MICROMASTER 411 & COMBIMASTER 411
AS-i Module
Operating Instructions Issue 01/03
User Documentation
6SE6400-5AT00-0BP0
MICROMASTER 411 &
COMBIMASTER 411
AS-i Module
Operating Instructions
User Documentation
Valid for
Issue 01/03
MICROMASTER 411 &
COMBIMASTER 411
Issue 01/03
Description 1
Installing the AS-i
Module
2
Commissioning 3
Diagnostics and
Troubleshooting
4
Technical Data 5
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
4 6SE6400-5AT00-0BP0
Further information is available on the Internet under:
http://www.siemens.de/micromaster
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© Siemens AG 2003. All Rights Reserved.
MICROMASTER® is a registered trademark of Siemens.
Other functions not described in this document may be
available. However, this fact shall not constitute an
obligation to supply such functions with a new control, or
when servicing.
We have checked that the contents of this document
correspond to the hardware and software described.
There may be discrepancies nevertheless, and no
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Document subject to change without prior notice.
Order Number. 6SE6400-5AT00-0BP0
Printed in the Federal of Germany
Siemens-Aktiengesellschaft.
Issue 01/03 Foreword
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
6SE6400-5AT00-0BP0 5
Foreword
User Documentation
WARNING
Before installing and commissioning the inverter, you must read all safety
instructions and warnings carefully including all the warning labels attached to the
equipment. Make sure that the warning labels are kept in a legible condition and
replace missing or damaged labels.
Information is also available from:
Technical Support Nuremberg
Tel: +49 (0) 180 5050 222
Fax: +49 (0) 180 5050 223
Email: techsupport@ad.siemens.de
Internet Home Address
Customers can access technical and general information at:
http://www.siemens.de/micromaster
Contact address
Should any questions or problems arise while reading this manual, please contact
the Siemens office concerned using the form provided at the back this manual.
Definitions and Warnings Issue 01/03
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
6 6SE6400-5AT00-0BP0
Definitions and Warnings
Safety guidelines
This manual contains notices intended to ensure your personal safety, as well as to
protect products and connected equipment against damage. Information relating to
your personal safety is highlighted by a warning triangle. Warnings about property
damage are displayed without a warning triangle. Depending on the degree of risk
involved, safety-related information is presented in the following categories:
DANGER
For the purpose of this documentation and the product warning labels, "Danger"
indicates that death, severe personal injury or substantial damage to property will
result if proper precautions are not taken.
WARNING
For the purpose of this documentation and the product warning labels, "Warning"
indicates that death, severe personal injury or substantial damage to property can
result if proper precautions are not taken.
CAUTION
With a warning triangle, "Caution" indicates that minor personal injury can result if
proper precautions are not taken.
CAUTION
Without a warning triangle, "Caution" indicates that material damage can result if
proper precautions are not taken.
ATTENTION
indicates that an undesirable effect or state can occur if attention is not paid to the
advice given.
NOTE
For the purpose of this documentation, "Note" indicates important information
relating to the product or highlights part of the documentation for special attention.
Qualified personnel
For the purpose of this Instruction Manual and product labels, a "Qualified person"
is someone who is familiar with the installation, mounting, start-up and operation of
the equipment and the hazards involved.
He or she must have the following qualifications:
1. Trained and authorized to energize, de-energize, clear, ground and tag circuits
and equipment in accordance with established safety procedures.
2. Trained in the proper care and use of protective equipment in accordance with
established safety procedures.
3. Trained in rendering first aid.
Issue 01/03 Definitions and Warnings
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
6SE6400-5AT00-0BP0 7
User Documentation
WARNING
Before installing and commissioning, please read these safety instructions and
warnings carefully and all the warning labels attached to the equipment. Make sure
that the warning labels are kept in a legible condition and replace missing or
damaged labels.
Proper use
Please note the following:
WARNING
This equipment contains dangerous voltages and controls potentially dangerous
rotating mechanical parts.
