Standard Aerospace & Military Connectors
MIL-DTL-38999 Series III / EN3645
8D SERIES
3
8D Series
Presentation
Contents
Since the early 80’s, SOURIAU is a major supplier of 38999 Series III, the screw-coupled version of MIL-C-38999.
Present on the main international programs, SOURIAU has developed a range of products that meet the
performance required in extreme environments. This product family is in accordance with MIL-DTL-38999 Series III,
EN3645, CECC (standard for bronze shell), and also meets many customers’ standards (Rolls Royce, ABS, BACC, ...)
This evolution of MIL-C-38999 allows:
• A high contact density up to 128 contacts #22D
• A quick screw coupling with self locking mechanism
• High resistance to harsh environments (vibration, 200°C)
Always at the cutting edge of innovation, SOURIAU’s teams have continuously improved this range of connectors:
• Composite version in the 90’s (Its choice is recommended wherever weight is critical)
• Titanium version for weight saving and very high and mechanical resistance
• Today SOURIAU remains innovative with cadmium free and RoHS solutions.
In 2009 SOURIAU was the rst to be QPL quali ed for Zinc Nickel plating.
Derived Series
Range Extension
Typical applications .......................................... 6
Features & Bene ts .......................................... 7
Product overview .............................................. 8
A universal product platform ............................ 10
Technical characteristics ................................... 11
Contact layouts ................................................ 13
Overview
Aluminum Series .............................................. 22
Composite Series ............................................. 35
Stainless steel Series ........................................ 41
Titanium Series ................................................. 47
Bronze Series .................................................... 52
Standard Series
Contacts ........................................................... 64
Dummy contacts / Filler plugs ......................... 70
Wiring instruction ............................................. 71
Tooling ............................................................. 72
Accessories ...................................................... 74
Orientations ..................................................... 75
Panel cut-out .................................................... 75
Coordinates ..................................................... 76
..................... 85
..................... 145
Common Section
8D SERIES
© 2018 SOURIAU - SOURIAU is a registered trademark
Overview
8D Series
Typical applications ................................................................................................ 6
Features & Benets ................................................................................................ 7
Product overview - A superior concept .................................................................. 8
Product overview - A performing MIL standard connector design ......................... 10
A universal product platform .................................................................................. 10
Technical characteristics .......................................................................................... 11
Contact layouts ....................................................................................................... 13
Contact layouts (matrix) .......................................................................................... 18
6
8D Series | Overview
Typical applications
Civil Aeronautics
Ground Military
Marine - Offshore
Military Aeronautics
Industrial - Railway
Defense
© Npologuy / Fotolia
© Dell / Fotolia © JPS / Fotolia © Aleksey Stemmer / Fotolia
© Metlion / Fotolia
Courtesy of Esterline Communication Systems
7
8D Series | Overview
Features & Bene ts
QPL
ROBUST
LIGHT
WEIGHT
LARGE
OFFER
FIRE
SEAL
MIL-DTL-38999 Quali ed
54 quali ed layouts.
Quali ed protective caps.
Versatility
RoHS platings, high density layouts, ...
Contacts: signal, high speed (optical, quadrax), high power, ...
Speci c shells: double ange, clinch nuts, integrated backshell, ...
Class K
Stainless steel (D38999, EN3645 & BACC quali ed).
Hermetic version.
High end materials
Aluminum (D38999 & EN3645 quali ed).
Composite (D38999, EN3645 & BACC quali ed).
Titanium version.
High reliability
Temperature up to 200°C.
High vibration withstanding (44g).
500 mating/unmating cycles.
8
8D Series | Overview
A superior concept
5
Materials &
Platings
Full
Contact
offer
Versatile
& Robust
Aluminum
Black zinc nickel RoHS,
Nickel RoHS,
Green zinc cobalt,
Olive drab cadmium
Composite
Nickel RoHS,
Olive drab cadmium,
Without plating
Stainless Steel
Passivated RoHS,
Nickel RoHS
Titanium
Nickel RoHS,
Without plating
Bronze
Without plating
Metallic clips retention
Unique technology,
High performance contact
retention,
High temperature and high
vibrations withstanding
Accessories
Full backshells offer,
Protective caps,
Tooling
High sealing
IP67,
Each contact cavity is
individually sealed
Versatility
PC Tail contacts with or
without shoulder,
Crimp contacts,
Solder cup contacts,
Wire wrap contacts
High density
#26 contact layouts
Adaptability
Common cavity for
all #8 contacts
Multi-contact technology
Signal transmission,
High power up to 850A,
High speed data transmission:
. Quadrax
. Coax
. Twinax
. Triax (= concentric twinax)
. ELIO® fiber optic
. Expanded beam
9
8D Series | Overview
Various possibilities of range extension and shell variant from Standard Series.
The only limit is your imagination: Consult us !
Derived Series
HIGH SPEED SOLUTIONS
Twinax and Quadrax contacts
see page 86
BMA coaxial contacts
see page 92
ELIO® ber optic contacts
see page 96
ELIOBEAM ber optic contacts
see page 102
Power contacts
see page 106
High power contacts
see page 111
High density
see page 116
Plug with integrated backshell
see page 118
High vibration: 8DV Series
see page 122
Clinch nuts or helicoils
see page 126
Double ange receptacle
see page 129
PC tail contact without shoulder
see page 132
REINFORCED SEALING
Resin sealed connector
see page 134
Glass sealed connector
see page 137
SMART DESIGN SOLUTIONS PC TAIL CONTACTS SOLUTIONS
POWER SOLUTIONS COMPACT SOLUTIONS
INTERCONNECT SOLUTIONS
Backshells
SUNBANK provides a large variety of interconnect solutions to vector
and secure the cable routing. Consult us for more information.
Accessories
Protective
caps
Flexible
conduits
10
8D Series | Overview
. High density
. Lightweight version of Series I
. Scoop proof, bayonet coupling
. Mounting: screws or jam nut
. Shell: Aluminum alloy
. Plating: Cadmium or nickel
. VG 96912 German specification
. JN 1003 Typhoon specification
. Short version of 38999 Series I
. High density MIL-spec circular
. Bayonet coupling
. Mounting: screws or jam nut
. Shell: Aluminum alloy
. Plating: Cadmium, nickel or
hard anodized
. QPL approved
. High density MIL-spec circular
. Scoop proof
. Bayonet coupling
. Mounting: screws or jam nut
. Shell: Aluminum alloy
. Plating: Cadmium or nickel
. QPL approved
. Numerous layouts
A universal product platform
A performing MIL standard connector design
38999
Series I
MIL-DTL-38999
8LT Series
38999
Series II
MIL-DTL-38999
8T Series
VG96912 &
JN1003
8ST Series
11/4 turn to mate No risk of damaging
contacts during the
coupling operation
Quick
coupling
Fully
shielded
Visual
mating
Scoop
proof Self
locking
Mechanism patented
by SOURIAU.
Connector will never
unscrew even under
high vibration (44 g)
Shell to shell
bottoming
= perfect shield
continuity
360° shielding
EMI Ring
360° teeth for
optimum shield
continuity with
accessories
Red band visible
= not correctly mated
Red band hidden
= correctly mated
11
8D Series | Overview
Mechanical
• Shell:
Aluminum, composite, stainless steel, bronze
• Shell plating:
. Aluminum shell:
Cadmium olive drab (W)
Nickel (F)
Black zinc nickel (Z)
Green zinc cobalt (ZC)
. Composite shell:
Cadmium olive drab (J)
Nickel (M)
Without plating (X)
. Stainless steel shell:
Passivated (K)
Nickel (S)
. Titanium shell:
Without plating (TT)
Nickel (TF)
. Bronze shell:
Without plating
• Insulator: Thermoplastic
• Grommet and interfacial seal:
Silicone elastomer
• Contacts: Copper alloy
• Contacts plating: Gold over nickel plated
• Endurance:
. 500 mating cycles all materials
. 1500 mating cycles for composite
connectors with specifics contacts
• Shock:
300 g, 3 ms according EN2591-D2 method A
• Vibration:
. Sinus:
. 10 à 2000 Hz, 3x12 hrs
(60 g, 140 - 2000 Hz) with T° cycling
. Random:
. 50 to 2000 Hz, 2x8 Hrs
(1 g2/ Hz, 100 - 2000 Hz) at T° max.
. 25 to 2000 Hz, 2x8 Hrs
(5 g2/ Hz, 100 - 300 Hz) at ambiant T°
Test with accessories in acc with EN2591-D3
• Contact retention:
Weight comparison
Example for a plug shell size 15
Description
• High contact density layouts available
• Screw coupling, Shell size from 9 to 25
• Contact protection: 100% Scoop proof
• Protected by cadmium, nickel, green zinc cobalt
or black zinc nickel plating
• RFI - EMI shielding and shell to shell continuity
• Accessories (protective caps, backshells, etc… )
• Hermetic versions
• High power up to 850A
• Optical layouts
• 230V layouts available (ABS22-19, ABS22-20,
ABS22-21 & ABS22-22 qualied)
• Standards:
. MIL-DTL-38999 Series III
. EN3645
. BACC63CT/CU; BACC63DB/DC
Technical features
Contacts size 26 22 20 16 12 8 4
Min force in N 30 44 67 111 111 111 200
42%
lighter
40%
lighter
30%
lighter
Materials Weight
Stainless
steel 58.80 g
Titanium 33.90 g
Aluminum 20.35 g
Composite 14.30 g
12
8D Series | Overview
Electrical
• Test voltage rating (Vrms)
• Contact resistance
• Insulation resistance:
≥ 5 000 MΩ (under 500 Vdc)
• Contact rating:
• Shell continuity
. Aluminum shell:
Cadmium olive drab (W): 2.5 mΩ
Nickel (F): 1 mΩ
Black zinc nickel (Z): 2.5 mΩ
Green zinc cobalt (ZC): 2.5 mΩ
. Composite shell:
Cadmium olive drab (J): 3 mΩ
Nickel (M): 3 mΩ
. Stainless steel shell:
Passivated (K): 10 mΩ
Nickel (S): 1 mΩ
. Titanium shell:
Without plating (TT): 10 mΩ
Nickel (TF): 1 mΩ
. Bronze shell:
Without plating: 5 mΩ
• Shielding:
. Aluminum shell:
F: 65 db at 10 GHz
Z, F & W: 85 db at 1 GHz
Z & W: 50 db at 10 GHz
ZC: Consult us
. Composite shell:
J & M: 85 db at 1 GHz
. Stainless steel shell:
K: 45 db at 10 GHz
S: 65 db at 10 GHz
. Titanium shell:
TT: 45 db at 10 GHz
TF: 65 db at 10 GHz
. Bronze shell:
85 db at 10 GHz
Environmental
• Temperature range:
. Aluminum shell:
W: -65°C +175°C
F: -65°C +200°C
Z: -65°C +200°C
ZC: -65°C +175°C
. Composite shell:
J: -65°C +175°C
M: -65°C +200°C
Without plating (X): -65°C +175°C
. Stainless steel shell:
K: -65°C +200°C
S: -65°C +200°C
. Titanium shell:
TT: -65°C +200°C
TF: -65°C +200°C
. Bronze shell:
Without plating: -65°C +175°C
• Sealing:
Mated connectors meet altitude immersion
requirements of MIL-DTL-38999.
• Salt spray:
. Aluminum shell:
W: 500 Hrs
F: 48 Hrs
Z: 500 Hrs
ZC: 250 Hrs
. Composite shell:
J: 2000 Hrs
M: 2000 Hrs
Without plating (X): 2000 Hrs
. Stainless steel shell:
K: 500 Hrs
S: 500 Hrs
. Titanium shell:
TT: 500 Hrs
TF: 48 Hrs
. Bronze shell:
Without plating: 500 Hrs
Resistance to uids
• According to MIL-DTL-38999 standard
. Gasoline: JP5 (OTAN F44)
. Mineral hydraulic fluid: MIL-H-5606
(OTAN H515)
. Synthetic hydraulic fluid: Skydrol 500 B4
• LD4 (SAE AS 1241)
. Mineral lubricating: MIL-L-7870A
(OTAN 0142)
. Synthetic lubricating: MIL-L-23699
(OTAN 0156), MIL-L-7808
. Cleaning fluid: MIL-C-87936 diluted
. De-icing fluid: MIL-A-8243
. Extinguishing fluid: Bromochloromethane
. Cooling fluid: Coolanol
Service sea level at 21000 m
R400 N/A
M1 300 800
N1 000 600
I1 800 1 000
II 2 300 1 000
Contacts size 26 22 20 16 12 8 4
Resistance mΩ 16 14.6 7.3 3.8 3.5 3 2
Contacts size 26 22 20 16 12 10 8 4
Rating (A) 3 5 7.5 13 23 33 45 80
13
8D Series | Overview
Contact layouts
35
6#22D
Service M
1 Optical
position
1#8 Quadrax
12
12#26
Service R
98
3#20
Service I
01
1#12
Service II
all Series
excepted JVS
26
26#26
Service R
01 02 04 05 12 22
1#8 Coax
Service I
only for JVS
2#16
Service I
2 Optical
positions
4#20
Service I
5#20
Service I
1#12
Service II
only for JVS
4#22D
Service M
35 80 98 99
13#22D
Service M
1#8 Triax
Service I
1#8 Quadrax 6#20
Service I
7#20
Service I
80
Spec 251
1#8 Power
09 / A
11 / B
* 09-05 layout:
- Grounded version only (spec. 620)
- Plug with female contact & receptacle with male contact only
As stated in MIL-DTL-38999 standard, insert arrangements uding multi-axial contacts (coax, twinax, quadrax, ...) should not be used in rewall aplications.
Power or High Power
PQuadrax or Twinax
QHigh Density
HD Hermetic version developed
H
Concentric Twinax (=Triax) or Coax
CFiber optic ELIO® or Expanded beam
F
#26 #22D #20 #16 #12Contact sizes #10
#8 Power #4 Power
#8 Triax (=Concentric Twinax) or Coax - consult us High Power
#8 Quadrax or Twinax Fiber optic ELIO® or Expanded beam
H
HD
HD
05*
01
F Q
F
02
Q
81
P
C
C
H
H H
14
8D Series | Overview
Contact layouts
5#16
Service II
05
6 Optical
positions
1#16, 14#20
Service I
18
18#20
Service I
19
19#20
Service I
35 97
37#22D
Service M
4#16, 8#20
Service I
15
15 / D
As stated in MIL-DTL-38999 standard, insert arrangements uding multi-axial contacts (coax, twinax, quadrax, ...) should not be used in rewall aplications.
F
06
H H H H
17 / E
02 22
38#22D
1#8 Triax
Service M
2#12
2#8 Triax
Service M
22
Spec 251 26
2#12
2#8 Power
26#20
Service I
02
Spec 251 06 08
38#22D
1#8 Power
6#12
Service I
8#16
Service II
4#12
16#22D
Service M
20
P P
C C
H H H
Power or High Power
PQuadrax or Twinax
QHigh Density
HD Hermetic version developed
H
Concentric Twinax (=Triax) or Coax
CFiber optic ELIO® or Expanded beam
F
35 75
55#22D
Service M
2#8 Triax
Service M
99
2#12
2#8 Quadrax
38#22D
1#8 Quadrax
2#8 Quadrax 2#16, 21#20
Service I
75
Spec 251
2#8 Power
Q Q Q
8280 81
P
C
H
03 04 08 26 35 43
3#16
Service I
4#16
Service I
4 Optical
positions
8#20
Service I
2#12, 6#22D
Service M
22#22D
Service M
43#26
Service R
98
10#20
Service I
13 / C
HD
F
04
H H H H
15
19 / F
8D Series | Overview
Contact layouts
1811
8 Optical
positions
11#16
Service II
14#22D
4#8 Triax
Service M
18
Spec 251 28
14#22D
4#8 Power
26#20
2#16
Service I
As stated in MIL-DTL-38999 standard, insert arrangements uding multi-axial contacts (coax, twinax, quadrax, ...) should not be used in rewall aplications.
F
08
P
H1
1#00
High power
P
C
32 35
32#20
Service I
66#22D
Service M
14#22D
4#8 Quadrax
Q
84
H
Power or High Power
PQuadrax or Twinax
QHigh Density
HD Hermetic version developed
H
Concentric Twinax (=Triax) or Coax
CFiber optic ELIO® or Expanded beam
F
21 / G
11#12
Service I
12 Optical
positions
11
42
2#4 Power
Service I
48
4#8 Power
Service I
55#22D
4#12
Service M
6#16
2#4 Power
Service I
75
4#8 Triax
Service M
59 72 75
Spec 251
4#8 Power
77
17#22D
2#8 Triax
Service M
16#16
Service II
20
18#20
2#8 Triax
Service M
16 20
Spec 251
18#20
2#8 Power
35
79#22D
Service M
39 41
2#16
37#20
Service I
41#20
Service I
F
12
P
P P
C
C C
P
H
PH
See next page
for more size
21/G layouts
→
16
8D Series | Overview
23 / H
21 / G
Contact layouts
6#8 Triax
Service M
06
21#16
Service II
32#20
Service I
35
100#22D
Service M
21 32
6#8 Power
Service M
06
Spec 251
As stated in MIL-DTL-38999 standard, insert arrangements uding multi-axial contacts (coax, twinax, quadrax, ...) should not be used in rewall aplications.
17#22D
2#8 Quadrax
4#8 Quadrax18#20
2#8 Quadrax
Q Q Q
78 80 84
P
6#8 Quadrax
H1
1#000
High power
Q
86
P
C
53
53#20
Service I
54 55
4#12, 9#16
40#22D
Service M
55#20
Service I
H H
Power or High Power
PQuadrax or Twinax
QHigh Density
HD Hermetic version developed
H
Concentric Twinax (=Triax) or Coax
CFiber optic ELIO® or Expanded beam
F
77
Spec 251
17#22D
2#8 Power
P
17
8D Series | Overview
25 / J
Contact layouts
48#20
8#16
Service I
97#22D
2#8 Triax
Service M
19
19#12
Service I
04 07
20*
10#20, 13#16
4#12 Coax
3#8 Triax
Service N
24 Optical
positions
29#16
Service I
37
37#16
Service II
41
22#22D, 3#20
11#16, 2#12
3#8 Triax
Service M
43 44
23#20
20#16
Service I
4#16
4#4 Power
Service I
29
H
46
40#20, 4#16
2#8 Coax
Service I
10#20 13#16
4#12 Coax
3#8 Quadrax
22#22D
3#20, 11#16
2#12
3#8 Quadrax
97#22D
2#8 Quadrax
40#20
4#16
2#8 Quadrax
36#22D
6#8 Quadrax
8#8 Quadrax
90
40#20, 4#16
2#8 Triax
Service I
128#22D
Service M
35
61#20
Service I
6146
Spec 251
40#20, 4#16
2#8 Power
Service I
41
Spec 251
22#22D, 3#20
11#16, 2#12
3#8 Power
20*
Spec 251 24
10#20
13#16, 4#12
3#8 Power
12#16
12#12
Service I
97#22D
2#8 Power
08
8#8 Triax
Service M
07
Spec 251 08
Spec 251
8#8 Power
11
2#20
9#10
Service N
17
36#22D
6#8 Triax
17
Spec 251
36#22D
6#8 Power
H1
1#0000
High power
As stated in MIL-DTL-38999 standard, insert arrangements uding multi-axial contacts (coax, twinax, quadrax, ...) should not be used in rewall aplications.
F
24
Q
Q Q Q Q Q
80
81 86 87 8882
P P
P
P P P
P
C C C
C
C C
C
P
H
H
Power or High Power
PQuadrax or Twinax
QHigh Density
HD Hermetic version developed
H
Concentric Twinax (=Triax) or Coax
CFiber optic ELIO® or Expanded beam
F
18
8D Series | Overview
Contact layouts (matrix)
OK SOURIAU’s layout
QSOURIAU’s layout & Layout according to corresponding norm
(1) Grounded insert only - Please consult us
#8 Pow: Power; Qdx: Quadrax; Twx: Concentric Twinax
Shell
size Layout
MIL-DTL-38999
(QPL)
Aluminum,
Stainless steel
& Composite
8D
Titanium
JVS-CECC
Bronze
connector
Hermetics EN3645
BACC63
CT/CU
DB/DC
Number
of
contacts
#26 #22D #20 #16 #12 #10 #8 #4
Fiber
optic
or
High
power
09 / A
09-01 OK OK OK 1 1 Optic.
09-05 (1) OK OK OK 1 1 Qdx
09-12 OK 12 12
09-35 Q OK Q OK Q Q 6 6
09-98 Q OK Q OK Q Q 3 3
11 / B
11-01 OK OK 1 1
11-01 OK OK OK 1 1 Coax
11-02 Q OK Q Q Q 2 2
11-02 OK OK OK 2 2 Optic.
11-04 Q OK OK Q 4 4
11-05 Q OK Q Q Q 5 5
11-12 OK 1 1
11-22 OK OK OK 4 4
11-26 OK 26 26
11-35 Q OK Q OK Q Q 13 13
11-80 OK OK OK 1 1 Twx
11-80 sp.251 OK OK OK 1 1 Pow
11-81 OK OK OK 1 1 Qdx
11-98 Q OK Q OK Q Q 6 6
11-99 Q OK Q Q Q 7 7
13 / C
13-03 OK OK OK 3
13-04 Q OK Q OK Q Q 4 4
13-04 OK OK OK 4 4 Optic.
13-08 Q OK Q OK Q Q 8 8
13-26 OK OK Q Q 8 6 2
13-35 Q OK Q OK Q Q 22 22
13-43 OK 43 43
13-98 Q OK Q OK Q Q 10 10
15 / D
15-05 Q OK Q Q Q 5 5
15-06 OK OK OK 6 6 Optic
15-15 Q OK Q Q Q 15 14 1
15-18 Q OK Q OK Q Q 18 18
15-19 Q OK Q OK Q Q 19 19
15-35 Q OK Q OK Q Q 37 37
15-97 Q OK Q OK Q Q 12 8 4
17 / E
17-02 Q OK OK Q Q 39 38 1 Twx
17-02 sp.251 OK OK OK 39 38 1 Pow
17-06 Q OK Q OK Q Q 6 6
17-08 Q OK Q OK Q Q 8 8
17-20 OK OK OK 20 16 4
17-22 OK OK OK 42 2 Twx
17-22 sp.251 OK OK OK 42 2 Pow
17-26 Q OK Q OK Q Q 26 26
17-35 Q OK Q OK Q Q 55 55
17-75 OK OK OK 2 2 Twx
17-75 sp.251 OK OK OK 2 2 Pow
17-80 OK OK OK 42 2 Qdx
17-81 OK OK OK 39 38 1 Qdx
17-82 OK OK OK Q 2 2 Qdx
17-99 Q OK Q Q Q 23 21 2
19 / F
19-08 OK OK OK 8 8 Optic.
19-11 Q OK Q Q Q 11 11
19-18 Q OK OK Q 18 14 4 Twx
19-18 sp.251 OK OK OK
19-28 Q OK Q Q 28 26 2
19-32 Q OK Q Q Q 32 32
19-35 Q OK Q OK Q Q 66 66
19-84 OK OK OK 18 14 4 Qdx
19-H1 OK 1 1 #00
As stated in MIL-DTL-38999 standard, insert arrangements uding multi-axial contacts (coax, twinax, quadrax, ...) should not be used in rewall aplications.
19
8D Series | Overview
Contact layouts (matrix)
OK SOURIAU’s layout (3) For classes F, W, S, K only (6) 4 #12 coax (2+2)
QSOURIAU’s layout & Layout according to corresponding norm (4) For classes F, W, K only #8 Pow: Power; Qdx: Quadrax; Twx: Concentric Twinax
(2) For CECC, layout 25-08 only delivered without contact (5) Qualied BACC63DB/DC only
Shell
size Layout
MIL-DTL-38999
(QPL)
Aluminum,
Stainless steel
& Composite
8D
Titanium
JVS-CECC
Bronze
connector
Hermetics EN3645
BACC63
CT/CU
DB/DC
Number
of
contacts
#26 #22D #20 #16 #12 #10 #8 #4
Fiber
optic
or
High
power
21 / G
21-11 Q OK Q Q Q 11 11
21-12 OK OK OK 12 12 Optic
21-16 Q OK Q Q Q 16 16
21-20 OK OK OK 20 18 2 Twx
21-20 sp.251 OK OK OK 20 18 2 Pow
21-35 Q OK Q Q Q 79 79
21-39 Q OK Q Q Q 39 37 2
21-41 Q OK Q OK Q Q 41 41
21-42 OK OK OK 2 2 Pow
21-48 OK OK Q OK 4 4 Pow
21-59 OK OK OK 59 55 4
21-72 OK OK OK 8 6 2 Pow
21-75 Q OK OK Q Q 4 4 Twx
21-75 sp.251 OK OK OK 4 4 Pow
21-77 OK OK 19 17 2 Twx
21-77 sp.251 OK OK OK 19 17 2 Pow
21-78 OK OK Q 19 17 2 Qdx
21-80 OK OK OK 20 18 2 Qdx
21-84 OK OK OK Q 4 4 Qdx
23 / H
23-06 OK OK OK 6 6 Twx
23-06 sp.251 OK OK OK 6 6 Pow
23-21 Q OK Q Q Q 21 21
23-32 Q OK OK 32 32
23-35 Q OK Q Q Q 100 100
23-53 Q OK Q OK Q Q 53 53
23-54 OK OK OK Q 53 40 9 4
23-55 Q OK Q OK Q Q 55 55
23-86 OK OK OK 6 6 Qdx
23-H1 OK 1 1 #000
25 / J
25-04 Q OK OK OK Q Q 56 48 8
25-07 Q OK OK Q Q 99 97 2 Twx
25-07 sp.251 OK OK OK 99 97 2 Pow
25-08 Q OK Q (2) Q Q 8 8 Twx
25-08 sp.251 OK OK OK 8 8 Pow
25-11 Q OK OK Q Q 11 2 9
25-17 OK OK OK 42 36 6 Twx
25-17 sp.251 OK OK OK 42 36 6 Pow
25-19 Q OK Q OK Q Q 19 19
25-20 Q OK OK (3) Q (4) Q (5) 30 10 13 4 (6) 3 Twx
25-20 sp.251 OK OK OK 30 10 3 4 3 Pow
25-24 Q OK Q Q Q 24 12 12
25-24 OK OK OK 24 24 Optic.
25-29 Q OK Q Q Q 29 29
25-35 Q OK Q Q Q 128 128
25-37 Q OK OK Q Q 37 37
25-41 OK OK OK 41 22 311 2 3 Twx
25-41 sp.251 OK OK OK 41 22 311 2 3 Pow
25-43 Q OK Q Q Q 43 23 20
25-44 OK OK OK 8 4 4 Pow
25-46 Q OK OK Q Q 46 40 4 2 Coax
25-46 sp.251 OK OK OK 46 40 4 2 Pow
25-61 Q OK Q Q Q 61 61
25-80 OK OK OK 30 10 13 4 3 Qdx
25-81 OK OK OK 41 22 311 2 3 Qdx
25-82 OK OK OK 99 97 2 Qdx
25-86 OK OK OK 46 40 4 2 Qdx
25-87 OK OK OK 42 36 6 Qdx
25-88 OK OK OK 8 8 Qdx
25-90 Q OK OK 46 40 4 2 Twx
25-H1 OK 1 1 #0000
As stated in MIL-DTL-38999 standard, insert arrangements uding multi-axial contacts (coax, twinax, quadrax, ...) should not be used in rewall aplications.
8D SERIES
© 2018 SOURIAU - SOURIAU is a registered trademark
Standard Series
8D Series
Aluminum Series:
Part numbers ..................................................................................................... 22
Dimensions ........................................................................................................ 24
Connectors weight ............................................................................................. 27
Backshells .......................................................................................................... 28
Metallic caps ...................................................................................................... 34
Composite Series:
Part numbers ..................................................................................................... 35
Dimensions ........................................................................................................ 37
Connectors weight ............................................................................................. 39
Backshells .......................................................................................................... 40
Stainless Steel Series:
Part numbers ..................................................................................................... 41
Dimensions ........................................................................................................ 43
Connectors weight ............................................................................................. 46
Titanium Series:
Part numbers ..................................................................................................... 47
Dimensions ........................................................................................................ 48
Connectors weight ............................................................................................. 51
Bronze Series:
Part numbers ..................................................................................................... 52
Dimensions ........................................................................................................ 53
Connectors weight ............................................................................................. 56
Backshells .......................................................................................................... 57
Metallic caps ...................................................................................................... 61
22
8D Series | D38999 Aluminum Series
Connector part numbers
Note: PC tail contacts without shoulder also available. Please see page 132.
Basic Series 8D 0 - 11 W 35 P N L
Shell style:
0: Square ange receptacle
1: In line receptacle
7: Jam nut receptacle
5: Plug with RFI shielding
Also available:
. Square ange receptacle with clinch nuts or helicoils (see page 126)
. Jam nut receptacle with double ange (see page 129)
Type:
- : Connectors with standard crimp contacts.
L: Receptacle with long PC tail (male and female size #22D, #20).
C: Receptacle with short PC tail (male and female #22D, #20, #16, #12).
S: Receptacle with specic PC tail (male et female #22D)
W: Receptacle with male contacts #22D for wire wrap (3 wraps)
T: Receptacle with male contacts #20 for wire wrap (2 wraps)
P: Receptacle with solder cup contacts - please consult us
. see page 134 for Reinforced sealing Series with solder cup contacts
. see page 68 for solder cup contacts information
Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25
Plating:
W: Olive drab cadmium
F: Nickel
ZC: Green zinc cobalt
Z: Black zinc nickel
Contact layout: See pages 13 to 19
Contact type:
P: Pin
A: Connector supplied less pin contact or with specic contacts (connector marking: A + orientation)
S: Socket
B: Connector supplied less socket contact or with specic contacts (connector marking: B + orientation)
Orientation: N, A, B, C, D, E (see page 75)
Specication:
046: Tinned straight PC tail
251: Connector provided with power contacts (layouts with contact #8)
022: Fuel tank
Special custom:
None: Standard plastic cap
M: Antistatic plastic cap
L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation
23
8D Series | D38999 Aluminum Series
MIL-DTL-38999 part numbers
Note: To place an order of MIL connectors delivered without MIL removable crimp contacts and keep P or S plus orientation marking, it must be specify
clearly on the order (by adding a sufx L at the end of the P/N or specied in comment).
Delivered with MIL contacts mandatory.
As stated in MIL-DTL-38999 standard, insert arrangements uding multi-axial contacts (coax, twinax, quadrax, ...) should not be used in rewall aplications.
EN3645 part numbers
Basic Series D38999/ 20 W B 35 P N L
Shell style:
20: Square ange receptacle
24: Jam nut receptacle
26: Plug with RFI shielding.
Plating:
Z: Black zinc nickel
W: Olive drab cadmium
F: Nickel
Shell size: A, B, C, D, E, F, G, H, J
Contact layout: See page 18 for layout according to MIL-DTL-38999
Contact type:
P: Pin
A: Connector supplied less pin contact or with specic contacts (connector marking: A + orientation)
S: Socket
B: Connector supplied less socket contact or with specic contacts (connector marking: B + orientation)
Orientation: N, A, B, C, D, E (see page 75)
L: For P or S contact type only, connector delevired without contacts, connector marking P or S (without L)
Basic Series EN3645 W 6 G N 35 B N
Plating:
W: Olive drab cadmium
F: Nickel
Shell style:
0: Square ange receptacle
6: Plug
7: Jam nut receptacle
Shell size:
09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J
Grounding:
N: Standard insert not grounded
Contact layout:
See page 18 for layout according to EN3645
Contact type:
A: Connector supplied less pin contact
B: Connector supplied less socket contact
F: Socket
M: Pin
Orientation:
N, A, B, C, D, E (see page 75)
24
Receptacle type 7
8D Series | D38999 Aluminum Series
Dimensions
Recommended coupling torque on panel for jam nut receptacle (type 7)
Note: All dimensions are in millimeters (mm)
A
B
C
D
E
F
ØG
22.6 Max
Shell 09 (A) 11 (B) 13 (C) 15 (D) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J)
Coupling torque
(±0.5 N.m) 4578910 12 13 14
Shell size A±0.15 B Max C Max D Thread E Max F±0.4 ØG Max
09 (A) 16.53
9.9 3.2
M12 x 1-6g 23 27 30.5
11 (B) 19.07 M15 x 1-6g 26 31.8 35.2
13 (C) 23.82 M18 x 1-6g 31 34.9 38.4
15 (D) 26.97 M22 x 1-6g 34 38.1 41.6
17 (E) 30.15 M25 x 1-6g 37 41.3 44.8
19 (F) 33.32 M28 x 1-6g 41 46 49.5
21 (G) 36.50 M31 x 1-6g 46 49.2 52.7
23 (H) 39.67 M34 x 1-6g 47 52.4 55.9
25 (J) 42.85 M37 x 1-6g 51.23 55.6 59
Plug type 5 Receptacle type 1
31.45 Maxi
Thread
ØA
AØB
Thread
Shell size Thread ØA
09 (A) M12 x 1-6g 15.90
11 (B) M15 x 1-6g 19.00
13 (C) M18 x 1-6g 22.25
15 (D) M22 x 1-6g 25.45
17 (E) M25 x 1-6g 30.20
19 (F) M28 x 1-6g 31.75
21 (G) M31 x 1-6g 34.95
23 (H) M34 x 1-6g 38.10
25 (J) M37 x 1-6g 41.30
Shell size A Max Thread ØB Max
09 (A)
31.00
M12 x 1-6g 21.80
11 (B) M15 x 1-6g 25.00
13 (C) M18 x 1-6g 29.40
15 (D) M22 x 1-6g 32.50
17 (E) M25 x 1-6g 35.70
19 (F) M28 x 1-6g 38.50
21 (G) M31 x 1-6g 41.70
23 (H) M34 x 1-6g 44.90
25 (J) M37 x 1-6g 48.00
25
Mated connectors
8D Series | D38999 Aluminum Series
Type 0 with plug Type 7 with plug
A
B
C
D
Shell size A Max B Max C Max D Max
09 to 11 37.00 52.30 38.30 53.60
13 to 19 37.00 52.30 38.50 53.80
21 to 25 36.00 51.30 38.50 53.80
Note: All dimensions are in millimeters (mm)
Dummy receptacle
•: "G" for Olive green cadmium; "F" for Nickel.
