6MBP100RS120 - Fuji Electric

GEI-100364C

Supersedes GEI-100364B

AF-300 P11 ™

User’s Guide

GE Fuji Drives USA

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These instructions do not purport to cover all details or variations in equipment, nor to provide every possible

contingency to be met during installation, operation, and maintenance. If further information is desired, or if particular

problems arise that are not covered sufficiently for the purchaser’s purpose, the matter should be referred to GE Fuji

Drives USA, Salem, Virginia, USA.

This document contains proprietary information of GE Fuji Drives USA and is furnished to its customer solely to

assist that customer in the installation, testing, operation, and/or maintenance of the equipment described. This

document shall not be reproduced in whole or in part, nor shall its contents be disclosed to any third party without

the written approval of GE Fuji Drives USA.

AF-300 P11 is a trademark of GE Fuji Drives USA, Inc.

Energy $aver is a registered trademark of General Electric Company, USA.

Genius is a registered trademark of GE Fanuc Automation North America, Inc.

Profibus is a trademark of Profibus International.

X$D is a trademark of General Electric Company, USA.

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WARNING:

This equipment contains a potential hazard of electric shock or burn. Only personnel who are adequately trained

and thoroughly familiar with the equipment and the instructions should install, operate, or maintain this equipment.

Isolation of test equipment from the equipment under test presents potential electrical hazards. If the test equipment

cannot be grounded to the equipment under test, the test equipment’s case must be shielded to prevent contact by

personnel.

To minimize hazard of electrical shock or burn, approved grounding practices and procedures must be strictly

followed.

WARNING:

To prevent personal injury or equipment damage caused by equipment malfunction, only adequately trained person-

nel should modify any programmable machine.

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i. Preface .................................................................... i

Safety Instructions .................................................. iii

Model Numbering System Diagram....................... vii

Dimensions & Weights .......................................... viii

1. Before Using This Product 1-1

Receiving Instructions.......................................... 1-1

Appearance.......................................................... 1-1

Handling the Product ........................................... 1-2

Carrying ............................................................... 1-3

Storage ................................................................ 1-3

Ratings Efficiency and Watts Loss ...................... 1-4

2. Installation Environment and Connection 2-1

Operating Environment ........................................ 2-1

Installation Method .............................................. 2-1

Connection........................................................... 2-3

Basic Connection Diagrams ........................... 2-4

Connecting the Main Circuit and

Ground Terminals ....................................... 2-8

Connecting the Control Terminals ................ 2-11

Terminal Configuration .................................. 2-15

Cable Size, Tightening Torque &

Circuit Protection Rating .......................... 2-16

DC Link Reactor ........................................... 2-17

3. Operation 3-1

Inspection and Preparation Before Operation ..... 3-1

Operation Method ................................................ 3-1

Trial Run ............................................................... 3-1

4. Keypad Panel 4-1

Appearance of Keypad Panel .............................. 4-1

Operation From the Keypad Panel ...................... 4-2

Normal Operation ........................................... 4-2

Alarm Modes .................................................. 4-2

Entering Data on the Keypad Panel .................... 4-4

Operation Mode.............................................. 4-4

Setting Digital Frequency ............................... 4-4

Switching to LED Digital Monitor.................... 4-5

Program Menu Screen .................................... 4-5

Setting Function Data ..................................... 4-5

Checking Function Data ................................. 4-7

Monitoring Operating Status .......................... 4-7

I/O Check ........................................................ 4-8

Maintenance Information ................................ 4-9

Load Rate Measurement .............................. 4-10

Alarm Information ......................................... 4-11

Alarm History and Factors ............................ 4-12

Data Copy ..................................................... 4-13

Alarm Mode .................................................. 4-15

5. Function Selection 5-1

Function Selection List ........................................ 5-1

Alphabetical Function List ................................... 5-5

Function Explanation ........................................... 5-7

F: Fundamental Functions .............................. 5-7

E: Extensions Terminal Functions ................. 5-18

C: Control Functions of Frequency............... 5-28

6. Protective Operations 6-1

List of Protective Functions ................................. 6-1

Alarm Reset ......................................................... 6-2

7. Troubleshooting 7-1

Activation of Protective Function ......................... 7-1

Abnormal Motor Rotation .................................... 7-5

8. Maintenance and Inspection 8-1

Daily Inspections .................................................. 8-1

Periodic Inspections ............................................ 8-1

Main Circuit Measurements ................................. 8-4

Insulation Test ...................................................... 8-5

Replacement Parts .............................................. 8-5

9. Warranty Parts and Service 9-1

In-Warranty Failure Checklist ............................... 9-2

Table of Contents

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10. Replacement Parts 10-1

11. Specifications 11-1

Standard Specifications..................................... 11-1

Common Specifications..................................... 11-3

Outline Dimensions ............................................ 11-5

Keypad Mounting Hole .................................... 11-12

12. RS485 Modbus RTU Serial Communications 12-1

Transmission Specification ................................ 12-1

Connection......................................................... 12-1

Serial Interface Configuration ............................ 12-1

Modbus RTU Functions ..................................... 12-1

Drive Function Code Access ............................. 12-2

Command and Monitor Data Registers ............. 12-2

Data Format Specification ................................. 12-4

Communication Errors ....................................... 12-8

13. Options 13-1

Built-in Options .................................................. 13-1

14. Electromagnetic Compatibility (EMC) 14-1

General............................................................... 14-1

Recommended Installation Instructions ............ 14-1

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Safety Instructions

Read this manual carefully before installing, connecting (wiring), operating, servicing, or inspecting the drive.

Familiarize yourself with all safety features before using the drive.

In this manual, safety messages are classified as follows:

WARNING Improper operation may result in serious personal injury or death.

CAUTION Improper operation may result in slight to medium personal injury or property damage.

Situations more serious than those covered by CAUTION will depend on prevailing circumstances.

Always follow instructions.

Instructions on Use

WARNING

• This drive is designed to drive a 3-phase induction motor and is not suitable for a single-phase or

other types of motors.

• This drive may not be used as a component of a life-support system or other medical device directly

affecting the personal welfare of the user.

• This drive is manufactured under strict quality control standards. However, safety equipment must be

installed or the failure of this device may result in personal injury, property damage, or risk an accident.

Instructions on Installation

WARNING

• Mount this drive on an incombustible material such as metal, otherwise a risk of fire may result.

• Do not place combustible or flammable material near this drive, as fire may result.

CAUTION

• Do not hold or carry this drive by its cover. Do not drop the converter, as injury may result.

• Ensure that the drive and heat sink surfaces are kept free of foreign matter (lint, paper dust, small chips of

wood or metal, and dust), as fire or accident may result.

• Do not install or operate a damaged drive or a drive with missing parts, as electric shock or

injury may occur.

iii

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Instructions on Wiring

WARNING

• Connect the drive to power via a line-protection molded-case circuit breaker or fuse, as fire may result.

Always connect a ground wire, as electric shock or fire may result.

• A licensed specialist must perform all wiring work, as electric shock may result.

• Turn off the power before wiring, as electric shock may result.

• Wire the drive after mechanical installation is complete, as electric shock or injury may occur.

CAUTION

• Confirm that the number of phases and rated voltage of this product match those of the AC power supply,

otherwise injury may result.

• Do not connect the AC power supply to the output terminals (U, V, and W), as injury may result.

• Do not directly connect a braking resistor to the DC terminals (P(+) and N(-)), as fire may result.

• Ensure that the noise generated by the drive, motor, or wiring does not adversely affect peripheral

sensors and equipment, as an accident may result.

Instructions on Operation

WARNING

• Be sure to install the cover before turning on the power. Do not remove the cover while power to the drive

is turned on. Electric shock may occur.

• Do not operate switches with wet hands, as electric shock may result. When the retry function is selected,

the drive may restart automatically after tripping. Design the machine to ensure personal safety in the

event of restart. Accident may result.

• When the torque limiting function is selected, operating conditions may differ from preset parameters

(acceleration/deceleration time or speed). In this case, personal safety must be assured.

An accident may result.

• The STOP key is only effective when a function setting has been established. Install an independent

emergency switch to disable the STOP key on the keypad panel when an operation is selected via the

external signal terminal, otherwise an accident may result.

• Operations can start up suddenly, after an alarm is reset, if there is a run signal present.

Confirm that the run signal input is not present before resetting the alarm. Accident may result.

• Do not touch drive terminals when energized, even if the drive has stopped. Electric shock may result.

CAUTION

• Do not start or stop the drive using the main circuit power. Failure may result.

• Do not touch the heat sink or braking resistor because they become very hot. Burns may result.

• Since the drive can reach high speed operation easily, carefully check the performance of motor or

machine before changing any speed settings. Injury may result.

• Do not use the drive braking function for mechanical holding. Injury may result.

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Instructions on Maintenance, Inspection, and Replacement

WARNING

• Wait a minimum of five minutes (30HP or less) or ten minutes (40HP or more) after power has been turned

off (open) before starting inspection. Also confirm that the charge lamp is off and that DC voltage between

terminals P(+) and N(-) does not exceed 25V. Electrical shock may result.

• Only authorized personnel should perform maintenance, inspection, and replacement operations.

Remove all metal jewelry such as watches and rings. Use insulated tools only. Electric shock or injury

may result.

Instructions on Disposal

CAUTION

• Treat as industrial waste when disposing of drive. Injury may result.

Instructions for UL/cUL Requirements

CAUTION

• Hazard of electrical shock. Disconnect incoming power before working on this control.

• Dangerous voltage exist until charge light is off.

• Type1 - indoor use only.

• Tightening torque and wire size for field wiring terminal are marked adjacent to the terminal or on

the wiring diagram.

• The drive shall be connected with Listed Class J Fuse or Circuit Breaker rated 600V as shown in the

Table 2-3-5 (30 HP or less).

• In case of using auxiliary control-power input, connect it by referring to the basic connection

diagram (2-3-1).

• Suitable for use on a circuit capable of delivering not more than 5000rms symmetrical amperes,

for 230V (230V series), 480V (460V series) maximum up to 30HP; 42000rms symmetrical amperes

230V (230V series), 480V (460V series) maximum 40HP and above.

• Use 60/75 °C CU wire only.

• A Class 2 circuit wired with Class 1 wire (30HP or less). Use Class 1 wire only (40HP or more).

• Field wiring connection must be made by a UL Listed and CSA Certified closed-loop terminal connector

sized for the wire gauge involved. Connector must be fixed using the crimp tool specified by the connector

manufacturer.

• Solid state motor overload protection is provided in each model.

Other Instructions

WARNING

• Never modify the product. Electric shock or injury may result.

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Conformity to Low Voltage Directive in Europe

CAUTION

• The contact capacity of alarm output for any fault (30A, B, C) and relay signal output (Y5A, Y5C) is

0.5A at 48V DC, 0.3A ≤ 250 VAC

• The ground terminal (G) should be connected to ground. Use a crimp terminal to connect a cable to

the main circuit terminal or drive ground terminal.

• Where a residual-current protective device (RCD) is used for protection in case of direct or indirect

contact, only a type B device is allowed on the supply side of this electrical equipment. Otherwise,

another protective measure shall be applied such as separation of the electrical equipment from the

environment by double or reinforced insulation or isolation of the electrical equipment and supply

system by the transformer.

• Use a single cable to connect the (G) drive ground terminal. Do not use two or more drive ground

terminals.

• Use only a molded-case circuit breaker (MCCB) or magnetic contactor (MC) that conform to EN or IEC

standards.

• Operate the drive under over-voltage Category III conditions and maintain Pollution Degree 2 or

better as specified in IEC664. To maintain Pollution Degree 2 or better, install the drive in a control

panel structure (level NEMA 3 or higher) which is free from water, oil, carbon, dust, etc.

• For the input-output wiring of the drive, use cable diameter and type as specified in Appendix C

in EN60204.

• To ensure safety, install an optional AC reactor, DC reactor, or external braking resistor as follows:

1) Install inside an IP4X cabinet or barrier if electrical parts are exposed.

2) Install inside an IP2X cabinet or barrier if electrical parts are not exposed.

• In case of external cooling system, cover the drive rear side in order not to touch the main capacitor

and braking resistor.

General Instructions

For clarity, some figures in this manual may show the drive with covers and safety screens removed for

explanation purposes. Do not operate the device until all such covers and screens have been replaced.

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AF-300 P11

™

Model Numbering System Diagram

Description 6K P11 N N (X/N)NN X N X N

GE Product Code

AF-300 Drive Family

Input Voltage

2 = 230V 50/60 Hz

4 = 460V 50/60 Hz

Input Phases

3 = 3 Phase

Horsepower

F50 = 1/2 Hp

010 = 10 Hp

100 = 100 Hp

Factory Installed Options

N = None

X = Keypad

B = to be determined

Enclosure Type

1 = NEMA 1 (UL Type 1)

2 = NEMA 12 (UL Type 12)

4 = NEMA 4 (UL Type 4)

8 = IP00 with NEMA 12 heatsink

9 = IP00

Product Revision

A = 1st Revision

B = 2nd Revision

Minor Product Revision

1 = 1st Minor Revision

2 = 2nd Minor Revision

vii

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AF-300 P11 Dimensions & Weights

viii

AF-300 P11

Rating NEMA

Enclosure Rated Output

Current (A) Overload

(110% 1min.) AF-300P11

Model No. Catalog

No. Dimensions

H x W x D (inches) Weight

(lbs)

