TEST SUMMARY
REVISION:
ECR/ECN INFORMATION:
TITLE:
TEST SUMMARY FOR
MINI-FIT JR. STANDARD AND BLIND
MATE INTERFACE (BMI)
SHEET No.
C2
EC No:
UCP2015-4546
1 of 5
DATE:
2015/05/01
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TS-5556-002
GES
JBELL
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
MINI-FIT JR. CONNECTOR SYSTEM
STANDARD AND BLIND MATE INTERFACE (BMI)
(WIRE TO PCB AND WIRE TO WIRE)
1.0 SCOPE
This specification covers the 4.20 mm (.165 inch) centerline connector series terminated with
16 to 24 Awg wire using crimp technology.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBERS:
Description
Series Number
BMI Right Angle Header
43810
BMI Vertical Header
44068
BMI Right Angle Header
42404
BMI Vertical Header
42440
BMI Plug Housing
42475
BMI Receptacle Header
42385
BMI Receptacle
44516
BMI Receptacle
42474
Mini-Fit Jr. Receptacle Housing
5557
Mini-Fit Jr Plug Housing
5559
Mini-Fit Jr Terminal-Male
5558
Mini-Fit Jr Terminal-Female
5556
Mini-Fit Jr Vertical Header
5566
Mini-Fit Jr Right Angle Header
5569
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
See the appropriate sales drawings for the information on dimensions, materials, platings and
markings.
2.3 PRODUCT SPECIFICATION TITLE AND DOCUMENT NUMBERS
Product Specification Title: Mini-Fit Jr BMI Document Number: PS-5556-002
Product Specification Title: Mini-Fit Jr Document Number: PS-5556-001
Product Specification Title: Mini-Fit BMI Document Number: PS-44516-001
Product Specification Title: Mini-Fit BMI Document Number: PS-43810-001
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
3.1 TESTING PROCEDURES AND SEQUENCES
None
3.2 OTHER DOCUMENTS
None
4.0 QUALIFICATIONS
Laboratory conditions and sample selection are in accordance with EIA 364.
TEST SUMMARY
REVISION:
ECR/ECN INFORMATION:
TITLE:
TEST SUMMARY FOR
MINI-FIT JR. STANDARD AND BLIND
MATE INTERFACE (BMI)
SHEET No.
C2
EC No:
UCP2015-4546
2 of 5
DATE:
2015/05/01
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TS-5556-002
GES
JBELL
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.0 PERFORMANCE
5.1.1 ELECTRICAL PERFORMANCE RESULTS (with Brass material and Tin plating)
TEST
CONDITION
TREATMENT
REQUIREMENT
UNIT
Mean
Min
Max
Contact
Resistance
(Low Level)
After Durability
(Mated/Unmated Cycling)
20 Maximum (change
from initial)
milliohm
3.09
2.85
3.39
After Vibration
20 Maximum (change
from initial)
milliohm
2.79
2.60
2.95
Discontinuity
No Opens
After Thermal Shock
20 Maximum (change
from initial)
milliohm
2.61
2.43
2.79
Discontinuity
No Opens
After Mechanical Shock
20 Maximum
(change from initial)
milliohm
2.70
2.54
2.89
Appearance
No Damage
After Humidity (Steady
State) 96 hours
20 Maximum
(change from initial)
milliohm
2.54
2.44
2.67
Appearance
No Damage
After Flowers of Sulfur
20 Maximum (change
from initial)
milliohm
2.50
2.37
2.66
Appearance
No Damage
After Ammonia Gas
20 Maximum (change
from initial)
milliohm
2.56
2.44
2.66
Appearance
No Damage
After Salt Spray
20 Maximum (change
from initial)
milliohm
2.63
2.47
2.73
Appearance
No Damage
5.1.2 ELECTRICAL PERFORMANCE RESULTS (with Phos Bronze material and Tin plating)
TEST
CONDITION
TREATMENT
REQUIREMENT
UNIT
Mean
Min
Max
Contact
Resistance
(Low Level)
After Durability
(Mated/Unmated Cycling)
20 Maximum (change
from initial)
milliohm
2.45
2.36
2.56
After Vibration
20 Maximum (change
from initial)
milliohm
2.32
2.04
2.58
Discontinuity
No Opens
After Mechanical Shock
20 Maximum (change
from initial)
milliohm
2.38
2.11
2.69
Discontinuity
No Opens
After Temperature Cycling
20 Maximum
(change from initial)
milliohm
2.21
2.01
2.49
Appearance
No Damage
TEST SUMMARY
REVISION:
ECR/ECN INFORMATION:
TITLE:
TEST SUMMARY FOR
MINI-FIT JR. STANDARD AND BLIND
MATE INTERFACE (BMI)
SHEET No.