Coupling
seal
AB
Shell size Part number A Max B Max C±0.30 D E F±0.20 G±0.20
09 8D0-09•UR 20.90 2.50 23.80 18.26 15.09 4.49 3.25
11 8D0-11•UR 20.90 2.50 26.20 20.62 18.26 4.93 3.25
13 8D0-13•UR 20.90 2.50 28.60 23.01 20.62 4.93 3.25
15 8D0-15•UR 20.90 2.50 31.00 24.61 23.01 4.93 3.25
17 8D0-17•UR 20.90 2.50 33.30 26.97 24.61 4.93 3.25
19 8D0-19•UR 20.90 2.50 36.50 26.97 24.61 4.93 3.25
21 8D0-21•UR 20.10 3.20 39.70 31.75 29.36 4.93 3.25
23 8D0-23•UR 20.10 3.20 42.90 34.93 31.75 6.15 3.91
25 8D0-25•UR 20.10 3.20 46.00 38.10 34.93 6.15 3.91
Receptacle type 0
A B
CD
Shell size A Max B Max C Max D Thread E±0.3 F G H±0.2 J±0.2
09 (A)
20.9 10.72 2.5
M12 x 1-6g 23.8 18.26 15.09
3.25
5.49
11 (B) M15 x 1-6g 26.2 20.62 18.26 4.93
13 (C) M18 x 1-6g 28.6 23.01 20.62
15 (D) M22 x 1-6g 31 24.61 23.01 4.45
17 (E) M25 x 1-6g 33.3 26.97 24.61
4.9319 (F) M28 x 1-6g 36.5 29.36 26.97
21 (G)
20.07 11.54 3.2
M31 x 1-6g 39.7 31.75 29.36
23 (H) M34 x 1-6g 42.9 34.93 31.75 3.91 6.15
25 (J) M37 x 1-6g 46 38.1 34.93
E
F
G
H
J
C
C
E
D
F
G
Dimensions
26
8D Series | D38999 Aluminum Series
Note: All dimensions are in millimeters (mm)
M: Male contact
F: Female contact
L: Long PC tail
C: Short PC tail
S: Specic PC tail
Contact
size Contact
type PC tail
type
Shell size
09
(A) 11
(B) 13
(C) 15
C) 17
(E) 19
(F) 21
(G) 23
(H) 25
(J)
ØA
#22D M & F Max L & C 0.70
M & F Max S 0.50
#20 M & F Max C 0.70
#16 M & F Max C 1.15
#12 M & F Max C 1.65
L1
#22D
M Min L & C 10.52 10.34
M Max L & C 11.46 11.28
F Min L & C 10.19 10.01
F Max L & C 11.46 11.28
M Min S 10.19 10.01
M Max S 11.46 11.28
F Min S 10.69 10.51
F Max S 11.63 11.45
#20
M Min C 10.36 10.18
M Max C 11.63 11.45
F Min C 10.69 10.51
F Max C 11.63 11.45
#16
M Min C 10.69 10.51
M Max C 11.63 11.45
F Min C 10.69 10.51
F Max C 11.63 11.45
#12
M Min C 10.63 10.45
M Max C 11.56 11.38
F Min C 10.63 10.45
F Max C 11.56 11.38
L2
#22D
M & F Max L 8.50
M & F Max C 4.00
M & F Max S 5.10
#20 M & F Max C 5.10
#16 M & F Max C 5.10
#12 M & F Max C 5.10
L3
#22D
M Min L & C 9.48 9.59
M Max L & C 10.58 10.69
F Min L & C 9.15 9.26
F Max L & C 10.58 10.69
M Min S 9.65 9.76
M Max S 10.75 10.86
F Min S 9.15 9.26
F Max S 10.75 10.86
#20
M Min C 9.65 9.76
M Max C 10.75 10.86
F Min C 9.65 9.76
F Max C 10.75 10.86
#16
M Min C 9.64 9.75
M Max C 10.75 10.86
F Min C 9.64 9.75
F Max C 10.75 10.86
#12
M Min C 10.25 9.95
M Max C 11.21 10.91
F Min C 10.25 9.95
F Max C 11.21 10.91
PC tail contacts lengths
L3
L2
ØA
Receptacle type 0
L1
L2
ØA
Receptacle type 7
27
8D Series | D38999 Aluminum Series
Connectors weight - in gram (±15%)
Shell size
& Layout
With contacts Without contacts
Plug (type 5) Receptacle (type 0) Receptacle (type 7) Plug (type 5) Receptacle (type 0) Receptacle (type 7)
Male Female Male Female Male Female Male Female Male Female Male Female
09 35 11.47 13.05 9.15 10.73 13.91 15.49 11.05 11.55 8.73 9.23 13.49 13.99
98 11.47 12.77 9.15 10.45 13.91 15.21 11.05 11.57 8.73 9.25 13.49 14.01
11
01 14.98 17.92 12.01 14.95 18.17 21.11 14.32 16.32 11.35 13.35 17.51 19.51
02 14.61 17.15 11.64 14.18 17.80 20.34 13.99 15.59 11.02 12.62 17.18 18.78
04 14.80 17.86 11.83 14.89 17.99 21.05 14.24 16.26 11.27 13.29 17.43 19.45
05 14.83 18.04 11.86 15.07 19.48 21.23 14.13 16.04 11.16 13.07 17.32 19.23
22 14.47 16.89 11.50 13.92 17.66 20.08 14.19 15.89 11.22 12.92 17.38 19.08
35 14.73 18.20 11.76 15.30 17.68 21.39 13.82 14.95 10.85 12.05 17.01 18.14
80 18.30 21.90 15.30 18.90 21.50 28.39 13.80 14.90 10.80 11.90 17.00 18.10
98 14.70 17.46 11.73 14.49 17.89 20.65 13.86 15.06 10.89 12.09 17.05 18.25
99 14.87 18.09 11.90 15.12 18.06 21.28 13.89 15.29 10.92 12.32 17.08 18.48
13
04 21.04 24.82 15.71 19.29 24.14 27.92 19.80 21.70 14.47 16.17 22.90 24.80
08 21.42 26.60 16.09 21.27 24.52 29.70 20.30 23.40 14.97 18.07 23.40 26.50
26 21.79 27.44 16.46 22.11 24.89 30.54 20.05 22.74 14.72 17.41 23.15 25.84
35 21.22 26.99 15.89 21.46 24.32 30.09 19.68 21.49 14.35 15.96 22.78 24.59
98 21.08 25.70 15.75 20.37 24.18 28.80 19.68 21.70 14.35 16.37 22.78 24.80
15
05 26.04 31.38 19.54 24.88 29.62 34.96 24.49 27.48 17.99 20.98 28.07 31.06
15 26.84 34.00 20.34 27.22 30.42 37.58 24.57 27.62 18.07 20.84 28.15 31.20
18 27.05 35.93 20.55 29.43 30.63 39.51 24.53 28.73 18.03 22.23 28.11 32.31
19 26.58 34.31 20.08 27.81 30.16 37.89 23.92 26.71 17.42 20.21 27.50 30.29
35 26.68 35.92 20.18 29.42 30.26 39.50 24.09 26.67 17.59 20.17 27.67 30.25
97 26.51 33.56 20.01 27.06 30.09 37.14 24.15 27.24 17.65 20.74 27.73 30.82
17
02 32.96 46.30 31.26 44.60 42.06 55.40 25.80 29.80 24.10 28.10 34.90 38.90
06 29.90 39.50 28.21 37.81 39.00 48.60 25.94 29.90 24.25 28.21 35.04 39.00
08 28.89 37.62 27.20 35.93 37.99 46.72 26.41 31.38 24.72 29.69 35.51 40.48
26 29.47 40.26 27.78 38.57 38.57 49.36 25.83 29.86 24.14 28.17 34.93 38.96
35 29.71 43.26 28.02 41.57 38.81 52.36 25.86 29.51 24.17 27.82 34.96 38.61
75 35.31 46.60 33.62 44.91 44.41 55.70 26.31 32.60 24.62 30.91 35.41 41.70
99 29.52 40.08 27.83 38.39 38.62 49.18 25.96 30.12 24.27 28.43 35.06 39.22
19
11 37.77 51.36 31.07 44.66 44.62 58.21 34.36 42.78 27.66 46.43 30.86 49.63
32 36.98 50.38 30.28 43.68 43.83 57.23 32.50 37.58 25.80 41.23 29.00 44.43
35 37.29 53.74 30.59 47.04 44.14 44.09 32.67 37.24 25.97 40.89 29.17 44.09
21
11 45.51 65.35 39.31 59.05 53.19 73.03 38.25 47.75 32.05 41.45 35.55 55.43
16 42.61 57.89 36.41 51.69 50.29 65.57 37.65 45.41 31.45 49.59 34.95 53.09
35 42.89 63.55 36.69 57.25 50.57 71.23 37.36 43.80 31.16 37.50 34.66 51.48
39 44.27 64.60 38.07 58.40 51.95 72.28 38.47 48.24 32.27 52.42 35.77 55.92
41 42.81 60.18 36.61 64.36 50.49 67.86 37.07 43.78 30.87 47.96 34.37 51.46
48 49.59 49.93 43.39 63.62 55.27 57.61 36.48 43.38 30.28 36.70 44.16 51.06
75 54.48 71.38 48.28 65.18 62.16 79.06 36.48 43.38 30.28 37.18 44.16 51.06
23
21 50.49 73.74 44.19 67.44 59.23 82.48 43.98 57.36 37.68 62.20 41.58 66.10
35 48.85 75.00 42.55 68.70 57.59 83.74 41.85 50.00 35.55 54.84 39.45 58.74
53 48.91 71.10 42.61 64.80 57.65 79.84 41.49 49.90 35.19 54.74 39.09 58.64
55 49.66 72.73 43.36 66.43 58.40 81.47 41.96 50.73 35.66 55.57 39.56 59.47
25
07 61.89 90.70 55.73 85.10 71.15 99.10 46.41 56.20 40.25 61.26 44.45 65.46
11 54.48 71.38 48.28 79.90 62.16 79.06 36.48 43.38 42.94 56.60 58.36 71.36
19 59.76 91.77 53.60 85.61 69.02 101.03 47.22 61.37 41.06 66.43 45.26 70.63
24 59.26 90.62 53.10 84.46 68.52 99.88 47.62 62.06 41.46 67.12 45.66 71.32
29 57.58 86.55 51.42 80.39 66.84 95.81 48.59 63.93 42.43 68.99 46.63 73.19
35 55.37 88.20 49.21 82.04 64.63 97.46 46.41 56.20 40.25 61.26 44.45 65.46
37 57.57 89.86 51.41 59.36 66.83 90.06 46.10 61.00 39.94 60.50 55.36 61.20
44 52.80 67.61 46.53 65.39 62.05 83.39 44.40 59.22 38.14 57.00 53.66 75.00
43 57.62 88.30 51.46 82.14 66.88 97.56 48.20 63.50 42.04 68.56 46.24 72.76
46 59.92 83.76 53.76 77.60 69.18 93.02 45.28 55.44 39.12 60.50 43.32 64.70
61 54.67 81.42 48.51 75.26 63.93 90.68 46.13 57.02 39.97 62.08 44.17 66.28
08 81.00 112.83 74.84 106.67 90.26 122.09 45.00 56.83 38.84 61.69 43.04 66.09
20 66.02 96.24 59.86 90.08 75.28 105.50 44.45 54.70 38.29 59.76 42.49 63.96
04 58.42 88.27 52.26 82.11 67.68 97.53 49.22 62.83 43.06 67.89 47.26 72.09
28
8D Series | D38999 Aluminum Series
SOURIAU aluminum backshells
Ordering information
Aluminum backshell Type 01 - Backnut
9.65 Max
(Self locking type)
6.35 Max
(Non self locking type)
Thread
ØB
ØA
Thread: See page 30 for information.
Dimensions
Basic Series 8D AB 05 A 17 W S 02 -
Accessories type
Type:
01: Backnut
02: Cable clamp
03: Shrink boot
04: Crimp ring
05: Band lock
Angle:
A: Straight
B: 90° (Type 02 only)
Shell size:
09, 11, 13, 15, 17, 19, 21, 23, 25
Finish:
Z: Black zinc nickel
W: Olive green cadmium
F: Nickel
A: Black anodized
Self locking option:
None
S: Self locking (available for Types 01 & 02 - mandatory for Type 05)
Cable entry (Type 05 only):
02, 03 (03 mandatory for shell size 09 & 11)
Drain hole option:
None
D: Drain hole (Type 03 only)
Shell
size ØA Min ØB Max
09 6.7 17.9
11 9.95 20.9
13 12.85 24.3
15 17.0 27.9
17 19.25 31.3
19 21.7 35.3
21 24.7 38.1
23 27.8 41.5
25 32.0 44.5
Note: All dimensions are in millimeters (mm)
29
Aluminum backshell Type 02 - Cable clamp
Aluminum backshell Type 03 - Shrink boot
8D Series | D38999 Aluminum Series
Note: All dimensions are in millimeters (mm)
Thread
ØB
ØA
Thread
ØA
ØB
C
D
C
F
E
Thread: See page 30 for information.
A Angle - straight B Angle - 90°
18 Max
Thread
ØB
ØA
ØC
Thread: See page 30 for information.
Shell
size
ØA ØB Max C Max D Max E Max F Max
Min Max
09 2.49 5.94 17.9 21.5 23.1 29.5 20
11 3.89 5.94 20.9 21.5 23.1 29.5 21.5
13 4.83 8.33 24.3 24.5 25.6 31.5 23.5
15 6.60 11.61 27.9 27.5 26.9 35.8 25.5
17 7.19 15.6 31.3 31.5 29.4 40.1 27.5
19 8.26 16.1 35.3 35.5 35.8 40.6 30.5
21 8.71 17.73 38.1 37 38.3 42.7 31.5
23 9.68 20.9 41.5 40.5 42.1 46.2 34.5
25 10.62 21.67 44.5 45 44.7 49 36.5
Shell
size ØA Min ØB Max C Max
09 6.7 19.0 11.3
11 9.95 21.5 14.9
13 12.85 25.3 17.8
15 16.05 29.1 21.27
17 19.2 31.7 24.3
19 21.5 35.5 26.4
21 24.7 39.3 30.8
23 27.8 41.8 34.1
25 31 46.9 36.6
SOURIAU aluminum backshells
30
Aluminum backshell Type 04 - Crimp ring
Aluminum backshell Type 05 - Band lock
8D Series | D38999 Aluminum Series
Note: All dimensions are in millimeters (mm)
Thread informationRecommended installation torque
Note: Torque values are based on 80% of the coupling
thread strength specied in SAE-AS85049 standard.
22 Max
Thread
ØB
ØA
Thread: See below for information.
Shell
size ØA Min ØB Max
09 617.9
11 8.2 20.9
13 10.5 24.3
15 13.6 27.9
17 16.9 31.3
19 20 34.3
21 23.2 38.1
23 26.1 41.5
25 28.1 44.4
34 Max
Thread
ØB
ØA
Thread: See below for information.
Shell size ØA Max - Entry size ØB Max
02 03
09 - 6.6 17.9
11 - 8 24.9
13 811.2 29.3
15 11.2 14.4 32.4
17 12.8 16 35.6
19 16 19.1 38.4
21 16 20.7 41.6
23 17.6 23.9 44.8
25 19.1 25.5 47.9
Shell Size Installation Torque
(Inch-Pounds)
09, 11, 13, 15,
17 & 19 40
21, 23 & 25 80
Shell size UNEF Thread
09 M12x1.0-6H-0.10R
11 M15x1.0-6H-0.10R
13 M18x1.0-6H-0.10R
15 M22x1.0-6H-0.10R
17 M25x1.0-6H-0.10R
19 M28x1.0-6H-0.10R
21 M31x1.0-6H-0.10R
23 M34x1.0-6H-0.10R
25 M37x1.0-6H-0.10R
SOURIAU aluminum backshells
31
M85049 aluminum backshells
Backshells - Cable clamp
8D Series | D38999 Aluminum Series
Straight cable clamp (Type 38) 90° cable clamp (Type 39)
AC
D
ØB
A
ØB
D
E
F
Note: All dimensions are in millimeters (mm)
Shell size AØB Max C Max D Max E F
Min Max
09 2.50 5.90 21.80 23.10 21.60 25.40 25.70
11 3.90 5.90 25.00 23.10 22.90 27.90 25.70
13 4.80 8.30 29.40 25.70 27.90 27.90 30.70
15 6.60 11.60 32.50 26.90 29.20 31.80 32.00
17 7.20 15.60 35.70 29.50 33.00 33.00 35.80
19 8.30 16.10 38.50 35.80 38.10 34.30 38.40
21 8.70 17.70 41.70 38.40 40.60 40.60 42.20
23 9.70 20.90 44.90 42.20 43.20 44.50 44.70
25 10.60 21.70 48.00 44.70 45.70 47.00 48.50
Basic Series M85049 38 - 11 W
Backshell type:
38: Straight cable clamp
39: 90° cable clamp
Nut type:
- : Without self-locking
S: With self-locking
Shell size:
09, 11, 13, 15, 17, 19, 21, 23, 25
Plating:
Type 38 & 39:
A: Black anodized (500 hours salt spray)
W: Olive drab cadmium over nickel (500 hours salt spray)
Type 38S & 39S:
W: Olive drab cadmium over nickel (500 hours salt spray)
N: Nickel (48 hours salt spray)
32
Backshells for heat shrink boots
Note: All dimensions are in millimeters (mm)
8D Series | D38999 Aluminum Series
Backshell for heat shrink boots
(Type 69)
Straight backshell for EMI/RFI heat
shrink boots (Type 88)
ØA
ØB
ØC
19.60 Max
ØA
ØB
ØC
40.65 Max
Basic Series M85049 69 11 A D
Backshell type:
69: Backshell for heat shrink boots
88: Straight backshell for EMI/RFI heat shrink boots
Shell size:
09, 11, 13, 15, 17, 19, 21, 23, 25
Plating:
Type 69:
A: Black anodised (500 hours salt spray)
Type 88:
W: Olive drab cadmium
N: Nickel
Option (Type 69 only):
Empty: Without drain hole
D: With drain hole
Entry size (Type 88 only):
02: See table above
03: See table above
Shell size ØA Max ØB Max ØC Max
09 19.10 6.35 13.55
11 21.60 9.50 15.40
13 25.40 12.70 19.70
15 29.20 15.90 21.30
17 31.80 19.00 24.50
19 35.60 20.60 26.50
21 39.40 23.80 30.90
23 41.90 27.00 34.40
25 47.00 30.20 36.65
Shell
size ØA Max ØB±0.10 Entry size ØC
02 03 02 03
09 21.79 - 6.35 - 10.03
11 24.99 -7.92 -11.61
13 29.39 7.92 11.13 11.61 14.81
15 32.49 11.13 14.27 14.81 17.96
17 35.71 12.70 15.88 16.38 19.56
19 38.51 15.88 19.05 19.56 22.73
21 41.71 15.88 20.62 19.56 24.30
23 44.91 17.47 23.83 21.06 27.51
25 47.98 19.05 25.40 22.73 29.08
M85049 aluminum backshells
33
Backshell for screen termination and cable clamp
Note: All dimensions are in millimeters (mm)
8D Series | D38999 Aluminum Series
Band-it
8.9 (REF.)1.9 (REF.)
6.1 (REF.)0.5 (REF.)
4.0 (REF.) 362.1 ±1.5
Tail length indicator mark
B
A33.3 Max
D
ØC
Backshell for screen termination and cable clamp (Type 19)
Shell
size A Max B Max Clamp indicator
base on shell size
09
38.10
19.10 01 - 02
11 21.60 01 - 02 - 03
13 25.40 02 - 03 - 04
15 27.90 02 - 03 - 04 - 05
17 31.80 02 - 03 - 04 - 05 - 06
19 35.60 03 - 04 - 05 - 06 - 07
21 38.10 03 - 04 - 05 - 06 - 07 - 08
23 41.90 03 - 04 - 05 - 06 - 07 - 08
25 44.50 04 - 05 - 06 - 07 - 08 - 10
Clamp size
indicator
CD
Min Max
01 1.60 3.20 20.30
02 3.20 6.35 25.40
03 6.35 9.50 27.90
04 7.90 12.70 30.50
05 11.10 15.90 31.80
06 14.30 19.00 35.60
07 17.45 22.20 38.10
08 20.60 24.40 41.90
09 23.80 28.60 44.50
10 27.00 31.75 48.30
Basic Series M85049 19 11 W 03
Shell style:
19: Backshell for screen termination and cable clamp
Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25
Plating:
W: Olive drab cadmium
N: Nickel
Clamp size indicator: See tables above
Flat stainless
steel standard
band
Pre-coiled
stainless steel
standard band
Hand
banding tool
Part
number 8599-9344 8599-9345 8599-9346
M85049 aluminum backshells
34
Note: All dimensions are in millimeters (mm)
8D Series | D38999 Aluminum Series
Aluminum caps
SOURIAU part number
Basic Series 8D AC 5 R 09 W
AC: Aluminum caps
Caps style:
5: Plug caps
0: Receptacle caps
Accessories
N: With stainless steel rope and ring
R: With stainless steel rope and eyelet
Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25
Finish
W: Olive drab cadmium
F: Nickel
Z: Black zinc nickel
A: Black anodized
MIL-DTL-38999 part number
Basic Series D38999 / 32 W 09 R
Caps style
32: Plug caps
33: Receptacle caps
Finish
W: Olive drab cadmium
F: Nickel
Z: Black zinc nickel
Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25
Accessories
N: With stainless steel rope and ring
R: With stainless steel rope and eyelet
Aluminum caps with stainless steel rope
130±4
130±4
with ring
with eyelet
Ø4.3±0.05
ØC +0.2
-0
20 Max.
ØB Max.
Thread stub ACME
2B modified 60°
25 Max.
ØA Max.
Thread stub ACME
2A modified 60°
For plug For receptacle
Dimensions
Size ØA ØB ØC for
plug
ØC for
receptacle Thread
09 22.6 22.8 15 18.4 0.6250-0.1P-0.3L-TS
11 25.8 26.5 18.4 23.2 0.7500-0.1P-0.3L-TS
13 30 30 23.2 26.5 0.8750-0.1P-0.3L-TS
15 33 31.8 23.2 30.3 1.0000-0.1P-0.3L-TS
17 36.5 36.8 26.5 32.6 1.1875-0.1P-0.3L-TS
19 39.2 38.8 30.3 36.5 1.2500-0.1P-0.3L-TS
21 42.5 41.8 32.6 39.3 1.3750-0.1P-0.3L-TS
23 45.8 44.8 36.5 42.9 1.5000-0.1P-0.3L-TS
25 48.9 48.8 39.3 45 1.6250-0.1P-0.3L-TS
35
8D Series | D38999 Composite Series
Connector part numbers
Note: PC tail contacts without shoulder also available. Please see page 132.
Basic Series 8D 0 - 11 J 35 P N L
Shell style:
0: Square ange receptacle
5: Plug with RFI shielding
Type:
- : Connectors with standard crimp contacts.
L: Receptacle with long PC tail (male and female size #22D, #20).
C: Receptacle with short PC tail (male and female #22D, #20, #16, #12).
S: Receptacle with specic PC tail (male et female #22D)
W: Receptacle with male contacts #22D for wire wrap (3 wraps)
T: Receptacle with male contacts #20 for wire wrap (2 wraps)
P: Receptacle with solder cup contacts - see page 69, please consult us
Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25
Plating:
J: Olive drab cadmium
M: Nickel
X: Without plating
Contact layout: See pages 13 to 19
Contact type:
P: Pin (500 mating/unmating)
H: Pin (1500 mating/unmating)
A: Connector supplied less pin contact or with specic contacts (connector marking: A + orientation)
S: Socket (500 mating/unmating)
J: Socket (1500 mating/unmating)
B: Connector supplied less socket contact or with specic contacts (connector marking: B + orientation)
Orientation: N, A, B, C, D, E, T, V (see page 75)
Specication:
046: Tinned straight PC tail
251: Connector provided with power contacts (layouts with contact #8)
022: Fuel tank
600: 230V qualied connector (T or V orientation mandatory - Consult us for available layouts)
Special custom:
None: Standard plastic cap
M: Antistatic plastic cap
L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation.
BACC part numbers
Basic Series:
BACC63CT: 8D5*M (composite plug)
BACC63CU: 8D0*M (composite square ange receptacle)
BACC63CT 13 - 98 P N H
Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J
Plating & grounding:
- : Nickel plated, ungrounded
G: Nickel plated, grounded
D: Cadmium plated, ungrounded
C: Cadmium plated, grounded
Contact layout: See page 18 for layout according to BACC
Contact type:
P: Pin
S: Socket
Orientation: N, A, B, C, D, E (see page 75)
Specication:
None: With contacts
H: Without contact & without ller plug
36
8D Series | D38999 Composite Series
EN3645 part numbers
Basic Series EN3645 J 6 G N 35 B N
Plating:
J: Olive drab cadmium
M: Nickel
Shell style:
0: Square ange receptacle
6: Plug
Shell size:
09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J
Grounding:
N: Standard insert not grounded
Contact layout:
See page 18 for layout according to EN3645
Contact type:
A: Connector supplied less pin contact
B: Connector supplied less socket contact
F: Socket
M: Pin
Orientation:
N, A, B, C, D, E (see page 75)
MIL-DTL-38999 part numbers
Note: To place an order of MIL connectors delivered without MIL removable crimp contacts and keep P or S plus orientation marking, it must be specify
clearly on the order (by adding a sufx L at the end of the P/N or specied in comment).
Delivered with MIL contacts mandatory.
As stated in MIL-DTL-38999 standard, insert arrangements uding multi-axial contacts (coax, twinax, quadrax, ...) should not be used in rewall aplications.
Basic Series D38999/ 20 M B 35 P N L
Shell style:
20: Square ange receptacle
26: Plug with RFI shielding.
Plating:
J: Olive drab cadmium
M: Nickel
Shell size:
09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J
Contact layout:
See page 18 for layout according to MIL-DTL-38999
Contact type:
P: Pin (500 mating/unmating)
H: Pin (1500 mating/unmating)
A: Connector supplied less pin contact or with specic contacts (connector marking: A + orientation)
S: Socket (500 mating/unmating)
J: Socket (1500 mating/unmating)
B: Connector supplied less socket contact or with specic contacts (connector marking: B + orientation)
Orientation:
N, A, B, C, D, E (see page 75)
L: For P or S contact type only, connector delevired without contacts, connector marking P or S (without L)
37
Receptacle type 0
Mated connectorsPlug type 5
8D Series | D38999 Composite Series
Dimensions
A B
CD
E
F
G
H
J
A ØB
Thread
Type 0 with plug
A
B
Shell size A Max B Max C Max D Thread E±0.3 F G H±0.2 J±0.2
09 (A)
19.65 11.96 3.65
M12 x 1-6g 23.8 18.26 15.09
3.25
5.49
11 (B) M15 x 1-6g 26.2 20.62 18.26 4.93
13 (C) M18 x 1-6g 28.6 23.01 20.62
15 (D) M22 x 1-6g 31 24.61 23.01 4.39
17 (E) M25 x 1-6g 33.3 26.97 24.61
4.9319 (F) 3.7 M28 x 1-6g 36.5 29.36 26.97
21 (G)
18.85 12.76
4.35 M31 x 1-6g 39.7 31.75 29.36
23 (H) 4.4 M34 x 1-6g 42.9 34.93 31.75 3.91 6.15
25 (J) M37 x 1-6g 46 38.1 34.93
Shell size A Max Thread ØB Max
09 (A)
31.00
M12 x 1-6g 21.80
11 (B) M15 x 1-6g 25.00
13 (C) M18 x 1-6g 29.40
15 (D) M22 x 1-6g 32.50
17 (E) M25 x 1-6g 35.70
19 (F) M28 x 1-6g 38.50
21 (G) M31 x 1-6g 41.70
23 (H) M34 x 1-6g 44.90
25 (J) M37 x 1-6g 48.00
Shell size A Max B Max
09 (A)
37.00 52.30
11 (B)
13 (C)
15 (D)
17 (E)
19 (F)
21 (G)
36.00 51.3023 (H)
25 (J)
Note: All dimensions are in millimeters (mm)
38
8D Series | D38999 Composite Series
Note: All dimensions are in millimeters (mm)
M: Male contact
F: Female contact
L: Long PC tail
C: Short PC tail
S: Specic PC tail
L2
L1
ØA
Receptacle type 0
PC tail contacts lengths
Contact
size Contact
type PC tail
type
Shell size
09
(A) 11
(B) 13
(C) 15
C) 17
(E) 19
(F) 21
(G) 23
(H) 25
(J)
ØA
#22D M & F Max L & C 0.70
M & F Max S 0.50
#20 M & F Max C 0.70
#16 M & F Max C 1.15
#12 M & F Max C 1.65
L1
#22D
M & F Max L 8.50
M & F Max C 4.00
M & F Max S 5.10
#20 M & F Max C 5.10
#16 M & F Max C 5.10
#12 M & F Max C 5.10
L2
#22D
M Min L & C 9.48 9.59
M Max L & C 10.38 10.48
F Min L & C 9.15 9.26
F Max L & C 10.38 10.48
M Min S 9.65 9.76
M Max S 10.55 10.65
F Min S 9.32 9.42
F Max S 10.55 10.65
#20
M Min C 9.65 9.76
M Max C 10.55 10.65
F Min C 9.65 9.76
F Max C 10.55 10.65
#16
M Min C 9.65 9.76
M Max C 10.55 10.65
F Min C 9.65 9.76
F Max C 10.55 10.65
#12
M Min C 9.66 9.76
M Max C 10.53 10.63
F Min C 9.66 9.76
F Max C 10.53 10.63
39
8D Series | D38999 Composite Series
Connectors weight - in gram (±15%)
Shell size
& Layout
With contacts Without contacts
Plug (type 5) Receptacle (type 0) Plug (type 5) Receptacle (type 0)
Male Female Male Female Male Female Male Female
09 35 8.5 10.1 7.8 9.4 8.1 8.6 7.4 7.9
98 8.5 9.8 7.8 9.1 8.1 8.6 7.4 7.9
11
01 12.8 15.7 10.4 13.3 12.1 14.1 9.7 11.7
02 11.5 14.1 09.3 11.8 10.9 12.5 8.7 10.3
04 12.6 15.7 10.2 13.3 12.0 14.1 9.7 11.7
05 12.6 15.8 10.2 13.4 11.9 13.8 9.5 11.5
22 11.4 13.8 9.1 11.6 11.1 12.8 8.8 10.6
35 12.5 16.0 10.1 13.61 11.6 12.8 9.2 10.36
80 15.2 18.6 13.4 10.4 10.7 11.6 8.9 9.4
98 12.5 15.3 10.1 12.9 11.7 12.8 9.3 10.5
99 11.8 15.0 9.6 12.8 10.8 12.2 8.6 10.0
13
04 17.2 20.9 13.7 17.44 15.6 17.9 12.4 14.32
08 17.6 22.8 14.1 19.2 16.5 19.6 12.9 16.1
26 17.9 23.6 14.4 20.1 16.2 18.9 12.7 15.4
35 17.4 23.1 13.8 19.61 15.8 17.6 12.3 14.11
98 17.2 21.8 13.7 18.3 15.8 17.9 12.3 14.3
15
05 21.4 26.7 16.6 21.9 19.8 22.8 15.0 18.0
15 22.2 29.3 17.4 24.51 19.9 23.0 15.1 18.13
18 22.4 31.3 17.6 26.5 19.9 24.0 15.0 19.2
19 22.0 29.6 17.1 24.8 19.2 22.0 14.5 17.2
35 22.0 31.3 17.2 26.5 19.4 22.0 14.6 17.2
97 21.8 28.9 17.1 24.1 19.4 22.6 14.7 17.8
17
02 26.5 38.8 25.2 37.6 19.3 22.3 18.1 21.1
06 25.9 35.5 23.2 32.8 21.9 25.9 19.2 23.2
08 24.9 33.6 22.2 30.1 22.4 27.4 19.7 24.7
26 25.5 36.3 22.8 33.6 21.8 25.9 19.2 23.1
35 25.7 39.3 23.0 36.6 21.9 25.5 19.2 22.8
75 31.3 42.6 28.6 39.9 22.3 28.6 19.6 25.9
99 25.5 36.1 22.8 33.4 22.0 26.1 19.3 23.4
19
11 32.1 45.7 26.1 39.7 28.7 37.1 22.7 31.1
32 31.3 44.7 25.3 38.7 26.8 31.9 20.8 25.9
35 31.6 48.1 25.6 42.0 27.1 31.6 21.0 25.6
21
11 38.0 57.9 32.8 52.62 30.8 40.3 25.5 35.02
16 35.1 50.4 29.9 45.2 30.2 37.9 24.9 32.7
35 35.4 56.1 30.1 50.82 29.9 36.3 24.6 31.07
39 36.8 57.1 31.5 51.9 31.0 40.8 25.7 35.5
41 35.3 52.7 30.1 47.5 29.6 36.3 24.3 31.0
48 42.4 62.4 37.7 57.19 29.3 36.2 24.6 30.27
75 47.3 64.2 42.6 59.50 29.3 36.2 24.6 31.5
23
21 43.1 66.3 38.0 61.2 36.5 49.9 31.5 44.8
35 41.4 67.5 36.3 62.5 34.4 42.5 29.3 37.5
53 41.5 63.6 36.4 58.6 34.1 42.4 29.0 37.4
55 42.2 65.3 42.2 60.2 34.5 43.3 29.4 38.2
25
07 53.6 90.05 49.0 84.8 37.8 51.8 33.2 46.6
11 59.1 81.6 54.5 72.79 40.8 53.8 36.2 49.49
19 51.7 83.7 46.6 78.6 39.2 53.3 34.0 48.2
24 51.2 82.5 46.1 77.4 39.6 54.0 34.4 48.9
29 49.5 78.5 44.4 73.4 40.5 55.9 35.4 50.7
35 47.3 80.1 42.2 75.0 38.4 48.1 33.2 43.0
37 49.3 80.4 45.5 76.2 37.8 51.5 34.0 47.3
44 69.6 93.7 65.0 94.6 36.1 45.8 31.5 46.7
43 49.6 80.2 44.4 75.1 40.1 55.4 35.0 50.3
46 51.9 75.7 46.7 70.1 37.2 47.4 32.1 42.2
61 46.6 73.4 41.5 68.2 38.1 48.9 32.9 43.8
08 72.9 104.8 67.8 99.6 36.9 48.8 31.8 43.6
20 57.9 88.2 52.8 83.0 36.4 46.6 31.3 41.5
04 50.4 80.2 45.3 75.0 41.2 54.8 36.1 49.6
40
8D Series | D38999 Composite Series
Dimensions & Ordering
Note: All dimensions are in millimeters (mm)
ØA
ØE
H
G
D
ØE
ØA
F
ØA
ØB
ØC
40.65 Max
Straight cable clamp
(Type 91)
90° cable clamp
(Type 92)
Straight backshell for EMI/RFI
heat shrink boots (Type 88)
Shell size ØA Max ØB±0.10 Entry size ØC Entry size D Max E Max F Max G H
02 03 02 03
09 21.80 N/A 6.35 N/A 10.03 24.90 5.55 21.25 22.20 26.95
11 25.00 N/A 7.92 N/A 11.61 26.00 6.70 24.30 23.80 27.95
13 29.40 7.92 11.13 11.61 14.81 30.50 8.75 27.95 26.20 30.00
15 32.50 11.13 14.27 14.81 17.96 33.00 11.70 27.95 28.60 33.00
17 35.70 12.70 15.88 16.38 19.56 36.10 13.85 31.25 33.30 35.05
19 38.50 15.88 19.05 19.56 22.73 38.60 15.60 35.80 34.95 36.85
21 41.70 15.88 20.62 19.56 24.30 41.65 17.75 38.35 38.10 39.15
23 44.90 17.47 23.83 21.06 27.51 45.00 19.80 42.15 41.30 41.15
25 48.00 19.05 25.40 22.73 29.08 48.00 21.60 44.70 44.45 42.95
Basic Series M85049 91 11 M
Backshell type:
88: Straight backshell for EMI/RFI heat shrink boots
91: Straight cable clamp
92: 90° cable clamp
Shell size:
09, 11, 13, 15, 17, 19, 21, 23, 25
Plating:
J: Olive drab cadmium over electroless nickel
M: Electroless nickel
T: Without plating (Type 91 & 92 only)
Entry size (Type 88 only):
02: See table above
03: See table above
M85049 composite backshells
41
8D Series | D38999 Stainless Steel Series
Connector part numbers
Note: PC tail contacts without shoulder also available. Please see page 132.
8DV plug with reinforced locking available. Please see page 122.
Basic Series 8D 0 - 11 K 35 P N L
Shell style:
0: Square ange receptacle
7: Jam nut receptacle
5: Plug with RFI shielding
Type:
- : Connectors with standard crimp contacts
L: Receptacle with long PC tail (male and female size #22D, #20)
C: Receptacle with short PC tail (male and female #22D, #20, #16, #12)
S: Receptacle with specic PC tail (male et female #22D)
W: Receptacle with male contacts #22D for wire wrap (3 wraps)
T: Receptacle with male contacts #20 for wire wrap (2 wraps)
P: Receptacle with solder cup contacts - see page 68, please consult us
Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25
Plating:
K: Passivated
S: Nickel
Contact layout: See pages 13 to 19
Contact type:
P: Pin
A: Connector supplied less pin contact or with specic contacts (connector marking: A + orientation)
S: Socket
B: Connector supplied less socket contact or with specic contacts (connector marking: B + orientation)
Orientation: N, A, B, C, D, E, T, V (see page 75)
Specication:
046: Tinned straight PC tail
251: Connector provided with power contacts (layouts with contact #8)
022: Fuel tank
600: 230V qualied connector (T or V orientation mandatory - Consult us for available layouts)
Special custom:
None: Standard plastic cap
M: Antistatic plastic cap
L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation.
