PROTECTION AND CONTROL
22
Thomas & Betts Corporation 8155 T&B Boulevard Memphis TN 38125 800.888.0211 www.tnb.com/utility
SX Full-Range
CL Fuses
PG-PC-H-0307
Patented Damage Sensor
Rugged machined brass end caps
Hermetically sealed construction
Designed to significantly reduce the risk of fuse failure should
the fuse be subjected to an element damaging current surge
Ensures that no gasses escape from the fuse during current
interruption. All Trans-Guard™ SX fuses are helium mass
spectrometer leak tested to ensure sealing system integrity
Used for greater ferrule strength resulting in less distortion and
more secure fuse attachment in wet-well fuse holders
FEATURE BENEFIT/DESCRIPTION
Tested in accordance with the most recent ANSI/IEEE standards
Includes requirements for short circuit testing at the
manufacturer’s specified rated maximum application
temperature (140°C and 71°C for 2.2 inch and 3.3 inch
diameter Trans-Guard™ SX designs, respectively)
The Trans-Guard™ SX full-range current-
limiting fuse provides both overload and fault
current protection for distribution equipment
in a single fuse body. As a full-range fuse, it is
capable of interrupting any continuous current
between the minimum current that can cause
melting of its elements and its rated maximum
interrupting current (50,000 amps). The fuses
are capable of interrupting in elevated ambient
temperatures up to their rated maximum
Application:
Trans-Guard™ SX fuses are specifically
designed to be installed in “wet-well” fuse
holders for oil-filled padmounted switchgear
and transformer applications (only 2.2 inch
diameter designs are suitable for wet-well fuses
holders mounted directly in transformers).
application temperature, which is 140°C and
71°C for the 2.2 inch and 3.3 inch diameter
designs, respectively. The Trans-Guard™
SX fuse is hermetically sealed and thus
discharges no gasses during fuse operation.
An additional design distinction is its
Patented Damage Sensor that significantly
reduces the potential for fuse failure in the
event of element damaging current surges.
CAUTION: Trans-Guard™ SX fuses
are NOT designed for any type of live
switching operation.
!
Trans-Guard™ SX Fuses
Wet Well
Holder (kV)
Nominal Fuse
Voltage Rating
(kV)
Current Rating
(Amps)
Dimensions inches (mm)
A B C
8.3
5.5 100-250 3.29”
(83.6mm)
19.06”
(484.1mm)
14.66”
(372.4mm)
8.3
5-75 2.22”
(56.3mm)
19.06”
(484.1mm)
7.93”
(201.4mm)
90-160 3.29”
(83.6mm)
19.06”
(484.1mm)
11.85”
(300.1mm)
15.51
5-75 2.22”
(56.3mm)
19.06”
(484.1mm)
12.24”
(310.9mm)
90-150 3.29”
(83.6mm)
19.06”
(484.1mm)
14.66”
(372.4mm)
15.5 15.5
5-75 2.22”
(56.3mm)
21.12”
(536.4mm)
12.24”
(310.9mm)
90-150 3.29”
(83.6mm)
21.12”
(536.4mm)
14.66”
(372.4mm)
23.0 23.0 10-65 2.22”
(56.3mm)
21.12”
(536.4mm)
15.05”
(382.3mm)
TABLE 21 – DIMENSIONAL INFORMATION FOR TRANS-GUARD™ SX FUSES
CONSTRUCTION
PROTECTION AND CONTROL
23
Thomas & Betts Corporation 8155 T&B Boulevard Memphis TN 38125 800.888.0211 www.tnb.com/utility
SX Full-Range
CL Fuses
PG-PC-H-0307
Trans-Guard™ SX Fuses
NOTES:
1. To order a 15.5kV fuse that will fit in an 8.3kV wet-well fuseholder, replace the 7th character (“0”)
in the catalog number (see Table 22) with a “2” (Example: HTSX242050).
