480W Three Phase Industrial DIN RAIL with PFC Function TDR-480 series UL508 IEC60950-1 Features Three-Phase 340 ~ 550VAC wide range input (Dual phase operation possible) Width only 85.5mm Built-in active PFC function compliance to EN61000-3-2 High efficiency 93% and low power dissipation Protections: Short circuit / Overload / Over voltage / Over temperature Cooling by free air convection Built-in constant current limiting circuit Can be installed on DIN rail TS-35/7.5 or 15 UL508(industrial control equipment)approved EN61000-6-2(EN50082-2) industrial immunity level Optional DC OK relay contact 3 years warranty Applications Industrial control system Semiconductor fabrication equipment Factory automation Electro-mechanical apparatus Description TDR-480 is one economical slim 480W DIN rail power supply series, adapt to be installed on TS-35/7.5 or TS-35/15 mounting rails. The body is designed 85.5mm in width, which allows space saving inside the cabinets. The entire series adopts the full range AC input from 3 340VAC to 550VAC (Dual Phase operation possible) and conforms to EN61000-3-2, the norm the European Union regulates for harmonic current. TDR-480 is designed with metal housing that enhances the unit's power dissipation. With working efficiency up to 93 %, the entire series can operate at the ambient temperature between -20 and 70 under air convection. It is equipped with constant current mode for overload protection, fitting various inductive or capacitive applications. The complete protection functions and relevant certificates for industrial control apparatus (UL508, IEC 60950-1 CB approved by UL.) make TDR-480 a very competitive power supply solution for industrial applications. Model Encoding TDR - 480 - 24 Output voltage Output wattage Series name File Name:TDR-480-SPEC 2020-01-04 480W Three Phase Industrial DIN RAIL with PFC Function TDR-480 series SPECIFICATION MODEL OUTPUT TDR-480-24 TDR-480-48 DC VOLTAGE 24V 48V RATED CURRENT 20A 10A CURRENT RANGE 0 ~ 20A 0 ~ 10A RATED POWER 480W 480W RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p VOLTAGE ADJ. RANGE 48 ~ 55V 1.0% 24 ~ 28V VOLTAGE TOLERANCE Note.3 1.0% 0.5% LOAD REGULATION 1.0% SETUP, RISE TIME 1200ms, 60ms/400VAC VOLTAGE RANGE 800ms, 60ms/500VAC at full load 20ms / 500VAC at full load Note.4 Three-Phase 340 ~ 550VAC (Dual phase operation possible) 480 ~ 780VDC FREQUENCY RANGE POWER FACTOR (Typ.) 47 ~ 63Hz PF0.9/400VAC EFFICIENCY (Typ.) 92.5% AC CURRENT (Typ.) INRUSH CURRENT (Typ.) 0.85A/400VAC 0.7A/500VAC COLD START 50A LEAKAGE CURRENT <3.5mA / 530VAC 105 ~ 130% rated output power OVERLOAD PROTECTION 1.0% 20ms / 400VAC HOLD UP TIME (Typ.) INPUT 0.5% LINE REGULATION 93% Protection type : Constant current limiting, unit will shut down after 3 sec. ,re-power on to recover 29 ~ 33V Protection type : Shut down o/p voltage, re-power on to recover OVER VOLTAGE Note.5 -30 ~ +70 (Refer to "Derating Curve") 20 ~ 95% RH non-condensing ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS -40 ~ +85, 10 ~ 95% RH SAFETY & WITHSTAND VOLTAGE ISOLATION RESISTANCE EMC I/P-O/P:3KVAC (Note 4) EMC EMISSION 56 ~ 65V Shut down o/p voltage, recovers automatically after temperature goes down OVER TEMPERATURE WORKING TEMP. WORKING HUMIDITY PF0.88/500VAC at full load 0.03%/ (0 ~ 50) Component:10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes; Mounting: Compliance to IEC60068-2-6 UL508, IEC60950-1 CB approved by UL, EAC TP TC 004 approved I/P-FG:2KVAC O/P-FG:0.5KVAC O/P-DC OK(optional):0.5KVAC I/P-O/P, I/P-FG, O/P-FG:>100M