BACC part numbers
Basic Series:
BACC63DB: 8D5*K (stainless steel plug)
BACC63DC: 8D0*K (stainless steel square ange receptacle)
BACC63DB 13 - 98 P N H
Shell size:
09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J
- : Separator (mandatory)
Contact layout:
See page 18 for layout according to BACC
Contact type:
P: Pin
S: Socket
Orientation:
N, A, B, C, D, E (see page 75)
Specication:
None: With contacts
H: Without contact & without ller plug
42
8D Series | D38999 Stainless Steel Series
EN3645 part numbers
Basic Series EN3645 K 6 G N 35 B N
Plating:
K: Stainless steel passivated
Shell style:
0: Square ange receptacle
6: Plug
7: Jam nut receptacle
Shell size:
09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J
Grounding:
N: Standard insert not grounded
Contact layout:
See page 18 for layout according to EN3645
Contact type:
A: Connector supplied less pin contact
B: Connector supplied less socket contact
F: Socket
M: Pin
Orientation:
N, A, B, C, D, E (see page 75)
MIL-DTL-38999 part numbers
Note: To place an order of MIL connectors delivered without MIL removable crimp contacts and keep P or S plus orientation marking, it must be specify
clearly on the order (by adding a sufx L at the end of the P/N or specied in comment).
Delivered with MIL contacts mandatory.
As stated in MIL-DTL-38999, class K connectors with #8 cavities may not meet the rewall requirement.
Basic Series D38999/ 20 K B 35 P N L
Shell style:
20: Square ange receptacle
24: Jam nut receptacle
26: Plug with RFI shielding
Plating:
K: Passivated
S: Nickel
Shell size:
09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J
Contact layout:
See page 18 for layout according to MIL-DTL-38999
Contact type:
P: Pin
A: Connector supplied less pin contact or with specic contacts (connector marking: A + orientation)
S: Socket
B: Connector supplied less socket contact or with specic contacts (connector marking: B + orientation)
Orientation:
N, A, B, C, D, E (see page 75)
L: For P or S contact type only, connector delivered without contacts, connector marking P or S (without L)
43
Receptacle type 0 (8D) or type 20 (D38999)
Receptacle type 7 (8D) or type 24 (D38999)
Note: All dimensions are in millimeters (mm)
8D Series | D38999 Stainless Steel Series
Dimensions
A B
CD
E
F
G
H
J
A
B
C
D
E
F
ØG
22.6 Max
Recommended coupling torque on panel for jam nut receptacle (type 7)
Shell 09 (A) 11 (B) 13 (C) 15 (D) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J)
Coupling torque
(±0.5 N.m) 4578910 12 13 14
Shell size A±0.15 B Max C Max D Thread E Max F±0.4 ØG Max
09 (A) 16.53
9.9 3.2
M12 x 1-6g 23 27 30.5
11 (B) 19.07 M15 x 1-6g 26 31.8 35.2
13 (C) 23.82 M18 x 1-6g 31 34.9 38.4
15 (D) 26.97 M22 x 1-6g 34 38.1 41.6
17 (E) 30.15 M25 x 1-6g 37 41.3 44.8
19 (F) 33.32 M28 x 1-6g 41 46 49.5
21 (G) 36.50 M31 x 1-6g 46 49.2 52.7
23 (H) 39.67 M34 x 1-6g 47 52.4 55.9
25 (J) 42.85 M37 x 1-6g 51.23 55.6 59
Shell size A Max B Max C Max D Thread E±0.3 F G H±0.2 J±0.2
09 (A)
20.2 11.4 2.5
M12 x 1-6g 23.8 18.26 15.09
3.25
5.49
11 (B) M15 x 1-6g 26.2 20.62 18.26
4.93
13 (C) M18 x 1-6g 28.6 23.01 20.62
15 (D) M22 x 1-6g 31 24.61 23.01 4.4
17 (E) M25 x 1-6g 33.3 26.97 24.61
4.9319 (F) M28 x 1-6g 36.5 29.36 26.97
21 (G)
19.8 11.8 3.2
M31 x 1-6g 39.7 31.75 29.36
23 (H) M34 x 1-6g 42.9 34.93 31.75
3.91 6.15
25 (J) M37 x 1-6g 46 38.1 34.93
44
8D Series | D38999 Stainless Steel Series
Plug type 5 (8D) or type 26 (D38999)
Mated connectors dimensions
Note: All dimensions are in millimeters (mm)
Type 0 with plug Type 7 with plug
A
B
C
D
A ØB
Thread
8D type 5 & D38999 type 26 Shell size A Max Thread ØB Max
09 (A)
31.00
M12 x 1-6g 21.80
11 (B) M15 x 1-6g 25.00
13 (C) M18 x 1-6g 29.40
15 (D) M22 x 1-6g 32.50
17 (E) M25 x 1-6g 35.70
19 (F) M28 x 1-6g 38.50
21 (G) M31 x 1-6g 41.70
23 (H) M34 x 1-6g 44.90
25 (J) M37 x 1-6g 48.00
Shell size A Max B Max C Max D Max
09 (A)
37.00 52.30
38.30 53.60
11 (B)
13 (C)
38.50 53.80
15 (D)
17 (E)
19 (F)
21 (G)
36.00 51.3023 (H)
25 (J)
8DV plug with reinforced locking available. Please see page 122.
Dimensions
45
8D Series | D38999 Stainless Steel Series
Note: All dimensions are in millimeters (mm)
M: Male contact
F: Female contact
L: Long PC tail
C: Short PC tail
S: Specic PC tail
PC tail contacts lengths
L3
L2
ØA
Receptacle type 0
L1
L2
ØA
Receptacle type 7
Contact
size Contact
type PC tail
type
Shell size
09
(A) 11
(B) 13
(C) 15
C) 17
(E) 19
(F) 21
(G) 23
(H) 25
(J)
ØA
#22D M & F Max L & C 0.70
M & F Max S 0.50
#20 M & F Max C 0.70
#16 M & F Max C 1.15
#12 M & F Max C 1.65
L1
#22D
M Min L & C 10.52 10.34
M Max L & C 11.46 11.28
F Min L & C 10.19 10.01
F Max L & C 11.46 11.28
M Min S 10.19 10.01
M Max S 11.46 11.28
F Min S 10.69 10.51
F Max S 11.63 11.45
#20
M Min C 10.36 10.18
M Max C 11.63 11.45
F Min C 10.69 10.51
F Max C 11.63 11.45
#16
M Min C 10.69 10.51
M Max C 11.63 11.45
F Min C 10.69 10.51
F Max C 11.63 11.45
#12
M Min C 10.63 10.45
M Max C 11.56 11.38
F Min C 10.63 10.45
F Max C 11.56 11.38
L2
#22D
M & F Max L 8.50
M & F Max C 4.00
M & F Max S 5.10
#20 M & F Max C 5.10
#16 M & F Max C 5.10
#12 M & F Max C 5.10
L3
#22D
M Min L & C 9.48 9.59
M Max L & C 10.58 10.69
F Min L & C 9.15 9.26
F Max L & C 10.58 10.69
M Min S 9.65 9.76
M Max S 10.75 10.86
F Min S 9.15 9.26
F Max S 10.75 10.86
#20
M Min C 9.65 9.76
M Max C 10.75 10.86
F Min C 9.65 9.76
F Max C 10.75 10.86
#16
M Min C 9.64 9.75
M Max C 10.75 10.86
F Min C 9.64 9.75
F Max C 10.75 10.86
#12
M Min C 10.25 9.95
M Max C 11.21 10.91
F Min C 10.25 9.95
F Max C 11.21 10.91
46
8D Series | D38999 Stainless Steel Series
Connectors weight - in gram (±15%)
Shell size
& Layout
With contacts Without contacts
Plug 8D (type 5) Plug 8DV (type 5) Recep. (type 0) Recep. (type 7) Plug 8D (type 5) Plug 8DV (type 5) Recep. (type 0) Recep. (type 7)
Male Female Male Female Male Female Male Female Male Female Male Female Male Female Male Female
09 35 30.63 32.21 32.53 34.11 23.93 25.51 33.93 35.51 30.21 30.71 32.11 32.61 23.51 24.01 33.51 34.01
98 30.63 31.93 32.53 33.83 23.93 25.23 33.93 35.23 30.21 30.73 32.11 32.63 23.51 24.03 33.51 34.03
11
01 38.13 41.07 41.53 44.47 29.53 32.47 42.43 45.37 37.47 39.47 40.87 42.87 28.87 30.87 41.77 43.77
02 37.76 40.30 41.16 43.70 39.36 30.12 46.98 49.52 37.14 38.74 40.54 42.14 28.56 30.16 46.36 47.96
04 37.95 41.01 41.35 44.41 29.35 32.41 42.25 45.31 37.39 39.41 40.79 42.81 28.79 30.81 41.69 43.71
05 37.98 41.19 41.38 44.59 29.38 32.59 42.04 45.49 37.28 39.19 40.68 42.59 28.68 30.59 41.58 43.49
22 37.48 39.54 40.88 42.94 28.90 30.86 46.70 48.76 37.34 39.04 40.74 42.44 28.76 30.36 46.56 48.26
35 37.88 41.35 41.28 44.75 29.28 32.75 41.94 45.65 36.97 38.10 40.37 41.50 28.37 29.50 41.27 42.40
80 38.12 44.84 41.52 48.24 29.73 36.26 47.78 54.06 34.86 37.84 38.26 41.24 26.45 29.26 44.51 47.06
98 37.85 40.61 41.25 44.01 29.25 32.01 42.15 44.91 37.01 38.21 40.41 41.61 28.41 29.61 41.31 42.51
99 38.02 41.24 41.42 44.64 29.44 32.66 47.24 50.46 37.04 38.44 40.44 41.84 28.46 29.86 46.26 47.66
13
04 53.34 57.12 56.64 60.42 37.94 41.72 56.24 60.02 52.10 54.00 55.40 57.30 36.70 38.60 55.00 56.90
08 53.72 58.90 57.02 62.20 38.32 43.50 56.62 61.80 52.60 55.70 55.90 59.00 37.20 40.30 55.50 58.60
26 54.09 59.74 57.39 63.04 38.69 44.34 56.99 62.64 52.35 55.04 55.65 58.34 36.95 39.64 55.25 57.94
35 53.52 59.29 56.82 62.59 38.12 43.89 56.42 62.19 51.98 53.79 55.28 57.09 36.58 38.39 54.88 56.69
98 53.38 58.00 56.68 61.30 37.98 42.60 56.28 60.90 51.98 54.00 55.28 57.30 36.58 38.60 54.88 56.90
15
05 64.49 69.83 68.49 73.83 45.69 51.03 67.59 72.93 62.94 65.93 66.94 69.93 44.14 47.13 66.04 69.03
15 65.29 72.45 69.29 76.45 46.49 53.65 68.39 75.55 63.02 66.07 67.02 70.07 44.22 47.27 66.12 69.17
18 65.50 74.38 69.50 78.38 46.70 55.58 68.60 77.48 62.98 67.18 66.98 71.18 44.18 48.38 66.08 70.28
19 65.03 72.76 69.03 76.76 46.23 53.96 68.13 75.86 62.37 65.16 66.37 69.16 43.57 46.36 65.47 68.26
35 65.13 74.37 69.13 78.37 46.33 55.57 68.23 77.47 62.54 65.12 66.54 69.12 43.74 46.32 65.64 68.22
97 64.96 72.01 68.96 76.01 46.16 53.21 68.06 75.11 62.60 65.69 66.60 69.69 43.80 46.89 65.70 68.79
17
02 77.80 92.64 82.70 97.54 72.89 87.73 104.09 118.95 74.53 86.09 79.43 90.99 69.62 81.18 100.82 112.38
06 69.07 78.67 73.97 83.57 64.17 73.77 87.27 96.87 65.11 69.07 70.01 73.97 60.21 64.17 83.31 87.27
08 68.06 76.79 72.96 81.69 63.16 71.89 86.26 94.99 65.58 70.55 70.48 75.45 60.68 65.65 83.78 88.75
26 68.64 79.43 73.54 84.33 63.74 74.53 86.84 97.63 65.00 69.03 69.90 73.93 60.10 64.13 83.20 87.23
35 68.88 82.43 73.78 87.33 63.98 77.53 87.08 100.63 65.03 68.68 69.93 73.58 60.13 63.78 83.23 86.88
75 74.48 85.77 79.38 90.67 69.58 80.87 92.68 103.97 65.48 71.77 70.38 76.67 60.58 66.87 83.68 89.97
99 68.69 79.25 73.59 84.15 63.79 74.35 86.89 97.45 65.13 69.29 70.03 74.19 60.23 64.39 83.33 87.49
19
11 87.04 100.63 87.99 101.58 67.69 81.28 97.59 111.18 83.63 92.05 84.58 93.00 64.28 73.45 94.18 103.35
32 86.25 99.65 87.20 100.60 66.90 80.30 96.80 110.20 81.77 86.85 82.72 87.80 62.42 67.50 92.32 97.40
35 86.56 103.01 87.51 103.96 67.21 83.66 97.11 113.56 81.94 86.51 82.89 87.46 62.59 67.16 92.49 97.06
21
11 99.71 119.55 101.71 121.55 81.81 101.65 111.81 131.65 92.45 101.95 94.45 103.95 74.55 84.05 104.55 114.05
16 96.81 112.09 98.81 114.09 78.91 94.19 108.91 124.19 91.85 99.61 93.85 101.61 73.95 81.71 103.95 111.71
35 97.09 117.75 99.09 119.75 79.19 99.85 109.19 129.85 91.56 98.00 93.56 100.00 73.66 80.10 103.66 110.10
39 98.47 118.80 100.47 120.8 80.57 100.90 110.57 130.90 92.67 102.44 94.67 104.44 74.77 84.54 104.77 114.54
41 97.01 114.38 99.01 116.38 79.11 126.48 109.11 126.48 91.27 97.98 93.27 99.98 73.37 80.08 103.37 80.08
48 103.84 123.82 105.84 125.82 85.93 105.91 126.02 146.02 90.72 97.62 92.72 99.62 72.81 79.71 112.92 119.82
75 108.72 125.62 110.72 127.62 90.81 107.71 130.92 147.82 90.72 97.62 92.72 99.62 72.81 79.71 112.92 119.82
23
21 108.81 132.06 118.01 141.26 90.61 113.86 122.81 146.06 102.30 115.68 111.5 124.88 84.10 97.48 116.30 129.68
35 107.17 133.32 116.37 142.52 88.97 115.12 121.17 147.32 100.17 108.32 109.37 117.52 81.97 90.12 114.17 122.32
53 107.23 129.42 116.43 138.62 89.03 111.22 121.23 143.42 99.81 108.22 109.01 117.42 81.61 90.02 113.81 122.22
55 107.98 131.05 117.18 140.25 89.78 112.85 121.98 145.05 100.28 109.05 109.48 118.25 82.08 90.85 114.28 123.05
25
07 133.3 157.7 141.50 165.90 115.50 172.25 160.06 172.25 108.51 119.45 116.71 127.65 90.71 101.65 135.27 101.65
11 132.31 152.31 140.51 160.51 114.51 134.51 159.71 179.07 111.51 124.51 119.71 132.71 93.71 106.71 138.91 151.27
19 122.14 154.15 130.34 162.35 104.34 136.35 136.74 168.75 109.60 123.75 117.80 131.95 91.80 105.95 124.20 138.35
24 121.64 153.00 129.84 161.20 103.84 135.20 136.24 167.60 110.00 124.44 118.20 132.64 92.20 106.64 124.60 139.04
29 119.96 148.93 128.16 157.13 102.16 131.13 134.56 163.53 110.97 126.31 119.17 134.51 93.17 108.51 125.57 140.91
35 117.75 150.58 125.95 158.78 99.95 132.78 132.35 165.18 108.79 118.58 116.99 126.78 90.99 100.78 123.39 133.18
37 119.98 148.26 128.18 156.46 102.18 162.67 146.74 162.67 108.51 119.40 116.71 127.60 90.71 101.60 135.27 101.60
44 140.35 164.98 148.55 173.18 122.55 179.58 167.11 179.71 106.81 117.08 115.01 125.28 89.01 99.28 133.57 99.41
43 120.00 150.68 128.20 158.88 102.20 132.88 134.60 165.28 110.58 125.88 118.78 134.08 92.78 108.08 125.18 140.48
46 122.30 146.14 130.50 154.34 104.50 128.34 136.90 160.74 107.66 117.82 115.86 126.02 89.86 100.02 122.26 132.42
61 117.05 143.80 125.25 152.00 99.25 126.00 131.65 158.40 108.51 119.40 116.71 127.60 90.71 101.60 123.11 155.51
08 143.38 175.21 151.58 183.41 125.58 157.41 157.98 189.81 107.38 119.21 115.58 127.41 89.58 101.41 121.98 133.81
20 128.40 158.62 136.60 166.82 110.60 140.82 143.00 173.22 106.83 117.08 115.03 125.28 89.03 99.28 121.43 131.68
04 120.80 150.65 129.00 158.85 103.00 132.85 135.40 165.25 111.60 125.21 119.80 133.41 93.80 107.41 126.20 139.81
47
8D Series | Titanium Series
Connector part numbers
Note: PC tail contacts without shoulder also available. Please see page 132.
Basic Series 8D 0 - 11 TT 35 P N L
Shell style:
0: Square ange receptacle
7: Jam nut receptacle
5: Plug with RFI shielding
Type:
- : Connectors with standard crimp contacts
L: Receptacle with long PC tail (male and female size #22D, #20)
C: Receptacle with short PC tail (male and female #22D, #20, #16, #12)
S: Receptacle with specic PC tail (male et female #22D)
W: Receptacle with male contacts #22D for wire wrap (3 wraps)
T: Receptacle with male contacts #20 for wire wrap (2 wraps)
P: Receptacle with solder cup contacts - see page 68, please consult us
Shell size:
09, 11, 13, 15, 17, 19, 21, 23, 25
Plating:
TT: Without plating
TF: Nickel
Contact layout:
See pages 13 to 19
Contact type:
P: Pin
A: Connector supplied less pin contact or with specic contacts (connector marking: A + orientation)
S: Socket
B: Connector supplied less socket contact or with specic contacts (connector marking: B + orientation)
Orientation:
N, A, B, C, D, E (see page 75)
Specication:
046: Tinned straight PC tail
251: Connector provided with power contacts (layouts with contact #8)
022: Fuel tank
Special custom
None: Standard plastic cap
M: Antistatic plastic cap
L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation
48
8D Series | Titanium Series
Receptacle type 0
Receptacle type 7
Note: All dimensions are in millimeters (mm)
Dimensions
A B
CD
E
F
G
H
J
A
B
C
D
E
F
ØG
22.6 Max
Recommended coupling torque on panel for jam nut receptacle (type 7)
Shell 09 (A) 11 (B) 13 (C) 15 (D) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J)
Coupling torque
(±0.5 N.m) 4578910 12 13 14
Shell size A±0.15 B Max C Max D Thread E Max F±0.4 ØG Max
09 (A) 16.53
9.9 3.2
M12 x 1-6g 23 27 30.5
11 (B) 19.07 M15 x 1-6g 26 31.8 35.2
13 (C) 23.82 M18 x 1-6g 31 34.9 38.4
15 (D) 26.97 M22 x 1-6g 34 38.1 41.6
17 (E) 30.15 M25 x 1-6g 37 41.3 44.8
19 (F) 33.32 M28 x 1-6g 41 46 49.5
21 (G) 36.50 M31 x 1-6g 46 49.2 52.7
23 (H) 39.67 M34 x 1-6g 47 52.4 55.9
25 (J) 42.85 M37 x 1-6g 51.23 55.6 59
Shell size A Max B Max C Max D Thread E±0.3 F G H±0.2 J±0.2
09 (A)
20.2 11.4 2.5
M12 x 1-6g 23.8 18.26 15.09
3.25
5.49
11 (B) M15 x 1-6g 26.2 20.62 18.26
4.93
13 (C) M18 x 1-6g 28.6 23.01 20.62
15 (D) M22 x 1-6g 31 24.61 23.01 4.4
17 (E) M25 x 1-6g 33.3 26.97 24.61
4.9319 (F) M28 x 1-6g 36.5 29.36 26.97
21 (G)
19.8
11.8
3.2
M31 x 1-6g 39.7 31.75 29.36
23 (H)
11.4
M34 x 1-6g 42.9 34.93 31.75
3.91 6.15
25 (J) M37 x 1-6g 46 38.1 34.93
49
Plug type 5
Mated connectors dimensions
Note: All dimensions are in millimeters (mm)
8D Series | Titanium Series
A ØB
Thread
Type 0 with plug Type 7 with plug
A
B
C
D
Shell size A Max Thread ØB Max
09 (A)
31.00
M12 x 1-6g 21.80
11 (B) M15 x 1-6g 25.00
13 (C) M18 x 1-6g 29.40
15 (D) M22 x 1-6g 32.50
17 (E) M25 x 1-6g 35.70
19 (F) M28 x 1-6g 38.50
21 (G) M31 x 1-6g 41.70
23 (H) M34 x 1-6g 44.90
25 (J) M37 x 1-6g 48.00
Shell size A Max B Max C Max D Max
09 (A)
37.00 52.30
38.30 53.60
11 (B)
13 (C)
38.50 53.80
15 (D)
17 (E)
19 (F)
21 (G)
36.00 51.3023 (H)
25 (J)
Dimensions
50
8D Series | Titanium Series
Note: All dimensions are in millimeters (mm)
M: Male contact
F: Female contact
L: Long PC tail
C: Short PC tail
S: Specic PC tail
PC tail contacts lengths
L3
L2
ØA
Receptacle type 0
L1
L2
ØA
Receptacle type 7
Contact
size Contact
type PC tail
type
Shell size
09
(A) 11
(B) 13
(C) 15
C) 17
(E) 19
(F) 21
(G) 23
(H) 25
(J)
ØA
#22D M & F Max L & C 0.70
M & F Max S 0.50
#20 M & F Max C 0.70
#16 M & F Max C 1.15
#12 M & F Max C 1.65
L1
#22D
M Min L & C 10.52 10.34
M Max L & C 11.46 11.28
F Min L & C 10.19 10.01
F Max L & C 11.46 11.28
M Min S 10.19 10.01
M Max S 11.46 11.28
F Min S 10.69 10.51
F Max S 11.63 11.45
#20
M Min C 10.36 10.18
M Max C 11.63 11.45
F Min C 10.69 10.51
F Max C 11.63 11.45
#16
M Min C 10.69 10.51
M Max C 11.63 11.45
F Min C 10.69 10.51
F Max C 11.63 11.45
#12
M Min C 10.63 10.45
M Max C 11.56 11.38
F Min C 10.63 10.45
F Max C 11.56 11.38
L2
#22D
M & F Max L 8.50
M & F Max C 4.00
M & F Max S 5.10
#20 M & F Max C 5.10
#16 M & F Max C 5.10
#12 M & F Max C 5.10
L3
#22D
M Min L & C 9.48 9.59
M Max L & C 10.58 10.69
F Min L & C 9.15 9.26
F Max L & C 10.58 10.69
M Min S 9.65 9.76
M Max S 10.75 10.86
F Min S 9.15 9.26
F Max S 10.75 10.86
#20
M Min C 9.65 9.76
M Max C 10.75 10.86
F Min C 9.65 9.76
F Max C 10.75 10.86
#16
M Min C 9.64 9.75
M Max C 10.75 10.86
F Min C 9.64 9.75
F Max C 10.75 10.86
#12
M Min C 10.25 9.95
M Max C 11.21 10.91
F Min C 10.25 9.95
F Max C 11.21 10.91
51
8D Series | Titanium Series
Connectors weight - in gram (±15%)
Shell size
& Layout
With contacts Without contacts
Plug (type 5) Receptacle (type 0) Receptacle (type 7) Plug (type 5) Receptacle (type 0) Receptacle (type 7)
Male Female Male Female Male Female Male Female Male Female Male Female
09 35 18.23 19.81 14.37 15.95 20.14 21.72 17.81 18.31 13.95 14.45 19.72 20.22
98 18.23 19.53 14.37 15.67 20.14 21.44 17.81 18.33 13.95 14.47 19.72 20.24
11
01 23.15 26.09 18.19 21.13 25.63 28.57 22.49 24.49 17.53 19.53 24.97 26.97
02 22.78 25.32 17.82 20.36 28.1 30.64 22.16 23.76 17.2 18.8 27.48 29.08
04 22.97 26.03 18.01 21.07 25.45 28.51 22.41 24.43 17.45 19.47 24.89 26.91
05 23.00 26.21 18.04 21.25 25.24 28.69 22.30 24.21 17.34 19.25 24.78 26.69
22 22.64 25.06 17.68 20.10 27.96 30.38 22.36 24.06 17.40 19.10 27.68 29.38
35 22.90 26.37 17.94 21.41 25.14 28.85 21.99 23.12 17.03 18.16 24.47 25.60
80 25.38 29.86 20.08 24.88 30.66 35.78 22.10 22.86 16.80 17.88 27.38 28.78
98 22.87 25.63 17.91 20.67 25.35 28.11 22.03 23.23 17.07 18.27 24.51 25.71
99 23.04 26.26 18.06 21.28 25.53 28.75 22.06 23.46 17.08 18.48 24.55 25.95
13
04 32.44 36.22 23.56 27.34 34.11 37.89 31.20 33.10 22.32 24.22 32.87 34.77
08 32.82 38.00 23.94 29.12 34.49 39.67 31.70 34.80 22.82 25.92 33.37 36.47
26 33.19 38.84 24.31 29.96 34.86 40.51 31.45 34.14 22.57 25.26 33.12 35.81
35 32.62 38.39 23.74 29.51 34.29 40.06 31.08 32.89 22.20 24.01 32.75 34.56
98 32.48 37.10 23.60 28.22 34.15 38.77 31.08 33.10 22.20 24.22 32.75 34.77
15
05 39.61 44.95 28.77 34.11 41.40 46.74 38.06 41.05 27.22 30.21 39.85 42.84
15 40.41 47.57 29.57 36.73 42.20 49.36 38.14 41.19 27.30 30.35 39.93 42.98
18 40.62 49.50 29.78 38.66 42.41 51.29 38.10 42.30 27.26 31.46 39.89 44.09
19 40.15 47.88 29.31 37.04 41.94 49.67 37.49 40.28 26.65 29.44 39.28 42.07
35 40.25 49.49 29.41 38.65 42.04 51.28 37.66 40.24 26.82 29.40 39.45 42.03
97 40.08 47.13 29.24 36.29 41.87 48.92 37.72 40.81 26.88 29.97 39.51 42.60
17
02 48.16 58.40 45.20 55.44 63.99 74.23 44.89 51.85 41.93 48.89 60.72 67.68
06 43.73 53.33 40.90 50.50 54.23 63.83 39.77 43.73 36.94 40.90 50.27 54.23
08 42.72 51.45 39.89 48.62 53.22 61.95 40.24 45.21 37.41 42.38 50.74 55.71
26 43.30 54.09 40.47 51.26 53.80 64.59 39.66 43.69 36.83 40.86 50.16 54.19
35 43.54 57.09 40.71 54.26 54.04 67.59 39.69 43.34 36.86 40.51 50.19 53.84
75 49.14 60.43 46.31 57.60 59.64 70.93 40.14 46.43 37.31 43.60 50.64 56.93
99 43.35 53.91 40.52 51.08 53.85 64.41 39.79 43.95 36.96 41.12 50.29 54.45
19
11 55.16 68.75 44.00 57.59 61.25 74.84 51.75 60.17 40.59 66.26 40.59 66.26
32 54.37 67.77 43.21 56.61 60.46 73.86 49.89 54.97 38.73 61.06 38.73 61.06
35 54.68 71.13 43.52 59.97 60.77 77.22 50.06 54.63 38.90 60.72 38.90 60.72
21
11 64.64 84.48 54.31 74.15 71.62 91.46 57.38 66.88 47.05 73.86 47.05 73.86
16 61.74 77.02 51.41 66.69 68.72 84.00 56.78 64.54 46.45 71.52 46.45 71.52
35 62.02 82.68 51.69 72.35 69.00 89.66 56.49 62.93 46.16 69.91 46.16 69.91
39 63.40 83.73 53.07 73.40 70.38 90.71 57.60 67.37 47.27 74.35 47.27 74.35
41 61.94 79.31 51.61 86.29 68.92 86.29 56.20 62.91 45.87 69.89 45.87 69.89
48 68.73 88.71 58.4 78.38 81.56 101.54 55.61 62.51 45.28 52.18 68.44 75.34
75 73.61 90.51 63.28 80.18 86.44 103.34 55.61 62.51 45.28 52.18 68.44 75.34
23
21 71.07 94.32 60.57 83.82 79.15 102.40 64.56 77.94 54.06 86.02 54.06 86.02
35 69.43 95.58 58.93 85.08 77.51 103.66 62.43 70.58 51.93 78.66 51.93 78.66
53 69.49 91.68 58.99 81.18 77.57 99.76 62.07 70.48 51.57 78.56 51.57 78.56
55 70.24 93.31 59.74 82.81 78.32 101.39 62.54 71.31 52.04 79.39 52.04 79.39
25
07 83.91 117.09 73.64 123.58 99.34 121.8 68.12 78.84 57.85 85.33 83.55 83.55
11 91.92 111.92 81.65 101.65 94.65 127.35 71.12 84.12 60.85 73.85 86.55 99.55
19 81.78 113.79 71.51 103.52 90.20 122.21 69.24 83.39 58.97 91.81 58.97 91.81
24 81.28 112.64 71.01 102.37 89.70 121.06 69.64 84.08 59.37 92.50 59.37 92.50
29 79.60 108.57 69.33 98.30 88.02 116.99 70.61 85.95 60.34 94.37 60.34 94.37
35 77.39 110.22 67.12 99.95 85.81 118.64 68.43 78.22 58.16 86.64 58.16 86.64
37 79.59 107.09 69.32 116.12 95.02 113.36 68.12 79.04 57.85 87.26 83.55 84.50
44 99.96 127.50 89.69 134.23 115.39 134.44 66.42 77.85 56.15 86.33 81.85 84.54
43 79.64 110.32 69.37 100.05 88.06 118.74 70.22 85.52 59.95 93.94 59.95 93.94
46 81.94 105.78 71.67 95.51 90.36 114.20 67.30 77.46 57.03 85.88 57.03 85.88
61 76.69 103.44 66.42 93.17 85.11 111.86 68.15 79.04 57.88 87.46 57.88 87.46
08 103.02 134.85 92.75 124.58 111.44 143.27 67.02 78.85 56.75 87.27 56.75 87.27
20 88.04 118.26 77.77 107.99 96.46 126.68 66.47 76.72 56.20 85.14 56.20 85.14
04 80.44 110.29 70.17 100.02 88.86 118.71 71.24 84.85 60.97 93.27 60.97 93.27
52
8D Series | Bronze Series
Connector part numbers
CECC part numbers
Note: C 752 002 refers to the abbreviated form of the CECC 75 201-002 type designation.
Basic Series JVS 16 A 11 35 P N
Shell style:
00: Square ange receptacle
07: Jam nut receptacle
16: Plug with RFI shielding
Material:
A: Bronze housing material
Shell size:
09, 11, 13, 15, 17, 19, 21, 23, 25
Contact layout:
See pages 13 to 19
Contact type:
P: Pin A: Connector supplied less pin contact or with specic contacts (connector marking: A + orientation)
S: Socket B: Connector supplied less socket contact or with specic contacts (connector marking: B + orientation)
Orientation:
N, A, B, C, D, E (see page 75)
Specication:
251: Connector provides with power contacts (layouts with contacts #8)
CI: Printed board mounting contacts
LI: Receptacle with long PC tail (pin or socket #22D)
L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation
Basic Series C 752 002 B B 98 M C N A 0 1 G
Shell style:
A: Plug
B: Square ange receptacle
C: Jam nut receptacle
Shell size:
09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J
Contact layout:
See pages 13 to 19
Contact type:
M: Pin
F: Socket
Type of contact termination:
C: Crimp contact
Orientation:
N, A, B, C, D, E (see page 75)
Shell material:
A: Aluminum bronze
Supply code:
0: Connectors supplied with contacts
1: Connectors supplied without contacts
Assessment level:
1: Level 1
Performance level:
G: Level G
53
8D Series | Bronze Series
Receptacle type 00 (JVS) or type B (CECC)
Receptacle type 07 (JVS) or type C (CECC)
Note: All dimensions are in millimeters (mm)
Dimensions
A B
CD
E
F
G
H
J
A
B
C
D
E
F
ØG
22.6 Max
Recommended coupling torque on panel for jam nut receptacle (type 7)
Shell 09 (A) 11 (B) 13 (C) 15 (D) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J)
Coupling torque
(±0.5 N.m) 4578910 12 13 14
Shell size A±0.15 B Max C Max D Thread E Max F±0.4 ØG Max
09 (A) 16.53
9.9 3.2
M12 x 1-6g 23 27 30.5
11 (B) 19.07 M15 x 1-6g 26 31.8 35.2
13 (C) 23.82 M18 x 1-6g 31 34.9 38.4
15 (D) 26.97 M22 x 1-6g 34 38.1 41.6
17 (E) 30.15 M25 x 1-6g 37 41.3 44.8
19 (F) 33.32 M28 x 1-6g 41 46 49.5
21 (G) 36.50 M31 x 1-6g 46 49.2 52.7
23 (H) 39.67 M34 x 1-6g 47 52.4 55.9
25 (J) 42.85 M37 x 1-6g 51.23 55.6 59
Shell size A Max B Max C Max D Thread E±0.3 F G H±0.2 J±0.2
09 (A)
20.2 11.4 2.5
M12 x 1-6g 23.8 18.26 15.09
3.25
5.49
11 (B) M15 x 1-6g 26.2 20.62 18.26
4.93
13 (C) M18 x 1-6g 28.6 23.01 20.62
15 (D) M22 x 1-6g 31 24.61 23.01 4.4
17 (E) M25 x 1-6g 33.3 26.97 24.61
4.9319 (F) M28 x 1-6g 36.5 29.36 26.97
21 (G)
19.8
11.8
3.2
M31 x 1-6g 39.7 31.75 29.36
23 (H)
11.4
M34 x 1-6g 42.9 34.93 31.75
3.91 6.15
25 (J) M37 x 1-6g 46 38.1 34.93
54
Plug type 16 (JVS) or type A (CECC)
Mated connectors dimensions
Dummy receptacle
8D Series | Bronze Series
A ØB
Thread
Type 0 with plug Type 7 with plug
A
B
C
D
A
A
Orientation: DU
(= all orientations) B
C
A
A
Orientation:
N, A, B, C, D, E Examples of Part Number:
. JVS BN 02 A 17 N
. JVS BN 02 A 17 DU
Equivalent to CECC blind hole. For information only:
CECC75201002AxA00A (x = shell size A, B, C, D, ...)
