PS21562-SP - Powerex - Pdf.Support

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module

Dual-In-Line Intelligent

Power Module

5 Amperes/600 Volts

PS21562-SP

Description:

Mini DIP IPMs are intelligent

power modules that integrate

power devices, drivers, and

protection circuitry in an ultra

compact dual-in-line transfer-mold

package for use in driving small

three phase motors. Use of 5th

generation IGBTs, DIP packaging,

and application speciﬁc HVICs

allow the designer to reduce

inverter size and overall design

time. Mini DIP-S types feature

open emitter legs for access to

phase current.

Features:

£ Compact Packages

£ Single Power Supply

£ Integrated HVICs

£ Direct Connection to CPU

Applications:

£ Washing Machines

£ Refrigerators

£ Air Conditioners

£ Small Servo Motors

£ Small Motor Control

Ordering Information:

PS21562-SP is a 600V, 5 Ampere

Mini DIP-SP Intelligent Power

Module.

Note: P sufﬁx designates lead-free

lead frame.

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 1.93 49.0

B 1.20 30.5

C 0.20 5.0

D 1.82 46.23

E 0.25 6.25

F 0.32 8.0

G 0.14 3.556

H 0.03 0.8

J 0.07 1.778

K 0.02 0.5

L 0.06 1.5

M 0.05 1.2

N 0.30 0.75

P 0.69 17.4

Q 0.02 0.5

R 0.41 10.5

Dimensions Inches Millimeters

S 0.05 1.2

T 0.05 1.25

U 0.10 2.5

V 0.26 6.7

W 0.30 7.62

X 1.16 29.56

Y 1.61 41.0

Z 1.65 42.0

AA 0.08 Dia. 2.0 Dia.

AB 0.13 Dia. 3.3 Dia.

AC 0.1 2.54

AD 0.03 0.8

AE 0.18 4.5

AF 0.87 22.1

AG 0.05 1.25

DUMMY

PINS

AA DEEP

(5 PLACES)

PIN 36

W W

FEE

LABEL

G G

35°

HEATSINK

SIDE

(2 PLACES)

J J

13 246 579 81012 11161719 1820

31323334353637

1314152122232425262728

19 NC

17 NC

14 NC

11 NC

8 NC

30 NC

31 P

29 NC

37 WN

36 VN

33 V

34 W

35 UN

32 U

27 VNC

28 VN1

6 UP

3 VUFB

26 CIN

24 FO

23 WN

22 VN

21 UN

25 CFO

20 VNO

7 VVFS

9 VVFB

10 VP1

12 VP

1 VUFS

4 VP1

16 VP1

15 VWFB

18 WP

13 VWFS

TERMINAL CODE

2 NC

5 NC

DETAIL "A"

DETAIL "B"

FRONT VIEW

BEFORE BENDING

WITH OPEN

HOLE IN

POWER LEAD

DETAIL "B"DETAIL "B"

POWER SIDE

CONTROL SIDE

PS21562-SP

Intellimod™ Module

Dual-In-Line Intelligent Power Module

5 Amperes/600 Volts

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

Absolute Maximum Ratings, Tj = 25°C unless otherwise speciﬁed

Characteristics Symbol PS21562-SP Units

Power Device Junction Temperature* Tj -20 to 125 °C

Module Case Operation Temperature (Note 1) Tf -20 to 100 °C

Storage Temperature Tstg -40 to 125 °C

Mounting Torque, M3 Mounting Screws — 8.5 in-lb

Module Weight (Typical) — 20 Grams

Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** VCC(prot.) 400 Volts

Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate VISO 2500 Volts

*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@Tf ≤ 100°C). However, to ensure safe operation of the DIP-IPM,

the average junction temperature should be limited to Tj(avg) ≤ 125°C (@Tf ≤ 100°C).

**VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs

IGBT Inverter Sector

Collector-Emitter Voltage VCES 600 Volts

Collector Current (Tf = 25°C) ±IC 5 Amperes

Peak Collector Current (Tf = 25°C, <1ms) ±ICP 10 Amperes

Supply Voltage (Applied between P - N) VCC 450 Volts

Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts

Collector Dissipation (Tf = 25°C, per 1 Chip) PC 16.7 Watts

Control Sector

Supply Voltage (Applied between VP1-VNC, VN1-VNC) VD 20 Volts

Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS) VDB 20 Volts

Input Voltage (Applied between UP

, VP

, WP-VNC, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts

Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts

Fault Output Current (Sink Current at FO Terminal) IFO 1 mA

Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts

Note 1: Tf Measurement Point

16 mm

GROOVE

CONTROL TERMINALS

POWER

TERMINALS

FWDi CHIP

18 mm

UNWN

W V U P

Al BOARD

TEMPERATURE MEASUREMENT POINT

(INSIDE THE Al BOARD)

TEMPERATURE

MEASUREMENT POINT

(INSIDE THE Al BOARD)

