5-18
FOR FURTHER TECHNICAL
DETAILS ON THIS
PRODUCT REQUEST
CATALOGUE REFERENCE
E5G
AIR PREPARATION
MODULAR TYPE – ACCESSORIES
Air Preparation
SOFT START-UP VALVE
SERIES AV 2000, 3000, 4000 14, 38, 12"
Combined soft start and quick exhaust valve
Compatible with modular series FRL
Large Cv factor
Low power
Air supply and exhaust can be operated manually
High relief capacity
TECHNICAL
SPECIFICATIONS
SYMBOLS
*Use dry air when temperature is low.
HOW TO
ORDER
SOFT START-UPVALVE
AV 00 D
BODY SIZE
20 14
30 38
40 12
INDICATOR LIGHT AND
SURGE VOLTAGE SUPRESSOR
Nil …None
S ……With surge voltage
suppressor only
Z ……With Indicator light and
surge voltage suppressor
COIL RATED VOLTAGE
3 ……110V AC (50/60Hz)
4 ……240V AC (50/60Hz)
5 ……24V DC
6 ……12V DC
PORT SIZE
02 14 (AV2000 only)
03 38 (AV3000 only)
04 12 (AV4000 only)
The AV valve pictured together with
an AW series Filter/Regulator and an
AN series Silencer. (To order these
items see Air Preparation section {AW}
and Valves section {AN}
DIMENSIONS
SEE NEXT PAGE
Model AV2000 AV3000 AV4000
Port size 143812
Proof pressure 1.5 MPa
Operating pressure range 1.0 MPa
Pressure gauge port size 18
Ambient and fluid temperature 0 ~ 60ºC*
CV factor PA1.19 2.20 3.60
AR1.39 2.89 4.49
Weight (kg) 0.27 0.48 0.74
Electrical
Spec.
Coil rated voltage 110, 240V AC (50/60Hz); 12, 24V DC
Allowable voltage fluctuation -15% to +10% of rated voltage
Coil insulation type Type B equivalent (130ºC)
Apparent power AC
(power consumption) Inrush 5.6VA (50Hz)
Holding 3.4VA (2.1W)/50Hz
Power consumption DC 1.8W
Electrical connector DIN 43650 (industrial form)
Semi-standard spec. With indicator light and surge voltage suppressor
Pilot valve manual override Non-locking push type
STOCKED PRODUCTS
FOR A LIST OF STOCKED PRODUCTS,
PLEASE SEE THE CURRENT SMC PRICE LIST
Frequency of operation 3 ~ 5 cycles/day (See Note 1)
NOTE 1: NOT FOR FREQUENT USE SUCH AS MACHINE GUARDS.
Safety Note
1. This valve cannot prevent cylinders shooting out when
a closed-centre solenoid valve is used, or equipment
driving with a load factor of 50% or more.
2. When a regulator is to be mounted on the secondary
side, use a check valve regulator (AR**60). Standard
regulators (AR2000, 3000, 4000) do not allow large
volume back-flow.
3. Mount a lubricator, as necessary, on the primary side
(P port side) of the valve. When the lubricator is
mounted on the secondary side (A port side), oil back-
flows and is exhausted from port R.
4. The AV Series is not designed or certificated as a
Safety product within the definitions of BS EN954-1
Category 1,2,3 or 4 system, secondary monitoring or
protection must be in place.