CECC75201002EA00A (blind hole) = JVSBN02A17DU (through hole)
(no correspondance CECC with N, A, B, C, D, E orientations)
N, DU: Orientation
A: Bronze
17: Shell size
Shell size A Max Thread ØB Max
09 (A)
31.00
M12 x 1-6g 21.10
11 (B) M15 x 1-6g 23.80
13 (C) M18 x 1-6g 28.20
15 (D) M22 x 1-6g 31.40
17 (E) M25 x 1-6g 36.50
19 (F) M28 x 1-6g 39.30
21 (G) M31 x 1-6g 42.50
23 (H) M34 x 1-6g 45.30
25 (J) M37 x 1-6g 48.40
Shell size A Max B Max C Max D Max
09 (A)
37.00 52.30
38.30 53.60
11 (B)
13 (C)
15 (D)
17 (E)
19 (F)
21 (G)
36.00 51.3023 (H)
25 (J)
Note: All dimensions are in millimeters (mm)
Shell size 9 11 13 15 17 19 21 23 25
A+0.3 23.8 26.2 28.6 31 33.3 36.5 39.7 42.9 46
B maxi 24.2 24.2 24.2 24.2 24.2 24.2 24.1 24.1 24.1
C maxi 2.5 2.5 2.5 2.5 2.5 2.5 3.2 3.2 3.2
-0.3
Dimensions
55
8D Series | Bronze Series
Note: All dimensions are in millimeters (mm)
M: Male contact
F: Female contact
L: Long PC tail
C: Short PC tail
S: Specic PC tail
PC tail contacts lengths
L3
L2
ØA
Receptacle type 0
L1
L2
ØA
Receptacle type 7
Contact
size Contact
type PC tail
type
Shell size
09
(A) 11
(B) 13
(C) 15
C) 17
(E) 19
(F) 21
(G) 23
(H) 25
(J)
ØA
#22D M & F Max L & C 0.70
M & F Max S 0.50
#20 M & F Max C 0.70
#16 M & F Max C 1.15
#12 M & F Max C 1.65
L1
#22D
M Min L & C 10.52 10.34
M Max L & C 11.46 11.28
F Min L & C 10.19 10.01
F Max L & C 11.46 11.28
M Min S 10.19 10.01
M Max S 11.46 11.28
F Min S 10.69 10.51
F Max S 11.63 11.45
#20
M Min C 10.36 10.18
M Max C 11.63 11.45
F Min C 10.69 10.51
F Max C 11.63 11.45
#16
M Min C 10.69 10.51
M Max C 11.63 11.45
F Min C 10.69 10.51
F Max C 11.63 11.45
#12
M Min C 10.63 10.45
M Max C 11.56 11.38
F Min C 10.63 10.45
F Max C 11.56 11.38
L2
#22D
M & F Max L 8.50
M & F Max C 4.00
M & F Max S 5.10
#20 M & F Max C 5.10
#16 M & F Max C 5.10
#12 M & F Max C 5.10
L3
#22D
M Min L & C 9.48 9.59
M Max L & C 10.58 10.69
F Min L & C 9.15 9.26
F Max L & C 10.58 10.69
M Min S 9.65 9.76
M Max S 10.75 10.86
F Min S 9.15 9.26
F Max S 10.75 10.86
#20
M Min C 9.65 9.76
M Max C 10.75 10.86
F Min C 9.65 9.76
F Max C 10.75 10.86
#16
M Min C 9.64 9.75
M Max C 10.75 10.86
F Min C 9.64 9.75
F Max C 10.75 10.86
#12
M Min C 10.25 9.95
M Max C 11.21 10.91
F Min C 10.25 9.95
F Max C 11.21 10.91
56
8D Series | Bronze Series
Connectors weight - in gram (±15%)
Shell size
& Layout
With contacts Without contacts
Plug (type 5) Receptacle (type 0) Receptacle (type 7) Plug (type 5) Receptacle (type 0) Receptacle (type 7)
Male Female Male Female Male Female Male Female Male Female Male Female
09 35 28.46 32.38 22.70 26.62 34.51 38.43 27.42 28.66 21.66 22.90 33.47 34.71
98 28.46 31.68 22.70 25.93 34.51 37.74 27.42 28.71 21.66 22.95 33.47 34.76
11
01 37.17 44.46 29.80 37.09 45.08 52.37 35.53 40.49 28.16 33.12 43.44 48.40
02 36.25 42.55 28.88 35.18 44.17 50.47 34.71 38.68 27.34 31.32 42.63 46.60
04 36.72 44.31 29.35 36.94 44.63 52.23 35.33 40.34 27.96 32.97 43.24 48.26
05 36.79 44.76 29.42 37.39 48.33 52.67 35.06 39.80 27.69 32.43 42.97 47.71
22 35.90 41.91 28.53 34.54 43.82 49.82 35.21 39.43 27.84 32.06 43.13 47.34
35 36.55 45.15 29.18 37.79 43.86 53.07 34.29 37.09 26.92 29.72 42.20 45.01
80 45.40 54.33 37.96 46.89 53.35 70.43 34.23 36.45 26.79 29.08 42.77 44.37
98 36.47 43.32 29.10 35.95 44.39 51.23 34.39 37.36 27.02 30.00 42.30 45.28
99 36.90 44.89 29.53 37.52 44.81 52.80 34.46 37.94 27.09 30.57 42.38 45.86
13
04 52.20 61.58 38.98 48.35 59.89 69.27 49.12 53.84 35.90 40.61 56.81 61.53
08 53.14 65.99 39.92 52.77 60.83 73.69 50.36 58.06 37.14 44.83 58.06 65.75
26 54.06 68.08 40.84 54.85 61.75 75.77 49.74 56.42 36.52 43.19 57.44 64.11
35 52.65 66.96 39.42 53.74 60.34 74.65 48.83 53.32 35.60 40.09 56.52 61.01
98 52.30 63.76 39.08 50.54 59.99 71.45 48.83 53.84 35.60 40.61 56.52 61.53
15
05 64.61 77.85 48.48 61.73 73.49 86.74 60.76 68.18 44.63 52.05 69.64 77.06
15 66.59 84.35 50.46 68.23 75.47 93.24 60.96 68.53 44.83 52.40 69.84 77.41
18 67.11 89.14 50.98 73.02 75.99 98.02 60.86 71.28 44.73 55.15 69.74 80.16
19 65.94 85.12 49.82 69.00 74.83 94.01 59.35 66.27 43.22 50.14 68.23 75.15
35 66.19 89.12 50.07 72.99 75.08 98.00 59.77 66.17 43.64 50.04 68.65 75.05
97 65.77 83.26 49.64 67.14 74.65 92.14 59.92 67.58 43.79 51.46 68.80 76.46
17
02 71.16 103.09 66.95 86.21 93.75 113.01 64.00 73.93 59.79 69.71 86.59 96.51
06 74.18 98.00 69.99 93.81 96.76 120.58 64.36 74.18 60.16 69.99 86.93 96.76
08 71.68 93.34 67.48 89.14 94.25 115.91 65.52 77.85 61.33 73.66 88.10 100.43
26 73.12 99.89 68.92 95.69 95.69 122.46 64.08 74.08 59.89 69.89 86.66 96.66
35 73.71 107.33 69.52 103.14 96.29 129.91 64.16 73.21 59.97 69.02 86.74 95.79
75 87.60 115.61 83.41 111.42 110.18 138.19 65.28 80.88 61.08 76.69 87.85 103.46
99 73.24 99.44 69.05 95.25 95.82 122.02 64.41 74.73 60.21 70.53 86.98 97.30
19
11 93.71 127.42 77.08 110.8 110.70 144.42 85.25 106.14 68.62 115.19 76.56 123.13
32 91.75 124.99 75.12 108.37 108.74 141.99 80.63 93.24 64.01 102.29 71.95 110.23
35 92.52 133.33 75.89 116.71 109.51 109.39 81.05 92.39 64.43 101.45 72.37 109.39
21
11 112.91 162.13 97.53 146.75 131.96 181.19 94.90 118.47 79.52 128.84 88.20 137.52
16 105.72 143.63 90.33 128.24 124.77 162.68 93.41 112.66 78.03 123.03 86.71 131.72
35 106.41 157.67 91.03 142.29 125.46 176.72 92.69 108.67 77.31 119.04 85.99 127.72
39 109.83 160.27 94.45 144.89 128.89 179.33 95.44 119.68 80.06 130.05 88.75 138.74
41 106.21 149.31 90.83 159.68 125.27 168.36 91.97 108.62 76.59 118.99 85.27 127.67
48 103.63 133.84 88.25 118.46 122.61 152.90 90.52 107.64 75.14 92.26 109.58 126.70
75 135.19 177.13 119.80 161.74 154.25 196.18 90.52 107.64 75.14 92.26 109.58 126.70
23
21 125.27 182.95 109.64 167.32 146.95 204.63 109.11 142.31 93.48 154.32 103.16 163.99
35 121.20 186.08 105.57 170.44 142.88 207.76 103.83 124.05 88.20 136.06 97.88 145.73
53 121.35 176.40 105.72 160.77 143.03 198.08 102.94 123.8 87.31 135.81 96.98 145.49
55 123.21 180.44 107.58 164.81 144.89 202.13 104.10 125.86 88.47 137.87 98.15 147.55
25
07 153.58 179.40 138.29 186.55 176.55 202.05 114.40 141.15 99.11 148.3 137.37 163.70
11 142.64 181.90 127.35 166.61 165.62 204.80 121.84 154.10 106.55 138.81 144.82 177.08
19 148.26 227.68 132.98 212.40 171.24 250.66 117.15 152.26 101.87 164.81 112.29 175.23
24 147.02 224.83 131.74 209.55 170.00 247.80 118.15 153.97 102.86 166.52 113.28 176.94
29 142.86 214.73 127.57 199.45 165.83 237.70 120.55 158.61 105.27 171.16 115.69 181.58
35 137.37 218.82 122.09 203.54 160.35 241.80 115.14 139.43 99.86 151.99 110.28 162.41
37 153.57 170.01 138.29 177.20 176.55 192.56 114.40 141.15 99.11 148.30 137.37 163.70
44 143.71 183.40 128.18 195.16 166.69 206.58 110.17 135.50 94.64 147.50 133.15 158.68
43 142.96 219.07 127.67 203.79 165.93 242.05 119.58 157.54 104.30 170.10 114.72 180.52
46 148.66 207.81 133.38 192.53 171.64 230.78 112.34 137.55 97.06 150.10 107.48 160.52
61 135.64 202.00 120.35 186.72 158.61 224.98 114.45 141.47 99.17 154.02 109.59 164.44
08 200.96 279.93 185.68 264.65 223.94 302.91 111.65 141.00 96.36 153.55 106.78 163.97
20 163.80 238.77 148.51 223.49 186.77 261.75 110.28 135.71 95.00 148.26 105.42 158.68
04 144.94 219.00 129.66 203.71 167.91 241.97 122.11 155.88 106.83 168.44 117.25 178.86
57
8D Series | Bronze Series
Bronze backshells
How to built a backshell reference for types A, E or G
Examples:
To order a right angle backshell type"A" size 15 with entry size 10, placed your order with: JVSA15G00C
To order a right angle backshell type "A" size 15 with entry size 06, placed your order with: JVSA15G06C
Basic Series JVS A 11 E 00 C CC
Accessory style
A : Rear accesssory (backshell)
Shell size:
09, 11, 13, 15, 17, 19, 21, 23, 25
Accessory type:
A: Screened adaptor for use with compression spring or band strap
B: Adaptor with strain relief cable clamp
E: Screened adaptor with braid trap
G: Environmental cone clamp screened adaptor
P: Adaptor for heat shrink boot
X: Cone clamp screened adaptor
Cable entry codication (see table below):
For B, P and X type:
00: Standard, by default choice
For other types:
00: Standard, by default choice
03 to 32: Depending on backshell type, please refer to corresponding table
Angle:
A: Straight backshell (orientation by default)
B: 45° backshell (except for «B Type» accessory)
C: 90° right angle backshell
Variant:
For all types:
None: Supplied without any other accessory
For E and X type:
CC: Cable clamp variant
Backshell
type
Shell
size
Standard correspondance Specic
Entry
codication
Entry size
backshell
Other entry
codication
Type
A & E
09 00 04 03
11 00 06 05 to 03
13 00 08 07 to 04
15 00 10 09 to 06
17 00 12 11 to 08
19 00 13 12 to 09
21 00 16 15 to 12
23 00 18 17 to 14
25 00 20 19 to 16
Backshell
type
Shell
size
Standard correspondance Specic
Entry
codication
Entry size
backshell
Other entry
codication
Type
G
09 00 - -
11 00 04 -
13 00 06 04
15 00 10 08 to 04
17 00 12 10 to 04
19 00 12 10 to 04
21 00 16 12 to 04
23 00 16 12 to 04
25 00 16 12 to 04
Part number
58
Type A - Screened adaptor for use with compression spring or band strap
Type B - Adaptor with strain relief cable clamp
Note: All dimensions are in millimeters (mm)
8D Series | Bronze Series
* Recommendation only, please consult us for outside entry size
Example: JVSA09B00A (straight)
Angle A - straight
A Thread
C
O-Ring
B
E
Angle C - 90°
A Thread
15.00
O-Ring
B
D
Shell Size A Thread B Max C Max D Max E Max
09 M12 x 1.0 18.0 21.5 20.0 7.0
11 M15 x 1.0 21.0 21.5 21.0 10.5
13 M18 x 1.0 24.5 23.5 22.0 13.4
15 M22 x 1.0 29 23.5 23.0 16.5
17 M25 x 1.0 32.5 24.5 25.0 19.7
19 M28 x 1.0 35.5 27.5 27.5 22.2
21 M31 x 1.0 37.0 34.5 30.0 25.6
23 M34 x 1.0 40.0 37.5 31.5 28.5
25 M37 x 1.0 43.5 37.5 34.5 31.7
Angle B - 45°Angle A - straight Angle C - 90°
O-Ring
A Thread
30.00 (standard length)
A Thread
O-Ring O-Ring
A Thread
C E
D
ØG
ØH
ØB
ØB
ØB
ØG
ØH
ØG
ØH
F
Example: JVSA09A00A (straight)
ØJ
Shell
Size A Thread B Max C ±0.5 D ±0.5 E ±0.5 F Max J Min Max
Entry*
09 M12 x 1.0 18.0 12.0 25.1 15.5 32.4 6.7 04
11 M15 x 1.0 21.0 12.5 26.2 17.3 33.6 10.2 06
13 M18 x 1.0 24.5 13.1 26.6 18.7 34.8 13.5 08
15 M22 x 1.0 29.0 13.5 27.5 21.3 36.6 16.2 10
17 M25 x 1.0 32.5 14.5 28.3 22.8 38.5 19.4 12
19 M28 x 1.0 35.5 15.5 28.8 24.4 40.3 21.8 13
21 M31 x 1.0 37.0 16.0 29.7 25.1 42.0 25.1 16
23 M34 x 1.0 40.0 16.5 30.0 26.6 43.4 28.2 18
25 M37 x 1.0 43.5 17.1 30.9 28.1 44.8 31.4 20
Entry
Size G H Max Entry
Size G H Max
03 4.7 13.9 12 19.0 26.7
04 6.3 13.9 13 20.6 28.3
05 7.9 15.5 14 22.2 29.9
06 9.5 17.2 15 23.8 31.5
07 11.1 18.7 16 25.4 33.1
08 12.7 20.3 17 27.0 34.7
09 14.2 21.9 18 28.6 36.3
10 15.8 23.5 19 30.2 37.9
11 17.4 25.1 20 31.8 39.5
Bronze backshells
59
8D Series | Bronze Series
Type E - Screened adaptor with braid trap
Type G - Environmental cone clamp screened adaptor
Note: All dimensions are in millimeters (mm)
25.4
O-Ring
A Thread
20.00 Max
A Thread
O-Ring O-Ring
A Thread
CE
D
ØB
ØB
ØB
Cable
range
F
Angle B - 45°Angle A - straight Angle C - 90°
O-Ring
O-Ring
Cable
range
20.00 Max
O-Ring
20.00
Max
Cable
range
O-Ring
A Thread
28.00
(standard length)
A Thread
O-Ring O-Ring
A Thread
CE
D
ØG
ØH
ØB
ØB
ØB
ØG
ØH
ØG
ØH
F
Cable clamp option
Angle B - 45°Angle A - straight Angle C - 90°
Example: JVSA09E00B (angle 45°)
Example: JVSA09G00A (straight)
Shell Size A Thread B Max C Max D Max E Max F Max Max Entry
09 M12 x 1.0 18.0 13.1 23.6 25.7 30.5 04
11 M15 x 1.0 21.0 13.9 24.4 26.7 32.2 06
13 M18 x 1.0 24.5 14.5 24.8 31.2 33.7 08
15 M22 x 1.0 29.0 15.5 25.6 37.2 35.2 10
17 M25 x 1.0 32.5 16.1 26.4 40.2 36.9 12
19 M28 x 1.0 35.5 16.8 26.8 44.7 38.5 13
21 M31 x 1.0 37.0 17.1 27.6 49.2 40.1 16
23 M34 x 1.0 40.0 17.7 28.0 51.7 41.6 18
25 M37 x 1.0 43.5 18.4 29.0 53.2 43.1 20
Entry Size G H Max Entry Size G H Max
03 4.77 15.0 12 19.05 27.7
04 6.35 15.0 13 20.62 29.3
05 7.92 16.6 14 22.23 30.9
06 9.52 18.2 15 23.82 32.5
07 11.10 19.8 16 25.40 34.1
08 12.70 21.4 17 27.00 35.7
09 14.27 23.0 18 28.60 37.3
10 15.88 24.6 19 30.20 39.1
11 17.47 26.2 20 31.80 40.4
Shell Size A Thread B Max C Max D Max E Max F Max Max Entry
09 M12 x 1.0 18.0 13.1 30.5 15.8 39.2 -
11 M15 x 1.0 21.0 13.9 30.5 17.6 42.3 04
13 M18 x 1.0 24.5 14.5 32.5 19.0 42.8 06
15 M22 x 1.0 29.0 15.5 40.3 21.5 50.5 10
17 M25 x 1.0 32.5 16.1 43.1 23.1 52.8 12
19 M28 x 1.0 35.5 16.8 47.9 24.5 57.1 12
21 M31 x 1.0 37.0 17.1 47.9 25.3 57.1 16
23 M34 x 1.0 40.0 17.7 56.5 27.5 64.7 16
25 M37 x 1.0 43.5 18.4 56.5 28.3 64.7 16
Entry Size Cable Range
04 3.2 - 7.9
06 6.4 - 11.1
08 9.8 - 14.3
10 8.9 - 15.9
12 12.7 - 19.1
16 15.9 - 23.8
Bronze backshells
60
8D Series | Bronze Series
Type P - Adaptor for heat shrink boot
Type X - Cone clamp screened adaptor
Note: All dimensions are in millimeters (mm)
Angle B - 45°Angle A - straight Angle C - 90°
O-Ring
A Thread
18.00
A Thread
O-Ring O-Ring
A Thread
CE
D
ØG
ØH
ØB
ØB
ØB
ØG
ØH
ØG
ØH
F
Example: JVSA09P00C (angle 90°)
Example: JVSA09X00B (angle 45°)
Shell Size A Thread B Max C Max D Max E Max F Max G Max H Max
09 M12 x 1.0 18.0 13.1 17.6 25.7 25.0 6.6 13.5
11 M15 x 1.0 21.0 13.9 18.4 26.7 26.7 10.1 15.4
13 M18 x 1.0 24.5 14.5 19.3 31.2 28.2 13.4 19.7
15 M22 x 1.0 29 15.5 19.6 37.2 29.7 16.1 21.3
17 M25 x 1.0 32.5 16.1 20.4 40.2 31.4 19.3 24.5
19 M28 x 1.0 35.5 16.8 20.8 44.7 33.0 21.7 26.5
21 M31 x 1.0 37.0 17.1 21.6 49.2 34.6 25 31.0
23 M34 x 1.0 40.0 17.7 22.5 51.7 36.1 28.1 34.4
25 M37 x 1.0 43.5 18.4 22.9 53.2 37.6 31.3 36.6
Angle B - 45°Angle A - straight Angle C - 90°
O-Ring
A Thread
A Thread
O-Ring O-Ring
A Thread
C E
D
ØG
ØH
ØB
ØB
ØB
ØG
ØH
ØG
ØH
F
30.50
(standard length)
ØJ
K
Shell Size A Thread B Max C Max D Max E Max F Max G Min H Max J Min K ±0.5
09 M12 x 1.0 18.0 12.0 33.3 21.1 35.2 6.9 18.4 6.7 15.5
11 M15 x 1.0 21.0 12.5 34.5 24.2 37.0 9.6 22.0 10.2 17.3
13 M18 x 1.0 24.5 13.1 34.9 27.4 38.5 12.7 24.0 13.5 18.7
15 M22 x 1.0 27.5 13.5 35.8 31.2 40.0 14.8 27.0 16.2 21.3
17 M25 x 1.0 31.0 14.5 36.6 34.3 41.2 17.9 29.5 19.4 22.8
19 M28 x 1.0 34.0 15.5 36.6 37.1 43.3 19.9 33.9 21.8 24.4
21 M31 x 1.0 37.0 16.0 37.7 39.4 44.9 23.1 37.0 25.1 25.1
23 M34 x 1.0 40.0 16.5 38.1 42.5 46.4 26.2 40.8 28.2 26.6
25 M37 x 1.0 43.5 17.1 39.0 45.6 47.9 28.8 43.0 31.4 28.1
Bronze backshells
61
Cap for receptacleCap for plug
8D Series | Bronze Series
Note: All dimensions are in millimeters (mm)
(1) Flexible metal link - (2) Number of notch on A diameter
Equivalent to CECC, for information CECC75201002Bxy00A (x = shell size, y = variant)
Example: CECC75201002BAC00A = JVSB09C00A
(1) Flexible metal link - (2) Number of notch on A diameter
A
B
C (2)
4.75±0.13
30 Max
6.9 Max
E
D
Variant B
Ring
Variant A
Eyelet
127+13
- 7
Ø4.24+0.25
- 0.13
(1)
A
B
C (2)
4.75±0.13
30 Max
11.9
Max
E
D
Variant D
Ring
Variant C
Eyelet
127+13
- 7
Ø4.24+0.25
- 0.13
(1)
Basic Series JVS B 09 B 00 A
Accessory style:
B: Protective cap
Shell size:
09, 11, 13, 15, 17, 19, 21, 23, 25
Variant:
A: Cap for plug with eyelet (see drawing below)
B: Cap for plug with ring (see drawing below)
C: Cap for receptacle with eyelet (see drawing below)
D: Cap for receptacle with ring (see drawing below)
Sub variant:
Not applicable
Material:
A: Bronze
Shell size A Max B Max C Cap for Plug Cap for Receptacle
D Max E Min D Max E Min
09 (A) 21.1 19.20 824.20 13.50 26.80 18.40
11 (B) 23.8 21.80 26.80 18.40 31.60 23.00
13 (C) 28.2 26.10 10 30.50 19.80 36.90 26.20
15 (D) 31.4 29.30 31.60 23.00 40.10 29.40
17 (E) 36.5 34.40 12 36.90 26.20 43.20 32.50
19 (F) 39.3 37.20 40.10 29.40 46.40 35.70
21 (G) 42.5 40.50 16 43.20 32.50 49.20 39.10
23 (H) 45.3 43.10 46.40 35.70 52.80 42.10
25 (J) 48.4 46.10 18 49.20 39.10 55.50 45.30
Bronze caps
8D SERIES
© 2018 SOURIAU - SOURIAU is a registered trademark
Common Section
8D Series
Contacts:
Crimp contacts ................................................................................................... 64
Straight PC tail contacts ..................................................................................... 68
Coax contacts #12 ............................................................................................. 68
Solder cup .......................................................................................................... 68
Crimp contacts: 1500 mating ............................................................................ 69
Wire wrap contacts ............................................................................................ 69
Quadrax #8 contacts .......................................................................................... 69
Thermocouple contacts ..................................................................................... 70
Dummy contacts ................................................................................................ 70
Filler plugs ......................................................................................................... 70
Wiring instruction .................................................................................................... 71
Tooling:
Crimping tools ................................................................................................... 72
Insertion and extraction tools ............................................................................ 73
Backshell tightening tools .................................................................................. 73
Tightening support ............................................................................................ 73
Slackening tools ................................................................................................. 73
Accessories:
Plastic protective caps ....................................................................................... 74
Gaskets .............................................................................................................. 74
Orientations ............................................................................................................ 75
Panel cut-out ........................................................................................................... 75
Coordinates for straight PC tail terminations .......................................................... 76
64
8D Series | Common Section
MIL-DTL-38999 qualied crimp contacts - 1.27µm gold plated
Contact
size
Contact
type Part number Contact Ø Conductor section AWG Conductor section mm² External Ø over insulator
Min Max Min Max Min Max
#22D
Pin M39029/58 360
0.76 26 22 0.12 0.34 0.76 1.37
Socket M39029/56 348
#20
Pin M39029/58 363
1.00 24 20 0.21 0.60 1.02 2.11
Socket M39029/56 351
#16
Pin M39029/58 364
1.60
20 16 0.60 1.34 1.65 2.77
Socket M39029/56 352
#16 Coax
Pin M39029/76 424 RG 174
RG 179
RG 316
1.65 2.60
Socket M39029/77 428
#12
Pin M39029/58 365
2.40
14 12 1.91 3.18 2.46 3.61
Socket M39029/56 353
#12 Coax
Pin M39029/102 558
RG 174
RG 179
RG 316
2.40 2.60
Socket M39029/103 559
Pin M39029/28 211
Socket M39029/75 416
#10 Power
Pin M39029/58 528
3.20 Please consult us - 2.95
Socket M39029/56 527
#8 Coax
Pin M39029/60 367
3.64 RG 180 A/U -2.80
Socket M39029/59 366
#8 Concentric
Twinax (= Triax)
Pin M39029/90 529
5.50
0,76MIL-C17/176 00002
FILECA F.2703/14
RAYCHEM CHEMINAX 10612
FILOTEX M 17/176 00002
3.15 3.40
Socket M39029/91 530
65
8D Series | Common Section
Contact size Contact type Prole Color code
#22D
Pin Black / Blue / Orange
Socket Gray / Yellow / Orange
#20
Pin Orange / Blue / Orange
Socket Brown / Green / Orange
#16
Pin Yellow / Blue / Orange
Socket Red / Green / Orange
#16 Coax
Pin Yellow / Red / Yellow
Socket Gray / Red / Yellow
#12
Pin Green / Blue / Orange
Socket Orange / Green / Orange
#12 Coax
Pin Gray / Green / Green
Socket White / Green / Green
Pin Brown / Brown / Red
Socket Blue / Brown / Yellow
#10 Power
Pin Gray / Red / Green
Socket Violet / Red / Green
#8 Coax
Pin Violet / Blue / Orange
Socket Blue / Blue / Orange
#8 Concentric
Twinax (= Triax)
Pin White / Red / Green
Socket Black / Orange / Green
MIL-DTL-38999 qualied crimp contacts - 1.27µm gold plated
Crimp contacts compatibility
Contact plating
thickness T° cycling
Vibration
Shock High T°
exposure
Random vib.
200°C
Sine vib.
20°C
Sine vib.
200°C
Pin 0.8µm with
Socket 1.27µm OK OK - - - OK
Pin 0.8µm with
Socket 0.8µm OK OK - - OK OK
Pin 1.27µm with
Socket 1.27µm OK OK OK OK OK OK
1.27µm gold plated = MIL-DTL-38999 qualied crimp contacts
0.8µm gold plated = SOURIAU crimp contacts
66
8D Series | Common Section
SOURIAU crimp contacts - 0.8µm gold plated, without color code
Contact
size
Contact
type Part number Contact Ø Conductor section AWG Conductor section mm² External Ø over insulator
Min Max Min Max Min Max
#22D
Pin 8599-0702 JJ
0.76 26 22 0.12 0.34 0.76 1.37
Socket 8599-0706 900
#20
Pin 8599-0703 SA
1.00 24 20 0.21 0.60 1.02 2.11
Socket 8599-0707 900
#16
Pin 8599-0704 MJ
1.60 20 16 0.60 1.34 1.65 2.77
Socket 8599-0708 900
#12
Pin 8599-0705 MJ
2.40 14 12 1.91 3.18 2.46 3.61
Socket 8599-0709 900
#8 Power
For more information,
please see p.106
Pin 8599-7544
3.64
- 8 - 8.98 4.10 4.40
Socket 8599-7541
Pin 8599-7580
Socket 8599-7581
Boot
8599-4542 - - - - 4.50 6.50
8599-4547 - - - - 2.50 4
Reductor 8599-7645 10 2.73 2.77 3.13 3.33
#8 Coax Boot 8590-4571 RG 180 A/U -2.80
#8 Concentric
Twinax (= Triax) Boot 8590-4571 5.50
0,76MIL-C17/176 00002
FILECA F.2703/14
RAYCHEM CHEMINAX 10612
FILOTEX M 17/176 00002
3.15 3.40
#4 Power
For more information,
please see p.106
Pin 8599-7598 900
5.74
-3-25 - -
Socket 8599-7599 900
Pin 8599-7534
5 4 16 21.15 - -
Socket 8599-7535
Boot
8599-4594 - - - - 6.35 7.50
8599-4593 - - - - 4 5.80
Reductor 8593-2000A 613.30 5.30 5.70
#4 Power
with reduced
barrel
Pin 8599-7528 900
613.30 5.30 5.70
Socket 8599-7529 900
Boot 8599-4593 - - - - 4 5.80
67
8D Series | Common Section
SOURIAU crimp contacts - 0.8µm gold plated, without color code
Contact
size
Contact
type Information
#22D
Pin -
Socket -
#20
Pin -
Socket -
#16
Pin -
Socket -
#12
Pin -
Socket -
#8 Power
For more information,
please see p.106
Pin JVS only
Socket JVS only
Pin -
Socket -
Boot
For wire #8
For wire #10
Reductor For wire #10
#8 Coax Boot -
#8 Concentric
Twinax (= Triax) Boot -
#4 Power
For more information,
please see p.106
Pin For wire 21.15 mm².
Not included in connector Part number.
Must be ordered separately.
Socket
Pin
For wire 21.15 mm²
Socket
Boot
For wire 16 mm²
For wire 10 mm²
Reductor For wire 10 mm²
#4 Power
with reduced
barrel
Pin
Mating part #4 / Barrel #6
Socket
Boot -
68
8D Series | Common Section
Contact size Contact type PC tail type Part number
#22D
Pin L 8599-0720 900
Pin M 8599-8028 900
Pin C 8599-0730 900
Pin S 8599-0796 900
Socket L8599-0721 900
Socket C8599-0731 900
Socket S 8599-0797 900
#20
Pin M 8599-0658 JJ
Socket M 8599-0759 900
Pin C 8599-0724 900
Socket C8599-0725 900
Pin L 8599-0771 900
Socket L8599-0772 900
#16 Pin C 8599-0726 900
Socket C8599-0727 900
Coax #16 Pin C 8599-1000A 900
#12 Pin C 8599-7929 900
Socket C8599-7932 900
Straight PC tail contacts
S: Specic PC tail
L: Long PC tail
M: Medium PC tail
C: Short PC tail
Note: PC tail contacts without shoulder also available.
Please see page 132.
Coax contacts #12
Designation Part number
Coax socket solder contact #12 THA1-0151A
Coax pin solder contact#12 THA1-0152A
Coax pin crimp contact #12 THA1-0155A
Coax socket crimp contact #12 THA1-0156A
Solder cup
For other contacts type please consult us.
Contact
size Contact type Part number
#22D Pin 8599-0750 900
#20 Pin 8599-0077A 900
#16 Pin 8599-7482A 900
#12 Socket 8599-7485A 900
69
8D Series | Common Section
Crimp contacts: 1500 mating
Wire wrap contacts
Quadrax #8 contacts
Contact
size
MIL-DTL-38999 contacts
Contact type Part number Color code
#22D Pin (H) M39029/107 620 Blue / Red / Black
Socket (J) M39029/106 614 Blue / Brown / Yellow
#20 Pin (H) M39029/107 621 Blue / Red / Brown
Socket (J) M39029/106 615 Blue / Brown / Green
#16 Pin (H) M39029/107 622 Blue / Red / Red
Socket (J) M39029/106 616 Blue / Brown / Blue
#12 Pin (H) M39029/107 623 Blue / Red / Orange
Socket (J) M39029/106 617 Blue / Brown / Gray
Contact
size
Contact
type Part number Contact Ø
(mm) Prole (mm)
#22D Pin 8599-0790 JJ 0.76 0.86
#20 Pin 8599-0791 900 1 0.86
Contact type SOURIAU
part number Cross Norm Impedance Release T° Max
PC tail
L= 4±0.1mm
Pin ETH1-1237A -100Ω Rear 125°C
ETH1-1501A -150Ω Rear 125°C
Socket ETH1-1238A -100Ω Rear 125°C
Crimp
Pin ETH1-1345A EN 3155-074 100Ω Rear 150°C
ETH1-1503A -150Ω Rear 150°C
Socket ETH1-1346A EN 3155-075 100Ω Rear 150°C
ETH1-1504A -150Ω Rear 150°C
70
Contact
size
Contact
type
SOURIAU
part numbers
(without
color code)
MIL-DTL-38999 contacts Ø
Contact
(mm)
Wire section Ø Over
insulation
(mm)
Part numbers Prole and color code Awg mm2
min max min max min max
#22D
Chromel
Pin - M39029/87-472
0.75 28 22 0.095 0.34 0.76 1.37
Socket -M39029/88-484
#22D
Alumel
Pin - M39029/87-471
Socket -M39029/88-483
#20
Chromel
Pin 8599-0749 900 8599-0949 900
1 24 20 0.21 0.6 1.02 2.11
Socket 8599-0753 900 8599-0953 900
#20
Alumel
Pin 8599-0761 900 8599-0961 900
Socket 8599-0765 900 8599-0965 900
8D Series | Common Section
Thermocouple contacts
Dummy contacts Filler plugs
Direction of introduction
in grommet
Red / Violet / Yellow
Yellow / Grey / Yellow
Brown / Violet / Yellow
Orange / Grey / Yellow
Blue / Violet / Yellow
Grey / Grey / Yellow
Green / Violet / Yellow
Violet / Grey / Yellow
8599-0308 These ller plugs are installed
at the rear of unwired contact
to maintain connector sealing.
Size Part number
#16 8599-6A016001A
#8 8599-0308
#4 8599-0310
Contact
size
MS
Part number
(Rev. N) Color SOURIAU
Part number Color
#22D MS27488-22-2 Black 8660-212 Black
#20 MS27488-20-2 Red 8522-389A Red
#16 MS27488-16-2 Green 8522-390A Blue
#12 MS27488-12-2 Orange 8522-391A Orange
71
8D Series | Common Section
Wiring instruction
Cable preparation and wire stripping
L = length of wire stripping
L
Conductor
insulation Barrel
Inspection hole
Wire
0.5 to 0.8 mm
Insertion of wire in contact barrel
When inserting the stripped wire into the contact barrel check that no
strands are left outside and that the wire is visible through the wire
inspection hole in the barrel.
Important:
- Slide any accessories over wire strands before carrying out the following operations.
- Contacts are inserted and extracted from the rear of the connector.
Insertion of the contacts
1 - Engage the crimp cable /
contact asembly into the
longitudinal slot of the plastic
tool (coloured tip).
Slide the tool down the cable
until the tip of the tool abuts
the contact retention shoulder.
1
2
3
Extraction of the contacts
1 - Engage the appropriate
cable into the longitudinal
slot of the tool with the white
tip towards connector.
1
2
3
2 - Slide the tool down
towards the contact. Insert
the tool in the insulator until
it abuts the contact shoulder.
3 - Holding the tool-contact
and cable assembly together,
remove them simultaneously.
2 - Introduce the contact into
the required contact cavity
in the insulator, pushing tool
axialy, until the contact snaps
into position in clip.
3 - Withdraw the tool from rear.
Check that contact is rmly
locked by pulling wire gently.
When connector is fully loaded,
check the position of contact
tips. They should all be in the
same plane.
Nota: For larger sizes of cable
which are stiff enough manual
insertion without tool is
preferable.
