Input-Output dotted line 3kVAC 1min. 20mA Withstand Voltage Tester S Output-FG chassis 500VAC 1min. 300mA 60V model: 651VAC 1min. 390mA Withstand Voltage Tester PV terminal and COM terminal usage is the same as explained FG L1 in section control by external voltage . But in this method voltage for L2 L3 control is supplied through REF terminal. Variable resistor is connected between REF terminal and COM terminal and the middle point CNT TOG PF PC S of variable resistor is connected to PV terminal. Please use the output voltage within 20% - 120% of rated output voltage value (48V, 60V model: 20% - 110%). Wires for control lines must be twisted wire or S shield wire. In addition, maximum variable voltage when control by FG L1 external variable resistor is rated output voltage (100%). When output L2 L3 voltage must be externally control to 120% of rated output voltage (110% for 48V, 60V model), please follow the following procedure. Output-CNTPF 100VAC 1min. 100mA Withstand Voltage Tester (B) Control by External Variable Resistor CNT TOG PF PC S S 1PV terminal and REF terminal is short by using standard connector supplied. 2Set the power supply output voltage to maximum value of the out- adjusting V.ADJ volume at the front panel. L2 L3 3Remove standard connector after input is cut off. 4Connect external variable resistor (50k) between REF terminal Output Voltage External Control (PV) and COM terminal. Then connect middle point of external variable resistor to PV terminal.(sensing current is 1.4mA) (A) Control by External Voltage S Output voltage external control function is provided. Output voltage can be varied by applying an external voltage (1-6V) to PV terminal Power supply S will be no output. Please consider the following characteristics below REF when operating the unit. Connection Method PV Load Sensing current : 1.4mA VR1 Variable resistor 50k COM Connection method S Load Power Supply S When output voltage is over rated value, please make sure that maximum output power is below rated value. Moreover, when output voltage is below rated value, please make sure that maximum output 16V All specifications are subject to change without notice. current is below rated value. Please consider the following characteristic during usage. Instruction Manual and COM terminal. Note if an external voltage is not applied, there COM HWS-P put voltage variable range mentioned in specification standard by FG L1 PV HWS ME Note: Only as for the model of 48V, 60V output, the maximum output voltage is used up to 110% at 90% load current. aHWS73 HWS 1800T Please consider the following characteristic during usage. For model with output peak current, please meet the fol- 120 lowing condition. Reduce peak current value according to output derating as Rated output 100 voltage HWS 80 Output voltage Output Peak Current 120% of maximum setting value section 4-1. 60 110% of maximum setting value The output is shut down by protection circuit when rated current and continuous peak output time () exceeds 40 20 rated value during usage. 0 0 10000 20000 30000 40000 50000 Variable resistor value for REF-PV VR1 HWS HD HWS ME * Adjustable output voltage within 20%(3Vmodel : 30%) of output (less than 1V of PV voltage) is proportional to PV voltage and has a linear characteristic. However, for output voltage within 10% of output (about less than 0.5V of PV voltage), output will go into intermittent mode and ripple voltage becomes large, also irregular sound is release from the power supply. However, it is not damage. There will also be cases of the power supply shutting down triggered by under voltage lock out protection function. With output shutting down, low output detection function (PF) triggers the PF signal and set it to "H", and also output LED is switch off. Under voltage lock out protection mode, switch off input for a few minutes and then switch on input again for recovery. Recovery from under voltage lock out is also possible by turning remote ON/OFF control signal OFF and ON. Under voltage detection value uses an automatic tracking mode, which follows the output voltage and constantly correspond to the 70%-80% of output voltage with a protection function mode. Base on the explanation above, we will kindly exclude the usage of adjustable output voltage within 20% of the output voltage from the product warranty. For application that requires variable output voltage within 20% of output voltage, please kindly consider the above contents prior to operation. For application that requires output voltage below 20%, due to different type of application for the user's system, there might be a situation ( behavior ) different from the one mentioned above. Therefore please check with the user system. When protection circuit is activated, input is temporarily cut off for a few minutes and then power is re-input or remote ON/OFF control signal should be input for recovery of the output. Continuous Peak output time.Within 10 seconds Peak output currentIpWithin the rated peak output current Dutyup to 35% Duty = x100% Condition 2 Condition 1 Ip 1 Ip aA 0A 0A T T Irms max Ip x 2 Irms max Ip1 x +a x 1- 2 2 Model Irms max HWS1800T-6 177.5A HWS1800T-7 142.0A HWS1800T-12 88.7A HWS1800T-15 71.0A HWS1800T-24 62.1A HWS1800T-36 41.4A HWS1800T-48 31.0A HWS1800T-60 24.8A HWS-P Ip, Ip1 Peak output currentA Iav Rated output currentA Im A Average output current T Peak current pulse width sec cycle sec Input Open Phase Detection Instruction Manual If one of the 3-phase input line becomes open or one phase voltage falls below 160VAC, the output will be shut off in approximately 3 seconds. To restore the output to normal, shut off the input once, and apply a normal input line voltage again after for a while. aHWS74 All specifications are subject to change without notice. HWS 1800T 3. Mounting Directions Output Derating Mounting Method Caution 1This Power supply unit is a forced air-cooling system Standard mounting method is (A). Methods (B), (C) and (D) are also possible. with a built-in fan. 2This power supply has ventilating holes on the front Mounting methods besides (A),(B),(C) and (D) (example : (E) and back panels. and (F)) are inhibit. Keep these areas freely more than 100mm from front side and more than 50mm from rear side. AStandard D C B F Inhibit E Inhibit HWS Mounting directions are as follows. 