Nominal
Fuse Voltage
Rating (kV)
Current
Rating
(Amps)
Fuse
Catalog
Number
Rated
Maximum
Voltage (kV)
Maximum Continuous
Current (in Oil @ 60°C)
(5)
Peak Arc
Voltage
(6) (kV)
Minimum
Melt I2t
(AMP2
-SEC)
Maximum
Melt I2t (3) (4)
(AMP2
-SEC)
5.5
100 HTSX320100
5.5
114.0
15
22,100 110,000
150 HTSX320150 147.0 56,700 280,000
175 HTSX320175 172.0 78,300 380,000
225 HTSX320225 230.0 176,000 860,000
250 HTSX320250 253.0 259,000 1,270,000
8.3
5 HTSX230005
10.0
5.0 30 100 350
10 HTSX230010 11.5 32 620 2,700
12 HTSX230012 14.0 28 800 4,000
15 HTSX230015 17.0 28 800 4,000
20 HTSX230020 22.5 26 920 8,000
25 HTSX230025 25.0 26 1,310 9,500
30 HTSX230030 30.0 26 1,620 11,000
40 HTSX230040 43.0 26 3,660 22,000
50 HTSX230050 53.0 26 5,250 30,000
65 HTSX230065 65.0 26 8,700 50,000
75 HTSX230075 75.0 26 12,800 70,000
90 HTSX330090
8.3
92.0
25
25,200 100,000
100 HTSX330100 105.0 47,500 185,000
150 HTSX330150 150.0 78,300 330,000
160 HTSX330160 163.0 115,150 480,000
15.5
5 HTSX240005
17.2
5.0 51 100 510
10 HTSX240010 11.5 54 620 2,600
12 HTSX240012 14.0 46 800 3,700
15 HTSX240015 17.0 46 800 3,700
20 HTSX240020 22.5 43 920 6,500
25 HTSX240025 25.0 45 1,310 8,000
30 HTSX240030 30.0 45 1,620 10,000
40 HTSX240040 43.0 45 3,660 22,000
50 HTSX240050 53.0 45 5,250 30,000
65 HTSX240065 65.0 45 8,700 50,000
75 HTSX240075 75.0 45 12,800 70,000
90 HTSX340090
15.5
98.0
40
25,200 110,000
100 HTSX340100 117.0 39,400 185,000
150 HTSX340150 150.0 80,000 380,000
23.0
10 HTSX250010
23.0
11.5 67 620 3,100
12 HTSX250012 14.0 61 800 4,800
15 HTSX250015 17.0 61 800 4,800
20 HTSX250020 22.5 60 920 8,300
25 HTSX250025 25.0 60 1,310 11,200
30 HTSX250030 30.0 60 1,620 13,000
40 HTSX250040 42.0 60 3,660 28,000
50 HTSX250050 51.0 60 5,250 38,000
65 HTSX250065 65.0 60 8,700 61,000
TABLE 22 – ELECTRICAL CHARACTERISTICS OF TRANS-GUARD™ SX FUSES
NOTES:
1. Designs have a 50,000 Amps rms. Symmetrical Rating (except 5A 17.2kV which was tested at 44kA maximum).
2. Fuses rated 75A and below are 2.25” in diameter. Higher ratings are 3.3” in diameter.
3. Tabulated Maximum Total I
2
t values are for currents of 50,000 amperes at the nominal voltage of the fuse. Fuses which have a Rated Maximum Voltage higher
than their Nominal Voltage Rating will have a higher I
2
t let-through when applied at voltages up to these higher values. For example, Maximum Total I
2
t values are
increased by approximately 30% when 8.3kV fuses are applied at 10 kV and approximately 25% when 15.5kV fuses are used at 17.2 kV.
4. Maximum total I
2
t values are reduced for currents below 50,000 A. For example, at 10,000 A, I
2
t values are approximately 15% less than the published values.
