___________________ Preface 1 ___________________ Overview SIMATIC System components for PRO devices Extension Units KPxx Operating Instructions 2 ___________________ Safety instructions Mounting and connecting the 3 ___________________ Extension Unit Configuring Extension Unit 4 ___________________ PROFINET and PROFIsafe Device maintenance and 5 ___________________ repair ___________________ 6 Technical specifications ___________________ A Technical support ___________________ B Markings and symbols 06/2018 A5E43600360-AB Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by (R) are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Digital Factory Postfach 48 48 90026 NURNBERG GERMANY A5E43600360-AB 06/2018 Subject to change Copyright (c) Siemens AG 2018. All rights reserved Preface Validity These operating instructions apply to the following devices: Extension Units Advanced Name MLFB Extension Unit 12" KP12 PN 6AV2185-8CE01-0AA0 1 x KP12 (minimum configuration) 6AV2185-8DE01-0AA0 Safety signals are connected directly to the system; all other signals are 6AV2185-8EE01-0AA0 transmitted via PROFINET. 6AV2185-8FE01-0AA0 Extension Unit 15" KP12 PN Extension Unit 19" KP12 PN Extension Unit 22" KP12 PN Extension Unit 12" KP12F PN Extension Unit 15" KP12F PN Description 6AV2185-8CF01-0AA0 1 x KP12F (minimum configuration), 6AV2185-8DF01-0AA0 fail-safe Extension Unit 22" KP12F PN 6AV2185-8EF01-0AA0 PN: All IO signals are transmitted via PROFINET/PROFIsafe. 6AV2185-8FF01-0AA0 Extension Unit 12" KP24 PN 6AV2185-8CE08-0AA0 2 x KP12 (maximum configuration) Extension Unit 15" KP36 PN 6AV2185-8DE08-0AA0 3 x KP12 (maximum configuration) Extension Unit 19" KP36 PN 6AV2185-8EE08-0AA0 3 x KP12 (maximum configuration) Extension Unit 22" KP48 PN 6AV2185-8FE08-0AA0 4 x KP12 (maximum configuration) Extension Unit 19" KP12F PN Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 3 Preface Extension Units Standard, customized Customized Extension Units Standard with pre-installed standard operator controls (-xxxx): Name Extension Unit 12" Hardwired MLFB 6AV2185-8CBxx-xxxx Based on 6AV7674-1LA31-0AA0 Extension Unit 15" Hardwired 6AV2185-8DBxx-xxxx 6AV7674-1LA41-0AA0 Extension Unit 19" Hardwired 6AV2185-8EBxx-xxxx 6AV7674-1LA51-0AA0 Extension Unit 22" Hardwired 6AV2185-8FBxx-xxxx 6AV7674-1LA61-0AA0 Extension Unit 12" PROFINET 6AV2185-8CCxx-xxxx 6AV7674-1LA32-0AA0 Extension Unit 15" PROFINET 6AV2185-8DCxx-xxxx 6AV7674-1LA42-0AA0 Extension Unit 19" PROFINET 6AV2185-8ECxx-xxxx 6AV7674-1LA52-0AA0 Extension Unit 22" PROFINET 6AV2185-8FCxx-xxxx 6AV7674-1LA62-0AA0 Extension Unit 12" PROFIsafe 6AV2185-8CDxx-xxxx 6AV7674-1LA33-0AA0 Extension Unit 15" PROFIsafe 6AV2185-8DDxx-xxxx 6AV7674-1LA43-0AA0 Extension Unit 19" PROFIsafe 6AV2185-8EDxx-xxxx 6AV7674-1LA53-0AA0 Extension Unit 22" PROFIsafe 6AV2185-8FDxx-xxxx 6AV7674-1LA63-0AA0 Extension Units Advanced, customized Customized device versions for various configuration levels KPxx with pre-installed, round Advanced operator controls, such as RGB illuminated pushbuttons and/or round standard operator controls (-xxxx): Name MLFB Configuration level Extension Unit 12" PN Advanced 6AV2185-8CEx0-xxxx Without KP12 Extension Unit 15" PN Advanced 6AV2185-8DEx0-xxxx (Empty configuration, PROFINET) Extension Unit 19" PN Advanced 6AV2185-8EEx0-xxxx Extension Unit 22" PN Advanced 6AV2185-8FEx0-xxxx Extension Unit 12" F PN Advanced 6AV2185-8CFx0-xxxx Without KP12 Extension Unit 15" F PN Advanced 6AV2185-8DFx0-xxxx Extension Unit 19" F PN Advanced 6AV2185-8EFx0-xxxx (Empty configuration, PROFINET/PROFIsafe) Extension Unit 22" F PN Advanced 6AV2185-8FFx0-xxxx Extension Unit 12" KP12 PN 6AV2185-8CEx1-xxxx Extension Unit 15" KP12 PN 6AV2185-8DEx1-xxxx Extension Unit 19" KP12 PN 6AV2185-8EEx1-xxxx Extension Unit 22" KP12 PN 6AV2185-8FEx1-xxxx Extension Unit 12" KP12F PN 6AV2185-8CFx1-xxxx Extension Unit 15" KP12F PN 6AV2185-8DFx1-xxxx Extension Unit 19" KP12F PN 6AV2185-8EFx1-xxxx Extension Unit 22" KP12F PN 6AV2185-8FFx1-xxxx 1 x KP12 (minimum configuration) Safety signals are connected directly to the system; all other signals are transmitted via PROFINET. 1 x KP12F (minimum configuration), fail-safe PN: All IO signals are transmitted via PROFINET/PROFIsafe. Extension Units KPxx 4 Operating Instructions, 06/2018, A5E43600360-AB Preface Without communication module, as pure extension with KP12 keys, can be used for Extension Unit PROFINET Advanced and Extension Unit PROFIsafe Advanced: Name Extension Unit 12" KP24 MLFB 6AV2185-8CAx8-xxxx Configuration level 2 x KP12 (maximum configuration) Extension Unit 15" KP36 6AV2185-8DAx8-xxxx 3 x KP12 (maximum configuration) Extension Unit 19" KP36 6AV2185-8EAx8-xxxx 3 x KP12 (maximum configuration) Extension Unit 22" KP48 6AV2185-8FAx8-xxxx 4 x KP12 (maximum configuration) Figures This manual contains figures of the described devices. The supplied device may differ in some details from the figures. Within some of the figures, one device is used to represent all devices. Conventions The following terminology is used in this manual: Generic term Extension Unit Applies to All Extension Units, Extension Units Standard, Extension Units Advanced Extension Unit Hardwired * Extension Unit 12" Hardwired * Extension Unit 15" Hardwired Extension Unit PROFINET Standard Extension Unit PROFINET Advanced Extension Unit PROFIsafe Standard * Extension Unit 19" Hardwired * Extension Unit 22" Hardwired * Extension Unit 12" PROFINET * Extension Unit 15" PROFINET * Extension Unit 19" PROFINET * Extension Unit 22" PROFINET * Extension Unit 12" KP12 PN * Extension Unit 15" KP12 PN * Extension Unit 19" KP12 PN * Extension Unit 22" KP12 PN * Extension Unit 12" KP24 PN * Extension Unit 15" KP36 PN * Extension Unit 19" KP36 PN * Extension Unit 22" KP48 PN * Extension Unit 12" PROFIsafe * Extension Unit 15" PROFIsafe * Extension Unit 19" PROFIsafe * Extension Unit 22" PROFIsafe Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 5 Preface Generic term Extension Unit PROFIsafe Advanced Extension Unit PROFINET Extension Unit PROFIsafe Applies to * Extension Unit 12" KP12F PN * Extension Unit 15" KP12F PN * Extension Unit 19" KP12F PN * Extension Unit 22" KP12F PN * Extension Unit PROFINET Standard * Extension Unit PROFINET Advanced * Extension Unit PROFIsafe Standard * Extension Unit PROFIsafe Advanced Standard operator controls Non-fail-safe display and operator controls, such as indicator lights, illuminated pushbuttons, keyswitches Advanced operator controls Non-fail-safe display and operator controls that can only be installed in an Extension Unit Advanced, such as RGB illuminated pushbuttons, KP12 KP12 KP12 HMI device: 12 short-stroke keys with integrated LEDs Operator controls * Standard operator controls * Emergency stop button * Advanced operator controls * RGB illuminated pushbutton * Illuminated pushbutton Round operator controls * Indicator light * Selector switches/keyswitches * Emergency stop button Standard installation components Standard operator controls, emergency stop buttons and all other elements that can be installed in an Extension Unit (Standard and Advanced), such as interface components. Interface components USB port, RFID reader Advanced installation components Advanced operator controls and all other components that can only be installed in an Extension Unit Advanced. Installation elements * Standard installation components * Advanced installation components Communication module Hardwired Communication module of an Extension Unit Hardwired (Standard) Communication module PROFINET Communication module of an Extension Unit PROFINET (Standard or Advanced) Communication module PROFIsafe Communication module of an Extension Unit PROFIsafe (Standard or Advanced) See also Extension Unit Standard (Page 11) Extension Unit Advanced (Page 12) Extension Units KPxx 6 Operating Instructions, 06/2018, A5E43600360-AB Table of contents Preface ........................................................................................................................................ 3 1 Overview ...................................................................................................................................... 9 1.1 1.1.1 1.1.2 1.2 1.3 1.3.1 1.3.2 1.3.3 1.4 1.5 2 Safety instructions ....................................................................................................................... 23 2.1 2.2 2.3 2.4 2.5 3 Product description.............................................................................................................. 9 Extension Unit Standard .................................................................................................... 11 Extension Unit Advanced................................................................................................... 12 Scope of delivery ............................................................................................................... 14 Design............................................................................................................................... 15 Extension Unit enclosure ................................................................................................... 15 Standard operator controls and interfaces ......................................................................... 16 Advanced operator controls and interfaces ........................................................................ 17 Standard installation components ...................................................................................... 18 Advanced installation components ..................................................................................... 21 Overview ........................................................................................................................... 23 General safety instructions ................................................................................................ 23 Notes about usage ............................................................................................................ 27 Risk analysis of the plant ................................................................................................... 28 Important information on the emergency stop button.......................................................... 28 Mounting and connecting the Extension Unit................................................................................... 29 3.1 3.2 3.2.1 3.2.2 3.2.3 Assembly overview............................................................................................................ 29 Preparing the installation ................................................................................................... 29 Checking the delivery package .......................................................................................... 29 Permitted mounting positions............................................................................................. 30 Specifying the operator controls and slots.......................................................................... 31 3.3 Important notes for installation ........................................................................................... 36 3.4 Disassembling the Extension Unit...................................................................................... 37 3.5 Installing Standard operator controls.................................................................................. 38 3.6 Installing Advanced operator controls ................................................................................ 40 3.7 Installing interface components.......................................................................................... 41 3.8 Installing the reader ........................................................................................................... 42 3.9 Closing the rear panel cover .............................................................................................. 44 3.10 Mounting the Extension Unit .............................................................................................. 44 3.11 Attaching and connecting the front panel ........................................................................... 47 3.12 Extension Unit PROFIsafe - Setting the PROFIsafe address .............................................. 48 3.13 3.13.1 Connecting an Extension Unit............................................................................................ 49 Connection information ...................................................................................................... 49 Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 7 Table of contents 3.13.2 3.13.3 3.13.4 3.14 3.15 3.15.1 3.15.2 3.15.3 4 5 6 Connecting the functional grounding ...................................................................................50 Connecting the power supply..............................................................................................50 Connecting the data cables ................................................................................................51 Securing cables and closing the Extension Unit ..................................................................54 Labeling .............................................................................................................................55 Labeling keys .....................................................................................................................55 Mounting insert labels and the lens assemblies ..................................................................56 Mounting label holders .......................................................................................................57 Configuring Extension Unit PROFINET and PROFIsafe ................................................................... 59 4.1 Required Standard software ...............................................................................................59 4.2 Required Advanced software ..............................................................................................59 4.3 Configuration overview .......................................................................................................60 4.4 Configuring Advanced operator controls .............................................................................63 4.5 Power consumption of the Advanced operator controls .......................................................65 4.6 Configuring standard operator controls ...............................................................................66 4.7 Extension Unit PROFIsafe - Configuring emergency stop buttons .......................................68 4.8 Extension Unit PROFIsafe - Safety configuration ................................................................69 Device maintenance and repair .................................................................................................... 73 5.1 General information on maintenance and servicing .............................................................73 5.2 Cleaning the device ............................................................................................................73 5.3 Spare parts and repairs ......................................................................................................74 5.4 Recycling and disposal .......................................................................................................74 Technical specifications ............................................................................................................... 