230VAC, 3 phase, 50/60Hz Input, NEMA 1

0.25 1 1.5 1.7 6KP1123F25X1## D6600 10.24 x 4.33 x 5.12 4.8

0.5 1 3 3.3 6KP1123F50X1## D6601 10.24 x 4.33 x 5.12 4.8

1 1 5 5.5 6KP1123001X1## D6602 10.24 x 4.33 x 5.71 5.5

2 1 8 8.8 6KP1123002X1## D6603 10.24 x 5.91 x 5.71 8.4

3 1 11 12 6KP1123003X1## D6604 10.24 x 5.91 x 5.71 8.4

5 1 17 19 6KP1123005X1## D6605 10.24 x 5.91 x 5.71 8.4

7.5 1 22 24 6KP1123007X1## D6606 10.24 x 8.66 x 7.68 12.6

10 1 29 32 6KP1123010X1## D6607 10.24 x 8.66 x 7.68 12.6

15 1 42 46 6KP1123015X1## D6608 10.24 x 8.66 x 7.68 12.6

20 1 55 61 6KP1123020X1## D6609 15.75 x 9.84 x 7.68 22.0

25 1 67 74 6KP1123025X1## D6610 15.75 x 9.84 x 7.68 22.0

30 1 78 86 6KP1123030X1## D6611 15.75 x 9.84 x 7.68 23.1

40 1 115 127 6KP1123040X1## D6612 29.7 x 13.5 x 10.0 70

50 1 145 160 6KP1123050X1## D6613 29.7 x 13.5 x 10.0 70

60 1 180 198 6KP1123060X1## D6614 33.1 x 14.9 x 10.6 86

75 1 215 237 6KP1123075X1## D6615 38.0 x 14.9 x 10.6 106

100 1 283 311 6KP1123100X1## D6616 38.0 x 14.9 x 10.6 110

125 1 346 381 6KP1123125X1## D6617 41.3 x 21.0 x 11.2 172

150 1 415 457 6KP1123150X1## D6618 50.4 x 26.9 x 14.2 282

230VAC, 3 phase, 50/60Hz Input, NEMA 4

0.25 4 1.5 1.7 6KP1123F25X4## D6650 10.24 x 4.33 x 5.12 4.8

0.5 4 3 3.3 6KP1123F50X4## D6651 10.24 x 4.33 x 5.12 4.8

1 4 5 5.5 6KP1123001X4## D6652 10.24 x 4.33 x 5.71 5.5

2 4 8 8.8 6KP1123002X4## D6653 10.24 x 5.91 x 5.71 8.4

3 4 11 12 6KP1123003X4## D6654 10.24 x 5.91 x 5.71 8.4

5 4 17 19 6KP1123005X4## D6655 10.24 x 5.91 x 5.71 8.4

7.5 4 22 24 6KP1123007X4## D6656 10.24 x 8.66 x 7.68 12.6

10 4 29 32 6KP1123010X4## D6657 10.24 x 8.66 x 7.68 12.6

15 4 42 46 6KP1123015X4## D6658 10.24 x 8.66 x 7.68 12.6

230VAC, 3 phase, 50/60Hz Input, NEMA 12

20 12 55 61 6KP1123020X2## D6659 15.75 x 9.84 x 7.68 22.0

25 12 67 74 6KP1123025X2## D6660 15.75 x 9.84 x 7.68 22.0

30 12 78 86 6KP1123030X2## D6661 15.75 x 9.84 x 7.68 23.1

230VAC, 3 phase, 50/60Hz Input, Open

40 Open 115 127 6KP1123040X9## --- 21.7 x 13.4 x 10.0 64

50 Open 145 160 6KP1123050X9## --- 21.7 x 13.4 x 10.0 64

60 Open 180 198 6KP1123060X9## --- 24.2 x 14.8 x 10.6 79

75 Open 215 237 6KP1123075X9## --- 29.1 x 14.8 x 10.6 97

100 Open 283 311 6KP1123100X9## --- 29.1 x 14.8 x 10.6 101

125 Open 346 381 6KP1123125X9## --- 29.5 x 20.9 x 11.2 154

150 Open 415 457 6KP1123150X9## --- 34.6 x 26.8 x 14.2 253

## Indicates product revision.

Note: Hp rating is shown for 230V and 460V nominal systems.

When applying at lower voltage, select the drive by rated current and not Hp rating.

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AF-300 P11 Dimensions & Weights

AF-300 P11

Rating NEMA

Enclosure Rated Output

Current (A) Overload

(110% 1min.) AF-300P11

Model No. Catalog

No. Dimensions

H x W x D (inches) Weight

(lbs)

230VAC, 3 phase, 50/60Hz Input, Open with NEMA 12 Heatsink

40 Open 115 127 6KP1123040X8## --- 21.7 x 13.4 x 10.0 64

50 Open 145 160 6KP1123050X8## --- 21.7 x 13.4 x 10.0 64

60 Open 180 198 6KP1123060X8## --- 24.2 x 14.8 x 10.6 79

75 Open 215 237 6KP1123075X8## --- 29.1 x 14.8 x 10.6 97

100 Open 283 311 6KP1123100X8## --- 29.1 x 14.8 x 10.6 101

125 Open 346 381 6KP1123125X8## --- 29.5 x 20.9 x 11.2 154

150 Open 415 457 6KP1123150X8## --- 34.6 x 26.8 x 14.2 253

460VAC, 3 phase, 50/60Hz Input, NEMA 1

0.5 1 1.5 1.7 6KP1143F50X1## D6649 10.24 x 4.33 x 5.12 4.8

1 1 2.5 2.8 6KP1143001X1## D6619 10.24 x 4.33 x 5.71 5.5

2 1 3.7 4.1 6KP1143002X1## D6620 10.24 x 5.91 x 5.71 8.4

3 1 5.5 6.1 6KP1143003X1## D6621 10.24 x 5.91 x 5.71 8.4

5 1 9 9.9 6KP1143005X1## D6622 10.24 x 5.91 x 5.71 8.4

7.5 1 12.5 14 6KP1143007X1## D6623 10.24 x 8.66 x 7.68 13.4

10 1 16.5 18 6KP1143010X1## D6624 10.24 x 8.66 x 7.68 13.4

15 1 23 25 6KP1143015X1## D6625 10.24 x 8.66 x 7.68 13.4

20 1 30 33 6KP1143020X1## D6626 15.75 x 9.84 x 7.68 22.0

25 1 37 41 6KP1143025X1## D6627 15.75 x 9.84 x 7.68 22.0

30 1 44 48 6KP1143030X1## D6628 15.75 x 9.84 x 7.68 23.1

40 1 60 66 6KP1143040X1## D6630 29.7 x 13.5 x 10.0 70

50 1 75 83 6KP1143050X1## D6631 29.7 x 13.5 x 10.0 70

60 1 91 100 6KP1143060X1## D6632 29.7 x 14.9 x 10.6 82

75 1 112 123 6KP1143075X1## D6633 34.6 x 14.9 x 10.6 95

100 1 150 165 6KP1143100X1## D6634 34.6 x 14.9 x 10.6 97

125 1 176 194 6KP1143125X1## D6635 38.0 x 14.9 x 10.6 115

150 1 210 231 6KP1143150X1## D6636 38.0 x 21.0 x 12.4 174

200 1 253 278 6KP1143200X1## D6637 38.0 x 21.0 x 12.4 174

250 1 304 334 6KP1143250X1## D6638 53.1 x 21.0 x 14.2 245

300 1 377 415 6KP1143300X1## D6639 53.1 x 21.0 x 14.2 245

350 1 415 457 6KP1143350X1## D6640 55.1 x 26.9 x 14.2 337

400 1 485 534 6KP1143400X1## D6641 55.1 x 26.9 x 14.2 337

450 1 520 572 6KP1143450X1## D6642 55.1 x 26.9 x 14.2 337

500 1 650 715 6KP1143500X1## D6643 57.1 x 26.8 x 17.7 562

600 1 740 814 6KP1143600X1## D6644 57.1 x 26.8 x 17.7 562

700 1 840 924 6KP1143700X1## D6645 57.1 x 34.6 x 17.7 804

800 1 960 1056 6KP1143800X1## D6646 57.1 x 34.6 x 17.7 804

460VAC, 3 phase, 50/60Hz Input, NEMA 4

0.5 4 1.5 1.7 6KP1143F50X4## D6699 10.24 x 4.33 x 5.12 4.8

1 4 2.5 2.8 6KP1143001X4## D6669 10.24 x 4.33 x 5.71 5.5

2 4 3.7 4.1 6KP1143002X4## D6670 10.24 x 5.91 x 5.71 8.4

3 4 5.5 6.1 6KP1143003X4## D6671 10.24 x 5.91 x 5.71 8.4

5 4 9 9.9 6KP1143005X4## D6672 10.24 x 5.91 x 5.71 8.4

7.5 4 12.5 14 6KP1143007X4## D6673 10.24 x 8.66 x 7.68 13.4

10 4 16.5 18 6KP1143010X4## D6674 10.24 x 8.66 x 7.68 13.4

15 4 23 25 6KP1143015X4## D6675 10.24 x 8.66 x 7.68 13.4

## Indicates product revision.

Note: Hp rating is shown for 230V and 460V nominal systems.

When applying at lower voltage, select the drive by rated current and not Hp rating.

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AF-300 P11 Dimensions & Weights

AF-300 P11

Rating NEMA

Enclosure Rated Output

Current (A) Overload

(110% 1min.) AF-300P11

Model No. Catalog

No. Dimensions

H x W x D (inches) Weight

(lbs)

460VAC, 3 phase, 50/60Hz Input, NEMA 12

20 12 30 33 6KP1143020X2## D6676 15.75 x 9.84 x 7.68 22.0

25 12 37 41 6KP1143025X2## D6677 15.75 x 9.84 x 7.68 22.0

30 12 44 48 6KP1143030X2## D6678 15.75 x 9.84 x 7.68 23.1

460VAC, 3 phase, 50/60Hz Input, Open

40 Open 60 66 6KP1143040X9## --- 21.7 x 13.4 x 10.0 64

50 Open 75 83 6KP1143050X9## --- 21.7 x 13.4 x 10.0 64

60 Open 91 100 6KP1143060X9## --- 21.7 x 14.8 x 10.6 75

75 Open 112 123 6KP1143075X9## --- 26.6 x 14.8 x 10.6 86

100 Open 150 165 6KP1143100X9## --- 26.6 x 14.8 x 10.6 88

125 Open 176 194 6KP1143125X9## --- 29.1 x 14.8 x 10.6 106

150 Open 210 231 6KP1143150X9## --- 29.1 x 20.9 x 12.4 154

200 Open 253 278 6KP1143200X9## --- 29.1 x 20.9 x 12.4 154

250 Open 304 334 6KP1143250X9## --- 39.4 x 20.9 x 14.2 220

300 Open 377 415 6KP1143300X9## --- 39.4 x 20.9 x 14.2 220

350 Open 415 457 6KP1143350X9## --- 39.4 x 26.8 x 14.2 308

400 Open 485 534 6KP1143400X9## --- 39.4 x 26.8 x 14.2 308

450 Open 520 572 6KP1143450X9## --- 39.4 x 26.8 x 14.2 308

500 Open 650 715 6KP1143500X9## --- 55.1 x 26.8 x 17.7 551

600 Open 740 814 6KP1143600X9## --- 55.1 x 26.8 x 17.7 551

700 Open 840 924 6KP1143700X9## --- 55.1 x 35.6 x 17.7 793

800 Open 960 1056 6KP1143800X9## --- 55.1 x 35.6 x 17.7 793

460VAC, 3 phase, 50/60Hz Input, Open with NEMA 12 Heatsink

40 Open 60 66 6KP1143040X8## --- 21.7 x 13.4 x 10.0 64

50 Open 75 83 6KP1143050X8## --- 21.7 x 13.4 x 10.0 64

60 Open 91 100 6KP1143060X8## --- 21.7 x 14.8 x 10.6 75

75 Open 112 123 6KP1143075X8## --- 26.6 x 14.8 x 10.6 86

100 Open 150 165 6KP1143100X8## --- 26.6 x 14.8 x 10.6 88

125 Open 176 194 6KP1143125X8## --- 29.1 x 14.8 x 10.6 106

150 Open 210 231 6KP1143150X8## --- 29.1 x 20.9 x 12.4 154

200 Open 253 278 6KP1143200X8## --- 29.1 x 20.9 x 12.4 154

250 Open 304 334 6KP1143250X8## --- 39.4 x 20.9 x 14.2 220

300 Open 377 415 6KP1143300X8## --- 39.4 x 20.9 x 14.2 220

350 Open 415 457 6KP1143350X8## --- 39.4 x 26.8 x 14.2 308

400 Open 485 534 6KP1143400X8## --- 39.4 x 26.8 x 14.2 308

450 Open 520 572 6KP1143450X8## --- 39.4 x 26.8 x 14.2 308

500 Open 650 715 6KP1143500X8## --- 55.1 x 26.8 x 17.7 551

600 Open 740 814 6KP1143600X8## --- 55.1 x 26.8 x 17.7 551

700 Open 840 924 6KP1143700X8## --- 55.1 x 35.6 x 17.7 793

800 Open 960 1056 6KP1143800X8## --- 55.1 x 35.6 x 17.7 793

## Indicates product revision.

Note: Hp rating is shown for 230V and 460V nominal systems.

When applying at lower voltage, select the drive by rated current and not Hp rating.

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1-1

1. Before Using This Product

1.1 Receiving Instructions

40 HP or more

Lifting

Holes

(4 holes

total)

Ratings

Nameplate

Surface Cover

Keypad Panel

Mounting screws of surface cover

Keypad Panel

Surface

cover

Intermediate cover

Ratings nameplate

30 HP or less

Ratings Nameplate

Unpack and check the product as explained below.

If you have any questions about the product, contact GE

Fuji Drives or your local GE Drives distributor.

1. Check the ratings nameplate to confirm that the

delivered product is the one that was ordered.

2. Check for damaged and/or missing parts upon delivery.

3. In addition to the drive unit and this manual, the package contains rubber bushings (for products with 30 Hp or less)

and a terminating resistor (1/2 W, 120 ohm). The terminating resistors for products with 30 Hp or less are packaged

separately. The terminating resistors for products with 40HP or more are installed internal to the drive unit. To

connect the internal terminating resistor, place hardware jumper J2 to the “ON” position. This terminating resistor is

required for RS485 RTU communication.

4. On drives rated 100 Hp and larger, a separately mounted DC Link Reactor is provided. The reactor should be

checked for proper rating before installation.

1.2 Appearance

SER. No. : 9 9 1 0 - 0 0 0 1 2 M 0 0 01

Production lot serial number

Production week: Fiscal week (01 to 53)

Production year: Last two digits of year (99 = 1999)

Mounting screws of

surface cover

(Total of 6 screws)

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1-2

1.3 Handling the Product

(1) Removing the Cover

For drives 30HP or less, loosen the cover mounting screws, then remove the cover by pulling from the top (see Figure

1.3.1).

Fig.1-3-1 Removing the Cover (for drives of 30HP or less)

For drives 40HP or more, first remove the six cover mounting screws, then remove the cover.

Fig.1-3-2 Removing the Cover (for drives of 40HP or more)

(2) Removing the Keypad Panel

After removing the cover as explained in (1), loosen the keypad panel mounting screws and remove as shown in Figure

1.3.3 for drives 30HP or less.

Fig.1-3-3 Removing the Keypad Panel (for drives of 30 HP or less)

For drives 40HP or more, loosen the keypad panel mounting screws and remove, using the finger holds on the keypad

panel case.

Mounting screws of service

cover (6 positions total)

Mounting screws of

Keypad panel

Keypad panel case

Fig.1-3-4 Removing the Keypad Panel (for drives 40HP or more)

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1.4 Carrying

Carry the product by the main unit. Do not carry the product by its cover or parts other than the main unit. Use a crane or

hoist to carry a product equipped with hanging holes.

1.5 Storage

Temporary Storage

Temporary storage of this product must meet the conditions listed in Table 1-5-1.

Table 1-5-1 Storage Environment

Item Specifications

Ambient Temperature -10° to +50°C

(+14° to +122°F) Condensation or freezing, as a result of sudden temperature

changes, must not occur.

Storage Temperature -25° to +65°C

(-4° to +149°F)

Relative Humidity 5 to 95%

Atmosphere The standard product must not be exposed to dust, direct sunlight, corrosive

gas, flammable gas, oil mist, vapor, water drops, or vibration. The salt content

in the atmosphere should be minimized.