5. Maximum continuous currents at different ambient temperatures: These may be determined by derating the fuses by 0.2% per degree C over 60°C (for example at
80°C the derating would be 20 x .2 = 4%, making the maximum continuous current of a 20 A fuse 22.5 x .96 = 21.6A) or rerating the fuses by .2 % per degree C under
60°C (for example at 40°C the rerating would be 20 x .2 = 4 %, making the maximum continuous current of a 20 A fuse 22.5 / .96 = 23.4A). The long time melting
current of the fuses (approximately one hour and longer) due to different ambient temperatures is the same as described above for “maximum continuous currents”.
See time current characteristics for melting characteristics in this time region.
6. Peak arc voltages quoted are for 50,000 A currents at the rated maximum voltage listed.
Reduced currents and voltages will reduce the peak arc voltage. Consult the factory for further information.
PROTECTION AND CONTROL
24
Thomas & Betts Corporation 8155 T&B Boulevard Memphis TN 38125 800.888.0211 www.tnb.com/utility
SX Full-Range
CL Fuses
PG-PC-H-0307
Trans-Guard™ SX Fuses
Recommended Fuse Current Ratings (Amperes)
1-Phase
Transformer
kVA
Transformer 1-Phase Voltage Rating (kV) Phase-to-Ground
2.4 4.16 4.8 7.2 7.62 12 14.4 16 19.9
A B A B A B A B A B A B A B A B A B
10 10 10a5 5a5a5a5a5a10a
15 12 10a10a5 5 5a5a5a10a
25 20b25 12 12 10a10a5 5a5a10a
37.5 30b40 20 20a12 12a10a10a10a10a
50 40b50 25b30 20b25 15 15 10 10a10a10a
75 50 65 30 40 30b40 20b25 20 15 12 12a10a
100 65 (100) 40 50 40b50 25 30 25 30 20 15 15 12
167 (150)b(175) 65 (100) 50 75 40 50 40b50 25 30 25b30 20b25 20
250 (150) (225) (100) (150) 75 (100) 50 75 50 65 40b50 30 40 30b40 25b30
333 (225) (150) (175) (150)b(175) 75 90 65 90 50 65 40 50 40b50 30 40
500 (250)c(175) (250) (150) (225) 100 150 100 150 65 90 50 75 50 65 40 50
833 (250)c(250) 160 160 100 150 90 100 75 65
1000 (250)c160c150 100 150
1500 150c150
FuseVoltage (5.5kV) 8.3kV 15.5kV 23kV
TABLE 23 – RECOMMENDED TRANS-GUARD™ SX FOR SWITCHGEAR (MOUNTED IN A WET WELL FUSEHOLDER WITH A MAX. OIL TEMP. OF 60°C)
NOTE: Column A = 140-200% of transformer rating and Column B = 200-300% of transformer rating. See additional notes on page 26.
Recommended Fuse Current Ratings (Amperes)
3-Phase
Transformer
kVA
Transformer 3-Phase Voltage Rating (kV) Phase-to-Phase
2.4 4.16 4.8 7.2-7.96 8.32 12.47 13.2-14.4 20.8
A B A B A B A B A B A B A B A B
15 10a5 5 5a5a5a5a10a
22.5 12 10a10a5 5a5a5a10a
30 15 10 10a10a5 5a5a10a
45 20b25 15 12 10 10a5 5 10a
75 30 40 20b25 20 12 12 10a10a10a
100 40 50 25 30 25b30 20 15 12a10a10a
112.5 40 65 30b40 25 30 20 20a12 12a10a
150 65 75 40b50 30 40 25b30 20b25 15 15 10
200 75 (100) 50 65 40 50 30 40 25 30 20 20 12
225 75 (100) 50 75 40 65 30 40 30b40 20b25 20 15
300 (150)b(175) 65 (100) 65 75 40 50 40b50 25 30 25 30 20
500 (175) (250) (150)b(175) (100) (150) 65 90 50 75 40 50 40b50 25 30
750 (250) (150) (225) (150) (225) 90 150 75 100d50 75 50 65 40b50
1000 (225) (175) (250) 150 160 100d150d75 90 65 90 50 65
1500 (250)c(250) 160 150d100 150 100 150 65
2000 150 150
2500 150c150
3000 150c
FuseVoltage (5.5kV) 8.3kV 15.5kV 23kV
TABLE 24 – RECOMMENDED TRANS-GUARD™ SX FOR SWITCHGEAR: PROTECTING DELTA CONNECTED TRANSFORMERS (MOUNTED IN A WET WELL FUSEHOLDER WITH A MAX. OIL TEMP. OF 60°C)
NOTE: Column A = 140-200% of transformer rating and Column B = 200-300% of transformer rating. See additional notes on page 26.