Non-compliance with Warnings or failure to follow the instructions contained in this
manual can result in loss of life, severe personal injury or serious damage to
property.
Only suitably qualified personnel should work on this equipment, and only after
becoming familiar with all safety notices and maintenance procedures contained in
this manual.
The successful and safe operation of this equipment is dependent upon its proper
handling, storage, installation, operation and maintenance.
National safety regulations are also applicable.
Use for intended purpose only
The equipment may be used only for the application stated in the manual and only
in conjunction with devices and components recommended and authorized by
Siemens.
Table of Contents Issue 01/03
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
8 6SE6400-5AT00-0BP0
Table of Contents
1 Description............................................................................................................... 9
2 Installing the AS-i Module .................................................................................... 11
2.1 Preparation of Inverter Terminal Housing ............................................................... 12
2.2 AS-i Module Installation ..........................................................................................13
2.3 Addressing the AS-i Module.................................................................................... 15
3 Commissioning ..................................................................................................... 17
3.1 Parameter settings .................................................................................................. 17
3.2 AS-i Module Parameters ......................................................................................... 18
3.3 AS-i use data........................................................................................................... 19
4 Diagnostics and Troubleshooting.......................................................................21
5 Technical Data ....................................................................................................... 23
5.1 Technical Specifications..........................................................................................23
5.2 EMC Information ..................................................................................................... 23
Issue 01/03 Description
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
6SE6400-5AT00-0BP0 9
1 Description
The AS-i Module (Actuator sensor-Interface Communications Module) has been
designed to control the COMBIMASTER 411 and MICROMASTER 411 inverters
via:
ON/OFF commands
Fixed frequency selection
Reverse commands
Fault acknowledge commands
In the standard AS-i system up to 31 slaves can be connected, each slave having
up to 4 input and output bits.
Without the use of repeaters or extenders the maximum length of a cable segment
in the network is 100 meters (328 feet).
The AS-i Module is connected to the network via the FK cable adapter on the lower
housing of the module casing by a simple two-wire cable without any shielding; this
cable supplies both the data path and power supply to the slave nodes
simultaneously.
Contact needles pierce the cable through the cable insulation and make contact
with the copper conductors. When the cable is removed from the cable adaptor the
outer insulation of the cable self-seals the holes made by the cable adaptor
needles.
Figure 1-1 on page 10 shows the general layout and connections of the AS-i
Module.
Description Issue 01/03
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
10 6SE6400-5AT00-0BP0
Figure 1-1 View of the COMBIMASTER 411 & MICROMASTER 411 AS-i Module
Issue 01/03 Installing the AS-i Module
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
6SE6400-5AT00-0BP0 11
2 Installing the AS-i Module
WARNING
Make sure that the MICROMASTER 411/COMBIMASTER 411 inverter is isolated
from the electrical supply before you install or remove the AS-i Module.
CAUTION
Do not knock out cable gland blanking plates unless inverter ‘electronics’ (Filter
& I/O boards) have been removed!
The inverter and AS-i Module electronics contain static sensitive devices
therefore precautions must be taken against electrostatic discharge (ESD) when
handling the separated inverter assembly. These include not touching the
internal surfaces of the inverter and ensuring that personnel are earthed while
handling the unit. The terminal housing, including Filter and I/O modules,
contain no sensitive components and therefore no special handling precautions
are required when separated.
List of Accessories
A list of the accessories provided with the AS-i Module is given below.
1. 1-off U-clamp (for earth connection) 5. 1-off Communication Link Cable
2. 1-off Option Gland Fixing Plate 6. 2-off O-ring Sealing Gasket
7. 5-off M4 x 10 Screws 3. 1-off Option Gland fixing Plate with
Earth Lead 8. I/O-Replacement board
4. 4-off M4 x 20 Screws
Installing the AS-i Module Issue 01/03
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
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2.1 Preparation of Inverter Terminal Housing
CAUTION
The AS-i Module MUST be mounted on the inverter on the opposite side to the
Rating Label (see Figure 2-6).