Contact
size #26 #22D #20 #16 #12 #8 #4
L4 6 12
72
8D Series | Common Section
Crimping tools
Note: for the #10 contact’s plier and locator, please consult us.
Tooling
Contact
size
Contact
type
Plier
M22520/1-01
Plier M22520/2-01
(SOURIAU 8476-01)
Plier
M300BT
Pneumatic plier
M22520/23-01
Turret
Part number
Locator Part number Locator
Part number
Turret
Part number
Locator
Part number
Norm SOURIAU
#26 Pin - - 8599-0397 - - -
Socket - - 8599-0398 - - -
#22D Pin - M22520/2-09 ----
Socket -M22520/2-07 ----
#20 Pin M22520/1-04 M22520/2-10 ----
Socket ----
#16 Pin M22520/1-04 -----
Socket -----
#12 Pin M22520/1-04 -----
Socket -----
#8 Power Pin - - - SP 593 M22520/23-02 8599-9601
Socket ---
#4 Power pin - - - - M22520/23-04 M22520/23-11
Socket ----
Contact
size Contact type
Plier
M22520/2-01
(SOURIAU 8476-01)
Plier
M22520/31-01
Plier
M22520/4-01
Plier
M22520/5-01
Locator Part Number Locator Part number Locator Part Number Die set Part Number
#12 Coax
M39029/102-558
M39029/103-559
Inner - - - M22520/5-03
Outer - - -
#12 Coax
M39029/28-211
M39029/75-416
Inner M22520/2-34 ---
Outer - M22520/31-02 - -
#16 Coax Inner M22520/2-35 ---
Outer - - M22520/4-02 -
#8 Coax Inner M22520/2-31 ---
Outer - - - M22520/5-05 closure B
#8 Concentric
Twinax
( = Triax )
Inner K709 - - -
Middle - - - Y631 closure B
Ferrule - - - Y631 closure A
73
8D Series | Common Section
Tightening support
Part number: 8599-0831
This tool is made up of
dummy receptacles
housings of all 9 sizes for all
key polarisation, and secures
free connectors during wiring
and tting of rear accessories.
8599-0831
Backshell tightening tools
8498-03 Backshell tightening pliers,
part number: 8498-03
Square jaws (order 2 jaws),
part number: 8500-1015
Tightening of rear accessories:
Strap clamp,
part number: 8498-04
Spare strap,
part number: 8498-103
Slackening tools
8498-04
Insertion & extraction tools
Contact
size Material Part number Color
MIL standard SOURIAU Insertion Extraction
#26 Plastic - 8599-0399 900 Black White
#22D Plastic M81969/14-01 - Green White
#20 Plastic M81969/14-10 - Red Orange
#16 Plastic M81969/14-03 - Blue White
#12 Plastic M81969/14-04 - Yellow White
#10 Plastic M81969/14-05 - Grey -
#8 Plastic M81969/14-12 - - Green
Metallic - 8660-197 - -
#4 Plastic M81969/14-07 - - Blue
Metallic - 8533-8175 - -
Shell size 9 11 13 15 17 19 21 23 25
Max torque
in m/daN 0.62 1.24
Tooling
74
8D Series | Common Section
Plastic protective caps*
* Excepted 8D composite version (X): supplied without cap
Gaskets
* For front mounting
Shell size Gasket for receptacles Type 0*
(ordered separately) O ring for receptacle Type 7
9 (A) 8599-5541 AS3582-019
11 (B) 8599-5542 AS3582-022
13 (C) 8599-5543 AS3582-024
15 (D) 8599-5544 AS3582-026
17 (E) 8599-5545 AS3582-028
19 (F) 8599-5546 AS3582-128
21 (G) 8599-5547 AS3582-130
23 (H) 8599-5548 AS3582-132
25 (J) 8599-5549 AS3582-134
Shell size Caps
for receptacles
Caps
for plugs
Caps for
composite plugs
only (J & M)
Antistatic caps
for receptacles
Antistatic caps
for plugs
Antistatic caps
for composite
plugs only (J & M)
9 (A) MS90376-10R 8500-5587 A MS90376-12R MS90376-10RF 8500-5587N 8500-5587N
11 (B) MS90376-12R 8500-5588A 8500-5598 MS90376-12RF 70198N 8500-5598N
13 (C) MS90376-14R 8500-5600 8500-5600 MS90376-14RF 8500-5600N 8500-5600N
15 (D) MS90376-16R 8500-5601 8500-5601 MS90376-16RF 8500-5601N 8500-5601N
17 (E) MS90376-19R 8500-5602 8500-5602 MS90376-18RF 8500-5602N 8500-5602N
19 (F) MS90376-20R 8500-5592 A 8500-5592 A MS90376-20RF 8500-5592N 8500-5592N
21 (G) MS90376-22R 8500-5593 A 8500-5593 A MS90376-22RF 8500-5593N 8500-5593N
23 (H) MS90376-24R 8500-5593 A MS90376-28R MS90376-24RF 8500-5593N 70472N
25 (J) 8599-0029 J599ABC6009A00 J599ABC6009A00 8500-5593N MS90376-28RF MS90376-28RF
Accessories
75
8D Series | Common Section
Orientations
Panel cut-out
Note: All dimensions are in millimeters (mm)
Max. thickness panel for receptacle: Type 0: front mounting = 3.2 mm, rear mounting = 2.5 mm
Type 7: 3.2 mm
Rear mounting* Front mounting
Square ange receptacle (Type 0) Jam nut receptacle (Type 7)
ØE
ØCØC
ØD
ØB
G G
A
A
F
* For Type 0 composite shell rear mounting: 43.77 mm.
Viewed from front face of receptacle
Viewed from front face of plug
Shell
size Angles N A B C D E T V
9 (A)
A°
B°
C°
D°
105
140
215
265
102
132
248
320
80
118
230
312
35
140
205
275
64
155
234
304
91
131
197
240
- -
11 (B)
15 (D)
A°
B°
C°
D°
95
141
208
236
113
156
182
292
90
145
195
252
53
156
220
255
119
146
176
298
51
141
184
242
- -
13 (C)
A°
B°
C°
D°
95
141
208
236
113
156
182
292
90
145
195
252
53
156
220
255
119
146
176
298
51
141
184
242
70
136
218
261
75
138
224
268
17 (E)
21 (G)
A°
B°
C°
D°
80
142
196
293
135
170
200
310
49
169
200
244
66
140
200
257
62
145
180
280
79
153
197
272
58
162
188
316
85
150
191
307
19 (F)
23 (H)
25 (J)
A°
B°
C°
D°
80
142
196
293
135
170
200
310
49
169
200
244
66
140
200
257
62
145
180
280
79
153
197
272
- -
Shell size A G B min. C ±0.13 D min. E +0.25 F
9 (A) 18.26 15.09 16.66
3.25
13.11 17.78 17.02
11 (B) 20.62 18.26 20.22 15.88 20.96 19.59
13 (C) 23.01 20.62 23.42 19.05 25.65 24.26
15 (D) 24.61 23.01 26.59 23.01 28.83 27.56
17 (E) 26.97 24.61 30.96 25.81 32.01 30.73
19 (F) 29.36 26.97 32.94 28.98 35.18 33.91
21 (G) 31.75 29.36 36.12 32.16 38.35 37.08
23 (H) 34.93 31.75 39.29 3.91 34.93 41.53 40.26
25 (J) 38.10 34.94 42.47* 37.69 44.70 43.43
- 0
76
09 / A
8D Series | Common Section
12
+X-X
+Y
-Y
Coordinates for straight PC tail terminations
Viewed from front face of male insulator
Hole sizes: 1mm min. (#22 and #20 contacts) and 1.3mm min. (#16 contact) coordinates in mm.
98
+X-X
+Y
-Y
35
+X-X
+Y
-Y
05
+X-X
+Y
-Y
04
+X-X
+Y
-Y
+X-X
+Y
-Y
02 26
+X-X
+Y
-Y
35
+X-X
+Y
-Y
11 / B
Ctc X Y
1+0.92 +2.54
2+2.34 +1.35
3+2.66 -0.47
4+1.74 -2.07
50.00 -2.70
6-1.74 -2.07
Ctc X Y
7-2.66 -0.47
8-2.34 +1.35
9-0.92 +2.54
10 0.00 +1.03
11 +0.89 -0.51
12 -0.89 -0.51
Ctc X Y
1+1.14 +1.98
2+1.98 -1.14
30.00 -2.29
4-1.98 -1.14
5-1.14 +1.98
60.00 0.00
Ctc X Y
A+1.65 +0.97
B0.00 -1.90
C-1.65 +0.97
Ctc X Y
A0.00 +2.41
B0.00 -2.41
Ctc X Y
A+1.65 +1.65
B+1.65 -1.65
C-1.65 -1.65
D-1.65 +1.65
Ctc X Y
A+1.65 +1.42
B+2.86 -1.65
C0.00 -3.30
D-2.86 -1.65
E-1.65 +1.42
Ctc X Y
10.00 +3.71
2+2.16 +3.00
3+3.51 +1.14
4+3.51 -1.14
5+2.16 -3.00
Ctc X Y
60.00 -3.71
7-2.16 -3.00
8-3.51 -1.14
9-3.51 +1.14
Ctc X Y
10 -2.16 +3.00
11 0+1.42
12 +1.24 -0.89
13 -1.24 -0.89
Ctc X Y
1+1.69 +3.79
2+3.09 +2.77
3+3.95 +1.28
4+4.13 -0.44
5+3.58 -2.10
6+2.40 -3.37
70.00 -4.13
8-2.40 -3.37
9-3.58 -2.10
10 -4.13 -0.44
11 -3.95 +1.28
12 -3.09 +2.77
13 -1.69 +3.79
Ctc X Y
14 0.00 +3.50
15 +1.70 +1.76
16 +2.55 +0.29
17 +1.70 -1.18
18 +0.85 -2.65
19 -0.85 -2.65
20 -1.70 -1.18
21 -2.55 +0.29
22 -1.70 +1.76
23 0.00 +1.76
24 +0.85 +0.29
25 0.00 -1.18
26 -0.85 +0.29
77
13 / C
8D Series | Common Section
+X-X
+Y
-Y
04 35
+X-X
+Y
-Y
08
+X-X
+Y
-Y
98
+X-X
+Y
-Y
99
+X-X
+Y
-Y
98
+X-X
+Y
-Y
43
+X-X
+Y
-Y
11 / B
Ctc X Y
A0.00 +3.30
B+3.30 0.00
C+1.65 -2.87
D-1.65 -2.87
E-3.30 0.00
F0.00 0.00
Ctc X Y
A+1.65 +2.85
B+3.30 0.00
C+1.65 -2.87
D-1.65 -2.87
E-3.30 0.00
F-1.65 +2.87
G0.00 0.00
Ctc X Y
A0.00 +3.81
B+3.71 +0.89
C0.00 -2.11
D-3.71 +0.89
Ctc X Y
A+1.65 +3.99
B+4.32 0.00
C+3.05 -3.05
D0.00 -4.32
E-3.05 -3.05
F-4.32 0.00
G-1.65 +3.99
H0.00 +1.12
Ctc X Y
A0.00 +4.95
B+3.18 +3.81
C+4.90 +0.76
D+4.17 -2.67
E0.00 -3.43
Ctc X Y
F-4.17 -2.67
G-4.90 +0.76
H-3.18 +3.81
J+1.65 -0.38
K-1.65 -0.38
Ctc X Y
1+1.14 +5.00
2+3.20 +4.01
3+4.62 +2.24
4+5.16 0.00
5+4.62 -2.24
6+3.20 -4.01
7+1.14 -5.00
8-1.14 -5.00
9-3.20 -4.01
10 -4.62 -2.24
11 -5.16 0.00
Ctc X Y
12 -4.62 +2.24
13 -3.20 +4.01
14 -1.14 +5.00
15 +1.14 +2.72
16 +2.97 +0.66
17 +2.36 -1.91
18 0.00 -3.05
19 -2.36 -1.91
20 -2.97 +0.66
21 -1.24 +2.72
22 0.00 -0.76
Ctc X Y
1+1.80 +5.54
2+3.42 +4.71
3+4.71 +3.42
4+5.54 +1.80
5+5.82 0.00
6+5.54 -1.80
7+4.71 -3.42
8+3.42 -4.71
9+1.80 -5.54
10 0.00 -5.82
11 -1.80 -5.54
12 -3.42 -4.71
13 -4.71 -3.42
14 -5.54 -1.80
15 -5.82 0.00
16 -5.54 +1.80
17 -4.71 +3.42
18 -3.42 +4.71
19 -1.80 +5.54
20 0.00 +4.12
21 +1.68 +3.76
22 +2.54 +2.28
Ctc X Y
23 +3.92 +1.27
24 +4.10 -0.43
25 +3.57 -2.06
26 +1.99 -2.74
27 +0.86 -4.03
28 -0.86 -4.03
29 -1.99 -2.74
30 -3.57 -2.06
31 -4.10 -0.43
32 -3.92 +1.27
33 -2.54 +2.28
34 -1.68 +3.76
35 0.00 +2.42
36 +1.21 +1.21
37 +2.42 0.00
38 +1.21 -1.21
39 0.00 -2.42
40 -1.21 -1.21
41 -2.42 0.00
42 -1.21 +1.21
43 0.00 0.00
78
8D Series | Common Section
15 / D
35
+X-X
+Y
-Y
97
+X-X
+Y
-Y
18
+X-X
+Y
-Y
05
+X-X
+Y
-Y
19
+X-X
+Y
-Y
Ctc X Y
A0+2.54
B+4.42 +0.61
C+2.39 +3.76
D-2.39 -3.76
E-4.42 +0.61
Ctc X Y
A+1.65 +6.40
B+4.95 +2.87
C+6.60 0.00
D+4.95 -2.87
E+3.30 -5.72
F0.00 -5.72
G-3.30 -5.72
H-4.95 -2.87
J-6.60 0.00
Ctc X Y
K-4.95 +2.87
L-1.65 +6.40
M-1.65 +2.87
N+1.65 +2.87
P+3.30 0.00
R+1.65 -2.87
S-1.65 -2.87
T-3.30 0.00
U0.00 0.00
Ctc X Y
A0.00 +5.72
B+3.30 +5.72
C+4.95 +2.87
D+6.60 0.00
E+4.95 -2.87
F+3.30 -5.72
G0.00 -5.72
H-3.30 -5.72
J-4.95 -2.87
K-6.60 0.00
Ctc X Y
L-4.95 +2.87
M-3.30 +5.72
N-1.65 +2.87
P+1.65 +2.87
R+3.30 0.00
S+1.65 -2.87
T-1.65 -2.87
U-3.30 0.00
V0.00 0.00
Ctc X Y
A+1.65 +5.94
B+4.52 +4.52
C+5.84 -0.58
D+4.52 -4.52
E+1.65 -5.94
F-2.26 -5.97
G-5.26 -2.41
H-5.94 +1.65
J-4.52 +4.52
K-1.65 +5.94
L-1.19 +2.06
M+1.19 -2.06
Ctc X Y
1+1.14 +6.65
2+3.12 +5.51
3+5.36 +4.06
4+6.45 +2.03
5+6.76 -0.25
6+6.27 -2.49
7+5.08 -4.45
8+3.30 -5.89
9+1.14 -6.65
10 -1.14 -6.65
11 -3.30 -5.89
12 -5.08 -4.45
13 -6.27 -2.49
14 -6.76 -0.25
15 -6.45 +2.03
16 -5.36 +4.06
17 -3.12 +5.51
18 -1.14 +6.65
19 +1.14 +4.37
Ctc X Y
20 +3.12 +3.02
21 +4.32 +1.02
22 +4.32 -1.27
23 +3.12 -3.23
24 +1.14 -4.37
25 -1.14 -4.37
26 -3.12 -3.23
27 -4.32 -1.27
28 -4.32 +1.02
29 -3.12 +3.02
30 -1.14 +4.37
31 +1.14 +1.88
32 +2.29 -0.10
33 +1.14 -2.08
34 -1.14 -2.08
35 -2.29 -0.10
36 -1.14 +1.88
37 0.00 -0.10
79
8D Series | Common Section
17 / E
35
+X-X
+Y
-Y
99
+X-X
+Y
-Y
06
+X-X
+Y
-Y
08
+X-X
+Y
-Y
26
+X-X
+Y
-Y
Ctc X Y
A+3.07 +5.31
B+6.12 0.00
C0.00 -6.12
D-6.12 0.00
E-3.07 +5.31
F0.00 0.00
Ctc X Y
A0.00 +5.99
B+3.25 +2.18
C+5.84 -1.98
D+2.39 -5.49
E-2.39 -5.49
F-5.84 -1.98
G-3.25 +2.18
H0.00 -1.32
Ctc X Y
A0.00 +8.15
B+3.33 +7.44
C+6.07 +5.44
D+7.75 +2.51
E+8.10 -0.86
F+7.06 -4.09
G+4.80 -6.60
H+1.70 -7.98
Ctc X Y
J-1.70 -7.98
K-4.80 -6.60
L-7.06 -4.09
M-8.10 -0.86
N-7.75 +2.51
P-6.07 +5.44
R-3.33 +7.44
S-1.78 +4.50
T+1.78 +4.50
U+4.45 +2.39
V+4.53 -0.91
W+3.02 -3.84
X0.00 -5.16
Y-3.02 -3.84
Z-4.53 -0.91
a-4.45 +2.39
b0.00 +1.65
c0.00 -1.65
Ctc X Y
A0.00 +8.15
B+3.33 +7.44
C+6.07 +5.44
D+7.75 +2.51
E+8.10 -0.86
F+7.06 -4.09
G+4.80 -6.60
H+1.70 -7.98
J-1.70 -7.98
K-4.80 -6.60
L-7.06 -4.09
M-8.10 -0.86
Ctc X Y
N-7.75 +2.51
P-6.07 +5.44
R-3.33 +7.44
S-1.78 +4.50
T+1.78 +4.50
U+4.45 +2.39
V+3.81 -1.91
W0.00 -4.09
X-3.81 -1.91
Y-4.45 +2.39
Z0.00 +0.64
Ctc X Y
1-7.92 +2.18
2-7.92 -0.10
3-7.92 -2.39
4-6.15 +5.61
5-5.94 +3.33
6-5.94 +1.04
7-5.94 -1.24
8-5.94 -3.53
9-5.94 -5.82
10 -4.37 +7.09
11 -3.96 +4.47
12 -3.96 +2.18
Ctc X Y
13 -3.96 -0.10
14 -3.96 -2.39
15 -3.96 -4.67
16 -3.96 -6.96
17 -2.26 +8.03
18 -1.98 +5.61
19 -1.98 +3.33
20 -1.98 +1.04
21 -1.98 -1.24
22 -1.98 -3.53
23 -1.98 -5.82
24 -1.98 -8.10
Ctc X Y
25 0.00 +8.36
26 0.00 +4.47
27 0.00 +2.18
28 0.00 -0.10
29 0.00 -2.39
30 0.00 +4.67
31 0.00 -6.96
32 +2.26 +8.03
33 +1.98 +5.61
34 +1.98 +3.33
35 +1.98 +1.04
36 +1.98 -1.24
37 +1.98 -3.53
38 +1.98 -5.82
39 +1.98 -8.10
40 +4.37 +7.09
Ctc X Y
41 +3.96 +4.47
42 +3.96 +2.18
43 +3.96 -0.10
44 +3.96 -2.39
45 +3.96 -4.67
46 +3.96 -6.96
47 +6.15 +5.61
48 +5.94 +3.33
49 +5.94 +1.04
50 +5.94 -1.24
51 +5.94 -3.53
52 +5.94 -5.82
53 +7.92 +2.18
54 +7.92 -0.10
55 +7.92 2-.39
80
8D Series | Common Section
19 / F
35
+X-X
+Y
-Y
11 32
+X-X
+Y
-Y
+X-X
+Y
-Y
Ctc X Y
A+2.67 +6.60
B+6.35 +3.35
C+6.99 -1.35
D+4.55 -5.46
E0.00 -7.14
F-4.55 -5.46
G-6.99 -1.35
H-6.35 +3.35
J-2.67 +6.60
K0.00 +2.67
L0.00 -2.34
Ctc X Y
A+1.68 +8.97
B+4.80 +7.75
C+7.26 +5.51
D+8.76 +2.49
E+9.07 -0.84
F+8.15 -4.06
G+6.15 -6.73
H+3.30 -8.51
J0.00 -9.12
K-3.30 -8.51
L-6.15 -6.73
M-8.15 -4.06
N-9.07 -0.84
P-8.76 +2.49
R-7.26 +5.51
S-4.80 +7.75
Ctc X Y
T-1.68 +8.97
U0.00 +5.84
V+3.15 +4.90
W+5.31 +2.41
X+5.79 -0.84
Y+4.42 -3.84
Z+1.65 -5.61
a-1.65 -5.61
b-4.42 -3.84
c-5.79 -0.84
d-5.31 +2.41
e-3.15 +4.90
f0.00 +2.44
g+2.44 0.00
h0.00 -2.44
j-2.44 0.00
Ctc X Y
1-9.07 +2.29
2-9.07 0.00
3-9.07 -2.29
4-7.09 +5.71
5-7.09 +3.43
6-7.09 +1.14
7-7.09 -1.14
8-7.09 -3.43
9-7.09 -5.71
10 -5.11 +6.86
11 -5.11 +4.57
12 -5.11 +2.29
13 -5.11 0.00
14 -5.11 -2.29
Ctc X Y
15 -5.11 -4.57
16 -5.11 -6.86
17 -3.12 +8.00
18 -3.12 +5.71
19 -3.12 +3.43
20 -3.12 +1.14
21 -3.12 -1.14
22 -3.12 -3.43
23 -3.12 -5.71
24 -3.12 -8.00
25 -1.14 +9.14
26 -1.14 +6.86
27 -1.14 +4.57
Ctc X Y
28 -1.14 +2.29
29 -1.14 0.00
30 -1.14 -2.29
31 -1.14 -4.57
32 -1.14 -6.86
33 -1.14 -9.14
34 +1.14 +9.14
35 +1.14 +6.86
36 +1.14 +4.57
37 +1.14 +2.29
38 +1.14 0.00
39 +1.14 -2.29
40 +1.14 -4.57
Ctc X Y
41 +1.14 -6.86
42 +1.14 -9.14
43 +3.12 +8.00
44 +3.12 +5.71
45 +3.12 +3.43
46 +3.12 +1.14
47 +3.12 -1.14
48 +3.12 -3.43
49 +3.12 -5.71
50 +3.12 -8.00
51 +5.11 +6.86
52 +5.11 +4.57
53 +5.11 +2.29
Ctc X Y
54 +5.11 0.00
55 +5.11 -2.29
56 +5.11 -4.57
57 +5.11 -6.86
58 +7.09 +5.71
59 +7.09 +3.43
60 +7.09 +1.14
61 +7.09 -1.14
62 +7.09 -3.43
63 +7.09 -5.71
64 +9.07 +2.29
65 +9.07 0.00
66 +9.07 -2.29
81
8D Series | Common Section
21 / G
41
+X-X
+Y
-Y
39
+X-X
+Y
-Y
16
+X-X
+Y
-Y
35
+X-X
+Y
-Y
Ctc X Y
A+3.00 +8.18
B+6.88 +5.36
C+8.66 +0.91
D+7.82 -3.81
E+4.62 -7.37
F0.00 -8.71
G-4.62 -7.37
H-7.82 -3.81
Ctc X Y
J-8.66 +0.91
K-6.88 +5.36
L-3.00 +8.18
M0.00 +4.45
N+3.91 +1.57
P+2.39 -3.10
R-2.39 -3.10
S-3.91 +1.57
Ctc X Y
1+1.35 +10.82
2+3.71 +10.26
3+5.89 +9.19
4+7.77 +7.67
5+9.27 +5.77
6+10.31 +3.58
7+10.85 +1.22
8+10.85 -1.22
9+10.31 -3.58
10 +9.27 -5.77
11 +7.77 -7.67
12 +5.89 -9.19
13 +3.71 -10.26
Ctc X Y
14 +1.35 -10.82
15 -1.35 -10.82
16 -3.71 -10.26
17 -5.89 -9.19
18 -7.77 -7.67
19 -9.27 -5.77
20 -10.31 -3.58
21 -10.85 -1.22
22 -10.85 +1.22
23 -10.31 +3.58
24 -9.27 +5.77
25 -7.77 +7.67
26 -5.89 +9.19
27 -3.71 +10.26
28 -1.35 +10.82
29 0.00 +8.20
30 +2.49 +8.18
31 +4.67 +7.11
32 +6.55 +5.59
33 +7.90 +3.58
34 +8.43 +1.22
35 +8.43 -1.22
Ctc X Y
36 +7.90 -3.58
37 +6.55 -5.59
38 +4.67 -7.11
39 +2.49 -8.18
40 0.00 -8.81
41 -2.49 -8.18
42 -4.67 -7.11
43 -6.55 -5.59
44 -7.90 -3.58
45 -8.43 -1.22
46 -8.43 +1.22
47 -7.90 +3.58
48 -6.55 +5.59
49 -4.67 +7.11
50 -2.49 +8.18
51 -1.22 +6.12
52 +1.22 +6.12
53 +3.40 +5.05
54 +5.28 +3.53
55 +6.02 +1.22
56 +6.02 -1.22
57 +5.28 -3.53
Ctc X Y
58 +3.40 -5.05
59 +1.22 -6.12
60 -1.22 -6.12
61 -3.40 -5.05
62 -5.28 -3.53
63 -6.02 -1.22
64 -6.02 +1.22
65 -5.28 +3.53
66 -3.40 +5.05
67 -1.22 +3.71
68 +1.22 +3.71
69 +3.18 +2.29
70 +3.94 0.00
71 +3.18 -2.29
72 +1.22 -3.71
73 -1.22 -3.71
74 -3.18 -2.29
75 -3.94 0.00
76 -3.18 +2.29
77 0.00 +1.35
78 +1.22 -0.74
79 -1.22 -0.74
Ctc X Y
A+1.65 +10.44
B+4.80 +9.42
C+7.47 +7.47
D+9.42 +4.80
E+10.44 +1.65
F+10.44 -1.65
G+9.42 -4.80
H+7.47 -7.47
J+4.80 -9.42
K+1.65 -10.44
L-1.65 -10.44
M-4.80 -9.42
N-7.47 -7.47
Ctc X Y
P-9.42 -4.80
R-10.44 -1.65
S-10.44 +1.65
T-9.42 +4.80
U-7.47 +7.47
V-4.80 +9.42
W-1.65 +10.44
X0.00 +7.49
Y+3.20 +6.50
Z+5.89 +4.55
a+7.11 +1.45
b+7.11 -1.88
c+5.51 -4.80
Ctc X Y
d+2.84 -6.73
e-2.84 -6.73
f-5.51 -4.80
g-7.11 -1.88
h-7.11 +1.45
i-5.89 +4.55
j-3.20 +6.50
k0.00 +4.17
m+2.90 +1.22
n+2.69 -2.72
p0.00 -4.80
q-2.69 -2.72
r-2.90 +1.22
Ctc X Y
A0.00 +10.60
B+3.28 +10.09
C+6.23 +8.58
D+8.58 +6.23
E+10.09 +3.28
F+10.60 0.00
G+10.09 -3.28
H+8.58 -6.23
J+6.23 -8.58
K+3.28 -10.09
L0.00 -10.60
Ctc X Y
M-3.26 -10.09
N-6.23 -8.58
P-8.58 -6.23
R-10.09 -3.28
S-10.60 0.00
T-10.09 +3.28
U-8.58 +6.23
V-6.23 +8.58
W-3.28 +10.09
X0.00 +7.20
Y+3.35 +6.38
Ctc X Y
Z+5.92 +4.09
a+7.15 +0.87
b+6.73 -2.55
c+4.78 -5.39
d+1.73 -6.99
e-1.73 -6.99
f-4.78 -5.39
g-6.73 -2.55
h-7.15 +0.87
i-5.92 +4.09
j-3.35 +6.38
k0.00 +3.81
m+2.98 +2.38
n+3.71 -0.85
p+1.66 -3.43
q-1.66 -3.43
r-3.71 -0.85
s-2.98 +2.38
t0.00 0.00
82
8D Series | Common Section
23 / H
25 / J
04
+X-X
+Y
-Y
29
+X-X
+Y
-Y
21
+X-X
+Y
-Y
53
+X-X
+Y
-Y
Ctc X Y
A+3.25 +9.78
B+7.34 +7.24
C+9.80 +3.12
D+10.16 -1.65
E+8.33 -6.07
F+4.65 -9.19
G0.00 -10.31
H-4.65 -9.19
J-8.33 -6.07
K-10.16 -1.65
L-9.80 +3.12
M-7.34 +7.24
N-3.25 +9.78
P0.00 +6.22
R+4.06 +3.71
S+5.44 -0.89
T+2.39 -4.93
U-2.39 -4.93
V-5.44 -0.89
W-4.06 +3.71
X0.00 0.00
Ctc X Y
A+2.84 +11.56
B+5.72 +9.91
C+8.53 +8.26
D+11.43 +3.30
E+11.43 0.00
F+11.43 -3.30
Ctc X Y
G+8.53 -8.26
H+5.72 -10.41
J-5.72 -10.41
K-8.53 -8.26
L-11.43 -3.30
M-11.43 0.00
Ctc X Y
N-11.43 +3.30
P-8.53 +8.26
R-5.72 +9.91
S-2.84 +11.56
T0.00 +9.91
U+2.84 +8.26
V+5.72 +6.60
W+8.53 +4.95
X+8.53 +1.65
Y+8.53 -1.65
Z+8.53 -4.95
a+5.72 -6.60
b+2.84 -8.26
c0.00 -9.91
d-2.84 -8.26
e-5.72 -6.60
f-8.53 -4.95
g-8.53 -1.65
h-8.53 +1.65
k-8.53 +4.95
Ctc X Y
m-5.72 +6.60
n-2.84 +8.26
p0.00 +6.60
q+2.84 +4.95
r+5.72 +3.30
s+5.72 0.00
t+5.72 -3.30
u+2.84 -4.95
v0.00 -6.60
w-2.84 -4.95
x-5.72 -3.30
y-5.72 0.00
z-5.72 +3.30
AA -2.84 +4.95
BB 0.00 +3.30
CC +2.84 +1.65
DD +2.84 -1.65
EE 0.00 -3.30
FF -2.84 -1.65
GG -2.84 +1.65
HH 0.00 0.00
Ctc X Y
A+1.75 +13.49
B+5.16 +12.57
C+8.23 +10.80
D+10.77 +8.28
E+12.52 +5.21
F+13.49 +1.75
G+13.49 -1.75
Ctc X Y
H+12.52 -5.21
J+10.77 -8.28
K+8.23 -10.80
L+5.16 -12.57
M+1.75 -13.49
N-1.75 -13.49
P-5.16 -12.57
Ctc X Y
R-8.23 -10.80
S-10.77 -8.28
T-12.52 -5.21
U-13.49 -1.75
V-13.49 +1.75
W-12.52 +5.21
X-10.77 +8.28
Y-8.23 +10.80
Z-5.16 +12.57
a-1.75 +13.49
b+2.18 +10.08
c+5.38 +8.78
d+7.90 +6.38
e+9.58 +3.35
f+10.46 0.00
g+9.58 -3.35
h+7.90 -6.38
k+5.38 -8.78
m+2.18 -10.08
n-2.18 -10.08
p-5.38 -8.78
Ctc X Y
q-7.90 -6.38
r-9.58 -3.35
s-10.46 0.00
t-9.58 +3.35
u-7.90 +6.38
v-5.38 +8.78
w-2.18 +10.08
x+1.75 +6.66
y+4.37 +3.78
z+6.55 0.00
AA +4.37 -3.78
BB +1.75 -6.66
CC -1.75 -6.66
DD -4.37 -3.78
EE -6.55 0.00
FF -4.37 -3.78
GG -1.75 -6.66
HH 0.00 +3.35
JJ +2.18 0.00
KK 0.00 -3.35
LL -2.18 0.00
Ctc X Y
A0.00 +12.22
B+6.55 +10.31
C+10.03 +7.04
D+11.91 +2.77
E+11.91 -2.77
F+10.03 -7.04
G+6.68 -10.31
H+2.31 -11.99
Ctc X Y
J-2.31 -11.99
K-6.68 -10.31
L-10.03 -7.04
M-11.91 -2.77
N-11.91 +2.77
P-10.03 +7.04
R-6.55 +10.31
S-2.31 +8.15
T+2.31 +8.15
U+5.79 +4.93
V+8.10 0.00
W+6.10 -4.60
X+2.31 -7.37
Y-2.31 -7.37
Z-6.10 -4.60
a-8.10 0.00
b-5.79 +4.93
c0.00 +4.09
d+3.40 0.00
e0.00 -3.30
f-3.40 0.00
83
8D Series | Common Section
25 / J
43
H
+X-X
+Y
-Y
+X-X
+Y
-Y
61
+X-X
+Y
-Y
35 Ctc X Y
1-12.17 +7.09
2-13.21 +4.83
3-13.87 +2.41
4-14.10 0.00
5-13.87 -2.41
6-13.21 -4.83
7-12.17 -7.09
8-10.77 +9.07
9-10.54 +4.83
10 -10.54 +2.41
11 -10.54 0.00
12 -10.54 -2.41
13 -10.54 -4.83
14 -10.77 -9.07
15 -8.43 +11.28
16 -8.43 +8.43
17 -8.43 +6.02
18 -8.43 +3.61
19 -8.43 +1.19
20 -8.43 -1.19
21 -8.43 -3.61
22 -8.43 -6.02
23 -8.43 -8.43
24 -8.43 -10.85
25 -6.32 +12.60
26 -6.32 +9.65
Ctc X Y
27 -6.32 +7.24
28 -6.32 +4.83
29 -6.32 +2.41
30 -6.32 0.00
31 -6.32 -2.41
32 -6.32 -4.83
33 -6.32 -7.24
34 -6.32 -9.65
35 -6.32 -12.07
36 -4.06 +13.49
37 -4.22 +10.85
38 -4.22 +8.43
39 -4.22 +6.02
40 -4.22 +3.61
41 -4.22 +1.19
42 -4.22 -1.19
43 -4.22 -3.61
44 -4.22 -6.02
45 -4.22 -8.43
46 -4.22 -10.85
47 -4.22 -13.26
48 -2.11 +12.07
49 -2.11 +9.65
50 -2.11 +7.24
51 -2.11 +4.83
52 -2.11 +2.41
Ctc X Y
53 -2.11 0.00
54 -2.11 -2.41
55 -2.11 -4.83
56 -2.11 -7.24
57 -2.11 -9.65
58 -2.11 -12.07
59 0.00 +13.26
60 0.00 +10.85
61 0.00 +8.43
62 0.00 +6.02
63 0.00 +3.61
64 0.00 +1.19
65 0.00 -1.19
66 0.00 -3.61
67 0.00 -6.02
68 0.00 -8.43
69 0.00 -10.85
70 0.00 -14.10
71 +2.11 +12.07
72 +2.11 +9.65
73 +2.11 +7.24
74 +2.11 +4.83
75 +2.11 +2.41
76 +2.11 0.00
77 +2.11 -2.41
78 +2.11 -4.83
Ctc X Y
79 +2.11 -7.24
80 +2.11 -9.65
81 +2.11 -12.07
82 +4.06 +13.49
83 +4.22 +10.85
84 +4.22 +8.43
85 +4.22 +6.02
86 +4.22 +3.61
87 +4.22 +1.19
88 +4.22 -1.19
89 +4.22 -3.61
90 +4.22 -6.02
91 +4.22 -8.43
92 +4.22 -10.85
93 +4.22 -13.26
94 +6.32 +12.60
95 +6.32 +9.65
96 +6.32 +7.24
97 +6.32 +4.83
98 +6.32 +2.41
99 +6.32 0.00
100 +6.32 -2.41
101 +6.32 -4.83
102 +6.32 -7.24
103 +6.32 -9.65
Ctc X Y
104 +6.32 -12.07
105 +8.43 +11.28
106 +8.43 +8.43
107 +8.43 +6.02
108 +8.43 +3.61
109 +8.43 +1.19
110 +8.43 -1.19
111 +8.43 -3.61
112 +8.43 -6.02
113 +8.43 -8.43
114 +8.43 -10.85
115 +10.77 +9.07
116 +10.54 +4.83
117 +10.54 +2.41
118 +10.54 0.00
119 +10.54 -2.41
120 +10.54 -4.83
121 +10.77 -9.07
122 +12.17 +7.09
123 +13.21 +4.83
124 +13.87 +2.41
125 +14.10 0.00
126 +13.87 -2.41
127 +13.21 -4.83
128 +12.17 -7.09
Ctc X Y
A+1.75 +13.49
B+5.16 +12.57
C+8.23 +10.80
D+10.77 +8.28
E+12.52 +5.21
F+13.49 +1.75
G+13.49 -1.75
H+12.52 -5.21
J+10.77 -8.28
K+8.23 -10.80
L+5.16 -12.57
M0.00 -13.49
N-5.16 -12.57
P-8.23 -10.80
R-10.77 -8.28
S-12.52 -5.21
T-13.49 -1.75
U-13.49 +1.75
V-12.52 +5.21
W-10.77 +8.28
X-8.23 +10.80
Y-5.16 +12.57
Ctc X Y
Z-1.75 +13.4
a+4.37 +8.74
b+6.55 +4.37
c+8.74 0.00
d+8.74 -4.37
e+4.37 -8.74
f0.00 -8.74
g-4.37 -8.74
h-8.74 -4.37
k-8.74 0.00
m-6.55 +4.37
n-4.37 +8.74
p0.00 +8.74
q+2.18 +4.37
r+4.37 0.00
s+4.37 -4.37
t0.00 -4.37
u-4.37 -4.37
v-4.37 0.00
w-2.18 +4.37
x0.00 0.00
Ctc X Y
A+4.98 +12.70
B+7.98 +11.05
C+10.49 +8.71
D+12.32 +5.84
E+13.39 +2.57
F+13.61 -0.76
G+12.98 -4.17
H+11.53 -7.29
J+9.35 -9.93
Ctc X Y
K+6.58 -11.94
L+3.40 -13.18
M0.00 -13.64
N-3.40 -13.18
P-6.58 -11.94
R-9.35 -9.93
S-11.53 -7.29
T-12.98 -4.17
U-13.61 -0.76
Ctc X Y
V-13.39 +2.57
W-12.32 +5.84
X-10.49 +8.71
Y-7.98 -11.05
Z-4.98 +12.10
a-1.73 +11.53
b+1.73 +11.53
c+4.39 +9.22
d+7.24 +7.19
e+9.19 +4.45
f+10.13 +1.17
g+9.96 -2.24
h+8.66 -5.41
i+6.38 -7.98
j+3.38 -9.63
k0.00 -10.21
m-3.38 -9.63
n-6.38 -7.98
p-8.66 -5.41
q-9.96 -2.24
r-10.13 +1.17
s-9.19 +4.45
Ctc X Y
t-7.24 +7.19
u-4.39 +9.22
v0.00 +8.59
w+3.73 +5.66
x+6.02 +3.10
y+6.78 -0.25
z+5.79 -3.53
AA +3.33 -5.92
BB 0.00 -6.78
CC -3.33 -5.92
DD -5.79 -3.53
EE -6.78 -0.25
FF -6.02 +3.10
GG -3.73 +5.66
HH 0.00 +5.08
JJ +2.67 +2.39
KK +3.43 -1.04
LL 0.00 -3.35
MM -3.43 -1.04
NN -2.67 +2.39
PP 0.00 0.00
8D SERIES
© 2018 SOURIAU - SOURIAU is a registered trademark
Derived Series
8D Series
High speed solutions:
Twinax and Quadrax contacts ............................................................................ 86
BMA coaxial contacts ......................................................................................... 92
ELIO® ber optic contacts .................................................................................. 96
ELIOBEAM ber optic contacts ......................................................................... 102
Power solutions:
Power contacts ................................................................................................... 106
High power contacts .......................................................................................... 111
Compact solutions:
High density ....................................................................................................... 116
Plug with integrated backshell ........................................................................... 118
Smart design solutions:
High vibration plug: 8DV Series ......................................................................... 122
Receptacle with clinch nuts or helicoils .............................................................. 126
PC tail contacts solutions:
Double ange receptacle ................................................................................... 129
PCB contacts without shoulder .......................................................................... 132
Reinforced sealing:
Resin sealed connector ...................................................................................... 134
Glass sealed connector ...................................................................................... 137
86
8D Series | Twinax & Quadrax Contacts
Description
• Front and rear removable versions available
• Twinax: crimp version available
• Quadrax: crimp and PC tail versions available
• Standard #8 cavity insertion and removal tools
• Ground connection of the cable braid to the
shell possible through the external shell of the
#8 contact
• Compatible with star quad cable
• Characteristic impedance of 100 Ohms
• Mixed layouts not grounded
Technical features
Mechanical
• Operating temperature:
-65°C up to 150°C
• Inner contact:
copper alloy
• Contact body:
copper alloy
• Contact insulator:
thermoplastic resin
• Contact plating:
gold over nickel
• Shell plating:
. Aluminum shell:
Cadmium olive drab (W)
Nickel (F)
Black zinc nickel (Z)
Green zinc cobalt (ZC)
. Composite shell:
Cadmium olive drab (J)
Nickel (M)
Without plating (X)
. Stainless steel shell:
Passivated (K)
Nickel (S)
. Titanium shell:
Without plating (TT)
Nickel (TF)
. Bronze shell:
Without plating
Electrical
• ISO/IEC 11801 category 6 compliant:
. Next (cross talk): > 46 db at 250 MHz
. Return loss: > 16 db at 250 MHz
. Shield effectiveness: > 36 db at 80 MHz
• Contact to shell continuity:
< 10 mΩ
• Contact resistance (low level):
. Initial 15 mΩ
. After tests 30 mΩ
• Dielectric withstanding voltage:
• Insulation resistance:
. At ambient temperature: > 5000 MΩ
. At high temperature: > 1000 MΩ
• #24 contact cable size acceptance:
AWG 22 to AWG 26
Altitude Service I
sea level 500 Vrms
21 000 m 125 Vrms
Frequency (MHz)
Next (dB)
Frequency (MHz)
Shield effectiveness (dB)
Frequency (MHz)
Return loss (dB)
87
8D Series | Twinax & Quadrax Contacts
Contact layouts
09
05*
1#8
11
81
1#8
17
80
2#12
2#8
81
38#22D
1#8
82
2#8
19
84
14#22D
4#8
21
78
17#22D
2#8
80
18#20
2#8
84
4#8
25
80
10#20, 13#16
4#12, 3#8
81
22#22D
3#20, 11#16
2#12, 3#8
82
97#22D
2#8
86
40#20, 4#16
2#8
87
36#22D
6#8
88
8#8
23
86
6#8
* 09-05 layout with twinax or quadrax contact:
- grounded version only
- plug with female contact & receptacle with male contact only
Note: Mixed layouts not grounded.