C2
EC No:
UCP2015-4546
3 of 5
DATE:
2015/05/01
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TS-5556-002
GES
JBELL
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
After Humidity (Steady
State)
20 Maximum
(change from initial)
milliohm
2.26
2.05
2.42
Appearance
No Damage
After Flowers of Sulfur
20 Maximum (change
from initial)
milliohm
2.22
2.01
2.40
Appearance
No Damage
After Ammonia Gas
20 Maximum (change
from initial)
milliohm
-
-
-
Appearance
No Damage
After Salt Spray
20 Maximum (change
from initial)
milliohm
2.32
2.07
2.55
Appearance
No Damage
5.1.3 ELECTRICAL PERFORMANCE RESULTS (with Brass material and Gold plating)
TEST
CONDITION
TREATMENT
REQUIREMENT
UNIT
Mean
Min
Max
Contact
Resistance
(Low Level)
After Durability
(Mated/Unmated Cycling)
20 Maximum (change
from initial)
milliohm
2.62
2.24
3.35
After Vibration
20 Maximum (change
from initial)
milliohm
3.26
2.59
5.36
Discontinuity
No Opens
After Mechanical Shock
20 Maximum
(change from initial)
milliohm
2.98
2.47
3.69
Discontinuity
No Opens
After Temperature Cycling
20 Maximum
(change from initial)
milliohm
-
-
-
Appearance
No Damage
After Humidity (Steady
State)
20 Maximum
(change from initial)
milliohm
3.05
2.32
4.69
Appearance
No Damage
After Flowers of Sulfur
20 Maximum (change
from initial)
milliohm
-
-
-
Appearance
No Damage
After Ammonia Gas
20 Maximum (change
from initial)
milliohm
-
-
-
Appearance
No Damage
After Salt Spray
20 Maximum (change
from initial)
milliohm
-
-
-
Appearance
No Damage
TEST SUMMARY
REVISION:
ECR/ECN INFORMATION:
TITLE:
TEST SUMMARY FOR
MINI-FIT JR. STANDARD AND BLIND
MATE INTERFACE (BMI)
SHEET No.
C2
EC No:
UCP2015-4546
4 of 5
DATE:
2015/05/01
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TS-5556-002
GES
JBELL
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.2.1 MECHANICAL PERFORMANCE (Brass material with Tin plating)
TEST CONDITION
TREATMENT
REQUIREMENT
UNIT
Mean
Min
Max
Connector Mate and
Unmate Forces (per 2
ckts)
Values listed include
2 Circuits
Initial Mating
3.0 Maximum
Kgf
0.85
0.78
0.88
(6.6) Maximum
(lbf)
(1.9)
(1.7)
(1.9)
Final Mating
(30th)
3.0 Maximum
Kgf
0.39
0.38
0.41
(6.6) Maximum
(lbf)
(0.86)
(0.84)
(0.90)
Initial
Unmating
0.1 Minimum
Kgf
0.44
0.41
0.47
(0.22) Minimum
(lbf)
(0.97)
(0.90)
(1.04)
Final Unmating
(30th)
0.1 Minimum
Kgf
0.16
0.13
0.18
(0.22) Minimum
(lbf)
(0.35)
(0.29)
(0.40)
Terminal Retention
Force (to housing)
Initial-Male
3 (6.6)Minimum
Kgf
(lbf)
11.5
(25)
10.5
(23)
12.5
(27)
Initial-Female
3 (6.6) Minimum
Kgf
(lbf)
13.8
(30)
12.0
(26)
15.7
(35)
Terminal Insertion
Force (into housing)
Initial-Male
1.5(3.3) Maximum
Kgf
(lbf)
0.38
(0.8)
0.23
(0.5)
0.54
(1.2)
Initial-Female
1.5(3.3) Maximum
Kgf
(lbf)
0.68
(1.5)
0.61
(1.3)
0.78
(1.7)
Wire Pullout Force (Wire
to Terminal Retention)
18 Awg
