Cannon, VEAM, BIW A Historical Achievement of Technology Leadership Defining and Championing Innovation Showcasing a portfolio of creativity, ITT's "Engineered For Life" execution embraces products which have become ubiquitous in a broad collection of markets including: Military/Aerospace, Civil Aircraft, Industrial Instrumentation, Medical, Oil & Gas, Energy, Transportation, Telecom/Handset, Computer, Consumer, and Automotive. ITT's rich interconnect history embraces contributions to both technological breakthroughs and social movements. With one of the industry's broadest product offerings, ITT's interconnect products have supported: * Every Free World space mission, bringing the universe to our doorstep. * Motion picture, radio, and television equipment, serving laughter and entertainment to millions. * Commercial and military communications systems, linking the voices of the world. * Computerized tools, reshaping the information highway. * Aircraft, rapid transit, and automobiles, mobilizing our expanding society. * Oil and natural gas production, powering the world's economies. * Agricultural equipment, attacking the roots of world hunger. www.ittcannon.com ITT Interconnect Solutions ITT Interconnect Solutions is a division of the multinational ITT Corporation, a $9 billion dollar global enterprise representing the brands Cannon, VEAM, and BIW. Our connector portfolio remains the most extensive in the industry offering the most reliable and cost effective range of interconnect solutions. These innovations have enabled ITT to provide products and technologies to such markets as: * * * * * * * Automotive Computer/Consumer Industrial/Instrumentation Military/Aerospace Oil Fields Telecom/Handset Transportation When you specify a Cannon, VEAM or BIW connector, you can rely on a product designed, developed, and manufactured to the highest quality and reliability standards. This tradition of excellence is based on ITT's corporate culture of operating its businesses under the principles of Six Sigma. At ITT, Six Sigma is not just a quality philosophy but a complete corporate culture that drives the entire business. Our Value Based Management and Value Based Product Development systems are two cornerstones that allow for the development of both leadership and product engineering principles, ensuring the correct industry leading products are developed to the accepted market driven lead times. These principles have allowed ITT to become the market leader in all of our business portfolios. Six Sigma Manufacturing ITT operates manufacturing facilities in the United States, Germany, Italy, Mexico, China, Japan and the UK, all of which have particular product area strengths allowing ITT to offer a truly global footprint to our customers. Our facilities are world class and accommodate full vertical integration utilizing the latest manufacturing technologies including: automated and robotic machining centers, Super Market manufacturing cells, Kanban pull systems, and automated electrical, mechanical, and optical test and inspection equipment. The combination of our manufacturing strength and our advanced manufacturing facilities allows ITT to offer products at market driven prices. Our capabilities, especially in robotics, computerized precision tooling, Kaizen Project Management, Six Sigma tools, and testing, give ITT the most optimized global manufacturing footprint in the interconnect industry. The Custom Difference As the industry leader in harsh environment interconnect applications, ITT's world class engineering teams will work directly with our customers to design and develop cost effective solutions for their applications. In many cases we may modify one of our standard designs to ensure a highly reliable solution where timing is critical. Yet, in those cases where a complete custom interconnect solution is required, ITT will work with our customer's Engineers to design an interconnect solution which will be cost effective yet highly reliable. As professional consultants, our Engineering teams will provide a thorough systems and mechanical analysis of any proposed solution. These analyses provide our customers with sophisticated electrical signal and mechanical characterizations to determine the best solution for their application. RoHS Compliance Information ITT has implemented a strict parts control plan for all ITT electronics plants worldwide that allows the Cannon, VEAM, and BIW connector product portfolios to meet the requirements of European Union Directive 2002/95/EC better know as the Reduction of Hazardous Substances initiative. As appropriate, specific Cannon, VEAM, and BIW products may be ordered with an R prefix number which insures our customers will receive RoHS compliant parts for their commercial electronics applications and equipment. Since most RoHS hazardous substances center around specific metal plating and lead solder coatings, ITT's products for RoHS compliance are available in the following plating finishes: black zincelectroless nickel, stainless steel, Anodize over aluminum and Gold plating. It should be noted that gold plating would be recommended as the replacement for tin-lead solder when ordering board mount connec- Cannon ZIF Connectors Table of Contents DL Introduction . . . . . . . . . . . . . . . . . 10 Product Specifications . . . . . . . . . . . 11 * Plastic Body * 60, 96, 156, or 260 Contact Cavities * Single Hand Actuation How to Order . . . . . . . . . . . . . . . . . 12 Layout Information. . . . . . . . . . . 13-16 * Crimp or Square Post Contacts DLD Drawer Introduction . . . . . . . . . . . . . . . . . 17 Product Specification . . . . . . . . . . . . 17 * Drawer Style How to Order . . . . . . . . . . . . . . . . . 18 * Plastic Body * 96 or 156 Contact Cavities * Sliding Actuation Layout Information. . . . . . . . . . . 19-20 Drawer Assembly Dimensions . . . . . 72 * Crimp or Square Post Contacts DLM Introduction . . . . . . . . . . . . . . . . . 21 Product Specifications . . . . . . . . . . . 22 * Metal Body How to Order . . . . . . . . . . . . . . . . . 23 * EMI/RFI Shielding * 60, 96, 156, 260 or 360 Contact Cavities Layout Information. . . . . . . . . . . 24-28 * Single Hand Actuation * Crimp, Square Post or PC/RC Contacts DL4 Introduction . . . . . . . . . . . . . . . . . 29 Product Specifications . . . . . . . . . . . 30 * Panel Mount * 624, 1248, or 2496 Contact Cavities * Lever Actuation How to Order . . . . . . . . . . . . . . . . . 31 Layout Information. . . . . . . . . . . 32-33 * Crimp or Square Post Contacts DLP Introduction . . . . . . . . . . . . . . . . . 34 Product Specifications . . . . . . . . . . . 34 * Metal Body How to Order . . . . . . . . . . . . . . . . . 35 * EMI/RFI Shielding * Modular Landed Contact System (DLP-272- 34 Contacts/Module DLP-408 - 68 Contacts/Module) Layout Information. . . . . . . . . . . 36-37 * Single Hand Actuation www.ittcannon.com 4 Cannon ZIF Connectors Table of Contents QLC Introduction . . . . . . . . . . . . . . . . . 38 Product Specifications . . . . . . . . . 38 Layout Information. . . . . . . . . . . . 39 * Metal Body * EMI / RFI Shielding * 260 Contacts * Small form factor. For portable equipment Accessories Introduction . . . . . . . . . . . . . . . . . 40 * Cannon offers a large selection of accessories to meet a variety of application requirements * Allows customization using standard components Selection Guide . . . . . . . . . . . . . . . . 40 Junction Shells, Plastic . . . . . . . . 41-42 Backshells, Metal . . . . . . . . . . . . . . . 43 Actuating Handles . . . . . . . . . . . . . . 44 Protective Covering. . . . . . . . . . . 44-45 Polarizing Posts . . . . . . . . . . . . . . . . 46 Shells (EMI/RFI) . . . . . . . . . . . . . . . . 47 Contacts Introduction . . . . . . . . . . . . . . . . . 48 * Crimp and Buss contacts are available loose or reeled Buss Contacts . . . . . . . . . . . . . . . . . 49 Crimp Contacts-Loose / Reeled . . . . 50 * Accommodates wire sizes #42-#18AWG * Customer installed. Field installable/removable Tools and Assembly Introduction . . . . . . . . . . . . . . . . . 51 * Cannon offers hand crimp tooling for low volume applications * Contact extraction tools * Automatic tooling can be leased for large volume applications Hand Crimp Tools . . . . . . . . . . . . . . 51 Extraction Tools . . . . . . . . . . . . . . . . 52 Assembly Instructions. . . . . . . . . 53-55 Lease Automatic Tooling. . . . . . . 56-57 PCB Hole Pattern and Pad Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-65 Panel Cutouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66-68 Contact Cavity Arrangements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69-71 www.ittcannon.com 5 Product Overview Guide Cannon ZIF Connectors DL DLD DLM DL4 DLP 136 - 272 DLP 408 QLC Plug & Receptacle Plug & Receptacle Plug & Receptacle Plug & Receptacle Plug & Receptacle Plug & Receptacle Plug & Receptacle Type Body Body Material Available Layouts Plastic Plastic Metal Thermoplastic Thermoplastic Aluminum 60; 96; 156; and 96 and 156 signal 60; 96; 156 260 and 360 signal 260 signal Crimp Contacts Square Post Contacts PC/RC Contacts Pressfit Contacts Current Rating Contact Resistance Contact Material Operating temperature RoHS compliant Factory terminated Metal Aluminum 624 and 1248 signal Metal Aluminum 136, 204 and 272 signal Metal Zinc Alloy Metal Zinc 408 signal 260 signal yes yes yes yes - - - yes yes (1) yes - yes - no yes no 5 A max. (3) 5 A max. (3) yes yes yes (2) 5 A max. (3) / 4 A max. (4) 5 A max. (3) 0,5 A max. 0,3 A max 0,5A max 15 milliohms max. 15 milliohms max. 15 milliohms max. 30 milliohms max. (Initial) 30 milliohms max. (Initial) 100 milliohms max (includes bulk resistance) 20 milliohms max. (5) 20 milliohms max. (5) 20 or 50 inches gold plated copper alloy 50 inches gold plated copper alloy Gold plated copper Alloy Gold plated copper Alloy 40 inch gold plated copper alloy -55C to 105C yes -55C to 105C yes 15 milliohms max. 20 milliohms 20 milliohms max. (5) max. (5) 30 milliohmms max. (4) 20 or 50 inches 20 or 50 inches gold plated gold plated copper alloy copper alloy -55C to 105C yes -55C to 71C yes -55C to 85C yes -55C to 85C yes -55C to 85C yes Solder to PCB Through Hole 20,000 min. Solder to PCB Through Hole 10,000 max Press-fit 10,000 max Solder to PCB through hole 20,000 max Solder to PCB Through Hole 10.000 min. Solder to PCB Through Hole 100,000 min. Solder to PCB Through Hole 10.000 min. EMI/RFI shielding - - yes yes yes yes yes Actuating handles Protective Cover (Rubber) (6) Protective Cover (Plastic) (7) Metals Shell for EMI/RFI shielding yes - yes included yes yes yes - - - yes - - yes (5) - - - Plastic Junction Shell yes - - - Cable Clamps yes - Metals Backshell yes - Polarizing Posts Page number yes 10-16 17-20 Mating cycles Accessories See Pages 40-47 yes yes - yes yes yes - - - yes yes - - - - yes - - - - yes 21-28 29-33 34-36 37 38-39 Notes: (1) DL5 only (2) DLM5 only (3) Crimp or Square Post Contacts (4) PC/RC contact (5) Specification for Crimp Contacts smaller than 28 AWG www.ittcannon.com 6 Cannon ZIF Connectors Product Features The mechanical function of the new DLP ZIF connector A quarter turn of knob (shaft) mates all the contact at once by the function of cam and bearing. Bearing Plug side PCB Cam shaft Contact Our DLP connector uses our landed contact system. Modules of 34 or 68 contacts each are populated in to the receptacle to the customer's requirements. These contacts are positioned to land on pads that are designed into the customer supplied PCB and mounted to the plug connector housing. When mated, the contacts do not touch the pads on the plug PCB. Once the handle is rotated and locked, the shape of the receptacle contact generates a slight wipe on the plug PCB pads. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 7 Cannon ZIF Connectors Product Features The long life and rapid mating are achieved through the use of our Zero Insertion Force design. Contact in the plug and receptacle do not touch each other while the connector halves are being engaged. Step 1: The plug is placed over the receptacle. Step 2: A "quarter turn" of an actuating shaft mates all contacts at once. Step 3: The same "quarter turn" also physically locks the connector halves together. Connector engagement force is zero, and the only wear on the contacts occurs as they are pressed together and lightly wiped past each other during the camming and locking operation. