fo molex XLY SPECIFICATION SHEET FineAdjust Applicator 63861-3100 REVISION A SCOPE Terminal Series No Wire Size Insulation Diameter Strip Length Awg (mm?) mm (in) mm (in) 50350-9001 16-18 DEFINITION OF TERMS BELL MOUTH INSUATION CRIMP CUT-OFF TAB listed in the scope (1.30-0.80) 1.87-2.45 (.074-.096) 2.80-3.40 (.110-.134) BEND UP ae 5 ROLLING TWISTING CONDUCTOR BEND DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal Page 1 of 4 UNCONTROLLED COPY Doc. No.638613100 - Rev A 01/10/31 SPECIFICATIONS Bellmouth mm (in) Cut-Off Tab Max. mm (in) Terminal Series No. Conductor Brush mm (in) 50350-9001 0.20-0.50 (.008-.020) 0.30 (012) 0.00-1.40 (.000-.055) Twist Roll Degree Terminal Series No. | Bend Up Bend Down Degree Punch Width mm Conductor Insulation 50350-9001 The above specifications are guidelines to an optimum crimp. CONDITIONS 1.90 2.50 After crimping, the conductor profile should measure the following. Terminal Series Wire Size Crimp Height Awg (mm?) mm (in) Pull Force Min N (Ibs) 50350-9001 50350-9001 (1.30) (0.80) 1.32-1.42 1,09-1.19 (052-.056) (.043-.047) Pull Force measured with no influence from the insulation crimp Page 2 of 4 UNCONTROLLED COPY 127.4 88.2 (28.7) (19.8) Doc. No.638613100 - Rev A 01/10/31 PARTS LIST Item Number | Order Number | Eng Number Description Qty | Kit Part 1 634441908 634441908 Conductor Punch 1 Y 2 634451949 634451949 Conductor Anvil 1 Y 3 634462510 634462510 Insulation Punch 1 Y 4 634452516 634452516 Insulation Anvil 1 Y 5 634430002 634430002 Cut-Off Plunger 1 Y 6 634430012 634430012 Front Plunger Retainer 1 Y 7 11-24-1067 4996-4 Cut-Off Plunger Spring 1 8 634433160 634433160 Front Plunger Striker 1 9 634430021 634430021 Lower Tooling Key 1 10 634436003 634436003 Rear Cover 1 il 11-18-4083 60707-8 Front Cover 1 12 634432410 634432410 Anvil Mount 1 13 634434005 634434005 Wire Stop 1 14 634430009 634430009 Scrap Chute 1 15 638004900 638004900 FineAdjust Applicator 1 70 638613170 638613170 Tool Kit (All "Y" Items) 0 NOTES 1. We recommend an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. 3. Slugs , Terminals, Dirt and Oil should be kept clear of work area. 4. This Applicator should only be used in a press with a shut height of 135.8 mm (5.346). Tooling damage could result at a lower setting. 5. ** CAUTION** To prevent injury never operate this Applicator without the guarding supplied with the press or wire processing machine in place. Reference the press or wire processing manufacturers instruction manual. 6. Wear safety glasses at all times. Page 3 of 4 UNCONTROLLED COPY Doc. No.638613100 - Rev A 01/10/31 ASSEMBLY DRAWING The drawing below is a generic drawing representation. Some detail may not be shown. The FineAdjust applicator assembly and parts list can be found in the FineAdjust manual. *10-32 X 4 LG. B.H.C.S. M4 X 10 LG. B.H.C.S. (2) M3 X 6 LG. S.H.C.S. (2) M4 X [0 LG. . }- MM X 6 LG. S.H.C.S. A . ROLL PIN SL ne. M4 X 50 LG. S.H.C.S. S.H.C.S. Page 4 of 4 UNCONTROLLED COPY Doc. No.638613100 - Rev A 01/10/31