5000W Single Output Power Supply RST-5000 s e r i es
■ Model Encoding
■ Description
RST-5000 is one 5000W single output enclosed type AC/DC power supply series. This series accepts the
wide range 3-phase AC input (3 3-wire / 196~305VAC or 3 4-wire / Y 340~530VAC) and supplies ψ △ ψ
24VDC,36VDC and 48VDC at the output. RST-5000 particularly provides the wide range adjustment function for
output voltage and current by means of an external control signal; moreover, RST-5000 offers two overload
protection mechanisms, the “continuous constant current limiting” mode and the “constant current limiting
with delay shutdown after 5 seconds” mode, well providing the flexibility for high power system design.
RST-5000 has the built-in active PFC function and the working efficiency is high up to 91%. With the built-
in fan, the entire series can supply the full load output under 50 ambient temperature. The parallel function ℃
is built to transmit an even higher power with up to 4 units. Other functions include the remote sense
function, the 12V/0.1A auxiliary power, the alarm signal output (both relay contact and open collector signal)
for AC fail, DC OK, fan fail and over temperature protection, and etc. RST-5000 series acquires the major
global safety regulation certificates.
‧3 3-wire / 196~305VAC or 3 4-wire / Y 340~530VAC ψ △ ψ
wide input range
‧Built-in active PFC function
‧High efficiency up to 91%
‧Protections: Short circuit / Overload / Over voltage /
Over temperature / Fan fail
‧Forced air cooling by built-in fan with speed control function
‧Output voltage can be trimmed between 20~120% by
1~6VDC external control signal
‧Output current can be trimmed between 20~100% by
1~5VDC external control signal
‧Current sharing up to 4 units
‧Alarm signal output (relay contact and open collector signal):
AC fail, DC OK, fan fail, OTP
‧Built-in 12V/0.1A auxiliary output for remote control
‧Built-in remote ON/OFF control
‧Built-in remote sense function
‧5 years warranty
‧Industrial control equipments
‧
Automation equipments
‧
Laser engravers
‧
Telecommunication systems
■ Features ■ Applications
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RST -- 5000 24
Output voltage
Output wattage
Series name
SPECIFICATION
5000W Single Output Power Supply RST-5000 s e r i es
File Name:RST-5000-SPEC 2014-11-21
MODEL
DC VOLTAGE
RATED CURRENT
CURRENT RANGE
RATED POWER
OUTPUT VOLTAGE ADJ. RANGE Note.4
LINE REGULATION
LOAD REGULATION
SETUP, RISE TIME
HOLD UP TIME (Typ.)
VOLTAGE RANGE
FREQUENCY RANGE
EFFICIENCY (Typ.)
INPUT
INRUSH CURRENT (Typ.)
LEAKAGE CURRENT
OVER TEMPERATURE
WORKING TEMP.
CURRENT SHARING
OUTPUT VOLTAGE TRIMMING
OUTPUT CURRENT TRIMMING
ALARM SIGNAL OUTPUT
REMOTE ON/OFF CONTROL
AUXILIARY POWER(AUX)
WORKING HUMIDITY
STORAGE TEMP., HUMIDITY
TEMP. COEFFICIENT
VIBRATION
MTBF
DIMENSIONOTHERS
NOTE
PACKING
OVERLOAD
OVER VOLTAGE
AC CURRENT (Typ.)