CAUTION
5-19
FOR FURTHER TECHNICAL
DETAILS ON THIS
PRODUCT REQUEST
CATALOGUE REFERENCE
E5G
AIR PREPARATION
MODULAR TYPE – ACCESSORIES
Air Preparation
Castle Hill NSW.............Tel: (02) 680 3222.....Fax: (02) 894 5719
ORDER LINES
Tel: 01-501822 Fax: 01-502710
ORDER LINES
SEE INSIDE FRONT COVER FOR
DETAILS OF YOUR LOCAL SALES OFFICE
V
Model Port size A B C D E Pressure gauge
Mounting port G H I J K L M N P Q R
F
AV2000- 02- D 1466 125.5 31 22 40 1838 0 67.5 10.5 29 23.5 M4X0.7
depth 4.5
AV2000- 02- DZ 84.5 27.5
AV3000- 03- D 3876 132.5 36 24 48 1843 2 70.5 3.5 28 27.5 M5X0.8
depth 5
AV3000- 03- DZ 87.5 20.5
AV4000- 04- D 1298 147.5 47 32 52 1857 3 82.5 42 37 M6X1
depth 6
AV4000- 04- DZ 99.5 10.5
DIMENSIONS
DIN CONNECTOR
DIMENSIONS
EXAMPLE OF AC3000 + SOFT START-UPVALVE
Applicable cable cord O.D.:ø6-ø8
5-20
FOR FURTHER TECHNICAL
DETAILS ON THIS
PRODUCT REQUEST
CATALOGUE REFERENCE
E5G
AIR PREPARATION
MODULAR TYPE – ACCESSORIES
Air Preparation
PRESSURE SWITCH:
SERIES IS1000
Reed switch type design
Compact
Pressure setting made easy by
scale plate
Type M sandwiches between air
preparation units: Type E acts
as an end connector
TECHNICAL
SPECIFICATIONS
SYMBOLS
DIMENSIONS
PRESSURE SWITCH
IS1000M
DIMENSIONS
PRESSURE SWITCH
IS1000E
HOW TO
OR D E R
PRESSURE SWITCH
MODULAR TYPE
Intermediate connector type-M, complete with yoke clips and
3m lead
IS1000M-2Y-X201 2000 SERIES
IS1000M-3Y-X201 3000 SERIES
IS1000M-4Y-X201 4000 SERIES
IS1000M-6Y-X201 5/6000 SERIES
(Option: -X215 for setting range 0.15~0.5MPa)
End unit type-E, on Y20 to Y40 end spacer, complete with
yoke clips and 3m lead.
IS1000E-201Y-X201 …2000 SERIES 18 ”PORT
IS1000E-202Y-X201 …2000 SERIES 14 ”PORT
IS1000E-302Y-X201 …3000 SERIES 14 ”PORT
IS1000E-303Y-X201 …3000 SERIES 38 ”PORT
IS1000E-402Y-X201 …4000 SERIES 14 ”PORT
IS1000E-403Y-X201 …4000 SERIES 38 ”PORT
IS1000E-404Y-X201 …4000 SERIES 12 ”PORT
(Option: -X215 for setting range 0.15~0.5MPa)
For non-modular IS1000, see ‘Compact
pressure switch IS1000 (Single contact)’ in
the instrumentation section.
The pressure switch type-M can be mounted on
both IN and OUT sides on AF, AR, AFM, and AFD
units but cannot be mounted in this way on AW
or AV units, in this case use type-E as an end
connector.
NOTE
Model* Port A B C D
IS1000E-201 18
28 73 62 18.5
IS1000E-202 14
AC4000
AC3000
IS1000E-203 38
AC2000
Combination
Series
IS1000E-302 1426 80 63 16.5
IS1000E-303 38
IS1000E-304 1240 80 63 17.5
IS1000E-402 14
33 87 66 17.5
IS1000E-403 38
IS1000E-404 12
IS1000E-406 3450 87 66 17.5
THE IS1000E SHOWN TOGETHER WITH A
FILTER/REGULATOR SERIES AW
Fluid Air
Proof pressure 1.0 MPa
Max. operating pressure 0.7 MPa
Setting range (off) 0.1 ~ 0.4 MPa
Differential pressure (Hysteresis) Less than 0.08 MPa
Ambient & fluid temperature 5 ~ 60°C
Type of actuation 1a (N.O.)
Switch capacity AC2VA • DC2W
Operating voltage (AC, DC) 12V, 24V, 48V, 100V
Max. operating current AC, DC 12V ~ 48V: 50mA
AC, DC 100V: 25mA
Response time 1.2ms Model* A B C D E
IS1000M-2 15 73.5 62.6 23 28
IS1000M-3 15 82 64.9 23 29
IS1000M-4 15 88.7 67.6 23 35
IS1000M-5 15 91 71 23 44
IS1000M-6 15 100 72.5 23 54
STOCKED PRODUCTS
FOR A LIST OF STOCKED PRODUCTS,
PLEASE SEE THE CURRENT SMC PRICE LIST
The switches shown below DO NOT come with Yoke Clips attached. (See How to Oder)
*Without Yoke Clip.
