J1MSW-26XL - TE CONNECTIVITY

AMSC N/A FSC 5945

INCH-POUND

MIL-PRF-39016/10G

8 November 2004

SUPERSEDING

MIL-PRF-39016/10F

20 July 1988

PERFORMANCE SPECIFICATION SHEET

RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, SPDT,

LOW LEVEL TO 1.0 AMPERE

(SENSITIVE, 40 MILLIWATT S, COIL OPERATE POWER AT 25°C)

This specification sheet is approved for use by all Departments

and Agencies of the Department of Defense.

The complete requirements for acquiring the relays described herein shall

consist of this specification sheet and the latest issue of MIL-PRF-39016.

NOTES:

1. Dimensions are in inches.

2. Metric equivalents are given for general information only.

3. Unless otherwise specified, tolerance is ±.010 (0.25 mm).

4. Terminal numbers shown above for reference only. Numbers do not appear on relays.

5. Coil symbol optional in accordance with MIL-STD-1285.

6. Circuit diagram shown on part is the terminal view.

FIGURE 1. Dimensions and configuration.

Inches mm

.001 0.03

.002 0.05

.003 0.08

.017 0.43

.031 0.79

.035 0.89

.200 5.08

.275 6.99

.335 8.51

.370 9.40

.375 9.53

MIL-PRF-39016/10G

NOTES:

1. Dimensions are in inches.

2. Metric equivalents are given for general information only.

3. Unless otherwise specified, tolerance is ±.010 (0.25 mm).

4. Spreader mounting pads shall comply with the requirements of A-A-55485, A-55485/05-004.

5. Dimensions and tolerance shown for the bottom view of the spreader mounting pad are for the center-to-center

locations of the holes in the spreader mounting pad.

6. Shape optional within the envelope dimension.

7. Coil symbol optional in accordance with MIL-STD-1285.

8. Terminal numbers shown above for reference only. Numbers do not appear on relay.

9. Circuit diagram shown on part is the terminal view.

FIGURE 2. Dimensions and configuration relay with spreader mounting pad attached.

Inches mm

.001 0.03

.002 0.05

.003 0.08

.012 0.30

016 0.41

.017 0.43

.031 0.79

.035 0.89

.100 2.54

.150 3.81

.200 5.08

.275 6.99

.300 7.62

.335 8.51

.370 9.40

..493 12.52

MIL-PRF-39016/10G

REQUIREMENTS:

CONTACT DATA:

Load ratings:

High level (relay case grounded):

Resistive:

1.0 ampere at 28 V dc.

250 milliamperes at 115 V ac 60 and 400 Hz case not grounded.

100 milliamperes at 115 V ac 60 and 400 Hz case grounded.

Inductive load: 0.2 ampere at 28 V dc with 0.32 henry inductance.

Lamp: 0.10 ampere at 28 V dc.

Low level: 10 to 50 µA at 10 to 50 mV dc or peak ac.

Intermediate current: Applicable.

Contact resistance or voltage drop:

Initial: 0.10 ohm maximum (0.125 ohm maximum with spreader mounting pad attached).

High level:

During life: Not more than 5 percent of open circuit voltage.

After life: 0.20 ohm maximum (0.225 ohm maximum with spreader mounting pad attached).

Low level:

During: 33 ohms maximum.

After: 0.15 ohm maximum (0.175 ohm maximum with spreader mounting pad attached).

Intermediate current:

During: 1 ohm maximum.

After: 0.20 ohm maximum (0.225 ohm maximum with spreader mounting pad attached).

Contact bounce: 1.5 milliseconds maximum (applicable to failure rate level “L”).

Contact stabilization time: 2.0 milliseconds maximum (applicable to failure rate levels “M”, “P”, and “R”).

Overload (high level only): Two times rated current. Not applicable to ac load ratings.

MIL-PRF-39016/10G

COIL DATA: See table I.

Operate time: 4.0 ms maximum over temperature range with rated coil voltage.