3Please note that ventilation will be worsened in a dusty environment. Mounting 4Built-in fan is limited life part, which require periodic than 50mm from the center of a front side. HWS1800T 3V Output Derating A B C D 10 - 40 990 990 990 990 50 825 825 825 825 60 660 660 660 660 71 495 495 495 495 Load (W) Ta 1000 LOADW 6The maximum allowable penetration of mounting screw is 6mm. 800 600 400 7Recommended torque for mounting screw (M4) is Mounting A, B, C, D 200 0 -10 0 1.27Nm. 20 40 50 60 71 More than50mm HWS1800T 5V Output Derating 60 750 750 750 750 Mounting A, B, C, D 20 40 50 60 71 60 71 HWS1800T 6V-15V Output Derating A B C D 10 - 40 1500 1500 1500 1500 1500 1500 1500 1500 50 60 71 Load (W) LOADW Ta 1125 1125 1125 1125 750 750 750 750 1600 1400 1200 1000 800 600 400 200 0 -10 0 More than100mm TopHWS1800T Rear Front HWS ME 71 1000 1000 1000 1000 1600 1400 1200 1000 800 600 400 200 0 -10 0 Fan motor A B C D 10 - 40 1500 1500 1500 1500 1250 1250 1250 1250 50 Load (W) LOADW Ta HWS HD replacement. (Replacement will be charge). 5The ambient temperature of this power supply is less Mounting A, B, C, D 20 40 50 HWS1800T 24V-60V Output Derating 60 71 1300 1300 1300 1300 900 900 900 900 2000 1800 1600 1400 1200 1000 800 600 400 200 0 -10 0 Mounting A, B, C, D 20 40 50 60 71 HWS-P A B C D 10 - 40 1800 1800 1800 1800 1680 1680 1680 1680 50 Load (W) LOADW Ta Instruction Manual All specifications are subject to change without notice. aHWS75 HWS 1800T 4. Wiring Method 1 The output load line and input line shall be separated Circuit Protector HWS and twisted to improve noise sensitivity. 2The sensing lines shall be twisted or shield wire and Input 3 separated from the output lines. Noise Filter HWS1800T L1 L1 L1 L1 L2 L2 L2 L2 L3 L3 L3 L3 3Use all lines as thick and short as possible to make lower impedance. Wires are to be twisted or use Load FG shield wire to improve noise sensitivity. 4Attaching a capacitor to the load terminals can eliminate noise. Chassis of the equipment 5FG terminal of this power supply is functional earthing. For safety purposes, connect protective earthing terminal to the mounting set ground terminal. 6Recommended torque for the terminal piece: 8M4 screw for output terminal might damage the terminal's inner thread. This is mainly cause by the M4 screw's unthread section. Therefore, please select a HWS HD washer, spring washer, etc. to avoid unthread screw Input terminal (M4 screw) : 1.27 Nm Output terminal (M8 Bolt & Nut) : 10.8Nm section from penetrating into output terminal inner section. Unthread section 7Recommended wiring Output terminal HWS ME 5. External Fuse Rating Refer to the following fuse rating when selecting the external fuses for input line. Surge current flows when line turns on. Use slow-blow fuse or time-lug fuse. Do not use fastblow fuse. Fuse rating is specified by in-rush current value current (rms.) values under the actual load condition. HWS1800T20A at line turn-on. Do not select the fuse according to input 6. Troubleshooting HWS-P Instruction Manual Before concluding that the unit is at fault, make the following checks. 1 Check if the rated input voltage is apply. 2 Check if the wiring of input and output is correct. 3 Check if the I/O terminal connection is properly tighten by a regulated tightening torque. 4 Check if the wire material is not too thin. 5 Check if the output voltage control (V.ADJ) is properly adjusted. OVP might be trigged and output is cut off. 6 Check if the wiring of +S and -S terminal is correct. If in open condition, the stability and the accuracy of the output deteriorate. 7 If use function of the remote ON/OFF control, check if the remote ON/OFF control connector is not opened. If in open condition, output is cut off. 8 Check if the built-in fan is not stopped. Is fan stopped by something irregulars or dust, etc. If fan stops, the PF signal is turn on. Moreover, the output is intercepted with the protection aHWS76 circuit if fan stops. Fans are the limited life parts. 9 This power supply has ventilating holes on the front and back panels. Check if there is any irregulars or dust, etc. 10 Is the main body of the power supply abnormally hot? Please turn on the input again after allowing the unit to cool down sufficiently. The output shut down by over temperature protection function. 11 Check if the output current and output power is not applied over specification. 12 Check if the input voltage wave is sinusoidal. If this power supply unit is connected to a UPS, input voltage wave might not be sinusoidal. An audible noise is emmited from the power supply unit. 13 Audible noise can be heard during Dynamic-Load operation. All specifications are subject to change without notice. HWS 1800T 7. Warranty This product is warranted for a period of 5 years from the Measuring point of fan exhaust temperature Air flow P.S. The Fan-life has limitation. Therefore, periodic maintenance by replacing the life-expired fan is required. The following figure shows the life of fan. 50mm Conditions of usage at the free of charge warrantee are as follows. 1Average operating temperature (ambient temperature 10 of the power supply unit) is 40 7 2Average load factor is 80% or less 3Installation method: Standard installation. However, the maximum rating is within the output derating. 5 3 2 1 40 0 50 60 70 80 100 Fan exhaust temperature Following cases are not covered by warranty. 