*Without Yoke Clip.
Type - M Type - E
5-21
FOR FURTHER TECHNICAL
DETAILS ON THIS
PRODUCT REQUEST
CATALOGUE REFERENCE
E5G
AIR PREPARATION
MODULAR TYPE – ACCESSORIES
Air Preparation
Castle Hill NSW.............Tel: (02) 680 3222.....Fax: (02) 894 5719
ORDER LINES
Tel: 01-501822 Fax: 01-502710
ORDER LINES
SEE INSIDE FRONT COVER FOR
DETAILS OF YOUR LOCAL SALES OFFICE
V
SHUT OFF VALVE
SERIES VHS (3 PORT RELIEVING)
Relieves the downstream pressure for system servicing.
Visual position indication
SMC Pneumatics’ Series VHS 3 Port Valves provide a means to
prevent accidental start-ups while personnel are cleaning or
servicing equipment. When in the exhaust position, the valve
may be padlock secured.
To eliminate any uncertainty of valve status, a window
displays when the valve is in supply or exhaust position.
* Simple user modification allows lock in pressure supply position.
DIMENSIONS
SERIES VHS SHUT-OFF VALVE
DIMENSIONS
SERIES VHS 3 PORT VALVE
WITH LOCKING FACILITY
SYMBOLS
HOW TO
OR D E R
SERIES VHS SHUT-OFF VALVES
VHS 00
2……2000
3 ……2500, 3000
4 ……4000
5 ……5000
BODY SIZE AND
APPLICABLE FRL SERIES
0……Standard
5 ……Lockable
LOCKING OPTION
01 Rc 1/8
02 Rc 1/4
03 Rc 3/8
04 Rc 1/2
06 Rc 3/4
10 Rc 1
INPUT PORT SIZE
Nil …Black handle and grey body
X1 Red handle and body
HANDLE COLOUR
Model Port Size Exh Port A B C D E ØF G ØH
VHS2500 1/8, 1/4 1/8 60 20 12.8 40 44 33 28 7.5
VHS3500 1/4, 3/8 1/4 73 29 12.8 53 53 42 29 7.7
VHS4500 1/4, 3/8, 1/2 3/8 85 32 12.6 70 64 49 36 10
VHS5500 3/4, 1 1/2 136 56 32 90 80 65 54 10
Model Port Size Exh. Port A B C D E F
VHS2000 1/8, 1/4 1/8 40 56 36 28 22 25
VHS3000 1/4, 3/8 1/4 53 74 45 48 28 30
VHS4000 1/4, 3/8, 1/2 3/8 70 80 48 54 36 30
STOCKED PRODUCTS
FOR A LIST OF STOCKED PRODUCTS,
PLEASE SEE THE CURRENT SMC PRICE LIST
5-22
FOR FURTHER TECHNICAL
DETAILS ON THIS
PRODUCT REQUEST
CATALOGUE REFERENCE
E5G
AIR PREPARATION
MODULAR TYPE – ACCESSORIES
Air Preparation
CHECK VALVE
SERIES AKM
The check valve spacer is designed to prevent
back flow of lubricated air from a lubricator when
both lubricated and non-lubricated supplies are
required.