Contact #22D
Contact #20
Contact #16
Contact #12
Contact #8, Twinax or Quadrax
88
8D Series | Twinax & Quadrax Contacts
Ordering information
* For PC tail contacts or grounded versions please consult us.
Aluminum, Composite, Stainless steel & Titanium connector
Bronze connector
Basic Series 8D 0 Q 11 W 81 P N 284 L
Shell style:
0: Square ange receptacle
5: Plug
7: Jam nut receptacle
Type:
C: Quadrax PC tail contacts*
Q: Quadrax crimp contacts
Shell size: 9 - 11 - 17 - 19 - 21 - 23 - 25 (see next page)
Plating:
Aluminum shell:
W: Olive green cadmium
F: Nickel
Z: Black zinc nickel
ZC: Green zinc cobalt
Stainless steel shell:
K: Passivated
S: Nickel
Composite shell:
J: Olive green cadmium
M: Nickel
X: Without plating
Titanium shell:
TF: Nickel
TT: Without plating
Contact layout: See previous page
Contact type:
P: Pin
S: Socket
Orientation: N, A, B, C, D & E
Specication:
284: Quadrax grounded PC tail contact (100Ω)*
308: Quadrax not grounded PC tail contact (100Ω)
384: Quadrax grounded crimp contact (150Ω)*
408: Quadrax not grounded crimp contact (150Ω)
620: Quadrax grounded crimp contact (100Ω)*
621: Quadrax not grounded crimp contact (100Ω)
550: Tin plated Quadrax not grounded PCB contact SnPb
550S: Tin plated Quadrax not grounded PCB contact SAC305
550E: Tin plated Quadrax not grounded PCB contact Sn pur
L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation
Basic Series JVS C 00A 09 35 P N 284 L
Type:
C: Quadrax PC tail contacts*
Q: Quadrax crimp contacts
Shell style:
00A: Square ange receptacle
16A: Plug
07A: Jam nut receptacle
Shell size: 9 - 11 - 17 - 19 - 21 - 23 - 25 (see next page)
Contact layout: See previous page
Contact type:
P: Pin
S: Socket
Orientation: N, A, B, C, D & E
Specication:
284: Quadrax grounded PC tail contact (100Ω)*
308: Quadrax not grounded PC tail contact (100Ω)
384: Quadrax grounded crimp contact (150Ω)*
408: Quadrax not grounded crimp contact (150Ω)
620: Quadrax grounded crimp contact (100Ω)*
621: Quadrax not grounded crimp contact (100Ω)
550: Tin plated Quadrax not grounded PCB contact SnPb
550S: Tin plated Quadrax not grounded PCB contact SAC305
550E: Tin plated Quadrax not grounded PCB contact Sn pur
L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation
89
Plug - Type 5Jam nut receptacle - Type 7
Square flange receptacle - Type 0
Note: All dimensions are in millimeters (mm)
8D Series | Twinax & Quadrax Contacts
Dimensions
A
CB
PC Tail contacts Crimp contacts
D
FE
PC Tail contacts Crimp contacts
G
Shell
size
A Max B Min B Max C Max
Aluminum Composite
Stainless
steel,
Titanium
& Bronze
Aluminum Composite
Stainless
steel,
Titanium
& Bronze
Aluminum Composite
Stainless
steel,
Titanium
& Bronze
All
materials
11 to 19 10.72 11.96 11.4 11.5 12.5 12 13.5 13.5 14 29
21 to 25 11.54 12.76 11.8 12 14.5 12.5 14 15.5 14.5 30
Material Aluminum, Stainless steel, Titanium & Bronze
Shell size
11 to 25
D Max E Min E Max F Max
9.9 9.5 12 27
All materials
Shell size
11 to 25
G Max
48
90
Drill dimensions for PCB mount
Quadrax PCB contact
Quadrax crimp contact
8D Series | Twinax & Quadrax Contacts
Male contact
2.24
2.24
1.41
1.41
45°
Ø 0.75 Min
Ø 1.2 Min
Female contact
2.24
2.24
1.41
1.41 45°
Ø 0.75 Min Ø 1.2 Min
19.85 Max
14.45±0.5
0.79±0.5
3.75±0.15 4.72 Min
7.69±0.2
45°
2
2
1
1
Ø 7.99±0.04
14.45±0.5
0.79±0.5
19.8 Max
Ø 7.31 Max
3.75±0.15
15.96±0.5
Ø 6.97±0.4
Male contact Female contact
22.75 Max
Ø 6.97±0.4
0.79±0.5
Ø 5.53±0.02
5 Min
7.69±0.2
45°
2
2
1
1Ø 7.99±0.04
0.79±0.5
15.95 Max
Ø 7.31 Max
15.88 Max
Ø 6.97±0.4
Male contact Female contact
Note: All dimensions are in millimeters (mm)
Dimensions
91
Twinax crimp contact
8D Series | Twinax & Quadrax Contacts
Note: All dimensions are in millimeters (mm)
Male contact Female contact
1.5±0.02
4.72 Min
7.69±0.02
45°
2
1
Ø 7.99±0.03
0.78±0.03
Ø 7.29 Max
15.88 Max
Ø 6.96±0.02
0.76 Max
15.14±0.05
0.78±0.03
Ø 6.96±0.02
0.76
Max 21.94±0.05
In-line alignment key. All crimp contacts are sealed thru a sealing boot. Crimp contacts ordered separately are delivered with sealing boot.
Contact ordering information
Contact type SOURIAU
part number Cross Norm Impedance Release T° Max
Quadrax
contact
PC tail
L= 4±0.1mm
Pin ETH1-1237A -100Ω Rear 125°C
ETH1-1501A -150Ω Rear 125°C
Socket ETH1-1238A -100Ω Rear 125°C
Crimp
Pin ETH1-1345A EN 3155-074 100Ω Rear 150°C
ETH1-1503A -150Ω Rear 150°C
Socket ETH1-1346A EN 3155-075 100Ω Rear 150°C
ETH1-1504A -150Ω Rear 150°C
Twinax
contact Crimp Pin ETH2-110A -100Ω Rear 150°C
Socket ETH2-111A -100Ω Rear 150°C
die set
Tooling
Metallic tool Plastic tool
• Insertion/extraction tool, standard size 8 cavity tools:
8660-197 (metallic) or M81969/14-06 (plastic)
• Outer body: M22520/5-01 crimping
tool and M22520/5-45 die set
• Inner contacts: M22520/2-01
crimping tool and K709 locator
locator
Recommanded cable
Impedance Reference Cable
type
Number
of pairs
100Ω ABS 1503 KD24 Star quad 2
Dimensions
92
8D Series | BMA Coaxial Contacts
Description
• Quick screw coupling D38999 connector
• Shell available in aluminum, composite,
Stainless steel, Titanium & Bronze
• 16 layouts available with coaxial contact
• High Frequency coaxial contact: DC 18GHz
• Qualied coaxial contact according to
MIL-STD-348A/321
• Removable coaxial contact
• Contacts delivered with boots
BMA contact features
Electrical
• Impedance: 50Ω
• Frequency range: DC 18GHz
• Dielectric withstanding voltage:
1.5 kVrms, 50Hz (at sea level)
• Insulation resistance: ≥ 5 000 MΩ
• Contact resistance:
. center contact: ≤ 2 mΩ
. outer contact: ≤ 2 mΩ
• Return loss (DC-18GHz):
< -17dB (mated connector)
• RF leakage interface only (fully mated):
≥ 90 dB f (GHz) measured at interface with
reference planes being in true alignment.
• RF testing voltage:
1.0 kVrms, 5 MHz (at sea level)
• Admissible power:
≤ 300 W at 3 GHz (at sea level & room T°)
Environmental
• Temperature range: -65°C +125°C
• Thermal shock:
MIL-STD-202, method 107, condition B
• Moisture resistance:
MIL-STD-202, method 106
• Corrosion: Salt spray test according to
MIL-STD-202, method 101, condition B
• Vibration:
MIL-STD-202, method 204, condition D
• Shock:
MIL-STD-202, method 213, condition I
/!\ Caution: be careful that your application doesn’t exceed
contact specication.
Connector features
Mechanical
• Shell material & plating:
. Aluminum: Cadmium olive drab (W)
Nickel (F)
Black zinc nickel (Z)
Green zinc cobalt (ZC)
. Composite: Cadmium olive drab (J)
Nickel (M)
Without plating (X)
. Stainless steel: Passivated (K)
Nickel (S)
. Titanium: Without plating (TT)
Nickel (TF)
. Bronze: Without plating
• Insulator: Thermoplastic
• Grommet and interfacial seal:
Silicone elastomer
• Contact endurance: 1000 mating cycles
• Connector endurance: 500 mating cycles
• Shock: 300g, 3 ms (EN 2591-D2 method A)
• Vibration:
. Sinus:
. 10 à 2000 Hz, 3x12 hrs
(60g, 140 - 2000 Hz) with T° cycling
. Random:
. 50 to 2000 Hz, 2x8 Hrs
(1g2/ Hz, 100 - 2000Hz) at T° max.
. 25 to 2000 Hz, 2x8 Hrs
(5g2/ Hz, 100 - 300Hz) at ambiant T°
Test with accessories in acc with EN2591-D3
Electrical
• Shell continuity:
. F, S & TF: 1 mΩ . J & M: 3 mΩ
. W, Z & ZC: 2.5 mΩ . Bronze: 5 mΩ
. K & TT: 10 mΩ
• Shielding:
. F & M: 85 db at 1 GHz
. K & TT: 45 db at 10 Ghz
. W & Z: 50 db at 10 GHz
. F, S & TF: 65 db at 10 GHz
. Bronze: 85 db at 10 GHz
. J: 90 db at 10 GHz
. ZC: Consult us
Environmental
• Temperature range:
. W, ZC, J, X & bronze: -65°C +175°C
. F, Z, M, K, S, TT & TF: -65°C +200°C
• Salt spray:
. F, S & TF: 48 Hours
. ZC: 250 Hours
. W, Z, K, TT & bronze: 500 Hours
. J, M & X: 2000 Hours
Technical features
93
8D Series | BMA Coaxial Contacts
Contact layouts
Specication 737 mandatory
11
80
1#8 Coax
17
02
38#22D
1#8 Coax
22
2#12
2#8 Coax
75
2#8 Coax
19
18
14#22D
4#8 Coax
21
20
18#20
2#8 Coax
48
4#8 Coax
75
4#8 Coax
77
17#22D
2#8 Coax
23
6#8 Coax
06
25
2#8 Coax
97#22D
07 08
8#8 Coax
17
36#22D
6#8 Coax
20
10#20, 13#16
4#12 Coax
3#8 Coax
41
22#22D, 3#20
11#16, 2#12
3#8 Coax
46
40#20, 4#16
2#8 Coax
Contact #22D
Contact #20
Contact #16
Contact #12
Contact #8 Coax
94
8D Series | BMA Coaxial Contacts
Ordering information
For other material and conguration (integrated clinch nuts, double ange, other cables, ...) please consult us.
Recommended cables
For other cables please consult us.
Basic Series 8D 0 25 W 46 P N 737
Shell style:
0: Square ange receptacle
1: In line receptacle
7: Jam nut receptacle
5: Plug with RFI shielding
Shell size:
11, 17, 19, 21, 23, 25
Aluminum plating:
W: Olive drab cadmium
F: Nickel
Z: Black zinc nickel
Contact layout:
See previous page
Contact type:
P: Pin
S: Socket
Orientation:
N, A, B, C, D, E
Specication (mandatory):
737: Coaxial contacts - for .086’’ exible cable
747: Coaxial contacts - for .141’’ exible cable
Designation Part number Description
.086’’ exible cable Multiex 86 Outer conductor
contact Soldered
.141’’ exible cable Multiex 141
95
8D Series | BMA Coaxial Contacts
Assembly instruction
10.5
7
2.6
2
A B
A
B
C
X
A
B
D
No shrinking sleeve allowed.
A
B
C D
Picture Process Feature / Check Tools required
Dip the cut length of cable
in ux and tin.
Cut the jacket to the braid.
Remove jacket.
The solder must ow at
rear for min. 7 mm. Stanley blade
Remove cable dielectric
and tinned braid according
to diagram.
Form tip of centre contact
to a 90° cone.
Slide Taper sleeve A and
nipple B over cable.
Do not damage inner
conductor, dielectric and
braid of cable.
Stanley blade
Tip trimmer
Slide ferrule C over cable,
ush to dielectric.
Solder at X.
Avoid excessive heat,
immediately cool down
and clean with alcohol.
If the cable does not t
into the cable entry, use a
at-nose plier to calibrate
the braid.
Center conductor of cable
must be exactly centered.
Soldering iron
Solder
Flat-nose pliers
Push prepared cable into
connector body D and
tighten nipple B.
Taper sleeve A will be used
for MIL-connector.
Torque: 3 Nm.
Male contact:
Torque wrench AF.6 (3 Nm)
Spanner AF.5.5
Female contact:
Torque wrench AF.6 (3 Nm)
Spanner AF.6
96
8D Series | ELIO® Fiber Optic Contact
Multimode
contact
Singlemode
contact
Description
• Robust spring-loaded butt-joint optical contact
using ST style ferrule (diameter 2.5mm)
• Contact size equivalent to a #16 contact
• Anti-rotation of the contact for better vibration
withstanding and optical performance
• Boot-grommet for rear sealing and protection
of the cable against excessive bending
• Compatibility with loose and tight structure
cables
• High level optical performance even after aging
• Bayonet locking system: no tool needed for
mounting/dismounting
• Compatible with singlemode, multimode and
POF cable
Technical features
Optical
• Multimode contact - Insertion Loss (IL):
0.1dB typical
< 0.3dB over 95% of the samples as per
EN2591-601,
< 0.7dB maximum on 100% of the samples
after tests
• Multimode contact - Return Loss (RL):
> 21dB before and after tests as per
EN2591-605
• Singlemode contact - Insertion Loss (IL):
0.3dB typical
< 0.5dB over 95% of the samples as per
EN2591-601,
< 0.9dB maximum on 100% of the samples
after tests
• Singlemode contact - Return Loss (RL):
> 55dB typical and > 50dB mininum
Mechanical
• Endurance:
Minimum 500 mating/unmating operations
• Vibration:
In MIL-DTL-38999 Series III/EN3645
connectors:
. Sine 5Hz to 3000Hz as per EN2591-6403
method A
. Random as per EN2591-6403 method B
• Shock:
300g, 3 ms as per EN 2591-6402 method A
• Cable cyclic flexing*:
100 cycles, load 40N as per EN2591-609
• Cable pulling*: 111N
• Cable torsion*:
100 cycles, load 40N as per EN2591-611
* With multimode EN4641-100 cable and following the cabling
process described in the ‘‘Technical Bulletin N°204 - ELIO®
assembly wiring instructions’’ and the maintenance procedure
in the document ‘‘Technical Bulletin N°170 - Fiber optics
installation and maintenance procedure’’.
Environmental
• Salt spray: See the connector standard
• Temperature range*:
- 65°C to +125°C (1000 hours)
• Rapid temperature change:
10 cycles - 65°C / +150°C (30min/30min)
• Air leakage:
Max leakage 16 cm3/h, 2 hours,
40kPa differential pressure
• Damp heat and low temperature:
5 cycles of 48h -65°C/+70°C with stage
at 40°C with 95% of humidity as per
EN2591- 6303 method A
Resistance to uids
as per MIL-DTL-38999/EN3645 standard
• Fuel: JP5
• Mineral Hydraulic fluid:
MIL-PRF-5606 ( NATO H-515)
• Synthetic hydraulic fluid:
AS1241 (Skydrol 500B4, LD4)
• Mineral lubricant:
MIL-PRF-7870 (NATO O-142)
• Synthetic lubricant:
MIL-PRF-23699 (NATO O-156),
MIL-PRF-7808 ( NATO O-148)
• Cleaning fluid:
MIL-PRF-87937 diluted, Propanol, white
spirit, Azeotrope R113 + Methanol
• De-icing fluid: AMS 1424 ( NATO S-742)
• Extinguishing fluid: Bromochloromethane
• Cooling fluid: Coolanol
97
Recommended cables
ELIO® contact dimensions
Note: All dimensions are in millimeters (mm)
8D Series | ELIO® Fiber Optic Contact
Ordering information
Ø2.5
21
Ø5
27 max
12 max
6 max
Cable
Protective cap
(shape may vary)
Ferrule holder
Bayonnet
Spring
O-ring
Long boot
Short
boot
No boot
SOURIAU can offer a wide range of cables in its assemblies, from low cost to high performance aeronautical cables.
ELIO® contact is compatible with singlemode and multimode cable, with tactical and breakout cable.
ELIO® contact is suitable with loose and tight structure cable.
See SOURIAU ‘‘ELIO® Fiber Optic Technology» catalog.
Note: For ABS1379/EN4531 cross reference, please consult us.
ELIO® multimode & singlemode contact
ELIO 09N G L A
Cable external diameter & Contact sealing:
09N: 0.9±0.1mm. Non waterproof
18N: from 1.5mm to 1.9mm. Non waterproof
18W: 1.8±0.1mm. Waterproof
20N: from 1.7mm to 2.1mm. Non waterproof
20W: 2.0±0.1mm. Waterproof
Fibre type:
G: ELIO® Multimode
E: ELIO® Singlemode
Boot type:
L: Long boot
S: Short boot
N: No boot (non waterproof version only)
Contact version index
98
8D Series | ELIO® Fiber Optic Contact
Ordering information, Accessories & Tooling
See SOURIAU ‘‘ELIO® Fiber Optic Technology» catalog.
Contact layouts
2 optical
ways
02
4 optical
ways
04
8 optical
ways
08
1 optical
way
01
6 optical
ways
06
24 optical
ways
24
12 optical
ways
12
Note: Layouts 15-06 and 21-12:
limited availability, please consult us.
MIL-DTL-38999
Series III/EN3645
with ELIO® high density insert
• Standard MIL-DTL-38999/EN3645 shells
without shielding ring (aluminum, composite,
stainless steel, bronze)
• Environmental performance as per EN4531
based on MIL-DTL-38999/EN3645
• Temperature range: - 65°C to +125°C
(cable limitation)
19 21 25
09 11 13 15
99
8D Series | ELIO® Fiber Optic Contact
#8 cavity
+ AQ adaptor
+ ELIO® multimode or
singlemode contact
81
1#8
80 81 82
2 #838 #22D
1 #8
2 #12
2 #8
4 #817 #22D
2 #8
8478
8 #897 #22D
2 #8
40 #20
4 #16
2 #8
22 #22D
3 #20, 11 #16
2 #12, 3 #8
81 8882 8680 87
10 #20
13 #16
4 #12, 3 #8
36 #22D
6 #8
Ordering information, Accessories & Tooling
See SOURIAU ‘‘ELIO® Fiber Optic Technology» catalog.
MIL-DTL-38999
Series III/EN3645
with ELIO® contact multimode or
singlemode + ELIO® AQ Adaptor
for Quadrax #8 cavities
• ELIO® AQ is an adaptor to enable the ELIO®
contact to fit in any #8 cavities
• Multiple possibilities to mix optical and
electrical signals in the same insert
• Compatible with standard MIL-DTL-38999
Series III/EN3645 connectors (aluminum,
composite, stainless steel, bronze)
• Design ensures ELIO® optical performance
• Environmental performance as per
MIL-DTL-38999 and EN3645 standard
• Temperature range: - 65°C to +150°C
(cable limitation)
Contact layouts
14 #22D
4 #8
84
19
21 25
11 17
100
Plug and receptacles - mated / unmated
8D Series | ELIO® Fiber Optic Contact
D
E
F
G
L B
C
A L 9.90 22.60 Max L31.00 Max
Type 0
Square Flange Receptacle
Type 7
Jam Nut Receptacle
Type 5
Plug
3.17 Max (Bronze)
3.20 Max (Aluminum & Stainless steel)
Note: All dimensions are in millimeters (mm)
A B C
Shell size
09 to 19
Shell size
25
Shell size
09 to 19
Shell size
25
Shell size
09 to 19
Shell size
25
Receptacle
Type 0 & 7
Metal
20.90 Max 20.10 Max 12.50 Max 13.00
Max
2.50
Max
3.20
Max
Receptacle
Type 0
Composite
20.90 Max 20.10 Max 12.50 Max 13.00 Max 3.65
Max
4.35
Max
L
Male
insulator
Female
insulator
4 Max 6.60 Max
D E F G
Shell size
09 to 19
Shell size
25
Shell size
09 to 19
Shell size
25
Shell size
09 to 11
Shell size
13 to 25
Shell size
09 to 11
Shell size
13 to 25
Plug + Receptacle
Type 0 & 7
Metal
37.00
Max
36.50
Max
52.30
Max
51.50
Max
39.00
Max
39.00
Max
54.00
Max
54.00
Max
Plug + Receptacle
Type 0
Composite
37.00
Max
36.50
Max
52.30
Max
51.50
Max N/A N/A N/A N/A
Dimensions
101
8D Series | ELIO® Fiber Optic Contact
Note: All dimensions are in millimeters (mm)
Lengths - connectors with contacts
38999 Series III/EN3645 with ELIO®
contacts in ELIO® high-density insert
38999 Series III/EN3645 with ELIO®
contacts in ELIO® AQ adaptors
Long boot
Short boot
Without boot
L
Total length example
Square ange receptacle + plug + ELIO® contacts in ELIO® high-density insert
R (see supplier
datasheet)
Unmated = C* + E* + L + 12 + R
Mated = C* + D* + L + 12 + R + 5mm
* See previous page
Long boot
Short boot
Q
AQ adaptor
Sealing boot
Without boot
ELIO® high density insert ELIO® AQ adaptors
L Contact length Q Contact length
Long boot Short boot Without boot
Male
insulator
Female
insulator
Without
boot
Short
boot
Long
boot
Male
insulator
Female
insulator
Male
insulator
Female
insulator
Male
insulator
Female
insulator
Male
insulator
Female
insulator
Plug
4
Max
6.60
Max
6
Max
12
Max
27
Max
12
Max
9.5
Max
34.5
Max 32 Max 19.5
Max
17
Max
12.5
Max 10 Max
Square
ange
receptacle
12.5
Max 10 Max 35 Max 32.5
Max 20 Max 17.5
Max 13 Max 10.5
Max
Jam nut
receptacle
12
Max
9.5
Max
34.5
Max 32 Max 19.5
Max
17
Max
12.5
Max 10 Max
102
EN4531 Style
ABS1379 Style
8D Series | ELIOBEAM Fiber Optic Contact
ELIOBEAM contacts
• Anti-rotation of the contact for better vibration
withstanding and optical performance
• Boot-grommet for rear sealing and protection of
the cable against excessive bending
• Compatibility with loose and tight structure
cables
• High level optical performance even after aging
• Bayonet locking system: no tool needed for
mounting/dismounting
• Compatible with singlemode and multimode
cables
Mechanical
• Endurance:
Minimum 500 mating/unmating operations
• Shock:
300 g, 3ms as per EN 2591-6402 method A
• Vibration:
In MIL-DTL-38999 Series III/EN3645
connectors:
- Sine 5Hz to 3000Hz as per EN2591-6403
method A
- Random as per EN2591-6403 method B
• Cable cyclic flexing*:
100 cycles, load 40N as per EN2591-609
• Cable pulling*: 111N
• Cable torsion*:
100 cycles, load 40N as per EN2591-611
Environmental
• Salt spray: See the connector standard
• Temperature range*:
- 65°C to +125°C (1000 hours)
• Rapid temperature change:
10 cycles - 65°C / +150°C (30min/30min)
• Air leakage:
Max leakage 16 cm3/h, 2 hours,
40kPa differential pressure
• Damp heat and low temperature:
5 cycles of 48h -65°C/+70°C with stage at
40°C with 95% of humidity as per
EN2591- 6303 method A
Optical
• Multimode contact - Insertion Loss (IL):
< 0.7dB mean 95% of the samples as per
EN2591-601,
< 1.0dB maximum on 100% of the samples
after tests
• Multimode contact - Return Loss (RL):
> 16dB before and after tests as per
EN2591-605
Resistance to uids as per
MIL-DTL-38999/EN3645
standard
• Fuel: JP5
• Mineral Hydraulic fluid:
MIL-PRF-5606 ( NATO H-515)
• Synthetic hydraulic fluid:
AS1241 (Skydrol 500B4, LD4)
• Mineral lubricant:
MIL-PRF-7870 (NATO O-142)
• Synthetic lubricant:
MIL-PRF-23699 (NATO O-156),
MIL-PRF-7808 ( NATO O-148)
• Cleaning fluid:
MIL-PRF-87937 diluted, Propanol, white
spirit, Azeotrope R113 + Methanol
• De-icing fluid: AMS 1424 ( NATO S-742)
• Extinguishing fluid: Chlorobromethane
• Cooling fluid: Coolanol
Technical features
* With multimode EN4641-100 and EN4641-301 cables
and following the maintenance procedure in the document
‘‘Technical Bulletin N°170 - Fiber optics installation and main-
tenance procedure’’.
103
8D Series | ELIOBEAM Fiber Optic Contact
The expanded beam concept expands and collimates the beam from the launch ber. Without mechanical contact of the
optical elements, the beam remains collimated until it is focused down to the receiving ber.
The beam expansion at the interface provides protection of the ber from contaminants.
ELIOBEAM ordering information
ELIOBEAM contact dimensions
Ø2.5
21
Ø5
27 max
12 max
6 max
Cable
Protective cap
(shape may vary)
Ferrule holder
Bayonnet
Spring
O-ring Long boot
Short
boot
No boot
All dimensions are in millimeters.
EOB1 09N G L A
Cable external diameter & Contact sealing:
09N: 0.9±0.1mm. Non waterproof
18N: from 1.5mm to 1.9mm. Non waterproof
18W: 1.8±0.1mm. Waterproof
20N: from 1.7mm to 2.1mm. Non waterproof
20W: 2.0±0.1mm. Waterproof
Fibre type:
G: ELIOBEAM® Multimode bre, 50/125 or 62.5/125
Boot type:
L: Long boot
S: Short boot
N: No boot (non waterproof version only)
Contact version index
Principle of expanded beam
Z axis
Fiber
Large beam at the connection interface
104
8D Series | ELIOBEAM® Fiber Optic Contact
Recommended cables
SOURIAU can offer a wide range of cables in its assemblies, from low cost to high performance aeronautical cables.
ELIOBEAM contact is compatible with singlemode and multimode cables, with tactical and breakout cables.
ELIOBEAM contact is suitable with loose and tight structure cable.
See next page and SOURIAU ‘‘ELIO® Fiber Optic Technology’’ catalog.
#8 Adaptors, Accessories & Tooling
See SOURIAU ‘‘ELIO® Fiber Optic Technology’’ catalog.
Your optical patchcord in 3 steps!
3
Determine total length
Patchcord Length
Patchcord Cable/Terminus Combination Code
2
Select Termini End 1
1
Select cable
2
Select Termini End 2
Optical patchcord ordering information
HA02 XXXX XXX M A
Patchcord cable/terminus combination code:
XXXX: See tables next page
Patchcord length:
In meter when possible. Examples:
- for a 3 meter assembly, use 003(M) and not 300(CM)
- for a 3.5 meter assembly, use 350(CM)
Length unit:
M: Meter
CM: Centimeter
Patchcord version index
Patchcord from 30 cm to 1 m 0 / + 5 cm
Patchcord from 1 m to 4 m 0 / + 10 cm
Patchcord from 4 m to 15 m 0 / + 20 cm
Patchcord > 15 m 0 / + 30 cm
Standard length tolerances
105
8D Series | ELIOBEAM® Fiber Optic Contact
SOURIAU offers a wide range of cables, from cost efcient to high performance aeronautical cables.
Select your optical ber’s properties. Temperature range can be critical for your applications.
If you need any help on a criteria selection, please contact us.
* 1st value @850nm for multimode cable, 2nd value @1300nm for multimode (respectivly 1300nm and 1550nm for singlemode)
Consult us for other harsh environment cables.
Application Fiber
type
Cable
diameter
Temperature
range
Tensile
strength (N)
OM
class
Attenuation
(dB.km-1)*
Min. bend
radius (mm)
Weight
(kg.km-1)
Structure
outer
jacket
Standard Cable
type
FOR FLYING USE
High performance
cables
62.5/125 1.8 -55°C to +125°C 250 OM2 4.0/2.0 20 4 Tight ABS0963-003LF,
EN4641-102 FCABLE11
62.5/125 0.9 -55°C to +125°C 20 OM2 4.0/2.0 10 1 NA EN4641-101 FCABLE41
50/125 1.8 -65°C to +135°C 200 OM3 4.0/2.0 5 4 Tight EN4641-301 FCABLE22
FOR HARSH
ENVIRONMENT
Cost efficient
cables
50/125 1.8 -40°C to +85°C 130 OM3 3.0/1.0 25 2.2 Loose - FCABLE42
62.5/125 1.8 -40°C to +85°C 130 OM1 3.5/1.5 25 2.2 Loose - FCABLE61
1 Select cable
Most common cables with most common contacts - For other combinations please consult us.