Note 1: The storage temperature applies only to short periods of time, such as during transport. Refer to comments on

extended storage guidelines.

Note 2: Since a large change in temperature within this humidity range may result in condensation or freezing, do not

store where such temperature changes may occur.

1. Do not place this product directly on the floor.

2. To store the product in an extreme environment, pack in vinyl sheeting, etc.

3. If the product is stored in a high-humidity environment, insert a drying agent (e.g., silica gel) and pack the product in

vinyl sheeting.

Long-term Storage

If the product is to be stored for an extended period of time after purchase, the method of storage depends primarily on

the storage location.

The general long-term storage method is as follows:

1. The above conditions for temporary storage must be satisfied.If the storage period exceeds three months, the upper

limit of ambient temperature must be reduced to 30°C (86°F) to prevent the deterioration of the electrolytic capaci-

tors.

2. Pack the product thoroughly to eliminate exposure to moisture and include a drying agent to ensure a relative

humidity of about 70% or less.

3. Do not leave the product mounted in a control panel and exposed to the elements like moisture or dust (particularly

on a construction site). In this case, remove the product and store in a suitable environment.

4. Electrolytic capacitors will deteriorate if not provided with power for an extended period of time. Do not store

electrolytic capacitors for one year or longer without providing power.

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1.6 AF-300 P11 Drive Ratings Efficiency and Watts Loss

HP Rating

Rated Output

Current (A) Rated Output

Power (KVA) Efficiency at 2KHz

(%) Efficiency at

15KHz (%) Watts Loss at

2KHz (W) Watts Loss at

15KHz (W) Internal DB (W)

230VAC

0.25 1.5 0.59 92.0 90.5 25 30 N/A

0.5 3 1.1 93.5 91.7 35 45 N/A

1 5 1.9 94.9 94.0 50 60 N/A

2 8 3.1 95.7 94.1 80 110 N/A

3 11 4.3 95.9 94.9 110 140 N/A

5 17 6.7 96.2 95.4 170 210 N/A

7.5 22 8.7 96.2 95.2 210 280 N/A

10 29 11 96.5 95.3 290 370 N/A

15 42 16 96.4 95.2 410 550 N/A

20 55 21 96.9 95.9 500 670 N/A

25 67 26 96.8 95.8 630 840 N/A

30 78 31 96.5 95.5 770 1030 N/A

2KHz (%) 10KHz (%) 2KHz (W) 10KHz (W)

40 115 45 97.2 96.8 950 1100 N/A

50 145 57 97.0 96.7 1250 1400 N/A

60 180 71 97.1 96.6 1500 1750 N/A

75 215 85 97.3 96.6 1700 1950 N/A

100 283 112 97.4 97.0 2200 2500 N/A

2KHz (%) 6KHz (%) 2KHz (W) 6KHz (W)

125 346 137 97.4 97.2 2650 2800 N/A

150 415 165 97.4 97.3 3200 3350 N/A

460VAC

0.5 1.5 1.1 93.5 89.3 35 60 N/A

1 2.5 1.9 95.4 91.7 45 85 N/A

2 3.7 2.9 96.7 94.1 60 110 N/A

3 5.5 4.3 97.0 94.5 80 150 N/A

5 9 7.1 97.1 95.0 130 230 N/A

7.5 12.5 9.9 97.3 95.3 160 290 N/A

10 16.5 13.1 97.3 95.4 210 370 N/A

15 23 18.3 97.6 95.9 300 520 N/A

20 30 23.9 97.9 96.5 360 610 N/A

25 37 29.4 97.8 96.4 460 770 N/A

30 44 35 97.8 96.4 530 870 N/A

2KHz (%) 10KHz (%) 2KHz (W) 10KHz (W)

40 60 47 97.8 96.9 750 1050 N/A

50 75 59 97.7 96.9 950 1300 N/A

60 91 72 97.8 97.0 1100 1550 N/A

75 112 89 97.8 97.0 1350 1900 N/A

100 150 119 97.8 97.1 1800 2450 N/A

2KHz (%) 6KHz (%) 2KHz (W) 6KHz (W)

125 176 140 98.1 97.8 1850 2200 N/A

150 210 167 98.0 97.8 2400 2750 N/A

200 253 202 98.0 97.7 2900 3350 N/A

250 304 242 98.1 97.8 3250 3800 N/A

300 377 300 98.1 97.8 4250 4900 N/A

350 415 330 98.2 97.9 4350 5100 N/A

400 485 386 98.1 97.8 5100 5900 N/A

450 520 414 98.1 97.8 5700 6650 N/A

500 650 518 98.2 97.9 6900 8050 N/A

600 740 590 98.1 97.8 8050 9350 N/A

700 840 669 98.2 97.9 8900 10400 N/A

800 960 765 98.1 97.8 10300 12100 N/A

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2. Installation Environment and Connection

2.1 Operating Environment

Install this product in a location that meets the condi-

tions listed in Table 2-1-1.

Table 2-1-1 Operating Environment

Item S

ecifications

Location Indoors

Ambient

Temperature -10° to +50°C (+14° to +122°F) - for products of

30 HP or less, the ventilating covers must be

removed if ambient temperature exceeds

+40°C (104°F), NEMA Type 4 & 12 Unit -10° to

+40°C (+14° to +104°F)

Relative

Humidity 5 to 95% (No condensation).

Atmosphere The product must not be exposed to dust,

direct sunlight, corrosive gas, oil mist, vapor, or

water. There must be a minimum salt content in

the atmosphere. Do not store where

condensation may occur as a result of sudden

changes in temperature.

Altitude 1000 m (3300 feet) or lower - For altitude above

1000 m (3300 feet), see Table 2-1-2.

Vibration 3mm peak from 2 to 9Hz, 9.8m/s2 from 9 to 20Hz,

2m/s2 from 20-55Hz, 1m/s2 from 55 to 200Hzs.

2.2 Installation Method

1. Securely fasten the product in an upright position on

a solid structure with the tag AF-300 P11 facing the

front. Do not turn the product upside down or install

in a horizontal position. Fig. 2-2-1

2. Since heat is generated during drive operation, the

spaces shown in Fig. 2-2-1 are required to ensure

sufficient cooling. Do not install the product beneath

a device sensitive to heat as heat radiates upward.

3. The heat sink may reach a temperature of 90°C

(+194°F) during drive operation. Ensure that the

material surrounding the product can withstand this

temperature.

WARNING

Install this product on nonflammable material such as

metal.

4. When installing this product in a control panel,

consider ventilation to prevent the drive’s ambient

temperature from exceeding the specified value. Do

not install the product in an area from which heat

cannot be sufficiently released.

5. If two or more drives must be installed in the same

device or control panel, arrange the units horizontally

to minimize the effect of heat. If two or more drives

must be installed vertically, place an insulated plate

between the drives to minimize the effect of heat.

6. When shipped from the factory, drives provide

internal cooling inside the panel. A drive of 30HP or

less can be converted to external cooling simply by

adding an optional mounting adapter.

CAUTION

Ensure that the drive and heat sink surfaces are kept

free of foreign matter such as lint, paper dust, small

chips of wood or metal, and dust. Fire or accident

may result.

Table 2-1-2 Output current reduction rate based on

altitude

Altitude Output current

reduction rate

3300 feet 1

(1000m or lower)

3300-4950 feet 0.97

(1000-1500m)

4950-6600 feet 0.95

(1500-2000m)

6600-8250 feet 0.91

(2000-2500m)

8250-9900 feet 0.88

(2500-3000m)

AF-300 P11 Drive

Top

Bottom

Left Right

4” (100mm)

Fig. 2-2-1 30 HP or less: Gap X can be

0. (side-by-side installation) 40HP or

more: Gap X >= 2.0” (50mm)

Internal

Heat

Dissipation

(30%)

External

Heat

Dissipation

(70%)

Cooling fan

Heatsink

External

air supply

Internal

air supply

Internal

fan

Fig. 2-2-2 Through Panel Mount

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2-2

A drive of 40HP or more can be converted to external

cooling simply by moving the upper and lower mounting

brackets as shown in Fig. 2-2-3. Remove the M6 bracket

screws, move the brackets, then secure the brackets

using the M5 case mounting screws. (The bracket screws

are no longer required after changing the bracket mount-

ing position.)

Fig. 2-2-3

In an external cooling system, a heat sink radiating about

70% of total drive heat (total loss) can be placed outside

the device or control panel, as shown in Fig. 2-2-2.

7. For drives of 30HP or less, remove the ventilating

covers if ambient temperature exceeds +40°C (104°F).

1. Removing the Ventilating Covers

One ventilating cover is mounted on top of the drive and

two or three are mounted at the bottom. Remove the

main cover and then remove ventilating covers by

popping out the cover inserts as shown in Fig. 2-2-4.

Fig. 2-2-4 Removing the ventilating cover

Bracket Screws (M6)

Case mounting

screws (M5)

10 screws total Mounting

Mounting

bracket

Fig.2.2.5

Fig. 2.2.6

Installation of Open Type with NEMA 12 Heatsink Drive

(40 Hp and above)

1. Remove adhesive protection strip from gasket and

then mount gasket to panel/enclosure, carefully

aligning cutout and mounting holes.

2. Install the drive unit and tighten the mounting bolt

and nut. (Tightening torque: 119 lbs-inch [M8], 425

lbs-inch [M12] ). Mounting hardware to be supplied

by customer. (refer to figure 2.2.5)

3. After proper torque has been applied to all mounting

hardware, seal the outside end of the hardware with

silicon glue. Silicon glue to be supplied by the

customer. (Refer to Fig. 2.2.6)

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2.3 Connection

Remove the main cover before connecting the terminal blocks as follows.

2-3-1 Basic Connection

1. Always connect power to the L1/R, L2/S, and L3/T main circuit power terminals on the drive. Connecting power to

another terminal will damage the drive. Check that the input voltage is within the maximum allowable voltage marked

on the nameplate, etc.

2. Always wire the ground terminal to ground to prevent problems such as fire or electric shock and to minimize noise.

3. Use a reliable crimp terminal for connection between a power terminal and a power wire.

4. After terminating the wiring connection, confirm the following:

a. Confirm that the connection is correct.

b. Confirm that all necessary connections have been made.

c. Confirm that there is no short-circuit or ground fault between the terminals and wire.

5. Connection modification after power-on.

The smoothing capacitor in the direct current portion of the main circuit cannot be discharged immediately after the

power is turned off. To insure safety, use a multimeter to check that the direct current (DC) voltage is lowered to the

safety range (25V DC or less) after the charge lamp goes off. Also, confirm that the voltage is zero before short-

circuiting. The residual voltage (electric charge) may cause sparks.

WARNING

Always connect a ground wire. Electric shock or fire may result. Ensure that a trained specialist

performs all wiring. Confirm that the power is turned off (open) before beginning any wiring operations.

Electrical shock may result.

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2-4

Note: The control circuit common terminals [11], (CM) and <CMY> are isolated

(*1) Use a drive with rated voltage matching the power supply voltage.

(*2) Use as required.

(*3) Use this peripheral device when necessary.

(*4) Remove the jumper wire between P1 and P(+) before connecting a DC REACTOR.

(*5) Be sure to use the braking unit (option) when connecting the external braking resistor (option)

(*6) Connect the braking unit to P(+) ans N(-). The auxiliary terminals [1] and [2] have polarity.

Connect them as shown in the figure above.

(*7) The drive can be operated without connecting the auxiliary control power supply.

(*8) Terminal (X1) to (X9) can be set to 9 (THR) - Braking unit thermal trip input.

(*9) If using V2 or C1, as a reference signal, they must be used exclusively.

(*10) It is possible to input voltage signals (0 to +10 VDC or 0 to +5 VDC) to terminals [12] [11] instead of the potentiometer

2.3.1 Basic Connection Diagram (Sink Logic)

20 Hp and above Up to 15 Hp

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2-5

Basic Connection Diagram to PLC (Sink Logic)

See page 2-4 for notes

20 Hp and above Up to 15 Hp

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2-6

Basic Connection Diagram (Source Logic, Typically used in Europe)

Note: The control circuit common terminals [11], (CM) and <CMY> are isolated

(*1) Use a drive with rated voltage matching the power supply voltage.

(*2) Use as required.

(*3) Use this peripheral device when necessary.

(*4) Remove the jumper wire between P1 and P(+) before connecting a DC REACTOR.

(*5) Be sure to use the braking unit (option) when connecting the external braking resistor (option).

(*6) Connect the braking unit to P(+) ans N(-). The auxiliary terminals [1] and [2] have polarity.

Connect them as shown in the figure above.

(*7) The drive can be operated without connecting the auxiliary control power supply.

(*8) Terminal (X1) to (X9) can be set to 9 (THR) - Braking unit thermal trip input.

(*9) If using V2 or C1, as a reference signal, they must be used exclusively.

(*10) It is possible to input voltage signals (0 to +10 VDC or 0 to +5 VDC) to terminals [12] [11] instead of the potentiometer

20 Hp and above Up to 15 Hp

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2-7

Basic Connection Diagram to PLC (Source logic, Typically used in Europe)

See page 2-6 for notes

20 Hp and above Up to 15 Hp

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2-8

2.3.2 Connecting the Main Circuit and Ground Terminals

Table 2.3.1 Functions of main circuit terminals and ground termnals

mbol Terminal Name Descri

tion

L1/R,L2/S,L3/T Main circuit power terminals Connects a 3-phase power supply

U,V,W Inverter output terminals Connects a 3-phase motor

R0,T0 Input terminals for auxiliary control power Connects a backup AC power supply to the control

circuit (not supported for drives of 1 Hp or less)

P1,P(+) DC reactor terminals Connects the optional power correcting DC reactor

P(+),DB Terminals for external braking resistor Connects the optional external braking resistor (for

drives of 15 Hp or less)

P(+),N(-) Terminals for DC link circuit Supplies DC link circuit voltage to the external

braking unit (option) or power regeneration unit

(option).

G Ground terminal Connects the drive chassis (case) to ground.

Drives 7.5 HP and larger

Motor Insulation Level 1000V 1300V 1600V

460 VAC Input Voltage 66 ft (20 m) 328 ft (100 m) 1312 ft (400 m) *

230 VAC Input Voltage 1312 ft (400 m) * 1312 ft (400 m) * 1312 ft (400 m) *

Drives 5 HP and smaller

Motor Insulation Level 1000V 1300V 1600V

460 VAC Input Voltage 66 ft (20 m) 165 ft (50 m) * 165 ft (50 m) *

230 VAC Input Voltage 328 ft (100 m) * 328 ft (100 m) * 328 ft (100 m) *

* For this case the cable length is determined by secondary effects and not voltage spiking.

Note: When a motor protective thermal O/L relay is inserted between the drive and the motor, the thermal O/L relay may

malfunction (particularly in the 460V series), even when the cable length is 165 feet (50m) or less. To correct, insert a

filter or reduce the carrier frequency. (Use function code “F26 Motor sound”.)