1Improper usage like dropping products, applying shock and defects from operation exceeding specification of HWS HD years Life expectabcy HWS date of shipment. As for the breakdown under a normal use during free warrantee term, repair is at free of charge. However, the Built-in Fan Motor replacement is for a fee. Please contact your nearest sales office for replacement. Measuring point the units. Life expectancy Fan exhaust temperature Fan exhaust temperature 45 80 45,000 hour 11,000 hour 2 Defects resulting from natural disaster (fire, flood). 3 Unauthorized modifications or repair by the buyers. 4 Defects not cause by TDK-Lambda. 8. Option Name of fan unit for replacement Applicable models 1500-FAN-01 Appearance Pin assignments Housing = XHP-3(J.S.T.) Contact = SXH-001T-P0.6(J.S.T.) Pin No. Description 1 Power supply 2 Fan alarm 3 GND Length of fan harness = 65 10mm HWS1000 HWS1500 HWS1800T (of standard specifications) Price HWS ME Fan unit for replacement We have prepared an optional fan unit for replacement. Open Wind direction Insulation tube for HWS1800T HWS-P Ask us for replacement of the fan. This will be a charged service. If you are replacing the fan by yourself, note the following. *1. Be careful in handling the fan unit so as not to cause an impact by dropping it or hitting it, etc. *2. Shut down the input before starting the replacement operation. *3. Check that there are no loose parts in connectors or harness tucking, etc. *4. Safety standards (UL, CE, etc.) are not applicable. The following insulation tube can becuse for output terminal. TCV-2001 (shinagawa shoko) Please confirm shape and size from manufacturer catalog. All specifications are subject to change without notice. Instruction Manual Example of use for insulation tube aHWS77 HWS-P Single Output 300W 600W HWS UL60590-1/ CSA C22.2 No.60950-1 Single output pulse power type in wide range input power supply. Up to 3 times peak current. Full Load (100%) Capability at 50 operating temperature Applications warranty HWS HD Features 5 EN60950-1/ EN50178 Y E A R S Model naming method HWS 300P - 24 Series name Nominal output voltage ex. 24: 24V, 36: 36V, 48: 48V Output Power ex. 300P: 300W, 600P: 600W Conformity to RoHS Directive specific bromine-based flame retardants, PBB and PBDE, have not been used, except for exempted applications. HWS ME This means that, in conformity with EU Directive 2002/95/ EC, lead, cadmium, mercury, hexavalent chromium, and Product Line up HWS300P Output Voltage 24V 36V 48V Ave. Output Current 12.5A 8.4A 6.3A HWS600P Peak Output Current 100V in 21.0A 14.0A 10.5A 200V in 42.0A 28.0A 21.0A Ave. Output Current 25.0A 16.7A 12.5A Peak Output Current 100V in 40.5A 27.0A 20.0A 200V in 83.0A 55.5A 41.5A HWS-P Instruction Manual 100Vin/200Vin All specifications are subject to change without notice. a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x+x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nstruction Manual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aHWS80 All specifications are subject to change without notice. HWS300P 2XWOLQH'UDZLQJ NAME PLATE (10.7) 7.3 (8.9) 4-M4 + FAN 11 - (34.5) L N 11 821 (66.6) 64 (9.5) 10 10 14 8-M4 TAPPED HOLES (TAPPED AT THE BOTTOM CHASSIS) SCREW PENETRATION DEPTH MAX. 6mm 600.5 11 7.2 + ON HWS V.ADJ CN1 25 (14.6) 1050.5 1651 (46.9) 3-M4 NAME PLATE DETAILS 611 AIR FLOW 25 +:63 1200.5 ,13879$&$ $PD[#3HDN3RZHU +] 2873879$ $PD[#3HDN3RZHU BAR CODE &1 1& 1& 1& 1& 72* &17 72* 3) 22MAX 1.NC 2.NC 3.NC 4.NC 5.CNT 6.TOG 7.PF 8.TOG 8-M4 TAPPED HOLES SCREW PENETRATION DEPTH MAX. 6mm COUNTRY OF MANUFACTURE WILL BE SHOWN HERE 0$'(,1-$3$1 +:63 2873879$ # $PD[3HDN3RZHU 10.5 1 3 5 7 400.5 CN1 PIN ASSIGN S8B-PHDSS(JST) 2 4 6 8 HWS HD SIGNAL CONNECTOR INFORMATION 18MAX 5MAX SIGNAL CONNECTOR USED MATCHING HOUSINGS , PINS & TOOL PART DESCRIPTION PART NAME MANUFACT PART DESCRIPTION PART NAME MANUFACT PIN HEADER S8B-PHDSS J.S.T. SOCKET HOUSING PHDR-08VS J.S.T. TERMINAL PINS SPHD-002T-P0.5(AWG28 24) SPHD-001T-P0.5(AWG26 22) J.S.T. HAND CRIMPING TOOL YRS-620(SPHD-002T-P0.5) YC-610R(SPHD-001T-P0.5) J.S.T. HWS ME 2XWSXW'HUDWLQJ LOAD(%) MOUNTING A Ta *1Load(%) is percent of average output power or average output current. MOUNTING B -10+50 100 70 50 For example, load 100% refers to following condition when output is 24V model. 24[ V], 12.5[A] *2Peak output current does not need derating. 120 LOAD (%) 100 80 60 HWS-P 40 20 0 -10 0 10 20 30 40 Ta 50 60 70 80 MOUNTING A (STANDARD MOUNTING) DON'T USE MOUNTING B 50 45 40 35 30 25 20 15 10 5 0 300 Duty = x100(%) T Peak output power v.s. Duty 5 sec AC100V AC200V p p m m a 0 0 T 400 500 600 700 800 900 1000 1100 Peak output power (W) Use this product so that relationship among Duty, average output power (Wm) and peak output power (Wp) satisfy conditions defined by expression below. This product must be used less than average output power of specification (Wavg). Also operating duration at peak output power should be less than 5 sec. All specifications are subject to change without notice. (Wp-a)x Wpx WavgWm= +a T T Peak output power (W) T : Period ( sec ) Duty : The duty is pulse width Rated average output power(W) peak output power of Average output power (W) one period (%) Pulse width of peak output power (sec) (Operating time at peak output) WavgWm= Wp : Wavg : Wm : : T Instruction Manual Duty) 3HDN2XWSXW&RQGLWRQ a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x+x' J PP [[ 5HIHUWR2XWOLQH'UDZLQJ 5HDGLQVWUXFWLRQPDQXDOFDUHIXOO\EHIRUHXVLQJWKHSRZHUVXSSO\XQLW 127(6 2SHUDWLQJWLPHDWSHDNRXWSXWLVOHVVWKDQVHFGXW\LVOHVVWKDQ)RUGHWDLOVUHIHUWRSHDNRXWSXWFRQGLWLRQ :KHQWKHSHDNRXWSXWPRUHWKDQVHFLVFRQWLQXHGWKHRXWSXWLVVKXWGRZQPDQXDOUHVHW &17UHVHWRU5HSRZHURQ $W9$&7D DQGDYHUDJHRXWSXWSRZHU )RUFDVHVZKHUHFRQIRUPDQFHWRYDULRXVVDIHW\VSHFV 8/&6$(1 DUHUHTXLUHGWREHGHVFULEHGDV9$& +] Instruction Manual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aHWS82 All specifications are subject to change without notice. HWS600P 2XWOLQH'UDZLQJ HWS SIGNAL CONNECTOR INFORMATION CN1 PIN ASSIGN S8B-PHDSS(JST) 1.COM 2.PC 3.NC 2 1 4 3 4.NC 6 5 8 7 5.CNT 6.TOG 7.PF 8.TOG NAME PLATE 4-M5 + - - 25 (10) (88.8) 7.2 26MAX 1200.5 1651 18MAX 3-M4 (79.5) 1001 SIGNAL CONNECTOR USED 1100.5 20 PART DESCRIPTION PART NAME MANUFACT PIN HEADER S8B-PHDSS J.S.T. 600.5 MATCHING HOUSINGS , PINS & TOOL 20 8-M4 TAPPED HOLES SCREW PENETRATION DEPTH MAX. 6mm PART DESCRIPTION PART NAME MANUFACT SOCKET HOUSING PHDR-08VS J.S.T. TERMINAL PINS SPHD-002T-P0.5(AWG28 24) SPHD-001T-P0.5(AWG26 22) J.S.T. HAND CRIMPING TOOL YRS-620(SPHD-002T-P0.5) YC-610R(SPHD-001T-P0.5) J.S.T. HWS HD 10 10 (14.6) 32.1 L N (44.5) ON 400.5 + CN1 AIR FLOW 8-M4 TAPPED HOLES SCREW PENETRATION DEPTH MAX. 6mm NAME PLATE 21 V.ADJ (37.7) (63.9) 821 16 17.5 16 5MAX LOAD(%) MOUNTING A Ta *1Load(%) is percent of average output power or average output current. MOUNTING B -10+50 100 70 50 HWS ME 2XWSXW'HUDWLQJ For example, load 100% refers to following condition when output is 24V model. 