PAGE 10 • ITW Paktron • P.O. Box 4539, 1205 McConville Road, Lynchburg, Virginia 24502 • Tel 434-239-6941 • Fax 434-239-4730 • www.paktron.com
Type CS4/CS6 Capstick®Capacitor
Metallized Polyester (PET) Dielectric
CS4
CS6
• Surface mount capability
• Ideal for high frequency switching
power supplies and DC to DC
converters
• Low ESR/ESL
• High ripple current/
High capacitance
• Operating temperature range:
–55°C to 125°C
• Volumetrically efficient
• Made in U.S.A.
Capacitor Types
Voltage Ratings Note:
Like all film capacitors, Capstick capacitors have “true” voltage
ratings and unlike other dielectric systems require no voltage
deratings for maximizing reliability (MTBF) or use life. With FIT rates
of well under 5 FIT when used at rated voltage, these units provide
only a positive contribution to circuit MTBF calculations.
Circuit designers requiring 500 volt ratings in other dielectric
systems for their 370 volt input applications are being penalized by
that system’s inherent deficiencies. In the film capacitor industry if a
device is rated at a certain voltage, then the device is designed to be
fully functional and reliable at that voltage for the life of the
equipment. Many leading edge circuit designs take advantage of a
film capacitor’s inherent reliability at rated voltage to both reduce
board size and improve performance.
PF
Code
Value
µF
W
MAX
T
MAX
L
MAX
ESR Ω
@500 KHz
RMS
Current
@500 KHz
# Leads
per side
Lead
Configuration
Case Part
Number
205 2.0 .500 (12.7) .250 (6.3) .450 (11.4) .009 8.3 3 Thru-hole CS4 205K100CS4 _ _
205 2.0 .500 (12.7) .250 (6.3) .450 (11.4) .009 8.3 3 SMD CS4G 205K100CS4G _ _
405 4.0 .500 (12.7) .250 (6.3) .450 (11.4) .007 11.5 3 Thru-hole CS4 405K100CS4 _ _
405 4.0 .500 (12.7) .250 (6.3) .450 (11.4) .007 11.5 3 SMD CS4G 405K100CS4G _ _
475 4.7 .500 (12.7) .250 (6.3) .525 (13.3) .006 12.2 3 Thru-hole CS4 475K100CS4 _ _
475 4.7 .500 (12.7) .250 (6.3) .525 (13.3) .006 12.2 3 SMD CS4G 475K100CS4G _ _
685 6.8 .500 (12.7) .250 (6.3) .700 (17.8) .005 13.7 5 Thru-hole CS4 685K100CS4 _ _
685 6.8 .500 (12.7) .250 (6.3) .700 (17.8) .005 13.7 5 SMD CS4G 685K100CS4G _ _
106 10.0 .500 (12.7) .250 (6.3) .995 (25.3) .003 15.3 7 Thru-hole CS4 106K100CS4 _ _
106 10.0 .500 (12.7) .250 (6.3) .995 (25.3) .003 15.3 7 SMD CS4G 106K100CS4G _ _
PF
Code
Value
µF
W
MAX
T
MAX
L
MAX
ESR Ω
@500 KHz
RMS
Current
@500 KHz
# Leads
per side
Lead
Configuration
Case Part
Number
105 1.0 .700 (17.8) .300 (7.5) .440 (11.2) .012 5.2 3 Thru-hole CS6 105K250CS6 _ _
105 1.0 .700 (17.8) .300 (7.5) .440 (11.2) .012 5.2 3 SMD CS6G 105K250CS6G _ _
100 VDC / 80 VAC
250 VDC / 160 VAC
50 VDC / 35 VAC
PF
Code
Value
µF
W
MAX
T
MAX
L
MAX
ESR Ω
@500 KHz
RMS
Current
@500 KHz
# Leads
per side
Lead
Configuration
Case Part
Number
106 10.0 .500 (12.7) .320 (8.1) .620 (15.7) .003 15.3 5 Thru-hole CS4 106K050CS4 _ _
106 10.0 .500 (12.7) .320 (8.1) .620 (15.7) .003 15.3 5 SMD CS4G 106K050CS4G _ _
206 20.0 .500 (12.7) .320 (8.1) 1.150 (29.2) .0025 17.8 9 Thru-hole CS4 206K050CS4 _ _
206 20.0 .500 (12.7) .320 (8.1) 1.150 (29.2) .0025 17.8 9 SMD CS4G 206K050CS4G _ _
Electrical
Schematic
Non-polarized
ITW Paktron • P.O. Box 4539, 1205 McConville Road, Lynchburg, Virginia 24502 • Tel 434-239-6941 • Fax 434-239-4730 • www.paktron.com • PAGE 11
Type CS4/CS6 Capstick®Capacitor