DIMENSIONS
CHECK VALVE SERIES AKM
HOW TO
OR D E R
CHECK VALVE SERIES AKM
AKM
2000……2000 Series
3000……3000 Series
4000……4000 Series
BODY SIZE 01 18
02 14
03 38
PORT SIZE
SYMBOLS
Model Port Size A B C D
AKM2000 181440 40 28 11
AKM3000 181453 48 34 14
AKM4000 143870 54 42 18
E
11
13
15
STOCKED PRODUCTS
FOR A LIST OF STOCKED PRODUCTS,
PLEASE SEE THE CURRENT SMC PRICE LIST
Non-Lube Air
Lube Air
5-23
FOR FURTHER TECHNICAL
DETAILS ON THIS
PRODUCT REQUEST
AIR PREPARATION
MODULAR TYPE – ACCESSORIES
Air Preparation
Castle Hill NSW.............Tel: (02) 680 3222.....Fax: (02) 894 5719
ORDER LINES
Tel: 01-501822 Fax: 01-502710
ORDER LINES
SEE INSIDE FRONT COVER FOR
DETAILS OF YOUR LOCAL SALES OFFICE
V
MEMBRANE AIR DRYER
SERIES IDG
Outlet air flow range 50, 100, 200, 300 and 500 l/min at
-20ºC outlet dewpoint
No external power source required
Environmentally friendly non-freon
Lightweight and compact. Easy to handle
No vibration or exhaust heat
Dew point indicator for easy inspection of air drying condition
Three atmospheric dew point options -15ºC (H), -20ºC (std), and
-40ºC (L - demanded by semi-conductor industry)
Optional one touch fitting to exhaust purge air
Modular assembly available with integral prefilters (AFM/AFD)
SYMBOL
TECHNICAL
SPECIFICATIONS
The Membrane Air Dryer uses hollow fibre made of a
high molecular membrane which has the
characteristics of passing water vapour easily, but not
to pass air/gas.
Air/gas
Water vapour
When humid air is supplied to the inside of the hollow
fibre tube and dry air reduced to near atmospheric
pressure is supplied to the outside of the hollow fibre
tube as purge air, water vapour penetrates from the
inside of the membrane to the outside due to the
pressure differential between the water vapour inside
the tube and the purge air outside. With this principle,
the compressed air which passes through the hollow
fibre tube is dehumidified.
NOTE: This product will be released during 1998. Please
contact your SMC Regional Centre for the latest information.
HOW TO
OR D E R
SINGLE UNIT
IDG
5……50
10 100
20 200
30 300
50 500
SIZE/FLOW (L/MIN)
Nil …-20
H ……-15
L ……-40
DEW POINT ºC
01 1/8
02 1/4
03 3/8
PORT SIZE
Nil …Standard
P ……With one-touch fitting for purge air discharge
R ……Flow direction (Right to Left)
S ……With dew point indicator (only with IDG5) - (Other
sizes have indicator as standard)
OPTION
Nil …- (standard)
B ……With bracket
ACCESSORIES STOCKED PRODUCTS
FOR A LIST OF STOCKED PRODUCTS,
PLEASE SEE THE CURRENT SMC PRICE LIST
BM59 for IDG5, 5H
BM61 for IDG10, 10H
BM63 for IDG20, 20H
BM64 for IDG30, 30H, 30L, 50, 50H, 50L
ACCESSORIES
BRACKET SET
IDG-EL5 for IDG5
IDG-EL5H for IDG5H
IDG-EL10 for IDG10
IDG-EL10H for IDG10H
IDG-EL20 for IDG20
IDG-EL20H for IDG20H
IDG-EL30 for IDG30, 30H, 30L
IDG-EL50 for IDG50, 50H, 50L
ACCESSORIES
MEMBRANE MODULE SET
Precautions
Operating conditions
(1) Always use within standard
specifications
(2) Read the Operation manual attached
for correct use
(3) Do NOT use in environments of
corrosive gas, compressed air including
organic solvent, etc.
(4) Do NOT use with breathing air
equipment.