IGBT CHIP

PS21562-SP

Intellimod™ Module

Dual-In-Line Intelligent Power Module

5 Amperes/600 Volts

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise speciﬁed

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector-Emitter Cutoff Current ICES VCE = VCES, Tj = 25°C — — 1.00 mA

VCE = VCES, Tj = 125°C — — 10 mA

Diode Forward Voltage VEC Tj = 25°C, -IC = 5A, VIN = 0V — 1.50 2.00 Volts

Collector-Emitter Saturation Voltage VCE(sat) IC = 5A, Tj = 25°C, VD = VDB = 15V, VIN = 5V — 1.60 2.10 Volts

IC = 5A, Tj = 125°C, VD = VDB = 15V, VIN = 5V — 1.70 2.20 Volts

Inductive Load Switching Times ton 0.60 1.20 1.80 µs

trr VCC = 300V, VD = VDB = 15V, — 0.30 — µs

tC(on) IC = 5A, Tj = 125°C, VIN = 5 ⇔ 0V, — 0.40 0.60 µs

toff Inductive Load (Upper-Lower Arm) — 1.30 2.00 µs

tC(off) — 0.50 0.80 µs

Control Sector

Control Supply Voltage VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts

VDB Applied between VUFB-VUFS, 13.0 15.0 18.5 Volts

VVFB-VVFS, VWFB-VWFS

Circuit Current ID VD = VDB = 15V, VIN = 5V, — — 5.00 mA

Total of VP1-VNC, VN1-VNC

VD = VDB = 15V, VIN = 0V, — — 7.00 mA

Total of VP1-VNC, VN1-VNC

VD = VDB = 15V, VIN = 5V, — — 0.40 mA

VUFB-VUFS, VVFB-VVFS, VWFB-VWFS

VD = VDB = 15V, VIN = 0V, — — 0.55 mA

VUFB-VUFS, VVFB-VVFS, VWFB-VWFS

Fault Output Voltage VFOH VSC = 0V, FO Circuit: 10kΩ to 5V Pull-up 4.9 — — Volts

VFOL VSC = 1V, IFO = 1mA — — 0.95 Volts

Input Current IIN VIN = 5V 1.0 1.50 2.00 mA

Short-Circuit Trip Level* VSC(ref) Tj = 25°C, VD = 15V 0.43 0.48 0.53 Volts

Supply Circuit Undervoltage UVDBt Trip Level, Tj ≤ 125°C 10.0 — 12.0 Volts

Protection UVDBr Reset Level, Tj ≤ 125°C 10.5 — 12.5 Volts

UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts

UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts

Fault Output Pulse Width** tFO CFO = 22nF 1.0 1.8 — ms

ON Threshold Voltage Vth(on) Applied between UP

, VP

, WP-VNC, 2.1 2.3 2.6 Volts

OFF Threshold Voltage Vth(off) UN, VN, WN-VNC 0.8 1.4 2.1 Volts

* Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 17A.

**Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value

of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} .

PS21562-SP

Intellimod™ Module

Dual-In-Line Intelligent Power Module

5 Amperes/600 Volts

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Fin Rth(j-f)Q IGBT Part (Per 1/6 Module) — — 6.0 °C/Watt

Thermal Resistance Rth(j-f)D FWDi Part (Per 1/6 Module) — — 6.5 °C/Watt

Recommended Conditions for Use

Characteristic Symbol Condition Min. Typ. Max. Units

Supply Voltage VCC Applied between P-N Terminals 0 300 400 Volts

Control Supply Voltage VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts

VDB Applied between VUFB-VUFS, 13.0 15.0 18.5 Volts

VVFB-VVFS, VWFB-VWFS

Control Supply Variation ΔVD, ΔVDB -1 — 1 V/µs

PWM Input Frequency fPWM Tf ≤ 100°C, Tj ≤ 125°C — — 20 kHz

Allowable rms Current* IO VCC = 300V, VD = 15V, fC = 5kHz, — — 4.6 Arms

PF = 0.8, Sinusoidal, Tj ≤ 125°C, Tf ≤ 100°C

VCC = 300V, VD = 15V, fC = 15kHz, — — 3.2 Arms

PF = 0.8, Sinusoidal, Tj ≤ 125°C, Tf ≤ 100°C

Minimum Input PWIN(on)** 0.3 — — µs

Pulse Width PWIN(off)***

Below Rated Current 200 ≤ VCC ≤ 350V, 13.5 ≤ VD ≤ 16.5V, 0.5 — — µs

Between Rated Current 13.0 ≤ VDB ≤ 18.5V, -20°C ≤ Tf ≤ 100°C, 0.5 — — µs

& 1.7 Times of rated Current N-line Wiring Inductance Less Than 10nH

VNC Variation VNC Between VNC-N (Including Surge) -5.0 — 5.0 Volts

Arm Shoot-through tDEAD For Each Input Signal, Tf < 100°C 1.5 — — µs

Blocking Time

Heatsink Flatness (Note 2) -50 — 100 µm

* The allowable rms current value depends on the actual application conditions.