2200ms, 80ms at full load
20ms / 230VAC at 75% load 14ms / 230VAC at full load
3 3-wire / 196 ~ 305VAC or 3 4-wire / Y 340 ~ 530VAC ψ △ ψ
47 ~ 63Hz
15A/230VAC( ) 9A/400VAC( / Y)
3 3-wire / 3 4-wireψ △ ψ
75A/230VAC( ) 50A/400VAC( / Y)
3 3-wire / 3 4-wireψ △ ψ
<3.5mA / 305VAC(Y 530VAC)△
100 ~ 112% rated output power
User adjustable continuous constant current limiting or constant current limiting with delay shutdown after 5 seconds, re-power on to recover
30 ~ 33.6V
Adjustment of output voltage is allowable between 20 ~ 120% by 1 ~ 6VDC external control signal
Adjustment of output current is allowable between 20 ~ 100% by 1 ~ 5VDC external control signal
60 ~ 67.2V45 ~ 50.4V
Protection type : Shut down o/p voltage, re-power on to recover
-30 ~ +70 (Refer to "Derating Curve")℃
Please refer to the Function Manual
Please refer to the Function Manual
Please refer to the Function Manual
12V@0.1A(Only for Remote ON/OFF control)
20 ~ 90% RH non-condensing
-40 ~ +85 , 10 ~ 95% RH℃
± ℃ ℃0.03%/ (0 ~ 50 )
10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
37.9K hrs min. MIL-HDBK-217F (25 )℃
460*211*83.5mm (L*W*H)
10Kg; 1pcs/10.1Kg/1.15CUFT
89% 91%90%
±0.5% ±0.5% ±0.5%
±0.5% ±0.5% ±0.5%
±1.0% ±1.0% ±1.0%
150mVp-p
23.5 ~ 28.8V
200mVp-p200mVp-p
47 ~ 57.6V35 ~ 43.2V
24V
200A
0 ~ 200A
4800W
48V36V
105A138A
0 ~ 105A0 ~ 138A
5040W4968W
RST-5000-24 RST-5000-48RST-5000-36
1. All parameters NOT specially mentioned are measured at 230VAC(Y 400VAC) input, rated load and 25 of ambient temperature.
△℃
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. Adjusted through potentiometer.
5. During withstandards voltage and isolation resistance testing, the screw “A” shall be temporarily removed, and shall be istalled back after the testing.
6. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets
EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies.
(as available on http://www.meanwell.com)
POWER FACTOR (Typ.) 0.95/230VAC(400VAC) at full load
SAFETY STANDARDS UL60950-1, TUV EN60950-1 approved
Compliance to EN55022 (CISPR22) Class A, EN61000-3-2,-3
Compliance to EN61000-4-2,3,4,5,6,8,11, EN55024, EN61000-6-2, heavy industry level, criteria A
RIPPLE & NOISE (max.)
Note.2
VOLTAGE TOLERANCE
Note.3
WITHSTAND VOLTAGE Note.5
ISOLATION RESISTANCE
Note.5
I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH℃
ENVIRONMENT
SAFETY &
FUNCTION
EMC
(Note 6)
PROTECTION
EMC IMMUNITY
EMC EMISSION
Shut down o/p voltage, recovers automatically after temperature goes down
PFC fosc : 70KHz
PWM fosc : 100KHz
O.V.P.
FG
I/P -V
-S
CS
PV
+V
+S
RECTIFIERS
&
FILTER
SWITCHING
CIRCUIT
POWER
CONTROL
PFC
CONTROL
&
RECTIFIERS
PFC
FILTER
EMI
DETECTION
CIRCUIT
O.T.P.
CURRENT
LIMIT
PC
DC-OK
RC
ISOLATOR
&
RELAY
AC-FAIL
FAN-FAIL
OTP
AUX POWER
(+12V/0.1A)
RECTIFIERS
AUX &
FILTER
POWER
FAN
20
40
60
50
80
100
100
90
80
70
60
-30 0 10 20 30 40 50 60 70 196 210 220 230 240 250 260 270 280 290 305
(HORIZONTAL) 3ψ△
AMBIENT TEMPERATURE ( )℃
INPUT VOLTAGE (V) 60Hz
340 360 380 400 420 440 460 480 500 515 530
3 Yψ
5000W Single Output Power Supply RS T-5000 s e r i es
File Name:RST-5000-SPEC 2014-11-21
Derating Curve Static Characteristics
Block Diagram
Function Description of CN313, 314
Function Description of CN315
Function Manual
Pin No. Function Description
1
3
4
7
8
2
5
6
9
CS-
+S
PV-
PC-
RC-
CS+
-S
PV+
PC+
Current sharing signal. When units are connected in parallel, the CS pins of the units should be connected to allow current balance
between units. Please refer to the Function Manual section for details.