(1) Main circuit power terminals (L1/R, L2/S, L3/T)

1. Connect these terminals to the power supply via a molded-case circuit breaker or ground-leakage circuit breaker for

circuit protection. Phase-sequence matching is unnecessary.

2. To insure safety, a magnetic contactor should be used to disconnect the drive from the power supply when the drive

protective function activates.

3. Use control circuit terminal FWD/REV or the RUN/STOP key on the keypad panel to start or stop the drive. The main

circuit power should be used to start or stop the drive only if absolutely necessary and then should not be used

more than once every hour.

4. If you need to connect these terminals to a single-phase power supply, please contact the factory.

(2) Drive output terminals (U, V, W)

1. Connect these terminals to a 3-phase motor in the correct phase sequence. If the direction of motor rotation is

incorrect, exchange any two of the U, V, and W phases.

2. Do not connect a power factor correction capacitor or surge absorber to the drive output.

3. If the cable from the drive to the motor is very long, a high-frequency current may be generated by stray capacitance

between the cables and result in an overcurrent trip of the drive, an increase in leakage current, or a reduction in

current indication precision.

When a motor is driven by a PWM-type drive, the motor terminals may be subject to surge voltage generated by drive

element switching. If the motor cable (with 460V series motors, in particular) is particularly long, surge voltage will

deteriorate motor insulation. To prevent this, use the following guidelines:

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2-9

(3) Input terminals for auxiliary control power

(R0 and T0)

The drive operates even if power is not provided to these

terminals. If a protective circuit operates, and the mag-

netic contactor on the drive’s power is opened (off), the

inverter control circuit power, the alarm output (30A, B,

and C), and the keypad panel display goes off. To prevent

this, the main circuit AC power must also be supplied as

auxiliary control power to the auxiliary control power input

terminals (R0 and T0).

1. To ensure effective noise reduction when using a

radio noise filter, the output power from the filter must go

to the auxiliary control power input terminals. If these

terminals are connected to the input side of the filter, the

noise reduction effect deteriorates.

(4) DC reactor terminals (P1 and P(+))

1. Before connecting a power factor correcting DC

reactor (optional) to these terminals, remove the

factory-installed jumper.

2. If a DC reactor is not used, do not remove the jumper.

Note: For drives of 100 Hp or more, the DC reactor is

provided as a separate standard component and should

always be connected to the terminals. DC reactor is

provided as open type, enclosure to be provided by other.

CAUTION

A DC reactor does not come with drives rated less

than 100 Hp, however, use a DC reactor or AC

reactor under the following conditions otherwise the

drive may be damaged or malfunction.

1) Used when the capacity of the power supply trans-

former exceeds 500k VA and exceeds the rated

capacity of the drive tenfold.

2. Used when a thyrister converter is connected as a

common load on the same transformer.

3. Used to prevent a drive OV trip from occuring when

the power factor capacitor in the power line is

switched on and off.

4. Used when the voltage imbalance exceds 3%.

(5) Terminals for external braking resistor (P(+) and

DB) (15 Hp or less)

The P11 drive 15 Hp or less, does not contain a braking

resistor. To improve braking performance, an external

braking resistor must be installed.

1. Connect terminals P(+) and DB on the external

braking resistor to terminals P(+) and DB on the drive.

2. The wiring length (twisted pair cables, etc.) should

not exceed 16.5 feet (5m).

(6) Terminals for DC link circuit (P(+) and N(-))

The P11 drive of 20 Hp or more, does not contain a drive

circuit for the braking resistor. To improve braking

performance, an external braking unit (option) and an

external braking resistor (option) must be installed.

1. Connect terminals P(+) and N(-) on the braking unit to

terminals P(+) and N(-) on the drive. The wiring length

(twisted pair cables, etc.) should not exceed 16.5 feet

(5m).

2. Connect terminals P(+) and DB on the braking

resistor to terminals P(+) and DB on the braking unit.

The wiring length (twisted pair cables, etc.) should

not exceed 33 feet (10m). If terminals P(+) and N(-) on

the drive are not used, leave the terminals open. If

P(+) is connected to N(-), or the braking resistor is

connected directly, the resistor will burn up.

3. Auxiliary contacts 1 and 2 of the braking unit have

polarity.

4. Refer to DB unit instruction book for paralleled

resistors.

Note: Braking units and resistors are rated on degree of

braking, duration and system frequency of braking cycle.

Verify units meet application requirements.

Imbalance rate

between phase [%] =

(Max. voltage [V] - Min. voltage [V]

3-phase average voltage [V] x 100%

Fig. 2-3-2 Connection the auxiliary control-power input terminals

Fig. 2-3-3

Fig. 2-3-4 Connection (15 Hp or less)

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Factory Shipment Status Connector CN UX: U1

<3D view of part A>

When shipped from the

factory, CN UX is con-

nected to the U1 side.

RO-TO L1/R-L3T

U1 U2

CN UX (red)

Fig. 2-3-5 Connection 20 Hp or more, 100 Hp or more

parallel resistors, 200 Hp or more parallel braking units.

(7) Ground terminal

The grounding connector should be sized in accordance

with the NEC or Canadian Electrical Code. The connec-

tion should be made by a UL listed or CSA certified

closed-loop terminal connector sized for the wire gauge

involved. The connector is to be fixed using the crimp tool

specified by the connector manufacturer.

(8) Auxiliary power switching connector (CN UX) (for

drives of 40 Hp or more)

When a drive of 40 Hp or more requires main circuit

power voltage as listed in Table 2-3-3, disconnect the

auxiliary power switching connector CN UX from U1 and

connect to U2. For the switching method, see Fig. 2-3-7.

Table 2-3-3 Main Voltage Requiring Auxiliary Power Switching Connector

Frequency [Hz] Power Voltage Range [VAC]

50 380 - 398

60 380 - 430

CN UX

CAUTION

• Check that the number of phases and rated

voltage match those of the AC power supply.

• Do not connect the AC power supply to the

output terminals (U, V, W). Injury may result.

• Do not directly connect a braking resistor to

the DC terminals (P[+] and N[-]). Fire may

result.

The switching connectors are mounted on the power PCB

above the control PCB as shown on the right.

Note: To remove a connector, unlock the connector (using

the locking mechanism) and pull. To install, firmly push the

connector until it clicks into place.

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2.3.3 Connecting the Control Terminals

Table 2.3.3 lists the functions of the control circuit terminals. A control circuit terminal should be connected according

to its function setting.

Table 2-3-3

Terminal

Classification Symbol Terminal Name Function

Analog input 13 Potentiometer power supply Used for +10V DC power supply for frequency setting POT

(resistance of 1 to 5k Ohms)

12 Voltage input 1. Frequency is set according to the analog input voltage

supplied from an external circuit.

- 0 to +10V DC / 0 to 100%

- Reversible operation using positive and negative signals:

0 to +/- 10V DC / 0 to 100%

- Reverse operation: +10 to 0V DC / 0 to 100%

2. Input feedback signal for PID control is input.

3. The analog input value from the external circuit is used

for torque control

* Input resistance: 22 k Ohms

V2 Voltage input ¨ Frequency is set according to the analog input voltage

supplied from an external circuit. - 0 to +10V DC/0 to 100%

- Reverse operation: +10 to 0V DC/0 to 100%

* Use only one terminal - V2 or C1 Exclusively

* Input resistance: 22 k Ohms

C1 Current input 1. Frequency is set according to the analog input current supplied

from an external circuit.

- 4 to 20mA DC / 0 to 100%

- Reverse operation: 20 to 4mA DC / 0 to 100%

2. The feedback signal for PID control is input.

3. PTC thermistor input

* Use only one terminal - V2 or C1 Exclusively

* Input resistance: 250 Ohms

* PTC switch is off when PTC function is not used

11 Analog input common Common terminal for analog input signals

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Digital input FWD Forward operation / Used for forward operation (when FWD-CM is on) or

Stop command deceleration and stop (when FWD-CM is opened)

REV Reverse operation / Used for reverse operation (when REV-CM is on) or

Stop command deceleration and stop (when REV-CM is opened)

X1 Digital input 1 The coast-to-stop command, external alarm, alarm reset, multi-

step frequency selection, and other functions (from an external

circuit) can be assigned to terminals X1 to X9. For details, see

"Setting the Terminal Functions E01 to E09" in Section 5.2

Function Explanation.

X2 Digital input 2

X3 Digital input 3

X4 Digital input 4

X5 Digital input 5

X6 Digital input 6

X7 Digital input 7

X8 Digital input 8

X9 Digital input 9

P24 Control Unit power Supply +24VDC power supply for control input. Maximum output current 100mA

PLC PLC signal power Used to connect PLC power supply for output signals; rated nominal

voltage = 24 VDC (22 to 27 V DC range) at sink logic operation.

CM Digital input common Common terminal for digital input signals and P24

Analog output FMA Analog monitor Outputs monitor signal using analog DC voltage 0 to +10V DC.

The signal indicates one of the following:

(11: common - Output frequency (before slip compensation)

terminal) - Load factor

- Output frequency (after slip compensation)

- Power consumption

- Output current

- PID feedback value

- Output voltage

- PG feedback value

- Output torque

- DC link circuit voltage

* Connectable impedance: min. 5k ohms

Pulse output FMP Frequency monitor Outputs a monitor signal using the pulse waveform.

(CM: common (pulse waveform output) This signal has the same function as the FMA signal.

terminal)

Item min. typ. max.

Operating voltage ON 0V – 2V

OFF 22V 24V 27V

Maximum load current ON – 3.2mA 4.5 mA

Leakage current OFF – – 0.5 mA

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2-13

(1) Analog input terminals (13, 12, C1, and 11)

1. These terminals receive low level analog signals that

may be affected by external noise. The cables must

be as short as possible (20 meters or less), must be

shielded, and the shields must be grounded. If the

cables are affected by external induction noise, the

shielding effect may be improved by connecting the

shield to terminal [11].

2. If contacts must be connected to these circuits, twin

(bifurcated) contacts for handling low level signals

must be used. A contact must not be connected to

terminal [11].

3. If an external analog signal output device is con-

nected to these terminals, it may malfunction as a

result of drive noise. To prevent malfunction, connect

a ferrite core or capacitor to the external analog

signal output device.

Item min. typ. max.

Operating voltage ON – 1V 2V

OFF – 24V 27V

Maximum load current ON – – 50 mA

Leakage current OFF – – 0.1 mA

Fig. 2-3-10 Example of Noise Prevention

1k to

5K ohms

Drive

Shielded wires

Fig. 2-3-9

Transistor Y1 Transistor output 1 A running signal, frequency equivalence signal, overload early

warning output signal, and other signals from the drive are output

(as transistor output) to arbitrary ports. For details, see "Setting the

Terminal Functions E20 to E23" in Section 5.2 Function Explanation.

* <Specifications of transistor output circuit>

Y2 Transistor output 2

Y3 Transistor output 3

Y4 Transistor output 4

CME Transistor output common Common terminal for transistor output signals. This terminal is

insulated from terminals (CM) and [11].

Relay output 30A,30B,30C Alarm outputs for any fault. If the drive is stopped by an alarm (protective function), the alarm

signal is output from the relay contact output terminal (1SPDT).

Contact rating: 250 VAC, 0.3A,cosØ = 0.3, 48 VDC, 0.5A for CE

Marking

An excitation mode (excitation at alarm occurrence or at normal

operation) can be selected.

Y5A,Y5C Multi-purpose signal These signals can be output similar to the Y1 to Y4 signals above.

The contact rating is the same as that of the alarm output above.

Communic- DX+,DX– RTU communication Input / output signal terminals for RTU communication input / output

ation Up to 31 inverters can be connected using the daisy chain method.

SD Communication cable Terminal for connecting the cable shield. The terminal is electrically

shield connection terminal floating.-

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2-14

(2) Digital input terminals (FWD, REV, X1 to X9, PLC,

and CM)

1. Digital input terminals (e.g., FWD, REV, X1 to X9) are

generally turned on or off by connecting or discon-

necting the line to or from the CM terminal.

If digital input terminals are turned on or off by

switching the PLC’s open collector output using an

external power supply, a resulting bypass circuit may

cause the drive to malfunction. To prevent a malfunc-

tion, connect the PLC terminal as shown in Fig. 2-3-

11.

Fig. 2-3-12 The Control Wiring Route

Fig. 2-3-13 Securing Positions for Inverter Control Circuit Wiring (40 HP or more)

Fig. 2-3-11 Prevention of Bypass Current by External Power

2. When using a contact input, a high-quality relay with

reliable contacts must be used.

(3) Transistor output terminals (Y1 to Y4, CME)

1. These terminals have a circuit configuration as shown

in Table 2-3-3, "Transistor Output". Confirm the

polarity of the external power supply.

2. To connect a control relay, connect a surge absorbing

diode to both ends of its exciting coil.

(4) Sink or Source Logic Selection.

1. Set SWI for Sink or Source Connection to the PLC.

The factory default setting is Sink and this instruction

manual explains Sink logic function only.

2. When you need to connect source type logic, refer to

Basic Connection Diagram Fig. 2-3-3 and Fig. 2-3-4

and Technical Information Manual. (Sink Logic is

commonly used in the USA and Source Logic is

commonly used in Europe.)

(5) Others

1. To prevent a malfunction as a result of noise, control

terminal cables must be placed as far as possible

from the main circuit cables.

2. The control cables inside the inverter must be

secured to prevent direct contact with the main circuit

(e.g., main circuit terminal block).

wiring

Cable ties

Cable

binding

Hole A

Cable binding

Hole B

(6) Wiring of control circuit (inverter of 40 Hp or more)

1. Pull out the control circuit wiring along the left panel

as shown in Fig. 2-3-12.

2. Secure the cable to cable binding hole A (on the left

wall of the main circuit terminal block) using a cable-

tie

(e.g., Insulock). The cable-tie must not exceed 0.14"

(3.5mm) in width and 0.06" (1.5mm) in thickness.

3. When the optional PC board is mounted, the signal

lines must be secured to cable binding hole B.

WARNING

Control lines generally do not have enhanced

insulation. If the insulation of a control line is

damaged, the control signals may be exposed to

high voltage in the main circuit. The Low Voltage

Directive in Europe also restricts the exposure to

high voltage. Electric shock may result

CAUTION

The inverter, motor, and cables generate noise.

Check that the ambient sensors and devices do

not malfunction. Accident may result.