75 6.1 Certificates and approvals ..................................................................................................75 6.2 Standards on operating safety of the Extension Unit PROFIsafe .........................................77 6.3 Dimension drawings ...........................................................................................................78 6.4 6.4.1 6.4.2 6.4.3 Technical specifications......................................................................................................78 General technical specifications .........................................................................................78 Operating modes of the Extension Unit PROFIsafe.............................................................83 Reaction times and safety characteristics for fail-safe operation..........................................83 6.5 6.5.1 6.5.2 6.5.3 Interface description ...........................................................................................................84 24 V DC power supply ........................................................................................................85 Digital inputs/outputs ..........................................................................................................85 PROFINET (LAN)...............................................................................................................87 A Technical support........................................................................................................................ 89 B Markings and symbols ................................................................................................................. 91 B.1 Safety-relevant symbols .....................................................................................................91 Index ......................................................................................................................................... 93 Extension Units KPxx 8 Operating Instructions, 06/2018, A5E43600360-AB 1 Overview 1.1 Product description The Extension Unit is used to install additional operator controls (installation components) below a 16:9 SIMATIC PRO device for pedestal (extendable, flange bottom) or for support arm (extendable, round tube). The Extension Unit for SIMATIC PRO devices is available in two different basic versions (see figure below): Extension Unit Standard for - Standard operator controls, such as illuminated pushbuttons, emergency stop buttons and interface components that are individually wired. - The Extension Unit Standard is usually delivered without operator controls. - The Extension Unit Standard is also available as a customized version. Extension Unit Advanced for - Advanced operator controls, such as RGB illuminated pushbuttons, that are connected through an internal bus. - Standard operator controls, such as illuminated pushbuttons, emergency stop buttons and interface components that are individually wired. - The Extension Unit Advanced is pre-configured by the customer, ordered individually and delivered pre-assembled with installation components. Customers can retrofit the Extension Units themselves, for example, with standard operator controls. The figure below shows an example of two Extension Units 22" for support arm mounting and . Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 9 Overview 1.1 Product description Support arm or flange mount Basic adapter or mechanical interface Pro device Extension Unit Standard with standard operator controls and emergency stop button Extension Unit Advanced with four KP12 in full configuration (KP48) Basic adapter (optional) or mechanical interface to a pedestal, to an Extension Unit or for the bottom cover (in case of support arm mounting) Note A maximum of two Extension Units can be installed below a PRO device. Features The Extension Units provide high-level industrial functionality: Easy and flexible connection options Easy installation and connection of operator controls Rugged System integration also available with PROFIsafe Full flexibility Extension Units 12/15/19/22" can be equipped with all operator controls Freely configurable color (red, green, blue, white, yellow) Easy adaptation to customer requirements using the internal bus (Extension Unit Advanced) Individually adjustable LED backlight with adjustable color and brightness at runtime (Advanced operator controls only) Tactile feedback Can be individually labeled with insert strips and insert labels Extended functionality (Advanced operator controls only) New operator controls with complex functionality (internal bus, LED backlight) KP12: 12 pushbuttons with adjustable color and brightness Advanced operator controls have a firmware (version) that can be updated (firmware update). All-round optimized IP65 at front and rear "Easy to clean" design due to flat construction Extension Units KPxx 10 Operating Instructions, 06/2018, A5E43600360-AB Overview 1.1 Product description 1.1.1 Extension Unit Standard The example in the figure below shows the Extension Unit 22" with eight operator controls including emergency stop button. Device variants The Extension Unit is supplied without operator controls; the available slots are suitable for installation of operator controls. The Extension Unit is available in the following versions that differ in width and number of slots: Extension Unit 12" with 6 slots Extension Unit 15" with 8 slots Extension Unit 19" with 10 slots Extension Unit 22" with 12 slots You can also combine each Extension Unit with any display size. If additional operator controls are required, a second Extension Unit can be installed under the PRO device. Up to 8 standard operator controls and 2 emergency stop buttons can be installed and connected in an Extension Unit Hardwired. All slots can be used by operator controls in an Extension Unit PROFINET and Extension Unit PROFIsafe. Two of these operator controls can be emergency stop buttons. See also Product description (Page 9) Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 11 Overview 1.1 Product description 1.1.2 Extension Unit Advanced The figure below shows an example of the Extension Unit 22" KP48 with four KP12 (=KPxx). Device variants The Extension Unit Advanced can be delivered with operator controls. Additional slots are prepared for installing operator controls. The Extension Unit Advanced is available in the following versions that differ in width and number of slots: Extension Unit 12" Extension Unit 15" Extension Unit 19" Extension Unit 22" You can also combine each Extension Unit with any display size. If more operator controls are required, one additional Extension Unit can be mounted below the PRO device. The figure below shows a device version in each line and the maximum possible configuration with installation components in the columns for each KPxx configuration level: Configuration level/ Empty configuration Device version a) PROFINET or b) PROFIsafe RFID 3 Installation KP12 Operator controls, if 0 components (1) RFID 2 Minimum configuration a) PROFINET or b) PROFIsafe RFID 3 KP12 Operator controls, if 0 (1) RFID 2 Full configuration PROFINET only KP12 Operator RFID controls 12" 01 6 (4) 2 1 3 (1) 1 2 (KP24) 0 0 15" 01 8 (6) 2 1 5 (3) 2 3 (KP36) 0 0 19" 0 1 10 (8) 2 1 6 (4) 2 3 (KP36) 0 0 22" 0 1 12 (10) 2 1 8 (6) 2 4 (KP48) 0 0 Example 12" 15" 19" 22" Example 1 2 3 Mixed configuration: Pre-configured mixed versions consisting of KP12 and installation components a) PROFINET or b) PROFIsafe Cannot be ordered separately Usually there is one RFID reader at the most. Number of alternative mounting positions for RFID readers (left or right) Extension Units KPxx 12 Operating Instructions, 06/2018, A5E43600360-AB Overview 1.1 Product description See also Preface (Page 3) Product description (Page 9) Advanced operator controls and interfaces (Page 17) KP12 performance features The KP12 HMI device displays the operating states of a plant via the color and brightness of its 12 pushbuttons. 12 separate elements can be displayed and operated in the production process. Based on this, you can use the pushbuttons to operate an ongoing production process. 12 short-stroke keys with integrated LEDs The LEDs allow the display of different colors: Red, green, blue, yellow and white can only be set in runtime. The common brightness of all LEDs can be adjusted individually for each KP12. Communication via PROFINET Configuration via TIA Portal SIMATIC design Through this, the HMI devices can be arranged closely next to each other. Logs The KP12 uses the following protocol to communicate with the controller: PROFINET IO for standard communication Note Safety-related communication A SIMATIC S7F fail-safe controller is required for safety-related communication. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 13 Overview 1.2 Scope of delivery 1.2 Scope of delivery The following components are included in the product package: Extension Unit Hardwired 1 Extension Unit 1 plug connector, 16-pin for X12 interface 1 plug connector, 12-pin for X11 interface 1 plug connector, 8-pin for X10 interface 1 power supply connector for 24 V DC 4 M4x20 screws for mounting the Extension Unit to the SIMATIC PRO device Quick Install Guide Extension Unit PROFINET 1 Extension Unit 1 plug-in connector, 8-pin for X10 interface 1 power supply connector for 24 V DC 4 M4x20 screws for mounting the Extension Unit to the SIMATIC PRO device Quick Install Guide Extension Unit PROFIsafe 1 Extension Unit 1 power supply connector for 24 V DC 4 M4x20 screws for mounting the Extension Unit to the SIMATIC PRO device Quick Install Guide The scope of delivery may contain additional documents. Extension Units KPxx 14 Operating Instructions, 06/2018, A5E43600360-AB Overview 1.3 Design 1.3 Design 1.3.1 Extension Unit enclosure The figures below show the design of the Extension Units using the Extension Unit 22" as an example. Front view Mechanical interface to the PRO device with seal Enclosure Enclosure Enclosure Front Side view Terminal compartment cover Connection compartment Mechanical interface to a stand, to an Extension Unit or for the bottom cover (in case of support arm mounting) Rear view Rear panel cover Recess for the nameplate Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 15 Overview 1.3 Design 1.3.2 Standard operator controls and interfaces The figures below show the position and terminal designations for the slots of the Extension Unit and the position of the cable harness. Front Example of an Extension Unit 22" with 7 standard operator controls and one emergency stop button. The other slots are indicated by dotted lines. For the Extension Unit Hardwired, Lx marks the slot positions on the left as counted from the center while Rx marks the slots on the right. With Extension Unit PROFINET and Extension Unit PROFIsafe, the slots are numbered similar to the display in the TIA Portal in ascending order from left to right. The numbering in this and the following figure corresponds to STEP 7 (TIA Portal) V15; for V14, the numbering of the slots from 1 to 12 applies. Rear The figure below show the enclosure without a rear panel cover using the Extension Unit 22" as an example. Marking for the top of the extension unit Cable harness Note that the name or numbering of the slots is reversed when you view the Extension Unit from the rear. Interfaces of the communication modules You can find a description of the interfaces of the respective communication module in the connection compartment of the Extension Unit in the section "Technical specifications (Page 75)". Extension Units KPxx 16 Operating Instructions, 06/2018, A5E43600360-AB Overview 1.3 Design 1.3.3 Advanced operator controls and interfaces The figures below show the terminal designations (slot numbers) for the Advanced installation components and their wiring. Front Example of Extension Unit 22", minimum configuration: 1 x KP12 and 8 additional slots. In the figure, 3 RGB illuminated pushbuttons are installed and the other operator controls are marked with dashed lines. An RFID reader can be installed on the left and right in each case (dashed rectangles, see section "Extension Unit Advanced (Page 12)"). When the KP12 and the 8 RGB illuminated pushbuttons (dashed circles) are cabled one after the other from left to right, their slot numbers are also sequentially numbered from 14 (left) to 22 (right). Note Connection sequence, slot number 14 The order in which the connection cables are inserted (connection sequence, see rear panel) determines the slot number. The first Advanced installation component connected to the internal bus always has slot number 14, because the first 13 numbers are reserved for the Standard installation components and the communication module. * The second Advanced installation component connected to slot number 14 has slot number 15, regardless of its mounting position. In contrast, the terminal designations for an Extension Unit Standard depend on the mounting position: * The Standard installation component at the second mounting position always has the number "2". Standard operator controls can be installed in the Extension Unit Advanced in parallel, if the corresponding mounting positions are free. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 17 Overview 1.4 Standard installation components Rear The figure below show the enclosure without a rear panel cover using the Extension Unit 22" as an example. Note that the sequence of the slot numbering is reversed when you view the Extension Unit from the rear. Marking for the top of the extension unit 105 mm connecting cable of the internal bus 305 mm connecting cable of the internal bus 50 mm connecting cable of the internal bus 500 mm connecting cable of the internal bus for connecting to the communication module Interfaces of the communication modules You can find a description of the interfaces of the respective communication module in the connection compartment of the Extension Unit in the section "Technical specifications (Page 75)". 