The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be twisted in pair to minimize
noise pick-up effect. The maximum line drop compensation is 0.5V.
Connect to external DC voltage source for output voltage trimming. Output voltage can be trimmed between 20 ~ 120% of the rated
output voltage. Please refer to the Function Manual section for details.
Connect to external DC voltage source for output current trimming. Output current can be trimmed between 20 ~ 100% of the rated
output current. Please refer to the Function Manual section for details.
The output can be turned ON/OFF by the electrical signal between RC+ and RC-. Please refer to the Function Manual section for
details.
Pin No. Function
12V-AUX
DC-OK2-GND
DC-OK2
GND-AUX
Description
1
3
6
2
14
17
18
11
15
12
4
16
19
20
5
7
10
+V
AC-FAIL2
AC-FAIL2-GND
-V
OTP2
OTP2-GND
FAN-FAIL2
FAN-FAIL2-GND
RC+
Auxiliary voltage output, 11.4~12.6V, referenced to pin 3(GND-AUX).
The maximum load current is 0.1A. This output is not controlled by the "Remote ON/OFF" function.
Auxiliary voltage output GND.
The signal return is isolated from the output terminals (+V & -V).
PSU output +V signal.
PSU output -V signal.
Alarm signal of AC fail.
Open collector signal. Low when the PSU input voltage is too low. The maximum sink current is 10mA and the maximum external
voltage is 20V.
Alarm signal of DC-OK.
Open collector signal. Low when the PSU turns on. The maximum sink current is 10mA and the maximum external voltage is 20V.
Alarm signal of DC-OK.
Normally open contact. "Short" when the PSU turns on. Relay contact rating(maximum) is 30V/1A resistive.
Alarm signal of AC-fail.
Normally open contact. "Short" when the PSU input voltage is too low. Relay contact rating(maximum) is 30V/1A resistive.
Alarm signal of fan fail.
Normally open contact. "Short" when the internal fan fails. Relay contact rating(maximum) is 30V/1A resistive.
Alarm signal of OTP.
Open collector signal. Low when the PSU over temperature protection occurs. The maximum sink current is 10mA and the maximum
external voltage is 20V.
Alarm signal of OTP.
Normally open contact. "Short" when the PSU over temperature protection occurs. Relay contact rating(maximum) is 30V/1A
resistive.
Alarm signal of fan fail.
Open collector signal. Low when the internal fan fails. The maximum sink current is 10mA and the maximum external voltage is 20V.
9
13
10
OTP1
OTP1-GND
DC-OK1
DC-OK1-GND
AC-FAIL1-GND
AC-FAIL1
FAN-FAIL1
FAN-FAIL1-GND
8
RC+
GND-AUX
12V-AUX
RC-
RST-5000
SW
5000W Single Output Power Supply RS T-5000 s e r i es
File Name:RST-5000-SPEC 2014-11-21
1. Remote ON/OFF Control
The PSU can be turned ON/OFF by using the "Remote ON/OFF" function.
SW open (Open) PSU OFF
Between ON/OFF(CN313 or CN314 pin10) and 12V-AUX(CN315 pin1)
SW close (Short)
Output Status
PSU ON
Table 1.1 Fig 1.1
Fig 2.1
2. Remote Sense
The remote sense function compensates the voltage drop on the cable, between the PSU and the load, up to 0.3V. If the remote sense function is not required,
+S and +V, as well as -S and -V, need to be connected to be free from noise and interference. (+S and +V, -S and -V are connected as factory default setting)
+S
-V
+V
-S
RST-5000
-V
+V
LOAD
Sense lines should be twisted in pairs
Fig 3.1
Fig 4.1
Fig 4.2
Fig 3.2
3. Select PV mode (Output Voltage Trimming)
4. Select PC Mode (Output Current Trimming)
(a)Have the DIP switch position-3 set as
(a)Have the DIP switch position-3 set as
(b) Output voltage can be trimmed by SVR.