Metallized Polyester (PET) Dielectric
ITW Paktron • P.O. Box 4539, 1205 McConville Road, Lynchburg, Virginia 24502 • Tel 434-239-6941 • Fax 434-239-4730 • www.paktron.com • PAGE 11
400 VDC / 250 VAC
500 VDC / 250 VAC
PF
Code
Value
µF
W
MAX
T
MAX
L
MAX
ESR Ω
@500 KHz
RMS
Current
@500 KHz
# Leads
per side
Lead Case Part
Number
334 .33 .700 (17.8) .320 (8.1) .435 (11.0) .012 6.0 3 Thru-hole CS6 334K400CS6 _ _
334 .33 .700 (17.8) .320 (8.1) .435 (11.0) .012 6.0 3 SMD CS6G 334K400CS6G _ _
474 .47 .700 (17.8) .320 (8.1) .460 (11.7) .011 6.2 3 Thru-hole CS6 474K400CS6 _ _
474 .47 .700 (17.8) .320 (8.1) .460 (11.7) .011 6.2 3 SMD CS6G 474K400CS6G _ _
105 1.0 .700 (17.8) .320 (8.1) .880 (22.4) .008 9.5 7 Thru-hole CS6 105K400CS6 _ _
105 1.0 .700 (17.8) .320 (8.1) .880 (22.4) .008 9.5 7 SMD CS6G 105K400CS6G _ _
PF
Code
Value
µF
W
MAX
T
MAX
L
MAX
ESR Ω
@500 KHz
RMS
Current
@500 KHz
# Leads
per side
Lead
Configuration
Case Part
Number
474 .47 .700 (17.8) .320 (8.1) .625 (15.9) .011 6.2 4 Thru-hole CS6 474K500CS6 _ _
474 .47 .700 (17.8) .320 (8.1) .625 (15.9) .011 6.2 4 SMD CS6G 474K500CS6G _ _
105 1.0 .700 (17.8) .320 (8.1) 1.135 (28.8) .008 9.5 8 Thru-hole CS6 105K500CS6 _ _
105 1.0 .700 (17.8) .320 (8.1) 1.135 (28.8) .008 9.5 8 SMD CS6G 105K500CS6G _ _
Tolerance: K (±10%) standard
RoHS part number information:
No suffix indicates RoHS-5 compliant standard part number. RoHS-5 product does not contain five of the RoHS banned materials (Hg, CrVI, Cd, PBB
and PBDE) in levels exceeding the industry defined limits. Component lead frame pin-outs are plated with
Sn / Pb and match conventional SnPb board assembly requirements.
For a RoHS-6 compliant part, add a –F? suffix, with the ? assigned at time of order/quote. RoHS-6 product does not contain any of the six RoHS
banned materials (Hg, CrVI, Cd, PBB, PBDE and Pb) in levels exceeding the industry defined limits. Component lead frame pin-outs are plated with Sn.
Electrical Performance
Capacitance Range:
0.33 µF to 20.0 µF @ 1KHz
Tolerance:
Available in K (±10%) standard
Voltage Range:
50, 100, 250, 400, 500 VDC
Dissipation Factor:
≤ 1.0 % @ 25°C, 1KHz
Insulation Resistance:
≥ 1,000 Megohms x µF.
Need not exceed 1,000 Megohms.
Rated Voltage ≤ 100 VDC > 100 VDC
Test Voltage 10 VDC 100 VDC
Temperature Coefficient:
+6% from –55°C to 85°C
Dielectric Strength:
1.3 x rated voltage for 50/100/250/500
volt ratings.
1.6 x rated voltage for 400 volt rating
Self Inductance:
< 6nH (Typical) CS6
< 4nH (Typical) CS4
Temperature Range:
-55°C to 125°C , derate voltage 1.25% /
°C above 85°C for 50/100/250 volt
ratings. -55°C to 125°C, with no voltage
derating for 400/500 volt ratings.
Accelerated DC Voltage Life Test:
1,000 Hours, 85°C, 1.25 × Rated VDC
∆ C/C ≤ 5%
DF ≤ 1.0%, 1KHz, 25°C
IR ≥ 1,000 Megohm × µF.
Need not exceed 1,000 Megohms
Moisture/Humidity Test:
85°C / 85% RH / 21 days
Applied Voltage: zero bias
∆ C/C ≤ 7%
DF ≤ 1.0%, 1KHz, 25°C
IR ≥ 30% of initial limit
Long Term Stability:
After 2 years storage, standard
environment ∆ C/C ≤ 2%
Vibration:
Mil Std 202 Method 204D
Solder Resistance:
Thru-hole wave: 260°C, 5 Sec. ∆ C/C ≤ 2%
SMD reflow: 220°C, 30 Sec. ∆ C/C ≤ 2%
Construction:
Non-inductively constructed with
metallized polyester dielectric (polyethylene
terephthalate). Parallel plate–multilayer
polymer (MLP) design.
