SINAMICS G120C converter Fundamental safety 1 ___________________ instructions 2 ___________________ Product overview SINAMICS SINAMICS G120C SINAMICS G120C converter Getting Started Edition 04/2014, Firmware V4.7 04/2014, FW V4.7 A5E34264105B AA 3 ___________________ Installing 4 ___________________ Commissioning 5 ___________________ Fault rectification Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by (R) are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Industry Sector Postfach 48 48 90026 NURNBERG GERMANY A5E34264105B AA 07/2014 Subject to change Copyright (c) Siemens AG 2011 - 2014. All rights reserved Table of contents 1 2 3 4 5 Fundamental safety instructions .............................................................................................................. 7 1.1 General safety instructions ............................................................................................................ 7 1.2 Safety instructions for electromagnetic fields (EMF) ...................................................................11 1.3 Handling electrostatic sensitive devices (ESD) ...........................................................................11 1.4 Industrial security .........................................................................................................................12 1.5 Residual risks of power drive systems .........................................................................................13 Product overview .................................................................................................................................. 15 2.1 Type plate and technical data ......................................................................................................15 2.2 Components, which you require depending on your application .................................................16 Installing ............................................................................................................................................... 17 3.1 Mounting ......................................................................................................................................17 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 Connecting ...................................................................................................................................19 Connecting the line supply, motor, and other components .........................................................19 Installing the converter in compliance with EMC rules ................................................................21 Overview of the interfaces ...........................................................................................................22 Terminal strips..............................................................................................................................23 Default settings of the terminals ...................................................................................................25 Wiring the terminal strip ...............................................................................................................28 Fieldbus interface assignment .....................................................................................................28 Commissioning ..................................................................................................................................... 29 4.1 Overview of the commissioning tool ............................................................................................29 4.2 4.2.1 4.2.2 4.2.3 4.2.3.1 4.2.3.2 4.2.3.3 4.2.3.4 Commissioning with BOP-2 operator panel .................................................................................30 Basic commissioning with BOP-2 ................................................................................................31 Selecting the control mode ..........................................................................................................35 Additional settings ........................................................................................................................36 Operating the inverter with the BOP-2 .........................................................................................36 Changing the function of individual terminals ..............................................................................39 Releasing the failsafe function "Safe Torque Off" (STO) .............................................................41 Parameter list ...............................................................................................................................42 Fault rectification ................................................................................................................................... 59 5.1 List of alarms and faults ...............................................................................................................59 5.2 Product support ............................................................................................................................65 5.3 Spare parts ...................................................................................................................................65 SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 5 Table of contents This Getting Started Guide describes how you install and commission the SINAMICS G120C converter. What is the meaning of the symbols in the manual? An operating instruction starts here. This concludes the operating instruction. Firmware upgrade and downgrade Options for upgrading and downgrading the firmware can be found on the Internet at http://support.automation.siemens.com/WW/view/de/67364620 (http://support.automation.siemens.com/WW/news/en/67364620). Transferring license terms of the OSS code to a PC Procedure To transfer the OSS license terms from the inverter to a PC, proceed as follows: 1. Switch off the inverter power supply. 2. Insert an empty memory card into the card slot of the inverter. Also see Section:Overview of the interfaces (Page 22) 3. Switch on the inverter power supply. 4. When you have switched on the power supply, wait 30 seconds. During this time, the inverter writes the "Read_OSS.ZIP" file onto the memory card. 5. Switch off the inverter power supply. 6. Remove the card from the inverter. 7. Use a card reader and load the file to a PC. You have then transferred the OSS license terms from the inverter to a PC. SINAMICS G120C converter 6 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Fundamental safety instructions 1.1 1 General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. * Only work on electrical devices when you are qualified for this job. * Always observe the country-specific safety rules. Generally, six steps apply when establishing safety: 1. Prepare for shutdown and notify all those who will be affected by the procedure. 2. Disconnect the machine from the supply. - Switch off the machine. - Wait until the discharge time specified on the warning labels has elapsed. - Check that it really is in a no-voltage condition, from phase conductor to phase conductor and phase conductor to protective conductor. - Check whether the existing auxiliary supply circuits are de-energized. - Ensure that the motors cannot move. 3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or water. 4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or short-circuiting or closing valves, for example. 5. Secure the energy sources against switching on again. 6. Ensure that the correct machine is completely interlocked. After you have completed the work, restore the operational readiness in the inverse sequence. WARNING Danger to life through a hazardous voltage when connecting an unsuitable power supply Touching live components can result in death or severe injury. * Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV(Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 7 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury. * Ensure compliance with the limit values specified in the technical data during transport, storage and operation. * Do not use any damaged devices. WARNING Danger to life through electric shock due to unconnected cable shields Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields. * As a minimum, connect cable shields and the conductors of power cables that are not used (e.g. brake cores) at one end at the grounded housing potential. WARNING Danger to life due to electric shock when not grounded For missing or incorrectly implemented protective conductor connection for devices with protection class I, high voltages can be present at open, exposed parts, which when touched, can result in death or severe injury. * Ground the device in compliance with the applicable regulations. WARNING Danger to life due to electric shock when opening plug connections in operation When opening plug connections in operation, arcs can result in severe injury or death. * Only open plug connections when the equipment is in a no-voltage state, unless it has been explicitly stated that they can be opened in operation. WARNING Danger to life due to fire spreading if housing is inadequate Fire and smoke development can cause severe personal injury or material damage. * Install devices without a protective housing in a metal control cabinet (or protect the device by another equivalent measure) in such a way that contact with fire is prevented. * Ensure that smoke can only escape via controlled and monitored paths. SINAMICS G120C converter 8 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life through unexpected movement of machines when using mobile wireless devices or mobile phones Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than approx. 2 m to the components may cause the devices to malfunction, influence the functional safety of machines therefore putting people at risk or causing material damage. * Switch the wireless devices or mobile phones off in the immediate vicinity of the components. WARNING Danger to life due to the motor catching fire in the event of insulation overload There is higher stress on the motor insulation through a ground fault in an IT system. If the insulation fails, it is possible that death or severe injury can occur as a result of smoke and fire. * Use a monitoring device that signals an insulation fault. * Correct the fault as quickly as possible so the motor insulation is not overloaded. WARNING Danger to life due to fire if overheating occurs because of insufficient ventilation clearances Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke. This can cause severe injury or even death. This can also result in increased downtime and reduced service lives for devices/systems. * Ensure compliance with the specified minimum clearance as ventilation clearance for the respective component. WARNING Danger of an accident occurring due to missing or illegible warning labels Missing or illegible warning labels can result in accidents involving death or serious injury. * Check that the warning labels are complete based on the documentation. * Attach any missing warning labels to the components, in the national language if necessary. * Replace illegible warning labels. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 9 Fundamental safety instructions 1.1 General safety instructions NOTICE Device damage caused by incorrect voltage/insulation tests Incorrect voltage/insulation tests can damage the device. * Before carrying out a voltage/insulation check of the system/machine, disconnect the devices as all converters and motors have been subject to a high voltage test by the manufacturer, and therefore it is not necessary to perform an additional test within the system/machine. WARNING Danger to life when safety functions are inactive Safety functions that are inactive or that have not been adjusted accordingly can cause operational faults on machines that could lead to serious injury or death. * Observe the information in the appropriate product documentation before commissioning. * Carry out a safety inspection for functions relevant to safety on the entire system, including all safety-related components. * Ensure that the safety functions used in your drives and automation tasks are adjusted and activated through appropriate parameterizing. * Perform a function test. * Only put your plant into live operation once you have guaranteed that the functions relevant to safety are running correctly. Note Important safety notices for Safety Integrated functions If you want to use Safety Integrated functions, you must observe the safety notices in the Safety Integrated manuals. WARNING Danger to life or malfunctions of the machine as a result of incorrect or changed parameterization As a result of incorrect or changed parameterization, machines can malfunction, which in turn can lead to injuries or death. * Protect the parameterization (parameter assignments) against unauthorized access. * Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY STOP or EMERGENCY OFF). SINAMICS G120C converter 10 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Fundamental safety instructions 1.2 Safety instructions for electromagnetic fields (EMF) 1.2 Safety instructions for electromagnetic fields (EMF) WARNING Danger to life from electromagnetic fields Electromagnetic fields (EMF) are generated by the operation of electrical power equipment such as transformers, converters or motors. People with pacemakers or implants are at a special risk in the immediate vicinity of these devices/systems. * Ensure that the persons involved are the necessary distance away (minimum 2 m). 1.3 Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Damage through electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices. * Only pack, store, transport and send electronic components, modules or devices in their original packaging or in other suitable materials, e.g conductive foam rubber of aluminum foil. * Only touch components, modules and devices when you are grounded by one of the following methods: - Wearing an ESD wrist strap - Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring * Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container). SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 11 Fundamental safety instructions 1.4 Industrial security 1.4 Industrial security Note Industrial security Siemens provides products and solutions with industrial security functions that support the secure operation of plants, solutions, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens' products and solutions undergo continuous development. Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also be considered. For more information about industrial security, visit Hotspot-Text (http://www.siemens.com/industrialsecurity). To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit Hotspot-Text (http://support.automation.siemens.com). WARNING Danger as a result of unsafe operating states resulting from software manipulation Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe operating states to develop in your installation which can result in death, severe injuries and/or material damage. * Keep the software up to date. You will find relevant information and newsletters at this address (http://support.automation.siemens.com). * Incorporate the automation and drive components into a holistic, state-of-the-art industrial security concept for the installation or machine. You will find further information at this address (http://www.siemens.com/industrialsecurity). * Make sure that you include all installed products into the holistic industrial security concept. SINAMICS G120C converter 12 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Fundamental safety instructions 1.5 Residual risks of power drive systems 1.5 Residual risks of power drive systems The control and drive components of a drive system are approved for industrial and commercial use in industrial line supplies. Their use in public line supplies requires a different configuration and/or additional measures. These components may only be operated in closed housings or in higher-level control cabinets with protective covers that are closed, and when all of the protective devices are used. These components may only be handled by qualified and trained technical personnel who are knowledgeable and observe all of the safety instructions on the components and in the associated technical user documentation. When assessing the machine's risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer must take into account the following residual risks emanating from the control and drive components of a drive system: 1. Unintentional movements of driven machine components during commissioning, operation, maintenance, and repairs caused by, for example, - Hardware and/or software errors in the sensors, control system, actuators, and cables and connections - Response times of the control system and of the drive - Operation and/or environmental conditions outside the specification - Condensation/conductive contamination - Parameterization, programming, cabling, and installation errors - Use of wireless devices/mobile phones in the immediate vicinity of the control system - External influences/damage 2. In the event of a fault, exceptionally high temperatures, including an open fire, as well as emissions of light, noise, particles, gases, etc. can occur inside and outside the inverter, e.g.: - Component failure - Software errors - Operation and/or environmental conditions outside the specification - External influences/damage Inverters of the Open Type/IP20 degree of protection must be installed in a metal control cabinet (or protected by another equivalent measure) such that contact with fire inside and outside the inverter is not possible. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 13 Fundamental safety instructions 1.5 Residual risks of power drive systems 3. Hazardous shock voltages caused by, for example, - Component failure - Influence during electrostatic charging - Induction of voltages in moving motors - Operation and/or environmental conditions outside the specification - Condensation/conductive contamination - External influences/damage 4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too close 5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly Note The components must be protected against conductive contamination (e.g. by installing them in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12). Assuming that conductive contamination at the installation site can definitely be excluded, a lower degree of cabinet protection may be permitted. For more information about residual risks of the components in a drive system, see the relevant sections in the technical user documentation. SINAMICS G120C converter 14 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Product overview 2.1 2 Type plate and technical data The inverter type plate contains the most important technical data and the order number. A type plate is provided at the following locations of an inverter: At the front after removing the dummy cover for the operator panel. At the side of the heat sink. Figure 2-1 Identifying the converter SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 15 Product overview 2.2 Components, which you require depending on your application Use for the intended purpose The inverter described in this manual is a device for controlling an induction motor. The inverter is designed for installation in electrical installations or machines. It has been approved for industrial and commercial use on industrial networks. Additional measures have to be taken when connected to public grids. The technical specifications and information about connection conditions are indicated on the rating plate and in the operating instructions. 2.2 Components, which you require depending on your application Line reactor A line reactor protects the converter from the rough characteristics of an industrial grid. A line reactor supports the overvoltage protection, smoothes harmonics and bridges commutation notches. Note If the relative short-circuit voltage uk of the line transformer is smaller than 1 %, you have to install a line reactor in order to ensure the optimal lifetime of your converter. Output reactor An output reactor allows longer cables between converter and motor. Braking resistor The braking resistor enables loads with a large moment of inertia to be braked quickly. Converter 6SL3210-... Frame Size A Braking resistor Line reactor Output reactor 6SL32010BE14-3AA0 6SL32020AE16-1CA0 0.55 kW ... 1.1 kW ...1KE11-81, ...1KE12-31, ...1KE13-21 1.5 kW ...1KE14-31 2.2 kW ...1KE15-81 3.0 kW ... 4.0 kW ...1KE17-51, ...1KE18-81 Frame Size B 5.5 kW ... 7.5 kW ...1KE21-31, ...1KE21-71 6SL32010BE21-8AA0 6SL32030CE21-8AA0 6SL32020AE21-8CA0 Frame Size C 11.0 kW ... 18.5 kW ...1KE22-61, ...1KE23-21, ...1KE23-81 6SL32010BE23-8AA0 6SL32030CE23-8AA0 6SL32020AE23-8CA0 6SL32010BE21-0AA0 6SL32030CE13-2AA0 6SL32030CE21-0AA0 6SL32020AE18-8CA0 SINAMICS G120C converter 16 Getting Started, 04/2014, FW V4.7, A5E34264105B AA 3 Installing 3.1 Mounting Dimensions Figure 3-1 Dimensions and minimum spacing to other devices Table 3- 1 Dimensions Frame Size A 0.55 kW ... 4.0 kW Frame Size B 5.5 kW ... 7.5 kW Frame Size C 11 kW ... 18.5 kW Height 196 mm 196 mm 295 mm Height including shield plate 276 mm 276 mm 375 mm Width 73 mm 100 mm 140 mm Depth of the inverter with PROFINET interface 225.4 mm 225.4 mm 225.4 mm Depth of the inverter with USS/MB, CANopen, or PROFIBUS interface 203 mm 203 mm 203 mm Additional depth when the Operator + 21 mm when Operator Panel IOP (Intelligent Operator Panel) Panel is attached is attached + 6 mm when Operator Panel BOP-2 (Basic Operator Panel) is attached SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 17 Installing 3.1 Mounting Mounting Table 3- 2 Drilling patterns and mounting equipment Frame Size A 0.55 kW ... 4.0 kW Frame Size B 5.5 kW ... 7.5 kW Frame Size C 11 kW ... 18.5 kW Fixing elements 3 x M4 studs, 3 x M4 nuts, 3 x M4 washers 4 x M4 studs, 4 x M4 nuts, 4 x M4 washers 4 x M5 studs, 4 x M5 nuts, 4 x M5 washers Locked-rotor (starting) torque 2.5 Nm 2.5 Nm 2.5 Nm Drilling pattern Mounting the shield plate We recommend that you mount the shield plates provided. The shield plates make it simpler to install the inverter in compliance with EMC regulations and to provide strength relief for the connected cables. M3 - 0.8 Nm Figure 3-2 M4 - 2.5 Nm Mounting a shield plate using as example a frame size A inverter SINAMICS G120C converter 18 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Installing 3.2 Connecting 3.2 Connecting 3.2.1 Connecting the line supply, motor, and other components Procedure To connect the inverter and its components, proceed as follows: 1. Install the appropriate fuses: SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 19 Installing 3.2 Connecting 2. Connect the inverter and its components. The plugs for connecting the line supply, motor, and braking resistor can be found on the lower side of the inverter. 3. If an EMC-compliant installation is required, you must use shielded cables. See also section: Installing the converter in compliance with EMC rules (Page 21). You have now connected the inverter and its components. Components for United States / Canadian installations (UL/CSA) This equipment is capable of providing internal motor overload protection according to UL508C. Take the following actions In order to comply with UL508C: Use UL/CSA-certified J-type fuses, overload circuit-breakers or intrinsically safe motor protection devices. For each frame size A to C use class 1 75 C copper wire only. Install the converter with any external recommended suppressor with the following features: - Surge-protective devices; device shall be a Listed Surge-protective device (Category code VZCA and VZCA7). - Rated nominal voltage 480/277 VAC, 50/60 Hz, 3-phase. - Clamping voltage VPR = 2000 V, IN = 3 kA min, MCOV = 508 VAC, SCCR = 40 kA. - Suitable for Type 1 or Type 2 SPD application. - Clamping shall be provided between phases and also between phase and ground. Do not change the parameter p0610 (factory setting of p0610 = 12 means: the drive reacts on a motor overtemperature with an immediate alarm and after a certain time with a fault). SINAMICS G120C converter 20 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Installing 3.2 Connecting 3.2.2 Installing the converter in compliance with EMC rules Rules for EMC-compliant cable routing Preconditions The inverter is mounted on a metal mounting plate. The mounting plate is unpainted and has good electrical conductivity. Use shielded cables for the following connections: - Motor and motor temperature sensor - Braking resistor - Fieldbus - Inputs and outputs of the terminal strip Procedure To install the inverter cables in compliance with EMC rules, proceed as follows: 1. Expose the shields of the shielded cables. 2. Place the shields on the mounting plate or on the inverter shield plate using EMC clamps. You have wired the inverter in an EMC-compliant fashion. EMC-compliant wiring shown using the example of a frame size A inverter Unshielded line supply cable EMC clamps (serrated rails) on the shield plate of the Power Module Shielded cable to the braking resistor EMC clamp for the cable to the terminal strip on the shield plate of the CU Shielded cable to the terminal strip Shielded motor cable SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 21 Installing 3.2 Connecting 3.2.3 Overview of the interfaces Interfaces at the front of the Control Unit To access the interfaces at the front of the Control Unit, you must unplug the Operator Panel (if one is being used) and open the front doors. Terminal strip Connection to the operator panel Memory card slot Switch for analog input I 0/4 mA ... 20 mA U -10/0 V ... 10 V Selecting the fieldbus address: * PROFIBUS * USS * Modbus RTU * CanOpen USB interface for connection to a PC Status LED Terminal strip Depending on the fieldbus * PROFIBUS, PROFINET: No function * USS, Modbus, CANopen: Bus termination Fieldbus interface SINAMICS G120C converter 22 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Installing 3.2 Connecting 3.2.4 Terminal strips Wiring variations of the terminal strips The analog input is supplied from the internal 10 V voltage. The analog input is supplied from an external 10 V source. Wiring when using the internal power supplies. Connecting a contact that switches to P potential. Wiring when using external power supplies. Connecting a contact that switches to P potential. Wiring when using the internal power supplies. Connecting a contact that switches to M potential. Wiring when using external power supplies. Connecting a contact that switches to M potential. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 23 Installing 3.2 Connecting Factory setting of the terminals The factory setting of the terminals depends on whether the inverter has a PROFIBUS / PROFINET interface. Factory setting of the terminals for G120C USS and G120C CAN Factory setting of the terminals for G120C DP and G120C PN Fieldbus interface is not active. The function of the fieldbus interface depends on DI 3. Changing the function of terminals The function of every color-coded terminal can be set. In order that you do not have to successively change terminal for terminal, several terminals can be jointly set using default settings. The factory settings described above for USS and PROFIBUS/PROFINET terminals correspond to default setting 12 (two-wire control using method 1) or default setting 7 (switchover between fieldbus and jog using DI 3). See also: Default settings of the terminals (Page 25). SINAMICS G120C converter 24 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Installing 3.2 Connecting 3.2.5 Default settings of the terminals Available settings of the terminals Default setting 1: Two fixed speeds Selected with * STARTER: Conveyor technology with 2 fixed frequencies * BOP-2: coN 2 SP Fieldbus interface is not active. DI 4 and DI 5 = high: The inverter adds both fixed speeds. Default setting 2: Two fixed speeds with safety function Selected with * STARTER: Conveyor systems with Basic Safety * BOP-2: coN SAFE * STARTER: Conveyor technology with 4 fixed frequencies * BOP-2: coN 4 SP Fieldbus interface is not active. Fieldbus interface is not active. DI 0 and DI 1 = high: The inverter adds both fixed speeds. Multiple DIs = high: The inverter adds the corresponding fixed speeds. Default setting 4: PROFIBUS or PROFINET Default setting 5: PROFIBUS or PROFINET with safety function Selected with Selected with * STARTER: Conveyor systems with fieldbus * STARTER: Conveyor systems with fieldbus and Basic Safety * BOP2: coN Fb * BOP-2: coN Fb S PROFIdrive telegram 352 Default setting 3: Four fixed speeds Selected with PROFIdrive telegram 352 SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 25 Installing 3.2 Connecting Default setting 7: Switch over between fieldbus and jogging using DI 3 Default setting 8: Motorized potentiometer (MOP) with safety function Selected with * Selected with STARTER: Fieldbus with data set switchover * BOP-2: FB cdS Factory setting for inverters with PROFIBUS interface * STARTER: MOP with Basic Safety * BOP-2: MoP SAFE PROFIdrive telegram 1 Fieldbus interface is not active. Fieldbus interface is not active. Default setting 9: Motorized potentiometer (MOP) Default setting 12: Two-wire control with method 1 Default setting 13: Setpoint via analog input with safety function Selected with Selected with Selected with * STARTER: standard I/O with MOP * BOP-2: Std MoP Fieldbus interface is not active. STARTER: Standard I/O with analog setpoint * STARTER: Standard I/O with analog setpoint and safety * BOP-2: Std ASP Factory setting for inverters with USS interface * BOP-2: ASPS Fieldbus interface is not active. Fieldbus interface is not active. * Default setting 14: Switch over between fieldbus and motorized potentiometer (MOP) using DI 3 Selected with * STARTER: Process industry with fieldbus * BOP-2: Proc Fb PROFIdrive telegram 20 Fieldbus interface is not active. SINAMICS G120C converter 26 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Installing 3.2 Connecting Default setting 15: Switch over between analog setpoint and motorized potentiometer (MOP) using DI 3 Default setting 17: Two-wire control with method 2 Selected with Selected with * STARTER: Process industry * BOP-2: Proc * STARTER: 2-wire (forward/backward 1) * BOP-2: 2-wIrE 1 Default setting 18: Two-wire control with method 3 Selected with * STARTER: 2-wire (forward/backward 2) * BOP-2: 2-wIrE 2 Fieldbus interface is not active. Fieldbus interface is not active. Fieldbus interface is not active. Default setting 19: Three-wire control with method 1 Default setting 20: Three-wire control with method 2 Selected with Selected with Selected with * STARTER: 3-wire (enable/forward/backward) * STARTER: 3-wire (enable/on/reverse) * BOP-2: 3-wIrE 1 * BOP-2: 3-wIrE 2 Fieldbus interface is not active. Fieldbus interface is not active. Default setting 21: Fieldbus USS * STARTER: USS fieldbus * BOP-2: FB USS Default setting 22: Fieldbus CANopen Selected with * STARTER: CAN fieldbus * BOP-2: FB CAN USS setting: 38400 baud, 2 PZD, PKW variable CANopen setting: 20 kBaud SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 27 Installing 3.2 Connecting 3.2.6 Wiring the terminal strip 1. Use a cable with the recommended cross-section, which has been appropriately prepared for use: Solid or flexible cable Flexible conductor with non-insulated end sleeve Flexible conductor with partially-insulated end sleeve Two flexible cables with the same cross-section with partially insulated twin end sleeves 2. If you use shielded cables, then you must connect the shield to the mounting plate of the control cabinet or with the shield support of the inverter through a good electrical connection and a large surface area. See also: EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658) 3. Use the shield connection plate of the inverter as strain relief. 3.2.7 Fieldbus interface assignment The fieldbus interface is on the underside of the converter. The description files contain the information required to configure and operate the inverter on a fieldbus under a higher-level control. Description file Download Alternative to download GSD for PROFIBUS Internet: (http://support.automation.siemens.com/WW/ view/en/23450835) GSDML for PROFINET Internet: (http://support.automation.siemens.com/WW/ view/en/26641490) GSD and GSDML are saved in the inverter. The inverter writes its GSD or GSDML to the memory card once you insert this card in the inverter and set p0804 to 12. You can then transfer the file to your programming device or PC using the memory card. EDS for CANopen Internet: (http://support.automation.siemens.com/WW/ view/en/48351511) --- EDS for Ethernet/IP --- Further information can be found in the operating instructions SINAMICS G120C converter 28 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Commissioning 4.1 Overview of the commissioning tool 4 Commissioning 4.1 Overview of the commissioning tool The following tools are used to commission, troubleshoot and control the inverter, as well as to backup and transfer the inverter settings. Operator panels Order number BOP-2 (Basic Operator Panel) for snapping onto the inverter * Two-line display * Guided basic commissioning IOP (Intelligent Operator Panel) - for snapping onto the inverter * Plain text display * Menu-based operation and application wizards Door mounting kit for IOP/BOP-2 * * * For installation of the BOP-2 or IOP in a control cabinet door. Degree of protection with IOP: IP54 or UL Type 12 Degree of protection with BOP-2: IP55 For mobile use of the IOP: BOP-2: 6SL3255-0AA00-4CA1 IOP: 6SL3255-0AA00-4JA0 Door mounting kit: 6SL3256-0AP00-0JA0 6SL3255-0AA00-4HA0 IOP handheld with power supply unit and rechargeable batteries as well as RS232 connection cable If you are using your own connection cable, carefully note the maximum permissible length of 5 m. PC tools STARTER Connected to the inverter via USB port, PROFIBUS or PROFINET STARTER on DVD: 6SL3072-0AA00-0AG0 Download: STARTER (http://support.automation.siemens.com/WW/view/en/1080498 5/130000) Startdrive Connected to the inverter via USB port, PROFIBUS or PROFINET Startdrive on DVD: 6SL3072-4CA02-1XG0 Download: Startdrive (http://support.automation.siemens.com/WW/view/en/6803456 8) SINAMICS PC Inverter Connection Kit 2 6SL3255-0AA00-2CA0 Contains the correct USB cable (3 m) to connect a PC to the inverter. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 29 Commissioning 4.2 Commissioning with BOP-2 operator panel If you intend to commission the converter with IOP operator panel The IOP offers commissioning wizards and help texts for an intuitive commissioning. For further information refer to the IOP operating instructions. If you intend to commission the converter with PC tool STARTER Overviev of the most important steps: 1. Connect the PC to the converter via USB and start the STARTER tool. 2. Choose the project wizard (menu "Project / New with assistent"). - In the project wizard choose "Find drive units online". - Select USB as interface (Access point of the application: "DEVICE ...", interface parameter assignment used: "S7USB"). - Finish the project wizard. 3. STARTER has now created your project and inserted a new drive. - Select the drive in your project and go online . - In your drive open the "Configuration" mask (double click). - Start commissioning with the "Assistent" button. For further information refer to converter operating instructions. 4.2 Commissioning with BOP-2 operator panel Installing the basic operator panel BOP-2 Procedure For installing the BOP-2 operator panel you have to proceed as follows: 1. Remove the blind cover from the converter. 2. Place the bottom edge of the BOP-2 casing into the lower recess of the converter housing. 3. Push the BOP-2 towards the converter until the releasecatch clicks into place on the converter housing. The BOP-2 is installed. When you supply the voltage to the converter, the operator panel BOP-2 is ready to operate. SINAMICS G120C converter 30 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Commissioning 4.2 Commissioning with BOP-2 operator panel 4.2.1 Basic commissioning with BOP-2 Setting the basic commissioning data Basic commissioning is the first step of the commissioning procedure. The BOP-2 Operator Panel guides you through the basic commissioning process and prompts you to enter the most important data for your inverter. Precondition You have inserted the BOP-2 Operator Panel on the inverter and connected the inverter to a power supply. The Operator Panel has powered up and displays setpoints and actual values. Procedure To enter the data for basic commissioning, proceed as follows: 1. Press the ESC key. 2. Press one of the arrow keys until the BOP-2 displays the "SETUP" menu. 3. In the "SETUP" menu, press the OK key to start basic commissioning. 4. If you wish to restore all of the parameters to the factory setting before the basic commissioning: 5. 4.1. Switch over the display using an arrow key: nO YES 4.2. Press the OK key. VF LIN V/f control with a linear characteristic for basic applications, e.g. horizontal conveyors. VF QUAD V/f control with a square-law characteristic for basic pump and fan applications. SPD N EN We recommend that you use vector control. Further information on the control types can be found in Section Selecting the control mode (Page 35) SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 31 Commissioning 4.2 Commissioning with BOP-2 operator panel 6. Transfer the data from the motor rating plate to the inverter: 6.1. Motor standard KW 50HZ IEC HP 60HZ NEMA KW 60HZ IEC 60 Hz 6.2. Rated voltage 6.3. Rated current 6.4. IEC power (kW) NEMA (HP) 6.5. 7. Rated speed Motor data identification Select the method which the inverter uses to measure the data of the connected motor: OFF No measurement of motor data. STIL ROT Recommended setting: Measure the motor data at standstill and with the motor rotating. STILL Measure the motor data at standstill. Select this setting if one of the following cases is applicable: * You have selected the control mode "SPD N EN". However, the motor cannot rotate freely - for example, if the traversing range is mechanically limited. * You have selected V/f control as a control mode, e.g. "VF LIN" or "VF QUAD". ROT Measuring the motor data while it is rotating. 8. Select the default setting for the interfaces of the inverter that is suitable for your application. You will find the default settings in Section: Default settings of the terminals (Page 25). 9. Set the minimum speed of the motor. SINAMICS G120C converter 32 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Commissioning 4.2 Commissioning with BOP-2 operator panel 10. Set the ramp-up time of the motor. 11. Set the ramp-down time of the motor. 12. Complete the basic commissioning: 12.1. Switch over the display using an arrow key: nO YES 12.2. Press the OK key. You have entered all of the data that is necessary for the basic commissioning of your inverter. Identifying the motor data and optimizing the closed-loop control Following basic commissioning, the inverter generally has to measure other motor data and optimize its current and speed controllers. To start motor data identification, you must switch on the motor. It does not matter whether you use the terminal strip, fieldbus, or operator panel to enter the ON command. WARNING Risk of fatal injury as a result of machine movements when switching on the motor Switching on the motor for identification purposes may result in hazardous machine movements. Secure dangerous machine parts before starting motor data identification: * Before switching on, check that no parts are loose on the machine or can be spun out. * Before switching on, ensure that nobody is working on the machine or located within its working area. * Secure the machine's work area against unintended access. * Lower hanging/suspended loads to the floor. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 33 Commissioning 4.2 Commissioning with BOP-2 operator panel Preconditions In the basic commissioning, you have selected the motor identification (MOT ID). In this case, after the basic commissioning has been completed, the inverter issues the alarm A07991. You can recognize an active alarm from the corresponding symbol on the BOP-2. The motor has cooled down to the ambient temperature. If the motor is too hot, the motor data identification will provide incorrect values and the vector control can become unstable. Procedure To initiate motor data identification and optimization of the vector control, proceed as follows: 1. Press the HAND/AUTO key. The BOP-2 displays the HAND symbol. 2. Switch on the motor. 3. Wait until the inverter switches off the motor after completion of the motor data identification. The measurement takes several seconds. 4. Save the measurements so that they are protected against power failure. If you have also selected a rotating measurement in addition to the motor data identification, then the inverter again issues the alarm A07991. 5. Switch the motor on again in order to optimize the vector control. 6. Wait until the inverter switches off the motor after completion of the optimization. The optimization can take up to one minute. 7. Switch the inverter control from HAND to AUTO. 8. Save the measurements so that they are protected against power failure. You have now completed motor data identification and the vector control has been optimized. SINAMICS G120C converter 34 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Commissioning 4.2 Commissioning with BOP-2 operator panel 4.2.2 Selecting the control mode Criteria for selecting either V/f control or vector control U/f control or FCC (flux current control) Application examples * Pumps, fans, and compressors with flow characteristic * Pumps and compressors with displacement machines * Wet or dry blasting technology * Rotary furnaces * Mills, mixers, kneaders, crushers, agitators * Extruder * Horizontal conveyor technology (conveyor belts, roller conveyors, chain conveyors) * Centrifuge * Basic spindles Motors that can be operated Properties of closed-loop motor control Vector control without an encoder The rated current of the motor must lie in the range of 13 % ... 100 % of the rated current of the inverter. * The closed-loop control is insensitive to inaccurate motor data settings, e.g. the motor temperature * The vector control makes highly efficient use of the power module, the motor and the mechanical system (95% of the line voltage). * Can be commissioned with just a few settings. * The vector control responds to speed changes with a typical settling time of < 100 ms. * Responds to speed changes with a typical settling time of 100 ms ... 