1.4 Standard installation components Only installation elements with Siemens approval may be used in the Extension Unit. Ordering information on approved installation elements is available in this section and on the Internet at the following addresses: System components for IP65 fully-enclosed devices > Extension Units (https://mall.industry.siemens.com/mall/en/WW/Catalog/Products/10046164) System components for PRO devices (http://w3.siemens.com/mcms/pc-basedautomation/en/industrial-pc/special-hmi-devices/ip65-versions/Pages/Default.aspx) Extension Units KPxx 18 Operating Instructions, 06/2018, A5E43600360-AB Overview 1.4 Standard installation components Operator controls An operator control is supplied in a kit which contains the following parts: * Operator control with threaded ring * Electronic connection module identified by a color dot * Required fasteners * Lens assemblies, depending on the type Example: Operator control kit for an indicator light The table below shows a selection of operator controls that have been approved for the Extension Unit. Figure Name Description Illuminated pushbutton Standard operator control, 1 NO contact Color dot Blue 1 contact Back-lit button with 5 lens assemblies (red, yellow, green, blue, white) Illuminated pushbutton Standard operator control, 1 NC contact, Yellow 1 NO contact 2 contacts Back-lit button with 5 lens assemblies (red, yellow, green, blue, white) Indicator light Standard operator control Selector switch MLFB 6AV7674-1MB00-0AA0 6AV7674-1MG00-0AA0 Orange 6AV7674-1MC00-0AA0 Indicator light with 5 lens assemblies (red, yellow, green, blue, white) Standard operator control, 2 NO contacts White 6AV7674-1MD00-0AA0 White 6AV7674-1ME00-0AA0 Green 6AV7674-1MA00-0AA0 Back-lit switch, 3 positions 2-0-1, latching 2 x 60 Keyswitch Standard operator control, 2 NO contacts 3 positions 1-0-2: latching 2 x 90, 3 removal positions of the key Emergency stop mushroom pushbutton Emergency stop button, 2 NC contacts Unlock by turning Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 19 Overview 1.4 Standard installation components Labeling operator controls The following table shows which articles are available for labeling of operator controls. Name Insert label Description Sheets with insert labels for illuminated pushbuttons and indicator lights, installation in the operator control behind the lens assembly MLFB 6AV7674-1LB30-0AA0 Label holder Label holder for standard operator controls, installation on outside of operator control 6AV7674-1LB20-0AA0 Name Description MLFB USB port USB port for installation on the front of the Extension Unit, USB 2.0 Type A cable and plug 6AV7674-1MF00-0AA0 Interface components Reader The figure below shows the reader SIMATIC RF1060R with the optional Card holder for RF1060R. Reader SIMATIC RF1060R including USB connection cable, article number 6GT2831-6AA50 Optional accessories for the reader: Card holder for RF1060R, article number 6GT2890-0CA00 For additional, special system components, see section "Technical specifications (Page 75)". See also Mounting insert labels and the lens assemblies (Page 56) Mounting label holders (Page 57) Extension Units KPxx 20 Operating Instructions, 06/2018, A5E43600360-AB Overview 1.5 Advanced installation components 1.5 Advanced installation components Only installation elements with Siemens approval may be used in the Extension Unit. Ordering information on approved installation elements is available in this section and on the Internet at the following addresses: System components for IP65 fully-enclosed devices > Extension Units (https://mall.industry.siemens.com/mall/en/WW/Catalog/Products/10046164) System components for PRO devices (http://w3.siemens.com/mcms/pc-basedautomation/en/industrial-pc/special-hmi-devices/ip65-versions/Pages/Default.aspx) Operator controls Operator controls are pre-installed. An RGB illuminated pushbutton consists of the following parts: * * * * Advanced operator control with threaded ring Electronic Advanced connection module Required fasteners Connecting cable of the internal bus The table below shows a selection of operator controls that have been approved for the Extension Unit Advanced. Figure Name Description RGB illuminated Advanced operator control, 1 NO contact pushbutton Illuminated pushbutton with 4 LEDs (colors red, green, blue, yellow, white), RGB colors individually configurable KP12 Advanced operator control MLFB for configuration 6AV2185-8AB01-2AA0 6AV2185-8AB02-2AA0 12 pushbuttons with integrated RGB LEDs (colors red, green, blue, yellow, white) Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 21 Overview 1.5 Advanced installation components Labeling operator controls The table below shows articles available for labeling operator controls. Name Insert label Description Sheets with insert labels for illuminated pushbuttons and indicator lights, installation in the operator control behind the lens assembly MLFB 6AV7674-1LB30-0AA0 Label holder Label holder for standard operator controls, installation on outside of operator control 6AV7674-1LB20-0AA0 See also Mounting insert labels and the lens assemblies (Page 56) Mounting label holders (Page 57) KP12 The front of the KP12 HMI device has illuminated pushbuttons. The following figures show the illuminated pushbuttons and the numbering of the associated LEDs. The corresponding bit in the connected controller is set as long as the pushbutton is pressed. Flat LEDs are built into each pushbutton and controlled by appropriate bits. The LEDs can show the colors red, green, blue, yellow and white. The brightness of the LEDs is adjustable. The pushbuttons are evaluated using the process image (see section "Configuring Advanced operator controls (Page 63)"). See also Labeling keys (Page 55) Extension Units KPxx 22 Operating Instructions, 06/2018, A5E43600360-AB Safety instructions 2.1 2 Overview This section contains: General safety instructions and application notes, applicable to all Extension Units Safety instructions for configuring the Extension Unit PROFINET and Extension Unit PROFIsafe Safety instructions for fail-safe operation, for risk analysis of the system and for the emergency stop button, applicable to the Extension Unit PROFIsafe Depending on the type of your Extension Unit, observe the corresponding safety instructions and additional information. If the Extension Unit is mounted to a SIMATIC PRO device, the safety instructions and application notes in the SIMATIC PRO operating instructions also apply. 2.2 General safety instructions The device is designed for operation in industrial areas for operator control and monitoring of plant processes. WARNING Personal injury or material damage due to non-compliance with safety regulations Failure to exactly comply with the safety regulations and procedures in this document can result in hazards and disable safety functions. This can result in personal injuries or material damage. Closely follow closely the safety regulations and procedural instructions in each situation. Observe the safety and accident prevention regulations applicable to your application in addition to the safety instructions given in this document. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 23 Safety instructions 2.2 General safety instructions Safety during configuration and operational safety of the plant WARNING Personal injury or material damage due to improper configuration of the plant The configuration engineer for plant control must take precautions to ensure that an interrupted program will be correctly integrated again after communication failures, voltage dips or power outages. A dangerous operating state must not be allowed to occur - not even temporarily - during the entire execution of the control program, even during a troubleshooting. WARNING Programming startup protection in the safety program At a STOP/RUN transition of an F-CPU, the standard user program starts up as usual. When the safety program starts up, all FDBs are initialized with values from the load memory, same as during a cold restart. As a result, saved error information is lost. The Fsystem performs an automatic reintegration of the F-I/O. A startup of the safety program with values from the load memory can also be initiated by a handling error or an internal error. If the process does not permit this, a (re)start protection must be programmed in the safety program. The output of process values must be disabled until manually enabled; this must not occur until the process values can be output without posing a hazard and errors have been eliminated. Note Observe the Operational Safety and Product Monitoring newsletter. Plants with safety-related characteristics are subject to special requirements for operational safety on the part of the operator. Vendors are also required to comply with certain measures for monitoring the product. We therefore provide a special newsletter about product development and properties to inform you about important safety aspects for the operation of plants. To ensure that you are always kept up-to-date in this regard and can make changes to your plant, you should subscribe to the appropriate newsletter. Subscribe to the newsletter for fail-safe system components and the SIMATIC industrial software at the following link: Newsletter (https://www.industry.siemens.com/newsletter/public/AllNewsletters.aspx) To receive these newsletters, select the "News" check box. Extension Units KPxx 24 Operating Instructions, 06/2018, A5E43600360-AB Safety instructions 2.2 General safety instructions Safety during commissioning WARNING Potential personal injury or material damage due to non-compliance with machine regulations If it is unclear whether or not the machine operated with the device described in this document meets the provisions of Directive 2006/42/EC, the machine must not be put into operation as there is a risk of personal injury and/or material damage. Verify before commissioning that the provisions of Directive 2006/42/EC are fulfilled. Safety when working in and on electrical systems Work in or on electrical systems may only be carried out by authorized persons. The following safety regulations apply for the prevention of electric shock and electrocution: 1. Switch off the system 2. Secure the system to prevent it switching back on 3. Check the system to ensure it is de-energized 4. Ground and short the system 5. Cover or shield adjacent live parts Note These safety steps must always be taken in the above order before any work on electrical systems. Once work on an electrical system is finished, cancel the safety steps starting with the last and finishing with the first. Label the electrical system in accordance with the applicable safety provisions when work is to be carried out. Always adhere to the safety provisions applicable in the country of use. Strong high-frequency radiation NOTICE Observe immunity to RF radiation The device has an increased immunity to RF radiation according to the specifications on electromagnetic compatibility in the technical specifications. Radiation exposure in excees of the specified immunity limits can impair device functions, result in malfunctions and therefore injuries or damages. Read the information on immunity to RF radiation in the technical specifications. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 25 Safety instructions 2.2 General safety instructions ESD A device with electronic components is an electrostatic sensitive device. Due to their design, electronic components are sensitive to overvoltage and thus to the discharge of static electricity. Note the applicable regulations for ESD. Industrial Security Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement - and continuously maintain - a holistic, state-of-the-art industrial security concept. Siemens' products and solutions constitute one element of such a concept. Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. use of firewalls and network segmentation) are in place. For additional information on industrial security measures that may be implemented,please visit (http://www.siemens.com/industrialsecurity). Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer's exposure to cyber threats. To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under (http://www.siemens.com/industrialsecurity). Disclaimer for third-party software updates This product includes third-party software. Siemens AG only provides a warranty for updates/patches of the third-party software, if these have been distributed as part of a Siemens software update service contract or officially released by Siemens AG. Otherwise, updates/patches are undertaken at your own risk. You can find more information about our Software Update Service offer on the Internet at Software Update Service (http://www.automation.siemens.com/mcms/automation-software/en/software-updateservice). Notes on protecting administrator accounts A user with administrator privileges has extensive access and manipulation options in the system. Therefore, ensure there are adequate safeguards for protecting the administrator accounts to prevent unauthorized changes. To do this, use secure passwords and a standard user account for normal operation. Other measures, such as the use of security policies, should be applied as needed. Extension Units KPxx 26 Operating Instructions, 06/2018, A5E43600360-AB Safety instructions 2.3 Notes about usage 2.3 Notes about usage NOTICE Device approved for indoor use only The device may be damaged if operated outdoors. Operate the device indoors only. Note The device is intended for operation in an SELV circuit according to IEC/EN 61010-2-201 in a dry environment, which means a dry environment inside the building. Additional information is available in the section "General technical specifications (Page 78)". Industrial applications The device is designed for industrial use. It conforms to the following standards: Requirements for emitted interference EN 61000-6-4 +A1 Requirements for interference immunity EN 61000-6-2 Use in mixed-use zone Under certain circumstances you can use the device in a mixed-use zone. A mixed-use zone is used for housing and commercial operations that do not have a significant impact on residents. When you use the device in a mixed-use zone, you must ensure that the limits of the generic standard EN 61000-6-3 regarding emission of radio frequency interference are observed. A suitable measure for achieving these limits for use in a residential area, for example, is the use of filters in power supply lines. Individual acceptance is required for these measures. Use in residential areas Note Device not intended for use in residential area The device is not suitable for use in residential areas. Operation of the device in residential areas can affect radio or TV reception. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 27 Safety instructions 2.4 Risk analysis of the plant 2.4 Risk analysis of the plant Note Risk analysis in an F-system is always required A risk analysis must be performed for each F-system. The responsibility lies with the operator of the plant. The following rules apply to the risk analysis of the plant: ISO 12100-1 and ISO 12100-2, General design guidelines for machines ISO 13849-1, Safety of machinery - Safety-related parts of control systems - General principles for design ISO 14121-1, Safety of machinery - Risk assessment - Part 1: Principles The results of the risk analysis leads to the Performance Levels a to e in accordance with ISO 13849-1, which indicates how the safety-related system components must be designed if the stop or emergency stop functions are needed locally in a plant segment or globally throughout the plant and which operating mode is to be used for the devices in a safetyrelated plant area. Take the plant configuration as a whole into consideration in the risk analysis and not just the individual areas. Additional information on risk analysis and risk mitigation is available at: "Safety Technology in SIMATIC S7" system manual (http://support.automation.siemens.com/WW/view/en/12490443) 2.5 Important information on the emergency stop button WARNING Stop functions of Category 0 or 1 according to EN 60204-1 If the emergency stop button is looped as a stop button in the stop circuit of the system, the following applies: If a category 0 or 1 stop circuit is implemented, the stop function must be effective regardless of the operating mode. A category 0 stop must take precedence. Releasing the emergency stop button must not lead to a dangerous state (see also EN 60204-1, Section 9.2.5.3). The stop function is not to be used as a replacement for safety equipment. Extension Units KPxx 28 Operating Instructions, 06/2018, A5E43600360-AB Mounting and connecting the Extension Unit 3.1 3 Assembly overview Note which elements you can install into an Extension Unit: Extension Unit Standard: - Standard operator controls, such as illuminated pushbuttons, emergency stop buttons and interface components that you wire individually. Extension Unit Advanced: - Advanced operator controls, such as RGB illuminated pushbuttons that you wire through an internal bus. - Standard operator controls, such as illuminated pushbuttons, emergency stop buttons and interface components that you wire individually. 3.2 Preparing the installation 3.2.1 Checking the delivery package Procedure 1. When accepting a delivery, please check the packaging for visible transport damage. 