NEW! PCS MIXED DENSITY POWER CONNECTORS PCS MIXED DENSITY Power Connection Systems Positronic Industries connectpositronic.com PCS SERIES POWER CONNECTORS WITH MIXED DENSITY CONTACTS * Mixed density contacts * Power contacts have a resistance as low as 0.0003 ohms and carry up to 85 amps per U.L. 1977 * Available with two power contacts and eight signal; or four power contacts and twelve signal * Solder, press-fit or cable terminations * Integral locking on cable connectors TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: ELECTRICAL CHARACTERISTICS, CONTINUED: Insulator: HIGH VOLTAGE CONTACTS Flash over Voltage: Proof Voltage: Initial Contact Resistance: Contacts: Glass-filled polyester, UL 94V-0. Contact technical sales for availability of high temperature insulator material. Precision machined copper alloy with gold flash over nickel, or 0.000030 inch [0.76] gold over nickel, or 0.000050 [1.27] gold over nickel. Solder coated terminations optional. Mounting Clip: Beryllium copper with tin plate. Hood: Glass filled polyester, UL 94V-0. Mounting Bracket: Brass with tin plate. Push-on Fastener: Spring tempered copper alloy, tin plate CONNECTOR Insulation Resistance: Method A. Working Voltage: Voltage Proof: Method C. Clearance and Creepage Distance: Working Temperature: 3600 V r.m.s. 2700 V r.m.s. 0.008 ohms maximum. 5 G ohms per IEC 512-2, Test 3a, 600 V rms. 2200 V rms per IEC 512-2, Test 4a, 0.080 inch [2.03 mm] -55C to +125C. ELECTRICAL CHARACTERISTICS: MECHANICAL CHARACTERISTICS: SIGNAL CONTACTS Contact Current Rating: Initial Contact Resistance: SIGNAL CONTACTS 0.0005 ohms max. per IEC 512-2, Test 2b. 0.0003 ohms max. per IEC 512-2, Test 2b. Compliant Di IES RoHS TR POS . . . Continued on next page NIC INDU S C-014 Rev E3 O U rE 0.008 ohms maximum. 50 ohms. -0.46 dB at 1 GHz -1.5 dB at 2 GHz VSWR: 1.15 average at 1 GHz 1.56 average at 2 GHz Above values measured using frequency domain techniques. Proof Voltage: 1000 V r.m.s. * pe SHIELDED CONTACTS Initial Contact Resistance: Nominal Impedance: Insertion Loss: R * Fixed: IT High Conductivity: See temperature rise curves on page 40. For additional information see pages 47-53. Insert contact to rear face of insulator, release from front face of insulator. Size 20 contacts, 0.040 inch [1.02 mm] diameter male contacts, closed entry design female contacts. Straight solder, right angle (90) solder and straight compliant press-fit printed board mount terminations. Size 20 contacts, 0.040 inch [1.02 mm] diameter male contacts, open entry design female contacts. EC Initial Contact Resistance: Standard Conductivity: Removable: For RoHS options see page 46. 5/ POWER CONTACTS Contact Current Rating: 7.5 amperes nominal. 0.007 ohms max. per IEC 512-2, Test 2b rec tive 2002 /9 UL AND CSA RECOGNIZED FILE# E49351 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 39 Continued from previous page . . . AWG [10.0-1.0mm2] removable solder and crimp power, 0.125 inch [3.18 mm] diameter straight and right angle (90) solder printed board mount, power, shielded, high voltage cable, and straight compliant press-fit terminations. MECHANICAL CHARACTERISTICS, CONTINUED: POWER CONTACTS: Removable: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts, 0.142 inch [3.61 mm] diameter male contacts, closed entry design female contacts. Straight solder, right angle (90) solder and straight compliant pressfit printed board mount terminations. Size 8 contacts, 0.142 inch [3.61 mm] male contacts, closed entry design female contacts. Printed