Release time: 2.5 ms maximum over temperature range from rated coil voltage.

ELECTRICAL DATA:

Insulation resistance: 10,000 megohms minimum at 500 V dc, except the resistance between coil and case at

high temperature shall be 1,000 megohms minimum.

Dielectric withstanding voltage:

Sea level

V rms (60

Hz)

Post

intermediate

current life

test Sea level

V rms (60 Hz)

Altitude

V rms (60 Hz)

Between case, frame, or enclosure and all

contacts in the energized and de-energized

positions.

500

Between case, frame, or enclosure and coils. 500 500

Between all contacts and coils. 500 500

Between open contacts in the energized and de-

energized positions.

500

375

Between contact poles. N/A N/A

Between coils of dual coil relays. N/A N/A

300

All terminals

to case

ENVIRONMENTAL DATA:

Temperature range: -65°C to +125°C.

Vibration (sinusoidal): MIL-STD-202, method 204. Contact chatter shall not exceed 10 microseconds maximum

for closed contacts, and 1 microsecond maximum closure for open contacts.

Vibration (random): MIL-STD-202, method 214, test condition IG. Contact chatter shall not exceed 10

microseconds maximum for closed contacts, and 1 microsecond maximum closure for open contacts.

Applicable to qualification and group C testing only.

Shock (specified pulse): MIL-STD-202, method 213, test condition B (75 g’s). Contact chatter shall not

exceed 10 microseconds maximum for closed contacts, and 1 microsecond maximum closure for open

contacts.

Magnetic interference: Applicable.

Resistance to soldering heat: Applicable.

Acceleration: Applicable.

Salt atmosphere (corrosion): In accordance with MIL-STD-750, method 1041.

MIL-PRF-39016/10G

PHYSICAL DATA:

Terminal strength: MIL-STD-202, method 211.

Pull test: Test condition A, 1 pound pull.

Bend test: Test condition C, ½ pound load.

Twist test: As specified in MIL-PRF-39016.

Solderability: Applicable.

Dimensions and configuration: See figures 1 and 2.

Weight: 2.84 grams (0.10 ounce) maximum, 3.09 grams (0.109 ounce) maximum with spreader mounting pad

attached.

Seal: Hermetic.

Minimum marking: Military part number, “J” with the date code (example J0430), circuit diagram,

manufacturer’s name or source code.

LIFE TEST REQUIREMENTS:

High level: 100,000 cycles per relay.

Low level: 100,000 cycles plus 900,000 cycles mechanical life.

Part or Identifying Number (PIN): M39016/10- (dash number from table I and suffix letter designating failure

rate level).

MIL-PRF-39016/10G

TABLE I. Dash numbers and characteristics. 1/

Dash numbers 2/

Coil voltage

(V dc) 3/

At 25°C Over temperature

range

Lead

length

1.500

min

Lead

length

.187

±.010

Lead

length

.500

min

Spreader

mounting

pads

(fig. 2)

Rated

Max

Coil

resist-

ance

ohms

±10%

Speci-

fied

pickup

value

(voltage)

(V dc)

Speci-

fied

hold

value

(voltage)

(V dc)

Speci-

fied

dropout

value

(voltage)

(V dc)

Speci-

fied

pickup

value

(voltage)

(V dc)

Speci-

fied

hold

value

(voltage)

(V dc)

Speci-

fied

dropout

value

(voltage)

(V dc)

017 018 033 041 5.0 8.0 125 2.8 1.4 0.23 3.7 2.0 0.15

019 020 034 042 6.0 11 255 3.5 2.0 0.28 4.5 2.8 0.18

021 022 035 043 12.0 22 1,025 7.0 4.0 0.63 9.0 5.6 0.40

023 024 036 044 26.5 45 4,000 14.2 8.0 1.37 18 10.4 0.89

025 026 037 045 32 57 6,500 18.7 10.6 1.59 24 15 1.0

027 028 038 046 40 75 11,000 23.3 13.3 2.0 30 18.7 1.3

029 030 039 047 9.0 12 630 5.3 3.0 0.54 6.8 4.2 0.35

031 032 040 048 18 24 2,300 10.5 6.0 0.91 13.5 8.4 0.58

1/ Each relay possesses high level and low level capabilities. However, relays previously tested or used above 10 mA

resistive at 6 V dc maximum or peak ac open circuits are not recommended for subsequent use in low level

applications.