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2-15

Screw size G = M10

Other terminals = M12

2.3.4 Terminal Configuration

(1) Main circuit terminals

1/4 to 1 Hp 230 VAC

1/2 to 1 Hp 460 VAC

Screw size M3.5

2 to 5 Hp 230 VAC

2 to 5 Hp 460 VAC

Screw size M4

7.5 to 15 Hp 230 VAC

7.5 to 15 Hp 460 VAC

Screw size M5

20 to 30 Hp 230 VAC

20 to 30 Hp 460 VAC

Screw size M6

40 to 50 Hp 230 VAC

40 to 100 Hp 460 VAC

Screw size M4

L1/R L2/S L3/T DB P1 P(+) N(–) U V W

R0 T0

L1/R L2/S L3/T DB P1 P(+) N(–) U V W

G G

R0 T0

L1/R L2/S L3/T DB P1 P(+) N(–) U V W

R0 T0

L1/R L2/S L3/T DB P1 P(+) N(–)

U V W

R0 T0

G G Screw size M8

Screw size M3.5

P(+) N(–)

60 To 100 Hp 230 VAC

125 to 200 Hp 460 VAC

L1/R L2/S L3/T DB P1

U V W

R0 T0

Screw size G = M8

Other terminals = M10

125 Hp 230 VAC

R0 T0

L1/R L2/S L3/T P1 P(+) N(-) U V W

G G

Screw size M4

Screw size G = M10

Other terminals = M12

150 Hp 230 VAC

250 to 450 Hp 460 VAC

R0 T0

Screw size M4

L1/R L2/S L3/T UVW

P1 P(+) N(-)

Screw size G = M10

Other terminals = M12

G G

500, 600 Hp 460 VAC

Screw size M4

N(-)

700, 800 Hp 460 VAC

Screw size RO,TO = M4 G = M10

Other terminals = M12

R0 T0

L1/R L2/S L3/T UVW

G G

P(+) P(+)

R0 T0

L1/R L2/S L3/T UVW

P(+) N(-)

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2-16

(2) Control circuit terminals

30A Y5A CMY Y3 Y1 C1 FMA FMP PLC X1 X2 X3 X4 X5 X6 X7 X8 X9

30C 30B Y5C Y4 Y2 11 12 13 V2 CM CM FWD REV P24 P24 DX- DX+ SD

2.3.5 AF-300 P11 Drive Cable Size, Tightening Torque and Circuit Protection Rating

Incoming Device Tightening Torque lb-Inch (Nm) Cable size AWG

Input Fuse

L1/R, L2/S, L3/T

(Nominal) L1/R, L2/S, L3/T

(Maximum) (*1)

Auxiliary

Input

R0, T0

230 VAC In

0.25 3 3 3 15 10.6 (1.2) 10.6 - 6.2 (0.7) 16 16 - 22

0.5 5 6 3 15 (1.2) - -

110 15320 - -

2 15 20 3 30 20.8 (2.36) 20.8 10.6 (1.2) 14

3 20 30 3 40 (2.36) 14 14

535 50360 10

7.5 60 80 3 100 31.0 (3.5) 31.0 8

10 70 125 3 125 (3.5) 6

15 100 150 3 175 4

20 125 200 3 225 3

25 150 225 3 250 2

30 175 250 3 300 1

40 200 - 5 200 4/0 1/0 2/0 10

50 225 - 5 225 Qty2 - 1 3/0 4/0 10

60 300 - 5 300 239(27) 119(13.5) 119 Qty2 - 2/0 4/0 Qty2 - 1

75 350 - 5 350 (13.5) Qty2 - 3/0 Qty2 - 1/0 Qty2 - 2/0 8

100 300 - 5 300 Qty 2 - 2/0 Qty2 - 3/0 Qty2 - 4/0 6

125 400 - 5 400 425(48) 239(27) Qty2 - 4/0 Qty2 - 4/0 Qty2 - 250 4

150 450 - 5 450 Qty2 - 250 Qty2 - 300 Qty2 - 350

460 VAC In

0.5 3 3 3 15 10.6 (1.2) 10.6 - 6.2 (0.7) 16 16 - 22

1 5 6 3 15 (1.2) - -

2 10 10 3 15 20.8 (2.36) 20.8 10.6 (1.2) 14

3 15 15 3 20 (2.36)

520 25335 14 14

7.5 30 45 3 50 31.0 (3.5) 31.0 12

10 40 60 3 70 (3.5) 10

15 50 90 3 90

20 70 110 3 110 8

25 80 125 3 150 6

30 100 125 3 175 4

40 100 - 10 100 119(13.5) 2 3 3 10

50 125 - 10 125 1 2 2

60 175 - 10 175 51.3 2/0 2 1

75 150 - 10 150 (5.8) 3/0 1/0 2/0

100 175 - 10 175 2/0 3/0 4/0

125 200 - 10 200 239(27) 119(13.5) 3/0 4/0 Qty2 - 1 10

150 225 - 10 225 239(27) 119 Qty2 - 1/0 Qty2 - 1/0 Qty2 - 1/0 8

200 300 - 10 300 (13.5) Qty2 - 1/0 Qty2 - 2/0 Qty2 - 3/0

250 400 - 10 400 425(48) 239 Qty2 - 3/0 Qty2 - 3/0 Qty2 - 4/0 6

300 450 - 10 450 (27) Qty2 - 4/0 Qty2 - 250 Qty2 - 300 4

350 500 - 10 500 Qty2 - 250 Qty2 - 300 Qty2 - 350

400 600 - 10 600 (*3) Qty2 - 350 Qty2 - 350 Qty2 - 500 (*3)

450 700 - 10 700 Qty2 - 350 Qty2 - 400 Qty2 - 500

500 700 - 10 700 Qty2 - 500 Qty3 - 300 Qty3 - 300

600 1000 - 10 1000 Qty3 - 300 Qty3 - 350 Qty3 - 500

700 1000 - 10 1000 Qty3 - 400 Qty3 - 500 Qty3 - 600

800 1200 - 10 1200 Qty3 - 500 Qty3 - 600 Qty3 - 600

(*1)Class J Fuse or Circuit Breaker reted 600V with the maximum current rating as shown in the above table shall be connected to the drive for 30HP and less.

(*2)Based on GE Fuji standard DB unit and DB resistor designs. Other rating require careful review.

(*3) Consult factory

Device ratings such as system coordination, short-circuit rating and type must be carefully reviewed by the user.

Wire size from NEC tables 310-16. Copper wire rated 60 Deg. C for 100amps or less, 75 Deg. C for over 100 amps in 30 Deg. C ambient and 1.25 times Drive rated amps.

These are minimum wire sizes : consult and conform to local and national codes.

ControlU, V, W DC Reactor

P1, P(+)

DB circuit

(*2) P(+),

N(-), DB

R0,

DB circuit

(*2) P(+),

N(-), DB R0, T0 Control L1/R, L2/S,

L3/T

51.3 (5.8)

119(13.5)

51.3 (5.8)

HP Input Circuit

Breaker (*1)

L1/R, L2/S,

L3/T, U, V,

W, P1, P(+) E(G)

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2-17

2.3.6 DC Link Reactor

Dimensions in inches

Terminal

Width Depth

Height

Note:

• AF-300 P11 Drives rated 100 Hp and above are furnished with a DC link reactor. This reactor must be installed

between terminal P1 and P+ prior to commissioning of the Drive.

• The weight of the DC Link Reactor is not included with that of the Drive.

• DC Link Reactor is provided as open type and is separately mounted. Enclosure to be provided by others.

Hp Model No. Width Depth Height Weight Loss [W]

230V P11

100 DCR2-75B 7.87 10.63 7.09 37 55

125 DCR2-90B 7.09 11.02 8.46 37 57

150 DCR2-110B 7.48 12.99 9.05 46 67

460V P11

100 DCR4-75B 7.48 10.63 6.89 35 58

125 DCR4-90B 7.48 11.02 7.87 44 64

150 DCR4-110B 7.48 11.02 7.87 46 73

200 DCR4-132B 7.87 11.02 8.07 55 84

250 DCR4-160B 8.27 12.6 8.07 68 90

300 DCR4-200B 8.27 12.99 9.06 75 126

350 DCR4-220B 8.66 13.78 9.06 81 131

400 DCR4-280B 8.66 14.57 9.65 95 133

450 DCR4-280B 8.66 14.57 9.65 95 150

500 DCR4-355B 9.84 12.99 8.78 99 205

600 DCR4-400B 9.84 13.78 9.17 106 215

700 DCR4-450B 10.63 13.78 10.35 121 272

800 DCR4-500B 11.1 14.17 10.35 143 292

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Notes

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3-1

3.2 Operation Method

There are various methods of operation. Select a method of

operation according to the operating requirements and specifica-

tions; refer to Section 4-2 Operating the Keypad Panel, and

Chapter 5 Function Selection. Table 3-2-1 lists general methods

of operation.

3.3 Trial Run

Once inspection is completed (see Section 3-1), proceed with a

trial run. The motor is initially disconnected and the drive is

operated (factory setting) using the keypad panel.

1. Turn power on and confirm that the LED monitor display 0.00

Hz is blinking.

2. Set the frequency to about 5 Hz using key.

3. To start the run, press

FWD

key (for forward rotation) or

REV

key (for reverse rotation). To stop, press

STOP

key. Verify

frequency increases for zero to the set point.

Connect motor and repeat steps 1-3

4. Check the following items:

a. Is the direction of rotation correct?

b. Is the rotation smooth (no buzzing or abnormal vibration)?

c. Are acceleration and deceleration smooth?

5. If no abnormality is detected, increase the frequency and

check the above items again. If the results of the trial run are

normal, start a formal run.

3. Operation

3.1 Inspection and Preparation Before Operation

Check the following before operation:

1. Check that the connections are correct.

In particular, check that the power supply is not connected to any of

the U, V, or W output terminals and that the ground terminal is

securely grounded.

2. Check for short circuits and ground faults between the terminals

and sections under power.

3. Check for loose terminals, connectors, or screws.

4. Check that the motor is disconnected from the mechanical

equipment.

5. Turn off switches before turning on power to ensure that the drive

will not start or operate abnormally at power-on.

6. Check the following after power-on:

a. No alarm message is displayed on the keypad panel (see Figure

3-1-2).

b. The fan inside the drive is rotating. (For drives with 2Hp or

more.)

WARNING

Be sure to have the drive cover in place before turning on the power

(closed). Never remove the cover while power is applied to the drive.

To ensure safety, do not operate switches with wet hands. Electric

shock may result.

Operation Frequency Setting Operation

Command Command

Operation Keys on keypad panel

using keypad

panel

Operation Input from

using external Terminals

terminal FWD-CM and

signals REV-CM

Frequency Setting POT(VR),

analog voltage, analog current

FWD REV

STOP

Fig. 3-1-1 Drive connection

Drive

L1/R, L2/S, L3/T, U, V, W

power motor

Fig. 3-1-2 Display on keypad panel at power-on

Notes: If an error is detected in the drive or

motor’s operation, immediately stop and

attempt to determine the cause of error by

referring to Chapter 7 Troubleshooting.

Since voltage is still present at the main circuit

terminals (L1/R, L2/S, L3/T) and auxiliary

control power terminals (R0, T0), even when

the output from the drive is terminated, do not

touch the terminals. The smoothing capacitor

in the drive is charged after the power is

turned off and it is not discharged immedi-

ately. Before touching an electric circuit,

confirm that the charge lamp is off or use a

multimeter to check that the volatge has

decreased below 25 VDC for low voltage at

the DC (P-N) terminals.

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3-2

Notes

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4-1

The keypad panel has various functions for specifying operations such as frequency setting, run/stop command, confirm-

ing and changing function data, confirming status, and copying function code settings.

Review the use of each function before attempting to operate the drive from the keypad panel.

The keypad panel can also be removed or inserted during inverter operation. However, if the keypad panel is removed

during keypad panel operation (e.g., run/stop, frequency setting), the drive stops and outputs an alarm.

Control keys

(valid during keypad panel operation):

Used for drive run and stop

FWD

Forward operation command

REV

Reverse operation

STOP

Stop command

Operation keys:

Used for switching screens, data

change,frequency setting, etc.

4.1 Appearance of Keypad Panel

Operation Keys Primary Function

PRG

Used to switch the current screen to the menu screen or switch to the initial screen in operation / trip mode.

FUNC

DATA

Used to switch the LED monitor or to determine the entered frequency, function code, or data

Used to change data, move the cursor up or down, or scroll the screen

SHIFT

Used to move the cursor horizontally at data change. When this key is pressed with the up or down key, the cursor moves to

the next function block.

RESET

Used to cancel current input data and switch the displayed screen. If an alarm occurs, this key is used to reset the trip status

(valid only when the initial alarm mode screen is displayed)

STOP

+ Used to switch normal operation mode to jogging operation mode or vice versa. The selected mode is displayed on the LCD

monitor.

STOP

RESET

Switches operation mode (from keypad panel operation mode to terminal block operation mode or reverse). When these keys

are operated, function F01 data is also switched from 0 to 3 or from 1-4 to 0. The selected mode is displayed on the LCD

indicator.

4. Keypad Panel

LED monitor

4-digit display. Used to display data such as setting frequency, output

frequency and alarm code.

Auxiliary Information Related to LED Monitor

Indicates selected units or multiple of the data shown on the LED monitor

and is displayed on the top line of the LCD monitor. The ■ symbol

indicates selected units or multiple number. The symbol indicates that

there is an upper screen not currently displayed.

LCD Monitor:

Used to display various items of information such as operation status and

function data. An operating guide message, is scrolled and displayed at

the bottom of the LCD monitor. This LCD monitor has a backlight feature

which turns on when the control power is applied or any keypad key is

pressed, and stays on approximately 5 minutes after the last key stroke.

Status Indicators on LCD Monitor:

Displays current operating status:

FWD: Forward operation

REV: Reverse operation

STOP: Stop

Displays the selected operating mode:

REM: terminal block

LOC: keypad panel

COMM: communication terminal

JOG: jogging mode

The symbol indicates that there is a lower screen not currently displayed.

RUN LED (valid during operation from keypad panel):

Indicates that an operation command was input by pressing the FWD or

REV key.

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4-2

4.2 Operation From the Keypad Panel (LCD Screen, Level Structure)

4.2.1 Normal Operation

The keypad panel operating system (screen transition, level structure) is structured as follows:

4.2.2 Alarm Modes

If an alarm is activated, operation is changed from normal keypad panel operation to an alarm mode operation. The alarm

mode screen appears and alarm information is displayed.

The program menu, function screens, and supplementary screens remain unchanged as during normal operation, though

the switching method from program menu to alarm mode is limited to PRG.

Operation Mode

60.00

Program Menu

Alarm

Supplementary

Screen

Alarm

Alarm mode

Alarm

Screen for each

Function

PRG

DAT

RESET FUNC

D ATA

RESET

Alarm is

activated

PRG

FUNC

DATA

RESET

FUNC

D ATA

Alarm mode processing (including )

Keypad panel operating system during normal operation

Program Menu

60.00

Supplementary

Screen

60.00

Operation Mode

60.00

Screen for each

Function

PRG

FUNC

DATA

FUNC

DATA

RESET RESET FUNC

DATA

RESET

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4-3

Table 4.2.1 Overview of Contents Displayed for each Level

No. Level name Content

1 Operation Mode

2 Program Menu

No. Menu Name Purpose

1 DATA SET

2 DATA CHECK

3 OPR Can check various data on the operating status.

4 I/O CHECK

5 MAINTENANCE

6 LOAD FCTR

7 ALM INF

8 ALM CAUSE

9 DATA COPY Places the function of one inverter in memory for copying to another drive.

Screen for each

Function

The function screen selected on the program menu appears, hence completing the function.