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 8 Cannon ZIF Connectors Typical Applications Medical Test & Instrument * Ultrasound Diagnostic * Patient Monitoring * Hospital Equipment * Avionics * Automated Test Equipment * Computer and Peripheral Equipment * MRI (Non-Magnetic) * Semiconductor * Portable Equipment (Imaging) Entertainment Commercial / Industrial Manufacturing * Recording Studio Equipment * Stage Lighting and Sound * Broadcasting Equipment * Automation * Robotics * Electrical Controls Transportation Telecommunications * Locomotive Systems * Automotive Electronics * Aircraft Simulators * Systems Interconnect * Manufacturing Test Equipment * Switching Systems Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 9 Cannon ZIF Connectors DL - Plastic Body The Cannon DL Series of Zero Insertion Force (ZIF) connectors fill the need in the medical, commercial / industrial, computer, and peripheral equipment market places for low-cost, high performance, multiple-wire power and signal connectors. DL connectors feature: a minimum rated life of 10,000 complete mating and unmating cycles with no performance loss; can be mated and unmated in less than two seconds even with as many as 2496 contacts; and they cost less (often as much as 25% less) per mated line than singular high-density rack-and-panel connectors. Simple. Effective. Reliable. Durable Combining their special deign with commercial-grade materials and low cost crimp, PCB, and wrappable hermaphroditic contacts, that may be hand or machine terminated, makes the DL Series of ZIF connectors the finest low-costper-mated-line I/0 connectors available today. Derating Curves DL1 DL3 DL2 The ambient temperature curves shown represent the rated current carrying capacity of the Cannon DL1/2/3/4, electrical connectors, derated to 80%of the values recorded during the methods specified by International Electro-Technical Commission Document 48 (1975). Current was applied to the total connector (all contacts) in one-half ampere increments and maintained at each current level until thermal stability was achieved. A thermocouple inserted into the "hottest area" of each connector then measured the connector temperature at the same time that an ambient temperature reading was taken. The difference between the two measured values is the heat rise or self-heating created solely by the current flow, and this temperature rise for the current level was deducted from the insulator material rated temperature. These values were then derated to 80% to obtain the curves shown. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 10 Cannon ZIF Connectors DL - Plastic Body Standard Materials and Finishes DL Housing: Crimp Contacts and Square Post Contacts: Actuating Camshaft: Insulator Retainer (Plug Only) Glass Filled Thermoplastic, UL 94V-1 rated, Color: Black - Copper alloy, 20 or 50 microinches gold over 50 microinches nickel in mated area, gold flash on balance Stainless steel, Passivated Stainless steel, Passivated Electrical Data No. of Contacts: Wire Size: Contact Termination: 60, 96, 156, and 260 signal #18 AWG through #42 AWG - Crimp Square Post Wrap Post Buss Pressfit Mechanical Data Actuation: Coupling: Polarization: Contact Spacing: Shell Styles: Single Hand Rotating latch Polarizing Posts 2,54 (0.100) Square Grid Plug and Receptacle Performance Data Current Rating: 5 A max - Crimp/Square Post/PCB contact 10 A, 20 A, 30 A, 40 A, 50 A, 60 A max - Buss contact Dielectric Withstanding Voltage: 1200 VAC RMS - Crimp/Square Post Contact Operating Temperature: -55C to 105C (DL/DLM/DLD) Insulation Resistance: 5000 Megaohms minimum Durability: Contact Resistance: 10,000 Cycles minimum 15 m max. - Crimp/Square Post Contact 20 m max. - Crimp #32 AWG - #30 AWG Contact Insulation Resistance: 5000 M min. Wire Accommodation: #42 AWG - #18 AWG Contact Retention: 8 lb (35.585 N) minimum Dimensions shown in mm (inch) Specifications and dimensions subject to change 11 Cannon ZIF Connectors DL - Plastic Body How to Order DL 1 - 156 P W6 SERIES DL : Thermo filled thermoplastic SIZE - CONTACT ARRANGEMENT 1 - 156 2 - 96 3 - 60 5 - 260 TYPE P - Plug R - Receptacle CONTACT TYPE No letter - Crimp #18 thru #42 AWG TO BE ORDERED SEPARATELY AND INSTALLED BY CUSTOMER W4 - Wrap Post 15,37 (0.605), 20 inches Gold W4A - Wrap Post 15,37 (0.605), 50 inches Gold, Plug only W4B - Wrap Post 15,37 (0.605), 50 inches Gold, Receptacle only W6 - Square Post 7,11 (0.280), 20 inches Gold W6A - Square Post 7,11 (0.280), 50 inches Gold, Plug only W6B - Square Post 7,11 (0.280), 50 inches Gold, Receptacle only W9A - Square Post 3,18 (0.125), 50 inches Gold, Plug only W9B - Square Post 3,18 (0.125), 50 inches Gold, Receptacle only F - Pressfit, 20 inches Gold, DL5 Receptacle only Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 12 Cannon ZIF Connectors DL - Plastic Body - Crimp Contacts Plug * Order Actuating Handle Kit sold separately, see page 44. * Crimp Contacts are to be ordered separately and to be installed by customer, see pages 48-50. * For contact cavity arrangements see pages 69-70. * For panel cutout and mounting hole pattern, see page 66. * For PC hole pattern, see pages 59-61. A 7,92 (.312) C A MS H A F T T U R N IN G D IR E C T IO N B 23,10 (.910) D C 6,35 (.250) 4X O 3,03 (.119) DL3-60P DL2-96P DL1-156P DL5-260P A B 65,80 (2.592) 65,80 (2.592) 108,00 (4.255) 108,00 (4.255) C 57,91 (2.280) 57,91 (2.280) 100,03 (3.938) 100,03 (3.938) H F E Description G D 50,55 (1.992) 50,60 (1.994) 92,26 (3.631) 92,26 (3.631) E 11,89 (0.466) 19,38 (.763) 16,26 (0.640) 26,00 (1.024) F 24,90 (0.981) 28,12 (1.108) 24,90 (0.980) 35,00 (1.378) G 39,19 (1.543) 39,19 (1.543) 54,81 (2.158) 54.26 (2.136) H 24,90 (0.981) 24,05 (0.947) 20,10 (0.792) 30,30 (1.193) 49,02 (1.931) 50,60 (1.994) 92,10 (3.626) 92,10 (3.626) Receptacle * Crimp Contacts are to be ordered separately and to be installed by customer, see pages 48-50. * For contact cavity arrangements see pages 69-70. * For panel cutout and mounting hole pattern, see page 66. * For PC hole pattern, see pages 59-61. A B 7,75 (.305) D C G 4X O 3,03 (.119) E 20,32 (.800) H 6,35 (.250) Description DL3-60R DL2-96R DL1-156R DL5-260R A 65,80 (2.592) 65,80 (2.592) 108,00 (4.255) 108,00 (4.255) B 57,91 (2.280) 57,91 (2.280) 100,03 (3.938) 100,03 (3.938) C D 50,50 (1.988) 50,60 (1.994) 92,10 (3.622) 92,10 (3.622) 11,89 (0.468) 19,38 (.763) 16,26 (0.640) 26,00 (1.024) Notes: Crimp contacts are to be ordered separately and to be installed by customer, see pages 49-50. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 13 E 24,90 (0.981) 28,12 (1.108) 24,90 (0.980) 35,00 (1.378) G 19,18 (0.755) 24,05 (0.947) 20,10 (0.792) 30,30 (1.193) H 49,02 (1.931) 50,60 (1.994) 92,10 (3.626) 92,10 (3.626) Cannon ZIF Connectors DL - Plastic Body - Square / Wrap Post Contacts Plug * Order Actuating Handle Kit sold separately, see page 44. * For contact cavity arrangements see pages 69-70. * For panel cutout and mounting hole pattern, see page 66. * For PC hole pattern, see pages 59-61. 7,92 (.312) A B D C 27,75 (1.093) L C A MS H A F T TURNING DIRE C TIO N G I @ 2,54 (.100) = 12,70 (.500) 4X O 3,03 (.119) E F 6,35 (.250) 0,64 (.025) J @ 2,54 (.100) = 30,48 (1.200) J @ 2,54 (.100) = 30,48 (1.200) H Description A B C D E F G H I J L DL3-60PW4 DL3-60PW4A 65,80 (2.592) 57,91 (2.280) 50,55 (1.992) 11,89 (.468) 24,90 (.981) 34,54 (1.360) 19,94 (.785) 49,02 (1.931) 5 spaces 4 spaces 15,37 (.605) DL3-60PW6 DL3-60PW6A 65,80 (2.592) 57,91 (2.280) 50,55 (1.992) 11,89 (.468) 24,90 (.981) 34,54 (1.360) 19,94 (.785) 49,02 (1.931) 5 spaces 4 spaces 7,11 (.280) DL3-60PW9A 65,80 (2.592) 57,91 (2.280) 50,55 (1.992) 11,89 (.468) 24,90 (.981) 34,54 (1.360) 19,94 (.785) 49,02 (1.931) 5 spaces 4 spaces 3,18 (.125) DL2-96PW4 DL2-96PW4A 65,80 (2.592) 57,91 (2.280) 50,60 (1.994) 19,38 (.763) 28,12 (1.108) 34,54 (1.360) 24,05 (.947) 50,60 (1.994) 7 spaces 6 spaces 15,37 (.605) DL2-96PW6 DL2-96PW6A 65,80 (2.592) 65,80 (2.592) 57,91 (2.280) 57,91 (2.280) 50,60 (1.994) 50,60 (1.994) 19,38 (.763) 19,38 (.763) 28,12 (1.108) 28,12 (1.108) 34,54 (1.360) 34,54 (1.360) 24,05 (.947) 24,05 (.0947) 50,60 (1.994) 50,60 (1.994) 7 spaces 7 spaces 6 spaces 6 spaces 7,11 (.280) 3,18 (.125) DL1-156PW4 DL1-156PW4A 108,00 (4.255) 100,03 (3.983) 92,26 (3.631) 16,26 (.640) 24,90 (.981) 50,16 (1.975) 20,10 (0.792) 92,10 (3.626) 5 spaces 12 spaces 15,37 (.605) DL1-156PW6 DL1-156PW6A 108,00 (4.255) 100,03 (3.983) 92,26 (3.631) 16,26 (.640) 24,90 (.981) 50,16 (1.975) 20,10 (.792) 92,10 (3.626) 5 spaces 12 spaces 7,11 (.380) DL1-156PW9A 108,00 (4.255) 100,03 (3.983) 92,26 (3.631) 16,26 (.640) 24,90 (.981) 50,16 (1.975) 20,10 (.792) 92,10 (3.626) 5 spaces 12 spaces 3,18 (.125) DL5-260PW4 DL5-260PW4A 108,00 (4.255) 100,03 (3.983) 92,26 (3.631) 26,00 (1.024) 35,00 (1.378) 49,61 (1.953) 30,30 (1.193) 92,10 (3.626) 9 spaces 12 spaces 15,37 (.604) DL5-260PW6 DL5-260PW6A 108,00 (4.255) 108,00 (4.255) 100,03 (3.983) 100,03 (3.983) 92,26 (3.631) 92,26 (3.631) 26,00 (1.024) 26,00 (1.024) 35,00 (1.378) 35,00 (1.378) 49,61 (1.953) 49,61 (1.953) 30,30 (1.193) 30,30 (1.193) 92,10 (3.626) 92,10 (3.626) 9 spaces 9 spaces 12 spaces 12 spaces 7,11 (.280) 3,18 (.125) DL2-96PW9A DL5-260PW9A Notes: Front removable 0,64 (0.025) square posts 2,54 (0.100) Centers. 1 space at 2,54 (0.100) Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 14 Cannon ZIF Connectors DL - Plastic Body - Square / Wrap Post Contacts Receptacle * For contact cavity arrangements see pages 69-70. * For panel cutout and mounting hole pattern, see page 66. * For PC hole pattern, see pages 59-61. A 7,75 (.305) B D C I @ 2,54 (.100) = 12,70 (.500) L G 24,97 (.983) 4X O 3,03 (.119) E 6,35 (.250) 0,64 (.025) J @ 2,54 (.100) = 30,48 (1.200) J @ 2,54 (.100) = 30,48 (1.200) H Description DL3-60RW4 DL3-60RW4B A B C D E G H I J L 65,80 (2.592) 57,91 (2.280) 50,50 (1.988) 11,89 (.466) 24,90 (.980) 19,94 (0.785) 49,02 (1.931) 5 spaces 4 spaces 15,37 (.605) DL3-60RW9B 65,80 (2.592) 65,80 (2.592) 57,91 (2.280) 57,91 (2.280) 50,50 (1.988) 50,50 (1.988) 11,89 (.466) 11,89 (0.466) 24,90 (1.360) 24,90 (1.360) 19,94 (.785) 19,94 (.785) 49,02 (1.931) 49,02 (1.931) 5 spaces 5 spaces 4 spaces 4 spaces 7,11 (.280) 3,18 (.125) DL2-96TW4 DL2-96RW4B 65,80 (2.592) 57,91 (2.280) 50,60 (1.994) 19,38 (.763) 28,12 (1.108) 24,05 (,947) 50,60 (1.994) 7 spaces 6 spaces 15,37 (.605) DL2-96RW6 DL2-96RW6B DL2-96RW9B 65,80 (2.592) 65,80 (2.592) 57,91 (2.280) 57,91 (2.280) 50,60 (1.994) 50,60 (1.994) 19,38 (.763) 19,38 (.763) 28,12 (1.108) 28,12 (1.108) 24,05 (,947) 24,05 (,947) 50,60 (1.994) 50,60 (1.994) 7 spaces 7 spaces 6 spaces 6 spaces 7,11 (.280) 3,18 (.125) DL1-156RW4 DL1-156RW4B 108,00 (4.255) 100,03 (3.983) 92,00 (3.622) 16,26 (.640) 24,90 (.980) 20,10 (.792) 92,10 (3.626) 5 spaces 12 spaces 15,37 (.605) DL1-156RW6 DL1-156RW6B DL1-156RW9B 108,00 (4.255) 108,00 (4.255) 100,03 (3.983) 100,03 (3.983) 92,00 (3.622) 92,00 (3.622) 16,26 (.640) 16,26 (.640) 24,90 (.980) 24,90 (.980) 20,10 (.792) 20,10 (.792) 92,10 (3.626) 92,10 (3.626) 5 spaces 5 spaces 12 spaces 12 spaces 7,11 (.380) 3,18 (.125) DL5-260RW4 DL5-260RW4B 108,00 (4.255) 100,03 (3.983) 92,00 (3.622) 26,00 (1.024) 35,00 (1.378) 30,30 (1.193) 92,10 (3.626) 9 spaces 12 spaces 15,37 (.604) DL5-260RW6 DL5-260RW6B 108,00 (4.255) 108,00 (4.255) 100,03 (3.983) 100,03 (3.983) 92,00 (3.622) 92,00 (3.622) 26,00 (1.024) 26,00 (1.024) 35,00 (1.378) 35,00 (1.378) 30,30 (1.193) 30,30 (1.193) 92,10 (3.626) 92,10 (3.626) 9 spaces 9 spaces 12 spaces 12 spaces 7,11 (.280) 3,18 (.125) DL3-60RW6 DL3-60RW6B DL5-260RW9B Notes: Front removable 0,64 (0.025) square posts 2,54 (0.100) Centers. 1 space at 2,54 (0.100) Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 15 Cannon ZIF Connectors DL5 - Plastic Body - Pressfit Contacts Receptacle only * For contact cavity arrangements see page 70. * For panel cutout and mounting hole pattern, see page 66. * For PC hole pattern, see page 62. Part Number Nomenclature 11987-0008 DL5-260R-F 4.283 3.620 3.343 3.937 Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 16 Cannon ZIF Connectors DLD - Plastic Body Cannon has combined Zero Insertion Force (ZIF) technology with remote electrical engagement. The DLD Drawer allows the movement of a drawer or panel to effortlessly mate/unmate the connector halves. As an example: electrical sub-systems can be easily removed for service, interchangability, or portability. By specifying DLD Drawer interconnect systems, your packaging design is simplified as the need for expensive, complicated, and space-consuming manual actuation mechanisms is eliminated. TIght space requirements no longer restrict your use of ZIF connectors. The contacts in the DLD Drawer product line do not touch each other while the connector halves are mating. This unique ZIF technology, introduced in the Cannon DL series in the early 1970's, has time-tested proven reliability and durability. The DLD Drawer's remote mating feature utilizes the axial thrust of a cam to move and mate the contacts. At the end of the cam travel, the cam ramps on a flat surface thereby negating any uncoupling forces. This rack-and-panel connector is available with crimp or square post contacts, allowing cable, PCB, or flatflex termination. Standard Materials and Finishes DLD Housing: Crimp Contacts: Insulator Retainer (1): Glass Filled Thermoplastic, UL 94V-1 rated, Color: Black Copper alloy, 20 or 50 microinches gold over 50 microinches nickel in mated area, gold flash on balance Stainless steel, Passivated Actuating Camshaft (2): Stainless steel Spring Mounting Screw (2): Stainless steel, Passivated Electrical Data No. of Contacts: Wire Size: Contact Termination: 96 and 156 signal #18 AWG through #42 AWG Crimp, Square Post, Wrap Post, Buss Mechanical Data Actuation: Coupling: Polarization: Contact Spacing: Shell Styles: Sliding Guide Cam Polarizing Posts 2,54 (.100) Square Grid Plug and Receptacle Performance Data Dielectric Withstanding Voltage: Insulation Resistance Durability: Contact Resistance: Contact Retention: 1200 VAC RMS - Crimp/Square Post Contact 5000 Megaohms minimum 100,000 Cycles minimum - 15 milliohms maximum - Crimp/Square Post Contact - 20 milliohms maximum - Crimp #30- #32 AWG contact 6 lb (35,564 N) minimum Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 17 DLD - Plastic Body Cannon ZIF Connectors How to Order DLD 1 - 156 P W6A SERIES DLD: Glass filled thermoplastic SIZE - CONTACT ARRANGEMENT 1 - 156 2 - 96 TYPE P - Plug R - Receptacle CONTACT TYPE No letter - Crimp #18 thru #42 AWG TO BE ORDERED SEPARATELY AND INSTALLED BY CUSTOMER W4 - Wrap Post 15,37 (0.605), 20 inches Gold W4A - Wrap Post 15,37 (0.605), 50 inches Gold, Plug only W4B - Wrap Post 15,37 (0.605), 50 inches Gold, Receptacle only W6 - Square Post 7,11 (0.280), 20 inches Gold W6A - Square Post 7,11 (0.280), 50 inches Gold, Plug only W6B - Square Post 7,11 (0.280), 50 inches Gold, Receptacle only W9A - Square Post 3,18 (0.125), 50 inches Gold W9B - Square Post 3,18 (0.125), 50 inches Gold, Receptacle only Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 18 Cannon ZIF Connectors DLD - Plastic Body Crimp Contacts Plug * Crimp contacts are to be ordered separately and to be installed by customer, see pages 48-50. * For contact cavity arrangements see page 69. * For panel cutout and mounting hole pattern, see pages 67-68. A B C 7,92 (.312) D G 23,10(.910) 4X O 3,03 (.119) E H 6,35 (.250) Description DLD2-96P A 65,80 (2.592) B 57,91 (2.280) C 50,60 (1.994) D 19,38 (0.763) E 26,12 (1.108) G 24,05 (0.947) H 50,60 (1.994) DLD1-156P 108,00 (4.255) 100,03 (3.983) 92,26 (3.631) 16,26 (0.640) 24,90 (0.980) 20,10 (0.792) 92,10 (3.626) Receptacle * Crimp contacts are to be ordered separately and to be installed by customer, see pages 48-50. * For contact cavity arrangements see page 69. * For panel cutout and mounting hole pattern, see pages 67-68. 