**If input signal ON pulse is less than PWIN(on), the device may not respond.

***The IPM may fail to respond to an ON pulse if the preceeding OFF pulse is less than PWIN(off).

Note 2: Heatsink Location

3 mmMEASUREMENT LOCATION

HEATSINK

SIDE

HEATSIN

SIDE

–

+ –

PS21562-SP

Intellimod™ Module

Dual-In-Line Intelligent Power Module

5 Amperes/600 Volts

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

REVERSE RECOVERY CHARACTERISTICS

(TYPICAL)

VCC = 300V

VD = VDB = 15V

VIN = 0V ↔ 5V

Tj = 25°C

Tj = 125°C

EMITTER CURRENT, IE, (AMPERES)

REVERSE RECOVERY CURRENT, Irr, (AMPERES)

101

100

10-1

101

VCC = 300V

VD = VDB = 15V

VIN = 0V ↔ 5V

Tj = 25°C

Tj = 125°C

EMITTER CURRENT, IE, (AMPERES)

REVERSE RECOVERY TIME, trr, (ns)

103

100

102

101

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS, ESW(on), (mJ/PULSE)

100

10-1

10-2

101

SWITCHING LOSS (ON) VS.

COLLECTOR CURRENT (TYPICAL)

Tj = 25°C

Tj = 125°C

VCC = 300V

VD = VDB = 15V

VIN = 0V ↔ 5V

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS, ESW(off), (mJ/PULSE)

100

10-1

10-2

101

SWITCHING LOSS (OFF) VS.

COLLECTOR CURRENT (TYPICAL)

Tj = 25°C

Tj = 125°C

VCC = 300V

VD = VDB = 15V

VIN = 0V ↔ 5V

REVERSE RECOVERY CHARACTERISTICS

(TYPICAL)

EMITTER CURRENT, IE, (AMPERES)

EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)

FREE-WHEEL DIODE

FORWARD CHARACTERISTICS

(TYPICAL)

0 8 10642

2.5

2.0

1.5

1.0

0.5

VIN = 0V

Tj = 25°C

Tj = 125°C

COLLECTOR CURRENT, IC, (AMPERES)

COLLECTOR-EMITTER

SATURATION VOLTAGE, VCE(sat), (VOLTS)

COLLECTOR-EMITTER

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL)

0 8 10

VD = VDB = 15V

VIN = 5V

Tj = 25°C

Tj = 125°C

642

2.5

2.0

1.5

1.0

0.5

PS21562-SP

Intellimod™ Module

Dual-In-Line Intelligent Power Module

5 Amperes/600 Volts

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

Mini DIP-IPM Application Circuit (Shown Pins Up)

+C2

C1C7C6+

AC LINE

VUFB

VUFS

VP1

+C2

C2VP

VVFB

VVFS

VP1

C2WP

VNO

VWFB

VWFS

VP1

VN1

VNC

CIN

CFO

+15V

+3.3 to +5V

+VCC LVIC

FAULT

LOGIC

INPUT SIGNAL

CONDITIONING

PROT.

OVER CURRENT

PROTECTION

GATE DRIVE

UV PROT.

LEVEL SHIFT

INPUT

CONDITION

HVIC

+VCC

GATE DRIVE

UV PROT.

LEVEL SHIFT

INPUT

CONDITION

HVIC

+VCC

GATE DRIVE

UV PROT.

LEVEL SHIFT

INPUT

CONDITION

HVIC

+VCC

N(W)

N(V)

N(U)

RSHUNT

MOTOR

CONTROLLER

GATE DRIVE

RSHUNT

CONTROLLER

This symbol indicates

connection to ground plane.

Component Selection:

Dsgn. Typ. Value Description

D11A, 600V Boot strap supply diode – Ultra fast recovery

C110-100uF, 50V Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5)

C20.22-2.0uF, 50V Local decoupling/High frequency noise filters – Multilayer ceramic (Note 6)

C310-100uF, 50V Control power supply filter – Electrolytic, long life, low Impedance, 105°C

C422nF, 50V Fault lock-out timing capacitor – Multilayer ceramic (Note 4)

C5100pF, 50V Optional Input signal noise filter – Multilayer ceramic (Note 1)

C6200-2000uF, 450V Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C

C70.1-0.22uF, 450V Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 7)

RSHUNT 5-100 mohm Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 8)

R110 ohm Boot strap supply inrush limiting resistor (Note 5)

R2330 ohm Optional control input pull-up resistor (Note 1, Note 2)

R310k ohm Fault output signal pull-up resistor (Note 3)

Notes:

1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be required.

If filtering is added be careful to maintain proper dead time and voltage levels. See application notes for details.

2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller.

3) FO output is an open collector type. Pull-up resistor (R3) should be adjusted to current sink capability of the module.

4) C4 sets the fault output duration and lock-out time. C4 ≈ 12.2E-6 x tFO, 22nF gives ~1.8ms

5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.

6) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.

7) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt resistors must be minimized to prevent

excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible.

8) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s N terminal.

Be careful to check for proper power rating.