24[ V], 12.5[A] *2Peak output current does not need derating. 120 LOAD (%) 100 80 60 40 0 -10 0 10 20 30 40 Ta 50 60 70 80 MOUNTING A (STANDARD MOUNTING) MOUNTING B HWS-P 20 DON'T USE 50 45 40 35 30 25 20 15 10 5 0 600 Duty = x100(%) T Peak output power v.s. Duty 5 sec AC100V AC200V p p m m a 0 0 T (Wp-a)x Wpx WavgWm= +a T T Peak output power (W) T : Period ( sec ) Duty : The duty is pulse width Rated average output power(W) peak output power of Average output power (W) one period (%) Pulse width of peak output power (sec) (Operating time at peak output) WavgWm= 800 1000 1200 1400 1600 1800 2000 Peak output power (W) Wp : Wavg : Use this product so that relationship among Duty, average output power (Wm) Wm : : and peak output power (Wp) satisfy conditions defined by expression below. This product must be used less than average output power of specification (Wavg). Also operating duration at peak output power should be less than 5 sec. All specifications are subject to change without notice. T Instruction Manual Duty) 3HDN2XWSXW&RQGLWRQ aHWS83 HWS 300P, 600P +:6336HULHV,QVWUXFWLRQ0DQXDO BEFORE USING THE POWER SUPPLY UNIT HWS Be sure to read this instruction manual thoroughly before using this product. Pay attention to all cautions and warnings before using this product. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard. DANGER Never use this product in locations where flammable gas or ignitable substances are present WARNING HWS HD HWS ME Do not touch this product or its internal components while it is in operation, or shortly after shut down. There may be high voltage or high temperature present and you may receive an electric shock or burn. When the product is operating, keep your hands and face away from it; an accident may injure you. Do not make unauthorised changes to this product, otherwise you may receive an electric shock and void your warranty. Do not use this product in the event of the emission of smoke or abnormal smell and sound etc. It might lead to fire and/or electric shock. In such cases, please contact us. Do not attempt repair by yourself, as it is dangerous for the user. Do not operate these products in the presence of condensation. It might lead to fire and/or electric shock. Do not drop or insert anything into the product. It might lead to a failure, fire and/or electric shock. Do not use the product which dropped. CAUTION This power supply is designed for use within an end product. Confirm connections to input/output terminals and signal terminals are correct as indicated in the instruction manual before switching on. Input voltage, Output current, Output power, ambient temperature and ambient humidity should be kept within specifications, otherwise the product will be damaged. Do not operate and store this product in an environment where condensation might occur. In such case, waterproof treatment is necessary. Do not use this product in environment with a strong electromagnetic field, corrosive gas or conductive substances. For applications which require very high reliability (Nuclear related equipment, traffic control equipment, etc.) it is necessary to provide a fail safe mechanism in the end equipment. The information in this document is subject to change without prior notice. Please refer to the latest version of the data sheet, etc., for the most up-to date specifications of the product. No part of this document may be copied or reproduced in any form without prior written consent of TDK-Lambda. Do not inject abnormal voltages into the output or signal of this product. The injection of reverse voltage or over voltage exceeding nominal output voltage into the output or signal terminals might cause damage to internal components. The output of this product is considered to be a hazardous energy level (The voltage is 2V or more and the power is 240VA or more). It must not be made accessible to users. Protection must be provided for Service Engineers against indirect contact with the output terminals and/or to prevent tools being dropped across them. While working on this product, the AC input power must be switched off and the input and output voltage should be zero. This product has a built-in fan for air-cooling. Do not block the air intake and exhaust as this might lead to fire. CE MARKING CE Marking when applied to a product covered by this handbook indicates compliance with the low voltage directive (2006/95/EC) in that it complies with EN60950-1. 1. Terminal Explanation HWS-P Please pay extra attention to the wiring. Incorrect connection will damage the power supply. Front Panel Explanation HWS300P HWS600P V.ADJ CN1 ON + + - V.ADJ + + - - ON Instruction Manual CN1 - L N L N V.ADJ : Output voltage adjustment trimmer. (The output voltage rises when a trimmer is turned clockwise.) ON : Output (Power On) indication LED. : Protective Earth terminal (Frame ground), M4 screw. AC input terminal L : Live Line (Fuse in line), M4 screw. AC input terminal N : Neutral line, M4 screw. (The indicator turns on when the power supply output is in normal operating + : + Output terminal (HWS300P: M4 screw x 2 / HWS600P: M5 screw x 2) condition.) - : - Output terminal (HWS300P: M4 screw x 2 / HWS600P: M5 screw x 2) CN1 : ON/OFF control signal, Current balance signal (only as for HWS600P), Power fail signal. (Refer to 2-2.) aHWS84 All specifications are subject to change without notice. HWS 300P, 600P CN1 Connector pin Configuration and Function Pin No.. Configuration Function COM GND for PC signals (Only as for HWS600P. HWS300P is NC.) 2 PC Current balance terminal. ( For output current balancing in parallel operation. Only as for HWS600P. HWS300P is NC.) HWS 1 2 1 4 3 3 NC No connect 5 4 NC No connect 7 5 CNT Remote ON/OFF control terminal.