127,81 (5.032) RE F A B C C A M, AC T UATO R R E C E P TAC LE C O N N E C TO R A S S E MB LY 7,75 (.305) 20,32 (.800) D E Description DLD2-96R DLD-156R A 65,80 (2.592) 108,00 (4.255) G F 3,18 (.125) R E F 2,03 (.080) R E F 4X S C R E W, S P R IN G MO U N T IN G B 57,91 (2.280) 100,03 (3.983) 4X S P R IN G , C O MP R E S S IO N N O . 4-40 U N C S C R E W [S U P P LIE D B Y C U S TO ME R ] C 50,60 (1.994) 92,00 (3.622) D 19,38 (.763) 16,26 (0.640) Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 19 6,35 (.250) F RO N T MO U N T IN G P LAT E -A S S E MB LY [S U P P LIE D B Y C U S TO ME R ] H R E A R PA N E L, MO U N T IN G [S TAT IO N A RY ] [S U P P LIE D B Y C U S TO ME R ] E 28,12 (1.108) 24,90 (0.980) F 46,87 (1.845) 46,86 (1.845) G 24,05 (0.947) 20,10 (0.792) H 50,60 (1.994) 92,10 (3.626) Cannon ZIF Connectors DLD - Plastic Body - Square / Wrap Post Contacts Plug * For contact cavity arrangements see page 69. * For panel cutout and mounting hole pattern, see pages 67-68. * For PC hole pattern, see pages 60-61. 7,92 (.312) 1 2 3 A B C D E F G H J K L M N G A B C D E F G H J K L M N 6,35 (.250) 4X O 3,03 (.119) P R S T U V W X Y Z a b c L 4 5 6 27,75(1.093) P R S T U V W X Y Z I @ 2,54 (.100) = 12,70 (.500) D b c A B C J @ 2,54 (.100) = 30,48 (1.200) 12 S PAC E S @ 2,54 (.100) = 30,48 (1.200) H E 0,64 (.025) Description A B C D E G H I J L DLD2-96PW4 DLD2-96PW4A 65,80 (2.592) 57,91 (2.280) 50,60 (1.994) 19,38 (.763) 28,12 (1.108) 24,05 (,947) 50,60 (1.994) 7 spaces 6 spaces 15,37 (.605) DLD2-96PW6 DLD2-96PW6A 65,80 (2.592) 65,80 (2.592) 57,91 (2.280) 57,91 (2.280) 50,60 (1.994) 50,60 (1.994) 19,38 (.763) 19,38 (.763) 28,12 (1.108) 28,12 (1.108) 24,05 (,947) 24,05 (,947) 50,60 (1.994) 50,60 (1.994) 7 spaces 7 spaces 6 spaces 6 spaces 7,11 (.280) 3,18 (.125) DLD1-156PW4 DLD1-156PW4A 108,00 (4.255) 100,03 (3.983) 92,26 (3.631) 16,26 (.640) 24,80 (.977) 20,10 (.792) 92,10 (3.626) 5 spaces 12 spaces 15,37 (.605) DLD1-156PW6 DLD1-156PW6A 108,00 (4.255) 108,00 (4.255) 100,03 (3.983) 100,03 (3.983) 92,26 (3.631) 92,26 (3.631) 16,26 (.640) 16,26 (.640) 24,90 (.980) 24,90 (.980) 20,10 (.792) 20,10 (.792) 92,10 (3.626) 92,10 (3.626) 5 spaces 5 spaces 12 spaces 12 spaces 7,11 (.280) 3,18 (.125) DLD2-96PW9A DLD1-156PW9A Receptacle * For contact cavity arrangements see page 69. * For panel cutout and mounting hole pattern, see pages 67-68. * For PC hole pattern, see pages 60-61. I @ 2,54 (.100) = 12,70 (.500) L 12 S PAC E S @ 2,54 (.100) = 30,48 (1.200) 6,35 (.250) 3,18 (.125) RE F C O N TAC T, WRAP PO ST 4X S P R IN G , C O MP R E S S IO N N O . 4-40 U N C S C R E W 0,64 (.025) 2,03 (.080) R E F 4X S C R E W, S P R IN G MO U N T IN G [S U P P LIE D B Y C U S TO ME R ] G 4 A B C D E F G H J K L M N F E 65 A B C D E F G H J K L M N D P R S T U V W X Y Z a b c 321 C A M, AC T UATO R R E C E P TAC LE C O N N E C TO R A S S E MB LY 7,75 (.305) 24,97 (.983) P R S T U V W X Y Z b c 127,81 (5.032) R E F A B C H J @ 2,54 (.100) = 30,48 (1.200) F RO N T MO U N T IN G P LAT E -A S S E MB LY [S U P P LIE D B Y C U S TO ME R ] R E A R PA N E L, MO U N T IN G [S TAT IO N A RY ] [S U P P LIE D B Y C U S TO ME R ] Description DLD2-96RW4 DLD2-96RW4B A 65,80 (2.592) B 57,91 (2.280) C 50,60 (1.994) D 19,38 (.763) E 28,12 (1.108) F 57,03 (1.245) G 24,05 (,947) H 50,60 (1.994) I 7 spaces J 6 spaces L 15,37 (0.605) DLD2-96RW6 DLD2-96RW6B 65,80 (2.592) 57,91 (2.280) 50,60 (1.994) 19,38 (.763) 26,12 (1.108) 57,03 (1.245) 24,05 (,947) 50,60 (1.994) 7 spaces 6 spaces 7,11 (0.280) DLD1-156RW4 108,00 DLD1-156RW4B (4.255) DLD1-156RW6 108,00 DLD1-156RW6B (4.255) DLD1-156RW9A 108,00 (4.255) 100,03 (3.983) 92,26 (3.631) 16,26 (.640) 24,80 (.977) 57,03 (1.245) 20,10 (.792) 92,10 (3.626) 5 spaces 12 spaces 15,37 (0.605) 100,03 (3.983) 100,03 (3.983) 92,00 (3.622) 92,00 (3.622) 16,26 (.640) 16,26 (.640) 24,90 (.980) 24,90 (.980) 57,03 (1.245) 57,03 (1.245) 20,10 (.792) 20,10 (.792) 92,10 (3.626) 92,10 (3.626) 5 spaces 5 spaces 12 spaces 12 spaces 7,11 (0.380) 7,11 (0.380) Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 20 Cannon ZIF Connectors DLM - Metal Body Cannon has expanded the DL-ZIF series offering with the addition of the DLM (Metal Shell) versions. The DLM uses a rugged nickel plated aluminum housing. THe Shield-Locking Mechanism feature (see illustration below) ensures uniform mating pressure around the perimeter of the mated connector to create an EMI/RFI shield which facilities compliance of equipment to CE EMC directives. The DLM Series connectors are intermateable to the DL (Plastic) versions for backwards/forwards compatibility. The DLM Series are offered with all of the DL plastic contacts from crimp, square post, and round PL/RC tail contacts. Derating Curves DLM1 DLM2 DLM3 The ambient temperature curves shown represent the rated current carrying capacity of the Cannon DL1/2/3/4, DLM1/2/3 and DLD1/2 electrical connectors, derated to 80% of the values recorded during the methods specified by International Electro-Technical Commission Document 48 (1975). Current was applied to the total connector (all contacts) in one-half ampere increments and maintained at each current level until thermal stability was achieved. A thermocouple inserted into the "hottest area" of each connector then measured the connector temperature at the same time that an ambient temperature reading was taken. The difference between the two measured values is the heat rise or self-heating created solely by the current flow, and this temperature rise for the current level was deducted from the insulator material rated temperature. These values were then derated to 80% to obtain the curves shown. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 21 Cannon ZIF Connectors DLM - Metal Body Standard Materials and Finishes DLM Housing: DLM Insulator Crimp Contacts and Square Post Contacts: PC/RC Contacts: Aluminum alloy, nickel plated Copper alloy, 20 or 50 microinches gold over 50 microinches nickel in mated area, gold flash on balance Copper alloy, 20 microinches gold over nickel in mated area, Sn over Nickel in tail area Actuating Camshaft: Stainless steel, Passivated Insulator Retainer (Plug only): Stainless steel, Passivated Electrical Data No. of Contacts: Wire Size: Contact Termination: 60. 96,156, 260 and 360 signal #18 AWG through #42 AWG - PC/RC Crimp Square Post Wrap Post Buss Pressfit Mechanical Data Actuation: Coupling: Polarization: Contact Spacing: Shell Styles: Actuation: Single Hand Rotating Latch Polarizing Posts 2,54 (.100) Square Grid Plug and Receptacle Single Hand Performance Data Dielectric Withstanding Voltage: Insulation Resistance Durability: Contact Resistance: Contact Retention: 1200 VAC RMS - Crimp/Square Post Contact 1000 VAC RMS - PC/RC Contacts 5000 Megaohms minimum 10,000 Cycles minimum - 15 milliohms maximum - Crimp/Square Post Contact - 20 milliohms maximum - Crimp #30- #32 AWG contact - 30 milliohms maximum - PC/RC Contact 8 lb (35,585 N) minimum Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 22 Cannon ZIF Connectors DLM - Metal Body How to Order DLM 2 96 SERIES DLM: Glass filled thermoplastic in nickel plating aluminum housing SIZE AND CONTACT ARRANGEMENTS 1 - 156 2 - 96 3 - 60 5 - 260 6 - 360 TYPE P - Plug R - Receptacle CONTACT TYPE No letter - Crimp #18 thru #42 AWG. TO BE ORDERED SEPARATELY AND INSTALLED BY CUSTOMER W4 - Wrap Post 15,37 (0.605) 20 inches Gold W4A - Wrap Post 15,37 (0.605) 50 inches Gold, Plug only W4B - Wrap Post 15,37 (0.605) 50 inches Gold, Receptacle only W6 - Square Post 7,11 (0.260) 20 inches Gold W6A - Square Post 7,11 (0.260) 50 inches Gold, Plug only W6B - Square Post 7,11 (0.260) 50 inches Gold, Receptacle only W9A - Square Post 3,18 (0.125), 50 iinches Gold, Plug only W9B - Square Post 3,18 (0.125), 50 inches Gold, Receptacle only C -F - PC / RC 4,50 (0.177), 20 inches Gold PF- Pressfit - DLM5 Plug and Receptacle only Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 23 R C Cannon ZIF Connectors DLM - Metal Body - Crimp Contacts Plug * Order Actuating Handle Kit sold separately, see page 44. * Crimp contacts are to be ordered separately and to be installed by customer, see pages 48-50. * For contact cavity arrangements see pages 69-70. * For panel cutout and mounting hole pattern, see page 66. 7,92 (.312) A B C D C A MS H A F T T U R N IN G D IR E C T IO N 23,10 (.910) 2 X O 2.30 (.091) G 6,35 (.250) 4 X O 3.20 (.126) K E H F Description DLM3-60P DLM2-96P DLM1-156P DLM5-260P DLM6-360P A 65,80 (2.592) 65,80 (2.592) 108,00 (4.255) 108,00 (4.255) 125,00 (4.921) B 57,91 (2.280) 57,91 (2.280) 100,03 (3.983) 100,03 (3.983) 115,00 (4.528) C 50,55 (1.992) 50,60 (1.994) 92,00 (3.622) 92,00 (3.622) 104,30 (4.106) D 11,89 (.468) 19,38 (.763) 16,26 (.640) 26,00 (1.024) 29,00 (1.142) E 24,90 (.981) 28,12 (1.108) 24,80 (.977) 35,00 (1.378) 42,60 (1.677) Receptacle F 38,85 (1.530) 38,85 (1.530) 54,10 (2.132) 54,81 (2.158) 69,00 (2.717) G 24,90 (.981) 24,05 (.947) 20,10 (0.792) 26,00 (1.024) 37,80 (1.488) H 49.02 (1.931) 50,60 (1.994) 92,10 (3.626) 92,00 (3.626) 107,30 (4.224) K 74,75 (2.945) 74,75 (2.945) 90,00 (3.546) 90,00 (3.546) 104,70 (4,122) * Crimp contacts are to be ordered separately and to be installed by customer, see pages 48-50. * For contact cavity arrangement see pages 69-70. * For panel cutout and mounting hole pattern, see page 66. A B C 7,75 (.305) D A B C D E F G H J K L M N P R S T U V W X Y Z a b c 20,55 (.810) 2X O 2,30 (.091) G IT T C A N N O N 4X O 3,20 (.126) Description DLM3-60R DLM2-96PR DLM1-156R DLM5-260R DLM6-360R 6,35 (.250) E H A 65,80 (2.592) B 57,91 (2.280) C 50,55 (1.992) D 11,89 (.468) E 24,90 (.981) G 19,94 (.785) H 49,02 (1.931) 65,80 (2.592) 108,00 (4.255) 108,00 (4.255) 125,00 (4.921) 57,91 (2.280) 100,03 (3.983) 100,03 (3.983) 115,00 (4.528) 50,60 (1.994) 92,00 (3.622) 92,00 (3.626) 104,30 (4.106) 19,38 (.763) 16,26 (.640) 26,00 (1.024) 29,00 (1.142) 28,12 (1.108) 24,80 (.977) 35,00 (1.378) 42,60 (1.677) 24,05 (.947) 20,10 (.792) 30,30 (1.193) 37,80 (1.488) 50,60 (1.994) 92,10 (3.629) 92,10 (3.629) 107,30 (4.224) Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 24 Cannon ZIF Connectors DLM - Metal Body - Square / Wrap Post Contacts Plug * Order Actuating Handle Kit sold separately, see page 44. * For contact cavity arrangements see pages 69-70 * For panel cutout and mounting hole pattern, see page 66. * For PC hole pattern, see pages 59-61. A B C D C A MS H A F T T U R N IN G D IR E C T IO N 1 2 3 A B C D E F G H J K L M N A B C D E F G H J K L M N P R S T U V W X Y Z a b c 4X O 3,20 (.126) G 4 5 6 L 2X O 2,30 (.091) P R S T U V W X Y Z b c I S PAC E S @ 2,54 (.100) = 12,70 (.500) J S PAC E S @ 2,54 (.100) = 30,48 (1.200) J S PAC E S @ 2,54 (.100) = 30,48 (1.200) E F H Description DLM3-60PW4 DLM3-60PW4A A B C D E F G H I J L 65,80 (2.592) 57,91 (2.280) 50,55 (1.992) 11,89 (.468) 24,90 (.981) 34,20 (1.347) 19,94 (.785) 49,02 (1.931) 5 spaces 4 spaces 15,37 (.605) 65,80 (2.592) 65,80 (2.592) 57,91 (2.280) 57,91 (2.280) 50,55 (1.992) 50,55 (1.992) 11,89 (.468) 11,89 (.468) 24,90 (.981) 24,90 (.981) 34,20 (1.347) 34,20 (1.347) 19,94 (.785) 19,94 (.785) 49,02 (1.931) 49,02 (1.931) 5 spaces 5 spaces 4 spaces 4 spaces 15,37 (.605) 7,11 (.280) DLM2-96PW4 DLM2-96PW4A 65,80 (2.592) 57,91 (2.280) 50,60 (1.994) 19,38 (.763) 26,12 (1.108) 34,20 (1.347) 24,05 (,947) 50,60 (1.994) 7 spaces 6 spaces 15,37 (.605) DLM2-96PW6 DLM2-96PW6A 65,80 (2.592) 65,80 (2.592) 57,91 (2.280) 57,91 (2.280) 50,60 (1.994) 50,60 (1.994) 19,38 (.763) 19,38 (.763) 26,12 (1.108) 26,12 (1.108) 34,20 (1.347) 34,20 (1.347) 24,05 (,947) 24,05 (,947) 50,60 (1.994) 50,60 (1.994) 7 spaces 7 spaces 6 spaces 6 spaces 7,11 (.280) 3,18 (.125) DLM1-156PW4 DLM1-156PW4A 108,00 (4.255) 100,03 (3.983) 92,00 (3.622) 16,26 (.640) 24,90 (.981) 49,45 (1.948) 20,10 (.792) 92,10 (3.626) 5 spaces 12 spaces 15,37 (.605) DLM1-156PW6 DLM1-156PW6A 108,00 (4.255) 108,00 (4.255) 100,03 (3.983) 100,03 (3.983) 92,00 (3.622) 92,00 (3.622) 16,26 (.640) 16,26 (.640) 24,90 (.981) 24,90 (.981) 49,45 (1.948) 49,45 (1.948) 20,10 (.792) 20,10 (.792) 92,10 (3.626) 92,10 (3.626) 5 spaces 5 spaces 12 spaces 12 spaces 7,11 (.280) 3,18 (.125 DLM5-260PW4 DLM5-260PW4A 108,00 (4.255) 100,03 (3.983) 92,00 (3.622) 26,00 (1.024) 35,00 (1.378) 49,90 (1.965) 30,30 (1.193) 92,10 (3.626) 9 spaces 12 spaces 15,37 (.604) DLM5-260PW6 DLM5-260PW6A 108,00 (4.255) 108,00 (4.255) 100,03 (3.983) 100,03 (3.983) 92,00 (3.622) 92,00 (3.622) 26,00 (1.024) 26,00 (1.024) 35,00 (1.378) 35,00 (1.378) 49,90 (1.965) 49,90 (1.965) 30,30 (1.193) 30,30 (1.193) 92,10 (3.626) 92,10 (3.626) 9 spaces 9 spaces 12 spaces 12 spaces 7,11 (.280) 3,18 (.125) DLM6-260PW4 DLM6-360PW4A 125,00 (4.291) 115,00 (4.528) 104,30 (4.106) 29,00 (1.142) 42,60 (1.677) 64,30 (2.531) 37,80 (1.488) 107,30 (4.224) 9 spaces 14 spaces 15,37 (.604) DLM6-360PW6 DLM6-360PW6A 125,00 (4.291) 125,00 (4.291) 115,00 (4.528) 115,00 (4.528) 104,30 (4.106) 104,30 (4.106) 29,00 (1.142) 29,00 (1.142) 42,60 (1.677) 42,60 (1.677) 64,30 (2.531) 64,30 (2.531) 37,80 (1.488) 37,80 (1.488) 107,30 (4.224) 107,30 (4.224) 9 spaces 9 spaces 14 spaces 14 spaces 7.11 (.280) 3,18 (.125) DLM3-60PW6 DLM3-60PW6A DLM3-60PW9A DLM2-96PW9A DLM1-156PW9A DLM5-260PW9A DLM6-360PW9A Notes: Front removable 0,64 (0.025) square posts 2,54 (0.100) Centers. 