AQ1 SOLID STATE RELAY 10 .394 33 1.299 UL File No.: E43149 (DC output type) E95895 (AC output type) CSA File No.: LR26550 25.1 .988 33 1.299 AQ1-RELAYS * Strong against high inrush current and long life Optical isolation: 5 x 107 operations * No chattering or bouncing and no arc generation * Both slim and flat package available * SIL (single in line) terminal layout * Zero-voltage turn-ON and Zero-current turn-OFF for eliminating surge and reducing inrush currents and EMI 25 .984 12 .472 mm inch TYPES 1. AQ1 Solid State Relays Zero-cross function Load Isolation AC Optically coupled isolation Zero-cross Optically coupled isolation DC -- Type Input voltage Load current Load voltage 2 A (Vertical) 2 A (flat) 3 to 28 V DC 3 to 28 V DC 2 A, 75 to 250 V AC 2 A, 75 to 250 V AC AQ2A2-ZP3/28VDC AQ2A2-J-ZP3/28VDC 5A 3 to 28 V DC 5 A, 75 to 250 V AC (3 A without heat sink) AQ5A2-ZP3/28VDC 1A 2A 3 to 28 V DC 3 to 28 V DC 1 A, 10 to 200 V DC 2 A, 3 to 60 V DC AQ1AD2-3/28VDC AQ2AD1-3/28VDC Part No. 2. Heat sink for AQ1 solid state relay (for 5 A types): AQ-HS-5A ORDERING INFORMATION AQ 2A 2 J ZP 3/28 VDC Load current Load voltage Shape Type Input voltage 1A 2A 5A 2: 75 to 250 V AC D1: 03 to 60 V DC D2: 10 to 200 V DC Nil: Vertical type J: Flat type Nil:DC output ZP: AC output (Zero-cross) 3/28 V DC: 3 to 28 V DC APPLICATIONS * Traffic signal control * Terminal equipment of data processing * Computer peripherals * NC machines * Automatic ticket punchers SPECIFICATIONS Rating (at 20C 68F, Ripple factor: less than 1%) 1. AC output type Zero-cross 2A Input voltage Input side Input impedance 5A Approx. 1.6 k (3 to 28 V DC) UL 5 A 125, 250 V AC FLA 2.5 A 125, 250 V AC LRA 15 A 125, 250 V AC 5 A 125 V AC "L" CSA 1 A 200 V DC 2 A 60 V DC 2 A 125, 250 V AC FLA 1 A 125, 250 V AC LRA 6 A 125, 250 V AC 2 A 125 V AC "L" 5 A 125, 250 V AC FLA 2.5 A 125, 250 V AC LRA 15 A 125, 250 V AC 5 A 125 V AC "L" 0.8 V Max. load current 2A Load voltage 75 to 250 V AC at ambient temperature 40C 104F 5 A* 100 A 80 A See "Data 2-(1), (2)" In one cycle at 60 Hz 5 mA at 200 V AC 60 Hz Max. "ON-state" voltage drop 1.6 V at Max. carrying current Min. load current 50 mA Output Zero-cross 2 A type 5 A type 1 A 10/200 V DC 2 A 3/60 V DC 2 A 125, 250 V AC FLA 1 A 125, 250 V AC LRA 6 A 125, 250 V AC 2 A 125 V AC "L" 3 to 28 V DC Drop-out voltage, min. Non-repetitive Load surge current side Max. "OFF-state" leakage current Output 1 A type 2 A type Remarks *5 A with heat sink 3 A without heat sink see "Data 1-(2)" 2. DC output type 1 A type 2 A type Remarks 1A 2A 10 to 200 V DC 3 to 60 V DC at ambient temperature 40C 104F Input voltage Input side 3 to 28 V DC Input impedance Approx. 