( Power supply ON/OFF control with an external signal. ) 6 TOG GND for CNT and PF signals. ( Same as Pin No.8 ) 7 PF 8 TOG 6 8 Power fail signal (PF signal) output terminal. (Uses the open collector method. As the output voltage drops, or FAN stops, Power Fail terminal will output High .) GND for CNT and PF signals. ( Same as Pin No.6 ) PART DESCRIPTION PART NAME MANUFACT PIN HEADER S8B-PHDSS J.S.T. SOCKET HOUSING PHDR-08VS J.S.T. SPHD-002T-P0.5(AWG28 - 24) TERMINAL PINS J.S.T. SPHD-001T-P0.5(AWG26 - 22) YRS-620(SPHD-002T-P0.5) HAND CRIMPING TOOL HWS HD CN1Connector & Housing & Terminal Pin J.S.T. YC-610R(SPHD-001T-P0.5) . Terminal Connection Method HWS ME ON/OFF control required TOG terminal is ground for CNT terminal. V.ADJ CN1 ON + + - - LOAD + Please pay extra attention to the wiring. Incorrect connection will damage the power supply. When connecting input and output wiring, and CN1, input AC-Line should be off. Input wiring and output wiring shall be separated to improve noise sensibility. The protective earth (PE ) must be connected to the terminal or chassis. Remote ON/OFF control lines shall be twisted or used shielded wires. Separate from load line. Output current of each terminal screw shall be less than 40A for HWS300P. And shall be less than 60A for HWS600P. CN1 - L N PF signal output required Connect CNT terminal to TOG terminal with the attached connector. Open collector method shown below shall be used. TOG terminal is ground for PF terminal. HWS-P HWS300P Panel Side (Common HWS600P) Basic connection ON + + - - LOAD + ON CN1 + - CN1 CN1 - L PF signal N N GND for signal All specifications are subject to change without notice. Instruction Manual - L + - LOAD + V.ADJ CN1 V.ADJ aHWS85 HWS 300P, 600P 4. Functions and Precautions Otherwise the product will be damage. HWS Input Voltage Range OCP value is fixed and not to be adjusted externally. Input voltage range is single phase 85 - 265VAC (47 - Over Temperature Protection (OTP) 63Hz) or 120 - 330VDC. Input voltage, which is out of specification, may cause unit damage. Rated input voltage The OTP function (manual reset type) is provided. When for safety standard application is 100 - 240VAC(50/60Hz). ambient or internal temperature rises abnormally, OTP function operates and output will be shut down. After shut Output Voltage Range Output voltage is set to the rated voltage value at shipment. V.ADJ trimmer on the front panel side is used to adjust the output voltage within the range specified. Output voltage range is within -20% - 10% of rated HWS HD output voltage. To turn the trimmer clockwise, the output voltage will be increased. Take note when the output voltage is increased excessively, over voltage protection (OVP) function may trigger and output voltage will be shut down. When output voltage increased, average output power and peak output power have to use less than specification. Over Voltage Protection (OVP) down, remove the input and cool it down to reset OTP. Then re-input. Or, use CNT reset ( remote ON/OFF : OFF to ON). Low Output Detection Circuit (PF) Low output voltage detection circuit is provided. Power Fail (PF) signal will turn High level to indicate the abnormal status when the output voltage becomes within 65 80% of rated value caused by either the drop or brownout of the input voltage or OCP, OVP, Delay Shut Down and OTP etc function operation. When the built-in FAN motor of this power supply unit stops, PF signal will turn to H . The PF signal is isolated from input and output by a photocoupler. It uses the open collector method shown in below. The OVP function (Inverter shutdown method, manual reset type) is provided. OVP function operates within 115- HWS ME PF VCE max=30V IC max=20mA 135% of the rated output voltage value, and the output will be shut down when OVP function trigger. To reset OVP, remove the input of power supply for a few minutes, and then re-input. Or, use CNT reset (remote ON/OFF : OFF to ON). OVP value is fixed and not to be adjusted externally. Never apply more than rated output voltage to output terminal, which may lead damage to power supply. In the case of inductive load, use decoupling diode at output line. Delay Shut Down HWS-P This product have a delay shut down function provided to protect power supply and equipment at the time of the consecutive peak current. When the product operate peak current for more than 5 seconds, delay shut down function operates and the output will be shut down. To reset delay shut down, remove the input of power supply for a few minutes, and then re-input. Or, use CNT reset ( remote ON/OFF : OFF to ON). Delay Shut Down Time value is fixed and not to be adjusted externally. Use it about the peak electricity in specifications range. The details see at 4-14. Output Peak Power . Instruction Manual Over Current Protection (OCP) The OCP function (manual reset type) is provided. Output will be shut down in condition over current or output shortcircuit. To reset OCP, remove the input of power supply for a few minutes, and then re-input. Or, use CNT reset ( remote ON/OFF : OFF to ON). Also avoid over current condition or output short-circuit. aHWS86 TOG Remote ON/OFF Control Remote ON/OFF control is provided. Using this function, output on/off is allowed to control without input voltage on/off. The output is turned to ON when TOG and CNT terminals are shorted, and the output is turned to OFF when these terminals are opened. When the function is not used, connect TOG and CNT terminals. The standards for this function are as follows. TOG terminal is