Board Mount: SHIELDED CONTACTS: Removable: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts. See page 53 table of cable sizes for contact termination dimensions. Contact Retention in Insulator: Fixed signal - 9 lbs. [40 N]. Removable Signal - 10 lbs. [44N]. Power, shielded and high voltage 22 lbs. [98 N]. Resistance to Solder Iron Heat: 500 F [260 C] for 10 second duration per IEC 512-6, test 12e, 25 watt soldering iron. Connection Systems: Connector provides cable to cable, cable to printed board, cable to panel mount and printed board to printed board application. Locking System: Insulators provide locking between cable to cable, cable to printed board and cable to panel mount applications. Provided in insulator design. Rapid installation push-on fasteners. Self-tapping screws for compliant connectors. 500 operations per IEC 512-5. HIGH VOLTAGE CONTACTS: Removable: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts. Straight and right angle (90) terminations. 0.041 inch [1.04 mm] minimum hole diameter. Contact Terminations: 20-24 AWG [0.5-0.25mm2] removable crimp signal, 0.028 inch [0.71 mm] diameter straight and right angle (90) solder printed board mount, 8-16 Polarizations: Mounting to Printed Board: Mechanical Operations: TEMPERATURE RISE CURVES STANDARD CONTACT MATERIAL HIGH CONDUCTIVITY CONTACT MATERIAL 100 100 90 90 80 80 70 60 PLB10W2 STANDARD CONTACTS 50 40 30 20 PLC16W4 STANDARD CONTACTS 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 RATED CURRENT (AMPS) RATED CURRENT (AMPS) PCS MIXED DENSITY NEW! Positronic Industries connectpositronic.com Power Connection Systems TECHNICAL INFORMATION AND TEMPERATURE RISE CURVES PLBH10W2 HIGH CONDUCTIVITY CONTACTS 70 60 50 40 PLCH16W4 HIGH CONDUCTIVITY CONTACTS 30 20 10 0 0 Test conducted in accordance with UL1977. All power contacts under load. 16W4: 40 Curve developed using PLB10W2F9300A1 and PLB10W2M0000 connectors with MC4008D contacts terminated to 8 AWG wire . Curve developed using PLC16W4F9300A1 and PLC16W4M0000 connectors with MC4008D contacts terminated to 8 AWG wire. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. C-014 Rev E3 20 30 40 50 60 70 80 90 100 110 120 TEMPERATURE RISE (C) TEMPERATURE RISE (C) 10W2: 10 Test conducted in accordance with UL1977. All power contacts under load. 10W2: 16W4: Curve developed using PLBH10W2F9300A1 and PLBH10W2M0000* connectors with MC4008DS contacts terminated to 8 AWG wire . Curve developed using PLCH16W4F9300A1 and PLCH16W4M0000* connectors with MC4008DS contacts terminated to 8 AWG wire. * Note: in the above part numbers PLBH10W2M0000 and PLCH16W4M0000, the "H" should not be included in the part number. NEW! CABLE CONNECTOR PCS MIXED DENSITY Power Connection Systems Positronic Industries connectpositronic.com PLB(H)10W2 CABLE CONNECTOR FOR USE WITH SIZE 20 AND SIZE 8 REMOVABLE CONTACTS CODE 0 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY MALE Part Number: PLB10W2M0000 PLBH10W2M0000 FEMALE Part Number: PLB10W2F0000 PLBH10W2F0000 PLC(H)16W4 CABLE CONNECTOR FOR USE WITH SIZE 20 AND SIZE 8 REMOVABLE CONTACTS CODE 0 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY MALE Part Number: PLC16W4M0000 PLCH16W4M0000 FEMALE Part Number: PLC16W4F0000 PLCH16W4F0000 For information regarding size 20 and size 8 removable contacts, see Removable Contact section, pages 47-53. C-014 Rev E3 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 41 PCS MIXED DENSITY Positronic Industries connectpositronic.com NEW! Power Connection Systems PANEL