1 space at 2,54 (0.100) Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 25 Cannon ZIF Connectors DLM - Metal Body -Square / Wrap Post Contacts Receptacle * For contact cavity arrangements see pages 69-70. * For panel cutout and mounting hole pattern, see page 66. * For PC hole pattern, see pages 59-61. 7,75 (.305) A B C D E F G H J K L M N P R S T U V W X Y Z 6 5 4 G 321 25,20 (.992) A B C D E F G H J K L M N P R S T U V W X Y Z a b c 2X O 2,30 (.091) L E J S PAC E S @ 2,54 (.100) = 30,48 (1.200) J S PAC E S @ 2,54 (.100) = 30,48 (1.200) 6,35 (.250) 4X O 3,20 (.126) Description DLM3-60RW4 DLM3-60RW4B I S PAC E S @ 2,54 (.100) = 12,70 (.500) D b c A B C H 0,64 (.025) A B C D E G H I J L 65,80 (2.592) 57,91 (2.280) 50,55 (1.992) 11,89 (.466) 24,80 (.980) 19,94 (.785) 49,02 (1.931) 5 spaces 4 spaces 15,37 (.605) 65,80 (2.592) 65,80 (2.592) 57,91 (2.280) 57,91 (2.280) 50,55 (1.992) 50,55 (1.992) 11,89 (.466) 11,89 (.466) 24,80 (1.360) 24,80 (1.360) 19,94 (.785) 19,94 (.785) 49,02 (1.931) 49,02 (1.931) 5 spaces 5 spaces 4 spaces 4 spaces 7,11 (.280) 3,18 (.125) DLM2-96RW4 DLM2-96RW4B 65,80 (2.592) 57,91 (2.280) 50,60 (1.994) 19,38 (.763) 28,12 (1.108) 24,05 (,947) 50,60 (1.994) 7 spaces 6 spaces 15,37 (.605) DLM2096RW6 DLM2-96RW6B 65,80 (2.592) 65,80 (2.592) 57,91 (2.280) 57,91 (2.280) 50,60 (1.994) 50,60 (1.994) 19,38 (.763) 19,38 (.763) 28,12 (1.108) 28,12 (1.108) 24,05 (,947) 24,05 (,947) 50,60 (1.994) 50,60 (1.994) 7 spaces 7 spaces 6 spaces 6 spaces 7,11 (.280) 3,18 (.125) DLM1-156RW4 DLM1-156RW4B 108,00 (4.255) 100,03 (3.983) 92,00 (3.622) 16,26 (.640) 24,80 (.976) 20,10 (.792) 92,10 (3.626) 5 spaces 12 spaces 15,37 (.605) DLM1-156RW6 DLM1-156RW6B 108,00 (4.255) 108,00 (4.255) 100,03 (3.983) 100,03 (3.983) 92,00 (3.622) 92,00 (3.622) 16,26 (.640) 16,26 (.640) 24,80 (.976) 24,80 (.976) 20,10 (.792) 20,10 (.792) 92,10 (3.626) 92,10 (3.626) 5 spaces 5 spaces 12 spaces 12 spaces 7,11 (.380) 3,18 (.125) DLM5-260RW4 DLM5-260RW4B 108,00 (4.255) 100,03 (3.983) 92,00 (3.622) 26,00 (1.024) 49,61 (1.953) 30,30 (1.193) 92,10 (3.626) 9 spaces 12 spaces 15,37 (.604) DLM5-260RW6 DLM5-260RW6B 108,00 (4.255) 108,00 (4.255) 100,03 (3.983) 100,03 (3.983) 92,00 (3.622) 92,00 (3.622) 26,00 (1.024) 26,00 (1.024) 49,61 1.953) 49,61 (1.953) 30,30 (1.193) 30,30 (1.193) 92,10 (3.626) 92,10 (3.626) 9 spaces 9 spaces 12 spaces 12 spaces 7,11 (.280) 3,18 (.125) DLM6-360RW4 DLM6-360RW4B 125,00 (4.291) 115,00 (4.528) 104,30 (4.106) 29,00 (1.142) 42,60 (1.677) 37,80 (1.488) 107,30 (4.224) 11 spaces 14 spaces 15,37 (.604) DLM6-360RW6 DLM6-360RW6B 125,00 (4.291) 125,00 (4.291) 115,00 (4.528) 115,00 (4.528) 104,30 (4.106) 104,30 (4.106) 29,00 (1.142) 29,00 (1.142) 42,60 (1.677) 42,60 (1.677) 37,80 (1.488) 37,80 (1.488) 107,30 (4.224) 107,30 (4.224) 11 spaces 11 spaces 14 spaces 14 spaces 7,11 (.280) 3,18 (.125) DLM3-60RW6 DLM3-60RW6B DLM3-60RW9B DLM2-96RW9B DLM1-156RW9B DLM5-260RW9B DLM360RW9B Notes: Front removable 0,64 (0.025) square posts 2,54 (0.100) Centers. 1 space at 2,54 (0.100) Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 26 Cannon ZIF Connectors DLM - Metal Body - PC / RC Contacts Plug * Order Actuating Handle Kit sold separately, see page 44. * For contact cavity arrangements see pages 69-70. * For panel cutout and mounting hole pattern, see page 66. * For PC hole pattern, see pages 59-61. 7,92 (.312) A B C C A MS H A F T T U R N IN G D IR E C T IO N D 1 2 3 E 6,35 (.250) O 0,50 (.020) A B C D E F G H J K L M N P R S T U V W X Y Z c b c K 4X O 3,20 (.126) G 4 5 6 L A B C D E F G H J K L M N b c 2X O 2,30 (.091) I S PAC E S @ 2,54 (.100) = 12,70 (.500) P R S T U V W X Y Z 27,75 (1.093) J S PAC E S @ 2,54 (.100) = 30,48 (1.200) J S PAC E S @ 2,54 (.100) = 30,48 (1.200) F H Description DLM3-60PC-F DLM2-96PC-F DLM1-156PC-F DLM5-260PC-F DLM6-360PC-F A 65,80 (2.592) 65,80 (2.592) 108,00 (4.255) 108,00 (4.255) 125,00 (4.291) B C 57,91 (2.280) 57,91 (2.280) 100,03 (3.983) 100,03 (3.983) 115,00 (4.528) D 50,55 (1.992) 50,60 (1.994) 92,20 (3.626) 92,00 (3.626) 104,30 (4.106) 11,89 (.468) 19,38 (.763) 16,26 (.640) 26,00 (1.024) 29,00 (1.142) E 24,90 (.980) 28,12 (1.108) 24,80 (0.977) 35,00 (1.378) 42,60 (1.677) F 34,20 (1.347) 34,20 (1.347) 49,45 (1.948) 49,90 (1.965) 64,30 (2.531) G 19,94 (.785) 24,05 (,947) 20,10 0.792) 30,30 (1.193) 37,80 (1.488) H 49,02 (1.994) 50,60 (1.994) 92,10 (3.626) 92,10 (3.626) 107,30 (4.224) I J 5 spaces 7 spaces 5 spaces 9 spaces 11 spaces K 4 spaces 6 spaces 12 spaces 12 spaces 14 spaces L 74,75 (2.945) 74,75 (2.945) 90,00 (3.546) 90,00 (3.546) 104,70 (4.122) 4,60 (.181) 4,60 (.181) 4,60 (.181) 4,60 (.181) 4,60 (.181) Notes: 1 space at 2,54 (0.100) Receptacle * For contact cavity arrangements see pages 69-70. * For panel cutout and mounting hole pattern, see page 66. * For PC hole pattern, see pages 59-61. 7,75 (.305) 6 5 4 DLM6-360RC-F A B C D E F G H J K L M N DLM5-260RC-F A B C D E F G H J K L M N P R S T U V W X Y Z a b c DLM1-156RC-F 2 1 DLM2-96RC-F F L 4X O 3,20 (.126) DLM3-60RC-F 3 25,20 (.992) 2X O 2,30 (.091) Description I S PAC E S @ 2,54 (.100) = 12,70 (.500) D P R S T U V W X Y Z a b c A B C E A 65,80 (2.592) 65,80 (2.592) 108,00 (4.255) 108,00 (4.255) 125,00 (4.291) B 57,91 (2.280) 57,91 (2.280) 100,03 (3.983) 100,03 (3.983) 115,00 (4.528) J S PAC E S @ 2,54 (.100) = 30,48 (1.200) 6,35 (.250) O 0,50 (.020) J S PAC E S @ 2,54 (.100) = 30,48 (1.200) G C 50,55 (1.992) 50,60 (1.994) 92,20 (3.626) 92,00 (3.626) 104,30 (4.106) D 11,89 (.468) 19,38 (.763) 16,26 (.640) 26,00 (1.024) 29,00 (1.142) E 24,90 (.980) 28,12 (1.108) 24,80 (.977) 35,00 (1.378) 42,60 (1.677) Notes: 1 space at 2,54 (0.100) Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 27 G 19,94 (.785) 24,05 (,947) 20,10 (0.792) 30,30 (1.193) 37,80 (1.488) H 49,02 (1.994) 50,60 (1.994) 92,10 (3.626) 92,10 (3.626) 107,30 (4.224) I 5 spaces 7 spaces 5 spaces 9 spaces 11 spaces J 4 spaces 6 spaces 12 spaces 12 spaces 14 spaces L 4,60 (.181) 4,60 (.181) 4,60 (.181) 4,60 (.181) 4,60 (.181) Cannon ZIF Connectors Plug DLM - Metal Body - Pressfit Contacts * Order Actuating Handle Kit sold separately, see page 44. * For contact cavity arrangements see page 61. * For panel cutout and mounting hole pattern, see page 66. * For PC hole pattern, see page 62. Part Number 127050-0378 Nomenclature DLM5-260P-PF-F Receptacle * For contact cavity arrangements see page 61 * For panel cutout and mounting hole pattern, see page 66 * For PC hole pattern, see page 62 Part Number 127050-0313 Nomenclature DLM5-260R-PF Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 28 Cannon ZIF Connectors DL4 - Metal Frame The Cannon DL4 Series of Zero Insertion Force (ZIF) connectors fill the need in the commercial/industrial, aerospace/military, computer, and peripheral equipment marketplace for low-cost, high performance multiple wire power and signal connectors. The DL4 Series is a panel mounted connector with easy actuating lever from the side. DL connectors feature: a minimum rated life of 20,000 complete mating and unmating cycles with no performance loss; can be mated and unmated in less than two seconds even with as many as 624 contacts; and they cost less (often as much as 25% less) per mated line than singular high-density rack-and-panel connectors. Simple. Effective. Reliable. Durable. Combining their special design with commercial-grade materials and low cost crimp. PCB and wrappable hermaphroditic contacts, that may be hand or machine terminated, makes the DL Series of ZIF connectors the finest low-cost-permated-line I/O connectors available today. Derating Curves DL4 The ambient temperature curves shown represent the rated current carrying capacity of the Cannon DL electrical connectors, derated to 80% of the values recorded during the methods specified by International Electro-Technical Commission Document 48 (1975). Current was applied to the total connector (all contacts) in one-half ampere increments and maintained at each current level until thermal stability was achieved. A thermocouple inserted into the "hottest area" of each connector then measured the connector temperature at the same time that an ambient temperature reading was taken. The difference between the two measured values is the heat rise or self-heating created solely by the current flow, and this temperature rise for the current level was deducted from the insulator material rated temperature. These values were then derated to 80% to obtain the curves shown. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 29 Cannon ZIF Connectors DL4 - Metal Frame Standard Materials and Finishes Insulator: Glass filled thermoplastic, UL 94V-1 rated, Color: Black Housing Frame: Aluminum alloy, nickel plated Mounting Plate: Aluminum alloy, clear anodized Crimp Contacts and Square Post Contacts: Actuating Camshaft: Insulator Retainer (Plug only): Copper alloy, 20 or 50 inches gold over 50 inches nickel in mated area, gold flash on balance Stainless steel, Passivated Stainless steel, Passivated Electrical Data No. of Contacts: 624, 1248*, and 2496* signal Wire Size: #18 AWG through #42 AWG Contact Termination: - Crimp Square Post Wrap Post Buss Mechanical Data Actuation: Coupling: Polarization: Contact Spacing: Shell Styles: Lever Dual Latch 2,54 (.100) Square Grid Plug and Receptacle Performance Data Dielectric Withstanding Voltage: Insulation Resistance Durability: Contact Resistance: Contact Retention: 750 VAC RMS - DL4 5000 Megaohms minimum 20,000 Cycles minimum - 15 milliohms maximum - Crimp/Square Post Contact - 20 milliohms maximum - Crimp #30- #32 AWG contact 8 lb (35,585 N) minimum * Contact Factory for availability Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 30 Cannon ZIF Connectors DL4 - Metal Frame How to Order DL4 - 624 SERIES DL4: Glass filled thermoplastic nickel plated aluminium housing frame CONTACT ARRANGEMENT 624 1248 * 2496 * TYPE P - P lug R - R eceptacle CONTACT TYPE No letter - C rimp # 18 thru # 42 AWG T O B E OR DE R E D S E P E R AT AL Y AND INS T ALL E D B Y C US T OME R W4 - Wrap P ost 15,37 (0.605), 20 inches Gold W4A - Wrap P os t 15,37 (0.605), 50 inches Gold, P lug only W4B - Wrap P os t 15,37 (0.605), 50 inches Gold, R eceptacle only W6 - S quare P os t 7,11 (0.280), 20 inches Gold W6A - Square P os t 7,11 (0.280), 50 inches Gold, P lug only W6B - Square P ost 7,11 (0.280), 50 inches Gold, R eceptacle only W9A - Square Post 3,18 (0.125), 50 inches Gold, Plug only W9B - Square Post 3,18 (0.125), 50 inches Gold, Receptacle only * Contact Factory for availability Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 31 R C Cannon ZIF Connectors DL4 - Metal Frame - Crimp Contacts Plug 122,44 (4.820) MA X 111,76 (4.400) 104,14 (4.100) MA X 9,14 (.360) 101,85 (4.010) MA X 89,28 (3.515) MA X Nomenclature 110959-0002 DL4-624P 44,45 (1.750) * Crimp contacts are to be ordered separately and to be installed by customer, see pages 48-50. 41,40 (1.630) MA X 12,70 (.500) 18,42 (.725) MA X 2,16 (.085) MIN R 19,30 (.760) MA X R 7,62 (.300) MA X * Actuating Handles are part of the completed assembly. 9,52 (.375) MA X 6,35 (.250) MA X 76,20 (3.000) 4X R 12,70 (.500) 5X O 4,60-4,19 (.181-.165) Part Number 5,08 (.200) R 76,84 (3.025) MA X 10,01 (.394) 20,32 (.800) MA X * For contact cavity arrangements see page 70. * For panel cutout and mounting hole pattern, see page 66. 3,18 (.125) Receptacle 122,44 (4.820) MA X 111,76 (4.400) 101,85 (4.010) MA X 95,76 (3.770) MA X 76,20 (3.000) 44,45 (1.750) 4X R 12,70 (.500) 5X O 4,60-4,19 (.181-.165) Part Number 5,08 (.200) 12,70 (.500) Nomenclature 110960-0002 DL4-624R * Crimp contacts are to be ordered separately and to be installed by customer, see pages 48-50. 9,14 (.360) 104,14 (4.100) MA X 21,59 (.850) MA X * For contact cavity arrangements see page 70. * For panel cutout and mounting hole pattern, see page 66. 9,65 (.380) MA X 3,18 (.125) Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 32 Cannon ZIF Connectors DL4 - Metal Frame - Square / Wrap Post Contacts Plug 9,14 (.360) 122,44 (4.820) MA X 111,76 (4.400) 104,14 (4.100) MA X 101,85 (4.010) MA X 89,28 (3.515) MA X 76,20 (3.000) 44,45 (1.750) L DL4-624-PW4 DL4-624PW4A 15,37 (.605) DL4-624PW6 DL4-624PW6A 7,11 (.280) DL4-624PW9A 3,18 (.125) Front removable 0,64 (0.025) square posts 2,54 (0.100) Centers. 11 S PAC E S @ 2,54 (.100) = 27,94 (1.100) 2,16 (.085) MIN R 19,30 (.760) MA X R 76,84 (3.025) MA X 10,01 (.394) 20,32 (.800) MA X * Actuating handles are part of the completed assembly. 