return for CNT terminal. (1) TTL compatible. The maximum input voltage to CNT terminal is 12V, and the maximum allowable reverse voltage is 1.0V. The sink current for CNT terminal is 3.5mA. (2) A switch and relay or a transistor can be used as ON/ OFF switch. (3) Remote ON/OFF control circuit is isolated from the input and output by a photo-coupler and can be controlled regardless of the output potential (+ or -). Connect TOG terminal to ground of control signal. The mode of control CNT Level for TOG Terminal Output Built-in Fan Short or L (0V - 0.8V) ON Rotate Open or H (2.4V - 12V) OFF Stop All specifications are subject to change without notice. HWS 300P, 600P Parallel Operation Sink Current3.5 Both operations mode (A) and (B) are possible. CNT Relay, Transistor, TTL, etc TOG HWS (A) To Increase the Output Current(only as for HWS600P) Current balancing function is provided. Connecting PC to PC terminal and COM to COM terminal, the current balancing function activates and output current of each power supply is equivalently supplied to load. Wires to PC terminals, COM terminals shall be as short as possible and same length and twisted. Parallel operation is possible up to 2 units. Output Ripple & Noise 1 Adjust the output voltage of each power supply to be + Power Supply - Load R:50 C:4700pF Oscillo scorp R C 100MHz 2 Use same length and type of wires for all load lines. 3 Use the power supply within the rated output current for all paralleled models. (B) To Use as a Backup Power Supply 1 Adjust the output voltage of each power supply to be same value. 2 Set power supply output voltage higher by the forward voltage drop of diode. 3 Use within the specifications for output voltage and output power. Method (A) To Increase the Output Current (only as for HWS600P) HWS ME Coaxial Cable 1.5m 50 same value within 100mV. Power Supply Series Operation + + For series operation, both method (A) and (B) are possible. There might be a step in the output rise waveform during series operation. A Power Supply HWS HD The standard specification for maximum ripple value is measured specified measurement circuit (JEITA-RC9131A). When load lines are longer, ripple becomes larger. In this case, electrolytic capacitor, film capacitor, etc. might be necessary to use across the load terminal. The output ripple cannot be measure accurately if the probe ground lead of oscilloscope is too long. Load - - PC COM PC COM + + - + - Method (B) To Use as a Backup Power Supply + Power Supply HWS-P Load - Output Power(W)=(Vo+Vf) x Io - Io + + - B Vo+Vf - + + Load + + - . All specifications are subject to change without notice. Load - - Vo+Vf Instruction Manual Power Supply + Load Vo aHWS87 HWS 300P, 600P Isolation Test Withstand Voltage Isolation resistance between output and HWS (chassis) shall This series is designed to withstand 3.0kVAC between be more than 100Mat 500VDC and between output and CNTPF shall be more than 10M at 100VDC. For safety input and output, 2.5kVAC between input and (chassis), 500VAC between output and (chassis), and 100VAC operation, voltage setting of DC isolation tester must be between output and CNTPF terminal each for 1 minute. done before the test. Ensure that it is fully discharged after the test. When testing withstand voltage, set current limit of withstand voltage test equipment at 20mA. (Output- (chassis) and Output-CNTPF: 100mA). Output - FG (chassis) : 500VDC 100M or more AC(L) + - AC(N) The applied voltage must be gradually increased from zero to testing value and then gradually decreased for shut down. When timer is used, the power supply may be damaged by high impulse voltage at timer switch on and off. Connect input and output as follows. In the test by state of output open, there is a thing that HWS HD PC COM CNT TOG PF Isolation Tester output voltage is generated momentarily. Input - Output (dotted line) : 3.0kVAC 1min. (20mA) Input - (chassis) (solid line) : 2.5kVAC 1min. (20mA) AC(L) + - AC(N) Output - CNT * PF : 100VDC 10M or more AC(L) AC(N) + - HWS ME Isolation Tester PC COM CNT TOG PF PC COM CNT TOG PF Withstand Voltage Tester Output - (chassis) : 500VAC 1min. (100mA) AC(L) Note 1. "PC" and "COM" are NC in HWS300P. + - AC(N) PC COM CNT TOG PF HWS-P Withstand Voltage Tester Output - CNT* PF : 100VAC 1min. (100mA) AC(L) AC(N) + - Instruction Manual Withstand Voltage Tester PC COM CNT TOG PF Note 1 "PC" and "COM" are NC in HWS300P. Note 2 This product have monolithic ceramic capacitor in secondary circuit to frame ground. aHWS88 All specifications are subject to change without notice. HWS 300P, 600P Some of the withstand voltage tester may generate high voltage at the matching with monolithic ceramic capacitor and may cause the unit damage. So, please check the waveform of test voltage. (b) Peak output power VS Peak Duty HWS300P Vin:100VAC(dotted line)/Vin:200VAC(solid line) HWS Output Peak power 40 35 This product must be use to satisfy (a) and (b). the delay shut down function operates and the output will shut down. 30 Duty) Allowable peak output operating time is less than 5sec. When the product operate peak power for more than 5 sec, 25 20 15 10 Peak output power and average output power use less 5 than specification. Peak output power is limited depending on Duty. The 0 300 400 500 600 700 800 900 1000 Peak cutput powerW) details see at (b). HWS600P HWS HD The product might be damage to use beyond the limits of (a) and (b). When using pulse load, a noise may be heard from power supply unit. Please evaluate and check before using. Vin:100VAC(dotted line)/Vin:200VAC(solid line) 40 35 (a) Expression of relations A formula about Duty Duty) Duty = 30 x100 (%) T 25 20 15 A formula about average output power 10 5 0 p m 0 1000 1400 1800 Peak cutput powerW) 2200 HWS ME 600 T WavWm= Wpx T m a HWS-P p 0 T WavWm= (Wp-a)x +a T All specifications are subject to change without notice. Instruction Manual Wp Peak output power ( W ) Wav Rated average output power( W ) ( Average output power of Specification ) Wm