200 ms * The vector control responds to load impulses with a typical settling time of 20 ms. * Responds to load surges with a typical settling time of 500 ms * The vector control is required in the following cases: * U/f and FCC are suitable for the following cases: - For power-up times 0 rated speed > 2s - For applications with increasing load torque without load impulses Max. output frequency 240 Hz * - For power-up times 0 rated speed < 2 s - For applications with fast and high load impulses - For heavy duty starting using 90 % of the stall torque of the motor Vector control typically achieves a torque accuracy of 5 % for 10 % ... 100 % of the rated speed 200 Hz SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 35 Commissioning 4.2 Commissioning with BOP-2 operator panel 4.2.3 Additional settings 4.2.3.1 Operating the inverter with the BOP-2 1) Status display once the power supply for the inverter has been switched on. Figure 4-1 Menu of the BOP-2 Figure 4-2 Other keys and symbols of the BOP-2 SINAMICS G120C converter 36 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Commissioning 4.2 Commissioning with BOP-2 operator panel Changing settings using BOP-2 You can modify the settings of your inverter by changing the values of the its parameters. The inverter only permits changes to "write" parameters. Write parameters begin with a "P", e.g. P45. The value of a read-only parameter cannot be changed. Read-only parameters begin with an "r", for example: r2. Procedure To change write parameters using the BOP-2, proceed as follows: 1. Select the menu to display and change parameters. Press the OK key. 2. Select the parameter filter using the arrow keys. Press the OK key. - STANDARD: The inverter only displays the most important parameters. - EXPERT: The inverter displays all of the parameters. 3. Select the required number of a write parameter using the arrow keys. Press the OK key. 4. Select the value of the write parameter using the arrow keys. Accept the value with the OK key. You have now changed a write parameter using the BOP-2. The converter saves all the changes made using the BOP-2 so that they are protected against power failure. Changing indexed parameters For indexed parameters, several parameter values are assigned to a parameter number. Each of the parameter values has its own index. Procedure To change an indexed parameter, proceed as follows: 1. Select the parameter number. 2. Press the OK key. 3. Set the parameter index. 4. Press the OK key. 5. Set the parameter value for the selected index. You have now changed an indexed parameter. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 37 Commissioning 4.2 Commissioning with BOP-2 operator panel Directly select the parameter number The BOP-2 offers the possibility of setting the parameter number digit by digit. Precondition The parameter number is flashing in the BOP-2 display. Procedure To select the parameter number directly, proceed as follows: 1. Press the OK button for longer than five seconds. 2. Change the parameter number digit-by-digit. If you press the OK button then the BOP-2 jumps to the next digit. 3. If you have entered all of the digits of the parameter number, press the OK button. You have now entered the parameter number directly. Entering the parameter value directly The BOP-2 offers the option of setting the parameter value digit by digit. Precondition The parameter value flashes in the BOP-2 display. Procedure To select the parameter value directly, proceed as follows: 1. Press the OK button for longer than five seconds. 2. Change the parameter value digit-by-digit. If you press the OK button then the BOP-2 jumps to the next digit. 3. If you have entered all of the digits of the parameter value, press the OK button. You have now entered the parameter value directly. When must you not change a parameter? The converter indicates why it currently does not permit a parameter to be changed: You have attempted to change a read-only parameter. You must change to basic commissioning to set this parameter. You must turn the motor off to set this parameter. The operating state in which you can change a parameter is provided in the List Manual for each parameter. SINAMICS G120C converter 38 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Commissioning 4.2 Commissioning with BOP-2 operator panel 4.2.3.2 Changing the function of individual terminals The function of the terminal is defined through a signal interconnection in the inverter: * The inverter writes every input signal into a readable parameter. Parameter r0755 makes the signal of the analog input available, for example. To define the function of the input, the appropriate parameter (connector CI or BI) must be set to the parameter number of the input. * Every inverter output is represented by a parameter that can be written to. The value of parameter p0771 defines the analog output signal, for example. To define the output function, you must set the parameter number of the output to the parameter number of the matching signal (binector CO or BO). In the parameter list, the abbreviation CI, CO, BI or BO as prefix indicates as to whether the parameter is available as signal for the function of the terminal. Defining the function of a digital input Procedure To define the function of a digital input, proceed as follows: 1. Select the function marked using a BI parameter. 2. Enter the parameter number of the required digital input 722.x into the BI parameter. You have defined the digital input function. Example: You want to switch on the motor using DI 2. Setting in BOP-2: Advanced settings When switching over the master control of the inverter (for example, if you select default setting 7), you must select the correct index of the parameter: Index 0 (e.g., P840[00]) applies for the interface assignment on the left side of the macro illustration. Index 1 (e.g., P840[01]) applies for the interface assignment on the right side of the macro illustration. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 39 Commissioning 4.2 Commissioning with BOP-2 operator panel Defining the function of an analog input Procedure To define the function of an analog input, proceed as follows: 1. Select the function marked using a CI parameter. 2. Enter the parameter number of analog input 755[00] into the CI parameter. 3. Determine whether the analog input is a current or a voltage input: - Set the I/U switch at the front of the inverter to the correct position. - Set the p0756[00] parameter to the corresponding value. You have now defined the analog input function. Example: You want to enter the supplementary setpoint via AI 0. Setting in BOP-2: Advanced settings When switching over the master control of the inverter (for example, if you select default setting 7), you must select the correct index of the parameter: Index 0 (e.g. p1075[00]) applies to the assignment for the interface on the left-hand side of the macro representation. Index 1 (e.g. P1075[01]) applies to the assignment for the interface on the right-hand side of the macro representation. Defining the function of a digital output Procedure To define the function of a digital output, proceed as follows: 1. Select the function marked using a BO parameter. 2. Enter the number of the BO parameter into parameter p073x of the digital output. You have defined the digital output function. Example: You want to report a "fault" signal via the DO 1. Setting in BOP-2: SINAMICS G120C converter 40 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Commissioning 4.2 Commissioning with BOP-2 operator panel Defining the function of an analog output Procedure To define the function of an analog output, proceed as follows: 1. Select the function marked using a CO parameter. 2. Enter the number of the CO parameter into parameter p0771 of the analog output. 3. Use p0776[0] to determine whether the analog output is a current or voltage input. You have now defined the analog output function. Example: You want to output the signal for the actual current via AO 0. 4.2.3.3 Setting in BOP-2: Releasing the failsafe function "Safe Torque Off" (STO) Precondition You selected an interface assignment with terminals reserved for a failsafe function. See also Default settings of the terminals (Page 25). Procedure For releasing the STO function you have to set the following parameters: 1. p0010 = 95 - Enter commissioning of fail-safe functions. 2. p9761 = ... - Enter password for fail-safe function (factory setting = 0). 3. p9762 = ... - Enter new password, if required (0 ... FFFF FFFF). 4. p9763 = ... - Confirm new password. 5. p9601.0 = 1 - Select STO via terminal strip. 6. p9659 = ... - Set the forced checking procedure timer. 7. p9700 = D0 - Copy fail-safe parameters. 8. p9701 = DC - Confirm fail-safe parameters. 9. p0010 = 0 - Finish commissioning of fail-safe functions 10.p0971 = 1 - Save the parameters in a non-volatile memory 11.Wait until p0971 = 0 12.Bring the converter into a completely no-voltage condition (400V and 24V) and switch on again. You have released the STO function. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 41 Commissioning 4.2 Commissioning with BOP-2 operator panel 4.2.3.4 Parameter list No. The following list contains the basic parameter information with access level 1 ... 3. The complete parameter list is provided in the list manual, see Product support (Page 65). No. Description r0002 Drive operating display p0003 Access level p0010 Drive, commissioning parameter filter p0015 Macro drive unit See also Default settings of the terminals (Page 25) r0018 Control Unit firmware version r0020 Speed setpoint smoothed [100 % p2000] r0021 CO: Actual speed smoothed [100 % p2000] r0022 Speed actual value rpm smoothed [rpm] r0024 Output frequency smoothed [100 % p2000] r0025 CO: Output voltage smoothed [100 % p2001] r0026 CO: DC link voltage smoothed [100 % p2001] r0027 CO: Absolute actual current smoothed [100 % p2002] Description .02 Operation enabled .03 Fault active .04 Coast down active (OFF2) .05 Quick stop active (OFF3) .06 Closing lockout active .07 Alarm active .08 Deviation, setpoint/actual speed .09 Control requested .10 Maximum speed reached .11 I,M,P limit reached .12 Motor holding brake open .13 Alarm overtemperature motor .14 Motor rotates forwards .15 Alarm inverter overload r0053 CO/BO: Status word 2 r0054 CO/BO: Control word 1 .00 ON/OFF1 .01 OFF2 .02 OFF3 .03 Enable ramp-function generator .04 Enable ramp-function generator .05 Continue ramp-function generator r0031 Actual torque smoothed [100 % p2003] r0032 CO: Active power actual value smoothed [100 % r2004] .06 Enable speed setpoint .07 Acknowledge fault r0034 Motor utilization [100 100%] .08 Jog bit 0 r0035 CO: Motor temperature [100C p2006] .09 Jog bit 1 .10 Master control by PLC .11 Direction reversal (setpoint) .13 Motorized potentiometer, raise .14 Motorized potentiometer, lower .15 CDS bit 0 r0036 CO: Power unit overload r0039 Energy consumption [kWh] [0] [2] Energy balance (total) I2t [100 100%] [1] Energy drawn Energy fed back p0040 01 Reset the energy consumption display r0041 Energy usage saved/energy saved p0045 Smoothing time constant, display values [ms] r0046 CO/BO: Missing enable signals r0047 Motor data identification routine and speed controller optimization r0050 CO/BO: Command Data Set CDS effective r0051 CO/BO: Drive Data Set DDS effective r0052 CO/BO: Status word 1 .00 Ready to start .01 Ready r0055 CO/BO: Supplementary control word .00 Fixed setpoint, bit 0 .01 Fixed setpoint, bit 1 .02 Fixed setpoint, bit 2 .03 Fixed setpoint, bit 3 .04 DDS selection, bit 0 .05 DDS selection, bit 1 .08 Technology controller enable .09 DC braking enable .11 Droop enable .12 Closed-loop torque control active SINAMICS G120C converter 42 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Commissioning 4.2 Commissioning with BOP-2 operator panel No. Description .13 External fault 1 (F07860) .15 CDS bit 1 No. Description r0056 CO/BO: Status word, closed-loop control p0201 Power unit code number r0060 CO: Speed setpoint before setpoint filter [100 % p2000] r0204 Power unit, hardware properties p0205 Power unit application r0062 CO: Speed setpoint after filter [100 % p2000] 0 Load cycle with high overload r0063 CO: Speed actual value unsmoothed [100 % p2000] 1 Load cycle with light overload r0064 CO: Speed controller system deviation [100 % p2000] r0065 Slip frequency [100 % p2000] r0066 CO: Output frequency [100 % p2000] r0067 CO: Output current, maximum [100 % p2002] r0068 CO: Absolute current actual value unsmoothed [100 % p2002] r0070 CO: Actual DC link voltage [100 % p2001] r0071 Maximum output voltage [100 % p2001] r0072 CO: Output voltage [100 % p2001] r0075 CO: Current setpoint field-generating [100 % p2002] r0076 CO: Current actual value field-generating [100 % p2002] p0233 Power unit motor reactor [mH] r0077 CO: Current setpoint torque-generating [100 % p2002] p0234 Power unit sine-wave filter capacitance [F] r0238 Internal power unit resistance r0078 CO: Current actual value torque-generating [100 % p2002] p0287 Ground fault monitoring thresholds [100 % r0209] r0079 CO: Torque setpoint, total [100 % p2003] r0289 r0080 CO: Actual torque value CO: Maximum power unit output current [100 % p2002] p0290 Power unit overload response [0] r0082 p0100 unsmoothed [1] smoothed r0206 Rated power unit power [kw/hp] r0207 Rated power unit current r0208 Rated power unit line supply voltage [V] r0209 Power unit, maximum current p0210 Drive unit line supply voltage [V] p0219 Braking resistor braking power [kW] p0230 Drive filter type, motor side CO: Active power actual value [0] unsmoothed [2] Electric power [1] smoothed with p0045 IEC/NEMA motor standard 0 No filter 1 Motor reactor 2 dv/dt filter 3 Siemens sine-wave filter 4 Sine wave filter, third-party manufacturer 0 Reduce output current or output frequency 1 No reduction, shutdown when overload threshold is reached 2 Reduce I_output or f_output and f_pulse (not using I2t). 