5-24
FOR FURTHER TECHNICAL
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PRODUCT REQUEST
CATALOGUE REFERENCE
E5G
AIR PREPARATION
MODULAR TYPE – ACCESSORIES
Air Preparation
Reference dew point -20ºC (std type) -15ºC (-H type) -40ºC (-L type)
Model IDG 5 10 20 30 50 5H 10H 20H 30H 50H 30L 50L
Fluid Compressed air
Inlet pressure MPa 0.3 to 0.85 0.3 to 1.0 0.3 to 0.85 0.3 to 1.0
Inlet air temp. ºC Note 1 -5 to 55 -5 to 50 -5 to 55 -5 to 50
Ambient air temp. -5 to 55 -5 to 50 -5 to 55 -5 to 50
Reference Outlet air atmospheric
performance dew point ºC -20 -15 -40
Inlet air flow 62 125 250 375 625 56 111 222 335 560 100 150
L/min (ANR) Note 2
Outlet air flow 50 100 200 300 500 50 100 200 300 500 75 110
L/min (ANR)
Purge air flow 12 25 50 75 125 6 11 22 35 60 25 40
L/min (ANR) Note 3
Inlet air pressure MPa 0.7
Inlet air temp. ºC 25
Inlet air saturation temp. ºC 25
Ambient temp. ºC 25
Dew point indicator 1 L/min (ANR) at inlet air pressure of 0.7MPa
purge air flow
Port size 18~1414~3818~1414~38
Weight kg (with bracket) 0.25 0.43 0.66 0.74 0.77 0.25 0.43 0.66 0.74 0.77 0.74 0.77
(0.31) (0.51) (0.76) (0.87) (0.90) (0.31) (0.51) (0.76) (0.87) (0.90) (0.87) (0.90)
TECHNICAL
SPECIFICATIONS
Reference performance
conditions
Operating
conditions
Note 1) No dew formation
Note 2) ANR indicates the flow rate converting to the stated value at atmospheric pressure at 20ºC.
Note 3) It includes dew point indicator purge air flow of 1L/min (ANR) (at 0.7MPa of inlet air pressure) (Except for IDG, 5,5H)
DIMENSIONS
SERIES IDG
APPLICATION EXAMPLES
0FAIR PREPARATION
(DRYER) COMBINATIONS
AME
5-25
FOR FURTHER TECHNICAL
DETAILS ON THIS
PRODUCT REQUEST
CATALOGUE REFERENCE
E5G
AIR PREPARATION
MODULAR TYPE – ACCESSORIES
Air Preparation
Castle Hill NSW.............Tel: (02) 680 3222.....Fax: (02) 894 5719
ORDER LINES
Tel: 01-501822 Fax: 01-502710
ORDER LINES
SEE INSIDE FRONT COVER FOR
DETAILS OF YOUR LOCAL SALES OFFICE
V
L TYPE BRACKET
DIMENSIONS
L TYPE BRACKET
HOW TO
OR D E R
L TYPE BRACKET Spacer with Bracket
Bracket Only
1000 SERIES ……Y10L....B110L
2000 SERIES ……Y20L....B210L
3000 SERIES ……Y30L....B310L
4000 SERIES ……Y40L....B410L
4000-06 SERIESY50L ....B510L
5/6000 SERIES Y50L....B610L
T TYPE BRACKET
DIMENSIONS
T TYPE BRACKET
HOW TO
OR D E R
T TYPE BRACKET Spacer with Bracket
Bracket Only
1000 SERIES ……Y10T ....B110T
2000 SERIES ……Y20T ....B210T
3000 SERIES ……Y30T ....B310T
4000 SERIES ……Y40T ....B410T
4000-06 SERIESY50T ....B510T
5/6000 SERIES Y60T ....B610T
Spacer with
T-type bracket A B C D E F G R L
Y10T 20 12 4.5 3 25 5 8 2.25 27
Y20T 24 15 5.5 3 30 5 10 2.75 33
Y30T 35 16 7 4 41 7 11 3.5 45
Y40T 40 22 9 4 50 7 14 4.5 50
Y50T 40 22 9 4 50 7 14 4.5 50
Y60T 50 24 12 4 70 10 15 6 62.5
H
40
40
70