Average output power ( W ) Pulse width of peak output power ( sec ) ( Operating time at peak output ) T Period ( sec ) aHWS89 HWS 300P, 600P 5. Mounting Directions HWS Output Derating according to the Mounting Directions. Recommended standard mounting method is (A). Method (B) is also possible. Refer to the derating below. Average Ta( ) Load Mounting(A) (%) Mounting(B) -10 +50 100 +70 50 Note 1, Peak power does not have the derating. HWS300P (A)Standard Mounting (B)Standard Mounting (C) Inhibit (D) Inhibit Mounting Method (1) Forced air-cooling type power supply. HWS HD This power supply has ventilating holes on the front HWS600P and back side panels. Keep these two areas freely as (A)Standard Mounting (B)Standard Mounting (C) Inhibit (D) Inhibit much as possible. (2) The maximum allowable penetration is 6mm. Incomplete thread of mounting screw should not be penetrated. (3) Recommended torque for mounting screw : M4 screw Output Derating : 1.27 N * m( 13.0kgf * cm ) More than 50mm More than 50mm 100 Air flow Average Load (%) HWS ME 80 Fan Top 60 Back Side Front Side Mounting A,B 40 20 0 -10 0 20 40 50 70 Ambient Temperature () .Wiring Method HWS-P Instruction Manual (1) The output load line and input line shall be separated to improve noise sensitivity. (2) Use all lines as thick and short as possible to make lower impedance. (3) Attaching a capacitor to the load terminals can eliminate noise. (4) For safety and EMI considerations, connect terminal to the mounting set ground terminal. (5) Recommended torque for the terminal ; HWS600P Output terminal (M5 screw) : 2.50 N * m (25.5kgf * cm ) HWS300P Input, Output terminal & HWS600P Input terminal (M4 screw) : 1.27 N * m (13.0kgf * cm ) [The PHD connector manufacture method] This product is using SPHD-001T-P0.5 or SPHD-002T-P0.5 connector made from JAPAN SOLDERLESS TERMINAL MFG CO LTD. Regarding to manufacture of a connector, it becomes the regulation as following. a). Appricable Wire and Crimping tool Wire size to use for SPHD-001T-P0.5 is AWG#26 AWG#22 and insulation outer diameter is 1.0 1.5 mm. Wire size to use for SPHD-002T-P0.5 is AWG#28 AWG#24 and insulation outer diameter is 0.9 1.5 mm. Crimping tool is as blow. Crimping tool Crimping applicator AP-K2 or AP-KS MKS-LS-10 or MKS-L-10 aHWS90 Dies SPHD-001-05/SPHD-002-05 All specifications are subject to change without notice. HWS 300P, 600P SPHD-002T-P0.5 b). Crimping Operation The reference value of wire strip is 2.3mm. As wire strip length differs depending on type of wire and crimping method ,decide the best wire strip length considering Requirement N min. 15 20 30 Actual value N 27.0 34.3 44.1 48.0 66.6 71.5 HWS processing condition. When wire is stripped, do not Wire size AWG#28 AWG#26 AWG#24 damage or cut off wire conductores. Fig.2: Examples of defective crimping Table of crimp height SPHD-001T-P0.5 Wire Size Insulation O.D AWG#26 1.3 0.60 0.70 1.7 AWG#24 1.5 0.65 0.75 1.8 1.4 0.70 0.80 1.8 Wire barrel bites wire insulation. Wire insulation is not crimped sufficiently. Wire conductor comes off. c). Inserting contact into housing (1) Do not apply any pulling force to crimped part, and insert contact parallel to housing. (2) Insert contact into housing without stopping to Crimp height (mm) Insulation O.D Conductor part Conductor part 1.2 0.55 0.60 1.6 1.3 0.60 0.65 1.7 1.5 0.62 0.67 1.8 softly in order to check that contact does not come off housing. Besides, check whether there is the backlash in the direction of insertion axis. Defect example of slating insertion Cover of contacting part Cover of contacting part Housing Contact Insert with slanting d). Mating and Unmating Connector (1) Inserting connector Hold receptacle housing securely and insert into header straight against to header post until click sounds. (2) Unmating connector Hold all wires securely and fix receptacle housing by fingers Good HWS ME Note 1. Crimp height at wire barrel should be set to predetermined dimensions. Note 2. Adjust crimp height at wire insulation barrel to the extent that wire insulation is slightly pressed, and set it so that crimping is not excessivery. Note 3. Crimping condition at wire insulation barrel is as below Fig.1. Note 4. For AWG#28,#26,#24, use UL1007 type. For AWG#22, use UL1061 type. innermost. (3) Check secure locking per each insertion by pulling wire HWS HD SPHD-002T-P0.5 AWG#28 AWG#26 AWG#24 Wire conductor protruding length is short. Crimp height (mm) Conductor part Conductor part AWG#22 Wire Size Wire conductor protruding length is long. so as to pry, and then, withdraw it on the mating axis. Fix receptacle housing Hold all wires Fig.1 Table of tensile strength at crimped part. SPHD-001T-P0.5 Requirement N min. 20 30 40 Actual value N 39.2 45.1 68.6 74.5 92.1 96.0 Header e). Routing of Wire Routing wire so as not to apply external force to connector except force to such an extent that wire slightly buckles, considering an enough length to route and fixing of wire. HWS-P Wire size AWG#26 AWG#24 AWG#22 . External Fuse Rating fuse according to input current (RMS.) values under the external fuses that are to be used on input line. Surge actual load condition. current flows when line turns on. Use slow-blow or timelag type fuse, not fast-blow fuse. Fuse rating is specified HWS300P : 12A by in-rush current value at line turn-on. Do not select the HWS600P : 20A All specifications are subject to change without notice. Instruction Manual Refer to the following fuse rating when selecting the aHWS91 HWS 300P, 600P 8. Fan life expectancy The Fan-life has limitation. Therefore, periodic Life expectancy (year HWS maintenance by exchanging the life-expired fan is required for the power supply. The following figure shows the life of fan. The built-in FAN motor replacement is charged Please contact to our sales office for FAN replacement. Measurement point of fan exhaust temperature Air Flow Measuring point P.S. 50mm 10 The difference between the intake temperature and the HWS300P exhaust temperature of the Power