41,40 (1.630) MA X 18,42 (.725) MA X R 7,62 (.300) MA X L 0,64 (.025) 12 S PAC E S @ 2,54 (.100) = 30,48 (1.200) 66,04 (2.600) 12,70 (.500) 4X R 12,70 (.500) 5X O 4,52-4,19 (.181-.165) Nomenclature 9,52 (.375) MA X 6,35 (.250) MA X 11 S PAC E S @ 2,54 (.100) = 27,94 (1.100) 5,08 (.200) 3,18 (.125) 80,64 (3.175) 12 S PAC E S @ 2,54 (.100) = 30,48 (1.200) * For contact cavity arrangements see page 70. * For panel cutout and mounting hole pattern, see page 66. Receptacle 122,44 (4.820) MA X 111,76 (4.400) 5,08 (.200) 11 S PAC E S @ 2,54 (.100) = 27,94 (1.100) 101,85 (4.010) MA X 44,45 (1.750) 4X R 12,70 (.500) 5X O 4,60-4,19 (.181-.165) Nomenclature DL4-624RW4 DL4-624RW4A DL4-624RW6 DL4-624RW6A DL4-624RW9B 95,76 (3.770) MA X 76,20 (3.000) 12,70 (.500) L 15,37 (.605) 9,14 (.360) 21,59 (.850) MA X 104,14 (4.100) MA X 7,11 (.280) 3,18 (1.125) Front removable 0,64 (0.025) square posts 2,54 (0.100) Centers 9,65 (.380) MA X 3,18 (.125) L 0,64 (.025) 12 S PAC E S @ 2,54 (.100) = 30,48 (1.200) * For contact cavity arrangement see page 70. * For panel cutout and mounting hole pattern, see page 66. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 33 80,64 (3.175) 12 S PAC E S @ 2,54 (.100) = 30,48 (1.200) 66,04 (2.600) 11 S PAC E S @ 2,54 (.100) = 27,94 (1.100) Cannon ZIF Connectors DLP - Metal Shell Cannon has developed a `Resilient Contact' that provides reliable performance with contact wiping action directly on a PCB pad. A high density contact module enables a high pin count connector and flexibility. The nickel plated aluminum housing along with the embedded grounding springs offer superior performance under the harshest EMI conditions. The DLP, like that of the DL, is capable of over 10,000 mating cycles. WIth the PCB acting as the mated contacts, electronics can be mounted at the signal source, thus reducing cross talk and minimizing realestate. The DLP-408 is offered with mechanical shutters to meet the IEC requirements for finger protection. Materials and Finishes Housing Actuating Camshaft Aluminum Alloy (DLP136, 204, 272). Zinc Alloy (DLP408) Nickel Plated Stainless Steel, Passivated Electrical Data No. of Contacts: Wire Size: Contact Termination: 136, 204, 272, 408 N/A Receptacle DIP Soldering to PCB - DLP 136, 204, 272 Pressfit to PCB (408) Plug Cable termination to PCB Direct soldering to daughter board stacked to PCB Interface connector between cable and PCB Mechanical Data Actuation: Coupling: Polarization: Contact Spacing: Shell Styles: Single Hand Rotating Latch Polarizing Posts 1.9 (0.075 Pitch (DLP136 204, 272), 1.6 (0.063) Pitch (DLP408) Plug and Receptacle Performance Data Dielectric Withstanding Voltage: Insulation Resistance Durability: Contact Resistance: Contact Retention: 500 VAC RMS 1000 Megaohms minimum 10,000 Cycles minimum 30 milliohms maximum (Initial) 4.9N (1.1 LBS) Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 34 Cannon ZIF Connectors DLP - Metal Shell How to Order DLP R 272 - SERIES DLP: Metal shell TYPE P - Plug R - Receptacle CONTACT ARRANGEMENT - NUMBER OF CONTACT MODULES - LOCATION DUMMY - MOD. CODE 136 - 4 204 - 6 272 - 8 AB A NONE DLP - 408 P SERIES DLP : Metal shell CONTACT ARRANGEMENT 408 TYPE AND MODIFICATION CODE - P (Plug) - R (Receptacle) Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 35 - * 8 - * Cannon ZIF Connectors DLP - Metal Shell Plug * Order Protective cover, sold separately. See page 45. * For PC pad layout, see page 64. * Not including backshell, handle, and screw. * For contact cavity arrangements, see page 71. Part Number 127050-0299 Nomenclature DLP-P Description Part Number 127000-2721 127000-2721 DLP PWB Plate 8 DLP PWB Plate 6 M2.5 x 15mm PWB Plate Mounting Screw Note: Flat head screw length dependent on customer backshell design Receptacle * For PC hole pattern, see page 64. * For contact cavity arrangements, see page 71 Part Number 127050-0444 127050-0391 Nomenclature DLP-R204-6-A-F DLP-R272-8-F Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 36 Cannon ZIF Connectors Plug DLP - Metal Shell * Order Actuating Handle Kit, sold separately. See page 44. * For Contact Cavity arrangements, see page 71. * For PC pad layout, see page 65. * PWB Protective Plate included. Screws sold separately. Nomenclature Part Number 127050-0516 127059-0053 127059-0054 DLP408P PWB Plate Screws (center)* PWB Plate Screws (corners)** * Two Center plate screws required. ** Four Corner plate screws required. Receptacle * For PC hole pattern, see page 65. * For contact cavity arrangements, see page 71. Part Number 127050-0452 Nomenclature DLP408R Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 37 Cannon ZIF Connectors QLC ITT Expands its DL Family of Connectors with the Miniature QLC Device to Meet Size, Reliability, and Mating Requirements for Portable Medical Equipment Similar to the DL Series connectors, the QLC connector is highly reliable, easily assembled during harness and mating, and features a high pin count--up to 260 contacts in PC board-mount style. The QLC connector employs rugged nickel-plated aluminum housings and features a minimum rated life of 20,000 complete mating cycles with no performance loss. The interface of the QLC connector utilizes EMI springs and a shieldlocking mechanism to ensure uniform mating pressure around the perimeter of the mated connector, creating an EMI/RFI shield. With technology advances for small portable imaging equipment, the demand for a smaller, higher pin count, shielded, reliable connector proves essential. Consequently, ITT reduced the spacing from the standard DL to 0.8mm, thus reducing the overall size by more than 60% with the same number of contacts. The high pin count allows the engineer to utilize various grounding schemes to maintain signal integrity. The reduction in size, coupled with the superior shield design of the QLC, creates a sound interconnect choice for today's portable market. Materials and Finishes QLC Housing: Contacts: Shaft Assembly: Ground Spring: Insert Mold: Zinc, Nickel plated Copper Alloy, 40 inches gold over nickel in mating area, gold flash over nickel in tail area Stainless steel and plastic Stainless steel Plastic Electrical Data No. of Contacts: 260 Wire Size: N/A Contact Termination: Receptacle - DIP Solder to PCB Plug - Solder to Daughter Board Mechanical Data Actuation: Coupling: Polarization: Contact Spacing: Shell Styles: Roating Handle Quad Latch Polarizing Posts 0.8mm Plug and Receptacle Performance Data Dielectric Withstanding Voltage: Insulation Resistance Durability: Contact Resistance: Contact Retention: 1000 VAC RMS 1000 Megaohms minimum 20,000 Cycles maximum 100 milliohms maximum (including bulk resistance) N/A Dimensions shown in mm (inch) Specifications and dimensions subject to change 38 www.ittcannon.com Cannon ZIF Connectors QLC Plug * Insulator retaining screw sold separately. * For PC hole pattern, see page 65. Part Number 127050-0529 127059-0067 Nomenclature QLC260P Insulator Retaining Screw (2 required) Receptacle * Order actuating handle kit, sold separately. See page 44. * For contact cavity arrangements, see page 71. * For PC pad layout, see page 65. Part Number 127050-0530 Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 39 Nomenclature QLC260R Cannon ZIF Connectors Accessories - Overview Cannon offers a wide selection of accessories that allow the design engineers to configure the product for their exact needs. The accessories range from the simple actuating handle to junction and backshells, as well as polarizing posts and protective covers for the contacts. Actuating handles are the same for the DL1/2/3 and DLM1/2/3 series. The DL5/DLM5 and DLM6 series have specific handles. Handles are sold separately since many applications require the connector to be attached or removed only by an authorized technician. Plastic junction shells are available for the DL1/2/3 series for encasement of the crimp contacts after complete installation into the connector. These shells also make it possible for the DL to be used as a cable-to-cable mating connector as they can be used both on the plug and the receptacle. The DL1/2/3 plastic junction shells have optional secondary cable entry capability by removing the molding in the cable entry plugs. Cable clamp kits are available to affix the cable to the second entry. This second entry option is very useful in applications where the large wire sizes make the cable diameter too large to be handled from a single entry port. Metal Backshells are available for the entire DL/DLM series. The metal backshells are constructed from die cast aluminum with a nickel plating to facilitate in EMI/RFI shielding of the connector systems. Shielding has become a driving force because of the ever increasing stringent EMI/RFI regulations Polarizing posts ar available to offer a keying feature for both the DL and DLM connectors. The polarizing posts can be installed in specific orientation so that plugs of the same size connectors can only be mated in predetermined receptacles. This feature offers the designer the ability to foolproof the attachment possibilities to protect accidental damage to the system. Protective covers of plastic and anti-static rubber are available to offer contact protection from physical damage or dust. Since the DL series has a high density of contacts in an exposed area, these covers are very useful for many applications. For example, where systems have multiple connectors, or when the connections are often left unattached, or when the system parts are put into storage. Accessory Selection Guide Connector Series Actuating Handles see page Protective Covers Rubber Plastic see page see page DL1-156 DL2-96 DL3-60 DL4-624 DL4-1248 DL4-2496 included included included - DL5-260 - - - - DLM1-256 DLM2-86 DLM3-60 DLM5-260 DLM6-360 DLD1-156 DLD2-96 - - - - - - - - - Metal Shell EMI/RFI Shielding see page - - - - - - - - - - - - - Plastic Junction Shell see page Cable Clamps see page - - - - - - - - - - - - - - - - Metal Backshell see page Polarizing Posts see page - - - - - - - - - - Compatible - Not Compatible Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 40 Cannon ZIF Connectors Accessories - Plastic Junction Shells Product Features * Stainless steel cable clamps * Thermoplastic UL 94V-1 rated * Straight 90 or 45 cable entry * Accommodates up to 22,22 (.875) cable * * * * For use with crimp contact connectors Knockout plug provides alternate second entry Complete with 4 attaching screws and nuts Complete with one cable clamp kit Junction Shell Kit (Straight or 90 Mounting) DL1 / DLM1 Description DL-1-J/S Part Number 249-1950-000 Max Cable Entry A B C D E F G H I 110,74 (4.360) MAX 62,36 (2.455) MAX 68,58 (2.700) MAX 86,36 (3.400) MAX 43,94 (1.730) MAX 57,78 (2.275) MAX 63,50 (2.500) MAX 27,69 (1.090) MAX 50,44 (1.988) MAX 22,23 (0.875) Note: Single Piece Shell DL2 / DLM2 DL3 / DLM3 Description Part Number DL2-J/S 249-1985-000 DL2-2-J/S 249-2238-000 DL2-4-J/S 249-2238-001 DL2-3-J/S 249-2060-000 DL3-3-J/S 249-2237-000 DL3-4-J/S 249-2237-001 A B C D E F G H I 68,83 (2.710) MAX 68,83 (2.710) MAX 68,83 (2.710) MAX 68,83 (2.710) MAX 68,83 (2.710) MAX 68,83 (2.710) MAX 46,81 (1.843) MAX 46,81 (1.843) MAX 46,81 (1.843) MAX 46,81 (1.843) MAX 46,81 (1.843) MAX 46,81 (1.843) MAX 52,45 (2.065) MAX 52,45 (2.065) MAX 52,45 (2.065) MAX 52,45 (2.065) MAX 52,45 (2.065) MAX 52,45 (2.065) MAX 71,04 (2.797) MAX 71,04 (2.797) MAX 71,04 (2.797) MAX 71,04 (2.797) MAX 71,04 (2.797) MAX 71,04 (2.797) MAX 30,05 (1.183) MAX 30,05 (1.183) MAX 30,05 (1.183) MAX 30,05 (1.183) MAX 30,05 (1.183) MAX 30,05 (1.183) MAX 36,45 (1.435) MAX 36,45 (1.435) MAX 36,45 (1.435) MAX 36,45 (1.435) MAX 36,45 (1.435) MAX 36,45 (1.435) MAX 39,29 (2.500) MAX 39,29 (2.500) MAX 39,29 (2.500) MAX 39,29 (2.500) MAX 39,29 (2.500) MAX 39,29 (2.500) MAX 31,75 (1.547) MAX 31,75 (1.547) MAX 31,75 (1.547) MAX 31,75 (1.547) MAX 31,75 (1.547) MAX 31,75 (1.547) MAX 44,04 (1.250) MAX 44,04 (1.250) MAX 44,04 (1.250) MAX 44,04 (1.250) MAX 44,04 (1.250) MAX 44,04 (1.250) MAX Max Cable Entry 14,20 (0.560) 15,90 (0.625) 22,23 (0.875) 14,20 (0560) 15,90 (0.625) 22,23 (0.875) Note: Two Piece Shell Junction Shell Kit (45 Mounting) DL2 / DLM2 DL3 / DLM3 Description Part Number DL2-1-J/S 249-1985-001 DL3-2-J/S 249-2060-001 A B C D E F G H I 68,83 (2.710) MAX 68,83 (2.710) MAX 46,81 (1.843) MAX 46,81 (1.843) MAX 52,45 (2.065) MAX 52,45 (2.065) MAX 71,04 (2.797) MAX 71,04 (2.797) MAX 30,05 (1.183) MAX 30,05 (1.183) MAX 36,45 (1.435) MAX 36,45 (1.435) MAX 39,29 (2.500) MAX 39,29 (2.500) MAX 31,75 (1.547) MAX 31,75 (1.547) MAX 44,04 (1.250) MAX 44,04 (1.250) MAX Note: Two Piece Shell Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 41 Max Cable Entry 15,90 (0.625) 15,90 (0.625) Cannon ZIF Connectors Accessories - Cable Clamp Kits Cable Clamp Kit for optional second entry (Straight or 90 Mounting) DL1 / DL2 / DL3 Description Part Number Max Mounting DL1-C/C 218-0179-000 Cable Entry 22,23 (0.875) DL1-C/C (1) 218-0180-000 14,20 (0.680) Straight or 90 DL2-2-C/C (1) 218-0180-001 15,90 (0.625) Straight or 90 DL2-3-C/C (1) 218-0200-000 22,23 (0.875) Straight or 90 Straight or 90 Cable Clamp Kit for optional second entry (45 Mounting) DL2 Description Part Number DL2-1-C/C (1) 218-0181-000 Max Cable Entry 15,90 (0.625) Mounting 45 Note: (1) Also suitable for DL3 Connectors Dimensions shown in mm (inch) Specifications and dimensions subject to change 42 www.ittcannon.com Cannon ZIF Connectors Accessories - Metal Backshells Standard Materials and Finishes Acrylic paint over die cast aluminum Shell: Stainless Steel Hardware: Two Piece Shell Design (Straight or 90 Mounting) DL2 / DLM2 DL3 / DLM3 A D 1 E B CL C F Wire hood may be installed in two positions. 