80
80
100
Spacer with
L-type bracket A B C D E F G R L
Y10L 20 12 4.5 3 25 5 8 2.25 27
Y20L 24 15 5.5 3 30 5 10 2.75 33
Y30L 35 16 7 4 41 7 11 3.5 45
Y40L 40 22 9 4 50 7 14 4.5 50
Y50L 40 22 9 4 50 7 14 4.5 50
Y60L 50 24 12 4 70 10 15 6 62.5
HOW TO
OR D E R
SPACER
Y10 …(1000 SERIES)
Y20 …(2000 SERIES)
Y30 …(3000 SERIES)
Y40 …(4000 SERIES)
Y50 …(4000-06 SERIES)
Y60 …(5/6000 SERIES)
SPACER
DIMENSIONS
SPACER
Model A Applicable Model
Y10 8 Ac100~AC1040
Y20 10 AC2000~AC2040
Y30 11 AC2500~AC2540
AC3000~AC3040
Y40 14 AC4000~AC4040
Y50 14 AC4000-06~AC4040-60
Y60 15 AC5000,AC5500,AC6000
AC5020, AC5520, AC6020
STOCKED PRODUCTS
FOR A LIST OF STOCKED PRODUCTS,
PLEASE SEE THE CURRENT SMC PRICE LIST
STOCKED PRODUCTS
FOR A LIST OF STOCKED PRODUCTS,
PLEASE SEE THE CURRENT SMC PRICE LIST
STOCKED PRODUCTS
FOR A LIST OF STOCKED PRODUCTS,
PLEASE SEE THE CURRENT SMC PRICE LIST
5-26
FOR FURTHER TECHNICAL
DETAILS ON THIS
PRODUCT REQUEST
CATALOGUE REFERENCE
E5G
AIR PREPARATION
MODULAR TYPE – ACCESSORIES
Air Preparation
BRANCHING UNITS
DIMENSIONS
T TAKE OFF DIMENSIONS
X TAKE OFF
Model Port Size A B C
Y11-M5 M5X0.8 8 12 8
Y21-01 1/8 10 29 19
Y21-02 1/4 10 29 19
Y31-01 1/8 11 33 19
Y31-02 1/4 11 33 19
Y41-02 1/4 14 39 24
Y41-03 3/8 14 39 24
Y51-02 1/4 14 24 41
Y51-03 3/8 14 24 41
Y61-03 3/8 15 30 50.5
Y61-04 1/2 15 30 50.5
Model Port Size A B C D
Y14-M5 M5 23 16 14 25
Y24-01 1/8 40 40 22 40
Y24-02 1/4 40 40 22 40
Y34-02 1/8 49 43 28 48
Y44-02 1/4 60 48 36 54
Y44-03 3/8 60 48 36 54
Y54-03 3/8 72 62 40 62
Y54-04 1/2 72 62 40 62
HOW TO
OR D E R
"T" TAKE-OFF
Y
1……1000
2 ……2000
3 ……3000
4 ……4000
5 ……4000-06
6 ……5000, 6000
APPLICABLE FRL SERIES
1……"T" Type
4 ……"X" Type
TAKE-OFF TYPE
M5 …M5 x 0.8
01 Rc 1/8
02 Rc 1/4
03 Rc 3/8
04 Rc 1/2
PORT SIZE
Fits between modular units
using 'Y' type connectors
Cannot be installed adjacent to
combined filter/regulator unit
STOCKED PRODUCTS
FOR A LIST OF STOCKED PRODUCTS,
PLEASE SEE THE CURRENT SMC PRICE LIST
FRL centre
FRL centre
END BLOCK ADAPTOR
Port sizes: M5 ~ 1”Rc
Allows for easy installation and maintenance
DIMENSIONS
PIPING ADAPTOR
HOW TO
OR D E R
PIPING ADAPTOR
E10-M5 ……1000 SERIES
E20-01 ………2000 SERIES
E20-02 ………2000 SERIES
E20-03 ………2000 SERIES
E30-02 ………3000 SERIES
E30-03 ………3000 SERIES
E30-04 ………3000 SERIES
E40-03 ………4000 SERIES
E40-04 ………4000 SERIES
E40-06 ………4000 SERIES
E50-06 ………4000-06 SERIES
E60-06 ………5/6000 SERIES
E60-10 ………5/6000 SERIES
Model Port size A B C
E10-M5 M5x0.8 16 17.5 14
E20-01 18
E20-02 14
E20-03 38
23 22 22
E30-02 14
E30-03 3826 34.2 29
E30-04 1240 34.2 29
E40-03 38
E40-04 1233 42.2 35
E40-06 3450 42.2 35
E50-06 3436 44 46.2
E60-06 34
E60-10 140 54 55.2 STOCKED PRODUCTS
FOR A LIST OF STOCKED PRODUCTS,
PLEASE SEE THE CURRENT SMC PRICE LIST