3 Reduce the pulse frequency (not using I2t) 12 I_output or f_output and automatic pulse frequency reduction 13 Automatic pulse frequency reduction 0 IEC motor (50 Hz, SI units) 1 NEMA motor (60 Hz, US units) p0292 Power unit temperature alarm threshold [C] 2 NEMA motor (60 Hz, SI units) p0295 Fan run-on time [s] p0300 Motor type selection p0124 CU Identification via LED p0133 Motor configuration .00 1: Delta 0: Star .01 1: 87 Hz 0: No 87 Hz 0 No motor p0170 Number of Command Data Sets (CDS) 1 Induction motor p0180 Number of Drive Data Sets (DDS) 2 Synchronous motor SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 43 Commissioning 4.2 Commissioning with BOP-2 operator panel No. Description No. Description 10 1LE1 standard induction motor 2 Referred system of units/SI 13 1LG6 standard induction motor 3 US system of units 17 1LA7 standard induction motor 4 System of units, referred/US 19 1LA9 standard induction motor p0573 Inhibit automatic reference value calculation 100 1LE1 standard induction motor p0595 Selecting technological units p0301 Motor code number selection 1 % 2 1 referred, no dimensions p0304 Rated motor voltage [V] 3 bar 4 C 5 Pa p0305 Rated motor current [A] 6 ltr/s 7 m/s 8 ltr/min p0306 Number of motors connected in parallel 9 m/min 10 ltr/h 11 m/h p0307 Rated motor power [kW] 12 kg/s 13 kg/min 14 kg/h p0308 Rated motor power factor 15 t/min 16 t/h 17 N p0309 Rated motor efficiency [%] 18 kN 19 Nm 20 psi p0310 Rated motor frequency [Hz] 21 F 22 gallon/s 23 inch/s p0311 Rated motor speed [rpm] 24 gallon/min 25 inch/min 26 gallon/h p0312 Rated motor torque [Nm] 27 inch/h 28 lb/s 29 lb/min p0320 Motor rated magnetizing current/short-circuit current [A] 30 lb/h 31 lbf 32 lbf ft p0322 Maximum motor speed [rpm] 33 K 34 rpm 35 parts/min p0323 Maximum motor current [A] 36 m/s 37 ft/s 38 ft/min p0325 Motor pole position identification current 1st phase [A] 39 BTU/min 40 BTU/h 41 mbar 42 inch wg 43 ft wg 44 m wg p0329 Motor pole position identification current [A] 45 % r.h. 46 g/kg r0330 Rated motor slip r0331 Actual motor magnetizing current/short-circuit current r0333 Rated motor torque [Nm] p0335 Motor cooling type p0340 Automatic calculation of motor/control parameters p0341 Motor moment of inertia [kgm] p0342 Ratio between the total and motor moment of inertia [kgm] p0604 Motor temperature alarm threshold [C] r0345 Nominal motor starting time p0605 Motor temperature fault threshold [C] p0346 Motor excitation build-up time [s] p0610 Motor overtemperature response p0347 Motor de-excitation time [s] 0 No response, alarm only, no reduction of Imax p0350 Motor stator resistance, cold [] 1 Alarm with reduction of Imax and fault p0352 Cable resistance [] 2 Alarm and fault, no reduction of Imax r0395 Actual stator resistance r0396 Actual rotor resistance 12 Messages, no reduction of Imax, temperature is saved p0500 Technology application p0505 Selecting the system of units 1 System of units SI p0596 Reference quantity, technological units p0601 Motor temperature sensor type 0 No sensor 1 PTC warning & timer 2 KTY84 4 Bimetallic NC contact warning & timer p0611 I2t motor model thermal time constant [s] p0612 Motor temperature model activation 00 Activate motor temperature model 1 (I2t) 01 Activate motor temperature model 2 SINAMICS G120C converter 44 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Commissioning 4.2 Commissioning with BOP-2 operator panel No. Description 09 No. Description Activate motor temperature model 2 expansions p0614 Thermal resistor adaptation reduction factor p0615 I2t motor model fault threshold [C] p0625 Motor ambient temperature [C] p0637 Q flux, flux gradient saturated [mH] p0640 Current limit [A] r0720 CU number of inputs and outputs p0757 CU analog input characteristic value x1 r0722 CO/BO: CU digital inputs, status p0758 CU analog input characteristic value y1 [%] .00 DI 0 (terminal 5) p0759 CU analog input characteristic value x2 .01 DI 1 (terminal 6) p0760 CU analog input characteristic value y2 [%] .02 DI 2 (terminal 7) p0761 .03 DI 3 (terminal 8) CU analog input wire break monitoring response threshold .04 DI 4 (terminal 16) p0764 CU analog inputs deadband [V] .05 DI 5 (terminal 17) p0771 .11 DI 11 (terminals 3, 4) AI 0 CI: CU analog output signal source, AO 0 (terminals 12, 13) [100 100%] r0772 CU analog output, output value currently referred r0774 CU analog output, output voltage/current actual [100% p2001] p0775 CU analog output activate absolute value generation p0776 CU analog output type r0723 CO/BO: CU digital inputs, status inverted p0730 BI: CU signal source for terminal DO 0 NO: Terminal 19 / NC: Terminal 18 p0731 BI: CU signal source for terminal DO 1 NO: Terminal 21 r0747 CU, digital outputs status 0 Current output (0 mA ... +20 mA) p0748 CU, invert digital outputs 1 Voltage output (0 V... +10 V) r0751 BO: CU analog inputs status word 2 Current output (+4 mA ... +20 mA) r0752 CO: CU analog inputs input voltage/current actual AI0 (terminals 3/4) r0755 CO: CU analog inputs actual value in percent, AI0 (terminals 3/4) [100 100%] p0756 CU analog input type (terminals 3, 4) 0 Unipolar voltage input (0 V ... +10 V) 1 Unipolar voltage input monitored (+2 V... +10 V) 2 Unipolar current input (0 mA ... +20 mA) p0777 CU analog output characteristic value x1 [%] 3 Unipolar current input monitored (+4 mA ... +20 mA) p0778 CU analog output characteristic value y1 [V] 4 Bipolar voltage input (-10 V...+10 V) p0779 CU analog output characteristic value x2 [%] 8 No sensor connected p0780 CU analog output characteristic value y2 [V] p0782 BI: CU analog output invert signal source, AO 0 (terminals 12,13) r0785 BO: CU analog outputs status word .00 1 = AO 0 negative p0795 CU digital inputs, simulation mode p0796 CU digital inputs, simulation mode setpoint SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 45 Commissioning 4.2 Commissioning with BOP-2 operator panel No. Description p0797 CU analog inputs, simulation mode p0798 CU analog inputs, simulation mode setpoint p0918 PROFIBUS address p0922 PROFIdrive telegram selection 1 Standard telegram 1, PZD-2/2 Standard telegram 20, PZD-2/6 p0802 Data transfer with memory card as source/target 20 p0803 Data transfer with device memory as source/target 352 SIEMENS telegram 352, PZD-6/6 353 p0804 Data transfer start SIEMENS telegram 353, PZD-2/2, PKW4/4 354 SIEMENS telegram 354, PZD-6/6, PKW4/4 999 Free telegram configuration with BICO 12 Start transfer of the GSD for PROFIBUS master on the memory card p0806 BI: Inhibit master control r0807 BO: Master control active p0809 Copy Command Data Set CDS p0810 BI: Command data set selection CDS bit 0 p0819 Copy drive data set DDS p0820 BI: Drive data set selection DDS, bit 0 p0826 Motor changeover, motor number r0835 CO/BO: Data set changeover status word r0836 CO/BO: Command data set CDS selected r0837 CO/BO: Drive data set DDS selected p0840 BI: ON/OFF (OFF1) p0844 BI: No coast down/coast down (OFF2) signal source 1 p0845 BI: No coast down/coast down (OFF2) signal source 2 p0848 BI: No quick stop/quick stop (OFF3) signal source 1 p0849 r0944 CO: Counter for fault buffer changes r0945 Fault code r0946 Fault code list r0947 Fault number r0948 Fault time received in milliseconds [ms] r0949 Fault value p0952 Fault cases, counter r0963 PROFIBUS baud rate r0964 Device identification p0965 PROFIdrive profile number p0969 System runtime relative [ms] p0970 Reset drive parameters 0 Inactive BI: No quick stop/quick stop (OFF3) signal source 1 1 Reset start parameters 5 Starts a safety parameter reset p0852 BI: Enable operation 10 Starts to download setting 10 p0854 BI: Master control by PLC 11 Starts to download setting 11 p0855 BI: Unconditionally release holding brake 12 Starts to download setting 12 p0856 BI: Enable speed controller 100 Starts a BICO interconnection reset p0971 Save parameters p0858 BI: Unconditionally close holding brake p0867 Power unit main contactor hold time after OFF1 [ms] 0 Inactive p0869 Configuration sequence control 1 Save drive object 10 Save in a non-volatile memory as setting 10 11 Save in a non-volatile memory as setting 11 12 Save in a non-volatile memory as setting 12 .00 1 = keep main contactor closed for STO r0898 CO/BO: Control word sequence control r0899 CO/BO: Status word sequence control p0972 Drive unit reset SINAMICS G120C converter 46 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Commissioning 4.2 Commissioning with BOP-2 operator panel p1047 Motorized potentiometer ramp-up time [s] p1048 Motorized potentiometer ramp-down time [s] r1050 CO: Motorized potentiometer setpoint after the ramp-function generator [100 % p2000] p1000 Speed setpoint selection p1001 CO: Fixed speed setpoint 1 [rpm] p1002 CO: Fixed speed setpoint 2 [rpm] p1055 BI: Jog bit 0 p1003 CO: Fixed speed setpoint 3 [rpm] p1056 BI: Jog bit 1 p1004 CO: Fixed speed setpoint 4 [rpm] p1058 Jog 1 speed setpoint [rpm] p1005 CO: Fixed speed setpoint 5 [rpm] p1059 Jog 2 speed setpoint [rpm] p1006 CO: Fixed speed setpoint 6 [rpm] p1070 CI: Main setpoint [100 % p2000] p1007 CO: Fixed speed setpoint 7 [rpm] p1071 CI: Main setpoint scaling [100 100%] p1008 CO: Fixed speed setpoint 8 [rpm] r1073 CO: Main setpoint effective [100 % p2000] p1009 CO: Fixed speed setpoint 9 [rpm] p1075 CI: Supplementary setpoint [100 % p2000] p1010 CO: Fixed speed setpoint 10 [rpm] p1076 CI: Supplementary setpoint scaling [100 100%] p1011 CO: Fixed speed setpoint 11 [rpm] r1077 p1012 CO: Fixed speed setpoint 12 [rpm] CO: Supplementary setpoint effective [100 % p2000] p1013 CO: Fixed speed setpoint 13 [rpm] r1078 CO: Total setpoint effective [100 % p2000] p1014 CO: Fixed speed setpoint 14 [rpm] p1080 Minimum speed [rpm] p1015 CO: Fixed speed setpoint 15 [rpm] p1081 Maximum speed scaling [%] p1016 Fixed speed setpoint mode p1082 Maximum speed [rpm] p1083 CO:Speed limit in positive direction of rotation [rpm] r1084 CO: Speed limit positive effective [100 % p2000] p1086 CO: Speed limit in negative direction of rotation [rpm] r1087 CO: Speed limit negative effective [100 % p2000] p1091 Skip speed 1 [rpm] p1092 Skip speed 2 [rpm] p1101 Skip speed bandwidth [rpm] p1106 CI: Minimum speed signal source p1110 BI: Inhibit negative direction p1111 BI: Inhibit positive direction p1113 BI: Setpoint inversion r1114 CO: Setpoint after the direction limiting [100 % p2000] r1119 CO: Ramp-function generator setpoint at the input [100 % p2000] p1120 Ramp-function generator ramp-up time [s] 1 Direct selection 2 Selection, binary coded p1020 BI: Fixed speed setpoint selection bit 0 p1021 BI: Fixed speed setpoint selection bit 1 p1022 BI: Fixed speed setpoint selection bit 2 p1023 BI: Fixed speed setpoint selection bit 3 r1024 CO: Fixed speed setpoint effective [100 % p2000] r1025 BO: Fixed speed setpoint status p1030 Motorized potentiometer configuration 00 Storage active 01 Automatic operation, ramp-function generator active 02 Initial rounding active 03 Storage in NVRAM active p1035 BI: Motorized potentiometer setpoint raise p1036 BI: Motorized potentiometer setpoint lower p1037 Motorized potentiometer maximum speed [rpm] p1038 Motorized potentiometer minimum speed [rpm] p1040 Motorized potentiometer start value [rpm] p1043 BI: Motorized potentiometer, accept setting value p1044 CI: Motorized potentiometer setting value [100 % p2000] r1045 CO: Motorized potentiometer, setpoint in front of the ramp-function generator [rpm] SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 47 Commissioning 4.2 Commissioning with BOP-2 operator panel p1121 Ramp-function generator ramp-down time [s] p1130 Ramp-function generator initial rounding-off time [s] p1131 Ramp-function generator final rounding-off time [s] p1134 Ramp-function generator rounding-off type 0 Continuous smoothing 1 Discontinuous smoothing 26 Acknowledging all faults and restarting for an ON command p1211 Automatic restart, start attempts p1212 Automatic restart, delay time start attempts [s] p1213 Automatic restart, monitoring time [s] [0] Restart p1215 [1] Reset start counter Motor holding brake configuration 0 No motor holding brake being used 3 Motor holding brake like sequential control, connection via BICO p1135 OFF3 ramp-down time [s] p1136 OFF3 initial rounding-off time [s] p1137 OFF3 final rounding-off time [s] p1216 Motor holding brake, opening time [ms] p1138 CI: Acceleration ramp scaling [100 100%] p1217 Motor holding brake, closing time [ms] p1139 CI: Ramp down scaling [100 100%] p1230 BI: DC braking activation p1140 BI: Enable ramp-function generator p1231 DC braking configuration p1141 BI: Continue ramp-function generator 0 No function p1142 BI: Enable speed setpoint 4 DC braking r1149 CO: Ramp-function generator acceleration [100 % p2007] 5 DC braking OFF1/OFF3 r1170 CO: Speed controller setpoint sum [100 % p2000] r1198 p1200 CO/BO: Control word, setpoint channel Flying restart operating mode 0 Flying restart inactive 1 Flying restart always active (start in setpoint direction) 4 Flying restart always active (start only in setpoint direction) p1201 BI: Flying restart enable signal source p1202 Flying restart search current [100 % r0331] p1203 Flying restart search rate factor [%] A higher value results in a longer search time. p1206 Set fault number without automatic restart p1210 Automatic restart mode 0 Inhibit automatic restart 1 Acknowledge all faults without restarting 4 Restart after line supply failure, without additional start attempts 6 Restart after fault with additional start attempts 14 Restart after line supply failure following manual acknowledgement 16 Restart after fault following manual acknowledgement 14 DC braking below starting speed p1232 DC braking, braking current [A] p1233 DC braking time [s] p1234 Speed at the start of DC braking [rpm] r1239 CO/BO: DC braking status word p1240 VDC controller or VDC monitoring configuration (vector control) 0 Inhibit VDC controller 1 Enable VDC_max controller 2 Enable VDC_min controller (kinetic buffering) 3 Enable VDC_min controller and VDC_max controller r1242 VDC_max controller switch-in level [100 % p2001] p1243 VDC_max controller dynamic factor [%] p1245 VDC_min controller switch-in level (kinetic buffering) [%] r1246 VDC_min controller switch-in level (kinetic buffering) [100 % p2001] p1247 VDC_min controller dynamic factor (kinetic buffering) [%] p1249 VDC_max controller speed threshold [rpm] p1254 VDC_max controller automatic ON level detection 0 Automatic detection inhibited 1 Automatic detection enabled p1255 