2. If any transport damage is present at the time of delivery, lodge a complaint at the shipping company in charge. Have the shipper confirm the transport damage immediately. 3. Unpack the device at its installation location. 4. Keep the original packaging in case you have to transport the unit again. Note Damage to the device during transport and storage If a device is transported or stored without packaging, shocks, vibrations, pressure and moisture may impact the unprotected unit. Damaged packaging indicates that ambient conditions have already had a massive impact on the device and it may be damaged. This may cause the device, machine or plant to malfunction. * Keep the original packaging. * Pack the device in the original packaging for transportation and storage. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 29 Mounting and connecting the Extension Unit 3.2 Preparing the installation 5. Check the contents of the packaging and any accessories you may have ordered for completeness and damage. 6. Please inform the delivery service immediately if the package contents are incomplete or damaged or do not correspond with your order. Do not install a damaged device. NOTICE Damage from condensation If the device is subjected to low temperatures or extreme fluctuations in temperature during transportation, as is the case in cold weather, for example, moisture can build up on or inside the device (condensation). Moisture causes a short circuit in electrical circuits and damages the device. In order to prevent damage to the device, proceed as follows: * Store the device in a dry place. * Bring the device to room temperature before starting it up. * Do not expose the device to direct heat radiation from a heating device. * If condensation develops, wait until the device is completely dry before switching it on. 7. Please keep the enclosed documentation in a safe place. It belongs to the device. You need the documentation when you commission the device for the first time. 8. Write down the identification data of the device. 3.2.2 Permitted mounting positions The permissible mounting positions that apply to the Extension Unit are those specified for the PRO device to which the Extension Unit is mounted. Extension Units KPxx 30 Operating Instructions, 06/2018, A5E43600360-AB Mounting and connecting the Extension Unit 3.2 Preparing the installation 3.2.3 Specifying the operator controls and slots The description below refers to the front view of the Extension Unit in the standard position, i.e. seal in the mechanical interface of the PRO device on top. The figure below shows the slots of an Extension Unit 22" as an example. 1. With Extension Unit Standard Hardwired, the slots for standard operator controls are numbered beginning in the center. The slots are limited on the left and right by the size of the display, see section "Special feature of the Extension Unit Hardwired". 2. With Extension Units PROFINET and PROFIsafe (Standard and Advanced), the slots for Standard operator controls are sequentially numbered from 1 to 12. The number of slots is limited on the right to the display size: maximum 12 slots (22" device version). 3. With Extension Units PROFINET and PROFIsafe Advanced, the slot numbers for Advanced operator controls are sequentially numbered in the order of their wiring (see rear panel) from 14 to 45. - The slot numbers also refer to the implementation in the TIA Portal. - The first 13 TIA slots are reserved for the 12 standard operator controls and the communication module (see dashed arrow in the figure above). - The Advanced operator controls are configured starting with slot 14 (see screenshot in the figure above). NOTICE Slot number = sequence of the wiring The slots must be configured in the order in which the Advanced operator controls are wired in the TIA Portal, with no gaps in between: The slot is independent of the mounting space. The number of maximum possible slots for Advanced operator controls increases with the display size (see section "Extension Unit Advanced (Page 12)"). Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 31 Mounting and connecting the Extension Unit 3.2 Preparing the installation 4. The number of Advanced operator controls is limited by the display size and power consumption of the respective Advanced operator controls as well as the bus length: A maximum of 32 Advanced operator controls can be connected to the internal bus. Possible slots for operator controls The following applies to all Extension Units: Each Extension Unit has a specific number of slots for operator controls. When an operator control takes up or covers up multiple slots, the total number of slots is reduced. A maximum of two emergency stop buttons and a specific number of operator controls can be installed. An emergency stop button with a yellow ring 40 mm in diameter takes up the slot of an operator control. An emergency stop button with a yellow ring 60 mm in diameter covers up the adjacent slots and therefore takes up: - Two slots when the emergency stop button is installed in an outer slot. - Three slots when the emergency stop button is installed between two slots. An RFID reader can be installed in the free slots on the left or right. The reader covers 3 slots. A KP12 with 19" takes up 3 slots; a KP12 with 22" even 4 slots. Special feature of the Extension Unit Hardwired You can connect a maximum of 8 Standard operator controls and two emergency stop buttons to the cable harness of the Extension Unit. The figures below show the total number of freely selectable slots and the number of possible standard operator controls for the different Extension Units Hardwired. Emergency stop buttons have separate plug-in connectors. Extension Unit 12" Hardwired Maximum of 6 operator controls: Extension Units KPxx 32 Operating Instructions, 06/2018, A5E43600360-AB Mounting and connecting the Extension Unit 3.2 Preparing the installation Extension Unit 15" Hardwired 8 slots, maximum of 8 operator controls: Extension Unit 19" Hardwired 10 slots, maximum of 10 operator controls, maximum of 8 standard operator controls: Connected slots may only be occupied by one standard operator control, either left (L) or right (R). Extension Unit 22" Hardwired 12 slots, maximum of 10 operator controls, maximum of 8 standard operator controls: Connected slots may only be occupied by one standard operator control, either left (L) or right (R). Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 33 Mounting and connecting the Extension Unit 3.2 Preparing the installation Assignment example for an Extension Unit Hardwired The figure below shows an example of how to install 8 standard operator controls in an Extension Unit Hardwired 22" and use one of the connected slots for the installation of an emergency stop button. See also Configuration overview (Page 60) Special feature of the Extension Unit Advanced The slot number is determined exclusively by the order in which the installation component is connected via the internal bus: The slot number is independent of the slot: With sequential slot numbers, there may be gaps in between the slots. The slot number is independent of the mounting position: With sequential slot numbers, the mounting position can be swapped either left or right. The slot number is independent of the Extension Unit: With sequential slot numbers, an installation component can be located in a second Extension Unit Advanced. The following applies to Extension Units Advanced: Slots can be moved to a second Extension Unit as required. A maximum of 32 installation components can be configured. Extension Units KPxx 34 Operating Instructions, 06/2018, A5E43600360-AB Mounting and connecting the Extension Unit 3.2 Preparing the installation Assignment example for an Extension Unit Advanced Front The custom assembly shown contains a KP12 and 3 RGB illuminated pushbuttons. There are gaps in between the slots (slot numbers 15-16). The slot of the KP12 (slot number 17) is not on the right; it is to the left of slot number 16. The slot number is determined exclusively by the wiring with which the connecting cables are plugged (see rear panel). Rear panel The wiring sequence via the internal bus (black numbers to ) determines the sequential slot number 14 to 17. The two 6-pin connectors of the Advanced operator controls can be used both as input and as output: 1. The following determines where you attach the connecting cable from the communication module: - The input of the installation component. - The remaining terminal becomes the output. - The installation component with slot number 14. 2. Connect the output of the first RGB illuminated pushbutton to any connection (= input) of the second one. - It is assigned slot number 15. 3. Connect the third RGB illuminated pushbutton via the remaining output. - Slot number 16 - You need a longer connecting cable because of the gap in between. 4. Connect the output of the third RGB illuminated pushbutton to any connection (= input) of the KP12. - The KP12 receives the next higher slot number 17. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 35 Mounting and connecting the Extension Unit 3.3 Important notes for installation Result The three RGB illuminated pushbuttons are sequentially wired from right to left (view from the rear). The KP12 (far right instead of left) is the last to be connected to the internal bus. See also Configuring Advanced operator controls (Page 63) 3.3 Important notes for installation NOTICE Degree of protection IP65/Type 4X at risk when seals are not seated correctly When there are no seals on the mechanical interfaces of the Extension Unit or if they are damaged, IP65/Type 4X degree of protection is at risk. During installation, especially when assembling the Extension Unit, check the condition and proper seating of the seals. Damage of the Extension Unit or the PRO device caused by unsuitable screws Screws made from unsuitable material and screws of an incorrect dimension may damage the Extension Unit or the PRO device. Use only the screws supplied in the accessory kit for the Extension Unit. Do not exceed torques When you tighten the screws with an excessive torque, you can damage the threading in the enclosure. Tighten the screws with the specified torques. Tools required For installation of the Extension Unit you need: A T10 Torx screwdriver A T20 Torx screwdriver For installation of operator controls you also need: A Phillips screwdriver, size 4 A sharp knife, e.g. a box cutter For installation of a reader you also need: A slotted screwdriver, size 4 A sharp knife, e.g. a box cutter Extension Units KPxx 36 Operating Instructions, 06/2018, A5E43600360-AB Mounting and connecting the Extension Unit 3.4 Disassembling the Extension Unit 3.4 Disassembling the Extension Unit The Extension Unit must be disassembled for installation of operator controls and for mounting the Extension Unit to a PRO device. The figure below shows an Extension Unit 22" Hardwired as an example. Procedure 1. Loosen the 2 screws of the terminal compartment cover with a T20 screwdriver and remove the terminal compartment cover. 2. Loosen the 4 screws of the communication module with a T10 screwdriver and carefully put down the communication module. 3. Loosen the four screws of the connection compartment with a T20 screwdriver and carefully put down the connection compartment. The screws also fasten the rear panel cover. 4. Loosen the 4 remaining screws of the rear panel cover with a T20 screwdriver and remove the rear panel cover from the front. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 37 Mounting and connecting the Extension Unit 3.5 Installing Standard operator controls 3.5 Installing Standard operator controls NOTICE Use only approved operator controls Operator controls that are not approved may damage the Extension Unit and the PRO device. Only install operator controls with Siemens approval in the Extension Unit, see section "Standard installation components (Page 18)". Procedure Note Place the Extension Unit on a soft surface to avoid scratching the front. The following description is based on the standard position of the Extension Unit, which means as views from the inside with the cable harness below, the marking ( ) above. The following description shows the installation of an operator control using the example of an illuminated pushbutton. The emergency stop button is installed in the same way. 1. Remove the plate at the required mounting position with a size 4 Phillips screwdriver. 2. Cut out the foil at the required mounting position with a sharp knife. Notice! Only cut within the cutout. To ensure a tight fit, the foil cutout may be smaller but not larger than the cutout for the operator control. 3. Insert the operator control at the mounting position from the front of the Extension Unit, the nipple for anti-twist protection must point up. Extension Units KPxx 38 Operating Instructions, 06/2018, A5E43600360-AB Mounting and connecting the Extension Unit 3.5 Installing Standard operator controls 4. Fasten the operator control from the inside with the supplied nut, torque = 1.2 Nm. 5. Insert the connection module of the operator control into the Extension Unit so that the plug-in connector is at the top. Fasten the connection module onto the enclosure of the Extension Unit at the marked locations, torque 0.8 Nm. 6. Connect the corresponding connector of the cable harness to the connector of the connection module: Connector types: - Standard operator controls: 6-pin connector, white/red/black/green (from left to right as seen from inside of Extension Unit). - Emergency stop button 5-pin connector, yellow/white, brown, green (from left to right as viewed from inside of Extension Unit). The emergency stop button connector "left" as viewed from front view of the Extension Unit from the outside is marked with blue adhesive tape; the emergency stop button connector "right" as viewed from the front view of the Extension Unit from the outside is marked with red adhesive tape. Note Extension Unit PROFIsafe with emergency stop button If you are only installing one emergency stop button into an Extension Unit, use the 5pin connector "right" identified with the red tape for this emergency stop button. Repeat steps 1 to 6 for all operator controls you want to install. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 39 Mounting and connecting the Extension Unit 3.6 Installing Advanced operator controls 3.6 Installing Advanced operator controls NOTICE Use only approved operator controls Operator controls that are not approved may damage the Extension Unit and the PRO device. Only install operator controls with Siemens approval in the Extension Unit, see section "Advanced installation components (Page 21)". Do not confuse the Standard and Advanced installation components and emergency stop button. Ensure appropriate connection of plug and plug-in connector: * Do not try to connect the 5-pin hardwired connector of the wiring harness (emergency stop) to the 6-pin connector of an operator control. * Do not try to connect the 6-pin connector of the wiring harness to the 5-pin connector of the emergency stop. * Do not try to connect the 6-pin internal bus connector (Advanced operator controls) to the 6-pin connector of a Standard operator control. * Do not try to connect the 6-pin connector of the wiring harness (Standard operator controls) to the 6-pin connector of an Advanced operator control. Procedure 1. First, proceed as you would when installing a Standard operator control, steps 1 to 4. 