MOUNT CONNECTOR PLB(H)10W2 PANEL MOUNT CONNECTOR FOR USE WITH SIZE 20 AND SIZE 8 REMOVABLE CONTACTS CODE 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY MALE FEMALE Part Number: PLB10W2M1000 PLBH10W2M1000 Part Number: PLB10W2F1000 PLBH10W2F1000 For panel cutout, see chart on page 67. PLC(H)16W4 PANEL MOUNT CONNECTOR FOR USE WITH SIZE 20 AND SIZE 8 REMOVABLE CONTACTS CODE 1 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY MALE FEMALE Part Number: PLC16W4M1000 PLCH16W4M1000 Part Number: PLC16W4F1000 PLCH16W4F1000 For panel cutout, see chart on page 67. For information regarding size 20 and size 8 removable contacts, see Removable Contact section, pages 47-53. 42 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. C-014 Rev E3 NEW! STRAIGHT PRINTED BOARD CONNECTOR AND CONTACT HOLE PATTERN Positronic Industries PCS MIXED DENSITY Power Connection Systems connectpositronic.com PLB(H)10W3 STRAIGHT PRINTED BOARD MOUNT CONNECTOR CODE 3, 0.146 [3.71] CONTACT EXTENSION MALE FEMALE Typical part numbers: PLB10W2M300A1 PLBH10W2M300A1 Typical part numbers: PLB10W2F300A1 PLBH10W2F300A1 PLC(H)16W4 STRAIGHT PRINTED BOARD MOUNT CONNECTOR CODE 3, 0.146 [3.71] CONTACT EXTENSION MALE FEMALE Typical part numbers: PLC16W4M300A1 PLCH16W4M300A1 Typical part numbers: PLC16W4F300A1 PLCH16W4F300A1 STRAIGHT SOLDER AND COMPLIANT CONTACT HOLE PATTERN PLB10W2 PLC16W4 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.145 [3.68] O hole in printed board for power contact termination positions. Suggest 0.045 [1.14] O hole for signal solder contact termination positions. Suggest 0.100 [2.54] O hole in printed board when mounting connectors with #2 thread forming screws. Suggest 0.1230.003 [3.120.08] O hole in printed board for mounting connector with push-on fasteners. NOTE: See page 61 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 43 PCS MIXED DENSITY Positronic Industries connectpositronic.com RIGHT ANGLE (90) PRINTED BOARD CONNECTOR AND CONTACT HOLE PATTERN NEW! Power Connection Systems PLB(H)10W3 RIGHT ANGLE (90) PRINTED BOARD MOUNT CONNECTOR CODE 4, 0.146 [3.71] CONTACT EXTENSION MALE Typical part numbers: PLB10W2M400A1 PLBH10W2M400A1 FEMALE Typical part numbers: PLB10W2F400A1 PLBH10W2F400A1 PLC(H)16W4 RIGHT ANGLE (90) PRINTED BOARD MOUNT CONNECTOR CODE 4, 0.146 [3.71] CONTACT EXTENSION MALE Typical part numbers: PLC16W4M400A1 PLCH16W4M400A1 FEMALE Typical part numbers: PLC16W4F400A1 PLCH16W4F400A1 RIGHT ANGLE (90) PRINTED BOARD MOUNT CONTACT HOLE PATTERN PLB10W2 PLC16W4 44 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. NEW! COMPLIANT PRESS-FIT CONNECTOR PCS MIXED DENSITY Power Connection Systems Positronic Industries connectpositronic.com PLB(H)10W2 COMPLIANT PRESS-FIT CONNECTOR CODE 93 MALE FEMALE Typical part numbers: PLB10W2M9300A1 PLBH10W2M9300A1 Typical part numbers: PLB10W2F9300A1 PLBH10W2F9300A1 NOTE: Connectors are designed to be mounted to the PCB with screws, see page 63 for mounting screw information. See page 43 for contact hole pattern. PLC(H)16W4 COMPLIANT PRESS-FIT CONNECTOR CODE 93 MALE Typical part numbers: PLC16W4M9300A1 PLCH16W4M9300A1 FEMALE Typical part numbers: PLC16W4F9300A1 PLCH16W4F9300A1 NOTE: Connectors are designed to be mounted to the PCB with screws, see page 63 for mounting screw information. See page 43 for contact hole pattern. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 45 PCS MIXED DENSITY NEW! Positronic Industries connectpositronic.com Power Connection Systems PCS MIXED DENSITY CONNECTOR ORDERING INFORMATION ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 PLC 16W4 F 4 B3N 0 A1 /AA STEP 1 - BASIC SERIES STEP 9 - SPECIAL OPTIONS - 2 Row - 2 Row High conductivity contacts - 3 Row - 3 Row High conductivity contacts CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS ST4 SS2 SS3 SS4 - NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. SK Drawing 46 rec tive 2002 /9 /AA - Compliant per EU Directive 2002/95/EC (RoHS) * STEP 7 - CONTACT PLATING FOR PRINTED BOARD CONNECTORS 0 - Crimp Contacts ordered separately, see page 47-53. A1 - Gold flash over nickel on mating end and termination end. A2 - Gold flash over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coat on termination end. Not available with code 93 in step 4. C1 - 0.000030 inch [0.76] gold over nickel on mating end and termination end. C2 - 0.000030 inch [0.76] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. Not available with code 93 in step 4. D1 - 0.000050 inch [1.27] gold over nickel on mating end and termination end. D2 - 0.000050 inch [1.27] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. Not available with code 93 in step 4. STEP 5 - MOUNTING STYLE None. Metal Right Angle (90) Mounting Bracket. Metal Right Angle (90) Mounting Bracket with Push-on Fastener. Plastic Right Angle (90) Mounting Bracket with Cross Bar. Plastic Right Angle (90) Mounting Bracket with Cross Bar and Push-on Fastener. Push-On Fastener For Straight Printed Board Mount Connectors Self-tapping steel screws 2-28 x 0.250+0.030 [6.35+0.76] length for 0.093 [2.36] thick board. Use with contact code 93. Self-tapping steel screws 2-28 x 0.312+0.030 [7.92+0.76] length for 0.125 [3.18] thick board. Use with contact code 93. Self-tapping steel screws 2-28 x 0.375+0.030 [9.53+0.76] length for 0.175 [4.45] thick board. Use with contact code 93. Self-tapping stainless steel screws 2-28 x 0.250+0.030 [6.35+0.76] length for 0.093 [2.36] thick board. Use with contact code 93. Self-tapping stainless steel screws 2-28 x 0.312+0.030 [7.92+0.76] length for 0.125 [3.18] thick board. Use with contact code 93. Self-tapping stainless steel screws 2-28 x 0.375+0.030 [9.53+0.76] length for 0.175 [4.45] thick board. Use with contact code 93. EC POS U rE 0 - Removable contact, cable connector. Order contacts separately, see pages 47-53. 1 - Removable contact, panel mounted connector. Order contacts separately, see pages 47-53. 3 - Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension. 4 - Solder, Right Angle (90) Printed Board Mount with 0.146 [3.71] tail extension. 93 - Straight PCB Mount, Press-Fit, length 0.218 [5.54] for 0.125 inch [3.18] thick board. ST3 - Compliant STEP 8 - ENVIRONMENTAL COMPLIANCE OPTIONS NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PLC16W4F4B3N0A1 STEP 4 - CONTACT TERMINATION TYPE N ST2 - RoHS Di M - Male F - Female - NIC INDU IES * pe STEP 3 - CONNECTOR GENDER 0 B BN B3 B3N O TR 2 Row - 10W2 3 Row - 16W4 R S IT STEP 2 - CONNECTOR VARIANTS 5/ PLB PLBH PLC PLCH STEP 6 - HOODS AND PANEL MOUNT 0 51 6 81 82 83 11 12 13 14 - None. Top Opening Hood. Panel Mount, quick release. Panel Mount, fixed for 0.040 [1.02] thick panel. Panel Mount, fixed for 0.060 [1.52] thick panel. Panel Mount, fixed for 0.090 [2.29] thick panel. Blind Mating System for 0.040 [1.02] thick panel. Blind Mating System for 0.060 [1.52] thick panel. Blind Mating System for 0.090 [2.29] thick panel. Blind Mating System for 0.120 [3.05] thick panel.. 3-dimensional model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. C-014 Rev E3