(b) Connect an external DC source between PV+ and PV- on CN313 or CN314.
(c) +S and +V, as well as -S and -V, need to be connected as shown in Fig 3.1.
(d) Trimming of output voltage is allowed between 20~120%(Typ.) of the rated output voltage as is shown in Fig 3.2.
(1) SVR mode
(2) PV mode
(a)Have the DIP switch position-2 set as
(b) Output current is set default value.
(1) Default OLP value
(2) PC mode
(a)Have the DIP switch position-2 set as
(b)Connect an external voltage source between PC+ and PC- on CN313 or CN314 as shown in Fig 4.1.
(c) Trimming of output current is allowed between 20~100%(Typ.) of the rated output current as shown in Fig 4.2.
+V
-S
+S
-V
RST-5000
LOAD
PV+
PV-
1~6V
+V
-S
+S
-V
RST-5000
LOAD
PC+
PC-
1~5V
Iout
V
12345
20
40
60
80
100
EXTERNAL VOLTAGE (VDC)
Non-Linear
Vout
V
123456
20
40
60
80
100
120
EXTERNAL VOLTAGE (VDC)
Non-Linear
ON
OFF
1 2 3
ON
OFF
123
ON
OFF
123
ON
OFF
123
5000W Single Output Power Supply RS T-5000 s e r i es
File Name:RST-5000-SPEC 2014-11-21
5. Select OLP Mode
7. Alarm Signal Output
6. Front Panel Indicators
There are 4 alarm signals on CN315, and each signal can select two types of output circuit.
(1) Relay contact output
(2) Open collector output
Normally open contact. "Short" when the alarm arises. Relay contact rating(maximum) is 30V/1A resistive.
An external voltage source is required for this function that is shown in Fig 7.2. These signals are isolated from output. The maximum sink current is
10mA and the maximum external voltage is 20V (there is a built-in 24V zener diode in inner circuitry).
LED
GREEN(LED1)
RED(LED2)
Table 6.1
Fig 7.1
Fig 7.2
Description
LED on when output voltage is OK
LED on when any protection occurs
R
V
DC-OK2
GND-AUX
12V-AUX
RST-5000
DC-OK2-GND
AC-FAIL2
OTP2
FAN-FAIL2
AC-FAIL2-GND
OTP2-GND
FAN-FAIL2-GND
10KΩx4pcs
Application
Circuit
(1) Continuous Constant Current mode
(2) Delay Shutdown mode
Have the DIP switch position-1 set as ,and RST-5000 will work in continuous constant current mode when the output is overloaded or
Have the DIP switch position-1 set as ,and RST-5000 will shut down after 5 seconds of constant current operation, when the output is
short-circuited.
overloaded or short-circuited.
ON
OFF
1 2 3
ON
OFF
1 2 3
5000W Single Output Power Supply RS T-5000 s e r i es
File Name:RST-5000-SPEC 2014-11-21
8. Current Sharing
(1) Parallel operation is available by connecting the units shown as follows. (+S,-S and CS+, CS- and RC+, RC- are connected mutually in parallel.)
(2) The voltage difference among each output should be minimized that less than 0.2V is required.
(3) The total output current must not exceed the value determined by the following equation.
(Output current at parallel operation)=(The rated current per unit)x(Number of unit)x0.9
(Min. Load) >(5% rated current per unit) x (number of unit)
(4) In parallel operation 4 units is the maximum, please consult the manufacturer for other applications.
(5) When the remote sense function is used in parallel operation, the sensing wire must be connected only to the master unit.
(6) Wires of the remote sense function should be kept at least 30 cm from input wires.
(7) When in parallel operation, the minimum output load should be greater than 5% of the total output load.