2/ The suffix letter L, M, P, or R, to designate the applicable failure rate level, shall be added to the applicable listed dash

number. Failure rate level (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Example, 017L - - - - - -018R.

3/ CAUTION: The use of any voltage less than the rated voltage will compromise the operation of the relay.

4/ 1.500 leads are inactive for new design.

5/ Relays supplied with spreader mounting pads (-041 through -048) shall have the spreader mounting pad rigidly

attached.

QUALIFICATION INSPECTION:

Qualification inspection and sample size: See table II.

TABLE II. Qualification inspection and sample size. 1/

Single submission Group submission

18 units plus 1 open unit for

level L at C = 0 2/ M39016/10-036

18 units plus 1 open unit for

level L at C = 0 2/

33 units plus 1 open unit for

level M at C = 0 2/ 33 units plus 1 open unit for

level M at C = 0 2/

Qualification inspection as

applicable

Qualification inspection as

applicable

M39016/10-033 2 units each PIN

M39016/10-034 Qualification inspection,

M39016/10-035 Q1.

M39016/10-037

M39016/10-038

M39016/10-039

M39016/10-040

See footnotes following page.

MIL-PRF-39016/10G

1/ For retention of qualification or extension of qualification to lower failure rate levels, all life test data

accumulated on MIL-PRF-39016/11, /16, /21, /25, and /26 may be used in addition to MIL-PRF-

39016/10 data. Prior to performance of retention of qualification testing, the relay manufacturer shall

preselect the sampling plan.

2/ The number of units required for qualification testing shall be increased as required in Q5, MIL-PRF-

39016, if the contractor elects to test the number of units permitting one or more failures. Prior to

performance of qualification testing, the relay manufacturer shall preselect the sampling plan.

Initial qualification of relays supplied with spreader mounting pads (-041 through -048) shall be tested as specified

below:

Perform the following tests as specified in the qualification inspection table of MIL-PRF-39016, in the order shown

below:

Before installation of spreader mounting pad: Screening, visual and mechanical examination (internal),

thermal shock, resistance to solvents, vibration (sinusoidal), vibration (random), shock (specified pulse),

acceleration, terminal strength, magnetic interference (when specified), capacitance (when specified), coil life

(applicable to continuous duty relays only), resistance to soldering heat, salt spray (corrosion), overload

(applicable to high level relays only), life, terminal strength, and intermediate current.

After installation of spreader mounting pad, perform the following tests as specified in the qualification inspection

table of MIL-PRF-39016, in the order shown below:

Insulation resistance, dielectric withstanding voltage, static contact resistance, specified pickup, hold, or

dropout values (voltages), coil resistance, operate and release time, contact dynamic characteristics, coil

transient suppression (when specified), solderability, seal, visual and mechanical inspection (external).

Qualification inspection (reduced testing for previously qualified relays) for relays supplied with spreader mounting

pads (-041 through -048): Two units of the 26.5-volt rated coil voltage (-044) shall be tested as specified below:

Before installation of spreader mounting pad, perform the following tests as specified in the qualification

inspection table of MIL-PRF-39016 in the order shown below:

For failure rate level L only: Screening.

For failure rate levels M, P, and R: Vibration (sinusoidal) test duration shall be 10 minutes, vibration

(random), and screening.