2. Plug the connection module of the Advanced operator control into the Extension Unit Advanced so that for the two connectors: - The solder pins point to the right (see marking). - The connection is made to the left (see arrow). Use screws to fasten the connection module at positions with the enclosure of the Extension Unit, torque 0.8 Nm. Extension Units KPxx 40 Operating Instructions, 06/2018, A5E43600360-AB Mounting and connecting the Extension Unit 3.7 Installing interface components NOTICE Wrong orientation of the plug on the connecting cable If you insert the plug the wrong way round in the following step, the connection module may be damaged with consequences for the machine and plant. Pay attention to the orientation of the plug: The visible positions of the plug contacts must face the PCB and must not point towards you (see top left in the figure). 3. Insert the plug of an internal bus connecting cable into one of the two plug-in connectors on the connection module (see arrows in the figure above): - This connector becomes the input, the other the output. - This installation component is given the connection designation 'n'. - When this installation component is connected directly to the communication module, it receives the terminal designation 14. - Insert the plug of another connecting cable of suitable length into the output. - Repeat the steps with the other connector of the connecting cable: Insert it into the connector of another connection module, which is then given the connection designation 'n + 1'. Cable types: Connecting cables are available in different lengths (see section "Advanced operator controls and interfaces (Page 17)") 3.7 Installing interface components The interface components are installed in the same way as the operator controls. If you are dealing with an interface component without a connection module, the last steps for installing and connecting the connection module are omitted. Tighten the threaded ring of the interface component with a torque of 1.2 Nm. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 41 Mounting and connecting the Extension Unit 3.8 Installing the reader 3.8 Installing the reader NOTICE Use only approved readers. Readers that are not approved may damage the Extension Unit and the PRO device. Only install readers with Siemens approval in the Extension Unit, see section "Standard installation components (Page 18)". Procedure Note Place the Extension Unit on a soft surface to avoid scratching the front. The following description is based on the standard position of the Extension Unit, which means as viewed from the inside with the cable harness below, the marking ( ) above. 1. Cut out the foil on the inside of the Extension Unit along all cutouts required for the reader with a sharp knife. Notice! Only cut within the cutouts. 2. Insert a screwdriver size 4 as shown in a gap of the screw bar and carefully lift out the metal plate. If the metal plate does not release completely, use the screwdriver and insert it into a different gap of the screw bar. Extension Units KPxx 42 Operating Instructions, 06/2018, A5E43600360-AB Mounting and connecting the Extension Unit 3.8 Installing the reader 3. Insert the reader from the front into the Extension Unit. Take care that the reader is not upside down. 4. Guide the USB cable of the reader through one of the cutouts to the outside of the reader housing. 5. Place the cover on the reader. Make sure that you do not pinch the USB cable. 6. Fasten the cover of the reader with the 4 supplied tapping screws M3x10, torque 1.2 Nm. 7. Secure the reader - as shown in the figure above - with two of the supplied set screws M4x20 in the Extension Unit. Use a slotted size 2 screwdriver, torque 0.5 Nm. It may happen that the two threaded shackles on the cover of the reader bend slightly when they are screwed in. This does not damage the reader. To install the optional card holder for RF1060R, insert the card holder into the retainers on the reader until they snap into place. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 43 Mounting and connecting the Extension Unit 3.9 Closing the rear panel cover 3.9 Closing the rear panel cover Procedure When all operator controls are installed, fasten the rear panel cover to the enclosure of the Extension Unit as shown in the figure below. NOTICE Do not pinch cables, plug Xnn visible in the cutout When fastening the rear panel cover, make sure that you do not pinch the cables and that the Xnn connectors remain visible in the cutout of the rear panel cover so that they are easily accessible. Tighten the 4 marked screws with a torque of 1.5 Nm. 3.10 Mounting the Extension Unit Requirement A SIMATIC PRO device for pedestal (extendable, flange bottom) or for support arm (extendable, round tube) Stand mounting: The base adapter is mounted on the pedestal. Support arm mounting: The bottom cover was removed from the PRO device. Extension Units KPxx 44 Operating Instructions, 06/2018, A5E43600360-AB Mounting and connecting the Extension Unit 3.10 Mounting the Extension Unit Preparations Installation of two Extension Units: Fasten the connection compartment of the bottom Extension Unit with four T20 screws to the mechanical interface of the top Extension Unit with a torque of 2.5 Nm. Proceed as described to install an individual Extension Unit. Stand mounting: Fasten the connection compartment to the mechanical interface of the pedestal with 4 T20 screws and a torque of 2.5 Nm. Support arm mounting: Attach the bottom cover of the PRO device to the bottom of the connection compartment with 4 T20 screws and a torque of 1.5 Nm. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 45 Mounting and connecting the Extension Unit 3.10 Mounting the Extension Unit Fastening the Extension Unit to the PRO device The figure below shows an Extension Unit Hardwired as an example. 1. Fasten the connection compartment onto the PRO device as shown below with a torque of 2.5 Nm using the 4 screws and the angled T20 screwdriver included in the product package. 2. Fasten the communication module to the connection compartment with 4 T10 screws and a torque of 0.8 Nm. Extension Units KPxx 46 Operating Instructions, 06/2018, A5E43600360-AB Mounting and connecting the Extension Unit 3.11 Attaching and connecting the front panel 3.11 Attaching and connecting the front panel 1. Attach the front panel of the Extension Unit to the terminal compartment as shown, and connect the connector to the following interfaces of the communication module: - 30-pin connector of the cable harness (blue adhesive tape) with X17 (Standard and Advanced) - 30-pin connector of the cable harness (red adhesive tape) with X15 (Standard and Advanced) - 6-pin connector of the internal bus with X16 (Advanced only) The cable harnesses of the connectors are marked with colored adhesive tape as follows: 2. Fasten the front from the rear with the connection compartment with 4 T20 screws and a torque of 1.5 Nm. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 47 Mounting and connecting the Extension Unit 3.12 Extension Unit PROFIsafe - Setting the PROFIsafe address 3.12 Extension Unit PROFIsafe - Setting the PROFIsafe address The PROFIsafe address on the PROFIsafe device must be set and configured in the engineering system for PROFIsafe communication with a PROFIsafe device in a system. Note The PROFIsafe address of a PROFIsafe device must be unique throughout the network and station. You can assign a maximum of 1022 PROFIsafe addresses in a single system. The configured PROFIsafe address must match the PROFIsafe address that is set on the PROFIsafe device. This section describes how to set the PROFIsafe address in an Extension Unit PROFIsafe. Requirement The Extension Unit PROFIsafe is mounted. The connection compartment of the Extension Unit PROFIsafe is open. A PROFIsafe address has been specified for the Extension Unit PROFIsafe. Procedure 1. De-energize the Extension Unit PROFIsafe. 2. Set the PROFIsafe address with the DIP switch on the back of the communication module of the Extension Unit PROFIsafe. The PROFIsafe address is set in binary form with the DIP switch and entered as numerical value in the engineering system. Example The PROFIsafe address "383" has been specified for the Extension Unit PROFIsafe. Corresponding setting on the DIP switch (9...0): 0101111111 Setting of the switch bits: 1 = switch setting "ON" 0 = switch setting "OFF". Set the DIP switch on the back of the communication module as follows: Extension Units KPxx 48 Operating Instructions, 06/2018, A5E43600360-AB Mounting and connecting the Extension Unit 3.13 Connecting an Extension Unit The illustrated switch settings correspond with the binary address 383. See also Extension Unit PROFIsafe - Safety configuration (Page 69) 3.13 Connecting an Extension Unit 3.13.1 Connection information Connecting cables Note Use copper cables a the connectors with terminal connections Use the copper (Cu) cables for all supply lines that are connected to the device with terminals, for example, 24 V DC power supply cables to the 24 V DC power supply connector. Connecting the cables NOTICE Observe the local installation regulations Observe the local regulations and the local installation conditions, such as protective wiring for power supply cables, when connecting the cables. When connecting the cables, make sure that you do not bend the contact pins. Secure each cable connector with a cable tie. Provide adequate strain relief for all cables. The pin assignment of the ports is described in the technical specifications. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 49 Mounting and connecting the Extension Unit 3.13 Connecting an Extension Unit 3.13.2 Requirement Connecting the functional grounding The Extension Unit is mounted. 1 cable for functional grounding, cross section 2.5 to 4 mm2, with cable lug for M4 is threaded through the pedestal or support arm to the connection compartment. 1 T20 screwdriver Procedure The figure below shows the communication module of an Extension Unit Hardwired or Extension Unit PROFINET as an example. 1. Clamp the cable lug onto the cable for functional grounding. 2. Connect the cable lug to the marked screw. Tighten the screw with a torque of 1.5 Nm. 3. Connect the cable for functional grounding to the corresponding connector of the control cabinet from which the Extension Unit is supplied with power. 3.13.3 Connecting the power supply The operator controls are supplied by the 24 V DC power supply of the Extension Unit. NOTICE Safe electrical separation For the 24 V DC supply, use only power supply units with safe electrical isolation in accordance with IEC 60364-4-41 or HD 384.04.41 (VDE 0100, Part 410), e.g. conforming to the SELV/PELV standard. The supply voltage must be within the specified voltage range, see section "General technical specifications (Page 78)". Incorrect voltage may cause malfunctions. Applies to non-isolated system configurations: Connect the GND 24 V connection from the 24 V power supply output to equipotential bonding for uniform reference potential. You should always select a central point of termination. NOTICE External protective circuit An external protective circuit is required for operation with 24 V DC, see section 7 "Lightning protection and overvoltage protection" in function manual "Designing interference-free controllers (https://support.industry.siemens.com/cs/ww/en/view/59193566)". Requirement The Extension Unit is mounted. 2 power supply cables, cross section 0.25 to 2.5 mm2, threaded though the stand or support arm to the connection compartment. 1 power supply connector from the accessory kit of the Extension Unit Extension Units KPxx 50 Operating Instructions, 06/2018, A5E43600360-AB Mounting and connecting the Extension Unit 3.13 Connecting an Extension Unit Connecting the power supply connector 1. Switch off the power supply. 2. Connect the cables of the power supply to the power supply connector. Please note the polarity, see figure below. Note Connect the cables only when the power supply connector is removed. 3. Plug the power supply connector into the "X80 POWER" socket as shown below. The figure below shows the communication module of an Extension Unit Hardwired or Extension Unit PROFINET as an example. 3.13.4 Connecting the data cables Requirement The Extension Unit is mounted. Depending on the type of the Extension Unit, the following connection cables are threaded though the stand or support arm to the connection compartment: Extension Unit Hardwired Extension Unit PROFINET Extension Unit PROFIsafe Cables for the digital inputs/outputs of the operator controls, cross section 0.14 ... 1.5 mm2 Connection cables for the button, cross section 0.14 ... 1.5 mm2 PROFINET cable Depending on the type of Extension Unit, the following plug-in connectors are available: Extension Unit Hardwired Extension Unit PROFINET Extension Unit PROFIsafe Plug-in connector, 12-pin for X11* interface Plug-in connector, 16-pin for X12* interface Plug-in connector, 8-pin for X10* interface Angled PROFINET connector * included in the accessory kit of the respective Extension Unit Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 51 Mounting and connecting the Extension Unit 3.13 Connecting an Extension Unit Procedure 1. Connect the connection cables with the corresponding plug-in connectors. Extension Unit Hardwired - Contacts of the standard operator controls: X12 connector - LEDs of the standard operator controls: X11 connector - Contacts of the emergency stop button: X10 connector Extension Unit PROFINET - Contacts of the emergency stop button: X10 connector - PROFINET cable: Angled PROFINET connector Extension Unit PROFIsafe - PROFINET cable: Angled PROFINET connector Note Angled PROFINET connector required for Extension Unit PROFINET and PROFIsafe The connection compartment of the Extension Unit can only be closed properly when you use an angled PROFINET connector. You can find details on wiring the connectors X10, X11 and X12 in the section "Interface description (Page 84)". 2. Connect the respective connector to the corresponding interface. Extension Unit Extension Unit Hardwired Communication module "left" X12 and X11 Extension Unit PROFINET X1 Extension Unit PROFIsafe X1 Communication module "right" X10 X10 Extension Units KPxx 52 Operating Instructions, 06/2018, A5E43600360-AB Mounting and connecting the Extension Unit 3.13 Connecting an Extension Unit Applying cable shields to reference potential The following applies to the Extension Unit PROFINET and the Extension Unit PROFIsafe: Clamp the shield of the PROFINET cable from the Extension Unit flush at the rail for the functional grounding using suitable cable clamps as seen in the figure below. The rail for functional grounding should be installed close to the Extension Unit or the device. Route the functional grounding cable and the data cables in parallel and with minimum clearance in between. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 53 Mounting and connecting the Extension Unit 3.14 Securing cables and closing the Extension Unit 3.14 Securing cables and closing the Extension Unit Requirement The Extension Unit is mounted. Functional ground, power supply and all data cables are connected to the communication module of the Extension Unit. Procedure The figure below shows an Extension Unit Hardwired as an example. The cables are secured and the Extension Unit PROFINET and PROFIsafe are closed in the same way. 1. Use cable ties to secure the connected cables to the selected fasteners of the communication module for strain relief. 