PROTECTION AND CONTROL
25
Thomas & Betts Corporation 8155 T&B Boulevard Memphis TN 38125 800.888.0211 www.tnb.com/utility
SX Full-Range
CL Fuses
PG-PC-H-0307
Trans-Guard™ SX Fuses
PROTECTION AND CONTROL
Recommended Fuse Current Ratings (Amperes)
3-Phase
Transformer
kVA
Transformer 3-Phase Voltage Rating (kV) Phase-to-Phase
2.4 4.16 4.8 7.2-7.96 8.32 12.47 13.2-14.4 20.8 22.9-24.9 34.5
A B A B A B A B A B A B A B A B A B A B
15 10a5 5 5a5a5a5a5a5a10a
22.5 12 10a10a5 5a5a5a5a5a10a
30 15 10 10a10a5 5a5a5a5a10a
45 20b25 15 12 10 10a5 5 5a5a10a
75 30 40 20
b
25 20 12 12 10a10a5 5 10a
100 40 50 25 30 25b30 20 15 12a10a10a10a10a
112.5 40 65 30
b
40 25 30 20 20a12 12a10a10a10a
150 65 75 40
b
50 30 40 25b30 20b25 15 15 10 10a10a
200 75
(100)
50 65 40 50 30 40 25 30 20 20 12 12 10a
225 75
(100)
50 75 40 65 30 40 30b40 20b25 20 15 12 10a
300
(150)b(175)
65
(100)
65 75 40 50 40b50 25 30 25 30 20 20a12
500
(175) (250) (150)b(175) (100) (150)
65
(100)
50 75 40 50 40b50 25 30 25b30 20
750
(250) (150) (225) (150) (225) (100) (150)
75
(100)
50 75 50 65 40b50 40b50 25b30
1000
(225) (175) (250) (150) (175) (150)b(175)
75 90 65 90d50 65 40 50 30 40
1500
(250)c(250) (175) (250) (150) (225)
100 150 100d150d65 90 65 75 40 50
2000
(225) (225)
150 150d75 100 75 90 50
2500
(250)c(250)
160 150d100 150 90 150 65
3000 160c150 100 150
TABLE 25 – RECOMMENDED TRANS-GUARD™ SX FOR SWITCHGEAR: PROTECTING GNDY-GNDY* CONNECTED TRANSFORMERS WITH
LESS THAN 50% DELTA CONNECTED SECONDARY LOAD (MOUNTED IN A WET WELL FUSEHOLDER WITH A MAX. OIL TEMP. OF 60°C)
NOTES FOR TABLES 23, 24 AND 25:
Column A = 140-200% of transformer rating and Column B = 200-300% of transformer rating.
Recommended fuses meet inrush criteria of 12 times transformer full load current for 0.1 second and 25 times transformer full load current
for 0.01 second. Fuses also meet cold load pickup criteria of 6 times transformer full load current for 1 second and 3 times transformer full
load c
urrent for 10 seconds.