All contacts are UPC polished otherwise specied.
2 Select termini end 1 & 2 according to your selected cable,
and get your nal Patchcord cable/Terminus combination code
Termini
End 2
Termini
End 1
EOB118WGLA EOB109NGLA
Cable types Cable type
FCABLE11 FCABLE22 FCABLE42 FCABLE61 FCABLE41
ELIO18NGLA 3060 3071 3091 3102 N/A
ELIO18NGNA 3061 3072 3092 3103 N/A
ELIO18NGSA 3062 3073 3093 3104 N/A
ELIO18WGLA 3063 3074 3094 3105 N/A
ELIO18WGSA 3064 3075 3095 3106 N/A
LC Simplex 3065 3076 3097 3108 3086
ARINC801 1.25mm 3066 3077 3098 3109 3087
FC/PC 3067 3078 3096 3107 3085
SC 3068 3079 3099 3110 3088
ST 3069 N/A 3100 3111 3089
ST2 N/A 3080 N/A N/A N/A
EOB118WGLA 3070 3081 3101 3112 N/A
ELIO09NGLA N/A N/A N/A N/A 3082
ELIO09NGNA N/A N/A N/A N/A 3083
ELIO09NGSA N/A N/A N/A N/A 3084
EOB109NGLA N/A N/A N/A N/A 3090
106
8D Series | Power Contacts
Description
• Quick screw coupling connector with
removable crimp contact
• Shell available in aluminum, composite,
Stainless steel, Titanium & Bronze
• Six layouts with different current rating
• Consult us for power hermetic version
• High Power offer available on demand
Technical features
Mechanical
• Shell: Aluminum alloy, Composite, Bronze,
Stainless steel, Titanium
• Plating:
. Olive green cadmium (W/J)
. Nickel (F/M/TF/S)
. Without plating (X for composite, TT for
titanium and JVS for Bronze)
. Passivated (K)
• Grommet and seal: Silicon elastomer
• Insulator: Thermoset
• Contact body: Copper Alloy
• Contact retention:
. #4 = 200N
. #8 = 111N
• Shock: 300g during 3ms
• Endurance:
500 mating / unmating operations
• Vibration: As per MIL DTL 38999
Electrical
• Dielectric withstanding:
Test voltage rating (Vrms)
• Insulation Resistance:
5000 MΩ under 500 Vdc
• Max current rating per contact:
. #4 = 80A
. #8 = 45A
• Contact resistance:
. #4 = 2mΩ
. #8 = 3mΩ
• Shielding: As per MIL DTL 38999
• Shell continuity:
. W = 2.5 mΩ
. F = 1mΩ
. J, M = 3 mΩ
. JVS = 5 mΩ
Environmental
• Temperature range:
. W, J, X, JVS = - 65°C +175°C
. F, M, K, S, TT, TF = - 65°C +200°C
• Sealing: As per MIL DTL 38999
• Damp Heat: As per MIL DTL 38999
• Salt Spray:
. W, TT, TF, K, JVS = 500 hours
. F, S = 48 hours
. J,M,X = 2000 hours
• Fire resistance:
As per EN 2591 - C 17 method A
• Resistance to uid:
As per MIL DTL 38999
Service Sea level at 21 000 m
M1 300 800
I1 800 1 000
107
8D Series | Power Contacts
Aluminum, Composite, Stainless steel & Titanium connector
Bronze connector
Connector part numbers
Basic Series 8D 0 - 11 W 80 P N 251
Style:
0: Square ange receptacle
5: Plug with RFI shielding
7: Jam nut receptacle
Type: Crimp contact
Shell size: 11, 17, 19, 21, 23, 25
Plating:
Aluminum shell:
W: Olive drab cadmium
F: Nickel
ZC: Green zinc cobalt
Z: Black zinc nickel
Composite shell:
J: Olive green cadmium
M: Nickel
X: Without plating
Stainless steel shell:
K: Corrosion resistant
S: Nickel
Titanium shell:
TT: Without plating
TF: Nickel
Contact layouts: See next page
Contact style:
P: Pin contact A: Male connector supplied without contact
S: Socket contact B: Female connector supplied without contact
Orientation: N, A, B, C, D, E
Specication:
251: Mandatory for some layouts supplied with power contacts (see next page)
Basic Series JVS 16 A 11 80 P N 251
Style:
00: Square ange receptacle
07: Jam nut receptacle
16: Plug
Material:
A: Bronze shell material
Shell size: 11, 17, 19, 21, 23, 25
Contact layouts: See next page
Contact style:
P: Pin contact A: Male connector supplied without contact
S: Socket contact B: Female connector supplied without contact
Orientation: N, A, B, C, D, E
Specication:
251: Mandatory for some layouts supplied with power contacts (see next page)
108
8D Series | Power Contacts
Contact layouts
11
80
Spec 251
1#8
17
02
Spec 251 22
Spec 251 75
Spec 251
38#22D
1#8
2#12
2#8
2#8
19
18
Spec 251
14#22D
4#8
23
06
Spec 251
6#8
21
42* 48* 72* 75
Spec 251 77
Spec 251
20
Spec 251
18#20
2#8
2#4 4#8 6#16
2#4
4#8 17#22D
2#8
25
20
Spec 251 41
Spec 251
07
Spec 251 08
Spec 251 17
Spec 251 44* 46
Spec 251
97#22D
2#8
8#8 36 #22D
6 #8
10#20
13#16
4#12 3#8
22#22D, 3#20
11#16, 2#12
3#8
4#16
4#4
40#20
4#16
2#8
Contact #22D
Contact #20
Contact #16
Contact #12
Contact #8 Power
Contact #4 Power
* Power contacts on standard, no spec. 251 needed.
109
Power contacts
8D Series | Power Contacts
Contact size Contact type Part number Reducer Cable size max. Boot
AWG mm²
#4
Male 85997598900*
Without
N/A 25 mm² N/A
not sealed
Female 85997599900*
Male 85997534 AWG 4 16 to 21 mm² 85994594
for cable 16mm²
Female 85997535
Male 85997524 AWG8 9 mm² N/A
not sealed
Female 85997525
Male 85997534 85932000A AWG6 10 mm²
85994593
Female 85997535
Male 85997528900 Without AWG6 10 mm²
Female 85997529900
#8
Male 85997580 Without AWG8 9 mm² 85994542
Female 85997581
Male 85997580 85997645 AWG10 6 mm² 85994547
Female 85997581
#8
according to
EN 3155
Male 85996215900
Without
AWG8 9 mm² 85994542
Female 85996217900
Male 85996216900 AWG10 6 mm² 85994547
Female 85996218900
#8
JVS only
Male 85997544 Without AWG8 9 mm² 85994542
Female 85997541
Male 85997544 85997645 AWG10 6 mm² 85994547
Female 85997541
Cable section
AWG #22 #20 #16 #12 #10 #8 #4
mm² maxi 0.34 0.6 1.34 3.18 5.8 9 21
mm² mini 0.095 0.21 0.6 1.91 3.8 5.8 16
* Not included in connector P/N.
Must be ordered separately.
Bus bar contact
Note: All dimensions are in millimeters (mm)
12±0.3
12 Max
28.1/29.4
Thread
Contact
size Thread Part number Lug Ø
Male Female Boots
#4 M5x0.8 85930873A900 85930875A900 85994594 5.2
#8 M3x0.5 85930872A900 85930874A900 85994542 3.2
Contacts available separately only.
Lug: tin over copper recommended. Dimensions for indication only.
Ø
Recommended
lug
110
Power tools
8D Series | Power Contacts
Automatic tool
for contacts #4 & #8
Manual hand tool
for contacts #8
Crimping tool
M22520/23-01
Crimping tool
M300 BT
Die set Locator
Extraction
tool
Locator Metallic tool
Contact
size
Contact
type
Contact
reference
Cable
AWG
Crimping tool
Contact
extraction tool
(metallic)
Contact
extraction tool
(plastic)
Automatic tool:
M22520/23-01
Manual hand
tool: M300 BT
Die set Locator Locator
#4 Male 8599-7534 #4-5 or
#10-16mm² M22520/23-04 M22520/23-11 N/A 8533-8175 M81969/14-07
Female 8599-7535
#8
JVS only
Male 8599-7544
#8 or #10 M22520/23-02 8599-9601 SP 593 8660-197 M81969/14-12
Female 8599-7541
#8 Male 8599-7580
Female 8599-7581
111
8D Series | High Power Contacts
Description
• Threaded coupling connector with single
power contact
• Aluminum shell
• 3 shell sizes available:
- size 19: Up to 450 A at 40°C
- size 23: Up to 650 A at 40°C
- size 25: Up to 850 A at 40°C
• Silver plated contact
• Pin contact is equipped with a plastic cap to
prevent electrical shock
• Modular design:
. Removable backshell: straight, right angle
or threaded contact
. Backshell termination: shrink boot
Technical features
Mechanical
• Shell: Aluminum alloy
• Shell plating:
Black zinc nickel (Z)
Cadmium olive drab (W)
• Insulator: Thermoplastic
• Grommet and interfacial seal:
Silicone elastomer
• Contact body: Copper alloy
• Endurance:
500 mating/unmating operations
• Vibration:
According Def Stan 00-35
4.2 g rms vert - 6h/3 axes
Electrical
• Test voltage
> 1500 V
• Shell to shell continuity (no backshell)
< 2.5 mΩ
• EMI
85 dB @ 1GHz (F)
Environmental
• Temperature range:
-65°C +175°C
• Sealing:
IP67 on mated connector (1 meter/30 min)
• Salt spray: 500 hours
• Creepage and clearance:
Min length in mm according to IEC60664-1
Resistance to uids
• According to MIL-DTL-38999 standard
. Gasoline: JP5 (OTAN F44)
. Mineral hydraulic fluid: MIL-H-5606
(OTAN H515)
. Synthetic hydraulic fluid: Skydrol 500 B4
• LD4 (SAE AS 1241)
. Mineral lubricating: MIL-L-7870A
(OTAN 0142)
. Synthetic lubricating: MIL-L-23699
(OTAN 0156), MIL-L-7808
. Cleaning fluid: MIL-C-87936 diluted
. De-icing fluid: MIL-A-8243
. Extinguishing fluid: Bromochloromethane
. Cooling fluid: Coolanol
• Connector rating
Example for 500A:
Shell size 25 with contact diameter 20: max temperature 135°C; recommended 120°C
Shell size 23 with contact diameter 18: max temperature 90°C; recommended 80 °C
Shell size 19 with contact diameter 14: not recommended
Wire must be compatible with current and temperature used for the connector.
200°C
160°C
120°C
80°C
40°C
0
0 200A 400A 600A 800A 1000A
500A
Size 23
Size 23
Size 19
Size 19
Size 25
Size 25
- Max temperature use
- Recommended use
Shell size Creepage Clearance
19 2.805 2.492
23 2.830 4.492
25 2.715 4.492
112
Basic Series 8D 0 25 W H1 P N R1 A
Style:
0: Square ange receptacle
5: Plug (available with backshell D1, R1, G0 & W0 Types)
7: Jam nut receptacle
Shell size: 19, 23, 25
Plating:
Z: Zinc Nickel
W: Olive green cadmium
H1: Single power
Contact style:
P: Pin contact
S: Socket contact
Orientation: N, A, B, C, D, E
Backshell type:
D1: Straight backshell shrink boot & EMI (crimp version)
R1: Right angle backshell shrink boot & EMI (crimp version)
G0: Backshell low prole (threaded termination)
W0: Without backshell (threaded termination)
Specication for backshells D1 & R1 Types (crimp version):
Specication for backshells G0 & W0 Types (only threaded termination):
Note: Plug not available with backshell W0 Type. Other thread, please consult us.
8D Series | High Power Contacts
Contact layouts
H1 H1 H1
Other size: Please consult us.
Ordering information
Note: For other conguration, please consult us.
19 23 25
Specication Shell size Admissible cable (mm) Barrel diameter
(mm ±0.05)
Outer Ø max Nominal core Ø
A19 17 10.15 10.8
B19 17 11.1 11.8
C19 17 12 12.5
D23 22 14.05 15
E23 22 16.3 17
25 26.5
F25 26.5 19 20.5
Specication Shell size Thread
C19, 23 & 25 M12
113
Plug & receptacles
Description
8D Series | High Power Contacts
D1: Straight backshell shrink
boot & EMI (crimp version)
R1: Right angle backshell shrink
boot & EMI (crimp version)
Backshell type
G0: Backshell low prole
(threaded termination)
Dimensions
8D5 Plug 8D7 Jam nut receptacle
ØG
F
H
ØJ
C
B
E
D
A
8D0 Square ange receptacle
W0: Without backshell
(threaded termination)
Shell size A±0.1 B±0.1 C±0.1 D±0.1 E±0.1 F Max ØG Max H±0.25 ØJ±0.25
19 36.5 26.97 29.36 3.29 4.98 41 38.5 45.95 49.15
23 42.9 31.75 34.93 3.96 6.2 47 44.9 52.35 55.55
25 46 34.93 38.1 52 48 55.55 58.65
Note: All dimensions are in millimeters (mm)
114
Backshell D1 type
8D Series | High Power Contacts
G
F
ØC
ØD
B
H
G
F
K
GF
M
P
N
ØC
ØD
ØC
ØD
AA
E
With 8D5
(plug)
With 8D0
(square ange receptacle)
With 8D7
(jam nut receptacle)
Note: All dimensions are in millimeters (mm)
Shell size A Max B Max ØC±0.1 ØD±0.1 E±0.1 F±0.2 G±0.2 H Max K Max M±0.25 N Max P Max
19
2.65
20.9 25.6 31.6 2.26
12 462.5 62 3.25 22.8 6323 20.1 32.4 38.6 2.97
25 35.6 42.1
Backshell R1 type
A
B
ØC
ØD
F
J
G
H
FG
H
F
G
H
ØC
ØD
ØC
ØD
KL
M
N
A
E
With 8D5
(plug)
With 8D0
(square ange receptacle)
With 8D7
(jam nut receptacle)
Shell size A Max B Max ØC±0.1 ØD±0.1 E±0.1 F±0.2 G±0.2 H Max J Max K Max L Max M±0.25 N Max
19
2.85
20.9 25.6 31.3 2.26
12 4
51.1 59.8 59.3 59.8
3.25 22.823 20.1 32.4 38.1 2.97 54.4 63.2 62.7 63.2
25 35.6 41.3 56.1 64.8 64.3 64.8
Dimensions
115
8D Series | High Power Contacts
Backshell G0 type
Note: All dimensions are in millimeters (mm)
With 8D5
(plug)
With 8D0
(square ange receptacle)
With 8D7
(jam nut receptacle)
J
F
D
H
A
G
J
F
DK L
M
G
B C D
E F
J
A
G
Shell size A Max B Max C Max D Max E±0.1 F±0.2 ØG±0.1 H Max J Max K Max L Max M±0.25
19
2.65
20.9 29
39.4
2.26
25
31.3
88.1 M12 x
1.75 22.6
27.6
3.2523 20.1 29.8 2.97 38.1 28.4
25 41.3
Backshell W0 type
With 8D0
(square ange receptacle)
With 8D7
(jam nut receptacle)
B C D
E F
J
J
F
DK L
M
Shell size B Max C Max D Max E±0.1 F±0.2 J Max K Max L Max M±0.25
19 20.9
14 40
2.26
25 M12 x 1.75 22.6 12 3.2523 20.1 2.97
25
Dimensions
116
8D Series | High Density
Description
• Derived from standards:
- MIL-DTL-38999 Series III (8D)
• 100% scoop proof
• Available in 3 shell sizes
• Contacts #26 for cable AWG 26 to 30
(24 to 30 under request)
• Double ange & clinch nut version available
Technical features
Mechanical
• Shell:
. Aluminium, Composite, Stainless steel
• Shell palting:
. 8D Aluminum:
Cadmium olive drab (W)
Nickel (F)
Black zinc nickel (Z)
. 8D Composite:
Cadmium olive drab (J)
Nickel (M)
• Insulator: Thermoplastic
• Seal: Liquid Silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 matings/unmatings
• Shock & Vibration:
According to 38999 specification
Electrical
• Contact resistance:
Size 26: 16 mΩ
• Insultation resitance:
≥5000MΩ (at 500Vdc)
• Contact rating:
Size 26: 3Amp
• Shell continuity:
. Aluminum shell:
Cadmium olive drab (W): 2.5 mΩ
Nickel (F): 1 mΩ
Black zinc nickel (Z): 2.5 mΩ
. Composite shell:
Cadmium olive drab (J): 3 mΩ
Nickel (M): 3 mΩ
. Stainless steel shell:
Passivated (K): 10 mΩ
Nickel (S): 1 mΩ
Environmental
• Temperature range:
-55°c to +175°C
-55°c to +200°C (Nickel version)
• Sealing mated connectors:
IP 67 (1 metre for 30 min minimum)
• Salt spray:
. Aluminum shell:
W: 500 Hrs
F: 48 Hrs
Z: 500 Hrs
. Composite shell: 2000 Hrs
. Stainless steel shell: 500 Hrs
Resistance to uids
• According to MIL-DTL-38999 standard
. Gasoline: JP5 (OTAN F44)
. Mineral hydraulic fluid: MIL-H-5606
(OTAN H515)
. Synthetic hydraulic fluid: Skydrol 500 B4
• LD4 (SAE AS 1241)
. Mineral lubricating: MIL-L-7870A
(OTAN 0142)
. Synthetic lubricating: MIL-L-23699
(OTAN 0156), MIL-L-7808
. Cleaning fluid: MIL-C-87936 diluted
. De-icing fluid: MIL-A-8243
. Extinguishing fluid: Bromochloromethane
. Cooling fluid: Coolanol
117
8D Series | High Density
Contact layouts
Ordering information
Recommanded cable
Standard military cable as M22759 or EN2267 and derivated.
Contact, tooling & accessories
See «Common Section» page 63.
PCB hole drilling and position information
See pages 76 & 77.
Basic Series 8D 0 - 11 W 26 P N
Shell style:
0: Square ange receptacle
1: In line receptacle (Aluminum only)
7: Jam nut receptacle (Aluminum, Stainless steel & Titanium only)
5: Plug with RFI shielding
Type:
- : Connectors with standard crimp contacts
L: Receptacle with PC tail (available with Pin contact only)
Shell size: 09, 11, 13
Plating:
W: Olive drab cadmium (Aluminum only)
F: Nickel (Aluminum only)
Z: Black zinc nickel (Aluminum only)
J: Olive drab cadmium (Composite only)
M: Nickel (Composite only)
Contact layout: See above
Contact type:
P: Pin
S: Socket
Orientation: N, A, B, C, D, E
Specications:
L: Delivered without contact
900 (mandatory for PC tail version): PC tail contacts without shoulder
901 (mandatory for PC tail version): Tin plated PC tail contacts without shoulder
09 11 13
12
12#26
26
26#26
43
43#26
118
Mechanical
• Shell: Aluminum
• Shell palting:
. Nickel (F)
. Black zinc nickel (Z)
. Olive drab cadmium: (W)
• Insulator: Thermoplastic
• Seal: Silicone elastomer
• Contact: Copper alloy
• Contact plating: Gold over nickel
• Endurance: 500 matings/unmatings
• Shock & Vibration:
According to 38999 specification
Electrical
• Contact resistance:
• Insulation resitance:
≥5000mΩ (at 500Vdc)
• Contact rating:
• Shell continuity
. Nickel (F): 1 mΩ
. Black zinc nickel (Z): 2.5 mΩ
. Olive drab cadmium (W): 2.5 mΩ
Environmental
• Temperature range:
-55°c to +175°C (Z & W)
-55°c to +200°C (F)
• Sealing mated connectors:
IP 67 (1 meter for 30 min minimum)
• Salt spray:
. 48 hours (F)
. 500 hours (Z & W)
Resistance to uids
• According to MIL-DTL-38999 standard
. Gasoline: JP5 (OTAN F44)
. Mineral hydraulic fluid: MIL-H-5606
(OTAN H515)
. Synthetic hydraulic fluid: Skydrol 500 B4
• LD4 (SAE AS 1241)
. Mineral lubricating: MIL-L-7870A
(OTAN 0142)
. Synthetic lubricating: MIL-L-23699
(OTAN 0156), MIL-L-7808
. Cleaning fluid: MIL-C-87936 diluted
. De-icing fluid: MIL-A-8243
. Extinguishing fluid: Bromochloromethane
. Cooling fluid: Coolanol
8D Series | Plug with Integrated Backshell
Description
• Derived from standard MIL-DTL-38999 Series III
• Plug in 9 sizes (from size 09 to 25)
• Black zinc nickel, cadmium and nickel plating
Technical features
Contacts size 22 20 16 12 8 4
Resistance mΩ 14.6 7.3 3.8 3.5 3 2
Contacts size 22 20 16 12 8 4
Rating (A) 5 7.5 13 23 45 80
119
8D Series | Plug with Integrated Backshell
Note: All dimensions are in millimeters (mm)
Note: All dimensions are in millimeters and inches (mm/inch)
Ordering information
Note: Power, Quadrax and Optical layouts, please consult us. Type 0 and Type 7 on request.
Dimensions
Plug Type 5
ØB Max
ØA Max
42.2/1.66 Max
12.1/0.48
Basic series 8DA 5 - 13 Z 35 P N
Shell type:
5: Plug with RFI shielding
Style:
-: Connector with standard crimp contacts
Shell size:
09, 11, 13, 15, 17, 19, 21, 23, 25
Plating:
Z: Black zinc nickel
F: Nickel
W: Olive drab cadmium
Contact layout:
See pages 13 to 17
Contact type:
P: Male
S: Female
Orientation:
N, A, B, C, D, E
L: Without contact
09 11 13 15 17 19 21 23 25
ØA 11.1/0.44 14.1/0.55 17.1/0.67 21.1/0.83 24.1/0.95 27.1/1.07 30.1/1.18 33.1/1.30 36.1/1.42
ØB 21.8/0.86 25.0/0.98 29.4/1.16 32.5/1.28 35.7/1.41 38.5/1.52 41.7/1.64 44.9/1.77 48.0/1.89
3.5/0.14 Max
17.5/0.69 ±0.1
3D models
8D Integrated Backshell 3D models are available on www.traceparts.online.net
Registration is quick and the downloads are free!
120
Shield Band Dimension
8D Series | Plug with Integrated Backshell
A
B
C
Accessories & Tooling
Recommended accessories for wiring
85930337A
or 85930338A
85999344
or 85999345
A200/7.87 Min 362.1/14.26 ±1.5
B3.0/0.12 6.0/0.24
C0.4/0.016 Max 0.5/0. 019
To order braid, boot or other accessories, please contact your SOURIAU distributor.
Shell size Shield band (recommended) Hand banding tool Rear diameter
to t with boot
9
85930337A (individualy coiled)
85930338A (not individualy coiled) 85930339A
11.1/0.44
11 14.1/0.55
13 17.1/0.67
15 21.1/0.83
17 24.1/0.95
19 27.1/1.07
21 30.1/1.18
23 85999344 (not individualy coiled)
85999345 (individualy coiled) 85999346
33.1/1.30
25 36.1/1.42
Note: All dimensions are in millimeters and inches (mm/inch)
Connectors weight - in gram (±15%)
Shell size
& layout 9-35 11-35 13-35 15-35 17-35 19-35 21-35 23-35 25-35
Weight
with
contacts
14.92 20.62 29.82 40.37 48.33 59.51 70.23 82.41 96.86
121
8D Series | Plug with Integrated Backshell
Crimping tools - for standard contacts
Insertion & extraction tools - for standard contacts
Other Accessories, Tooling & Contacts
See "Common Section" page 63.
Accessories & Tooling
Tightening support
Part number: 8599-0831
This tool is made up of dummy receptacles housings of all
9 sizes for all key polarisation, and secures free connectors
during wiring and tting of rear accessories.
8599-0831
Recommended installation torque
Note: Torque values are based on 80% of the coupling
thread strength specied in SAE-AS85049 standard.
Shell Size Installation Torque
(Inch-Pounds)
09, 11, 13, 15, 17 & 19 40
21, 23 & 25 80
Contact
size
Contact
type
Contact
Part number
Plier
M22520/1-01
Plier
M22520/2-01
(SOURIAU 8476-01)
Turret Part number
MIL Spec
Locator Part number
MIL Spec
#22D Pin 8599-0702 JJ -M22520/2-09
Socket 8599-0706 900 - M22520/2-06
#20 Pin 8599-0703 SA M22520/1-04 M22520/2-10
Socket 8599-0707 900
#16 Pin 8599-0704 MJ M22520/1-04 -
Socket 8599-0708 900 -
#12 Pin 8599-0705 MJ M22520/1-04 -
Socket 8599-0709 900 -
Contact
size Material Part number Color
Insertion Extraction
#22D Plastic M81969/14-01 Green White
#20 Plastic M81969/14-10 Red Orange
#16 Plastic M81969/14-03 Blue White
#12 Plastic M81969/14-04 Yellow White
#10 Plastic M81969/14-05 Grey -
122
Mechanical
• Shell: Stainless steel
• Shell plating:
Passivated (K)
Nickel (S)
• Insulator: Thermoplastic
• Grommet and interfacial seal:
Silicone elastomer
• Contacts: Copper alloy
• Contacts plating: Gold over nickel plated
• Endurance: 500 mating cycles
• Shock:
300g, 3ms according EN2591-402 method A
and EIA-364-27
• Vibration:
Sinusoidal:
. 10 à 2000 Hz, 3x12 hrs
(60g, 140 - 2000 Hz) with T° cycling
Random:
. 50 to 2000 Hz, 2x8 Hrs
(1g2/ Hz, 100 - 2000Hz) at T° max.
. 25 to 2000 Hz, 2x8 Hrs
(5g2/ Hz, 100 - 300Hz) at ambiant T°
Test with accessories in accordance with
EN2591-403 and EIA-364-28
• Contact retention:
Electrical
• Test voltage rating (Vrms):
• Contact resistance:
• Insulation resistance:
≥ 5,000 MΩ (under 500 Vdc)
• Contact rating:
• Shell continuity:
K: 10 mΩ
S: 1 mΩ
• Shielding:
K: 45 db at 10 GHz
S: 65 db at 10 GHz
Environmental
• Temperature range:
K: -65°C +200°C
S: -65°C +200°C
Peak temperature: 260°C
• Sealing:
Mated connectors meet altitude immersion
requirements of MIL-DTL-38999.
• Salt spray:
K: 500 Hrs
S: 500 Hrs
Resistance to uids
• According to MIL-DTL-38999 standard:
. Gasoline: JP5 (OTAN F44)
. Mineral hydraulic fluid: MIL-H-5606
(OTAN H515)
. Synthetic hydraulic fluid: Skydrol 500 B4
• LD4 (SAE AS 1241):
. Mineral lubricating: MIL-L-7870A
(OTAN 0142)
. Synthetic lubricating: MIL-L-23699
(OTAN 0156), MIL-L-7808
. Cleaning fluid: MIL-DTL-25769 diluted
. De-icing fluid: MIL-A-8243
. Extinguishing fluid: Bromochloromethane
. Cooling fluid: Coolanol
8DV Series | High Vibration Reinforced Locking
Service Sea level 21 000 m
70,000 ft
R 400 N/A
M1 300 800
N1 000 600
I1 800 1 000
II 2 300 1 000
Contact size 22 20 16 12 8 4
Resistance mΩ14.6 7.3 3.8 3.5 3 2
Contact size 22 20 16 12 8 4
Rating (A) 5 7.5 13 23 45 80
Contacts size 22 20 16 12 8 4
Min force in N 44 67 111 111 111 200
Description
• Threaded coupling
• Shell sizes from 9 to 25
• Contact protection: 100% Scoop proof
• RFI - EMI shielding and shell-to-shell
conductivity
• Contact fretting minimized
• Accessories available (protective caps,
backshells, etc… )
• Intermatable with Standards:
. MIL-DTL-38999 Series III
. EN3645
. BACC63DC
Technical features
123
8DV overview
8DV coupling possibilities
8DV Series | High Vibration Reinforced Locking
• Full stainless steel design giving the plug the necessary robustness for harsh
environments: vibration, re resistance, corrosion, temperature peak up to 260°C.
• Coupling with all types of D38999 receptacles and M85049 backshells.
• Reduced contact fretting, contact conductivity guaranteed.
• Security lock with vibration levels beyond D38999 standards values. The lock-on
system increases the pressure force between plug and receptacle: excellent
electrical conductivity between boxes coupled.
• Easy implementation of rear accessories at high temperatures when harnessed.
• Basic mechanical, electrical and environmental characteristics are identical to
stainless steel D38999 connectors.
Type 5
Reinforced locking
8DV Plug
+
Type 0
Square ange
Type 7
Jam nut
Type 21
Square ange
Type 23
Jam nut
Type 25
Solder mount
Sealed
receptacles
Hermetic
receptacles
Dummy
receptacle
or or
The metallic stop of plug to receptacle maintains
the continuity of electrical ground regardless of
the level of vibration.
124
8DV Series | High Vibration Reinforced Locking
Connector part numbers
Connectors weight - in gram (±10%)
Layout with contacts without contacts
Male Female Male Female
9-35 32.53 34.11 32.11 32.61
9-98 32.53 33.83 32.11 32.63
11-01 41.53 44.47 40.87 42.87
11-04 41.35 44.41 40.79 42.81
11-05 41.38 44.59 40.68 42.59
11-35 41.28 44.75 40.37 41.50
11-98 41.25 44.01 40.41 41.61
13-04 56.64 60.42 55.40 57.30
13-08 57.02 62.20 55.90 59.00
13-26 57.39 63.04 55.65 58.34
13-35 56.82 62.59 55.28 57.09
13-98 56.68 61.30 55.28 57.30
15-05 68.49 73.83 66.94 69.93
15-15 69.29 76.45 67.02 70.07
15-18 69.50 78.38 66.98 71.18
15-19 69.03 76.76 66.37 69.16
15-35 69.13 78.37 66.54 69.12
15-97 68.96 76.01 66.60 69.69
17-06 73.97 83.57 70.01 73.97
17-08 72.96 81.69 70.48 75.45
17-26 73.54 84.33 69.90 73.93
17-35 73.78 87.33 69.93 73.58
17-75 79.38 90.67 70.38 76.67
17-99 73.59 84.15 70.03 74.19
Layout with contacts without contacts
Male Female Male Female
19-11 87.99 101.58 84.58 93.00
19-32 87.20 100.60 82.72 87.80
19-35 87.51 103.96 82.89 87.46
21-11 101.71 121.55 94.45 103.95
21-16 98.81 114.09 93.85 101.61
21-35 99.09 119.75 93.56 100.00
21-39 100.47 120.80 94.67 104.44
21-41 99.01 116.38 93.27 99.98
23-21 118.01 141.26 111.50 124.88
23-35 116.37 142.52 109.37 117.52
23-53 116.43 138.62 109.01 117.42
23-55 117.18 140.25 109.48 118.25
25-19 130.34 162.35 117.80 131.95
25-24 129.84 161.20 118.20 132.64
25-29 128.16 157.13 119.17 134.51
25-35 125.95 158.78 116.99 126.78
25-43 128.20 158.88 118.78 134.08
25-46 130.50 154.34 115.86 126.02
25-61 125.25 152.00 116.71 127.60
25-08 151.58 183.41 115.58 127.41
25-20 136.60 166.82 115.03 125.28
25-04 129.00 158.85 119.80 133.41
Basic Series 8D V5 11 K 35 P N L
Shell style:
V5: Plug with RFI shielding & reinforced locking
Shell size:
09, 11, 13, 15, 17, 19, 21, 23, 25
Plating:
K: Passivated
S: Nickel
Contact layout: See pages 13 to 17
Contact type:
P: Pin
A: Connector supplied less pin contact or with specic contacts (connector marking: A + orientation)
S: Socket
B: Connector supplied less socket contact or with specic contacts (connector marking: B + orientation)
Orientation:
N, A, B, C, D, E
Specication:
251: Connector provided with power contacts (layouts with contact #8)
022: Fuel tank
Special custom:
None: Standard plastic cap
M: Anti-static plastic cap
L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation.
125
Plug type 5 reinforced locking (8DV)
Mated connectors dimensions
8DV Series | High Vibration Reinforced Locking
Dimensions
Note: All dimensions are in millimeters (mm)
Type 0 with plug Type 7 with plug
A
B
C
D
A ØB
Thread
Shell size A Max B Max C Max D Max
09 (A)
37.00 52.30
38.30 53.60
11 (B)
13 (C)
38.50 53.80
15 (D)
17 (E)
19 (F)
21 (G)
36.00 51.3023 (H)
25 (J)
Shell size A Max Thread ØB Max
09 (A)
31.00
M12 x 1-6g 21.80
11 (B) M15 x 1-6g 25.00
13 (C) M18 x 1-6g 29.40
15 (D) M22 x 1-6g 32.50
17 (E) M25 x 1-6g 35.70
19 (F) M28 x 1-6g 38.50
21 (G) M31 x 1-6g 41.70
23 (H) M34 x 1-6g 44.90
25 (J) M37 x 1-6g 48.00
126
8D Series | Receptacle with Clinch Nuts or Helicoils
Description
• Square ange receptacle with 4 clinch nuts
or 4 helicoils
• Clinch nut & helicoils are self-locking
• Rear mounting
• Easy to install, time saving
• Equivalent MIL level qualication as 38999
Series III
• Clinch nut & helicoil tested:
. Impact test (drop 0.4kg from height of 100mm)
. Push out test (130N during 15s max)
. Wrench out test (1N/m)
Technical features
Mechanical
• Shell: Aluminum
• Shells plating:
Black zinc nickel (Z)
Cadmium olive drab (W)
Nickel (F)
• Insulator: Thermoplastic
• Grommet and interfacial seal:
Silicone elastomer
• Contact: Copper alloy
• Contact plating: Gold over nickel plated
• Endurance:
. 500 mating/unmating operations
• Shock:
300g, 3ms according EN2591-D2 method A
• Vibration:
. Sinus:
. 10 à 2000 Hz, 3x12 hrs
(60g, 140 - 2000 Hz) with T° cycling
. Random:
. 50 to 2000 Hz, 2x8 Hrs
(1g2/ Hz, 100 - 2000Hz) at T° max.
. 25 to 2000 Hz, 2x8 Hrs
(5g2/ Hz, 100 - 300Hz) at ambiant T°
Test with accessories in acc with EN2591-D3
• Contact retention:
Electrical
• Test voltage rating (Vrms)
• Contact resistance
• Insulation resistance:
≥ 5 000 MΩ (under 500 Vdc)
• Contact rating:
• Shell continuity
Black zinc nickel (Z): 2.5 mΩ
Cadmium olive drab (W): 2.5 mΩ
Nickel (F): 1 mΩ
• Shielding:
F: 65 db at 10 GHz
Z, F & W: 85 db at 1 GHz
Z & W: 50 db at 10 GHz
Environmental
• Temperature range:
W: -65°C +175°C
Z & F: -65°C +200°C
• Sealing:
Mated connectors meet altitude immersion
requirements of MIL-DTL-38999.