After installation of spreader mounting pad, perform the following tests as specified in the qualification

inspection table of MIL-PRF-39016 in the order shown below:

Insulation resistance, dielectric withstanding voltage, static contact resistance, specified pickup, hold, and

dropout values (voltages), coil resistance, operate and release time, contact dynamic characteristics, coil

transient suppression (when specified), solderability, seal, visual and mechanical inspection (external).

Group A testing for relays supplied with spreader mounting pads (-041 through -048), shall be tested as specified

below:

Perform seal test immediately, preceding the A2 electrical tests. Relay leads shall be formed and the spreader

mounting pad removed before the seal test. After the seal test, the spreader mounting pad shall be rigidly

attached to the relay and the remaining group A tests performed.

MIL-PRF-39016/10G

Qualification inspection (reduced testing) and sample size: See table III.

If the relays produced for MIL-PRF-39016/10 are similar in construction and design except for the diodes, and

headers, as applicable, to the relays produced for MIL-PRF-39016/11, /16, /21, /25, or /26, then reduced testing

for qualification of MIL-PRF-39016/10 relays may be performed concurrent with or subsequent to successful

qualification of MIL-PRF-39016/11, /16, /21, /25, or /26. For reduced testing, see table III.

TABLE III. Qualification inspection (reduced testing).

Inspection

2 units each coil voltage – Q1 of qualification

inspection table.

1 unsealed sample unit for internal examination.

SUPERSESSION DATA:

Supersession data: See table IV.

TABLE IV. Supersession data. 1/

Superseded

M5757/69-

New PIN

M39016/10-

Superseded

M39016/10-

New part no.

M39016/10-

001 019 001 017

002 021 002 018

003 023 003 019

004 025 004 020

005 027 005 021

006 020 006 022

007 022 007 023

008 024 008 024

009 026 009 025

010 028 010 026

011 017 011 027

012 018 012 028

013 029 013 029

014 030 014 030

015 031 015 031

016 032 016 032

1/ Dash numbers -017, -019, -021, -023, -025, -027, -029, and -

031 are inactive for new design and are for support of existing

designs only.

2/ Complete part number shall contain suffix letter L, M, P, or R

to designate failure rate level (see 2/ of table I). A part with

any failure rate supersedes the applicable MIL-R-5757 part.

Cross-reference for Government logistical support: See table V.

MIL-PRF-39016/10G

TABLE V. Cross-reference for Government logistical support.

Superseded

M5757/69-

New PIN

M39016/10-

Support

with

M39016/10-

Superseded

M39016/10-

New PIN

M39016/10-

Support

with

M39016/10-

New PIN

M39016/10-

Support

with

M39016/10-

001 019 019 001 017 017 033 033

002 021 021 002 018 033 034 034

003 023 023 003 019 019 035 035

004 025 025 004 020 034 036 036

005 027 027 005 021 021 037 037

006 020 034 006 022 035 038 038

007 022 035 007 023 023 039 039

008 024 036 008 024 036 040 040

009 026 037 009 025 025 041 041

010 028 038 010 026 037 042 042

011 017 017 011 027 027 043 043

012 018 033 012 028 038 044 044

013 029 029 013 029 029 045 045

014 030 039 014 030 039 046 046

015 031 031 015 031 031 047 047

016 032 040 016 032 040 048 048

Referenced documents. In addition to MIL-PRF-39016, this document references the following:

A-A-55485, /5

MIL-PRF-39016/11, /16, /21, /25, or /26

MIL-STD-202

MIL-STD-750

MIL-STD-1285

Changes from previous issue: Marginal notations are not used in this revision to identify changes with respect to the

previous issue due to the extent of the changes.

Custodians: Preparing activity:

Army - CR DLA - CC

Navy - EC

Air Force - 11

DLA - CC

Review activities: (Project 5945-1249)

Army - AR

Navy - AS, OS, SH

Air Force - 19, 99

NSA – NS

NOTE: The activities listed above were interested in this document as of the date of this document. Since

organizations and responsibilities can change, you should verify the currency of the information above using the

ASSIST Online database at http://assist.daps.dla.mil.