VDC_min controller time threshold [s] p1256 VDC_min controller response (kinetic buffering) 0 Buffer VDC until undervoltage, n<p1257 F07405 SINAMICS G120C converter 48 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Commissioning 4.2 Commissioning with BOP-2 operator panel 1 Buffer VDC until undervoltage, n<p1257 F07405, t>p1255 F07406 p1257 VDC_min controller speed threshold [rpm] p1271 Flying restart maximum frequency for the inhibited direction [Hz] p1280 VDC controller or VDC monitoring configuration (V/f) 0 Inhibit VDC controller 1 Enable VDC_max controller r1282 VDC_max controller switch-in level (V/f) [100 % p2001] p1283 VDC_max controller dynamic factor (V/f) [%] p1284 VDC_max controller time threshold (U/f) [s] p1300 Open-loop/closed-loop control operating mode Voltage boost, total [100 % p2001] p1320 V/f control programmable characteristic frequency 1 [Hz] p1321 V/f control programmable characteristic voltage 1 [V] 0 V/f control with linear characteristic 1 V/f control with linear characteristic and FCC p1322 Characteristic frequency 2 [Hz] 2 V/f control with parabolic characteristic p1323 Characteristic voltage 2 [V] 3 V/f control with parameterizable characteristic p1324 Characteristic frequency 3 [Hz] 4 V/f control with linear characteristic and ECO p1325 Characteristic voltage 3 [V] 5 V/f control for drive requiring a precise frequency (e.g. textiles) p1326 Characteristic frequency 4 [Hz] 6 V/f control for drive requiring a precise frequency and FCC p1327 Characteristic voltage 4 [V] p1330 7 V/f control for parabolic characteristic and ECO CI: V/f control independent voltage setpoint [100 % p2001] p1331 Voltage limiting [V] p1334 V/f control slip compensation starting frequency [Hz] p1335 Slip compensation, scaling [100 % r0330] p1336 Slip compensation limit value [100 % r0330] r1337 CO: Actual slip compensation [100 100%] p1338 V/f mode resonance damping gain p1340 Imax frequency controller proportional gain r1343 CO: I_max controller frequency output [100 % p2000] p1349 U/f mode resonance damping maximum frequency [Hz] p1351 CO: Motor holding brake starting frequency [100 100%] p1352 CI: Motor holding brake starting frequency [100 100%] r1438 CO: Speed controller speed setpoint [100 % p2000] p1452 Speed controller speed actual value smoothing time (SLVC) [ms] 19 V/f control with independent voltage setpoint 20 Speed control (without encoder) p1302 r1315 V/f control configuration .03 Motor holding brake with constant stop frequency p1310 Voltage boost permanent [100 % p0305] p1311 Voltage boost when accelerating [%] p1312 Voltage boost when starting [%] SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 49 Commissioning 4.2 Commissioning with BOP-2 operator panel p1470 Speed controller encoderless operation P gain p1564 p1472 Speed controller sensorless operation integral time [ms] CO: Moment of inertia estimator load torque negative direction of rotation [Nm] p1570 CO: Flux setpoint [100 100%] p1475 CI: Speed controller torque setting value for motor holding brake [100 % p2003] p1580 Efficiency optimization [%] r1482 CO: Speed controller I torque output [100 % p2003] r1598 CO: Flux setpoint total [100 100%] p1610 Torque setpoint static (SLVC) [100 % r0333] r1493 CO: Total moment of inertia [kgm2] p1611 p1496 Acceleration pre-control scaling [%] Supplementary accelerating torque (SLVC) [100 % r0333] p1498 Load moment of inertia [kgm2] r1732 CO: Direct-axis voltage setpoint [100 % p2001] p1502 BI: Freezing the moment of inertia estimator r1733 CO: Quadrature-axis voltage setpoint [100 % p2001] p1745 Motor model error threshold stall detection [%] p1780 Motor model adaptation configuration p1800 Pulse frequency setpoint [kHz] r1801 CO: Pulse frequency [100 % p2000] p1806 Filter time constant VDC correction [ms] p1820 Reverse the output phase sequence 0 Moment of inertia estimator active 1 Determined moment of inertia frozen p1511 CI: Supplementary torque 1 [100 % p2003] r1516 CO: Supplementary torque and acceleration torque [100 % p2003] p1520 CO: Torque limit upper [Nm] p1521 CO: Torque limit lower [Nm] p1522 CI: Torque limit upper [100 % p2003] p1523 CI: Torque limit lower [100 % p2003] p1524 CO: Torque limit upper/motoring scaling [100 100%] p1525 CO: Torque limit lower scaling [100 100%] r1526 CO: Torque limit upper without offset [100 % p2003] r1527 CO: Torque limit lower without offset [100 % p2003] p1530 Power limit motoring [kW] p1531 Power limit regenerative [kW] r1538 CO: Upper effective torque limit [100 % p2003] r1539 CO: Lower effective torque limit [100 % p2003] r1547 CO: Torque limit for speed controller output 0 1 On r1838 CO/BO: Gating unit status word 1 p1900 Motor data identification and rotating measurement p1901 [0] Upper limit [100 % p2003] [1] Lower limit [100 % p2003] p1552 Off 0 Inhibited 1 Identify the motor data at standstill and with the motor rotating 2 Identify motor data at standstill 3 Identify motor data with the motor rotating Test pulse evaluation configuration .00 Phase short-circuit test pulse active .01 Ground fault detection test pulse active .02 Test pulse for every pulse enable CI: Torque limit upper scaling without offset [100 100%] p1909 Motor data identification control word p1554 CI: Torque limit lower scaling without offset [100 100%] p1910 Motor data identification selection p1959 Rotating measurement configuration p1560 Moment of inertia estimator, accelerating torque threshold value [100% r0333] p1960 Rotating measurement selection p1561 0 Inhibited Moment of inertia estimator change time inertia [ms] 1 Rotating measurement in encoderless operation p1562 Moment of inertia estimator change time load [ms] 3 p1563 CO: Moment of inertia estimator load torque positive direction of rotation [Nm] Speed controller optimization in encoderless operation p1961 Saturation characteristic speed to determine [%] p1965 Speed_ctrl_opt speed [100 % p0310] SINAMICS G120C converter 50 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Commissioning 4.2 Commissioning with BOP-2 operator panel p1967 Speed_ctrl_opt dynamic factor [%] p2030 p1980 PolID procedure 0 No protocol 1 Voltage pulsing, 1st harmonic 1 USS 4 Voltage pulsing, 2-phase 2 MODBUS 6 Voltage pulsing, 2-phase inverse 3 PROFIBUS 8 Voltage pulsing, 2nd harmonic, inverse 4 CAN 10 Impressing DC current r2032 p2000 Reference speed reference frequency [rpm] p2001 Reference voltage [V] p2002 Reference current [A] p2003 Reference torque [Nm] r2004 Reference power p2006 Reference temperature [C] p2010 Commissioning interface baud rate p2011 Commissioning interface address p2016 CI: Comm IF USS PZD send word p2037 p2020 Fieldbus interface baud rate 4 2400 baud 5 4800 baud 6 9600 baud 7 19200 baud 8 38400 baud 9 57600 baud 10 76800 baud 11 93750 baud 12 115200 baud 13 187500 baud p2021 Fieldbus interface address p2022 Fieldbus interface USS PZD number p2023 Fieldbus interface USS PKW number p2024 0 PKW 0 words 3 PKW 3 words 4 PKW 4 words 127 PKW variable Master control, control word effective .00 ON / OFF1 .01 OFF2 inactive .02 OFF3 inactive .03 Enable operation .04 Enable ramp-function generator .05 Start ramp-function generator .06 Enable speed setpoint .07 Acknowledge fault .08 Jog bit 0 .09 Jog bit 1 .10 Master control by PLC PROFIdrive STW1.10 = 0 mode 0 Freeze setpoints and further process sign-oflife 1 Freeze setpoints and sign-of-life 2 Setpoints are not frozen PROFIdrive STW/ZSW interface mode 0 SINAMICS 2 VIK-NAMUR p2040 Fieldbus interface monitoring time [ms] p2042 PROFIBUS ID Number Fieldbus interface times [ms] [0] Maximum processing time r2029 p2038 Fieldbus interface protocol selection r2043 0 SINAMICS 2 VIK-NAMUR BO: PROFIdrive PZD state [1] Character delay time .00 Setpoint failure [2] Telegram pause time .02 Fieldbus operational Fieldbus interface error statistics p2044 PROFIdrive fault delay [s] [0] Number of error-free telegrams p2047 PROFIBUS additional monitoring time [ms] [1] Number of rejected telegrams r2050 CO: PROFIdrive PZD receive word [2] Number of framing errors [3] Number of overrun errors [4] Number of parity errors [0] PZD 1 p2051 ... [7] PZD 8 CI: PROFIdrive PZD send word [0] PZD 1 ... [7] PZD 8 [5] Number of starting character errors [6] Number of checksum errors [7] Number of length errors SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 51 Commissioning 4.2 Commissioning with BOP-2 operator panel r2053 PROFIdrive diagnostics send PZD word [0] PZD 1 r2054 r2055 ... r2089 [7] PZD 8 CO: Send binector-connector converter status word [0] Status word 1 PROFIBUS status [1] Status word 2 0 Off 1 No connection (search for baud rate) 2 Connection OK (baud rate found) 3 Cyclic connection with master (data exchange) r2090 BO: PROFIdrive PZD1 receive bit-serial 4 Cyclic data OK r2091 BO: PROFIdrive PZD2 receive bit-serial PROFIBUS diagnosis standard r2092 BO: PROFIdrive PZD3 receive bit-serial [0] Master bus address r2093 BO: PROFIdrive PZD4 receive bit-serial [1] Master input total length bytes r2094 BO: Connector-binector converter binector output [2] Free status word 3 [3] Free status word 4 [4] Free status word 5 [2] Master output total length bytes r2095 BO: Connector-binector converter binector output r2057 PROFIBUS address switch diagnostics p2098 r2060 CO: IF1 PROFIdrive PZD receive double word Invert connector-binector converter binector output p2099 CI: Connector-binector converter signal source p2100 Setting the fault number for fault response p2101 Setting the fault response [0] PZD 1 + 2 ... [10] PZD 11 + 12 r2061 CI: IF1 PROFIdrive PZD send double word r2063 IF1 PROFIdrive diagnostics PZD send double word [0] PZD 1 + 2 [0] PZD 1 + 2 r2067 ... ... [10] [10] PZD 11 + 12 PZD 11 + 12 IF1 PZD maximum interconnected [0] Receiving r2076 OFF1 3 OFF3 5 STOP2 6 DC braking BI: 1. Acknowledge faults BI: 2. Acknowledge faults p2106 BI: External fault 1 r2110 Alarm number p2111 Alarm counter p2112 BI: External alarm 1 PROFIdrive diagnostics telegram offset PZD receive r2122 Alarm code r2123 Alarm time received [ms] [0] PZD 1 Response, receive value after PZD failure Unconditionally open holding brake (p0855) 1 = freeze value 0 = zero value PROFIdrive diagnostics bus address PZD receive [0] PZD 1 r2075 1 OFF2 p2104 .00 r2074 None 2 p2103 [1] Sending p2072 0 ... [7] PZD 8 r2124 Alarm value PROFIdrive diagnostics telegram offset PZD send r2125 Alarm time removed [ms] [0] PZD 1 p2126 Setting fault number for acknowledge mode Sets acknowledgement mode ... ... [7] PZD 8 [7] PZD 8 r2077 PROFIBUS diagnostics peer-to-peer data transfer addresses p2127 p2079 PROFIdrive PZD telegram selection extended p2128 Selecting fault/alarm code for trigger r2129 CO/BO: Trigger word for faults and alarms r2130 Fault time received in days r2131 CO: Actual fault code r2132 CO: Actual alarm code r2133 Fault value for float values r2134 Alarm value for float values r2135 CO/BO: Status word, faults/alarms 2 r2136 Fault time removed in days See p0922 p2080 BI: Binector-connector converter, status word 1 The individual bits are combined to form status word 1. p2088 Binector-connector converter, invert status word SINAMICS G120C converter 52 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Commissioning 4.2 Commissioning with BOP-2 operator panel r2138 CO/BO: Control word, faults/alarms r2139 CO/BO: Status word, faults/alarms 1 p2141 Speed threshold value 1 [rpm] p2153 Speed actual value filter time constant [ms] p2156 Switch-on delay comparison value reached [ms] r2169 CO: Speed actual value smoothed signals [rpm] p2170 Current threshold value [A] p2171 Current threshold value reached delay time [ms] p2174 Torque threshold value 1 [Nm] p2194 Torque threshold value 2 [%] p2195 Torque utilization switch-off delay [ms] r2197 CO/BO: Status word monitoring functions 1 r2198 CO/BO: Status word monitoring 2 r2199 CO/BO: Status word monitoring 3 p2200 BI: Technology controller enable p2201 CO: Techn. controller fixed value 1 [100 100%] p2202 CO: Techn. controller fixed value 2 [100 100%] p2203 CO: Techn. controller fixed value 3 [100 100%] p2204 CO: Techn. controller fixed value 4 [100 100%] p2205 CO: Techn. controller fixed value 5 [100 100%] p2206 CO: Techn. controller fixed value 6 [100 100%] p2207 CO: Techn. controller fixed value 7 [100 100%] p2208 CO: Techn. controller fixed value 8 [100 100%] p2209 CO: Techn. controller fixed value 9 [100 100%] p2210 CO: Techn. controller fixed value 10 [100 100%] p2211 CO: Techn. controller fixed value 11 [100 100%] p2212 CO: Techn. controller fixed value 12 [100 100%] p2213 CO: Techn. controller fixed value 13 [100 100%] p2214 CO: Techn. controller fixed value 14 [100 100%] p2215 CO: Techn. controller fixed value 15 [100 100%] p2216 Techn. controller fixed value selection method 0 Fixed value selection direct 1 Fixed value selection binary p2220 BI: Techn. controller fixed value selection bit 0 p2221 BI: Techn. controller fixed value selection bit 1 p2222 BI: Techn. controller fixed value selection bit 2 p2223 BI: Techn. controller fixed value selection bit 3 r2224 CO: Techn. controller fixed value active [100 100%] r2225 CO/BO: Techn. controller fixed value selection status word r2229 Techn. controller number currently p2230 Techn. controller motorized potentiometer configuration .00 Storage active .02 Initial rounding active .03 Non-volatile data save active for p2230.0 = 1 .04 Ramp-function generator always active r2231 Techn. controller motorized potentiometer setpoint memory p2235 BI: Techn. controller motorized potentiometer setpoint up p2236 BI: Techn. controller motorized potentiometer setpoint down p2237 Techn. controller motorized potentiometer maximum value [%] p2238 Techn. controller motorized potentiometer minimum value [%] p2240 Techn. controller motorized potentiometer start value [%] r2245 CO: Techn. controller motorized potentiometer setpoint before RFG [100 100%] p2247 Techn. controller motorized potentiometer rampup time [s] p2248 Techn. controller motorized potentiometer rampdown time [s] r2250 CO: Techn. controller motorized potentiometer setpoint after RFG [100 100%] p2251 Techn. controller mode 0 Techn. controller as main speed setpoint 1 Techn. controller as additional speed setpoint p2253 CI: Techn. controller setpoint 1 [100 100%] p2254 CI: Techn. controller setpoint 2 [100 100%] p2255 Techn. controller setpoint 1 