Electrode: Aluminum metallization.
Case:
UL94V-0 rated epoxy coating
Lead Frame Material:
Tinned Cu Alloy Lead Frame
Lead Spacing:
.400” (10.0mm) nominal CS4
.600” (15.0mm) nominal CS6
Marking:
ITW, type, capacitance code, tolerance code,
voltage and date code
Packaging:
Anti-static tube. SMD units dry packed with
desiccant in moisture barrier bag. JEDEC level
on package.
Physical
Dimensions in inches, metric (mm) in parenthesis.
PAGE 14 • ITW Paktron • P.O. Box 4539, 1205 McConville Road, Lynchburg, Virginia 24502 • Tel 434-239-6941 • Fax 434-239-4730 • www.paktron.com
Type CS4/CS6/CB4 Capstick®Capacitor
Metallized Polyester (PET) Dielectric
Miniaturized pass filters made possible by
high frequency switching technology need
tiny but low ESR and ESL capacitors to
attenuate ripple and reflected RFI over wide
frequency bands. With equivalent series
resistance approaching zero, non-polar MLP
Capacitors reliably sink high ripple currents
in high density converters, run cool and are
stable.
The trend toward distributed power man-
agement
and modular power converters has
driven the development of high efficiency,
low profile power train components. The con-
ventional capacitors historically used in rip-
ple filtering applications are
either too large
or not suitable for popular methods
of surface
mounting. Electrolytic capacitors, while size
efficient, do not provide the desired, stable
electrical characteristics and reliability. Large
value multilayer ceramic capacitors are noto-
riously fragile, expensive and unstable over
voltage and temperature extremes. A novel
but proven capacitor technology, built upon
selected manufacturing techniques of multi-
layer ceramic and stacked, plastic film
capacitors is now the preferred choice. Now
film capacitor reliability can be found in chip
and block shaped MLP capacitors that
approach the board space sizes of X7R,
MLC (Ceramic) types. These unique multilay-
er polymer capacitors (MLP's) offer excellent
electrical stability under AC and DC current
loads and are not subject to the cracking,
shorting or TC mismatch inherent in Ceramic
(MLC) capacitor products. They are suitable
as input
and output filter capacitors in mega-
hertz frequency
switching converters, high
power ballasts and inverter drives at ambient
temperatures from -55° C to 125° C.
ULTRA LOW IMPEDANCE CONSTRUCTION
Figure 1 illustrates the multiple stacking
technique used to make the MLP structures
and the cross section which highlights simi-
larities to stacked film and MLC construction.
An all aluminum electrode and termination
construction results in a low resistance and
high current connection. The terminations are
gathered to multiple pin lead frames for low-
est ESR and ESL current handling. Low
loss
and frequency stable, ultra thin polyethy
lene-
terephthalate polymer film is used as the
dielectric.
DRIVEN BY HIGH FREQUENCY POWER
CONVERSION APPLICATIONS
The trend in power conversion is the
increase in switching frequency to minimize
the size of the magnetic and filter components
and boost the wattage per unit volume. Driven
by portable computers and the distributed
power approaches of both telecom and com-
puter systems, switching
frequencies have
risen from 20 kilohertz to between 400 KHz
and 1 megahertz in high density
power con-
verters. The filter capacitors have become an
important issue as low impedance and equiv-
alent series resistance are needed for reliable
high frequency current handling. The MLP
Capstick Capacitor can increase the series
current of the converter which translates into
higher wattage density at maximum efficiency.
NOTES ON USABILITY AND RELIABILITY
Because of the use of the well known PET
dielectric in ultra thin sheet, the reliability of
these
capacitors is far better than the industry
experience
with electrolytic or ceramic capac-
itors. There exists no capacitance drop or
aging with time. The dissipation factor is sta-
ble over time. The insulation resistance tends
to get better under the influence of heat and
voltage. We have shown that in-circuit prob-
lems are evident immediately
and usually the
result of mishandling or overheating
during
mounting assembly. There exist no metal
leaching or dielectric diffusion mechanisms to
affect the reliability over time. A complete reli-
ability
data package on this and other quality
MLP capacitor styles may be obtained by
contacting ITW Paktron.
MOUNTING OPTIONS
The Capstick can be conditioned for sur-
face mounting (including IR Reflow). Leads
can be trimmed to a dimension for butt or
through-hole mounting, or configured as gull
wing leads. See Appendix for Capstick
soldering guidelines.