2. Fasten the rear panel cover back onto the connection compartment with a T20 screwdriver and a torque of 1.5 Nm. 3. When you have mounted the Extension Unit to a PRO device for support arm (extendable, round tube) and no additional Extension Unit is mounted to the bottom of the Extension Unit, fasten the cover included in the PRO device product package with four T20 screws from below to the Extension Unit, torque 1.5 Nm. Extension Units KPxx 54 Operating Instructions, 06/2018, A5E43600360-AB Mounting and connecting the Extension Unit 3.15 Labeling 3.15 Labeling 3.15.1 Labeling keys You can label the keys of the KP12 based on the project. Use the labeling strip for this purpose. You will find templates for the labeling strips on the Internet: Label template for Extension Units (https://support.industry.siemens.com/cs/ww/en/view/109746380). Procedure 1. Edit the template. 2. Print the template. You can use printable foils. Always ensure an adequate material stiffness during the selection. This is needed to insert the labeling strips. The maximum permitted thickness of the labeling strip is 0.15 mm. Note Wait for the printed labeling strips to dry before you insert them. 3. Cut out the labeling strip. Ensure that the corners are cut according to the corresponding diagram, as this makes it easier to slide them into the slot. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 55 Mounting and connecting the Extension Unit 3.15 Labeling 4. Remove any previously existing labeling strips. 5. Slide the new labeling strips into the guide up to the stop. You can make it easier to push them in if you briefly press any blocking key. The labeling strip will protrude approximately 1 cm out of the guide. The template dimensions for the labeling strips are designed so that the labeling is correctly placed for the keys. An interlock is not required for the labeling strips. 3.15.2 Mounting insert labels and the lens assemblies Features Perforated DIN A4 labeling sheet for custom printing Template is available for download Only suitable for indicator lights and illuminated pushbuttons Procedure See also Label template for Extension Units (https://support.industry.siemens.com/cs/ww/en/view/109746380) Extension Units KPxx 56 Operating Instructions, 06/2018, A5E43600360-AB Mounting and connecting the Extension Unit 3.15 Labeling 3.15.3 Mounting label holders Features Using transparent PMMA foil Template available as download for custom labeling Suitable for all operator controls (except emergency stop button) Procedure See also Label template for Extension Units (https://support.industry.siemens.com/cs/ww/en/view/109746380) Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 57 Mounting and connecting the Extension Unit 3.15 Labeling Extension Units KPxx 58 Operating Instructions, 06/2018, A5E43600360-AB Configuring Extension Unit PROFINET and PROFIsafe 4.1 4 Required Standard software You need STEP 7 (TIA Portal) V14 or higher and a Hardware Support Package to configure the Extension Unit PROFINET and Extension Unit PROFIsafe: HSP_V<TIA version>_0209_001_SysComp_ExtUnit_1.0.isp<TIA version> for configuring the Extension Unit PROFINET HSP_V<TIA version>_0210_001_SysComp_ExtUnitPS_1.0.isp<TIA version> for configuring the Extension Unit PROFIsafe Hardware Support Packages can be found on the Internet at the following address: Support Packages for the hardware catalog in the TIA Portal (https://support.industry.siemens.com/cs/ww/en/view/72341852). You can find a description of the installation of a Hardware Support Package in the information system of the TIA Portal. The SIMATIC STEP 7 Safety optional package is required for installation of the Hardware Support Package for the Extension Unit PROFIsafe. The figures in the following sections correspond to STEP 7 (TIA Portal) V15 in combination with the respective HSP and may deviate from the display on your configuration PC in some detail. 4.2 Required Advanced software You need STEP 7 (TIA Portal) V14 or higher and a Hardware Support Package to configure Extension Unit PROFINET Advanced and Extension Unit PROFIsafe Advanced: HSP_V14_0221_001_SysComp_ComMod_1.0 for configuration of the Extension Unit PROFINET Advanced and PROFIsafe Advanced with Advanced operator controls (RGB illuminated pushbuttons, KP12) Additional HSP_Vxx are required for configuring standard operator controls and the emergency stop button (see section "Required standard software"). Hardware Support Packages can be found on the Internet at the following address: Support Packages for the hardware catalog in the TIA Portal (https://support.industry.siemens.com/cs/ww/en/view/72341852). You can find a description of the installation of a Hardware Support Package in the information system of the TIA Portal. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 59 Configuring Extension Unit PROFINET and PROFIsafe 4.3 Configuration overview 4.3 Configuration overview The corresponding communication modules can be found in the catalog tree under: "Devices & Networks > PC systems > System components for IP65 fully enclosed devices": Extension Unit Standard (Standard operator controls only): Select the appropriate Extension Unit in the "Extension Units" folder. Extension Unit Advanced (for Advanced operator controls): In the "Advanced communication module" folder, select the appropriate communication module that always supports Standard and Advanced operator controls. Place the appropriate Extension Unit or appropriate communication module in the "Devices & Networks" editor and connect them to a controller, for example. The following example shows two Extension Unit Advanced in the network view: Left: Communication module PROFINET Advanced (6AV2 185-8AT10-0AA0) Right: Communication module PROFIsafe Advanced (6AV2 185-8AT20-0AA0) Extension Units KPxx 60 Operating Instructions, 06/2018, A5E43600360-AB Configuring Extension Unit PROFINET and PROFIsafe 4.3 Configuration overview Switch to the device view. The device view shows the maximum supported 12 mounting positions and 32 additional slots of a communication module: When you click on an operator control in the catalog tree, blue frames indicate the possible positions: You always configure only one operator control at a position, no matter how many slots it actually occupies. Slots 2-13 are only for standard operator controls that you can find in the catalog tree under "Operator Controls", for example the illuminated pushbuttons (see above). The largest Extension Unit 22" has a maximum of 12 standard mounting positions. CAUTION Danger due to incorrect configuration of the mounting positions The device view does not show the actual mounting positions: * For example, a maximum of 8 slots are actually available for Extension Unit 15" Standard. A standard operator control configured in the wrong mounting position may trigger unintentional functions. This can result in personal injury or machine damage. * Configure the standard operator controls from left to right exactly as they are installed and wired. * The mounting position must match the physical mounting position of the operator control, if present with gaps in between. * Do not configure more standard operator controls than the number of standard operator controls actually installed. The two black arrows on the right provide additional slots: Slot numbers 14-45 are only for Advanced operator controls, which you will find in the catalog tree under "Advanced Operator Controls", for example, the RGB illuminated pushbutton. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 61 Configuring Extension Unit PROFINET and PROFIsafe 4.3 Configuration overview CAUTION Danger due to incorrect configuration of the slots The device view shows slots instead of mounting positions. The slots indicate the order in which the connecting cables are inserted (connection sequence of the Advanced operator controls): * Slot numbers can be reversed compared to mounting positions. * There can be an installation gap between two slot numbers. * A slot number can be in another Extension Unit Advanced. * For example, a maximum of 8 slots are available for Extension Unit 15" Advanced (maximum 8 slots). * A KP12 includes multiple mounting spaces, but only one slot. An Advanced operator control configured in the wrong slot may inadvertently trigger functions. This can result in personal injury or machine damage. * Configure the Advanced operator controls from left to right in the exact order in which they are connected to the internal bus. * Configure the Advanced operator controls sequentially without gaps in between. * Do not configure more Advanced operator controls than the number of Advanced operator controls actually installed. The power consumption for the Advanced operator controls is limited (see section "Power consumption of the Advanced operator controls (Page 65)"). Note Configuring Extension Unit PROFIsafe in combination with F-CPU An Extension Unit PROFIsafe may only be configured in combination with an F-CPU and networked accordingly. PROFINET device name The PROFINET device name under "PROFINET interface [Xn] > Ethernet interfaces" must match the physical device name of the Extension Unit that is assigned online. You can find more information in the "PROFINET" system manual on the Internet (https://support.industry.siemens.com/cs/us/en/view/19292127). You can also set up a ring topology with the Extension Unit PROFINET and the Extension Unit PROFIsafe, for example, to increase availability. The respective Extension Unit is entered as MRP client. The slots for operator controls are displayed in the Device view of the Extension Unit. The operator controls for Extension Units are displayed in the catalog tree of the Device view. See also Specifying the operator controls and slots (Page 31) Extension Units KPxx 62 Operating Instructions, 06/2018, A5E43600360-AB Configuring Extension Unit PROFINET and PROFIsafe 4.4 Configuring Advanced operator controls 4.4 Configuring Advanced operator controls The following procedure describes the configuration of an Advanced operator control and follows the "Assignment example for an Extension Unit Advanced", see the corresponding section in the chapter "Specifying the operator controls and slots (Page 31)". The configuration is the same as for the Standard operator controls. Requirement The necessary software is installed. A project with a communication module is open. The Device view is open. Procedure 1. In the device view, select the desired communication module. 2. Select the required operator control in the catalog tree. 3. Drag the operator control to the appropriate slot. The slot number must match the order in which the operator control is connected to the internal bus. 4. Assign the parameters of the operator control in the property window. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 63 Configuring Extension Unit PROFINET and PROFIsafe 4.4 Configuring Advanced operator controls Properties of the Advanced operator controls Operator control RGB illuminated pushbutton Input (contact) 1 byte (0.0 ... 0.7), of which bit 0.0 * "0": Pushbutton not pressed * "1": Pushbutton pressed Output (LED) 2 bytes (0.0 ... 0.7, 1.0 ... 1.7) Byte 0: Color * 3 bits (0.2|0.1|0.0): LEDs (red+green+blue) * "100": Red * "010": Green * "001": Blue * "110": Yellow * "111": White * "000": Off * "101": Off * "011": Off Byte 1: Brightness in 255 levels KP12 2 bytes (0.0 ... 0.7, 1.0 ... 1.7) * "0": Pushbutton not pressed * "1": Pushbutton pressed * Bit 0.0: Pushbutton 1 * Bit 0.7: Pushbutton 8 * Bit 1.0: Pushbutton 9 * Bit 1.3: Pushbutton 12 * 0: Dark (off) * 1: Minimum * 255: Maximum 13 bytes (0.0 ... 0.7,..., 11.0 ... 11.7) for the pushbuttons: Counting from top left to bottom right (see section "Advanced installation components (Page 21)") Byte n = 0 to 11: Color of the pushbuttons 1 to 12 * 3 bits (n.2|n.1|n.0): LEDs (red+green+blue) * "100": Red * "010": Green * "001": Blue * "110": Yellow * "111": White * "000": Off * "101": Off * "011": Off Byte 12: Uniform brightness of all buttons in 255 steps * 0: Dark (off) * 1: Minimum * 255: Maximum Extension Units KPxx 64 Operating Instructions, 06/2018, A5E43600360-AB Configuring Extension Unit PROFINET and PROFIsafe 4.5 Power consumption of the Advanced operator controls Note PROFINET IO, behavior of the digital inputs and outputs In the following cases, the digital inputs and outputs of the Extension Unit PROFINET are set to "0". This means the operator controls with LEDs do not light up: * The CPU stops. * Undervoltage is detected. * When the PROFINET IO connection is disrupted 4.5 Power consumption of the Advanced operator controls Under "General > Energy consumption" in the properties of the communication module, the power consumption is shown for each Advanced operator control ("Module") and the (total) sum. A communication module supplies the connected Advanced operator controls with maximal 24 W. An RGB illuminated pushbutton consumes approx. 0.5 W. A KP12 module needs approx. 2.6 W. When the power consumption of the configured Advanced operator controls exceeds 24 W in total, the following happens: The "Sum" value becomes negative. The last operator controls which contribute to exceeding the limit are marked in color. An error message appears during compiling. The project cannot be loaded. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 65 Configuring Extension Unit PROFINET and PROFIsafe 4.6 Configuring standard operator controls 4.6 Configuring standard operator controls The following procedure describes the configuration of a standard operator control using an illuminated pushbutton as an example. The other standard operator controls are configured in the same way. Requirement The necessary software is installed. You have opened a project with Extension Unit. The Device view is open. Procedure 1. Select the required Extension Unit in the Device view. 2. Select the required operator control in the catalog tree. 3. Drag the required operator control to the preferred mounting position. The mounting position must match the physical mounting position of the operator control. 4. Assign the parameters of the operator control in the property window. Extension Units KPxx 66 Operating Instructions, 06/2018, A5E43600360-AB Configuring Extension Unit PROFINET and PROFIsafe 4.6 Configuring standard operator controls Properties of the standard operator controls Operator control Indicator light 1 Illuminated pushbutton Input (contact) - 1 1 NC contact Illuminated pushbutton 1 1 NC contact, 1 NO contact Selector switch Keyswitch 1 2 1 bit (7.0) Output (LED) 1 bit * "0": LED off * "1": LED on 1 bit * "0": Pushbutton is not pressed * "0": LED off * "1": Pushbutton is pressed * "1": LED on 2 bits (7.1|7.0) 1 bit * "10": Pushbutton is not pressed * "0": LED off * "01": Pushbutton is pressed * "1": LED on 2 bits (7.1|7.0) 2 1 bit * "00": Position "Center" * "0": LED off * "01": Position "Right" * "1": LED on * "10": Position "Left" 2 bits (7.1|7.0) 2 * "00": Position "Center" * "10": Position "Right" * "01": Position "Left" - The color of the lens assembly for representation in the device view (TIA Portal) can be configured. The positions "Center", "Right" and "Left" refer to the front view of the operator control or the Extension Unit. The figure below shows the correlation between switch settings and the associated input bits. Note PROFINET IO, behavior of the digital output/operator control LEDs during operation In the following cases, the digital outputs of the Extension Unit PROFINET are set to "0". This means the operator controls with LEDs do not light up: * After the device is switched on * When the PROFINET IO connection is disrupted * When the Extension Unit recognizes an IOPS=Bad in the cyclical output data for the controller (IOPS=Input/Output Object Provider Status) Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 67 Configuring Extension Unit PROFINET and PROFIsafe 4.7 Extension Unit PROFIsafe - Configuring emergency stop buttons Emergency stop button Emergency stop buttons are not configured with the Extension Unit PROFINET. They are hardwired instead using the X10 interface. Note Configure emergency stop button only for Extension Unit PROFIsafe When you place an emergency stop button in a slot of the Extension Unit PROFINET, an error message is displayed when compiling the project as part of the consistency check informing you that the project cannot be compiled. Place emergency stop buttons in the configuration only in a slot of an Extension Unit PROFIsafe. This next section describes how to configure emergency stop buttons for an Extension Unit PROFIsafe. 