Ratings in parentheses are 5.5 kV rated fuses.
a Fuse allows more than 300% of transformer rating.
b Fuse allows more than 200% of transformer rating.
c Fuse allows at least 125% of transformer rating.
d 15.5kV fuse must be used for voltages over 8.32 kV for delta configurations or 13.8kV GndY/8.32kV.
*Phase-to-Ground rated fuses are commonly used for GndY/GndY connected transformers having no more than 50% Delta connected
secondary load.
FuseVoltage
(5.5kV) 8.3kV 15.5kV 23kV
26
Thomas & Betts Corporation 8155 T&B Boulevard Memphis TN 38125 800.888.0211 www.tnb.com/utility
SX Full-Range
CL Fuses
PG-PC-H-0307
Trans-Guard™ SX Fuses
Continuous
Current Rating
(Amps)
Catalog Number
5.5kV 8.3kV 15.5kV 23.0kV
5 HTSX230005 HTSX240005
10 HTSX230010 HTSX240010 HTSX250010
12 HTSX230012 HTSX240012 HTSX250012
15 HTSX230015 HTSX240015 HTSX250015
20 HTSX230020 HTSX240020 HTSX250020
25 HTSX230025 HTSX240025 HTSX250025
30 HTSX230030 HTSX240030 HTSX250030
40 HTSX230040 HTSX240040 HTSX250040
50 HTSX230050 HTSX240050 HTSX250050
65 HTSX230065 HTSX240065 HTSX250065
75 HTSX230075 HTSX240075
90 HTSX330090 HTSX340090
100 HTSX320100 HTSX330100 HTSX340100
150 HTSX320150 HTSX330150 HTSX340150
160 HTSX330160
175 HTSX320175
225 HTSX320225
250 HTSX320250
TABLE 26 – ORDERING INFORMATION FOR TRANS-GUARD™ SX FUSES
NOTES:
To order a 15.5kV fuse that will fit in an 8.3kV Wet-well fuseholder, replace the 7th character (“0”) in the catalog number
with a “2” (EXAMPLE: HTSX242050).
Ordering Information:
To order the proper fuse for a particular application, first determine the correct fuse voltage
and current rating using the published performance data (Table 22 and the applicable TCC).
Then refer to Table 26 to determine the appropriate catalog number. Alternatively, fuse
selection can be determined using the accompanying application Tables 23-25.
PROTECTION AND CONTROL
When replacing the obsolete AB Chance SL fuse with a Hi-Tech Fuses Trans-
Guard™ SX fuse, it is important to recognize that the SX fuse designs should not
be used on distribution systems where the primary line-to-line voltage exceeds the
rated maximum voltage of the fuse as shown in the chart to the right:
This should be considered when choosing a proper replacement for the AB Chance
SL fuse as they were, in some cases, used on systems having line-to-line voltages
greater than that of the current-limiting fuse component of the assembly.
Again, when choosing the appropriate Hi-Tech SX fuse to replace the AB Chance
SL fuse, care must be taken to ensure that the rated maximum voltage of the SX
fuse exceeds the system line-to-line voltage. The only exception to this require-
ment is when all the transformers that are downstream from the switches where the
SX fuses are to be installed are GndY-GndY connected with less than 50% delta
connected secondary load. In that case, a fuse having a rated maximum voltage
exceeding the system line-to-neutral voltage may often be used.
TRANS-GUARD™ SX
Nominal
Fuse Voltage
Rating (kV)
Current
Rating
(Amps)
Rated
Maximum
Voltage (kV)
5.5 100-250 5.5kV
8.3 5-75 10.0kV
90-160 8.3kV
15.5 5-75 17.2kV
90-150 15.5kV
23.0 10-65 23.0kV
Important Notice When Using Trans-Guard™ SX Fuses
27
Thomas & Betts Corporation 8155 T&B Boulevard Memphis TN 38125 800.888.0211 www.tnb.com/utility
SX Full-Range
CL Fuses
PG-PC-H-0307
Trans-Guard™ SX Fuses