supply at average load. HWS600P HWS HD 1 0 HWS300P : 4 HWS600P : 8 50 Fan exhaust temperature () 100 9. Before concluding that the unit is at fault... Before concluding that the unit is at fault, make the following checks. (1) Check if the rated input voltage is connected. (2) Check if the wiring of input and output is correct. HWS ME (3) Check if the I/O terminal connection is properly tighten by regulated torque. (4) Check if the wire thickness is enough. (5) Check if the output voltage control (V.adj) is properly adjusted. OVP might be trigged and output is shut down. (6) If use function of the Remote ON/OFF control, check if the Remote ON/OFF control connector is not opened. (8) Power supply has ventilating holes on the front and back panels. Check if there is any irregulars or dust, etc. (9) Is the chassis of power supply hot abnormally? The output is shut down by OTP operation. Please re-input after the unit to cool down sufficiently. (10) Check if the output current and output wattage does not over specification. (11) Audible noise may be heard when input voltage waveform is not sinusoidal. (12) Audible noise may be heard during dynamic load operation. If in open condition, power supply will not output. (7) Check if the built-in FAN is not stopped. Is FAN stopped by something irregulars or etc? If FAN stops, the PF signal turn High OTP might be activated. level and HWS-P 10. Range of free warranty This product is warranted for a period of 5 years from the date of shipment. As for the breakdown under a normal use during free warrantee term, repair is at free of charge. However, the built-in FAN motor replacement is charged. Please contact to our sales office for FAN replacement. Instruction Manual Please see "8. fan life expectancy" for the exchange time Following cases are not covered by warranty. (1) Improper usage like dropping products, applying shock and defects from operation exceeding specification of the units. (2) Defects resulting from natural disaster (fire, flood). (3) Unauthorized modifications or repair by the buyers defects not cause by TDK-Lambda. of fan. Conditions of usage at the free of charge warrantee are as follows. (1) Average operating temperature (ambient temperature of the power supply unit) is under 40C (2) Average load factor is 80% or less. (3) Mounting method : Standard mounting. However, the maximum rating is within the output derating. aHWS92 All specifications are subject to change without notice. Catalog Usage Precautions Please observe the following points when using this catalog for power supplies and related products of TDK-Lambda Corporation (hereafter referred to simply as "our products"). Be sure to carefully read all precautions stated below before beginning to use our products. The contents of this catalog are subject to change without notice, for example related to product improvements and other instances. Always check the latest information before deciding on a product. Our products are designed and manufactured under the assumption that they will be used as integrated power supplies for normal industrial applications. They are not designed and manufactured for use in high-safety applications (applications requiring very high reliability and safety levels, where a reliability or safety problem could directly involve the risk of serious injury or death). If the customer decides to use our products in a high-safety application, appropriate fail-safe design features must be provided (such as incorporating protective circuitry and/or protective equipment in the system, or incorporating redundancy in the system so that a single failure cannot lead to instability). TDK-Lambda Corporation does not assume liability for any claims or damages either by the customer or third parties arising from the use of our products for high-safety applications. When designing equipment in which our products are to be used, as well as peripheral circuitry for such equipment, always observe the "Product Usage Precautions" noted in this catalog and/or the product documentation and ensure that maximum ratings, power supply voltage range, operation temperature range and other specifications are not exceeded. TDK-Lambda Corporation does not assume liability for any claims or damages arising from the use of our products in a way that exceeds specifications, or from a type of usage indicated as unsuitable for the respective product in this catalog. The operation outline and usage descriptions given in this catalog are examples. Before actual use of a product, all external factors must be examined carefully in order to ensure appropriate circuit and implementation design. TDK-Lambda Corporation does not assume liability for any claims or damages arising from indirect problems such as EMI or mechanical effects from our products. The technical information included in this catalog is intended only for the purpose of illustrating representative operation or application of our products. It does not imply any guarantee or granting of license for intellectual property rights or other rights held either by TDK-Lambda Corporation or third parties. TDK-Lambda Corporation does not assume liability for any problems with third parties related to intellectual property rights arising from the use of our products. Products listed in this catalog may require export permission or authorization in compliance with the Foreign Exchange and Foreign Trade Act. The contents of this catalog may not be reproduced or copied without permission by TDK-Lambda Corporation. For any inquiries regarding this catalog, please contact the Sales Department of TDK-Lambda Corporation. TDK-Lambda Corporation NIHONBASHI OFFICE 6F Nittetsu Bldg.1-13-1 Nihonbashi, Chuo-ku, Tokyo 103-0027 Japan Tel: +81-3-5201-7140 Fax: +81-3-5201-7139 http://www.tdk-lambda.com/ Change of Content Specifications or designs in this catalog are subject to change due to improvements without prior notice. 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