Ohms / 500VDC / 25/ 70% RH Parameter Standard Test Level / Note Conducted EN55032(CISPR32) / EN61204-3 Class B Radiated EN55032(CISPR32) / EN61204-3 Class B Harmonic Current EN61000-3-2 Class A Voltage Flicker EN61000-3-3 ----- Parameter Standard Test Level / Note ESD EN61000-4-2 Level 4, 15KV air ; Level 4, 8KV contact Radiated Field EN61000-4-3 Level 3 EFT / Burst EN61000-4-4 Level 3 Surge EN61000-4-5 Conducted EN61000-4-6 Level 4, 2KV / Line-Line, Level 4, 4KV/ Line-Earth Level 3 Magnetic Field EN61000-4-8 Level 4 Voltage Dips and Interruptions EN61000-4-11 95% dip 0.5 periods, 30% dip 25 periods 95% interruptions 250 periods EN55024 , EN61204-3 EMC IMMUNITY MTBF OTHERS DIMENSION PACKING NOTE 391.7K hrs min. Telcordia SR-332(Bellcore) ; 108.2K hrs min. 85.5*125.2*128.5mm (W*H*D) 1.51Kg ; 8pcs/13Kg/1.16CUFT MIL-HDBK-217F (25) 1. All parameters NOT specially mentioned are measured at 400VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Dual phase operation is allowed under certain derating to output load. Please refer to derating curves for details. 5. Installation clearances : 40mm on top, 20mm on the bottom, 5mm on the left and right side are recommended when loaded permanently with full power. In case the adjacent device is a heat source, 15mm clearance is recommended. 6. The power supply is considered as an independent unit, but the final equipment still need to re-confirm that the whole system complies with the EMC directives. For guidance on how to perform these EMC tests, please refer to "EMI testing of component power supplies." 7. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). (as available on http://www.meanwell.com) File Name:TDR-480-SPEC 2020-01-04 TDR-480 480W Three Phase Industrial DIN RAIL with PFC Function series Block Diagram PFC fosc : 65KHz PWM fosc : 60KHz DC OK (Optional) EMI FILTER & RECTIFIERS I/P RECTIFIERS & FILTER POWER SWITCHING PFC CIRCUIT +V -V O.C.P. UVP O.L.P. FG PFC CONTROL DETECTION CIRCUIT PWM CONTROL O.V.P. O.T.P. Derating Curve Output derating VS input voltage 100 100 Three phase operation 90 80 80 Dual phase operation 60 70 LOAD (%) LOAD (%) 50 40 20 60 50 40 -30 0 10 20 30 40 50 60 70 (VERTICAL) 340 360 AMBIENT TEMPERATURE () 380 400 420 440 460 480 500 530 550 INPUT VOLTAGE (V) 60Hz DC OK Relay Contact (Optional) Contact Close PSU turns on / DC OK. Contact Open PSU turns off / DC Fail. Contact Ratings (max.) 60VDC/0.3A, 30VDC/1A, 30VAC/0.5A resistive load. (Optional) Control Pin (Optional) : DINKLE ECH250R-02P or equivalent (CN25) Pin No. 1,2 Assignment DC OK Relay Contact Mating Housing Dinkle ESC250V-02P or equivalent (Including in the package) 2 1 Wire Diameter 0.081~0.517mm (20~28AWG) 2 2 1 TB2 Please contact MEAN WELL for more details. File Name:TDR-480-SPEC 2020-01-04 480W Three Phase Industrial DIN RAIL with PFC Function TDR-480 series Mechanical Specification Case No.984E Unit:mm Top View 85.5 128.5 12 3 4 125.2 36 TB2 DC OK + +V ADJ TB1 1 2 3 4 Side View Front View Side View Terminal Pin No. Assignment (TB1) Pin No. 1 2 3 4 Assignment PE AC/L3 AC/L2 AC/L1 Terminal Pin No. Assignment (TB2) Pin No. 1,2 3,4 Assignment DC OUTPUT +V DC OUTPUT-V Bottom View Installation Instruction This series fits DIN rail TS35/7.5 or TS35/15. For installation details, please refer to the Instruction manual. 35 ADMISSIBLE DIN-RAIL:TS35/7.5 OR TS35/15 (For reference only. Not included with unit.) Back View Installation Manual Please refer to : http://www.meanwell.com/manual.html File Name:TDR-480-SPEC 2020-01-04