4.7 Extension Unit PROFIsafe - Configuring emergency stop buttons The following procedure describes the configuration of the emergency stop buttons for an Extension Unit PROFIsafe. You can configure up to two emergency stop buttons for an Extension Unit PROFIsafe. The parameters of the safety function are assigned with the parameter assignment of the Fmodule of the Extension Unit PROFIsafe. The F-module has an input address with 5 bytes and an output address of 4 bytes. Requirement The necessary software is installed. You have opened a project with Extension Unit PROFIsafe. The Device view is open. Extension Units KPxx 68 Operating Instructions, 06/2018, A5E43600360-AB Configuring Extension Unit PROFINET and PROFIsafe 4.8 Extension Unit PROFIsafe - Safety configuration Procedure 1. Select the required Extension Unit PROFIsafe in the Device view. 2. Select an emergency stop button in the catalog tree. 3. Drag the emergency stop button to the required mounting position. The mounting position must match the physical mounting position of the emergency stop button. 4. Configure slot 0 of the Extension Unit PROFIsafe for fail-safe operation as described in the section below. 4.8 Extension Unit PROFIsafe - Safety configuration This section describes how to configure the safety functions of an Extension Unit PROFIsafe in combination with an F-CPU. Note Configuring Extension Unit PROFIsafe in combination with F-CPU An Extension Unit PROFIsafe may only be configured in combination with an F-CPU. The PROFIsafe address on the PROFIsafe device must be set and configured in the engineering system, among other things, for PROFIsafe communication with a PROFIsafe device in a system. Note The PROFIsafe address of a PROFIsafe device must be unique throughout the network and station. You can assign a maximum of 1022 PROFIsafe addresses in a single system. The configured PROFIsafe address must match the PROFIsafe address that is set on the PROFIsafe device. This section describes how to configure the PROFIsafe address of an Extension Unit PROFIsafe in STEP 7 (TIA Portal). Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 69 Configuring Extension Unit PROFINET and PROFIsafe 4.8 Extension Unit PROFIsafe - Safety configuration Requirement The PROFIsafe address on the communication module of the Extension Unit is set, see section "Extension Unit PROFIsafe - Setting the PROFIsafe address (Page 48)". The necessary software is installed. You have opened a project with Extension Unit PROFIsafe and F-CPU. The Extension Unit PROFIsafe and the F-CPU are networked over the PROFINET interfaces. An F-runtime group exists. To check, select the Program blocks entry under the PLC in the device view. The input address of the Extension Unit PROFIsafe is evaluated at least once in the Fruntime group. The number of the F-I/O DB is located below the PROFIsafe parameters of the Extension Unit PROFIsafe in the "F-I/O DB number" box, see figure below. The Device view is open. Extension Units KPxx 70 Operating Instructions, 06/2018, A5E43600360-AB Configuring Extension Unit PROFINET and PROFIsafe 4.8 Extension Unit PROFIsafe - Safety configuration Procedure 1. Select the entry "PROFIsafe" for the required Extension Unit. 2. Use the right mouse button to open the properties of the Extension Unit PROFIsafe. Alternatively: Double-click the safety module in slot 0 of the Extension Unit PROFIsafe with the yellow frame. 3. In the PROFIsafe properties, select the entry "Module parameters". 4. Select the operating mode according to the plant specification. Default setting is "5454h" for the "1oo2" mode for both emergency stop buttons. The input address contains the information on the status of the emergency stop buttons (pressed "0", not pressed="1"), see section "Operating modes of the Extension Unit PROFIsafe (Page 83)". 5. In the PROFIsafe property view under "General", select the entry "PROFIsafe". 6. Enter the PROFIsafe address in the "F-destination address" text box. For example, the value "383" is input in the figure below. 7. Save your settings with "OK". Additional information Reading out status of the F-runtime group The status of the F-runtime group can be read out, for example, by means of the F-I/O DB. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 71 Configuring Extension Unit PROFINET and PROFIsafe 4.8 Extension Unit PROFIsafe - Safety configuration The following outputs are of major importance for commissioning: QBAD ACK_REQ An error has occurred in the device; the device outputs substitute values. The device can be activated again, for example, with ACK_REI or globally with the instruction "ACK_GL" from the library "Basic instructions > Safety functions" Reading out diagnostic information of the safety module Follow these steps to display the diagnostic information of an Extension Unit PROFIsafe that is connected to a PLC. 1. Press the "Go online" button. 2. Select slot 0 of the Extension Unit PROFIsafe in the device view and click on the green check mark in the top right-hand corner of the safety module. The Diagnostics window opens. In the Diagnostics window you have access to the advanced functions "Firmware update" and "Reset to factory settings", among other things. See also "SIMATIC Safety - Configuring and Programming" programming and operating manual (http://support.automation.siemens.com/WW/view/en/54110126) Extension Units KPxx 72 Operating Instructions, 06/2018, A5E43600360-AB Device maintenance and repair 5.1 5 General information on maintenance and servicing Observe the following when servicing and repairing protective features such as ground circuits, overvoltage protection components or batteries: Observe the maintenance and replacement intervals specified by the respective manufacturer for all system components. Replace system components, including cables, fuses and batteries only with equivalent components approved by the respective manufacturer. 5.2 Cleaning the device The device is designed for low-maintenance operation. However, it is still necessary to clean the device regularly. Clean the entire device thoroughly: Before commissioning As required, depending on the degree of contamination At regular intervals (according to an internal cleaning plan) CAUTION Unwanted reactions when cleaning the device You risk unintentional actuation of operator controls if you clean the device while it is switched on. You may possibly trigger unwanted actions of the device or controller. that are liable to cause personal injury or damage to the machinery. Before you start cleaning, switch off the power supply of the Extension Unit and the power supply of the devices that are controlled by the operator controls of the Extension Unit. Also see the cleaning information in the operating instructions of the PRO device to which the Extension Unit is connected. NOTICE Damage to the device due to impermissible cleaning agents Impermissible and unsuitable cleaning agents may cause damage to the HMI device. Use dish soap or foaming screen cleaner only as cleaning agents. Do not use aggressive solvents or scouring powder. Observe the information on chemical resistance (http://support.automation.siemens.com/WW/view/en/39718396). Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 73 Device maintenance and repair 5.3 Spare parts and repairs Procedure 1. Switch off the device. 2. Dampen the cleaning cloth. 3. Spray the cleaning agent on the cloth and not directly on the device. 4. Clean the device with the cleaning cloth. 5.3 Spare parts and repairs Repairs In the event of a repair, you must return the device to the Return Center in Erlangen. Repairs may only be carried out at the Return Center in Erlangen. The address is: Siemens AG Digital Factory Retouren-Center c/o Geis Service GmbH, Tor 1-4 Kraftwerkstrae 25a 91056 Erlangen Germany You can find detailed information on the Internet at "Spare parts and repairs (http://support.automation.siemens.com/WW/view/en/16611927)". Spare parts You can find spare parts and accessories for the HMI device in section "Standard installation components (Page 18)". 5.4 Recycling and disposal Due to the low levels of pollutants in the HMI devices described in these operating instructions, they can be recycled. Contact a certified disposal service company for environmentally sound recycling and disposal of your old devices. Extension Units KPxx 74 Operating Instructions, 06/2018, A5E43600360-AB Technical specifications 6.1 6 Certificates and approvals ISO 9001 certificate The Siemens quality management system for our entire product creation process (development, production and sales) meets the requirements of ISO 9001:2008. This has been certified by DQS (the German society for the certification of quality management systems). Certificate no.: 001323 QM08 Certifications and approvals for the Extension Unit and its installation elements can be found on the Internet at the following address: Extension Units certificates (https://support.industry.siemens.com/cs/ww/en/ps/24490/cert). Approvals Note The following overview shows possible approvals. For the device itself, only the approvals shown on the rear of the device apply. CE approval The device meets the general and safety-related requirements of the following EU directives and conforms to the harmonized European standards for programmable logic controllers published in the official gazettes of the European Union: 2014/30/EU "Electromagnetic Compatibility Directive" (EMC Directive) 2014/35/EU "Electrical equipment for use within specific voltage limits" (Low-Voltage Directive) 2011/65/EU "Directive of the European Parliament and of the Council of 8 June 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment" (RoHS Directive) EU Declaration of Conformity The EU Declarations of Conformity are available to the relevant authorities at the following address: Siemens AG Digital Factory Factory Automation DF FA AS SYS Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 75 Technical specifications 6.1 Certificates and approvals P.O. Box 1963 D-92209 Amberg, Germany You can download information on the EC Declaration of Conformity at the following address, keyword "Declaration of Conformity": Extension Units certificates (https://support.industry.siemens.com/cs/ww/en/ps/24490/cert). UL approval Note The UL approval applies when only operator controls with Siemens approval are installed, see section "Standard installation components (Page 18)". Underwriters Laboratories Inc. to UL 508 (Industrial Control Equipment) CSA C22.2 No. 142 (Process Control Equipment) RCM AUSTRALIA/NEW ZEALAND This product meets the requirements of the standards: AS/NZS 61000.6.4 IEC 61000-6-4. Identification for Eurasion Customs Union EAC (Eurasian Conformity) Customs union of Russia, Belarus and Kazakhstan Declaration of conformity according to Technical Regulations of the Customs Union (TR CU) KOREA This product meets the requirements of Korean certification. This product satisfies the requirement of the Korean Certification (KC Mark). (A) . WEEE label (European Union) Disposal instructions, observe the local regulations and the section "Recycling and disposal (Page 74)". Extension Units KPxx 76 Operating Instructions, 06/2018, A5E43600360-AB Technical specifications 6.2 Standards on operating safety of the Extension Unit PROFIsafe 6.2 Standards on operating safety of the Extension Unit PROFIsafe The information in this section applies exclusively to the Extension Unit PROFIsafe. Plant-related standards The Extension Unit PROFIsafe meets the following standards for use in a plant: Standard EN 12417:2001+A2:2009 Title Machine Tools - Safety - Machining Centres EN 61000-6-2:2005 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards Immunity for industrial environments EN 61000-6-4:2007 +A1:2011 Electromagnetic compatibility (EMC) - Part 6-4: Generic standard Emission standard for industrial environments EN 61131-2:2007 The device meets the requirements and criteria of IEC 61131-2, Programmable Logic Controllers, Part 2: Equipment requirements and testing IEC 61326-3-1:2017 and -2:2017 Electrical equipment for measurement, control, and laboratory use EMC requirements - Part 3-2: Immunity requirements for safety-related systems and for equipment intended to perform safety-related functions (functional safety) TUV The German Technical Inspectorate (TUV) confirms that the Extension Unit PROFIsafe satisfies the requirements of the following standards with regard to its safety functions. Standard Title IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines - Part 1: General Requirements IEC 62061:2005 +A2:2015 Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems IEC 61508-1 to 4:2010 Functional Safety of Electrical/Electronic/Programmable Electronic Safety-related Systems, Part 1 to Part 4 ISO 13850:2015 Safety of machinery - EMERGENCY STOP - Principles for design EN ISO 13849-1:2015 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 77 Technical specifications 6.3 Dimension drawings 6.3 Dimension drawings The figure below shows the dimension drawings of the Extension Units that only differ in their width (W). Extension Unit 12" W = 313 mm Extension Unit 15" W = 396 mm Extension Unit 19" W = 462 mm Extension Unit 22" W = 527 mm All dimensions in mm 6.4 Technical specifications 6.4.1 General technical specifications Weight and dimensions The following information applies to all versions of the Extension Units. Weight Dimensions (W x H x D) * 12" approx. 2200 g * 15" approx. 2500 g * 19" approx. 2700 g * 22" approx. 2800 g * 12": 313 x 99 x 100.65 mm * 15": 396 x 99 x 100.65 mm * 19": 462 x 99 x 100.65 mm * 22": 527 x 99 x 100.65 mm Extension Units KPxx 78 Operating Instructions, 06/2018, A5E43600360-AB Technical specifications 6.4 Technical specifications Ambient conditions The following information applies to all versions of the Extension Units. Climatic ambient conditions Temperature Tested according to IEC 60068-2-2; IEC 60068-2-1; IEC 60068-2-14 * Operation * 0 C to +50 C * Storage/transportation * -20 C up to +60 C * Temperature change (change time < 3 min, 5 cycles): -40 C to +70 C Atmospheric pressure with regard to ambient temperature-air pressure-installation elevation * Operation 1140 to 795 hPa, corresponds to an elevation of -1000 m to 2000 m * Storage/transportation 1140 to 660 hPa, corresponds to an elevation of -1000 m to 3500 m * Relative humidity * 10 - 90% * Without condensation, no condensation permissible Mechanical ambient conditions Drop height (free fall in device packaging) Maximum 0.3 m Vibration Sinusoidal vibrations, tested to IEC 60068-2-6 * Operation 5 to 8.4 Hz: Amplitude 3.5 mm / 8.4 to 200 Hz: 9.8 m/s2 * Storage/transportation 5 to 8.4 Hz: Amplitude 3.5 mm / 8.4 to 500 Hz: 9.8 m/s2 Resistance to shock Tested in accordance with IEC 60068-2-27 * Operation Half sine; peak value 15 g, duration 11 ms * Storage/transportation Half-sine; 250 m/s2; 6 ms; 1000 shocks per axis Test voltages Insulation strength is demonstrated in the type test with the following test voltages in accordance with IEC 61131-2: Circuits with rated voltage of Ui Insulation tested with (type test) Test voltage 707 V DC to other circuits/to ground Ethernet socket 1 1500 V AC 1 Only for Extension Unit PROFINET and Extension Unit PROFIsafe Degree of protection and protection class The following information applies to all versions of the Extension Units. Degrees of protection according to All-round, when closed * IEC 60529 IP65 * UL50 Type 4X (indoor use only) Protection class according to IEC 61131-2 III Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 79 Technical specifications 6.4 Technical specifications Degree of pollution / overvoltage category according to IEC 61131 Degree of pollution 2 Overvoltage category II Power supply Extension Unit Hardwired Supply voltage (VN) Extension Unit PROFINET, Extension Unit PROFIsafe 24 V DC permitted range, low limit (DC) 19.2 V permitted range, high limit (DC) 28.8 V maximum permitted transients 35 V (500 ms) Minimum time between two transients Protection Input current: Power consumption without load Power consumption without load 1 50 s 7A 4A 24 V / 10 mA 24 V / 150 mA 0.24 W 2 3.6 W 3 Electrical isolation between different circuits No Reverse polarity protection Yes The power loss generally corresponds to the specified value for power consumption. Power consumption with load: additional 0.1 W per operator control with LED. 1 2 Power consumption with load: additional 0.5 W per RGB illuminated pushbutton and 2.6 W per KP12. 