To mount the AS-i Module on the inverter body the following procedure should be
performed:
1. If the Inverter has already been fitted unscrew the four crosshead captive
screws on the inverter cover (as shown in Figure 2-1).
2. Remove inverter top cover.
3. Remove the I/O Board (as shown in Figure 2-2).
4. Remove the Filter Board (as shown in Figure 2-2).
5. Using a hammer and a flat-head screwdriver (as shown in Figure 2-3) strike the
gland plate or “knockout”.
Figure 2-1 Removing Inverter cover Figure 2-2 Removing the Filter and I/O Boards
Figure 2-3 Gland Plate or “knockout“
Removal
Figure 2-4 Fitting Gland Fixing Plates
Issue 01/03 Installing the AS-i Module
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
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6. Remove any sharp edges/burrs/swarf in the knockouts and terminal housing.
7. Slide the fixing plates into the slots provided immediately behind the gland
access holes (as shown in Figure 2-4).
8. Ensure that the earth lead is fed back through the fixing plate.
9. Feed the earth lead into the AS-i Module housing and connect it at the fixing
plate.
10. Replace the Filter Module.
2.2 AS-i Module Installation
With the fixing plates
inserted it is now
possible to mount the
AS-i Module by
carrying out the
following procedure:
1. Unscrew the four
M4x10 cover
retaining screws
(see Figure 2-5).
2. Carefully detach the
module cover
from the base .
3. Insert the “O” ring
sealing gaskets
(see Figure 2-6).
Gaskets should be
placed in position
adhesive-side to the
inverter.
4. Detach internal
cables between
option cover and
base.
5. Align the Options
case with the
Fixing plates (See
Figure 2-6).
6. Fasten the
Options module
base to the fixing
plates using the
M4x20 retaining
screws (see
Figure 2-5 above).
7. Using the U-clamp
and M4x10 screw,
connect the earth
lead (attached to
the fixing plate) to the earth stud (shown as in Figure 2-6 above) within the
module housing.
Figure 2-5 AS-i Module Layout
Figure 2-6 AS-i Module Fixing to Inverter
Installing the AS-i Module Issue 01/03
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
14 6SE6400-5AT00-0BP0
8. Feed the supplied comms link cable between the AS-i Module (see Figure 2-5
page 13) and the corresponding comms socket on the replacement inverter I/O
board, supplied with the module (see Figure 2-7).
9. Replace I/O board.
10. Connect the AS-I Cable to the
two-way connector in the upper
housing of the module (see
Figure 2-8 below).
11. Connect the internal
communications cable to the
five-way socket in the upper
housing of the module (see
Figure 2-8 below).
12. When the Options module has been correctly installed bring the two AS-i
Module halves together.
13. Apply a gentle pressure until the lid is firmly closed.
14. Secure the lid via retaining screws at each corner.
Figure 2-8 Cable Connections Figure 2-9 Closing the AS-i Module Housing
Table 2-1 Torque Values
Torque Value
Thread
Size
Retention Screw
Nm lbf.in
M3 Filter and I/O board screw. 0.8 7.0
M4 CSB Inverter Cover Screw, CSB & C Module Fixing,
Cover Retaining Screw. 1.2 10.6
M5 CSC Inverter Cover screws. 2.4 21.3
M4 Options module earth wires 1.2 10.6
Figure 2-7 Fitting the Communications Cable
Issue 01/03 Installing the AS-i Module
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
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2.3 Addressing the AS-i Module
Before data transfer can take place between the AS-i Master and the slave devices
each slave must be assigned an address. The address of a AS-I slave can be
assigned using the following methods:
Addressing off-line using the Siemens Addressing and Diagnosis Instrument
(Order Number: 3RK1904-2AB00)
Addressing on-line using the controlling system, such as a PLC via the AS-i
Master (it should be noted that only one slave with address 0 may be present
on the bus if this method is to be implemented).