1.6 k Drop-out voltage, min. 0.8 V Max. load current Load voltage Load side Non-repetitive surge current 5 A (1 s) Max. "OFF-state" leakage current 1 mA Max. "ON-state" voltage drop 2.3 V at 200 V AC 60 Hz 1.6 V Min. load current at Max. carrying current 5 mA Characteristics (at 20C 68F, Ripple factor: less than 1%) AC output DC output Zero-cross 5A 2A Operate time, Max. (1/2 cycle of voltage sine wave) + 1 ms 0.5 ms Release time, Max. (1/2 cycle of voltage sine wave) + 1 ms 2 ms 100 M for input, output and case 100 M for inputoutput Insulation resistance, Min. Breakdown voltage Vibration resistance Shock resistance Remarks 3,000 Vrms between input and output 3,000 Vrms between input and output 1,500 Vrms among input, output and case at 500 V DC 3,000 Vrms for input-output Destructive 117.6 m/s2 {12G}, 10 to 55 Hz at double amplitude of 2 mm 1 hour for X, Y, Z axis Functional 117.6 m/s2 {12G}, 10 to 55 Hz at double amplitude of 2 mm 10 minutes for X, Y, Z axis Destructive Min. 980 m/s2 {100 G} Min. 980 m/s2 {100 G} 5 times each for X, Y, Z axis Functional Min. 980 m/s2 {100 G} Min. 980 m/s2 {100 G} 4 times each for X, Y, Z axis Ambient temperature Storage temperature Operational method -30C to +80C -22F to +176F -30C to +100C -22F to +212F Zero-cross (Turn-ON and Turn-OFF) -- DIMENSIONS mm inch Mounting hole location (Copper-side view) 33 1.299 AC output, 2A type (vertical) 25.4 1.000 25 INPUT .984 +3 4 - 1 .039 LOAD 1 1 2 6 .236 3 0.8 .031 5.7 .224 2.54 x 5 .100 x 5 Schematic SSR LOAD 1 2 INPUT 3 4 + - Load Input Load power source power source 10 .394 General tolerance: 0.5 .020 AC output, 2A type (Flat) Tolerance: 0.1 .004 Mounting hole location (Copper-side view) 33 1.299 0.8 .031 1 Tolerance: 0.1 .004 General tolerance: 0.5 .020 AC output, 5A type Load Load power source 12.7 25 .500 .984 LOAD 4- 12.7 .500 4 2 INPUT 2 3 SSR LOAD LOAD INPUT 1 2 + 34 - 1 Copper foil 1 .039 15 min. .591 7.62 .300 0.8 .031 12.7 5.08 7.62 .500 .200 .300 C2 1 4 4-1.2DIA. 4-.047DIA. 2 .079 6.9 .272 12 max. .472 2 3 2.54 x 3 .100 x 3 2.54 x 5 .100 x 5 20 .787 0.6 .024 SSR LOAD 1 2 47.6 1.874 40 1.575 9 .354 302 1.181.079 2-M3 Screw depth: min. 10mm 8 8 8 8 8 8 8 .315.315.315.315.315.315.315 When using heat sink, please refer to "Thermal Design" (Page 487) INPUT 3 4 + - Load Input Load power source power source 13.8 .543 272 1.063.079 Knurl surface 2-3.5DIA.* 2-.138DIA. Schematic 582 2.283.079 2.5 .098 9.1 .358 2.54 x 2 .100 x 2 20 .787 General tolerance: 0.5 .020 5.2 .205 4 * There 2 holes are not necessary when not using heat sink (AQ-HS-5A) 2 2 .079 8.89 10.16 .079 .350 .400 2-M3 Screw INPUT 25.4 1.000 4 .157 Heat sink (for AC output, 5A type) AQ-HS-5A 1 Input power source + - Schematic Mounting hole location (Copper-side view) 54 2.126 41 1.614 33 1.299 25 .984 10.16 .400 6.55 .258 7.82 .308 25.4 1.000 3+ 2 3 1 .039 4-0.8DIA. 4-.031DIA. 4-1.2DIA. 4-.047DIA. 25.4 1.000 Copper foil 11 .433 10.16 .400 2.54 x 2 .100 x 2 5.0 .197 4-0.8DIA. 4-.031DIA. 6 .236 4 4-1.2DIA. 4-.047DIA. 2.54 x 3 .100 x 3 7.62 12.7 5.08 .300 .500 .200 25.4 1.000 C2 Copper foil 2 General tolerance: 0.5 .020 Tolerance: 0.1 .004 DC output, 1A, 2A types mm inch Mounting hole location (Copper-side view) 33 1.299 25.4 1.000 1 1 3 4 4-1.2DIA. 4-.047DIA. 25 .984 +3 4 - 1 .039 LOAD Copper foil 2 INPUT 2 6 .236 7.62 12.7 5.08 .300 .500 .200 25.4 1.000 C2 2.54 x 3 .100 x 3 2.54 x 5 .100 x 5 2.54 x 2 .100 x 2 Schematic 0.8 .031 5.7 .224 SSR LOAD 1 2 INPUT 3 4 5.3 .209 + - + - Load Input Load power source power source 10 .394 4-0.8DIA. 4-.031DIA. General tolerance: 0.5 .020 Tolerance: 0.1 .004 REFERENCE DATA 1. Load current vs. ambient temperature (1) AC output zero-cross type (2 A type) (2) AC output zero-cross type (5 A type) 2.5 (e) 5 Load current, A Load current, A 2.0 1.5 1.0 4 (d) 3 2 0.5 0 -30 1 0 0 -30 20 40 60 80 Ambient temperature, C 0 20 40 60 80 Ambient temperature, C d. External heat sink is not used. e. In the case of mounting on heat sink (AQ-HS-5A) or 66 x 66 x 2.0 thick aluminum plate. The AQ-HS-5A heat sink is mounted on the printed circuit board. The load current is improved compared with the unmounted condition as indicated in the diagram above. When the 5 A type heat sink (AQ-HS-5A) or a heat sink is not use, in order to provide good cooling conditions, the back surface plate should be exposed. Allowable ambient temperature: -30C to +80C -22F to +176F 2. Non-repetitive surge current vs. carrying time (1) AC output zero-crossing type (2 A type) 2.5 Load current, A 2.0 a. DC type (2 A type) Allowable temperature range: -30C to +80C -22F to +176F b. DC type (1 A type) Allowable temperature range: -30C to +80C -22F to +176F (a) 1.5 (b) 1.0 Non-repetitive surge current, A (3) DC type (1 A, 2 A type) 100 50 0.5 0 -30 0 20 40 60 80 Ambient temperature, C 10 50 No. of cycles at 60 Hz (2) AC output zero-cross type (5 A type) 100 3. Input voltage vs. input current characteristics (3) DC output type 100 50 28 20 Input current, mA Non-repetitive surge current, A Non-repetitive surge current, A 32 22 18 16 14 12 10 8 4 100 16 12 4 2 10 50 No. of cycles at 60 Hz 20 8 6 0 24 50 100 500 1,000 No. of cycles at 60 Hz 0 0 Input 3 to 28 V type (AC Output, 2 A, 5 A type and DC type) 8 12 16 20 24 28 32 4 Input voltage, V NOTES 1. When using bent output terminals To avoid applying mechanical stress on the main unit and molded section of the solid state relay, radio pliers should be used to grasp the terminals between the point of bending and the molded case when making the bends. Solid state relay Terminal bend section Printed circuit board 2. When a heat sink is mounted on the 5 A type The heat sink (AQ-HS-5A) or a heat sink which can make good contact should be used. If a heat sink is used in which the contact condition is bad, a heat conducting compound should be used to improve the heat radiation. (A silicon compound is a typical example.) The compound should be coated on the heat sink and the AQ1. AQ-HS-5A heat radiator 5 A SSR Printed circuit board 4-M3 screws (provided with AQ-HS-5A) About 4 kg-cm of torque should be used for tightening the M3 screws. Solder For Cautions for Use 6/1/1999 All Rights Reserved, (c) Copyright Matsushita Electric Works, Ltd. Go To Online Catalog