Supplementary

individual

Can check the latest alarm or simultaneously occurring alarms and alarm

history. Selecting the alarm and pressing displays alarm contents for

troubleshooting.

Functions not completed (e.g., modifying function data, displaying alarm factors) onScreen

function screens are displayed on the supplementary screen.

This screen is for normal operation. Frequency setting from the keypad panel and LED monitor switching are

possible only when this screen is displayed.

Each function of the keypad panel is displayed in menu form and can be selected. By selecting the desired

function from the list and pressing the corresponding function screen is displayed. The following

functions are available as keypad panel functions (menus).

The code and name of the function are displayed. Selecting a function

displays a data setting screen for checking or modifying data.

The code and name of the function are displayed. Select a function to display

a screen for checking data. Modifying data is possible as described above by

going to the data setting screen.

Can check the status of analog and digital input/outputs for the inverter and

options as an I/O checker.

Can check inverter status, life expectancy, communication error status, and

ROM version information as maintenance information.

Can measure maximum and average current and average breaking force in

load rate measurement.

Can check the operating status and input/output status at the latest alarm

occurrence.

FUNC

DATA

FUNC

DATA

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4-4

4.3 Entering Data on the Keypad Panel

4.3.1 Operation Mode

The screen for normal inverter operation includes a screen for displaying drive operating status and a screen for graphi-

cally displaying the status in the form of a bar graph. The operator can switch between both screens by using the function

(E45).

1) Operating Status (E45=0)

2) Bar Graph (E45=1)

4.3.2 Setting Digital Frequency

On the operation mode screen, press or to display the set frequency on the LED. Data is increased or

decreased in the smallest possible unit, depending on which key is pressed. The adjustments in data will occur rapidly if

the operator holds down or . To select a digit use

SHIFT

and then data can be set directly. To save the

frequency settings press

FUNC

DATA

Press

RESET

and

PRG

to to return to the operation mode. If keypad panel settings are not selected, the present frequency

setting mode appears on the LCD. When selecting the PID function, the PID command can be set with a process value

(refer to technical documentation for details).

1) Digital (keypad panel) settings (F01=0 or C30=0)

2) Non-digital setting

Direction of rotation = blank (no command) or FWD/REV

Operating status = STOP (no command) or RUN

Output frequency (maximum frequency at full-scale)

Output current (200% of inverter rating at full-scale)

Torque calculation (200% of motor rating at full-scale)

PRG PRG

F/D LED SHIFT

60.00

STOP

PRG PRG

F/D LED SHIFT

60.00

Fout/Iout/TRQ

60.00

RUNFWD

Frequency setting value

Screen explanation

Present frequency setting mode

Operations guide

60.00

RUN

PRG PRG

F/D LED SHIFT

FWD

60.00

F/D DATA SET

LOCAL

50 - 400

F/D DATA SET

LOCAL

50 - 400

STORING...

56.89

Frequency setting value

Screen explanation

Present frequency setting mode

Frequency setting range

Operations guide

When

FUNC

DATA

pressed and writing

60.00

RUN

PRG PRG MENU

F/D LED SHIFT

60.00

F/D DATA SET

12+V1

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4-5

4.3.3 Switching to LED Digital Monitor

During normal operation, press

FUNC

DATA

to switch to LED monitor display. When monitored data is switched, the LED

monitor contents are displayed. When power is turned on, the monitor contents set by the function (E43) are displayed

on the LED.

4.3.4 Program Menu Screen

The Program Menu screen is shown below. Only four items can be displayed simultaneously. Move the cursor

with or to select an item, then press

FUNC

DATA

to display the next screen.

4.3.5 Setting Function Data

On the Program Menu screen, select 1. Data Setting. The Function Select screen appears with function codes and

names on it. Select the desired function.

60.00 60.00

60.00

RUN

PRG PRG MENU

F/D LED SHIFT

1. DATA SETTING

2. DATA CHECK

3. OPR MNTR

4. I/O CHECK

F00 DATA PRTC

F01 FREQ COM 1

F02 OPR METHOD

F03 MAX Hz-1

F01 FREQ COM 1

0-11

Function Code Function Name Data Setting Range Data

1. DATA SETTING

2. DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

8. ALM CAUSE

9. DATA COPY

DISPLAY

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

When running Unit Remarks

(E44 = 0) (E44 = 1) (E44 = 0.1)

0 Setting frequency Hz

1 Setting frequency

2 Setting frequency

3 Output current A

4 Output voltage V

(specified value)

5 Synchronous r/min.

speed setting

value

6 Line speed m/min.

setting value

7 Load rotation r/min.

speed setting

value

8 Torque calculation % ± indication

value

9 Power kW

consumption

10 PID setting value —

11 PID remote —

setting value

12 PID feedback value —

E43

PID remote setting value

PID feedback value

For 4 digits or more, the lasr

digits are cut, with x10, x100

marked on the indicator.

Displayed only when PID is

effective in PID operation

selection.

Power consumption

PID setting value

Load rotation speed

Torque calculation value

Line speed

Output current

Output voltage (specified value)

Synchronous speed

When stopping

Output frequency 1 (before slip compensation)

Output frquency 2 (after slip compensation)

Setting frequency

PRG

FUNC

DATA

FUNC

DATA

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4-6

The function code consists of alphanumeric characters with unique letters assigned to each function group.

Table 4-3-1

Function Code Function Remarks

F00 - F42 Fundamental functions

E01 - E47 Terminal Extension Functions

C01 - C33 Frequency Control Functions

P01 - P09 Motor Parameters

H03 - H39 High Performance Functions

A01 - A18 Alternative Motor Parameters

o01 - o29 Optional Functions Can only be selected with an option connected

To scroll the Function Select screen rapidly, use + or + to move the screen as a unit sorted

alphabetically.

Select the desired function and press

FUNC

DATA

to switch to the Data Setting screen.

On the Data Setting screen, the data values on the LCD can be increased or decreased in the smallest possible unit by

pressing or . Holding down or causes the values to increase or decrease more rapidly. Other-

wise, select the digit to be modified using and then set data directly. When data is modified, the value before

modification will be displayed at the same time for reference purpose. To save the data, press

FUNC

DATA

. Pressing cancels

the changes made and returns control to the Function Select screen. The modified data will be effective in inverter

operation after the data has been saved by

FUNC

DATA

. If the data is not saved, there is no change to the inverter operation.

When data setting is disabled in the case of “Data protected” or “Data setting invalid during inverter running,” make the

necessary changes as indicated in Table 4-3-2 below.

Table 4.3.2

Display Reason for No Modification Release Method

LINK ACTIVE Currently writing from RS-485 / RTU option to

function is being made Send a cancel command to function writing from RS-

485 RTU. Stops a “write” operation from the link

communication option.

NO SIGNAL(WE) The edit enabling command function is selected

using a general-purpose input terminal For functions E01 to E09, turn data terminal 19 (edit

enabling command selection) ON

DATA PRTCTD Data protection is selected for function F00. Change function F00 to 0

INV RUNNING An attempt was made to change a function that

cannot be chan

ed durin

inverter o

eration. Stop inverter operation

FWD/REV ON An attempt was made to change a function that

cannot be changed with the FWD/REV command

on.

Turn FWD/REV command off

F00 DATA PRTC

F01 FREQ CMD 1

F02 OPR METHOD

F03 MAX Hz-1

F00 DATA PRTC

F01 FREQ CMD 1

F02 PPR METHOD

F03 MAX Hz-1

F42 TRQ VECTOR 1

E01 X1 FUNC

E02 X2 FUNC

E03 X3 FUNC

A18 SLIP COMP 2

F00 DATA PRTC

F01 DATA PRTC

F02 OPR METHOD

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4-7

4.3.6 Checking Function Data

Select 2. DATA CHECK on the Program Menu screen. The Function Select screen then appears with function codes and

names.

Select the desired function and press FUNC/DATA to check the function data. By pressing FUNC/DATA, the screen

switches to the Data Setting screen, where data can be modified.

4.3.7 Monitoring Operating Status

Select 3. OPR MNTR on the Program Menu screen to display the current inverter operating status. Use and

to switch between the four operation monitor screens.

60.00

RUN

PRG > PRG MENU

F/D > LED SHIFT

FWD

60.00 60.00

F00 0

F01 *1

F02 *1

F03 60 Hz

60.00

F00 DATA PRTC

0 - 1

Function code Data changed from initial value Data

RUN

PRG > PRG MENU

F/D > LED SHIFT

FWD

1.DATA SETTING

> 2.DATA CHECK

3. OPR MNTR

4.I/O CHECK

1.DATA SETTING

2.DATA CHECK

> 3. OPR MNTR

4.I/O CHECK

60.00 60.00 60.00

Fout=xxxx.xHz

Iout=x.xxA

Vout=xxxV

TRQ=xxx%

Output frequency

Output current

Output voltage

Torque calculation method

60.0060.00

SYN=xxxxxx

LOD=xxxxxx

LIN=xxxxxx

Synchronous rotation

speed (r/min)

Load speed (r/min)

Line speed (m/min)

Fref=xxxx.x Hz

xxx xx xx xx

Setting frequency

Operation status

FWD/REV: Rotating direction

IL: Current limiting

VL: Voltage limiting

LU: Under voltage

TL: Torque limiting

60.00

SV=xxxxx

PV=xxxxx

TLD=xxx%

TLB=xxx%

PID setting value

PID feedback value

Driving torque limiting setting

Braking torque limiting setting

PRG

FUNC

DATA

FUNC

DATA

PRG

FUNC

DATA

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4-8

4.3.8 I/O Check

Select 4. I/O on the Program Menu screen. Check to display analog and digital input/output signal status for the drive and

options. Use and to switch between the seven screens of data.

60.00 60.00 60.00

RUN

PRG > PRG MENU

F/D > LED SHIFT

FWD

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

> 4.I/O CHECK

REM X2 X6

FWD X3 X7

REV X4 X8

X1 X5 X9

Signal OFF. Signal ON

Input terminal status (terminals)

60.00

Signal OFF. Signal ON Signal OFF. Signal ON

Y1 Y5

Output terminal status

60.00

COM X2 X6

FWD X3 X7

REV X4 X8

X1 X5 X9

Input terminal status

(via communication)

60.00

12=±xx.xV

22=±xx.xV

32=±xx.xV

V2=±xx.xV

Analog input signal

Terminal 12 input

Terminal 22 input voltage (AIO option)

Terminal 32 input voltage (AIO option)

Terminal V2 input

60.00

C1=xx.xmA

C2=xx.xmA

Terminal C1 input current

Terminal C2 input current (AIO option)

Analog input signal

60.00

AO=xxxxV

CS=xxxmA

DI=xxxxH

DO=xxH

Analog output voltage (AIO option)

Analog output current (AIO option)

Digital input terminal (HEX indication)

Digital ouput terminal (HEX indication)

DIO option I/O status

60.00

FMA=xx.xH

FMP=xx.xV

FMP=xxxxp/s

Output for meter

FMA output voltage

FMP output voltage

FMP output frequency

PRG

FUNC

DATA

60.00

Master-side A/B phase 4x frequency

Master-side Z phase 4x frequency

Slave-side A/B phase 4x frequency

Slave-side Z phase 4x frequency

PG/SY option input status

P1=±xxxx0p/s

Z1=xxxp/s

P2=±xxxxxOp/s

Z2=xxxp/s

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4-9

Maximum current (rms)

(Maximim value in hour units)

Main capacitor capacity

4.3.9 Maintenance Information

Select 5. on the Program Menu screen. Maintenance to display information necessary for maintenance and inspection.

Use and to switch between the five screens of data.

60.00 60.00

RUN

PRG > PRG MENU

F/D > LED SHIFT

FWD 1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

> 5. MAINTENANCE

TIME=xxxxxH

EDC=xxxV

TMPI=xxxx°C

TMPF=xxxx°C

Cumulative powered on time

DC link circuit voltage

Maximum temperature of inside drive

(Maximum value in hour units)

Maximum temperature of heatsink

(Maximum value in hour units)

60.00

TCAP=XXXXXH

(61000H)

TFAN=XXXXXH

(25000H)

60.00

Imax=xx.xA

CAP=xxx.x%

Capacitor on PC Board

accumulation time

( ): Judgement level

Cooling fan operating

( ): Judgement level time

60.00

NRK=xxxxx

NRR=xxxxx

NRO=xxxxx

No. of communication

errors: keypad panel

No. of communication

errors: RS-485

No. of communication

errors: option

60.00

INV=Hxxxxx

KEYPAD= Kxxxxx

OPTION=Pxxxxx

ROM version (drive)

(30kW or more: Hxxxxx

22kW or less Sxxxxx)

ROM version: keypad panel

ROM version: option

PRG

FUNC

DATA

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4-10

4.3.10 Load Rate Measurement

Select 6. Load Rate Measurement (LOAD FCTR) on the Program Menu screen. The maximum current, average current,

and average braking power during the set measuring time are measured and displayed.

60.00

T=3600s

Imax=0.00A

Iave=0.00A

BPave=0.0%

60.00

T=150s

Imax=0.00A

Iave=0.00A

BPave=0.0%

60.00

T=600s

Imax=0.00A

Iave=0.00A

BPave=0.0%

60.00

T=3600s

Imax=56.4A

Iave=23.5A

BPave=10.4%

Display returns to initial value

Maximum current

Average current

Average braking power

(Motor rated output/100%

Displays the remaining

measuring tim, when

reaches zero, ends the

measurement.

(Measures maximum current, average

current and average braking power in

600s intervals.)

Change measuring using and

and

Measuring time

Set measuring time

Start measuring

60.00

RUN

PRG > PRG MENU

F/D > LED SHIFT

FWD 1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

> 6. LOAD FCTR

60.00

PRG

FUNC

DATA

FUNC

DATA

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4-11

4.3.11 Alarm Information

Select 7. Alarm Information (ALM INF) on the Program Menu screen. A variety of operating data at the time the latest

alarm occurred is displayed. Use UP and DOWN to switch between the nine screens of alarm information data.