The addresses are designated numbers between 1 and 31, with each slave device
having a preset address of 0. If the AS-i master detects a slave with address 0, it
recognizes the device but does not integrate the device into the AS-i network.
The addresses of the slave devices do not have to be sequential, for example the
first slave device can have the address 21, the next 10.
The AS-I slave device has been designed with an external addressing connector
on the upper housing of the module to allow the connection of a dedicated
addressing unit. See Figure 2-10.
Figure 2-10 AS-i Addressing & Diagnostic Instrument
Installing the AS-i Module Issue 01/03
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
16 6SE6400-5AT00-0BP0
Issue 01/03 Commissioning
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
6SE6400-5AT00-0BP0 17
3 Commissioning
Time critical data should be sent over the AS-i bus in cyclic mode. Using this mode
data is sent reliably in a precisely defined time frame. Unfortunately, only 4 bits of
data can be sent to and received from the inverter in this manner.
3.1 Parameter settings
The following parameter descriptions are given to enable the user to control and
monitor the correct functioning of the AS-i slave module and the COMBIMASTER
411 / MICROMASTER 411. For parameterization you need either an Operator
panel (BOP or AOP) or a Commissioning software (DriveMonitor or Starter,
delivered with with the inverter).
Command Source and Setpoint Parameters
The following settings have to be performed in the COMBIMASTER 411 /
MICROMASTER 411 inverter:
Parameter Value Description
P0700 6 Command source is “CB on COM link”
P1000 3 Frequency setpoint is “Fixed Frequency”
P1020 P2091.0
Fixed frequency selection bit 0 source is “control word 2, bit 0
from CB”
P1021 P2091.1
Fixed frequency selection bit 1 source is “control word 2, bit 1
from CB”
P1022 P2091.2
Fixed frequency selection bit 2 source is “control word 2, bit 2
from CB”
NOTE
P0719 must be set to 0 (default) when BICO technology is used with "P0700" and
"P1000".
The fixed frequency modes bits have to be set to appropriate values, for example,
so that 7 independent fixed frequencies are used:
Parameter Value Description
P1016 3
Fixed frequency mode – bit 0 is “binary coded selection + ON
command”
P1017 3
Fixed frequency mode – bit 1 is “binary coded selection + ON
command”
P1018 3
Fixed frequency mode – bit 2 is “binary coded selection + ON
command”
Parameter P2040 (Telegram Failure Time) should be set to zero (0) if the function
is not required or to a value above 10 ms. Reasonable values are between 40 ms
to 100 ms.
Commissioning Issue 01/03
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
18 6SE6400-5AT00-0BP0
Table 3-1 BCD selection
P1018
FF Bit 2
P1017
FF Bit 1
P1016
FF Bit 0
OFF Inactive Inactive Inactive
P1001 FF1 Inactive Inactive Active
P1002 FF2 Inactive Active Inactive
P1003 FF3 Inactive Active Active
P1004 FF4 Active Inactive Inactive
P1005 FF5 Active Inactive Active
P1006 FF6 Active Active Inactive
P1007 FF7 Active Active Active
3.2 AS-i Module Parameters
P2041 — CB Parameter
P2041 is reserved for use by any communications module connected into the
inverter. All functionality associated with P2041 is implemented in the
communication module and not the inverter.
Parameter Value Description
P2041[0] 0 to 63 GP1 source selection
P2041[1] 0 to 63 GP2 source selection
r2053 — CB Identification
This parameter is used to obtain information that will identify an AS-i slave module
on an COMBIMASTER 411 / MICROMASTER 411.
Parameter Value Description
r2053[0] 4 CB Type: AS-Interface
r2053[1] 10 Firmware version: 1.0
r2054 — CB Diagnosis
This parameter is used to monitor and report faults on an AS-i slave module on an
COMBIMASTER 411 / MICROMASTER 411.