3 Maximum permissible terminal power rating (total power rating): 24 W. Interfaces X80 POWER, power supply Extension Unit Hardwired yes Extension Unit Extension Unit PROFINET PROFIsafe yes yes X10 EMERG, connection for emergency stop button (output) yes yes no X11 LED, connection for LEDs of the operator controls (input) yes no no X12 CONTACT, connection for contacts of the operator controls (output) yes no no X1 PROFINET (LAN), 2 x RJ45 10/100Mbps * no yes yes * With integrated switch (one IP address only), transmission mode 10BASE-T / 100BASE-TX, half / full duplex Extension Units KPxx 80 Operating Instructions, 06/2018, A5E43600360-AB Technical specifications 6.4 Technical specifications Inputs and outputs for standard operator controls Extension Unit Hardwired Input current: Switching capacity of the outputs DQ 8x24VDC 0.5 A Electrical isolation between different circuits No Number of standard operator controls, maximum 8 per operator control Number of inputs (LED) 0 or 1 Number of outputs (contacts) 1 or 2 NC contacts or NO contacts Input characteristic according to IEC 61131, type 1 No Cable length (shielded or unshielded cable) Maximum 30 m Inputs Rated voltage 24V DC Switching threshold * for "0" signal: 5 V DC * for "1" signal: 15 V DC * for "1" signal: 14 mA; typically with 24 V Input current Outputs Switching capacity With resistive load (max. 1 of 2 active) 0.5 A With lamp load, max. 5 W DC Short-circuit protection Yes Output delay with resistive load * 0 after "1", max. 3 ms * 1 after "0", max. 3 ms Extension Unit PROFINET, Extension Unit PROFIsafe Input current: Switching capacity of the outputs According to PROFINET/PROFIsafe specification Electrical isolation between different circuits No Number of standard operator controls, maximum 12 per operator control 0 or 1 Number of inputs (LED) Number of outputs (contacts) Cable length 1 or 2 NC contacts or NO contacts According to PROFINET/PROFIsafe specification Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 81 Technical specifications 6.4 Technical specifications Inputs and outputs for Advanced operator controls Electrical isolation between different circuits No Number of Standard operator controls, maximum 32 per operator control Number of inputs (LED) 1 (RGB) or 12 (KP12) Number of outputs (contacts) 1 (RGB) or 12 (KP12) Maximum total length of all connecting cables Maximum number of IO bytes 3m "MaximumApplicationInputLength" "MaximumApplicationInputLength" * PROFIsafe: 197 * PROFINET: 192 * PROFIsafe: 196 * PROFINET: 192 Inputs for emergency stop button The following information applies to all versions of the Extension Units. Number of emergency stop buttons, maximum 2 per emergency stop button Number of inputs (LED) 0 Number of outputs (contacts) 2 NC contacts Cable length (shielded or unshielded cable) Maximum 30 m Rated voltage 24 V DC Emergency stop button The following information applies to all Extension Units when using the emergency stop mushroom pushbutton, article number 6AV7674-1MA00-0AA0. Contacts 2 NC contacts, gold-plated Operations 50000 B10 value 61000 For Extension Unit Hardwired and Extension Unit PROFINET: Connection of the emergency stop button to 24 V DC safety monitoring, e.g. Siemens 3SK1 series, or fail-safe digital inputs required See also Advanced installation components (Page 21) Standard installation components (Page 18) Extension Units KPxx 82 Operating Instructions, 06/2018, A5E43600360-AB Technical specifications 6.4 Technical specifications 6.4.2 Operating modes of the Extension Unit PROFIsafe The following table shows the assignment between emergency stop buttons, operating modes and the bits of the input address that is set when an emergency stop button is pressed. Emergency Encoder Evaluation value Safety InOperating stop buttons Hexadecimal Decimal tegrity Level mode Associated input address bits and emergency stop button 0 101 257 - - All pushbuttons are passivated 1 D3D3 54227 SIL 3 1oo2 0 ("red tape" pushbutton) 8484 33924 SIL 2 1oo1 4, 5 ("red tape" pushbutton) 5454 21588 SIL 3 1oo2 0 ("red tape" pushbutton) 9898 39064 SIL 2 1oo1 4A4A 19018 SIL 3 1oo2 0 ("red tape" pushbutton) SIL 2 1001 6, 7 ("blue tape" pushbutton) 2 1 ("blue tape" pushbutton) 4, 5 ("red tape" pushbutton) 6, 7 ("blue tape" pushbutton) 6.4.3 Reaction times and safety characteristics for fail-safe operation The table below shows the safety characteristics and reaction times from the emergency stop button of the Extension Unit to the X1 PROFINET interface of the communication module. Configured operating mode In accordance with IEC 61508 1oo1 1oo2 Safety Integrity Level SIL2 SIL3 high and low demand mode high and low demand mode Mode of operation Meantime to Restoration (MTTR) 100 h 100 h Probability of a dangerous failure per hour (PFH) < 6 x 10-10 1/h < 3 x 10-10 1/h Probability of a dangerous failure on demand (PFD) < 8 x 10-5 < 8 x 10-5 15 ms 15 ms 1 x per year 1 x per month 10y 10y Diagnostic test interval Proof Test Interval Lifetime In accordance with IEC 13849-1 Meantime to Failure (MTTFd) high high Meantime to Restoration (MTTR) 100 h 100 h Diagnostic Coverage (DCavg) high high Performance level d e Category 3 4 All values for the following data are based on the SN 29500:2005 and an ambient temperature of 60 C. Note Times The specified times do not include the times of the applicable safety relay or the safety program (PROFIsafe), including the PNIO cycle time and F-monitoring time. Use the following table for calculation of the total reaction time: S7Safety_RTTplus.xlsm (https://support.industry.siemens.com/cs/#document/93839056?lc=en-US) Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 83 Technical specifications 6.5 Interface description 6.5 Interface description The figures below show the external interfaces of the various communication modules in the connection compartment of the Extension Units: External interfaces on the communication module of the Extension Unit Hardwired: External interfaces on the communication module of the Extension Unit PROFINET: External interfaces on the communication module of the Extension Unit PROFIsafe: The following sections describe: The pin assignment of the interface X80 POWER The pin assignment and the switching states of the digital inputs/outputs at the following interfaces: - X12 CONTACT and X11 LED of the Extension Unit Hardwired - X10 EMERG. of the Extension Unit Hardwired and PROFINET The pin assignment of the X1 PROFINET (LAN) interface of the Extension Unit PROFINET and PROFIsafe Extension Units KPxx 84 Operating Instructions, 06/2018, A5E43600360-AB Technical specifications 6.5 Interface description 6.5.1 24 V DC power supply Plug connector, 2-pin 6.5.2 Pin Assignment 1 +24 VDC (L+) 2 GND (M) Digital inputs/outputs Contacts of the standard operator controls (X12) Pin left connected to slot position Pin right connected to slot position 1 L3 | R6 1 R6 | L3 2 L4 | R5 2 R5 | L4 3 L5 | R4 3 R4 | L5 4 L6 | R3 4 R3 | L6 5 R2 5 R2 6 R1 6 R1 7 L1 7 L1 8 L2 8 L2 The tables below show the contacts that can be switched depending on the switch position of the operator control and based on the type of a standard operator control. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 85 Technical specifications 6.5 Interface description LEDs of the standard operator controls (X11) When you are using operator controls with LED, wire the connection for the LED according to the mounting position of the operator control with X11. Pin left 1 connected to slot position L3 | R6 Pin right connected to slot position 1 R5 | L4 2 L5 | R4 2 R3 | L6 3 R2 3 R1 4 L1 4 L2 5 M1 5 M1 6 FE 2 6 M 1 Connect the ground terminals marked with M to the ground of the digital inputs of the plant. 2 You can also connect the shield of a shielded cable here. Safety outputs Emergency stop button (X10) Pin left Terminal Pin right Terminal 11 L11 21 L21 12 L12 22 L22 31 R31 41 R41 32 R32 42 R42 The figure below shows the contacts of the emergency stop button left/right in relation to the front view of the Extension Unit. Extension Units KPxx 86 Operating Instructions, 06/2018, A5E43600360-AB Technical specifications 6.5 Interface description Internal wiring in the Extension Unit: 6.5.3 PROFINET (LAN) Name of interface on the device: PROFINET (LAN) X1 RJ45 plug connector Pin Assignment 1 Tx+ 2 Tx- 3 Rx+ 4 n. c. 5 n. c. 6 Rx- 7 n. c. 8 n. c. Meaning of LEDs There is no connection if both LEDs are off. The green "Link" LED lights up as soon as there is a physical connection. The yellow "Activity" LED lights up during the data transfer. Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 87 Technical specifications 6.5 Interface description Extension Units KPxx 88 Operating Instructions, 06/2018, A5E43600360-AB Technical support A You can find additional information and support for the products described on the Internet at the following addresses: Technical support (https://support.industry.siemens.com) Support request form (http://www.siemens.com/automation/support-request) After Sales Information System SIMATIC IPC/PG (http://www.siemens.com/asis) SIMATIC Documentation Collection (http://www.siemens.com/simatic-tech-doku-portal) Your local representative (http://www.automation.siemens.com/mcms/aspa-db/en/Pages/default.aspx) Training center (http://sitrain.automation.siemens.com/sitrainworld/?AppLang=en) Industry Mall (https://mall.industry.siemens.com) When contacting your local representative or Technical Support, please have the following information at hand: MLFB of the device BIOS version for industrial PC or image version of the device Other installed hardware Other installed software Current documentation Always use the current documentation available for your product. You can find the latest edition of this manual and other important documents by entering the article number of your device on the Internet (https://support.industry.siemens.com). If necessary, filter the comments for the entry type "Manual". Tools & downloads Please check regularly if updates and hotfixes are available for download to your device. The download area is available on the Internet at the following link: After Sales Information System SIMATIC IPC/PG (http://www.siemens.com/asis) Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 89 Technical support Extension Units KPxx 90 Operating Instructions, 06/2018, A5E43600360-AB B Markings and symbols B.1 Safety-relevant symbols The following table describes symbols that can be added to your SIMATIC device, to its packaging or to an enclosed document in addition to the symbols described in the manuals. Symbol Meaning General danger sign Caution / Attention You must following the operating instructions. The operating instructions contain information on the type of the potential hazard and enable you to identify risks and implement countermeasures. Reference ISO 7000 No. 0434B, DIN ISO 7000 No. 0434B Attention, only relevant for modules with Ex approval Follow the instructions ISO 7010 M002 May be installed by qualified electricians only IEC 60417 No. 6182 Mechanical load for HMI devices Connection cables must be designed for the ambient temperature EMC-compliant installation No mounting or pulling & plugging under voltage Dangerous electrical voltage for 230V modules ANSI Z535.2 Protection class III, supply only with protective low voltage (SELV/PELV) IEC 60417-1-5180 "Class III equipment" Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 91 Markings and symbols B.1 Safety-relevant symbols Symbol Meaning Only for industrial applications and indoor areas (control cabinet) Reference Install in control cabinet only Devices approved for Ex Zone 2 in a control cabinet with min. IP54 Devices approved for Ex Zone 22 in a control cabinet with min. IP6x Extension Units KPxx 92 Operating Instructions, 06/2018, A5E43600360-AB Index A Advanced operator control Configuring, 63 Ambient conditions, 79 Australia, 76 C Cables Connecting, 49 CE, 75 Certificates Certifications and approvals, 75 Cleaning, 73 Commissioning Safety, 25 Condensation, 30 Configuring Advanced operator control, 63 PROFIsafe address, 69 Standard operator control, 66, 68 Connecting Cables, 49 Functional grounding, 50 Power supply, 51 Power supply connector, 51 Connecting the functional grounding, 50 Controller, 13 D Degree of protection, 79 Digital inputs/outputs Technical specifications, 81, 82 Dimensions Extension Units, 78 DIP switch, 48 Display element, 22 Disposal, 74 Electrical isolation Safe, 50 Electrical system Safety, 25 Emergency stop button Technical specifications, 82 ESD, 26 Extension Unit Cleaning, 73 Connecting, 50 disassembling, 37 Installation, 44 F Fail-safe operation Technical specifications, 83 H High-frequency radiation, 25 I Installation according to the instructions, 25 Instructions General, 27 Insulation test Test voltage, 79 Interfaces, 80 K Key Labeling, 55 L Labeling, 76 Key, 55 Korea, 76 E EAC, 76 Extension Units KPxx Operating Instructions, 06/2018, A5E43600360-AB 93 Index M S Mounting Intended, 25 Safe electrical isolation, 50 Safety Commissioning, 25 Electrical system, 25 Operation, 24 Project, 24 Standards, 28 Safety information Storage, 30 Transportation, 30 Safety instruction Category 0 stop, 28 Category 1 stop, 28 SELV, 50 Setting PROFIsafe address, 48 SIMATIC S7, 13 Spare parts, 74 Standard TUV, 77 Standard operator control Configuring, 66, 68 Stop Safety instruction, 28 Supply voltage, 80 System configuration Non-isolated, 50 N New Zealand, 76 Non-isolated system configuration, 50 O Operating safety Standards, 28 Operational safety, 24 Operator control, 22 P Package contents, 30 Checking, 30 Packaging, 29 Checking, 29 Removing, 29 PELV, 50 Performance Characteristic KP12, 13 Power supply, 80 Connecting, 51 Wiring diagram, 51 Power supply connector Connecting, 51 PROFIsafe, 13 PROFIsafe address Configuring, 69 Setting, 48 Project Safety, 24 Protection class, 79 Protocol, 13 T Technical specifications, 78 Fail-safe mode, 83 U UL, 75 Use in mixed-use zone, 27 In residential areas, 27 Industrial, 27 R Radiation, 25 Radio interference, 27 Reaction times, 83 Recycling, 74 Repairs, 74 Return Center, 74 Risk analysis, 28 RoHS, 75 W Weight, 78 Wiring diagram Power supply, 51 Extension Units KPxx 94 Operating Instructions, 06/2018, A5E43600360-AB