scaling [100 100%] p2256 Techn. controller setpoint 2 scaling [100 100%] p2257 Techn. controller ramp-up time [s] p2258 Techn. controller ramp-down time [s] r2260 CO: Techn. controller setpoint after ramp function generator [100 100%] p2261 Techn. controller setpoint filter time constant [s] p2263 Techn. controller type 0 D component in the actual value signal 1 D component in the fault signal p2264 CI: Techn. controller actual value [100 100%] p2265 Techn. controller actual value filter time constant [s] r2266 CO: Techn. controller actual value after filter [100 100%] SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 53 Commissioning 4.2 Commissioning with BOP-2 operator panel p2267 Techn. controller upper limit actual value [100 100%] p2900 CO: Fixed value 1 [100 100%] p2268 Techn. controller lower limit actual value [100 100%] p2901 CO: Fixed value 2 [100 100%] r2902 CO: Fixed values [100 100%] p2269 Techn. controller gain actual value [%] p2930 CO: Fixed value M [Nm] p2270 Techn. controller actual value function selection r2969 Direct axis flux model display r3113 CO/BO: NAMUR message bit bar p3117 Change safety message type p2271 0 No function 1 x 2 x 3 x Techn. controller actual value inversion (sensor type) 0 No inversion 1 Inversion of the technology controller actual value signal r2272 CO: Techn. controller actual value scaled [100 100%] r2273 CO: Techn. controller error [100 100%] p2274 Techn. controller actual differentiation time constant [s] p2280 Techn. controller proportional gain p2285 Techn. controller integral time [s] p2286 BI: Hold techn. controller integrator p2289 CI: Techn. controller pre-control signal [100 100%] p2291 r3120 r3121 0 Safety messages are not reparameterized 1 Safety messages are reparameterized Component fault 0 No assignment 1 Control Unit 2 Power Module 3 Motor Component alarm 0 No assignment 1 Control Unit 2 Power Module 3 Motor r3122 Diagnostic attribute fault r3123 Diagnostic attribute alarm p3233 Torque actual value filter time constant [ms] CO: Techn. controller maximum limit [100 100%] p3320 p2292 CO: Techn. controller minimum limit [100 100%] Fluid flow machine P = f(n), Y coordinate: P flow 1%, point 1 p3321 p2293 Techn. controller ramp-up/ramp-down time [s] Fluid flow machine P = f(n), X coordinate: n flow 1%, point 1 r2294 CO: Techn. controller output signal [100 100%] p3322 P = f(n), Y coordinate: P flow 2%, point 2 p2295 CO: Techn. controller output scaling [100 100%] p3323 P = f(n), X coordinate: n flow 2%, point 2 p2296 CI: Techn. controller output scaling [100 100%] p3324 P = f(n), Y coordinate: P flow 3%, point 3 p2297 CI: Techn. controller maximum limit signal source [100 100%] p3325 P = f(n), X coordinate: n flow 3%, point 3 p2298 CI: Techn. controller minimum limit signal source [100 100%] p3326 P = f(n), Y coordinate: P flow 4%, point 4 p3327 P = f(n), X coordinate: n flow 4%, point 4 p3328 P = f(n), Y coordinate: P flow 5%, point 5 p3329 P = f(n), X coordinate: n flow 5%, point 5 p2299 CI: Techn. controller limit offset [100 100%] p2302 Techn. controller output signal start value [%] p2306 Techn. controller fault signal inversion 0 No inversion p3330 BI: 2-3 wire control 1 1 Inversion of the techn. controller fault signal p3331 BI: 2-3 wire control 2 p3332 BI: 2-3 wire control 3 r3333 CO/BO: 2-3 wire output r2344 CO: Techn. controller last speed setpoint (smoothed) [100 100%] p2345 Techn. controller fault response r2349 0 Function inhibited 1 For a fault: change over to r2344 (or p2302) 2 For a fault: Change over to p2215 CO/BO: Techn. controller status word .00 2-3 wire ON .01 2-3 wire reverse .02 2-3 wire ON / invert .03 2-3 wire reverse/invert SINAMICS G120C converter 54 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Commissioning 4.2 Commissioning with BOP-2 operator panel .06 p3856 Compound braking current [100 100%] r3859 CO/BO: Compound braking status word p7761 p7762 1 = trace and measuring functions for diagnostic purposes active Write protection 0 Deactivate write protection 1 Activate write protection Write access for control using multi-master thirdparty bus system p3900 Completion of quick commissioning r3925 Identification final display 0 Free write access independent of p7761 p3950 Service parameters 1 No free write access (p7761 is active) p3981 Faults, acknowledge drive object p3985 Master control mode selection r3996 Parameter write inhibit status r5398 Motor temperature model 3 alarm threshold image [C] r5399 Motor temperature model 3 fault threshold image [C] r5600 Pe hibernation ID p5602 0: POWER OFF 255: Ready p5612 [1] Mode 2 Reserved [1] Mode 2 Pe energy-saving properties, general .00 Inhibit PROFIenergy .02 Transition to hibernation from PROFIdrive state 4 possible Reserved [1] Mode 2 CO/BO: Pe energy-saving active/inactive .00 Pe active .01 Pe inactive p5614 BI: Set Pe Switching On Inhibited signal source r7758 Know-how protection Control Unit serial number r7759 Know-how protection Control Unit reference serial number p7760 Know-how protection OEM exception list number of parameters p7764 Know-how protection OEM exception list p7765 Know-how protection memory card copy protection Write protection/know-how protection status 0 Memory card deactivate copy protection 1 Memory card activate copy protection p7766 Know-how protection password input p7767 Know-how protection password new p7768 Know-how protection password confirmation p7769 Know-how protection memory card setpoint serial number p7775 NVRAM data action r7843 Memory card serial number r8570 Macro Drive object Display of the macro files stored in the inverter. See also p0015. r8600 CAN Device Type r8601 CAN Error Register p8602 CAN SYNC-Object p8603 CAN COB-ID Emergency Message [hex] p8604 CAN Node Guarding p8606 CAN Producer Heartbeat Time [ms] r8607 CAN Identity Object p8608 CAN Clear Bus Off Error p8609 CAN Error Behavior r8610 CAN First Server SDO .01 Drive triggers OFF1 Pe energy-saving properties, mode-dependent [0] r5613 Reserved Pe hibernation duration, maximum [ms] [0] p5611 Hibernation 2 Pe hibernation pause time, minimum [s] [0] p5606 2: p7763 .00 1 = Write protection active .01 1 = Know-how protection active p8611 CAN Pre-defined Error Field [hex] .02 1 = Know-how protection temporarily unlocked p8620 CAN Node-ID r8621 CAN Node-ID effective .03 1 = Know-how protection cannot be deactivated p8622 CAN bit rate [kBit/s] .04 1 = Memory card copy protection active .05 1 = basis copy protection active 0 1000 1 800 2 500 3 250 4 125 5 50 6 20 7 10 SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 55 Commissioning 4.2 Commissioning with BOP-2 operator panel p8623 CAN Bit Timing selection [hex] 2: Free PDO mapping p8630 CAN virtual objects r8745 CO: CAN free PZD receive objects 16 bit p8641 CAN Abort Connection Option Code p8746 CI: CAN free PZD send objects 16 bit 0 No response 1 OFF1 r8747 CO: CAN free PZD receive objects 32 bit 2 OFF2 3 OFF3 p8748 CI: CAN free PZD send objects 32 bit r8680 CAN Diagnosis Hardware r8750 CAN mapped receive objects 16 bit p8684 CAN NMT state after booting r8751 CAN mapped receive objects 16 bit p8685 CAN NMT state r8760 CAN mapped receive objects 32 bit p8699 CAN RPDO monitoring time [ms] r8761 CAN mapped transmit objects 32 bit p8700 CAN Receive PDO 1 [hex] r8762 CO: CAN operating mode display p8701 CAN Receive PDO 2 [hex] r8784 CO: CAN status word p8702 CAN Receive PDO 3 [hex] p8785 BI: CAN status word bit 8 p8703 CAN Receive PDO 4 [hex] p8786 BI: CAN status word bit 14 p8704 CAN Receive PDO 5 [hex] p8787 BI: CAN status word bit 15 p8705 CAN Receive PDO 6 [hex] p8790 CAN control word - auto interconnection p8706 CAN Receive PDO 7 [hex] p8791 CAN holding option code p8707 CAN Receive PDO 8 [hex] r8792 CO: CAN Velocity Mode I16 setpoint p8710 CAN Receive Mapping for RPDO 1 [hex] r8795 CAN control word p8711 CAN Receive Mapping for RPDO 2 [hex] r8796 CO: CAN Profile Velocity Mode I32 setpoints p8712 CAN Receive Mapping for RPDO 3 [hex] r8797 CAN Target Torque p8713 CAN Receive Mapping for RPDO 4 [hex] p8798 CAN speed conversion factor p8714 CAN Receive Mapping for RPDO 5 [hex] p8715 CAN Receive Mapping for RPDO 6 [hex] p8716 CAN Receive Mapping for RPDO 7 [hex] p8717 CAN Receive Mapping for RPDO 8 [hex] p8720 CAN Transmit PDO 1 [hex] p8721 CAN Transmit PDO 2 [hex] p8722 CAN Transmit PDO 3 [hex] p8723 CAN Transmit PDO 4 [hex] p8724 CAN Transmit PDO 5 [hex] p8725 CAN Transmit PDO 6 [hex] p8726 CAN Transmit PDO 7 [hex] p8727 CAN Transmit PDO 8 [hex] p8730 CAN Transmit Mapping for TPDO 1 [hex] p8731 CAN Transmit Mapping for TPDO 2 [hex] p8732 CAN Transmit Mapping for TPDO 3 [hex] p8733 CAN Transmit Mapping for TPDO 4 [hex] p8734 CAN Transmit Mapping for TPDO 5 [hex] p8735 CAN Transmit Mapping for TPDO 6 [hex] p8736 CAN Transmit Mapping for TPDO 7 [hex] p8737 CAN Transmit Mapping for TPDO 8 [hex] p8744 CAN PDO Mapping Configuration 1: Predefined connection set [0] p8805 p8806 p8807 Counters Denominator Identification and Maintenance 4 configuration 0: Standard value for I&M 4 (p8809) 1: User value for I&M 4 (p8809) Identification and Maintenance 1 [0...31] Plant ID (PID) [32...53] Location ID (LID) Identification and Maintenance 2 [0...15] p8808 [1] YYY-MM-DD hh.mm Identification and Maintenance 3 [0...53] Arbitrary supplementary information and remarks (ASCII) p8809 Identification and Maintenance 4 (signature) r8859 PROFINET identification data r8909 PN Device ID p8920 PN Name of station p8921 PN IP Address of Station p8922 PN Default Gateway of Station p8923 PN Subnet Mask of Station SINAMICS G120C converter 56 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Commissioning 4.2 Commissioning with BOP-2 operator panel p8924 PN DHCP mode p8925 PN interfaces configuration p8929 0: No function 1: Activate the configuration 2: Activate the configuration and save 3: Delete configuration PN Remote Controller number SI enable, functions integrated in the drive (processor 1) p9610 SI PROFIsafe address (processor 1) p9650 SI F-DI changeover, tolerance time (processor 1) [ms] p9651 SI STO debounce time (processor 1) [ms] p9659 SI forced checking procedure timer [h] r9660 SI forced checking procedure remaining time [h] r9670 SI module identifier, Control Unit r9672 SI module identifier, Power Module p9700 SI copy function p9701 Acknowledge SI data change p9761 SI password input [hex] p9762 SI password new [hex] p9763 SI password acknowledgment [hex] r9768 SI PROFIsafe control words received (processor 1) r8932 PN Default Gateway of Station active r8933 PN Subnet Mask of Station active r8934 PN DHCP mode active r8935 PN MAC Address of Station r8939 PN DAP ID r8960 PN Subslot assignment r8961 PN IP Addr Remote Controller 1 r8962 PN IP Addr Remote Controller 2 p8980 Ethernet/IP profile 0: SINAMICS 1: ODVA / AC/DC Ethernet/IP ODVA STOP mode 0: p9400 p9601 Automation and Safety PN IP Address of Station active p8991 BICO interconnections, search signal source first index Automation or Safety PN Name of Station active p8983 r9486 1: r8931 p8982 BICO interconnections, search signal source number 0: r8930 p8981 r9485 OFF1 1: OFF2 Ethernet/IP ODVA speed (p8982) or torque (p8983) scaling 123: 32 124: 16 125: 8 126: 4 127: 2 128: 1 129: 0,5 130: 0,25 131: 0,125 132: 0,0625 133: 0,03128 [0] PZD 1 r9769 1 Memory card inserted 2 Request "safe removal" of the memory card 3 "Safe removal" possible 100 "Safe removal" not possible due to access r9401 Safely remove memory card status r9463 Set valid macro p9484 BICO interconnections, search signal source PZD 8 ... [7] PZD 8 r9770 SI version, safety functions integrated in the drive (processor 1) r9771 SI common functions (processor 1) r9772 CO/BO: SI status (processor 1) r9773 CO/BO: SI status (processor 1 + processor 2) r9776 SI diagnostics Safely remove memory card No memory card inserted [7] SI PROFIsafe status words send (processor 1) [0] PZD 1 USB memory access 0 ... .00 1 = safety parameters changed, POWER ON required .01 1 = safety functions enabled .02 1 = safety components exchanged and save necessary r9780 SI monitoring clock cycle (processor 1) [ms] r9781 SI checksum to check changes (processor 1) r9782 SI time stamp to check changes (processor 1) [h] r9794 SI crosswise comparison list (processor 1) r9795 SI diagnostics, STOP F (processor 1) r9798 SI actual checksum SI parameters (processor 1) p9799 SI reference checksum SI parameters (processor 1) SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 57 Commissioning 4.2 Commissioning with BOP-2 operator panel p9801 SI enable, functions integrated in the drive (processor 2) p9810 SI PROFIsafe address (processor 2) p9850 SI F-DI changeover, tolerance time (processor 2) p9851 SI STO debounce time (processor 2) [s] r9871 SI common functions (processor 2) p60022 Selecting a PROFIsafe telegram r9872 CO/BO: SI status (Power Module) r61000 PROFINET Name of Station r9898 SI actual checksum SI parameters (processor 2) r61001 PROFINET IP of Station p9899 SI reference checksum SI parameters (processor 2) r9976 System utilization [%] [1] Computation time utilization [5] Highest gross utilization SINAMICS G120C converter 58 Getting Started, 04/2014, FW V4.7, A5E34264105B AA 5 Fault rectification 5.1 List of alarms and faults Axxxxx Alarm Fyyyyy: Fault Table 5- 1 The most important alarms and faults of the safety functions Number Cause Remedy F01600 STOP A Triggered STO Select and then deselect again. F01650 Acceptance test required Carry out acceptance test and create test certificate. F01659 Write task for parameter rejected Cause: The converter should be reset to the factory setting. The resetting of the safety functions is, however, not allowed, because the safety functions are currently enabled. Switch the Control Unit off and then on again. Remedy with operator panel: p0010 = 30 Parameter reset p9761 = ... Enter password for the safety functions. p0970 = 5 Reset Start Safety Parameter. The converter sets p0970 = 5 if it has reset the parameters. Then reset the converter to the factory setting again. A01666 Static 1 signal atF-DI for safe acknowledgment F-DI to a logical 0 signal. A01698 Commissioning mode active for safety functions This message is withdrawn after the Safety commissioning has ended. A01699 Shutdown path test required After the next time that the "STO" function is deselected, the message is withdrawn and the monitoring time is reset. F30600 STOP A Triggered STO Select and then deselect again. Table 5- 2 The most important alarms and faults Number Cause Remedy F01018 Power-up aborted more than once 1. Switch off the converter power supply and switch it on again. 