90 cable entry as shown or straight entry by rotating wire hood. Used On Part Number A B C D E F DL2 / DLM2 (1) 249-4517-000 77,8 (3.06) 33,0 (1.30) 65,8 (2.59) 36,3 (1.43) 24,5 (.96) 28.1 (1.11) DL3 / DLM3 (1) 249-4518-000 (3.06) 77,8 33,0 (1.30) 65,8 (2.59) 36,3 (1.43) 24,5 (.96) (1.11) 28.1 Max Cable Entry 19,05 (0.750) 19,05 (0.750) Note: Kit consists of 2 shells, 9 screws, 1 wire hood, 1 wire clamp, 1 lock/open indication seal. One Piece Shell Design (Straight or 90 Mounting) DL1/DLM1 DL5/DLM5 DLM6 1 G E B D CL CL F C Wire hood may be installed in two positions. 90 cable entry as shown or straight entry by rotating wire hood. Used On DL1/ DLM1 (2) Part Number A B C D 249-4520-000 123,4 (4,86) 48,6 (1.91) 49,0 (1.93) 63,0 (2.48) 111,4 N/A 115,8 (4.56) 125,0 (4.92) 7,6 DL5/ DLM5 (3) 249-4501-000 N/A DL6/ DLM6 (3) 249-4515-000 N/A (4.38) (0,30) 7,6 (0,30) Notes: (2) Kit consists of 2 shells, 10 screws, 1 wire hood, 1 wire clamp, 1 lock/open indication seal. (3) Kit consists of 1 shell, 8 screws, 1 wire hood, 1 wire clamp, 4 nuts. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 43 E F 24,0 28,12 30,0 42,6 (0.945) (1.18) 30,0 (1.18) (1.11) (1.68) 42,6 (1.68) Max Cable Entry 19,05 (0.750) 22,3 (0.875) 28,00 (1.102) Cannon ZIF Connectors Accessories - Actuating Handle Kits Product Features * Provides a convenient method of actuating the contacts and cam for locking the connector. * Kit provides actuating handle and attaching screw. * Pointer on handle denotes "locked" and "open" positions. Materials and Finishes Handle: Glass filled thermoplastic DL1 / DL2 / DL3 DLM1 / DLM2 / DLM3 Part Number: 204-0016-000 DL5 DLM5 DLP408 Part Number: 204-4501-000 DLM6 Part Number: 204-4500-000 QLC Part Number: 127059-0069 Note: For DLP 272 Handle, please consult factory for more information. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 44 Cannon ZIF Connectors Accessories - Protective Covers Protective Covers Product Features * Fits snugly over mating faces * Prevents foreign matter from permeating contact cavities Protective Covers - Rubber Materials and Finishes Cover: Anti-static synthetic rubber DL / DLM Receptacle DL / DLM Plug Cover for Part Number DL1-156R DL2-96R DL3-60R DL4-624R 039-0243-000 039-0245-000 039-0247-000 039-0240-000 Cover for Part Number DL1-156P DL2-96P DL3-60P DL4-624P 039-0242-000 039-0244-000 039-0246-000 039-0239-000 Cover for Part Number DL1-156P DL2-96P DL3-60P 025-0852-000 025-0857-000 025-0850-000 Protective Covers - Plastic Materials and Finishes Cover: Polyethylene DL / DLM Plug DL / DLM Receptacle Cover for Part Number DL1-156R DL2-96R DL3-60R 025-4506-000 025-4505-000 025-4509-000 DL5-260R 025-1218-000 Note: Must remove/cut secondary cap from DL5 cover DLP 272 Nomenclature Part Number DLP PWB Protect 6A/H DLP PWB Protect 8 DLP Plug Dust Cap DLP Receptacle Dust Cap 127000-2721 127000-2720 127000-2719 127000-2732 Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 45 Cannon ZIF Connectors Accessories - Polarizing Posts Center Mounting Materials and Finishes Post: Screw: Zinc, copper over nickel Stainless Steel DL1 / DL2 DLM1 / DLM2 Kit consists of Part Number 2 posts and 2 no, 2- 56 X3/16 fil. Head screws 320-0021-005 Corner Mounting Materials and Finishes Post: Screw: Zinc, nickel Stainless Steel DL1 / DL2 / DL3 DLM6 DLM1 / DLM2 / DLM3 DL5 DLM5 Kit consists of Part Number 2 posts and 2 No. 4-40x9/32 320-0021-006 Kit consists of Part Number 4 posts and 4 M2.5x10 screws 320-4505-000 Kit consists of Part Number 4 posts and 4 M3x8 screws 320-4502-000 Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 46 Cannon ZIF Connectors Accessories - EMI / RFI Shielding Shells Materials and Finishes Shell: Steel, Nickel Finish Metal Shells (DL5 only) Plug Description Part Number Plug Shell 248-4500-000 Receptacle Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 47 Description Part Number Receptacle Shell 248-4501-000 Cannon ZIF Connectors Contacts The Cannon DL Crimp and Buss contacts are available in addition to the factory installed Square Post/PCB mount version contacts. Crimp contacts are available loose only. The Buss Contacts make the DL series capable of providing higher than 5 amps per line. The Buss contacts are pairs of contact lines which increase the amperage capability in increments of 10 amps up to 60 amps. The contacts have solder holes at the tail section for soldering #30-#18 AWG. The tail is also designed to accommodate a 1/8 crimp lug for wire sizes larger than #18. The Crimp contacts are available in two plating types. The 20 inch gold hermaphroditic version which is the economical choice for applications requiring over 100 milliamps to 5 amps, and the 50 gold bump to flat version which offers the most versatile range of applications requirements from micro-amps to 5 amps. The Bump to Flat version was developed specifically to handle "dry circuit" requirements where the signal amperage is not enough to ensure a clean contact point. The 50 inch gold Bump to Flat version is mandatory for applications with signals below 100 milliamps. The Bump contact is installed in the Plug and the Flat contact is installed in the receptacle. This combination increases the contact force and ensures that the wiping point becomes the current carrying point after mating. The 50 inch gold Bump to Flat version has become the standard for all modern applications where power and low voltage signals are combined into one connector. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 48 Cannon ZIF Connectors Contacts - Buss Contacts 1 Pair * Designed for power distribution of more than 5 amps. * Accommodates #30-#18 AWG in hole 1,29-1,14 (.051-.045) for wire soldering. * Accommodates 1/8 crimp lugs for larger wire sizes. Material: Finish: Buss Contact Description 1 2 3 4 5 6 Copper Alloy 20 inch in mating area / gold flash on balance (terminating end) Part Number 030-7380-001 030-7380-002 030-7380-003 030-7380-004 030-7380-005 030-7380-006 Pair Pair Pair Pair Pair Pair Note: For more information on tools and assembly, see pages Wire Termination - Solder Wire Termination - Crimp Lug Wire Termination -- Solder Wire Termination -- Crimp Lug Note: Contacts must be installed in the vertical position. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 49 Cannon ZIF Connectors Contacts - Crimp Contacts 50 inch Gold Contacts * Recommended for all applications * Offer the broadest amperage range * Mandatory for low current applications, less than 100 milliamps. Materials and Finishes Copper Alloy Material: 50 inch Gold over Nickel in mated area, Gold flash on balance (terminating end) Finish: Plug (Bump) B U MP C O N TA C T R E T E N T IO N LA N C E Wire Type Loose Part Number Reeled Part Number 28 thru 32 AWG 24 thru 26 AWG 20 thru 22 AWG 18 thru 20 AWG (1) 030-2416-003 030-2410-003 030-2409-003 030-2415-003 110238-0482 110238-0480 110238-0479 110238-0481 Note: Contact can be used in both plug and receptacle for applications above 100 MA. Receptacle (Flat) F LAT C O N TA C T R E T E N T IO N LA N C E Wire Type Loose Part Number Reeled Part Number 28 thru 32 AWG 24 thru 26 AWG 20 thru 22 AWG 18 thru 20 AWG (1) 030-2494-001 030-2492-001 030-2491-001 030-2493-001 110238-0486 110238-0484 110238-0483 110238-0485 Caution: Flat contacts can only be used in the receptacle 20 inch Gold Contacts Materials and Finishes Material: Finish: Copper Alloy 20 inch Gold over Nickel, in mated area, Gold flash on balance (terminating end) Plug and Receptacle (Bump) (3) Wire Type Loose Part Number Reeled Part Number 36 thru 38 AWG (2) 28 thru 32 AWG 24 thru 26 AWG 20 thru 22 AWG 18 thru 20 AWG 127000-2207 030-2416-001 030-2415-001 030-2410-001 030-2409-001 127000-1271 110238-1030 110238-1029 110238-1028 110238-1027 Note: (1) Non insulation support (2) 20 inch gold in mating area/Gold flash on balance (terminating end), RoHS compliant, sold in lots of 100 pieces. (3) 20 inch gold Bump contact are used for both Plug and Receptacle Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 50 Cannon ZIF Connectors Tools and Assembly A key feature of the Cannon DL connector series is easy contact termination, both in the field and in high-volume production. An ergonomically designed hand crimp tool is available for the low volume (loose contact) applications and will accommodate two different crimp contact sizes. To reduce overall costs, the crimp jaws are replaceable. Automatic crimp and strip/crimp machines are available for high volume applications requiring a large number of crimps (50,000 crimps per year or more). These machines are leased to customers to eliminate the need for heavy investment. They also improve productivity for large pin count applications. DL Crimp contacts are designed to be hand installed into the connector, no tooling is needed for the insertion process. Extraction tools are available for the removal of Crimp contacts for easy repair even in field applications. Extraction tools are also available for the Buss contacts, as well as the factory installed Square Post contacts. Hand Crimp Tool Hand Crimp Tool with Replaceable Jaw Set Hand Tool Description 1 CHDLT 28-32 2 CHDLT 20-26 3 CHDLT 18-20 Part Number 112108-0002 112108-0001 112108-0000 Crimp Tensile Strength Crimp tensile strength is a measure of how hard a wire can be pulled without breaking or separating from the contact. This is the best way to verify that the wire is properly terminated to the contact. Periodic crimp tensile measurements are recommended to insure the integrity of the crimp. The table below contains the appropriate values for DL crimp contacts. Wire Size (AWG) Tensile Min. (lbs) Wire Trim Dimension "A" Insulation Dia. Max 32 1 3,30 (.130) 1,35 (.053) 30 1.5 3,30 (.130) 1,35 (.053) Wire Trim Dimension 28 26 3 7 3,30 (.130) 3,30 (.130) 1,35 (.053) 1,65 (.065) Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 51 24 10 3,30 (.130) 1,65 (.065) 22 15 3,30 (.130) 1,88 (.074) 20 19 4,06 (.160) 1,88 (.074) 18 30 4,06 (.160) 1,88 (.074) Cannon ZIF Connectors Contacts - Crimp Contacts - Reeled Extraction Tool - Buss Contacts Extraction Tool for Buss Contact Description Contacts Part Number CET-DL3 1 pair 274-7029-003 CET-DL4 CET-DL4 CET-DL5 CET-DL6 CET-DL6 2 3 4 5 6 274-7029-004 274-7029-004 274-7029-005 274-7029-006 274-7029-006 pair pair pair pair pair Extraction Tool - Crimp, Square Post, PC/RC Contacts CET-DL10 Description CET-DL10 CET-ECP CET-ECP-1 CET-ECP Part Number 274-7029-007 274-7045-000 274-7045-001 CET-ECP-1 Contact Type Crimp Wrap Post Square Post PC Tail Extension 15,37 (.605) 7,11 (.280) Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 52 Cannon ZIF Connectors Tools and Assembly - Crimp Contacts Assembly Instructions for Crimp Contacts R E C E P TA C LE C O N N E C TO R Contact Insertion: All crimp contacts inserted by hand. No tooling is required for either the plug or receptacle. Caution: Do not force contacts into contact cavities. If contact encounters excessive resistance during installation remove and re-insert using a slight up and down motion. This will assure positive cavity alignment. Do not install contact if plug is in the closed or actuated position. R E T E N T IO N LA N C E (B O T TO M) P LU G C O N N E C TO R R E T E N T IO N LA N C E (TO P ) R E T E N T IO N LA N C E (TO P ) Plug: Step 1. Prior to inserting contacts, turn the shaft counter-clockwise to its maximum open position. Step 2. WIth the retention lance positioned away from the shaft, insert contacts from the rear of the contact plug. SC RE W C AM Receptacle: Step 1. With the retention lance positioned toward the shaft hole, insert contacts from the rear of the receptacle. R E T E N T IO N LA N C E (B O T TO M) P O LA R IZ IN G PO ST Contact Removal for Crimp Contacts Tool: CET-DL10 C O N TA C T R E T E N T IO N LA N C E Release retention lance by inserting tip of extraction tool into cavity until it bottoms on insulator shoulder. Gently pull wire in direction of arrow, see illustration, to remove contact from insulator. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 53 Cannon ZIF Connectors Tools and Assembly - Buss Contacts Assembly Instructions for Buss Contacts Contact Insertion: All buss contacts are inserted by hand. No tooling is required for either the plug or receptacle. Caution: Do not force contacts into contact cavities. If contact encounters excessive resistance during installation remove and re-insert using a slight up and down motion. This will assure positive cavity alignment. Do not install contact if plug is in the closed or actuated position. R E C E P TA C LE C O N N E C TO R R E T E N T IO N LA N C E (B O T TO M) P LU G C O N N E C TO R R E T E N T IO N LA N C E (TO P ) R E T E N T IO N LA N C E (TO P ) Plug: Step 1. Prior to inserting contacts, turn the shaft counter-clockwise to its maximum open position. Step 2. WIth the retention lance positioned away from the shaft, insert contacts from the rear of the contact plug. SC RE W C AM Receptacle: Step 1. With the retention lance positioned toward the shaft hole, insert contacts from the rear of the receptacle. P O LA R IZ IN G PO ST R E T E N T IO N LA N C E (B O T TO M) Contact Removal for Buss Contacts Tool: CET-DL3/4/5/6 C O N TA C T R E T E N T IO N LA N C E C O N TA C T R E T E N T IO N LA N C E Release retention lance by inserting tip of extraction tool into cavity until it bottoms on insulator shoulder. Gently remove buss contact in direction of arrow, see illustration, to remove contact from insulator. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 54 Cannon ZIF Connectors Tools and Assembly - Square / Wrap Post Contacts Assembly Instructions for Square Post Contacts Contact Insertion: Square Post Contacts are factory installed but can be removed and replaced if damaged in service. Step 1. Prior to inserting contacts, actuating handle must be in the maximum open position. Step 2. Contacts are inserted from the insulator front face by hand and are seated and clicked in the cavity by pulling on the terminal post with flat nose plier, see Figure 1. Figure 1 C O N N E C TO R F RO NT FAC E Contact Removal for Square Post Contacts Tool: CET-ECP and CET-ECP-1 Place tool over square post terminal and impact tool. Apply sufficient force to collapse retention lance and push contact out of insulator. This process destroys the retention lance C O N TAC T R E T E N T IO N LA N C E Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 55 C O N TA C T R E T E N T IO N LA N C E Cannon ZIF Connectors Tools and Assembly Lease Automatic Tooling - North America* Mini Applicators are interchangeable modules that will fit into many standard crimping machines. They are available for all sizes of stamped and reeled contacts Wire Size AWG 18-20 20-22 24-36 28-32 20 inches Gold 50 inches Gold (Bump) 110238-0402* 110238-0481* 110238-0400 110238-0479 110238-0401 110238-0480 110238-0403 110238-0482 50 inches Gold (Flat) 110238-0485* 110238-0483 110238-0484 110238-0486 Mini Applicator DL-T 18-20 DL-T 20-22 DL-T 24-26 DL-T 28-32 Applicator p/n 112211-0002 112211-0003 112211-0009 112211-0010 * Without Insulation support Wire Size 18 20 20 22 24 26 28 30 32 Strip Length Reference 4.00 (0.160) 4.00 (0.160) 3.3 (0.130) 3.3 (0.130) 3.3 (0.130) 3.3 (0.130) 3.3 (0.130) 3.3 (0.130) 3.3 (0.130) Conductor Crimp Width Max 1,80 (0.071) 1,80 (0.071) 1,710 (0.067) 1,710 (0.067) 1,5 (0.059) 1,5 (0.059) 1,5 (0.059) 1,5 (0.059) 1,5 (0.059) Conductor Crimp Height +/- 0,03 (0.001) 1,52 (0.060) 1,34 (0.053) N/A N/A 1,25 (0.049) 1,88 (0.074) 1,22 (0.048) 1,88 (0.074) 1,04 (0.041) 1,65 (0.065) 0,96 (0.038) 1,65 (0.065) 0,84 (0.033) 1,35 (0.053) 0,79 (0.031) 1,35 (0.053) 0,74 (0.029) 1,35 (0.053) 133 (30) 84 (19) 84 (19) 67 (15) 44 (10) 31 (7) 13 (3) 7 (1.5) 4 (1) Insulation crimp Heigh Max Tensile Pull Minimum (Newtons) ABT-620 UCCS The ABT-620 Universal Cannon Crimper / Stripper is a pneumatic powered, microprocessor controlled machine. It is designed to semiautomatically strip insulation from stranded or single conductor electrical wire and attach a stamped and formed contact by crimping. The machine will accommodate 34 thru 12 AWG wire. Primary application of the machine is the termination of jacketed cable where the individual leads cannot be stripped by fully automated equipment. The ABT-620 UCCS operates automatically upon insertion of a wire or it can be switched over to a foot pedal operation as desired. Machined Strip / Crimp Rate: 1200+ per hour Power Requirements: Electrical = 115 VAC, 60 Hz, 20A Pneumatic = 80 psi, 3 cu. ft per min. * For other geographical regions, contact Cannon for details. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 56 Cannon ZIF Connectors Tooling - Automatic Tooling Lease or Buy Automatic Tooling - Europe TT Crimping Press The TT Crimping Press is available either in semiautomatic (for bench-top use) configuration or in full automatic (integrated into a cut and strip machine) configuration. Very compact and light, its spheroidal cast iron, one-piece structure offers the highest rigidity for a very stable crimping height value. A proprietary safety cover (grants the operator a perfect view of the crimping zone while enjoying complete protection from any hazard. The semi-automatic configuration (for bench top use) always includes safety cover, reel arm, foot switch according to the international safety standard and CE regulation. Mini-applicators are available for all sizes of stamped and reeled contacts. Part Number: 121586-5225 Mini-Applicators - Europe Wire Size AWG 18-20 20-22 24-26 28-32 50 inches Gold (Bump) - 110238-0400 110238-0479 110238-0401 110238-0480 110238-0403 110238-0482 50 inches Gold (Flat) - 110238-0483 110238-0484 110238-0486 DL-T 20-22 - DL-T 24-26 - DL-T 28-32 - 20 inches Gold Mini Applicator DL-T 18-20 - Applicator p/n Wire Size AWG mm2 18 0,82 20 0,52 20 0,52 22 0,33 24 0,25 26 0,14 28 0,08 30 0,05 32 0,03 Strip Length Reference 4.00 (0.160) 4.00 (0.160) 3.30 (0.130) 3.30 (0.130) 3.30 (0.130) 3.30 (0.130) 3.30 (0.130) - - Conductor Crimp Width Max 1,80 (0.071) 1,80 (0.071) 1,70 (0.067) 1,700 (0.067) 1,50 (0.059) 1,50 (0.059) 1,5 (0.059) - - Conductor Crimp Height +/- 0,03 (0.001) Insulation Crimp Height Max Tensile Pull Minimum (Newtons) 1,45 (0.057) 1,35 (0.053) 1,07 (0.042) 1,65 (0.065) 1,04 (0.041) 1,65 (0.065) 0.90 (0.035) 1,65 (0.065) - 0 1,14 (0.045) 1,88 (0.074) - 0 1,22 (0.048) 1,88 (0.074) - - 133 84 84 53 32 18 11 - - Note: All applicators are compatible with TT Crimping Press, #121586-5225. We advise all our customers to hold at least one set of consumable tooling (consisting of Conductor Crimp Blade, Insulation Crimp Blade, Combination Anvil, Shear Moving and Shear Fixed). Please consult factory to order consumable tooling. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 57 Cannon ZIF Connectors PCB Hole Pattern and Pad Layout PCB Pad Layout For the PC/RC Versions: The contact tail design has been modified from a 0,64 (.025) square pin to a 0,05 (.020) diameter round pin. The change enables a decrease in the diameter of the through holes as well as the solder mounds on PCB's (d1 and d2 can be wider than D1 and D2). This can reduce the crosstalk in RF circuits and enhance the dielectric withstanding voltage in high voltage circuits. The soldering of contacts into through (THRU) holes on a PC Board has become standard for medical equipment and test equipment for semi-conductors. As a result of the narrow spacing between the solder pad and circuit pattern, crosstalk between signals increases. A solution to this problem is to make the diameter of the contacts and solder lands smaller to provide more space between the lands and the patterns. However a smaller diameter contact results in higher impedance. Cannon designed a solution with a smaller diameter contact tail. This design C O N TAC T T H RU H O LE S O LD E R C O N N E C TO R IN S U LATO R PC B P C TA IL Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 58 Cannon ZIF Connectors PCB Hole Pattern and Pad Layout DL1 / DLM1 / DLD1 Printed Circuit Board Hole Patterns DL1-156/DLM1-156 Plug Receptacle 16,26 (.640) 3,30-3,05 4X O (.130-.120) 5 E Q U A L S PA C E S @ 2,54 (.100) = CL S Y MM O 0,25 (.010) A T H R U H O LE TO TA L N O N -A C C U MU LAT IV E A B C D E F G H J K L M N 3 A B C D E F G H J K L M N A B B P R S T U V W X Y Z a b c 12 E Q U A L S PA C E S @ 2,54 (.100) C E NTE RS 30,48 (1.200) = TO TA L N O N -A C C U MU LAT IV E 100,02 (3.938) CL S Y MM P LAT E D T H R U H O LE B CL S Y MM 1,09-0,94 156X O (.043-.037) O 0,13 (.005) CL S Y MM O 9,52 (.375) MIN T H R U H O LE C E NTE RS 12,70 (.500) 16,51 (.650) P R S T U V W X Y Z a b c 12 E Q U A L S PA C E S @ 2,54 (.100) C E NTE RS = 30,48 (1.200) TO TA L N O N -A C C U MU LAT IV E 12 3 4 5 6 6 5 4 3 2 1 1 A DLD1-156 Plug Receptacle 20,32-19,81 (.800-.780) 4X R 3,63 (.143) MA X S Y MM A B C D E F G H J K L M N 92,20-91,69 (3.630-3.610) O 9,52 (.375) MIN T H R U H O LE P R S T U V W X Y Z a b c S Y MM A B C D E F G H J K L M N 40,89-40,39 (1.610-1.590) S Y MM 20,32-19,81 (.800-.780) 5 E Q UA L S PAC E S @ 2,54 (.100) C E N T E R S = 12,70 (.500) TO TA L N O N -AC C U MU LAT IV E 4X R 3,63 (.143) MA X 12 E Q UA L S PAC E S @ 2,54 (1.00) C E N T E R S = 30,48 (1.200) TO TA L N O N -AC C U MU LAT IV E 16,51 (.650) R E F 3,18-2,92 (.125-.115) S Y MM B 156X O 1,09-0,94 (.043-.037) O 0,13 (.005) A B P LAT E D T H RU H O LE P R S T U V W X Y Z a b c 12 E Q UA L S PAC E S @ 2,54 (1.00) C E N T E R S = 30,48 (1.200) TO TA L N O N -AC C U MU LAT IV E 1 2 3 4 5 6 6 5 4 3 2 1 1 Notes: A 1. Contact hold cavity identifications shown are typical as viewed from top surface of P.C. board. 2. All plug layout dimensions not shown are similar to the receptacle dimensions 3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79 - 0,64 (.031-.025). For PCB pad layout configuration see page Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 59 Cannon ZIF Connectors PCB Hole Pattern DL2 / DLM2 / DLD2 Printed Circuit Board Hole Patterns DL2-96/DLM2-96 Plug R eceptacle 19,38 (.763) 6 E Q U A L S PA C E S @ 7 E Q U A L S PA C E S @ 2,54 (.100) = CL S Y MM CL S Y MM O 9,52 (.375) MIN T H R U H O LE 3 A B C D E F G 2.54 (.100) C E NTE RS 17,78 (.700) TO TA L CL S Y MM A B C D E F G O 0,13 (.005) A B P LAT E D T H R U H O LE B TO TA L N O N -A C C U MU LAT IV E N O N -A C C U MU LAT IV E 1,09-0,94 96X O (.043-.037) H J K L M N P C E NTE RS 15,24 (.600) = CL S Y MM 57,91 (2.280) 6,35 (.250) H J K L M N P 12 3 4 5 6 7 8 8 7 6 5 4 3 2 1 1 A 6 E Q U A L S PA C E S @ 2,54 (.100) 3,30-3,05 4X O (.130-.120) O 0,25 (.010) A B = 15,24 (.600) C E NTE RS TO TA L N O N -A C C U MU LAT IV E T H R U H O LE DLD2-96 Plug Receptacle 7 E Q UA L S PAC E S @ 2,54 (.100) C E N T E R S = 17.78 (.700) TO TA L N O N -AC C U MU LAT IV E 24,13-23,62 (.950-.930) S Y MM A B C D E F G O 9,52 (.375) MIN T H RU H O LE 10,16-9,65 (.400-.380) 1,09-0,94 (.043-.037) O 0,13 (.005) A B P LAT E D T H RU H O LE 96x O 4X R 3,63 (.143) MA X S Y MM 22,86-22,35 (.900-.880) A B C D E F G 23,24-22,99 (.915-.905) 50,80-50,29 (2.000-1.980) H J K L M N P 8 7 6 5 4 3 2 1 6,35 (.250) R E F 2,29-2,03 (.090-.080) 1,27-1,02 (.050-.040) 6 E Q UA L S PAC E S @ 2,54 (1.00) C E N T E R S = 15,24 (6.00) TO TA L N O N -AC C U MU LAT IV E S Y MM S Y MM B H J K L M N P 1 2 3 4 5 6 7 8 4X R 1,02 (.040) MA X 1 A 6 E Q UA L S PAC E S @ 2,54 (1.00) C E N T E R S = 15,24 (6.00) TO TA L N O N -AC C U MU LAT IV E 4X R 3,63 (.143) Notes: MA X 1. Contact hold cavity identifications shown are typical as viewed from top surface of P.C. board. 2. All plug layout dimensions not shown are similar to the receptacle dimensions 3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79 - 0,64 (.031-.025). For PCB pad layout configuration see page Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 60 Cannon ZIF Connectors PCB Hole Pattern and Pad Layout DL3 / DLM3 / DL5 / DLM5 Printed Circuit Board Hole Patterns DL3-60/DLM3-60 Receptacle Plug 5 E Q U A L S PA C E S @ 2,54 (.100) = C E NTE RS 12,70 (.500) 11,89 (.468) TO TA L 4 E Q U A L S PA C E S @ N O N -A C C U MU LAT IV E 2,54 (.100) C E NTE RS 10,16 (.400) = TO TA L N O N -A C C U MU LAT IV E CL S Y MM CL S Y MM 1,09-0,94 60X O (.043-.037) 3 A B C D E O 0,13 (.005) A 57,91 (2.280) P LAT E D T H R U H O LE CL S Y MM B F G H J K O 9.52 (.375) MIN T H R U H O LE A B C D E B CL S Y MM 16,51 (.650) F G H J K 6 5 4 3 2 1 1 2 3 4 5 6 1 A 4 E Q U A L S PA C E S @ 3,30-3,05 4X O (.130-.120) O 0,25 (.010) 2,54 (.100) A C E NTE RS 10,16 (.400) = B TO TA L N O N -A C C U MU LAT IV E T H R U H O LE DL5-260/DLM5-260 Plug Receptacle 26,01 (1.024) 12 E Q U A L S PA C E S @ 2,54 (.100) C E NTE RS 9 E Q U A L S PA C E S @ 2,54 (.100) = CL S Y MM A B C D E F G H J K L M N O 9,52 (.375) MIN T H R U H O LE TO TA L N O N -A C C U MU LAT IV E TO TA L CL S Y MM 1,09-0,94 260X O (.043-.037) O 0,13 (.005) A CL S Y MM = C E NTE RS 22,86 (.900) N O N -A C C U MU LAT IV E 3 30,48 (1.200) P LAT E D T H R U H O LE P R S T U V W X Y Z a b c B A B C D E F G H J K L M N 100,02 (3.938) CL B S Y MM P 16,51 (.650) R S T U V W X Y Z a b c 1 2 3 4 5 6 7 8 9 10 10 9 8 7 6 5 4 3 2 1 1 A 12 E Q U A L S PA C E S @ 4X O 3,43-3,18 (.135-.125) O 0,25 (.010) T H R U H O LE A 2.54 (.100) B = 30,48 (1.200) C E NTE RS TO TA L N O N -A C C U MU LAT IV E Notes: 1. Contact hold cavity identifications shown are typical as viewed from top surface of P.C. board. 2. All plug layout dimensions not shown are similar to the receptacle dimensions 3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79 - 0,64 (.031-.025). For PCB pad layout configuration see page Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 61 Cannon ZIF Connectors PCB Hole Pattern and Pad Layout DL5 Plastic Press-Fit (Receptacle only) DLM5 Press-Fit Printed Circuit Board Hole Patterns Plug Receptacle Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 62 Cannon ZIF Connectors PCB Hole Pattern and Pad Layout DLM6 Printed Circuit Board Hole Patterns DLM6-360 Receptacle Plug 29,01 (1.142) 14 E Q U A L S PA C E S @ 2,54 (.100) 11 E Q U A L S PA C E S @ 2,54 (.100) = CL S Y MM A B C D E F G H J K L M N P R CL S Y MM O 9,52 (.375) MIN T H R U H O LE C E NTE RS = CL S Y MM N O N -A C C U MU LAT IV E 3 A B C D E F G H J K L M N P R 360X O 1,09-0,94 (.043-.037) O 0,13 (.005) A B P LAT E D T H R U H O LE B S T U V W X Y Z a b c d e f g TO TA L N O N -A C C U MU LAT IV E TO TA L 27.94 (1.100) C E NTE RS 35,56 (1.400) 115,01 (4.528) CL S Y MM 18,54 (.730) S T U V W X Y Z a b c d e f g 12 1110 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 1 A 14 E Q U A L S PA C E S @ 3,43-3,18 4X O (.135-.125) O 0,25 (.010) 2,54 (.100) A B = 35,56 (1.400) C E NTE RS TO TA L N O N -A C C U MU LAT IV E T H R U H O LE Notes: 1. Contact hold cavity identifications shown are typical as viewed from top surface of P.C. board. 