H B G - 1 6 0 series 160W Single Output Switching Power Supply Features : MEAN WELL patented housing design (Patent No.: CN201220314551) Universal AC input / Full range (up to 305VAC) Built-in active PFC function High efficiency up to 93.5% Protections: Short circuit / Over current / Over voltage / Over temperature OCP point adjustable through internal potentiometer IP67 / IP65 design for indoor or outdoor installations Suitable for dry / damp / wet locations 5 years warranty, Tc70 40000hrs 110 F HBG-160-60 A M M SELV Bauar t gepruft Sicherheit egel ma ge od o s be wac g IP65 IP67 www.tuv.com ID 2000000000 Blank : IP67 rated. Cable for I/O connection. A : IP65 rated. Output constant current level can be adjusted through internal potentiometer. B : IP67 rated. output constant current lever can be adjusted through output cable with 1-10V,PWM signal and Resistance E(option) : IP67 rated. Can be fixed by steel support. SPECIFICATION MODEL DC VOLTAGE HBG-160-24 HBG-160-36 HBG-160-48 HBG-160-60 24V 36V 48V 60V 21.6 ~ 36V 28.8 ~ 48V 36 ~ 60V CONSTANT CURRENT REGION Note.4 14.4 ~ 24V RATED CURRENT 6.5A 4.4A 3.3A 2.6A RATED POWER 156W 158.4W 158.4W 156W 300mVp-p 300mVp-p 300mVp-p 1.98 ~ 3.3A 1.6 ~ 2.6A RIPPLE & NOISE (max.) Note.2 200mVp-p OUTPUT Can be adjusted by internal potentiometer A type only CURRENT ADJ. RANGE 3.9 ~ 6.5A 2.6 ~ 4.4A VOLTAGE TOLERANCE Note.3 2.0% 0.5% LINE REGULATION 1.0% LOAD REGULATION SETUP, RISE TIME Note.6 2500ms, 200ms / 115VAC at full load HOLD UP TIME (Typ.) VOLTAGE RANGE 12ms at full load Note.5 90 ~ 305VAC 47 ~ 63Hz POWER FACTOR (Typ.) TOTAL HARMONIC DISTORTION THD< 20% when output loading60% at 115VAC/230VAC input and output loading75% at 277VAC input CIRCUIT BREAKER LEAKAGE CURRENT OVER CURRENT 92% 0.78A / 230VAC 93% Note.4 OVER TEMPERATURE WORKING TEMP. WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION COLD START 65A(twidth=425s measured at 50% Ipeak) at 230VAC 4 units (circuit breaker of type B) / 7 units (circuit breaker of type C) at 230VAC 95 ~ 108% Protection type : Constant current limiting, recovers automatically after fault condition is removed 41 ~ 47V 54 ~ 62V 28 ~ 34V 65 ~ 75V Protection type : Shut down o/p voltage with auto-recovery or re-power on to recovery Shut down o/p voltage, recovers automatically after temperature goes down -40 ~ +60 (Refer to "Derating Curve") 20 ~ 95% RH non-condensing -40 ~ +80, 10 ~ 95% RH 0.03%/ (0 ~ 50) 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes SAFETY STANDARDS UL8750,CSA C22.2 No.250.13-12,EN61347-1,EN61347-2-13 approved, design refer to EN60950 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH Compliance to EN55015, EN61000-3-2 Class C (60% load) ; EN61000-3-3 EMC EMISSION 93.5% 0.7A / 277VAC <0.75mA / 277VAC PROTECTION OVER VOLTAGE EMC PF>0.98/115VAC, PF>0.95/230VAC, PF>0.92/277VAC at full load (Please refer to "Power Factor Characteristic" curve) 92% 1.7A / 115VAC AC CURRENT (Typ.) INRUSH CURRENT (Typ.) MAX. No. of PSUs on 16A SAFETY & 127 ~ 431VDC FREQUENCY RANGE EFFICIENCY (Typ.) INPUT 500ms, 200ms / 230VAC at full load 115VAC/230VAC I/P-FG:2KVAC O/P-FG:0.5KVAC Compliance to EN61000-4-2,3,4,5,6,8,11, EN61547,light industry level (surge 4KV), criteria A 252.3Khrs min. MIL-HDBK-217F (25) Refer to mechanical specification DIMENSION 1.53Kg; 8pcs/13.8Kg/1.61CUFT PACKING 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. EMC IMMUNITY MTBF OTHERS NOTE 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Constant current operation region is within 60% ~100% rated output voltage, and the output power must be more than 60% rated output power. This is the suitable operation region for LED related applications, but please reconfirm special electrical requirements for some specific system design. 