2. After this fault, the converter powers up with the factory settings. 3. Recommission the converter. A01028 Configuration error Explanation: Parameterization on the memory card has been created with a different type of module (order number, MLFB) Check the module parameters and recommission if necessary. F01033 Unit switchover: Reference parameter value invalid Set the value of the reference parameter to a value other than 0.0 (p0304, p0305, p0310, p0596, p2000, p2001, p2002, p2003, r2004). SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 59 Fault rectification 5.1 List of alarms and faults Number Cause Remedy F01034 Unit switchover: Calculation of the parameter values after reference value change unsuccessful Select the value of the reference parameter so that the parameters involved can be calculated in the per unit notation (p0304, p0305, p0310, p0596, p2000, p2001, p2002, p2003, r2004). F01122 Frequency at the probe input too Reduce the frequency of the pulses at the probe input. high A01590 Motor maintenance interval lapsed Carry out the maintenance. A01900 PROFIBUS: Configuration telegram faulty Explanation: A PROFIBUS master is attempting to establish a connection with a faulty configuration telegram. Check the bus configuration on the master and slave side. A01910 F01910 Fieldbus SS setpoint timeout The alarm is generated when p2040 0 ms and one of the following causes is present: * The bus connection is interrupted * The MODBUS master is switched off * Communications error (CRC, parity bit, logical error) An excessively low value for the fieldbus monitoring time (p2040) A01920 PROFIBUS: Cyclic connection interrupt Explanation: The cyclic connection to PROFIBUS master is interrupted. Establish the PROFIBUS connection and activate the PROFIBUS master with cyclic operation. F03505 Analog input, wire break Check the connection to the signal source for interrupts. Check the level of the signal supplied. The input current measured by the analog input can be read out in r0752. A03520 Temperature sensor fault Check that the sensor is connected correctly. A05000 A05001 A05002 A05004 A05006 Power Module overtemperature Check the following: - Is the ambient temperature within the defined limit values? - Are the load conditions and duty cycle configured accordingly? - Has the cooling failed? F06310 Supply voltage (p0210) incorrectly parameterized Check the parameterized supply voltage and if required change (p0210). Check the line voltage. F07011 Motor overtemperature Reduce the motor load. Check ambient temperature. Check sensor's wiring and connection. A07012 I2t Motor Module overtemperature Check and if necessary reduce the motor load. Check the motor's ambient temperature. Check thermal time constant p0611. Check overtemperature fault threshold p0605. A07015 Motor temperature sensor alarm Check that the sensor is connected correctly. Check the parameter assignment (p0601). F07016 Motor temperature sensor fault Make sure that the sensor is connected correctly. Check the parameterization (p0601). F07086 F07088 Unit switchover: Parameter limit violation Check the adapted parameter values and if required correct. SINAMICS G120C converter 60 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Fault rectification 5.1 List of alarms and faults Number Cause Remedy F07320 Automatic restart aborted Increase the number of restart attempts (p1211). The current number of start attempts is shown in r1214. Increase the wait time in p1212 and/or monitoring time in p1213. Create ON command (p0840). Increase the monitoring time of the power unit or switch off (p0857). Reduce the wait time for resetting the fault counter p1213[1] so that fewer faults are registered in the time interval. A07321 Automatic restart active Explanation: The automatic restart (AR) is active. During voltage recovery and/or when remedying the causes of pending faults, the drive is automatically switched back on. F07330 Search current measured too low Increase search current (P1202), check motor connection. A07400 VDC_max controller active If the controller is not to intervene: A07409 F07426 F07801 V/f control current limiting controller active Technology controller actual value limited Motor overcurrent * Increase the ramp-down times. * Deactivate the VDC_max controller (p1240 = 0 for vector control, p1280 = 0 for V/f control). The alarm automatically disappears after one of the following measures: * Increase the current limit (p0640). * Reduce load. * Increase the ramp-up time to the speed setpoint. * Adapt the limits to the signal level (p2267, p2268). * Check the actual value scaling (p2264). Check current limits (p0640). U/f control: Check the current limiting controller (p1340 ... p1346). Increase acceleration ramp (p1120) or reduce load. Check motor and motor cables for short circuit and ground fault. Check motor for star-delta connection and rating plate parameterization. Check power unit / motor combination. Select flying restart function (p1200) if switched to rotating motor. A07805 F07807 A07850 Drive: Power unit overload I2t Short circuit detected External alarm 1 * Reduce the continuous load. * Adapt the load cycle. * Check the assignment of rated currents of the motor and power unit. * Check the converter connection on the motor side for any phase-phase short-circuit. * Rule out that line and motor cables have been interchanged. The signal for "external alarm 1" has been triggered. Parameter p2112 defines the signal source of the external alarm. Remedy: Rectify the cause of this alarm. F07860 External fault 1 Remove the external causes for this fault. F07900 Motor blocked * Make sure that the motor can rotate freely. * Check the torque limit: r1538 for a positive direction of rotation; r1539 for a negative direction of rotation. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 61 Fault rectification 5.1 List of alarms and faults Number Cause Remedy F07901 Motor overspeed Activate precontrol of the speed limiting controller (p1401 bit 7 = 1). F07902 Motor stalled Check whether the motor data has been parameterized correctly and perform motor identification. Check the current limits (p0640, r0067, r0289). If the current limits are too low, the drive cannot be magnetized. Check whether motor cables are disconnected during operation. A07903 Motor speed deviation Increase p2163 and/or p2166. A07910 Motor overtemperature Check the motor load. Increase the torque, current and power limits. Check the motor's ambient temperature. Check the KTY84 sensor. A07920 Torque/speed too low A07921 Torque/speed too high The torque deviates from the torque/speed envelope curve. * Check the connection between the motor and the load. A07922 Torque/speed out of tolerance * Adapt the parameterization corresponding to the load. F07923 Torque/speed too low * Check the connection between the motor and the load. F07924 Torque/speed too high * Adapt the parameterization corresponding to the load. A07927 DC braking active Not required A07980 Rotary measurement activated Not required A07981 No enabling for rotary measurement Acknowledge pending faults. A07991 Motor data identification activated Switch on the motor and identify the motor data. F08501 Setpoint timeout * Check the PROFINET connection. * Set the controller to RUN mode. * If the error occurs repeatedly, check the monitoring time set (p2044). * Check the PROFINET connection. Establish missing enables (see r00002, r0046). F08502 Monitoring time, sign-of-life expired F08510 A08511 Send configuration data not valid * Receive configuration data not valid A08526 No cyclic connection A08565 Consistency error affecting adjustable parameters Check the PROFINET configuration * Activate the controller with cyclic operation. * Check the parameters "Name of Station" and "IP of Station" (r61000, r61001). Check the following: * IP address, subnet mask or default gateway is not correct. * IP address or station name used twice in the network. * Station name contains invalid characters. SINAMICS G120C converter 62 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Fault rectification 5.1 List of alarms and faults Number Cause Remedy F08700 Communications error A CAN communications error has occurred. Check the following: * Bus cable * Baud rate (p8622) * Bit timing (p8623) * Master Start the CAN controller manually with p8608 = 1 after the cause of the fault has been resolved! F13100 Know-how protection: Copy protection error The know-how protection and the copy protection for the memory card are active. An error occurred during checking of the memory card. * Insert a suitable memory card and switch the converter supply voltage temporarily off and then on again (POWER ON). * Deactivate the copy protection (p7765). F13101 Know-how protection: Copy protection cannot be activated Insert a valid memory card. F30001 Overcurrent Check the following: * Motor data, if required, carry out commissioning * Motor's connection method ( / ) * U/f operation: Assignment of rated currents of motor and Power Module * Line quality * Make sure that the line commutating reactor is connected properly * Power cable connections * Power cables for short-circuit or ground fault * Power cable length * Line phases If this doesn't help: F30002 DC-link voltage overvoltage * U/f operation: Increase the acceleration ramp * Reduce the load * Replace the power unit Increase the ramp-down time (p1121). Set the rounding times (p1130, p1136). Activate the DC link voltage controller (p1240, p1280). Check the line voltage (p0210). Check the line phases. F30003 DC-link voltage undervoltage Check the line voltage (p0210). F30004 Converter overtemperature Check whether the converter fan is running. Check whether the ambient temperature is in the permissible range. Check whether the motor is overloaded. Reduce the pulse frequency. F30005 I2t converter overload Check the rated currents of the motor and Power Module. Reduce current limit p0640. When operating with U/f characteristic: Reduce p1341. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 63 Fault rectification 5.2 Product support Number Cause Remedy F30011 Line phase failure Check the converter's input fuses. F30015 Motor cable phase failure Check the motor cables. Check the motor cables. Increase the ramp-up or ramp-down time (p1120). F30021 F30027 Ground fault * Check the power cable connections. * Check the motor. * Check the current transformer. * Check the cables and contacts of the brake connection (a wire might be broken). Time monitoring for DC link precharging Check the line voltage setting (p0210). F30035 Overtemperature, intake air * Check whether the fan is running. F30036 Overtemperature, inside area * Check the fan filter elements. * Check whether the ambient temperature is in the permissible range. F30037 Rectifier overtemperature Check the line voltage. See F30035 and, in addition: * Check the motor load. * Check the line phases A30049 Internal fan defective Check the internal fan and if required replace. F30059 Internal fan defective Check the internal fan and if required replace. F30074 Communications fault between Control Unit and Power Module The 24V voltage supply of the converter (terminals 31 and 32) was interrupted briefly. Please check the voltage supply and the wiring. A30502 DC link overvoltage * Check the device supply voltage (p0210). * Check the line reactor dimensioning A30920 Temperature sensor fault Check that the sensor is connected correctly. A50001 PROFINET configuration error A PROFINET controller is attempting to establish a connection with a faulty configuration telegram. Check to see whether "Shared Device" is activated (p8929 = 2). A50010 PROFINET name of station invalid Correct name of station (p8920) and activate (p8925 = 2). A50020 PROFINET: Second controller missing "Shared Device" is activated (p8929 = 2). However, only the connection to a PROFINET controller is present. For further information, please refer to the List Manual. SINAMICS G120C converter 64 Getting Started, 04/2014, FW V4.7, A5E34264105B AA Fault rectification 5.2 Product support 5.2 Table 5- 3 Product support Technical Support France Germany Italy Spain United Kingdom +33 (0) 821 801 122 +49 (0)911 895 7222 +39 (02) 24362000 +34 902 237 238 +44 161 446 5545 Further service telephone numbers: Product support (http://www.siemens.com/automation/service&support) Table 5- 4 Manuals with further information Information level Manual Content Available Download or order number languages + Getting Started (this manual) ++ Operating instructions - Installing, commissioning and converter operating the converter. Description of converter functions. Technical data. English, German, Italian, French, Spanish, Chinese +++ Function Manual Safety Configuring PROFIsafe. Integrated Installing, commissioning and operating the integrated fail-safe function. English, German +++ List manual English, German, Chinese +++ Operating instructions - Description of operator panel BOP-2, IOP 5.3 Complete list of parameters, alarms and faults. Graphic function block diagrams. Download manuals (http://support.automation.sie mens.com/WW/view/en/3056 3628/133300) SINAMICS Manual Collection Documentation on DVD Order number: 6SL3097-4CA00-0YG0 English, German Spare parts Order number Spare part kit including 5 sets I/O terminals, 2 door sets and 1 blind cover 6SL3200-0SK41-0AA0 Screening plates Frame size A 6SL3266-1EA00-0KA0 Frame size B 6SL3266-1EB00-0KA0 Frame size C 6SL3266-1EC00-0KA0 Frame size A 6SL3200-0ST05-0AA0 Frame size B 6SL3200-0ST06-0AA0 Frame size C 6SL3200-0ST07-0AA0 Frame size A 6SL3200-0SF12-0AA0 Frame size B 6SL3200-0SF13-0AA0 Frame size C 6SL3200-0SF14-0AA0 Frame size A 6SL3200-0SF40-0AA0 Frame size B 6SL3200-0SF41-0AA0 Frame size C 6SL3200-0SF42-0AA0 1 set of connector plugs (mains, motor and breaking resistor) Fan units Top cover with built in fan SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA 65 Fault rectification 5.3 Spare parts SINAMICS G120C converter 66 Getting Started, 04/2014, FW V4.7, A5E34264105B AA