LOW ESR, MULTILAYER POLYMER (MLP) CAPACITORS
Figure 1
Capstick Mounting Pad Layout
Capstick Mounting Pad Layout
Typical Recommended
A
Left Right
A
0.040”
0.110”0.110”
0.100”
Left
Right
Part Number
Number of Leads
per Side A
Note: All left side capacitor leads are
joined in common internal to the
capacitor and all right side
capacitor leads are also joined in
i t l t th it
Left
common
i
n
t
erna
l t
o
th
e capac
it
or.
”565.04G6SC005K474
105K500CS6G
334K400CS6G
8
3
0.565”
0.565”
474K400CS6G 3 0.565”
105K400CS6G 7 0.565”
205K100CS4G, 205K100CB4G 3 0.365”
405K100CS4G, 405K100CB4G 3 0.365”
475K100CS4G, 475K100CB4G 3 0.365”
685K100CS4G 50.365”
106K100CS4G, 106K100CB4G 7 0.365”
106K050CS4G 5 0.365”
206K050CS4G 9 0.365”
CS/CB Surface Mount Pad Layout
Typical Recommendations
Left Right
0.110”
0.040”
A0.110”
0.100”
ITW Paktron • P.O. Box 4539, 1205 McConville Road, Lynchburg, Virginia 24502 • Tel 434-239-6941 • Fax 434-239-4730 • www.paktron.com • PAGE 15
Type CS4/CS6/CB4 Capstick®Capacitor
Metallized Polyester (PET) Dielectric
MAXIMUM RMS CURRENT (AMPS)
VS. FREQUENCY
Value Rated
mF VDC 1 KHz 10 KHz 100 KHz 500 KHz 1MHz
.47 500 0.8 1.9 3.9 6.2 7.1
1.0 500 1.1 2.4 5.9 9.5 10.6
.33 400 0.7 1.3 3.5 6.0 6.9
.47 400 0.8 1.9 3.9 6.2 7.0
1.0 400 1.1 2.4 5.9 9.5 10.5
1.0 250 0.7 1.6 3.3 5.2 5.9
2.0 100 0.4 2.6 6.0 8.3 8.9
4.0 100 1.9 4.2 10.2 11.5 12.0
4.7 100 2.0 4.5 10.8 12.2 12.6
6.8 100 2.9 6.6 12.5 13.7 14.0
10.0 100 4.3 9.9 14.1 15.3 15.6
10.0 50 4.2 9.7 14.0 15.3 15.6
20.0 50 9.3 13.3 16.7 17.8 18.0
MAXIMUM RMS VOLTAGE
VS. FREQUENCY
Value Rated
mF VDC 1 KHz 10 KHz 100 KHz 500 KHz 1MHz
.47 500 250 64 13.1 4.2 2.4
1.0 500 176 38 9.4 3.0 1.6
.33 400 250 64 17.2 6.9 4.0
.47 400 250 64 13.1 4.2 2.4
1.0 400 176 38 9.4 3.0 1.6
1.0 250 94 24 5.0 1.6 0.9
2.0 100 35 21 4.7 1.3 0.7
4.0 100 35 18 4.2 1.0 0.4
4.7 100 35 18 3.7 0.8 0.3
6.8 100 35 18 2.9 0.6 0.3
10.0 100 35 18 2.2 0.5 0.3
10.0 50 35 18 2.2 0.5 0.2
20.0 50 35 18 1.3 0.3 0.1
10000
1000
100
10
110MHz
1KHz 10KHz 100KHz 1MHz
Frequency
Impedance (milliohms)
10mF
15mF
20mF
CS4 50 VDC
10000
1000
100
10
110MHz
1KHz 10KHz 100KHz 1MHz
Frequency
Impedance (milliohms)
.33mF
.47mF
1mF
CS6 400/500 VDC
10000
1000
100
10
1100Hz 1KHz 10KHz 100KHz 1MHz 100H
Frequency
ESR (milliohms)
10mF
15mF
20mF
CS4 50 VDC
10000
1000
100
10
1100Hz 1KHz 10KHz 100KHz 1MHz
Frequency
ESR (milliohms)
4mF
2mF
4.7mF
6.8mF
10mF
CS4/CB4 100 VDC
10000
1000
100
10
1100Hz 1KHz 10KHz 100KHz 1MHz 100H
Frequency
ESR (milliohms)
1mF
.33mF
.47mF
CS6 400/500 VDC
TYPICAL IMPEDANCE VS. FREQUENCY
TYPICAL ESR VS. FREQUENCY
TYPICAL APPLICATIONS
Load
Input
Output Filter
Vin
Vout
High Voltage
Input Filter
AC Input
VDC
AC & Quasi AC Input Filter
L
C
T
Q
Low Pass Filter
CS/CB Performance Characteristics
over a range of -55°C to +85°C