5. Derating may be needed under low input voltages. Please check the static characteristics for more details. 6. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time. 7. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again. 8.To fulfill requirements of the latest ErP regulation for lighting fixtures, this LED power supply can only be used behind a switch without permanently connected to the mains. File Name:HBG-160-SPEC 2015-05-28 H B G - 1 6 0 series 160W Single Output Switching Power Supply Mechanical Specification Case No.211 66.5 52.5 Blank:(HBG-160) 132 8.2 14.5 151.68 132 Unit:mm 20 T case M10*P1.5-18h 20020 +V(Red) -V(Black) 30020 AC/L(Brown) SJTW 18AWG*2C AC/N(Blue) (Green/Yellow) SJTW 18AWG*3C 15 0 FG 45 4-6.0 Ta T case: Max. Case Temperature.(case temperature measured point) Ta: Ambient Temperature measured point IP67 rated. Cable for I/O connection. A type:(HBG-160-_A) 66.5 52.5 132 8.2 20 T case M10*P1.5-18h 20020 +V(Red) -V(Black) 30020 AC/L(Brown) SJTW 18AWG*2C AC/N(Blue) (Green/Yellow) 13.00 SJTW 18AWG*3C 15 0 FG 13.33 132 14.5 151.68 4-6.0 45 Ta T case: Max. Case Temperature.(case temperature measured point) Ta: Ambient Temperature measured point IP65 rated. Output constant current level can be adjusted through internal potentiometer. B type:(HBG-160-_B) 66.5 52.5 132 8.2 151.68 14.5 132 20 T case DIM+(Blue) M10*P1.5-18h 30020 DIM-(White) SVT 18AWG*2C AC/L(Brown) 20020 +V(Red) -V(Black) 30020 SJTW 18AWG*2C AC/N(Blue) (Green/Yellow) SJTW 18AWG*3C 15 0 FG 4-6.0 45 Ta T case: Max. Case Temperature.(case temperature measured point) Ta: Ambient Temperature measured point IP67 rated. output constant current lever can be adjusted through output cable with 1-10V,PWM signal and Resistance File Name:HBG-160-SPEC 2015-05-28 H B G - 1 6 0 series 160W Single Output Switching Power Supply E type (option) :(HBG-160-_E) 66.5 52.5 132 8.2 151.68 14.5 20 T case M10*P1.5-18h 20020 132 0 15 +V(Red) -V(Black) 30020 AC/L(Brown) SJTW 18AWG*2C AC/N(Blue) (Green/Yellow) SJTW 18AWG*3C 15 0 FG 4-6.0 45 Ta 0 18 T case: Max. Case Temperature.(case temperature measured point) Ta: Ambient Temperature measured point IP67 rated. Can be fixed by steel support. Block Diagram fosc : 100KHz EMI FILTER & RECTIFIERS I/P RECTIFIERS & FILTER POWER SWITCHING PFC CIRCUIT +V -V O.C.P. O.T.P. FG O.L.P. DETECTION CIRCUIT PWM & PFC CONTROL O.V.P. Derating Curve Static Characteristics 100 100 90 80 80 230VAC Input only 70 50 LOAD (%) LOAD (%) 60 40 20 -40 -30 -10 0 15 30 50 AMBIENT TEMPERATURE () 60 70 (HORIZONTAL) 60 50 40 90 100 125 135 145 155 165 175 180 200 230 305 INPUT VOLTAGE (V) 60Hz File Name:HBG-160-SPEC 2015-05-28 H B G - 1 6 0 series 160W Single Output Switching Power Supply DIMMING OPERATION(for B-type only) DIM+(Blue) DIM-(White) SVT 18AWG*2C +V(Red) -V(Black) AC/L(Brown) SJTW 18AWG*2C AC/N(Blue) FG (Green/Yellow) SJTW 18AWG*3C Built-in 3 in 1 dimming function, IP67 rated. Output constant current level can be adjusted through output cable by connecting a resistance or 1 ~ 10Vdc or 10V PWM signal between DIM+ and DIM-. Please DO NOT connect "DIM-" to "-V". Reference resistance value for output current adjustment (Typical) Single driver 