CN3 13
CN3 13
CN3 13
CN3 13
CN3 14
CN3 14
CN3 14
CN3 14
CN3 15
12V
-A UX
GN D
-A UX
CS+
CS+
CS+
CS+
CS+
CS+
CS+
CS+
CS-
CS-
CS-
CS-
CS-
CS-
CS-
CS-
+S
+S
+S
+S
+S
+S
+S
+S
-S
-S
-S
-S
-S
-S
-S
-S
RC+
RC+
RC+
RC+
RC+
RC+
RC+
RC+
RC-
RC-
RC-
RC-
RC-
RC-
RC-
RC-
+V
+V
+V
+V
-V
-V
-V
-V
Load
+V
-V
+S
-S
5000W Single Output Power Supply RS T-5000 s e r i es
File Name:RST-5000-SPEC 2014-11-21
9. AC Power Connection
◎ ψ3 3-wire / 230VAC△
◎ ψ3 4-wire / Y 400VAC
■Note : RST-5000 can also be operated by 1 2 wire 196~305VAC input. Please refer to the connection diagram below.ψ-
Operating with 1 2 wire may lead to certain characteristics different from the specification, such as the larger Ripple and Noise. Should there be any ψ-
issues, please contact MEAN WELL.
T
N
S
R
T
L
RST-5000
RST-5000
RST-5000
S
R
N
FG
FG
FG
L1
L1
L1
N1
N1
N1
L2
L2
L2
N2
N2
N2
L3
L3
L3
N3
N3
N3
Fig 9.1
Fig 9.2
Fig 9.3
5000W Single Output Power Supply RS T-5000 s e r i es
File Name:RST-5000-SPEC 2014-11-21
Mechanical Specification
Installation Manual
Case No. 223A Unit:mm
Please refer to : http://www.meanw ell.com/webnet/search/InstallationS earch.html
Terminal Pin No. Assignment
DIP Switch Position Assignment(DIP-SW): Please refer to the Function Manual.
Pin No.
Position
Pin No.
Position
1
1
2
4
3
3 6
2 5
Assignment
Assignment
Assignment
Assignment
AC/L1
OLP mode
PC mode
AC/N2
PV mode DIP-SW PIN2:PC
DIP-SW PIN3:PV
AC/L2 AC/N3
AC/N1 AC/L3
Pin No.
Pin No. Pin No.
Pin No.
Pin No. Pin No.
2
2 12
1
1 11
3
3 13
4
4 14
5
5 15
Assignment
Assignment Assignment
Assignment
Assignment Assignment
CS+
DC-OK2-GND
FAN-FAIL2-GND
CS-
12V-AUX OTP2-GND
+S
GND-AUX OTP1
PV-
DC-OK2 DC-OK1
-S
+V OTP1-GND
Mating Housing
Mating Housing
Terminal
Terminal
or equivalent
or equivalent
or equivalent
or equivalent
8
8 18
9
9 19
10
10 20
7
7 17
6
6 16
RC-
AC-FAIL2
FAN-FAIL1-GND
PC+
OTP2 AC-FAIL1
RC+
FAN-FAIL2 FAN-FAIL1
PV+
AC-FAIL2-GND
DC-OK1-GND
PC-
-V
AC-FAIL1-GND
Control Pin No. Assignment(CN313,CN314) : HRS DF11-10DP-2DS or equivalent
Control Pin No. Assignment(CN315) : HRS DF11-20DP-2DS or equivalent
HRS DF11-10DS
HRS DF11-20DS
HRS DF11-**SC
HRS DF11-**SC
ON
OFF
1 2 3
CN315
CN 314 CN313
DIP-S W
-V
+V ON
1310
6 5 4 3 2 1
TB1
18max.
4-M4 L=5mm
29.9
399
8 6 4
357
10
9
8 6 4 2
1357
10
9
8 6 4 2
1357
10
9
12
11
14
13
16
15
18
17
20
19
CN315
CN314
CN313
2
1
Air flow
direction
4-M4 L=5 mm
3829.9399
460
4-M4 L=5mm
29.9
Screw "A”
399
5000W Single Output Power Supply RS T-5000 s e r i es
File Name:RST-5000-SPEC 2014-11-21