60.00

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

> 7. ALM INF

60.00 OC1

Fout=xxxx.xHz

Iout=x.xxA

Vout=xxxV

TRQ=xxx%

Code of latest alarm

(High speed blinking during alarm

mode only)

Output frequency at alarm

Output current at alarm occurence

Output voltage at alarm occurence

Torque calculation value at alarm

occurence

RUN

PRG > PRG MENU

F/D > LED SHIFT

FWD

OC1

TIME=xxxxxh

EDC=xxxV

TMPI=xxxx°C

TMPF=xxxx°C

Cumulative operating hours at alarm occurence

DC link circuit voltage at alarm occurence

Temperature inside drive at alarm occurence

Heat sink temperature at alarm occurence

Fref=xxxx.xHz

xxx xx xx xx

OC1

Setting frequency at alarm occurence

Operating status at alarm occurence

FWD/REV: Rotating

IL: Current limiting

VL: Voltage limiting

LU: Under voltage

TL: Torque limiting

OC1

REM X2 X6

FWD X3 X7

REV X4 X8

X1 X5 X9

SIGNAL OFF, SIGNAL ON

Input terminal status at a alarm

occurence (terminals)

No. of communication errors at

alarm occurence: Keypad panel

No. of communication errors at

alarm occurence: RS 485

No. of communication errors at

alarm occurence: Options

OC1

NRK=xxxxx

NRR=xxxxx

NRO=xxxxx

Input terminal status at a alarm

occurence (communication)

SIGNAL OFF, SIGNAL ON

OC1

COM X2 X6

FWD X3 X7

REV X4 X8

X1 X5 X9

Output terminal status at a alarm

occurence

SIGNAL OFF, SIGNAL ON

OC1

Y1 Y5

OC1

0/1 =xxx xxx

-1 =xxx xxx

-2 =xxx xxx

-3 =xxx xxx

Previous alarm

Before previous alarm

Two times before previous

No. of occurences

Alarm history

No. of occurences

Updated at alarm occurence. If the

cause of an alarm is the same as the

previous one, only the number og

occurences is incremented.

Multiple alarms

(Simultaneously

occuring alarms)

Alarm code

Up to four alarm codes can be dosplayed simultaneously.

OC1

5=xxx

4=xxx

3=xxx

2=xxx

Lastest alarm

PRG

FUNC

DATA

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4-12

4.3.12 Alarm History and Factors

Select 8. Alarm Cause on the Program Menu screen, to display the alarm history.

Press FUNC/DATA to display troubleshooting information for the alarm selected.

60.00

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

> 8. ALM CAUSE

60.00

0.1=xxx xxx

-1=xxx xxx

-2=xxx xxx

-3=xxx xxx

RUN

PRG > PRG MENU

F/D > LED SHIFT

FWD

60.00

Lastest alarm

Alarm history

60.00

5=xxx

4=xxx

3=xxx

2=xxx

0.1=xxx xxx

-1=xxx xxx

-2=xxx xxx

-3=xxx xxx

Multiple alarms

(simultaneously occuring alarms)

Move the cursor using

and to select one of the

alarm occured

Alarm code of the

selected alarm

Alarm occurence factor

of the selected alarm

xxxxxxxxxxxxx

OC1

PRG

FUNC

DATA

FUNC

DATA

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4-13

4.3.13 Data Copy

Select 9. Data Copy to display the Data Copy on the Program Menu screen. Read screen. A copy operation is then

performed in the following order: function data is read from the first inverter, the keypad panel is removed and attached to

a second inverter, the data from the first inverter is written to and stored in the second inverter.

The “verify” feature also makes it possible to compare and check differences in the data stored in the keypad panel and

the data stored in the inverter.

Read data Write data

Attach keypad panel, Turn power ON.

60.00

RUN

PRG > PRG MENU

F/D > LED SHIFT

FWD

60.00

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

8. ALM CAUSE

> 9. DATA COPY

READ

Data copy screen

Mode (read mode)

READ

Reading

30 HP-2

READ

COMPLETE

Data of drive type read

by keypad panel

Read complete

Remove keypad pananel

60.00

RUN

PRG > PRG MENU

F/D > LED SHIFT

FWD

60.00

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

8. ALM CAUSE

> 9. DATA COPY

READ

30 HP-2

WRITE

30 HP-2

WRITE

30 HP-2

30 HP-2

WRITE

COMPLETE Write completeWriting

Mode (write mode)

Drive type of data

stored by keypad panel

PRG

FUNC

DATA

FUNC

DATA

FUNC

DATA

FUNC

DATA

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4-14

Data check (verify)

60.00

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

8. ALM CAUSE

> 9. DATA COPY

READ

30HP-2

WRITE

30 HP-2

VERIFY

COMPLETE

30 HP-2

VERIFY

30 HP-2

VERIFY

30HP-2 Drive type of data stored in

the keypad panel

Mode (data check)

Data check in

progress

Data check complete

Error processing

30HP-2

WRITE

INV RUNNING

WRITE

MEMORY ERROR

50HP-2 WRITE

ERR-F25

1. Change disabled during operation

If a write operation is attempted during a drive

operation, or vice versa, the error message below

will appear. After stopping the drive and pressing

RESET

retry the write operation.

2. Memory error

If a write operation is attempted while data has not been

saved (i.e. no data) in the keypad panel data memory

during the read mode or when the drive type of data

read by keypad panel is different from the drive type to

which data is to be written, the following error message

will appear.

3. Verify error

During a data check (verify) operation, if data stored

in the keypad panel differs from data stored in the

drive, the following error message is displayed to

indicate the function number. The data is sus-

pended. To continue the data check and check for

other mismatching data, press

FUNC

DATA

. To stop the

data check and switch to another operation, press

RESET

RUN

PRG > PRG MENU

F/D > LED SHIFT

FWD

PRG

FUNC

DATA

FUNC

DATA

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4-15

4.3.14 Alarm Mode

If an alarm occurs, the Alarm Screen indicating the alarm contents is displayed. Use and to

display alarm history and multiple alarms (if more than two alarms occur simultaneously).

∧

∨

1.OC1

1=xxx xxx

xxxxxxxxxxxxx

PRG>PRG

RESET>RESET

Alarm detection on order

Alarm code

No. of consecutive occurences

Alarm name

Operation guide

Operation method

LED

display

LCD

display Description

5. 5 No. 5 alarm

4. 4 No. 4 alarm

3. 3 No. 3 alarm

2. 2 No. 2 alarm

1. 1 No. 1 alarm (more than two alarms occurred)

Blank 0 Latest alarm (only one alarm occurred/alarm released)

Blank -1 Previous alarm history

Blank -2 Alarm history before previous alarm

Blank -3 Alarm history two times before previous alarm

Alarm code: See Table 6-1-1

Alarm detection order

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4-16

Notes:

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5-1

5. Function Selection

5.1 Function Selection List

F: Fundamental Functions

Func. Unit Min. Factory Setting Data Change

No.

30 HP 40 HP

Formst during op

F00 Data protection

F00 DATA PRTC

0, 1 -- 0 1N

F01

Frequency command 1 F01

FREQ CMD 1 0 to 11 -- 0 1N

F02 Operation method

F02

OPR METHOD 0 to 4 -- 0 1N

F03 Maximum frequency 1

F03

MAX Hz-1 50 to 120Hz Hz 1 60 1N

F04

Base frequency 1 F04

BASE Hz-1 25 to 120Hz Hz 1 60 1N

F05

Rated voltage 1 F05

RATED V-1 0V: (Output voltage V 1 230: (230V class) 1

(at Base frequency 1)

proportional to source voltage) 460: (460V class)

230V class: 80 to 240V

460V class: 320 to 480V

F06 Maximum voltage 1

F06

MAX V-1 230V class: 80 to 240V V 1 230: (230V class) 1

(at Maximum frequency 1) 460V class: 320 to 480V 460: (460V class)

F07 Acceleration time 1

F07

ACC TIME1 0.01 to 3600 s s 0.01 6.0 20.0 12

F08 Deceleration time 1

F08

DEC TIME1

F09 Torque boost 1

F09

TRQ BOOST1 0.0, 0.1 to 20.0 - 0.1 2.0 12 Y

F10 Electronic (Select)

F10 ELCTRN OL1

0, 1, 2 -- 1 3Y

F11 Thermal 1 (level)

F11 OL LEVEL1

20 to 135% of drive rated current A 0.01 Motor rated current 1 Y

F12 (time constant)

F12 TIME CNST1

0.5 to 75.0 min min 0.1 5.0 10.0 19 Y

F13

Electronic thermal overload F13

DBR OL [ Up to 15 HP ] -- 3

relay (for braking resistor)

0, 1, 2 1

[ 20 HP and above ]

F14

Restart mode after F14

RESTART 0 to 5 -- 1

momentary power failure

F15 Frequency (high)

F15

H LIMITER 0 to 120 Hz Hz 1 70 1Y

F16 Limiter (low)

F16

L LIMITER 01N

F17 Gain (for frequency set signal)

F17

FREQ GAIN 0.0 to 200.0% % 0.1 100.0 1Y

F18 Bias frequency

F18

FREQ BIAS -120.0 to +120.0 Hz Hz 0.1 0.0 1Y

F20 DC brake (starting frequency)

F20

DC BRK Hz 0.0 to 60.0 Hz Hz 0.1 0.0 3

F21 (braking level)

F21

DC BRK LVL 0 to 80% % 1 0 1

F22 (braking time)

F22

DC BRK t 0.0s (inactive) s 0.1 0.0 3

F23 Starting frequency

F23

START Hz 0.1 to 60.0 Hz Hz 0.1 0.5 3

F24 (holding time)

F24

HOLDING t 0.0 to 10.0 s s 0.1 0.0 3

F25 Stop frequency

F25

STOP Hz 0.1 to 6.0 Hz Hz 0.1 0.2 1

F26 Motor sound (carrier freq.)

F26

MTR SOUND 0.75 to 15 kHz (6kHz) kHz 1 2 1Y

F27 (sound tone)

F27

SOUND TONE 0 to 3 -- 0 1Y

F30 FMA (voltage adjust)

F30

FMA V-ADJ 0 to 200% %1 100 1 Y

F31 (function)

F31

FMA FUNC 0 to 10 -- 0 1Y

F33 FMP (pulse rate)

F33

FMP PULSES 300 to 6000 p/s (full scale) p/s 1 1440 1Y

F34 (voltage adjust)

F34

FMP V-ADJ 0%, 1 to 200% %10 1Y

F35 (function)

F35

FMP FUNC 0 to 10 -- 0 1Y

F36 30RY operation mode

F36

30RY MODE 0, 1 -- 0 1Y

F40 Torque limiter1 (driving)

F40

DRV TRQ 1 20 to 150%, 999 % 1 999 1

F41 (braking)

F41

BRK TRQ 1 0%, 20 to 150%, 999 999 1

5-17 F42 Torque vector control 1

F42

TRQVECTOR1 0, 1 -- 0 1N

Name

LCD Display

Setting Range

5-7

5-10

5-11

Pg.

5-12

5-14

5-15

5-16

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5-2

E: Terminal Extensions Functions

Pg. Func. Factory Setting Data Change

No. Setting Range Unit Min.

30 HP 40 HP

Format During op

E01 X1 terminal function

E01

X1 FUNC 0 to 32 01N

E02 X2 terminal function

E02

X2 FUNC 11N

E03 X3 terminal function

E03

X3 FUNC 21N

E04 X4 terminal function

E04

X4 FUNC 31N

E05 X5 terminal function

E05

X5 FUNC -- 4 1N

E06 X6 terminal function

E06

X6 FUNC 51N

E07 X7 terminal function

E07

X7 FUNC 61N

E08 X8 terminal function

E08

X8 FUNC 71N

E09 X9 terminal function

E09

X9 FUNC 81N

E10

Acceleration time 2 E10

ACC TIME2 0.01 to 3600 s s 0.01 6.00 20.00 12 Y

E11

Deceleration time 2 E11

DEC TIME2 6.00 20.00 12 Y

E12

Acceleration time 3 E12

ACC TIME3 6.00 20.00 12 Y

E13

Deceleration time 3 E13

DEC TIME3 6.00 20.00 12 Y

E14

Acceleration time 4 E14

ACC TIME4 6.00 20.00 12 Y

E15

Deceleration time 4 E15

DEC TIME4 6.00 20.00 12 Y

E16

Torque limiter 2

(driving)

E16

DRV TRQ 2 20 to 150%, 999 % 1 999 1Y

E17 (braking)

E17

BRK TRQ 2 0%, 20 to 150%, 999 % 1 999 1Y

E20

Y1 terminal function E20

Y1 FUNC 0 to 33 01N

E21

Y2 terminal function E21

Y2 FUNC 11N

E22

Y3 terminal function E22

Y3 FUNC -- 2 1N

E23

Y4 terminal function E23

Y4 FUNC 71N

E24

Y5A, Y5C terminal function E24

Y5 FUNC 10 1N

5-24 E25

Y5 RY operation mode E25

Y5RY MODE 0,1 -1 0 1N

E30 FAR function (Hysteresis)

E30

FAR HYSTR 0.0 to 10.0 Hz Hz 0.1 2.5 3 Y

E31 FDT function (level)

E31

FDT1 LEVEL 0 to120 Hz Hz 1 60 1

E32 signal (Hysteresis)

E32

FDT1 HYSTR 0.0 to 30.0 Hz Hz 0.1 1.0 3

E33 OL function (mode select)

E33

OL1 WARNING 0: Thermal calculation -- 0 1

1: Output current

E34 signal (

(level)

E34

OL1 LEVEL 5 to 150% of rated drive current A 0.01 motor rated current 19

E35 (timer)

E35

OL1 TIMER 0.1 to 60.0 s s 0.1 10.0 3

E36 FDT2 function (level)

E36

FDT2 LEVEL 0 to 120 Hz Hz 1 60 1

E37 OL2 function (level)

E37

OL2 LEVEL 5 to 150% of rated drive current A 0.01 motor rated current 19

E40 Display coefficient A

E40

COEF A -999.00 to 999.00 -0.01 0.01 12

E41 Display coefficient B

E41

COEF B -999.00 to 999.00 -0.01 0.00 12 Y

E42 LED Display filter

E42

DISPLAY FL 0.0 to 5.0 s s0.1 0.5 3 Y

E43 LED Monitor (function)

E43

LED MNTR 0 to 12 - - 0 1 Y

E44 (display in STOP mode)

E44

LED MNTR2 0, 1 - - 0 1 Y

E45 LCD Monitor (function)

E45

LCD MNTR 0, 1 -- 0 1Y

E46 (language)

E46

LANGUAGE 0 to 5 -- 1 1Y

E47 (contrast)

E47

CONTRAST 0(soft) to 10(hard) -- 5 1Y

C:Frequency Control Functions

C01 Jump (Jump freq. 1)

C01

JUMP Hz 1 0 to 120 Hz Hz 1 0

C02 frequency (Jump freq. 2)

C02

JUMP Hz 2 0

C03 (Jump freq. 3)

C03

JUMP Hz 3 0

C04 (Hysteresis)

C04

JUMP HYSTR 0 to 30 Hz Hz 1 3

C05 Multistep (Freq. 1)

C05

MULTI Hz-1 0.00 to 120.00 Hz Hz 0.01 0.00

C06 frequency (Freq. 2)

C06

MULTI Hz-2 0.00

C07 setting (Freq. 3)

C07

MULTI Hz-3 0.00

C08 (Freq. 4)

C08

MULTI Hz-4 0.00

C09 (Freq. 5)

C09

MULTI Hz-5 0.00

C10 (Freq. 6)

C10

MULTI Hz-6 0.00

C11 (Freq. 7)

C11

MULTI Hz-7 0.00

C12 (Freq. 8)

C12

MULTI Hz-8 0.00

C13 (Freq. 9)

C13

MULTI Hz-9 0.00

C14 (Freq. 10)

C14

MULTI Hz-10 0.00

C15 (Freq. 11)

C15

MULTI Hz-11 0.00

C16 (Freq. 12)

C16

MULTI Hz-12 0.00

C17 (Freq. 13)

C17

MULTI Hz-13 0.00

C18 (Freq. 14)

C18

MULTI Hz-14 0.00

C19 (Freq. 15)

C19

MULTI Hz-15 0.00

Name

LCD Display

5-26

5-27

5-28

5-18/21

5-22

5-22/24

5-25

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5-3

Func. Factory Setting Data Change

No. Setting Range Unit Min.