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K Resistance Multiple drivers value (N=driver quantity for synchronized 10K/N 20K/N 30K/N 40K/N 50K/N 60K/N 70K/N 80K/N 90K/N 100K/N OPEN ----- dimming operation) Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108% 1 ~ 10V dimming function for output current adjustment (Typical) Dimming value 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108% 10V PWM signal for output current adjustment (Typical): Frequency range :100Hz ~ 3KHz Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108% Using the built-in dimming function on B-type model can't turn the lighting fixture totally dark. Please refer to the connection method below to achieve 0% brightness of the lighting fixture connecting to the LED power supply unit. Direct connecting to LEDs is suggested, but is not suitable for using additional drivers. N FG L Switch Relay Adjuster 0~100K Ohms resistance 1~10V DC Voltage 10V PWM Signal Green/ Yellow Brown Blue AC/L HBG-160 B Type AC/N DIM+ DIMV(-) V(+) Blue White Black Red LED Lighting Fixture Using a switch and relay can turn ON/OFF the lighting fixture. 1.Output constant current level can be adjusted through output cable by connecting a resistance or 1~10Vdc or 10V PWM signal between DIM+ and DIM-. 2.The LED lighting fixture can be turned ON/OFF by the switch. File Name:HBG-160-SPEC 2015-05-28 160W Single Output Switching Power Supply H B G - 1 6 0 series Power Factor Characteristic Constant Current Mode 1 0.98 0.96 0.94 PF 0.92 0.9 0.88 115V 0.86 0.84 230V 0.82 277V 0.8 0.78 50% 60% 70% 80% 90% 100% (150W) LOAD EFFICIENCY vs LOAD(48V Model) HBG-160 series possess superior working efficiency that up to 93% can be reached in field applications. 94 92 90 EFFICIENCY (%) 88 86 115V 84 82 230V 80 277V 78 76 74 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD DRIVING METHODS OF LED MODULE There are two major kinds of LED drive method "direct drive" and "with LED driver". A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs. Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode (with LED driver, at area (A) and CC mode (direct drive, at area (B). In the constant current region, the highest voltage at the output of the driver depends on the configuration of the end systems. Vo(%) 100 (A) (B) Constant Current area Constant Voltage area Should there be any compatibility issues, please contact MEAN WELL. 60 (min.) (C) Hiccup Protection 50 95 Io(%) Typical LED power supply I-V curve File Name:HBG-160-SPEC 2015-05-28 160W Single Output Switching Power Supply H B G - 1 6 0 series INSTALLATIONS Hanger Chain Spot Light High Bay Light Stage Light Caution Please inspect the appearance of the product for completeness if the package is damaged. There should not be any cracks. Please do not drop or bump the product. All screws including the suspension screw should be paired with a spring washer and locked tight. The entire luminaire, including the power supply should be limited to less than 10Kg. The luminaire should be cautiously protected throughout packaging and transportation to avoid damage due to shock. Please thoroughly perform the cautionary notes above to prevent the possibility of the luminaire falling and injuring personnel. File Name:HBG-160-SPEC 2015-05-28 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Mean Well: HBG-160-60 HBG-160-48 HBG-160-60A HBG-160-48B HBG-160-36A HBG-160-24A HBG-160-60B HBG-160-36 HBG-160-36B HBG-160-24B HBG-160-24 HBG-160-48A