2. All plug layout dimensions not shown are similar to the receptacle dimensions 3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79 - 0,64 (.031-.025). For PCB pad layout configuration see page Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 63 Cannon ZIF Connectors PCB Hole Pattern and Pad Layout DLP-272 Printed Circuit Board Pad Layout Plug DLP-272 Printed Circuit Board Hole Pattern Receptacle Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 64 Cannon ZIF Connectors PCB Pad Layout DLP 408 Printed Circuit Board Pad Layout / Hole Patterns Plug Receptacle Note: PWB Pad plating Gold 5 m up over nickel 6 m up QLC Printed Circuit Board Pad Layout / Hole Patterns Plug Receptacle Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 65 Panel Cutouts Cannon ZIF Connectors DL / DLM panel Cutouts and Mounting Hole Patterns DL1-156/DLM1-156 DL2-96/DLM2-96 Required for Center Mounting Polarization Only Required for Center Mounting Polarization Only DL3-60/DLM3-60 DL4-624 DL5-260/DLM5-260 DLM6-360 Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 66 Cannon ZIF Connectors Panel Cutouts DLD1 Panel Cutouts and Mounting Hole Patterns DLD1-156 Plug 25,19 (.990) MIN 16,38-16,13 (.645-.635) 4X O 3,30-3,17 (.130-.125) 92,71 (3.650) MIN CL S Y MM 4X R 3,56 (.140) MA X 100,15-99,90 (3.943-3.933) CL S Y MM DLD1-156 Receptacle Front Panel Bridge 23,37 (.920) MIN 6,53-6,40 (.257-.252) 2X O 5,21(.205) T H RU 4X N O . 4-40 U N C -2B T H R E A D T H RU 5,74-5,66 (.226-.223) 92,71 (3.650) MIN 100,15-99,90 (3.943-3.933) S E E V IE W A OR B CL S Y MM 9,91-9,40 (.390-.370) View A Rear Panel Bridge 127,81 (5.032) O 3,81-3,56 (.150-.140) T H RU 8X R 3,56 (.140) MA X 16,38-16,13 (.645-.635) 9,91-9,40 (.390-.370) CL S Y MM View B Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 67 Panel Cutouts Cannon ZIF Connectors DLD2 Panel Cutouts and Mounting Hole Patterns DLD2-96 Plug 28,45 (1.120) MIN 19,51-19,25 (.768-.758) 4X O 3,30-3,17 (.130-.125) 51,31 (2.020) MIN CL S Y MM 4X R 3,56 (.140) MA X 58,04-57,78 (2.285-2.275) CL S Y MM DLD2-96 Receptacle Front Panel Bridge 6,53-6,40 (.257-.252) 2X 3,81-3,56 (.150-.140) 8,13-7,62 (.320-.300) 23,37 (.920) MIN 5,74-5,66 (.226-.223) 2X O 5,21 (.205) T H RU 4X R 1,02 (.040) MA X 4X N O . 4-40 U N C -2B T H R E A D T H RU View C 51,31 (2.020) S E E V IE W C OR D Rear Panel Bridge 58,04-57,78 (2.285-2.275) CL S Y MM O 3,81-3,56 (.150-.140) T H RU 85,72 (3.375) 8X R 3,56 (.140) MA X 9,53-9,14 (.375-.360) 8,13-7,62 (.320-.300) 19,51-19,25 (.768-.758) CL S Y MM 2X 3,81-3,56 (.150-.140) 4X R 1,02 (.040) MA X 9,53-9,14 (.375-.360) View D Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 68 Cannon ZIF Connectors Contact Cavity Arrangement Contact Cavity Arrangements - Rear View DL1-156/DLM1-156/DLD1-156 Plug DL2-96/DLM2-96/DLD2-96 R eceptacle Plug DL3-60/DLM3-60 Plug R eceptacle Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 69 R eceptacle Cannon ZIF Connectors Contact Cavity Arrangement Contact Cavity Arrangements - Rear View DL4-624 Plug Receptacle DL5-260/DLM5-260 Plug DLM6-360 R eceptacle Plug R eceptacle Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 70 Cannon ZIF Connectors Contact Cavity Arrangement Contact Cavity Arrangements DLP 272 Front View Rear View Front View Rear View Front View Rear View DLP 408 QLC Dimensions shown in mm (inch) Specifications and dimensions subject to www.ittcannon.com 71 Cannon ZIF Connectors Appendix DLD Drawer - Assembly Dimensions DLD Assembly Dimensions The DLD Drawer features ZIF assembly for greater contact life and eliminates the rod normally used in such products. Shell Size DLD1 DLD1 DLD2 Contact Type Crimp Square Post Crimp A REF 46,86 (1.845) 57,03 (2.245) 46,86 (1.845) B REF 31,75 (1.250) 41,91 (1.650) 31,75 (1.250) DLD2 Square Post 57,03 (2.245) 41,91 (1.650) DLD Drawer -Mating Sequence Figure 2 Figure 1 Panel Open No Interface: No Electrical Contact Compression Spring Open Contacts Aligned Figure 3 Panel Open Interface Complete: No Electrical Contact Compression Spring Open Contacts Aligned Panel Closed Interface Complete: Electrical Contact Complete Compression Spring Closed Contacts Aligned www.ittcannon.com 72 Cannon ZIF Connectors 1. MATERIAL CONTENT AND PHYSICAL FORM Electrical connectors do not usually contain hazardous materials. They contain conducting and non-conducting materials and can be divided into two groups. a) Printed circuit types and low cost audio types which employ all plastic insulators and casings. b) Rugged, Fire Barrier and High Reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass insulating materials. Contact materials vary with type of connector and also application and are usually manufactured from either: Copper, copper alloys, nickel, alumel, chromel or steel. In special applications, other alloys may be specified. 2. FIRE CHARACTERISTICS AND ELECTRIC SHOCK HAZARD There is no fire hazard when the connector is correctly wired and used within the specified parameters. Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must not be broken by separating mated connectors as this may cause arcing, ionization and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the product Data Sheet/Catalog are exceeded and can cause breakdown of insulation and hence electric shock. If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires and leakage currents through carbonization of insulation and tracking paths. Fire can then result in the presence of combustible materials and this may release noxious fumes. Overheating may not be visually apparent. Burns may result from touching overheated components. 3. HANDLING Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. Product Safety Information 4. DISPOSAL Incineration of certain materials may release noxious or even toxic fumes. 5. APPLICATION Connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 30 V ac or 42.5 V dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. Circuit resistance and continuity check should be made to make certain that there are no high resistance joints or spurious conducting paths. Always use the correct application tools as specified in the Data Sheet/Catalog. Do not permit untrained personnel to wire, assemble or tamper with connectors. For operation voltage please see appropriate national regulations. IMPORTANT GENERAL INFORMATION (i) Air and creepage paths/Operating voltage. The admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. For this reason the air and creepage path data are only reference values. Observe reduction of air and creepage paths due to PC board and/or harnessing. (ii) Temperature All information given are temperature limits. The operation temperature depends on the individual application. (iii) Other important information Cannon continuously endeavors to improve their products. Therefore, Cannon products may deviate from the description, technical data and shape as shown in this catalog and data sheets. ITT Interconnect Solutions, a Division of ITT Corporation manufactures the highest quality products available in the marketplace; however these products are intended to be used in accordance with the specifications in this publication. Any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. No information and data contained in this publication shall be construed to create any liability on the part of Cannon. Any new issue of this publication shall automatically invalidate and supersede any and all previous issues. www.ittcannon.com 73 Product Warranty A limited warranty applies to Cannon products. In general, except for obligations assumed by Cannon under this warranty, Cannon shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether or not based on express or implied warranty, contract, negligence or strict liability arising in connection with the design, manufacture, sale, use or repair of the products. Product availability, prices and delivery dates are exclusively subject to our respective order confirmation form; the same applies to orders based on development samples delivered. Please refer to www.ittcannon.com (General Terms of Sale) for the complete text of Cannon's applicable Terms and Conditions, including Warranty. This publication is not to be construed as an offer. It is intended merely as an invitation to make an offer. By this publication, Cannon does not assume responsibility or any liability for any patent infringements or other rights of third parties which may result from its use. Reprinting this publication is generally permitted, indicating the source. However, Cannon's prior consent must be obtained in all cases. "Engineered for life" is a registered trademark of ITT Corporation (c)2006. All other trademarks or registered trademarks are property of their respective owners. All dates subject to change without notice. Commodities in this catalog may be controlled for export by the International Traffic in Arms Regulations (ITAR) and Export Administration Regulations (EAR) when specifically designed modified, or configured for articles controlled by the United States Government. Circular/Filter/Hermetic/Fiber Optic Connectors As a world leader in circular, filter, and hermetic connectors, ITT can leverage its design and manufacturing expertise to fit virtually any application. Our expertise includes fast positive mating for a wide range of military applications, as well as numerous sizes and contact configurations for various harsh environments. Our wide variety of fiber optic products include hybrid contacts, multi-channel, rack and panel, and hi-rel assemblies, including MIL and ARINC standard solutions.ITT can meet numerous specs, including NATO and MIL standards. www.ittcannon.com/circulars * www.ittcannon.com/filter * www.ittcannon.com/hermetics * www.ittcannon.com/fiberoptics D-Subminiature Connectors Cannon invented D-sub connectors in 1952. Our family of D-Subs now includes combinations of signal, power and RF, as well as severe service sealed connectors. Cannon D-Subs are available with an extensive line of backshells and accessories and are one of the most economical shielded connector solutions available. ITT D-Sub connectors are qualified to the MIL-DTL24308 specification. www.ittcannon.com/dsubs Microminiature Connectors Developed first by Cannon in the 1960's, Interconnect Solutions microminiature connectors offer high performance and reliability with exceptional versatility. Available in rectangular, circular, and strip configurations for countless applications, many of our connectors meet or exceed applicable requirements of the MILDTL-83513 specification. www.ittcannon.com/micro Rack and Panel Connectors Initially pioneered by Cannon during the 1930s, Interconnect Solutions is the world leader in rack and panel connectors, offering unmatched variety of shell configurations and insert arrangements, materials, plating, and contact options. Many of our standard and custom designs meet the stringent requirements of ARINC 600, ARINC 404 (MIL-C-81659), and MIL-DTL-83733 standards. www.ittcannon.com/rackandpanel RF Connectors ITT Interconnect Solutions has been providing interconnect products to the Microwave and RF industry since 1963 (formerly The Sealectro Corporation). The RF 50 & 75 Ohm product lines cover UHF band through Ku band requirements. These connectors and cable assemblies are available with a thread type, snap type, bayonet type or slide on coupling method. The frequencies range from DC to 18+ GHz. www.ittcannon.com/RF50 * www.ittcannon.com/RF75 Transportation The ITT ICS interconnect range includes sealed circular and rectangular connectors in metal or plastic shells. These configurations include board to cable or cable to cable/ bulkhead applications. Both signal and power contacts can be combined in various layouts. All product lines within the Transportation segment offer very low contact resistance providing maximum signal integrity. www.ittcannon.com/transportation ITT Interconnect Solutions is an international manufacturer and supplier of connectors including circular, rectangular, fiber optic, RF, power and high voltage, audio, PMCIA, Compact Flash Card, enclosures, cable assemblies, and application specific custom solutions. The Interconnect Solutions portfolio includes the brands Cannon, VEAM, and BIW. As a worldwide leader in connector technology for nearly a century, ITT offers one of the broadest product offerings, six sigma manufacturing capability, Value Based Product Development with exceptional engineering capability, and an extensive sales, distribution, and customer support network. Customer Support Locations CHINA Tuopandun Industrial Area, Jinda Cheng, Xiner Village, Shajing Town, Baoan District, Shenzhen City, Guangdong, China 518125 Phone: +86.755.2726.7238 Fax: +86.755.2726.7515 GERMANY Cannonstrasse 1 Weinstadt, 71384 phone: +49.7151.699.0 fax: +49.7151.699.217 FRANCE 15, Boulevard Robert Thiboust Serris, France 77700 phone: +33.1.60.04.93.93 fax: +33.1.60.04.93.90 HONG KONG Units 2405-6, 24/F, ING Tower 308 Des Voeux Road Central Hong Kong phone: +852.2732.2720 fax: +852.2732.2919 ITALY Corso Europa 41/43 Lainate (MI), Italy 20020 phone: +39.02938721 fax: +39.0293872300 JAPAN 11-3, 5 Chome, Hibarigaoka, Zama-shi Kanagawa, Japan 228-0003 phone: +52.631.311.0050 fax: + 52.631.314.0060 UK Jays Close, Viables Estate Basingstoke, RG22 4BA phone: +44.1256.311200 fax: +44.1256.323356 USA 666 East Dyer Road Santa Ana, CA 92705 toll free: 1.800.854.3028 phone: 1.714.557.4700 fax: 1.714.628.2142 www.ittcannon.com (c)2009 ITT Corporation. "ITT," "Engineered for Life," the ITT Engineered Blocks Logo, "Cannon," "BIW Connector Systems," and "VEAM" are trademarks of ITT Corporation. Specification and other data are based on information available at the time of printing, and are subject to change without notice. Space Connectors January 2009