• Salt spray:
Z & W: 500 Hours
F: 48 Hours
Resistance to uids
• According to MIL-DTL-38999 standard
. Gasoline: JP5 (OTAN F44)
. Mineral hydrolic fluid: MIL-H-5606
(OTAN H515)
. Synthetic hydraulic fluid: Skydrol 500 B4
• LD4 (SAE AS 1241)
. Mineral lubricating: MIL-L-7870A
(OTAN 0142)
. Synthetic lubricating: MIL-L-23699
(OTAN 0156), MIL-L-7808
. Cleaning fluid: MIL-C-87936 diluted
. De-icing fluid: MIL-A-8243
. Extinguishing fluid: Bromochloromethane
. Cooling fluid: Coolanol
Service sea level at 21000 m
R400 N/A
M1 300 800
N1 000 600
I1 800 1 000
II 2 300 1 000
Contacts size 26 22 20 16 12 8 4
Resistance mΩ 16 14.6 7.3 3.8 3.5 3 2
Contacts size 26 22 20 16 12 8 4
Rating (A) 3 5 7.5 13 23 45 80
Contacts size 26 22 20 16 12 8 4
Min force in N 30 44 67 111111111 2
00
127
Note: All dimensions are in millimeters (mm)
Mounted connectors (with 8D5 connector)
Ordering information
2.5 Max.
3.95 Min. (shell 9 to 19)
3.15 Min. (shell 21 to 25)
Panel
Dimensions
Basic Series 8D 34 - 19 F 35 S N
Shell style:
34: Square ange receptacle with M3 clinch nuts, F & W only
35: Square ange receptacle with M3 helicoils, Z only
37: Square ange receptacle with UNC 4-40 helicoils, Z only
39: Square ange receptacle with UNC 4-40 clinch nuts, F & W only
Contact lenght: (consult us)
- : Connectors with standard crimp contacts
C: Short PC tail
L: Long PC tail
Shell size:
9 - 11 - 13 - 15 - 17 - 19 - 21 - 23 - 25
Plating:
Z: Black zinc nickel
F: Nickel
W: Olive green cadmium
Contact layout:
See pages 13 to 17
Contact type:
P: Pin
S: Socket
Orientation:
N, A, B, C, D, E
Specication:
046: Tin plated contact SnPb
046E: Tin plated contact Sn pure
046S: Tin plated contact SAC305
900: Contact without shoulder (gold plated)
901: Tin plated contact without shoulder SnPb
901E: Tin plated contact without shoulder Sn pure
901S: Tin plated contact without shoulder SAC305
8D Series | Receptacle with Clinch Nuts or Helicoils
128
Note: All dimensions are in millimeters (mm)
Square flange receptacle - type 34 & type 39
G
2.3 Max.
Ø3.96 Max.
ØK
H
Thread
C Max. D Max.
E Max.
Short contact length
Min / Max - For other length please consult us
Shell
Size A ±0.3 B C Max D Max E Max Thread
927.79 18.26
20.90 10.60 2.50
M12x1-6g
11 30.15 20.62 M15x1-6g
13 32.54 23.01 M18x1-6g
15 34.14 24.61 M22x1-6g
17 36.5 26.97 M25x1-6g
19 38.89 29.36 M28x1-6g
21 41.27 31.75
20.10 11.40 3.20
M31x1-6g
23 44.45 34.93 M34x1-6g
25 47.62 38.1 M37x1-6g
Shell size
G H K
#22D #20 #16 #22D #20 & #16 #22D & #20 #16
P S P S P & S P & S P & S P & S P & S
9 to 19 9.47 / 10.54 9.09 / 10.54 9.64 / 10.71 9.26 / 10.71 9.64 / 10.75 3.8 / 4.0 4.9 / 5.1 0.65 / 0.70 1.09 / 1.15
21 to 25 9.58 / 10.65 9.20 / 10.65 9.75 / 10.82 9.37 / 10.82 9.75 / 10.86
Square flange receptacle - type 35 & type 37
A
C
B
4 Helicoils
D
31.5 Max. Shell
Size A B C D
923.8 18.26
20.83
4
11 26.2 20.62
13 28.6 23.01
15 31 24.61
17 33.3 26.97
19 36.5 29.36
21 39.7 31.75
20.0723 42.9 34.93
25 46 38.1
Short contact length
See table above.
8D Series | Receptacle with Clinch Nuts or Helicoils
A ±0.30
B
4 Clinch Nuts
Dimensions
129
8D Series | Double Flange
Description
• High level vibration resistance in harsh
environments
• Offers the same level of performance as the
MIL-DTL-38999 Series III connector
• Jam nut or square ange receptacle
• No risk of breaking contacts
• No risk of micro-cuts
• Allow direct grounding from PCB to the ange
• PC tails contacts without shoulder: #16, #20
and #22
• Resin sealed version, please consult us
Technical features
Mechanical
• Shell: Aluminum
• Shell plating:
. Cadmium olive drab (W)
. Nickel (F)
. Black zinc nickel (Z)
• Insulator: Thermoplastic
• Grommet and interfacial seal:
Silicone elastomer
• Contacts: Copper alloy
• Contacts plating: Gold over nickel plated
• Endurance: 500 mating cycles
• Shock:
300g, 3ms according EN2591-D2 method A
• Vibration:
. Sinus:
. 10 à 2000 Hz, 3x12 hrs
(60g, 140 - 2000 Hz) with T° cycling
. Random:
. 50 to 2000 Hz, 2x8 Hrs
(1g2/ Hz, 100 - 2000Hz) at T° max.
. 25 to 2000 Hz, 2x8 Hrs
(5g2/ Hz, 100 - 300Hz) at ambiant T°
Test with accessories in acc with EN2591-D3
• Contact retention:
Electrical
• Test voltage rating (Vrms)
• Contact resistance
• Insulation resistance:
≥ 5 000 MΩ (under 500 Vdc)
• Contact rating:
• Shell continuity:
. Cadmium olive drab (W): 2.5 Ωh
. Nickel (F): 1 Ωh
. Black zinc nickel (Z): 2.5 Ωh
• Shielding:
. F: 65 db at 10 GHz; 85 db at 1 GHz
. W: 50 db at 10 GHz
. Z: Consult us
Environmental
• Temperature range:
. W: -65°C +175°C
. F: -65°C +200°C
. Z: -65°C +200°C
• Sealing:
Mated connectors meet altitude immersion
requirements of MIL-DTL-38999.
• Salt spray:
. W: 500 Hrs
. F: 48 Hrs
. Z: 500 Hrs
Resistance to uids
• According to MIL-DTL-38999 standard
. Gasoline: JP5 (OTAN F44)
. Mineral hydrolic fluid: MIL-H-5606
(OTAN H515)
. Synthetic hydraulic fluid: Skydrol 500 B4
• LD4 (SAE AS 1241)
. Mineral lubricating: MIL-L-7870A
(OTAN 0142)
. Synthetic lubricating: MIL-L-23699
(OTAN 0156), MIL-L-7808
. Cleaning fluid: MIL-C-87936 diluted
. De-icing fluid: MIL-A-8243
. Extinguishing fluid: Bromochloromethane
. Cooling fluid: Coolanol
Service sea level at 21000 m
M1 300 800
N1 000 600
I1 800 1 000
II 2 300 1 000
Contacts size 22 20 16 12
Resistance mΩ 14.6 7.3 3.8 3.5
Contacts size 22 20 16 12
Rating (A) 5 7.5 13 23
Contacts size 22 20 16 12
Min force in N 44 67 111 111
130
8D Series | Double Flange
Ordering information
Basic Series 8D 87 11 C 17 W 35 P N L
Shell type:
80: Square ange receptacle
87: Jam nut receptacle
Length between panel & PCB (in mm) For other length, please consult us.
Type:
C: Receptacle with short PC tail
L: Receptacle with long PC tail
Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25
Plating:
W: Olive green cadmium
F: Nickel (RoHS)
Z: Zinc nickel (RoHS)
Contact layout: Consult us for available layouts
Contact type:
P: Pin
S: Socket
Orientation: N, A, B, C, D, E
Specication:
None: Standard
L: Without contacts
For other specication, please contact us
046: Tin plated contact SnPb
046E: Tin plated contact Sn pure (RoHS)
046S: Tin plated contact SAC305 (RoHS)
Dimensions
Jam nut receptacle (type 87)
3 holes M3
120°
120°
ØC
ØA
ØB
6
±0.2
E
4 holes M3
45°
90°
ØC ØA
ØB
E
Panel
O’ring
X
Long contact (L)
Short contact (S)
2.4±0.2
5±0.2
11±0.2
22.6
Max
ØJ Maxi
F (dimensions
from flat)
D
Sizes 13 to 25Sizes 9 & 11
Shell
size ØA ± 0.15 ØB ± 0.15 ØC D +0 E ± 0.4 F ± 0.15
915.10 26.00 20.50 -27.00 16.53
11 19.90 30.80 25.20 -31.80 19.07
13 19.90 30.80 25.25 12 34.90 23.82
15 23.00 33.90 28.42 14 38.10 26.97
17 26.00 36.80 31.42 16 41.30 30.15
19 29.50 40.40 35.03 18 46.00 33.32
21 32.50 43.20 37.82 20 49.20 36.50
23 35.50 46.50 41.12 23 52.40 39.67
25 38.60 49.60 44.30 25 55.60 42.85
-0.2 Contact
size
Contact
type
PC tail
length
Size 09
& 11
Size 13
to 25 ØJ
max
X Min X Min
22D M & F Long 7.1 7.1 0.7
M & F Short 3.6 3.6
20 M & F Long 7.1 7.1 0.9
M & F Short 3.6 4.2
16 M & F Long 7.1 7.1 1.35
M & F Short 3.6 4.2
Note: All dimensions are in millimeters (mm)
131
8D Series | Double Flange
Note: All dimensions are in millimeters (mm)
Square ange receptacle (type 80)
Shell
size ØA ± 0.1 ØB ± 0.1 ØC ± 0.1 D ± 0.1 E ± 0.2 ØF ± 0.1 G ± 0.1
915.1 26 20.5 -23.75 15.67 18.26
11 19.9 30.8 25.2 -26.14 18.67 20.62
13 19.9 30.8 25.25 12 28.55 22.07 23.01
15 23 33.9 28.42 14 30.94 25.25 24.61
17 26 36.8 31.42 16 33.25 30 26.97
19 29.5 40.4 35.03 18 36.45 31.57 29.36
21 32.5 43.2 37.82 20 39.65 34.75 31.75
23 35.5 46.5 41.12 23 42.85 37.92 34.93
25 38.6 49.6 44.3 25 45.95 41.1 38.1
Contact
size
Contact
type
PC tail
length
Size 09
& 11
Size 13
to 25 ØJ
max
X Min X Min
22D
MLong 7.39 7.21
0.70
Short 4.39 4.21
FLong 7.12 6.94
Short 4.12 3.94
20
MLong 7.39 7.21
0.90
Short 4.39 4.21
FLong 7.40 7.22
Short 4.40 4.22
16
MLong 7.39 7.21
1.35
Short 4.39 4.21
FLong 7.34 7.16
Short 7.34 4.16
Sizes 13 to 25Sizes 9 & 11
3 holes M3
120°
ØA
ØC
ØC
6
±0.1
4 holes M3
45° 90°
ØB G
E
X4 helicoils M3x0.5
2.4±0.1
5±0.1
11±0.1
22.3±0.1 (size 13 to 25)
ØJ Maxi
ØA
22.12±0.1 (size 9 & 11)
3+0.3
0
D
ØF
ØB
Comparison
Box Panel
Printed Circuit
Board
Before
Risk of breaking contacts
Risk of micro-cuts
After
Double ange
Dimensions
132
8D Series | PCB Contacts without Shoulder
Ordering information
8D Series connector with PCB contacts without shoulder
Note: For JVS (8D Bronze Series, please consult us)
Description
• Pin & socket PCB contacts without shoulder #20
& #22D as per MIL-DTL-38999 Series I, II & III.
Contacts without shoulder allows a more
exible mounting on variable PCB thicknesses
or depths.
• Ruggedized contacts:
. Material: copper alloy
. Finish: gold per MIL-G-45204 type I class 1
over nickel plate
. Sleeve: stainless steel
• Flexible mounting:
. Various PCB thicknesses
. Multiple PCB positioning
Basic Series: 8D 0 C 11 F 35 P N 900
Shell type
0: Square ange receptacle
7: Jam nut receptacle
34: Square ange receptacle with M3 clinch nut (F or W plating, aluminum shell only)
35: Square ange receptacle with M3 helicoils (Z plating, aluminum shell only)
37: Square ange receptacle with UNC 4-40 helicoils (Z plating, aluminum shell only)
39: Square ange receptacle with UNC 4-40 clinch nut (F or W plating, aluminum shell only)
PCB contact without shoulder type (see next page for information & dimensions)
C: Short PC tail
M: Medium PC tail
L: Long PC tail
shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25
8D aluminum plating
F: Nickel
Z: Black zinc nickel
W: Olive green cadmium
ZC: Green zinc cobalt
8D stainless steel plating
K: Passivated
S: Nickel
8D composite plating
J: Olive green cadmium
M: Nickel
X: Without plating
8D titanium plating
TT: Without plating
TF: Nickel
Contact layout: See pages 13 to 17
Contact type
P: Male
S: Female
Orientation: N, A, B, C, D, E
Specication
900: Contact without shoulder with gold plated barrel (termination area)
901: Contact without shoulder with tin plated SnPb barrel (termination area)
901E: Contact without shoulder with tin plated Sn pure barrel (termination area)
901S: Contact without shoulder with tin plated SAC305 barrel (termination area)
Special custom
None: Standard plastic cap
M: Antistatic plastic cap
133
Type 0 & type 7
Dimensions
8D Series | PCB Contacts without Shoulder
Z
C
L
Z
C
L
Jam nut receptacle
8D7
Square ange receptacle
8D0
(8D34 / 8D35 / 8D37 / 8D39)
Note: All dimensions are in millimeters (mm)
Contact
size
Contact
Type Ø C Max
Square ange receptacle
8D0 / 8D34 / 8D35 / 8D37 / 8D39
Jam nut receptacle
8D7
Z Min Z Max Z Min Z Max
#22D
&
#20
Pin
C: Short PC tail 0.50 3.96 4.88 3.56 4.63
M: Medium PC tail 0.50 5.99 6.91 5.59 6.66
L: Long PC tail 0.50 7.51 8.43 7.11 8.18
#22D
&
#20
Socket
C: Short PC tail 0.50 3.96 5.21 3.56 4.81
M: Medium PC tail 0.50 5.99 7.24 5.59 6.84
L: Long PC tail 0.50 7.51 8.76 7.11 8.36
Shell type Square ange receptacle
8D0 / 8D34 / 8D35 / 8D37 / 8D39
Jam nut receptacle
8D7
Shell size 9 to 19 21 to 25 9 to 25
L Max 10.7 11.5 9.90
134
8D Series | Reinforced Sealing
Description
• Reinforced sealed receptacle with male or
female straight PC tail contacts
• Strong sealing performance: 10-7 atm.cm3/s
• Designed for unpressurized area
• 125°C max (operational temperature)
• 100 % scoop proof
• Full RoHS solution
• High density connectors
• Weight saving compared to hermetic version
• Other SOURIAU ranges on request
Technical features
Mechanical
• Shell plating:
. 8D aluminum shell:
. Black zinc nickel (Z)
. Olive drab cadmium (W)
. Nickel (F)
. 8D composite shell:
. Olive drab cadmium (J)
. Nickel (M)
. 8D stainless steel shell:
. Nickel (S)
. Passivated (K)
. 8D titanium shell:
. Nickel (TF)
. Without plating (TT)
• Insulator: Thermoplastic
• Interfacial seal: Silicone elastomer
• Contacts: Copper alloy
• Contacts plating: Gold over nickel plated
• Endurance:
500 mating/unmating operations
Electrical
• Contact resistance:
• Shielding:
. F; S; TF: 65db - 10GHz
. F; Z; W; J; M: 85db - 1GHz
. Z; W: 50db - 10GHz
. K; TT: 45db - 10GHz
• Shell continuity:
. F; TF; S: 1mΩ
. Z; ZC; W: 2.5mΩ
. J; M: 3mΩ
. JVS: 5mΩ
. TT; K: 10mΩ
Environmental
• Temperature range: -55°C +125°C
• Sealing (initial): 10-7 atm.cm3/s
• Salt spray:
. F; S; TF: 48h
. Z; W; JVS; TT; K; S: 500h
. J; M: 2000h
Contacts size 22 20 16
Resistance mΩ14.6 7.3 3.8
135
8D Series | Reinforced Sealing
Basic Series: 8DR 0 C 09 Z 35 P N
Shell type:
0: Square ange receptacle
1: In line receptacle (8D aluminum only)
7: Jam nut receptacle (except 8D Composite)
Contact type:
C: Receptacle with short PC tail (male and female #22D, #20, #16, #12)
L: Connector with long PC tail (male and female #22D)
S: Connector with specic PC Tail (male and female #22D)
M: Connector with medium PC tail (male #22D)
P: Connector with solder cup: . Pin: #22D, #20 & #16; Socket: #12
. Socket: #22D, #20 & #16; Pin: #12 - Please consult us
Shell size
09, 11, 13, 15, 17, 19, 21, 23, 25
Aluminum plating:
F: Nickel
Z: Black zinc nickel
W: Olive drab cadmium
Composite plating:
J: Olive drab cadmium
M: Nickel
Stainless steel plating:
K: Passivated
S: Nickel
Titanium plating:
TT: Without plating
TF: Nickel
Contact layout
See next page
Contact type:
P: Male
S: Female
Orientation
N, A, B, C, D, E
8D part number
Ordering information
Double ange receptacle available, please consult us.
Receptacle with integrated clinch nuts or helicoils available, please consult us.
Contacts without shoulder available, please consult us.
136
8D Series | Reinforced Sealing
Contact layouts
35
6#22D
Service M
98
3#20
Service I
09 / A
05
5#20
Service I
35
13#22D
Service M
11 / B 13 / C
35
22#22D
Service M
98
10#20
Service I
18
18#20
Service I
35 97
37#22D
Service M
4#16
8#20
Service I
15 / D 17 / E
35
55#22D
Service M
26
26#20
Service I
35
66#22D
Service M
19 / F
21 / G
35
79#22D
Service M
23 / H
35
100#22D
Service M
25 / J
128#22D
Service M
35
61#20
Service I
61 Contact #22D
Contact #20
Contact #16
For C or L contact type. For other contact type or layouts, please consult us.
137
8D Series | Hermetic Series
Mechanical
• Shell:
. Class Y: passivated stainless steel
. Class N: nickel plated stainless steel
• Seals:
. Silicone elastomer
• Contact:
. Gold plated ferrous alloy
• Endurance:
. 500 mating/unmating operations
Electrical
• Max current rating per contact:
• Dielectric withstanding voltage:
• Shielding:
. Class Y: 45 dB min at 10 GHz
. Class N: 65 dB min at 10 GHz
• Insulation resistance:
. 5000 MΩ (under 500 Vdc)
Environmental
• Operating temperature: -65°C to 200°C
• Hermeticity: leak rate <10-7 atm.cm3/s
(helium gas test)
• Salt spray:
. Class Y: 500 hours
. Class N: 48 hours
• Resistance to uids per MIL-DTL-38999:
. Gasoline JP5 (OTAN 44) - short immersion
. Mineral hydraulic fluid MIL-H-5606
(OTAN H515)
. Synthetic hydraulic fluid Skydrol 500 B4
• Fuel immersion version:
. JP5 - long term immersion
. 105°C max
Description
• Glass sealed hermetic:
. high hermeticity perfomance
. compact low prole
• Quick screw coupling according to EN3645 and
MIL-DTL-38999 Series III standards
• Robust stainless steel adapted for any weld or
solder operation
• Various mounting styles:
. compact solder mount receptacle
. easy to install square ange receptacle
. easy to replace jam nut receptacle
• Signal and power contacts
• Various PCB contact versions available
• Special fuel tank versions for long term fuel
immersion
• 230V qualied versions where higher voltage is
used to reduce cable weight
Technical features
Contact size 22D 20 16 12 8 4
Rating (A) 3 5 10 17 33 60
Service Sea level 30 000 m
M1 300 Vrms 800 Vrms
I1 800 Vrms 1 000 Vrms
II 2 300 Vrms 1 000 Vrms
138
Orientations
8D Series | Hermetic Series
Viewed from
front face
of plug
Viewed from
front face
of receptacle
Shell
size Angles N A B C D E T V
9 (A)
A°
B°
C°
D°
105
140
215
265
102
132
248
320
80
118
230
312
35
140
205
275
64
155
234
304
91
131
197
240
- -
11 (B)
15 (D)
A°
B°
C°
D°
95
141
208
236
113
156
182
292
90
145
195
252
53
156
220
255
119
146
176
298
51
141
184
242
- -
13 (C)
A°
B°
C°
D°
95
141
208
236
113
156
182
292
90
145
195
252
53
156
220
255
119
146
176
298
51
141
184
242
70
136
218
261
75
138
224
268
17 (E)
21 (G)
A°
B°
C°
D°
80
142
196
293
135
170
200
310
49
169
200
244
66
140
200
257
62
145
180
280
79
153
197
272
58
162
188
316
85
150
191
307
19 (F)
23 (H)
25 (J)
A°
B°
C°
D°
80
142
196
293
135
170
200
310
49
169
200
244
66
140
200
257
62
145
180
280
79
153
197
272
- -
Contact layouts (matrix)
OK SOURIAU’s layout
*Spec. 600 = 230V qualied connector; Spec. 022 = Fuel tank version; Spec. 840 & 850 = PC tail lengths, see page 143.
Shell
size Layout 8D type 21
Spec. 600*
8D
Spec. 022*
8D Spec.
840 & 850
Number of contacts
#22D #20 #16 #12 #8
09 09-35 OK OK 6
09-98 OK OK 3
11 11-35 OK OK 13
11-98 OK 6
13
13-04 OK 4
13-08 OK 8
13-35 OK OK 22
13-98 OK 10
15
15-18 OK 18
15-19 OK OK 19
15-35 OK OK 37
15-97 8 4
17
17-06 OK OK 6
17-08 OK 8
17-26 OK 26
17-35 OK OK 55
19 19-35 OK 66
21 21-41 OK 41
21-48 OK OK 4
23 23-53 OK 53
23-55 OK 55
25 25-04 48 8
25-19 19
139
8D Series | Hermetic Series
Connector part numbers
Standard conguration
Specic conguration
Basic Series F38999 21 Y A 35 P N WF
Shell style:
21: Square ange receptacle
23: Jam nut receptacle
25: Solder mounting receptacle
27: Weld mounting receptacle
Class:
Y: Passivated stainless steel
N: Nickel plated stainless steel
Shell size:
09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J
Contact layout:
See previous page and pages 13 to 17
Contact type:
P: Male solder cup
C: Male PCB contacts
Orientation:
N, A, B, C, D, E, T, V
Specication:
WF: Standard
600: 230V qualied connector (layouts 13-04, 17-08, 21-11 & 21-48 - orientation T & V)
Basic Series 8D 0 Y 13 35 P N 022
Shell style:
0: Square ange receptacle
1: Solder mount receptacle
7: Jam nut receptacle
Class:
Y: Passivated stainless steel
N: Nickel plated stainless steel
Shell size:
09, 11, 13, 15, 17, 19, 21, 23, 25
Contact layout:
See previous page and pages 13 to 17
Contact type:
P: Male solder cup
C: Male PCB contacts
Orientation:
N, A, B, C, D, E
Specication:
022: Fuel tank
840: Short PCB contact
850: Long PCB contact
140
Square ange receptacle (type 21)
Note: All dimensions are in millimeters (mm)
8D Series | Hermetic Series
Dimensions
A
B
C
D
E
F2.35/2.50
12.4/12.95
Fully mated indicator band - Red
Panel cut-out
Front mounting
Panel cut-out
Rear mounting
AA
C or D C or D
C or D
C or D
ØG ØH
JK
Rear mounting Front mounting
Shell size A ± 0.20 B ± 0.20 C D E ± 0.30 F max Ø G Ø H J max K max
A (9)
3.25
5.49 18.26 15.09 23.80
20.40
13.11 16.66
2.5 3.2
B (11) 4.93 20.62 18.26 26.20 15.88 20.22
C (13) 23.01 20.62 28.60 19.05 23.42
D (15) 4.39 24.61 23.01 31.00 23.01 26.59
E (17)
4.93
26.97 24.61 33.30 25.81 30.96
F (19) 29.36 26.97 36.50 28.98 32.94
G (21) 31.75 29.36 39.70 32.16 36.12
H (23) 3.91 6.15 34.93 31.75 42.90 34.93 39.29
J (25) 38.10 34.93 46.00 37.69 42.47
141
8D Series | Hermetic Series
Jam nut receptacle (type 23)
Note: All dimensions are in millimeters (mm)
A
Ø E
22.6 max
B
Thread F
12.4/12.95
Fully mated
indicator
band - Red
D
Ø C
ØG
H
J
Shell size A at + 0.10 B max Ø C ± 0.30 D ± 0.40 Ø E ± 0.30/0 F thread Ø G + 0 H + 0.25 J
A (9) 16.53
9.10
30.20 27.00 16.30 M17 x 1-6g 17.60 16.70
3.2
B (11) 19.07 34.90 31.80 19.40 M20 x 1-6g 20.96 19.59
C (13) 23.82 38.10 34.90 22.70 M25 x 1-6g 25.65 24.26
D (15) 26.97 41.30 38.10 25.90 M28 x 1-6g 28.83 27.56
E (17) 30.15 44.50 41.30 29.00 M32 x 1-6g 32.01 30.73
F (19) 33.32
9.70
49.20 46.00 32.20 M35 x 1-6g 35.18 33.91
G (21) 36.50 52.40 49.20 35.40 M38 x 1-6g 38.35 37.08
H (23) 39.67 55.60 52.40 38.60 M41 x 1-6g 41.53 40.26
J (25) 42.85 58.70 55.60 41.70 M44 x 1-6g 44.70 43.43
- 0.15 - 0.25 - 0
Dimensions
142
8D Series | Hermetic Series
Solder mounting receptacle (type 25)
Note: All dimensions are in millimeters (mm)
Weld mounting receptacle (type 27)
B
C
1± 0.2
Ø D
12.4/12.95
Fully mated
indicator
band - Red
Ø A
Maximum connector weight (in grams) Gaskets
Shell
size Ø A +0.3 Ø B ±0.3 C max D ±0.2
A (9) 24.70 23.90
23.20 3.20
B (11) 27.80 27.00
C (13) 31.00 30.20
D (15) 34.20 33.40
E (17) 36.40 35.60
F (19) 40.10 39.30
G (21) 43.70 42.90
H (23) 47.90 47.10 24.00 4.00
J (25) 50.10 49.30
-0
DC
Ø B
12.4/12.95
Fully mated
indicator
band - Red
Ø A
1+0.2
0
1.5 0
-0.3
9.7
Max
3.81±0.64
Shell
size
Square ange
receptacle
Jam nut
receptacle
Solder mount
receptacle
09 (A) 23 39 21
11 (B) 28 53 25
13 (C) 35 63 31
15 (D) 41 73 38
17 (E) 57 92 53
19 (F) 60 106 55
21 (G) 65 118 57
23 (H) 75 132 68
25 (J) 91 154 83
Shell
size
Gasket for receptacle Type 0 O ring for receptacle Type 7
Part number Material Part number Material
09 (A) 85995541 Fluoro silicone AS3582-019 Silicone
11 (B) 85995542 Fluoro silicone AS3582-022 Silicone
13 (C) 85995543 Fluoro silicone AS3582-024 Silicone
15 (D) 85995544 Fluoro silicone AS3582-026 Silicone
17 (E) 85995545 Fluoro silicone AS3582-028 Silicone
19 (F) 85995546 Fluoro silicone AS3582-128 Silicone
21 (G) 85995547 Fluoro silicone AS3582-130 Silicone
23 (H) 85995548 Fluoro silicone AS3582-132 Silicone
25 (J) 85995549 Fluoro silicone AS3582-134 Silicone
Shell
size
Ø A
max B max C max D max
A (9) 19.40
17.20
23.80
17.10
B (11) 21.80 19.90
C (13) 24.90 23.10
D (15) 28.10 26.20
E (17) 31.30 29.40
F (19) 33.60 31.80
G (21) 36.80 35.00
H (23) 40.00 24.60 38.20
J (25) 43.20 41.30
Dimensions
143
8D Series | Hermetic Series
Contact variations summary
Note: All dimensions are in millimeters (mm)
Contact variations
Type 25: Solder mount receptacleType 21: Square flange receptacle Type 23: Jam nut receptacle
XX
W (Solder cup contacts)
W
XY
ØZ
W (PCB contacts)
XY
ØZ
WXY
ØZ
Type of contact Specication Type of shell Contact size W max X min Y min ØZ max
Solder cup
( P )
WF
(F38999)
21 20 & 22 N/A 3.45 N/A N/A
23 20 & 22 4.5 N/A N/A N/A
25 20 & 22 N/A 2.3 N/A N/A
PCB
( C )
WF
(F38999)
21
16
6.65 3.45
N/A N/A
20 0.89 0.71
22 0.89 0.38
23
16
11.5 3.3
N/A N/A
20 0.89 0.71
22 0.89 0.38
25
16 10.75
3.4
N/A N/A
20 12.15 0.89 0.71
22 13.55 0.89 0.38
840
(8D)
21 20 8.05 4.85 4.5 0.62
22 7.32 4.12 3.82 0.53
23 20 11.8 3.6 4.5 0.62
22 10.6 2.4 5.75 0.53
25 20 10.15 3.7 4.5 0.62
22 9.42 2.97 3.82 0.53
850
(8D)
21 20 13 9.8 6 0.62
22 10.69 7.49 7.35 0.53
23 20 15.3 7.1 6.25 0.62
22 16.2 89.25 0.45
25 20 15.1 8.65 6 0.62
22 12.79 6.34 7.35 0.53
8D SERIES
© 2018 SOURIAU - SOURIAU is a registered trademark
Range Extension
8D Series
micro38999 .............................................................................................................. 146
ELIO® ber optic hermetic ...................................................................................... 146
Rack & panel ........................................................................................................... 147
230V connector ....................................................................................................... 147
8D8/8D9 Series ...................................................................................................... 148
8DB bulkhead feedthrough ..................................................................................... 148
8PS Series ............................................................................................................... 149
8TFD lter connector .............................................................................................. 149
8D36 lanyard release .............................................................................................. 150
146
See «micro38999 Series, High Vibration Miniature
Connectors» catalog on www.souriau.com
8D Series | Range Extension
Product range extension
A complete miniature range: threaded (8DA), break
away (8BA) & bayonet (8LTA). Space saving with
scoop proof connector for harsh applications.
A compact solution:
. Diameter up to 45% smaller than size 9 (D38999).
. Up to 50% shorter.
. Integrated backshell: Cost and space saving.
A high density solution:
. With #26 contacts (according to 39029).
. 5 layouts (size 3, 5 and 7 with #22 & #26).
Excellent features:
. Designed for D38999 requirements.
. IP67 sealing when mated.
. Stainless steel shell (1500 matings) & aluminum shell (500 matings).
RoHS and Cadmium free:
. Available in zinc nickel (RoHS) plating, as well as nickel and olive
drab cadmium.
Hermetic receptacles or feedthrough based on
38999 shells, intermateable with 38999 Series III
plug populated ELIO® contacts.
Truly hermetic:
. Leak rate: < 10-9 atm.cm3/s.
. Temperature range: -55°C to 200°C.
Wide range of layouts:
. From 1 to 24 fiber optic channels.
Customs:
. Versatile technology that can be adapted to your needs.
ELIO® Fiber Optic
Hermetic
147
Rack & Panel
Sealed rack & panel for blind connection. A 100%
scoop proof connector with quick connection in
hard-to-reach areas.
Blind connection:
. Easy & fast connection without any coupling/uncoupling
between a float-mounting unit & a fixed unit.
Float-mounting unit - rack:
. Female crimp contacts.
. Mounting on the cabinet side.
. Angular orientation with a key.
. Possibility to supply rear accessories.
Misalignment catching
:
. Longitudinal, axial and angular.
See «38999 Series I - Rack & Panel 8LT» product
news on www.souriau.com
230V Connector
The use of higher voltage to reduce cable weight
has lead to the development of double voltage
connectors.
Robust design and materials:
. In high altitude un-pressurized areas, higher voltages increase
electrical partial discharges: Risk of contact short circuits.
Our 230V connector avoids this risk!
No possible mismatch:
. Specific T and V clocking to avoid mating with a non 230V
qualified counterpart.
Flexible offering:
. Available in standard watertight and hermetic connectors with
the same performance.
. Available in composite and stainless steel shells.
See «230 Volt EN3645 Derived Connectors» product
news on www.souriau.com
Product range extension
8D Series | Range Extension
148
8D8/8D9 Series
8D8: high vibration push-pull connector.
8D9: lanyard release, high performance 38999
quick release.
A wide range with excellent performances:
. MIL-DTL-38999 layouts and contacts.
. MIL-DTL-38999 Series electric performances.
. Scoop proof.
. Compatible with standard backshells 38999 Series III.
. Very high performance coupling with ball locking concept,
check of locking by free ring when mated.
Easy to connect-disconnect:
. 8D8: ideal for restricted space mating.
. 8D9: simple push to connect - pull to disconnect.
High vibration performance:
. Up to 44g
. 8D8: ideal for mil-aero and space applications.
. 8D9: ideal for missiles, inter-stage separation, UAVs, space
probes.
8DB Bulkhead
Feedthrough
Double Receptacle mounted on panel allows cable
plug connection on both sides of the bulkhead.
Create a permanent sealed barrier on your panel
suitable for pressurized or depressurized areas.
Easy integration:
. Standard 38999 mounting interface (square flange, jam nut).
. Easy modular assembly and connection.
. Time saving for maintenance.
. The ideal interconnect solution for aircraft pressurized/non
pressurized panels.
Reinforced sealing:
. Feedthrough sealing even when unmated (10-6 atm.cm3/s).
. Permanent sealing barrier on panel (O'rings).
. Glass fused hermetic version available (<10-8 atm.cm3/s) for
fuel tanks/space systems.
A large platform available:
. All 38999 Series III layouts (signal and power contacts).
Product range extension
8D Series | Range Extension
See «Bulkhead Feedthrough Solutions» catalog on
www.souriau.com
149
8PS Series
Sealed cable feedthrough. Allows a bundle of
cables to cross through the bulkhead without
any contact junctions.
All cables are individually sealed inside the feedthrough:
. For maximum MTBF by eliminating cable termination and
contact junction.
. When maximum continuity is required for copper cables.
. To suppress contact attenuation with Fiber optic cables.
Easy and safe installation.
Reinforced sealing.
Product range extension
8D Series | Range Extension
8TFD Filter Connector
EMI-RFI filters and lightning protection in composite
light-weight shell.
Space saving:
. Complete filter solution in standard shell.
. No need for filter PCB inside equipment.
. Smaller equipment envelope required.
Excellent filter performance:
. Excellent performance, comparable to aluminum shell EMI-RFI
filter connectors.
Highly corrosion resistant:
. 2000 hours salt spray in either nickel or olive drab finish.
Wide range of layouts available:
. SOURIAU EMI-RFI Filter 38999 Series III connectors are available
in aluminum, marine bronze, and stainless steel shells.
See «Bulkhead Feedthrough Solutions» catalog on
www.souriau.com
150
8D36 Lanyard Release
Field repairable / MIL-STD-1760 umbilical.
Self-alignment, blind connector mating & safe
operational solution to weapon releases.
Safe quick disconnect at high speed:
. Robust unlocking system : 9.15m/s ±10%.
Field repairable:
. Damaged coupling mechanism can be removed and fully
replaced without need to disassemble the electric harness or
cable backshell.
High vibration performances:
. Random: 44 G RMS, Sine: 60G with angular separation up to
20° (maximum)
Product range extension
8D Series | Range Extension
www.esterline-connection-technologies.com
technical-emear-ect@esterline.com (Europe - Asia - Africa)
technical-americas-ect@esterline.com (North America)
Your local contact
WCA8DWUSEN08 © Copyright SOURIAU Feb 2018 - SOURIAU is a registered trademark
All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notication or public announcement. Any duplication is prohibited, unless approved in writing.
Reliable People, Reliable Solutions
Our contribution to environmental
protection:
This catalog is printed on PEFC
certied paper
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