Parameter Value Description
r2054[0] 0
1
No data telegram exchange between AS-I master and CB.
The AS-i master is exchanging data telegrams with the CB.
Parameters "r2050" and "P2051" (BICO)
Much greater flexibility is afforded by the interconnection of process data using
binectors/connectors.
Detailed connection of commands to and from the Master through the AS-i Module
optional board is parameterized in "r2050" and "P2051".
The following table shows the parameters specific to the AS-i Module relating to
the connection of process data:
Issue 01/03 Commissioning
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
6SE6400-5AT00-0BP0 19
Table 3-1 Parameters for flexible interconnection of process data
Telegram: PZD1
STW/ZSW
Link parameters for setpoints
Master → Inverter r2050.00
Link parameters for actual values
Inverter → Master P2051.00
PZD: Process data
STW: Control word
ZSW: Status word
NOTE
r2050 also acts as a display parameter by which the setpoints received from the
Master can be checked. These displays are always in decimal – for example if
r2050.00 = 1150, this would be 047E in hex.
3.3 AS-i use data
In order to maximize the functionality of the AS-i module the following bit
assignments are used (see Figure 3-1 and Figure 3-2 for an explanation of PZD
values to and from the inverter):
Bits to Inverter
FF0FF1FF2
Bit 3
Fault Ack
forward/
reverse
PZD
Process data
AS-i Bus on AS-i Module PZD mapping to parameter
r2050 and r2090
Fixed frequencies binary coded
Bit 2 Bit 1 Bit 0
r2090.7
FFx = 0
FFx ≠ 0
r2050[1].0
r2090.11
r2050[0].11
r2050[0].7
r2050[1].1
r2050[1].2
Figure 3-1 Bits to the Inverter
The nibble sent to the inverter consists of three fixed frequency selection bits and
one forward-reverse/fault acknowledge bit.
The three FF selection bits map to the lowest three bits of control word 2. When
one or more of these bits are active then the inverter is started and bit 0 acts as a
forward or reverse bit.
When all three FF selection bits are inactive then the inverter is stopped and bit 0
acts as a fault acknowledgement bit.
Commissioning Issue 01/03
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
20 6SE6400-5AT00-0BP0
Bits from Inverter
52
P2051.0
052.2
052.3
Bit 0
PZD mapping from
parameter P2051 AS-i Module on AS-i Bus
PZD
Process data
Bit 1Bit 2Bit 3
General purpose
output bits
selction via
Fault
fixed
Run/Ack
fixed
x.x
x.x
xx
P2051.1
P2041.1 P2041.0
Figure 3-2 Bits from the Inverter
Bit 3 is an inverter fault indicator. This is mapped from STW1 bit 3.
When bit 3 is inactive (no fault), bit 0 is the inverter running indicator mapped from
STW1 bit 2.
When bit 3 is active (fault), bit 0 is an AS-i fault acknowledge received indicator
(not mapped directly from the inverter).
Bits 1 and 2 are general purpose output bits. The function of these two bits are
controlled by P2041[0] and P2041[1] respectively. For this purpose the PZD is
mapped as a linear bit address space from STW1 bit 0 to bit 15 and the word
mapped to P2051.1 bit 0 to bit 15. The number written to P2041[0] and P2041[1]
controls which of these bits is mapped to bits 1 and 2 of the AS-i message from the
inverter.
NOTE
The PZD from the inverter is linked through P2051[0] to P2051[3].
Examples
1. Bit 1 should indicate status word 1 bit 11: motor current warning. (Bit 11 in
r0052)
To achieve this, set P2041[0] to 0 * 16 + 11 = 11.
2. Bit 1 should indicate status word 2 bit 9: ramping finished. (Bit 09 in r0053)
To achieve this, set P2051[0] to 53 and P2041[0] to 0 * 16 + 9 = 9.
3. Bit 2 should indicate the state of digital input 1.
To achieve this, set P2051[1] to 722. This maps r0722 (digital input states).