30 HP 40 HP

Format during op

C20 JOG frequency

C20

JOG Hz 0.00 to 120.00 Hz Hz 0.01 5.00 5Y

C21 PATTERN (mode select)

C21

PATTERN 0,1,2 -- 0 1

operation

C22 (Stage 1)

C22

STAGE 1 Operation time: 0.00 to 6000 s s 0.01 0.00 F1 13

C23 (Stage 2)

C23

STAGE 2 F1 to F4 and R1 to R4 0.00 F1 13

C24 (Stage 3)

C24

STAGE 3 0.00 F1 13

C25 (Stage 4)

C25

STAGE 4 0.00 F1 13

C26 (Stage 5)

C26

STAGE 5 0.00 F1 13

C27 (Stage 6)

C27

STAGE 6 0.00 F1 13

C28 (Stage 7)

C28

STAGE 7 0.00 F1 13

C30 Frequency command 2

C30

FREQ CMD 2 0 to 11 -- 2 1N

C31 Offset adjust (terminal [12])

C31

BIAS 12 -100.0 to +100.0% % 0.1 0.0 4 Y

C32 (terminal [C1])

C32

GAIN 12 0.0 to +200.0% % 0.1 100.0 3 Y

5-31

C33 Analog setting signal filter

C33

REF FILTER 0.00 to 5.00s s 0.01 0.05 5Y

P:Motor Parameters

P01 Number of motor 1 poles

P01

M1 POLES 2 to 14 -2 4 9

P02 Motor 1 (capacity)

P02

M1-CAP Up to 30 HP: 0.01 to 60 HP Hp 0.01 motor capacity 5

40 HP and above: 0.01 to 600 HP

P03 (rated current)

P03

M1-Ir 0.00 to 2000 A A 0.01 motor rated current 19

P04 (tuning)

P04

M1 TUN1 0, 1, 2 -- 0 21

P05 (on-line tuning)

P05

M1 TUN2 0, 1 -- 0 1

P06 (no-load current)

P06

M1-Io 0.00 to 2000 A A 0.01 standard rated value 19

P07 (%R1 setting)

P07

M1-%R1 0.00 to 50.00% % 0.01 standard rated value 5

P08 (%X setting)

P08

M1-%X 0.00 to 50.00% % 0.01 standard rated value 5

P09 Slip compensation control

P09

SLIP COMP1 0.00 to 15.00 Hz Hz 0.01 0.00 5

H:High Performance Functions

H03 Data initializing

H03

DATA INIT 0, 1 -- 0 1

H04 Auto-reset (times)

H04

AUTO-RESET 0, 1 to 10 times -1 0 1

H05 (reset interval)

H05

RESET INT 2 to 20 s s 15 1

H06 Fan stop operation

H06

FAN STOP 0, 1 -- 0 1

H07 ACC/DEC pattern (mode select)

H07

ACC PTN 0,1,2,3 -- 0 1

H08 Rev. phase sequence lock

H08

REV LOCK 0, 1 -- 0 1

H09 Start mode

H09

START MODE 0, 1, 2 --- 0 1

H10 Energy-saving operation

H10

ENERGY SAV 0, 1 -- 1 1

H11 DEC mode

H11

DEC MODE 0, 1 -- 0 1

H12 Instantaneous OC limiting

H12

INST CL 0, 1 -- 1 1

H13 Auto-restart (restart time)

H13

RESTART t 0.1 to 10.0 s s0.1 0.1 0.5 3

H14 (freq. fall rate)

H14

FALL RATE 0.00 to 100.00 Hz/s Hz/s 0.01 10.00 5

H15 (holding DC voltage)

H15

HOLD V 3-phase, 230V class: 200 to 300V V 1 200V class: 235V 1

3-phase, 460V class: 400 to 600V

400V class: 470V

H16 (OPR command self hold time)

H16

SELFHOLD t 0.0 to 30.0 s, 999 s 0.1 999 3

H19 Active drive

H19

AUT RED 0, 1 -- 0 1

H20 PID control (mode select)

H20

PID MODE 0, 1, 2 -- - 0 1

5-38

H21 (feedback signal)

H21

FB SIGNAL 0, 1, 2, 3 -- 1 1

H22 (P-gain)

H22

P-GAIN 0.01 to 10.00 times - 0.01 0.1 5

H23 (I-gain)

H23

I-GAIN 0.0, 0.1 to 3600 s s 0.1 0.0 3

H24 (D-gain)

H24

D-GAIN 0.00 s , 0.01 to 10.0 s s 0.01 0.00 5

H25 (feedback filter)

H25

FB FILTER 0.0 to 60.0 s s 0.1 0.5 3

H26 PTC thermistor (mode select)

H26

PTC MODE 0, 1 01

H27 (level)

H27

PTC LEVEL 0.00 to 5.00V V 0.01 1.60 5

H30 Serial link (function select)

H30

LINK FUNC 0, 1, 2, 3 -- 0 1

H31 Modbus-RTU (address)

H31

ADDRESS 0 (broadcast), 1 to 247 -11 1

H32 (mode select on no response error)

H32

MODE ON ER 0, 1, 2, 3 --0 1

H33 (timer)

H33

TIMER 0.0 to 60.0 s s - 2.0 3

H34 (baud rate)

H34

BAUD RATE 0, 1, 2, 3 -- 1 1

H35 (data length)

H35

LENGTH 0 (8-bit fixed) -- 0 1

H36 (parity check)

H36

PARITY 0, 1, 2 -- 0 1

H37 (stop bits)

H37

STOP BITS 0 (2-bit), 1(1-bit) -- 0 1

H38 (no response error detection time)

H38

NO RES t 0 (no detection), 1 to 60 s s1 0 1

H39 (response interval)

H39

INTERVAL 0.00 to 1.00 s s 0.01 0.01 5

5-42

5-43

5-39/40

Pg.

5-29

5-29/30

5-30

Name

LCD Display

5-37

5-41

5-36

5-32

5-33

5-34

5-35

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5-4

A: Alternative Motor Parameters

Pg. Func. Factory Setting Data Change

No. Setting Range Unit Min.

30 HP 40 HP

Format During op

A01 Maximum frequency 2

A01

MAX Hz-2 50 to 120 Hz Hz 1 60 1 N

A02 Base frequency 2

A02

BASE Hz-2 25 to 120 Hz Hz 1 60 1N

A03 Rated voltage 2

A03

RATED V-2 0 V 1 230V class: 230 1

(at Base frequency 2 ) 230V class: 80 to 240V 460V class: 460

460V class: 320 to 480V

A04 Maximum voltage 2

A04

MAX V-2 230V class: 80 to 240V V 1 230V class: 230 1N

460V class: 320 to 480V 460V class: 460

A05 Torque boost 2

A05

TRQ BOOST2 0.0, 0.1 to 20.0 - - 2.0 3Y

A06 Electronic (select)

A06

ELCTRN OL2 0, 1, 2 -- 1 1Y

A07 thermal 2 (level)

A07

OL LEVEL2 20% to 135% if INV rated current A 0.01 motor rated current 19 Y

A08 (thermal time constant)

A08

TIME CNST2 0.5 to 75.0 min min 0.1 5.0 10.0 3 Y

A09 Torque vector control 2

A09

TRQVECTOR2 0, 1 -- 0 1N

A10 Number of motor 2 poles

A10

M2 POLES 2 to 14 poles pole 2 4 9N

A11 Motor 2 (capacity)

A11

M2-CAP Up to 30 HP: 0.01 to 60 HP HP 0.01 motor capacity 5

40 HP and above: 0.01 to 600 HP

A12 (rated current)

A12

M2-Ir 0.00 to 2000 A A 0.01 motor rated current 19 N

A13 (tuning)

A13

M2 TUN1 0, 1, 2 -- 0 21 N

A14 (on-line tuning)

A14

M2 TUN2 0, 1 -- 0 1N

A15 (no-load current)

A15

M2-Io 0.00 to 2000 A A 0.01 standard rated value 19 N

A16 (%R1 setting)

A16

M2-%R1 0.00 to 50.00% % 0.01 standard rated value 5Y

A17 (%X setting)

A17

M2-%X 0.00 to 50.00% % 0.01 standard rated value 5Y

A18 (slip compensation control 2)

A18

SLIP COMP2 0.00 to 15.00 Hz Hz 0.01 0.00 5 Y

5-45

Name

LCD Display

5-44

http://store.iiic.cc/

5-5

5.2 Alphabetical Function List

PG. NAME

5-16 30RY operation mode F36 30RY MODE

5-10 Acceleration time 1 F07 ACC TIME1

5-22 Acceleration time 2 E10 ACC TIME2

5-22 Acceleration time 3 E12 ACC TIME3

5-22 Acceleration time 4 E14 ACC TIME4

5-34 ACC/DEC Pattern H07 ACC PTN

5-37 Active Drive H19 AUT RED

5-31 Analog setting signal filter C33 REF FILTER

5-10 Base frequency 1 F04 BASE Hz-1

5-44 Base frequency 2 A02 BASE Hz-2

5-14 Bias frequency F18 FREQ BIAS

5-34 Data initializing H03 DATA INIT

5-7 Data protection F00 DATA PRTC

5-14 DC brake (Braking level) F21 DC BRK LVL

5-14 DC brake (Braking time) F22 DC BRK t

5-14 DC brake (Starting freq.) F20 DC BRK Hz

5-36 DEC mode H11 DEC MODE

5-10 Deceleration time 1 F08 DEC TIME1

5-22 Deceleration time 2 E11 DEC TIME2

5-22 Deceleration time 3 E13 DEC TIME3

5-22 Deceleration time 4 E15 DEC TIME4

5-26 Display coefficient A E40 COEF A

5-26 Display coefficient B E41 COEF B

5-11 Electronic Thermal 1 (Level) F11 OL LEVEL1

5-11 Electronic Thermal 1 (Select) F10 ELCTRN OL1

5-11 Electronic Thermal 1 (Thermal

time constant) F12 TIME CNST1

5-44 Electronic thermal 2 (Level) A07 OL LEVEL2

5-44 Electronic thermal 2 (Select) A06 ELCTRN OL2

5-44 Electronic thermal 2 (Thermal

time constant) A08 TIME CNST2

5-11 Electronic thermal overload

rela

(for DB resistor) F13 DBR OL

5-36 Energy-saving operation H10 ENERGY SAV

5-34 Fan stop operation H06 FAN STOP

5-25 FAR function (Hysteresis) E30 FAR HYSTR

5-25 FDT function (Level) E31 FDT1 LEVEL

5-25 FDT signal (Hysteresis) E32 FDT1 HYSTR

5-25 FDT2 function (Level) E36 FDT2 LEVEL

5-15 FMA (Voltage adjust) F30 FMA V-ADJ

5-15 FMA (Function) F31 FMA FUNC

5-16 FMP (Function) F35 FMP FUNC

5-16 FMP (Pulse rate) F33 FMP PULSES

5-16 FMP (Voltage adjust) F34 FMP V-ADJ

5-7 Frequency command 1 F01 FREQ CMD 1

5-30 Frequency command 2 C30 FREQ CMD 2

5-14 Frequency limiter (High) F15 H LIMITER

5-14 Frequency limiter (Low) F16 L LIMITER

5-14 Gain (for freq set signal) F17 FREQ GAIN

5-36 Instantaneous OC limiting H12 INST CL

5-29 JOG frequency C20 JOG Hz

5-28 Jump frequency (Hysteresis) C04 JUMP HYSTR

5-28 Jump frequency (Jump freq 1) C01 JUMP Hz 1

5-28 Jump frequency (Jump freq 2) C02 JUMP Hz 2

5-28 Jump frequency (Jump freq 3) C03 JUMP Hz 3

5-27 LCD Monitor (Contrast) E47 CONTRAST

5-27 LCD Monitor (Function) E45 LCD MNTR

5-27 LCD Monitor (Language) E46 LANGUAGE

5-26 LED Display filter E42 DISPLAY FL

5-26 LED Monitor (Function) E43 LED MNTR

LCD Display PG. NAME

5-26 LED Monitor (Display @ STOP

mode) E44 LED MNTR2

5-10 Maximum frequency 1 F03 MAX Hz-1

5-44 Maximum frequency 2 A01 MAX Hz-2

5-10 Maximum voltage 1 F06 MAX V-1

5-44 Maximum voltage 2 A04 MAX V-2

5-42 Modbus-RTU (Address) H31 ADDRESS

5-42 Modbus-RTU (Baud rate) H34 BAUD RATE

5-42 Modbus-RTU (Data length) H35 LENGTH

5-42 Modbus-RTU (Mode select on

no res

onse error) H32 MODE ON ER

5-43 Modbus-RTU (No response

error detection time) H38 NO RES t

5-42 Modbus-RTU (Parity check) H36 PARITY

5-43 Modbus-RTU (Response

interval) H39 INTERVAL

5-42 Modbus-RTU (Stop bits) H37 STOP BITS

5-42 Modbus-RTU (Timer) H33 TIMER

5-33 Motor 1 (%R1 setting) P07 M1-%R1

5-33 Motor 1 (%X setting) P08 M1-%X

5-32 Motor 1 (Capacity) P02 M1 -CAP

5-33 Motor 1 (No-load current) P06 M1-lo

5-33 Motor 1 (On-line Tuning) P05 M1 TUN2

5-32 Motor 1 (Rated current) P03 M1-lr

5-32 Motor 1 (Tuning) P04 M1 TUN1

5-45 Motor 2 (%R1 setting) A16 M2-%R1

5-45 Motor 2 (%X setting) A17 M2-%X

5-44 Motor 2 (Capacity) A11 M2-CAP

5-45 Motor 2 (No-load current) A15 M2-Io

5-45 Motor 2 (On-line Tuning) A14 M2 TUN2

5-44 Motor 2 (Rated current) A12 M2-Ir

5-45 Motor 2 (Slip compensation

control 2) A18 SLIP COMP2

5-45 Motor 2 (Tuning) A13 M2 TUN1

5-15 Motor sound (Carrier freq.) F26 MTR SOUND

5-15 Motor sound (Sound tone) F27 SOUND TONE