Now set P2041[1] to 1 * 16 + 0 = 16.
NOTE
Bit 0 and Bit 3 are fixed.
Example 1 and 2 are mutually exclusive.
Issue 01/03 Diagnostics and Troubleshooting
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
6SE6400-5AT00-0BP0 21
4 Diagnostics and Troubleshooting
To aid in troubleshooting, there is a two color LED on the front side of the AS-i
Module. It provides a quick indication of the operating status of the module.
The following table gives the meaning of the standard AS-i Module Combined
Module/Network Status (MNS) LED.
Table 4-1 LED Display AS-i Module
LED Color Status Reason
Green Red
OFF OFF Supply voltage not present No supply voltage
ON OFF Normal Operation
OFF ON
No Data Communications
with AS-i bus.
Slave address coded incorrectly; data
communications watchdog has been
triggered.
ON Flashing
230 V missing,
30 V DC available
Flashing ON No slave address coded AS-I slave has factory default address (0)
Flashing Flashing
Hardware failure in
sensor/actuator circuitry
No communications with inverter. (inverter
power off)
OFF Flashing Internal Fault -
Diagnostics and Troubleshooting Issue 01/03
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
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Issue 01/03 Technical Data
MICROMASTER 411 & COMBIMASTER 411, AS-i Module Operating Instructions
6SE6400-5AT00-0BP0 23
5 Technical Data
5.1 Technical Specifications
Table 5-1 Technical Specifications
Size
(height x width x depth)
126.6 mm x132 mm x 57.75 mm
Degree of protection IP66
Mechanical strength
In stationary state
- Deflection
- Acceleration
During transportation
- Deflection
- Acceleration
Acc. to DIN IEC 68-2-6 (with correctly installed board)
0.15 mm in 10 Hz to 58 Hz frequency range
19.6 m/s2 in > 58 Hz to 500 Hz frequency range
3.5 mm in 5 Hz to 9 Hz frequency range
9.8 m/s2 in > 9 Hz to 500 Hz frequency range
Environment class Class 3K3 to DIN IEC 721-3-3 (in operation)
Cooling method Natural air cooling
Permissible ambient or coolant temperature
- In operation
- In storage
- In transit
–10 °C to +40 °C (14 °F to 104 °F)
–25 °C to +70 °C (–13 °F to 158 °F)
–25 °C to +70 °C (–13 °F to 158 °F)
Permissible humidity
rating
Transit, Storage and Operation:
99% RH – non-condensing
Supply voltage 6.5 V ± 5 %, max. 300 mA, internal from basic converter and
24 V max. 80 mA, from AS-i Module bus
Output voltage None
Data transmission rate 125, 250 and 500 kBaud
5.2 EMC Information
The board complies with the following standards governing radio emissions and
interference immunity:
Radio emissions in accordance with EN 55011 1991 Class A
Interference immunity in accordance with IEC 801-3 and EN 61000-4-3
Suggestions and/or Corrections
Suggestions
Corrections
To:
Siemens AG
Automation & Drives Group
SD VM 4
P.O. Box 3269
D-91050 Erlangen
Federal Republic of Germany
For Publication/Manual:
MICROMASTER 411 &
COMBIMASTER 411 AS-i Module
Email:
Technical.documentation@con.siemens.co.uk
User Documentation
From
Name: Operating Instructions
Order Number:
6SE6400-5AT00-0BP0
Date of Issue: 01/03
Company/Service Department
Address:
Telephone: __________ /
Telefax: ________ /
Should you come across any printing
errors when reading this publication,
please notify us on this sheet.
Suggestions for improvement are also
welcome.
Siemens AG
Group Automation and Drives (A&D)
Division Standard Drives (SD)
P.O. Box 3269, D-91050 Erlangen
Federal Republic of Germany
© Siemens AG, 2003
Subject to change without prior notice
Siemens Aktiengesellschaft Order No.: 6SE6400-5AT00-0BP0
Date: 01/03