9.0 Minimum
Kgf
11.70
10.40
12.60
(19.9) Minimum
(lbf)
(25.80)
(22.90)
(27.80)
20 Awg
6.0 Minimum
Kgf
12.60
10.30
13.40
(13.2) Minimum
(lbf)
(27.80)
(22.70)
(29.50)
22 Awg
4.0 Minimum
Kgf
7.80
6.00
8.70
(8.8) Minimum
(lbf)
(17.20)
(13.20)
(19.20)
24 Awg
3.0 Minimum
Kgf
4.90
4.00
5.80
(6.6) Minimum
(lbf)
(10.80)
(8.80)
(12.80)
5.2.2 MECHANICAL PERFORMANCE (Phos Bronze material with Tin plating)
TEST CONDITION
TREATMENT
REQUIREMENT
UNIT
Mean
Min
Max
Connector Mate and
Unmate Forces (per 2
ckts)
Values listed include
2 Circuits
Initial Mating
3.0 Maximum
Kgf
1.15
1.00
1.26
(6.6) Maximum
(lbf)
(2.5)
(2.2)
(2.8)
Final Mating
(30th)
3.0 Maximum
Kgf
2.03
1.88
2.24
(6.6) Maximum
(lbf)
(4.5)
(4.1)
(4.9)
Initial
Unmating
0.1 Minimum
Kgf
0.68
0.65
0.71
(0.22) Minimum
(lbf)
(1.5)
(1.4)
(1.6)
Final Unmating
(30th)
0.1 Minimum
Kgf
1.00
0.84
1.14
(0.22) Minimum
(lbf)
(2.2)
(1.85)
(2.5)
Terminal Retention
Force (to housing)
Initial-Male
3 (6.6)Minimum
Kgf
(lbf)
-
(-)
-
(-)
-
(-)
Initial-Female
3 (6.6) Minimum
Kgf
(lbf)
11.43
(25.2)
10.3
(22.7)
13.80
(30.4)
Terminal Insertion
Force (into housing)
Initial-Male
1.5(3.3) Maximum
Kgf
(lbf)
-
(-)
-
(-)
-
(-)
TEST SUMMARY
REVISION:
ECR/ECN INFORMATION:
TITLE:
TEST SUMMARY FOR
MINI-FIT JR. STANDARD AND BLIND
MATE INTERFACE (BMI)
SHEET No.
C2
EC No:
UCP2015-4546
5 of 5
DATE:
2015/05/01
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TS-5556-002
GES
JBELL
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
Initial-Female
1.5(3.3) Maximum
Kgf
(lbf)
0.81
(1.8)
0.67
(1.5)
1.06
(2.3)
Wire Pullout Force (Wire
to Terminal Retention)
18 Awg
9.0 Minimum
Kgf
16.8
15.7
18.4
(19.9) Minimum
(lbf)
(37.0)
(34.6)
(40.6)
20 Awg
6.0 Minimum
Kgf
13.4
12.7
14.3
(13.2) Minimum
(lbf)
(26.5)
(28.0)
(31.5)
22 Awg
4.0 Minimum
Kgf
8.3
7.7
8.6
(8.8) Minimum
(lbf)
(18.3)
(17.0)
(19.0)
24 Awg
3.0 Minimum
Kgf
4.9
4.2
5.9
(6.6) Minimum
(lbf)
(10.8)
(9.3)
(13.0)
5.3.1 ENVIRONMENTAL PERFORMANCE (with Brass Material and Tin plating)
TEST
CONDITION
Wire
Awg
Amps
REQUIREMENT
Max Temp Rise
Degrees C
Temperature
Rise & Current
Cycling
18
2A
30 Deg C max temp rise
2.6
18
4A
30 Deg C max temp rise
9.7
18
6A
30 Deg C max temp rise
21.1
18
7.5A
30 Deg C max temp rise
32.2
20
1A
30 Deg C max temp rise
1.1
20
3A
30 Deg C max temp rise
9.2
20
5A
30 Deg C max temp rise
23.6
20
6A
30 Deg C max temp rise
33
22
2A
30 Deg C max temp rise
5.2
22
3A
30 Deg C max temp rise
11.4
22
4A
30 Deg C max temp rise
19.5
22
5A
30 Deg C max temp rise
30.4
24
1A
30 Deg C max temp rise
2.2
24
2A
30 Deg C max temp rise
8.1
24
3A
30 Deg C max temp rise
17.6
24
4A
30 Deg C max temp rise
30.2
5.3.2 ENVIRONMENTAL PERFORMANCE (with Phos Bronze Material and Tin plating)
TEST
CONDITION
Wire
Awg
Amps
REQUIREMENT
Max Temp Rise
Degrees C
Temperature
Rise & Current
Cycling
22
1A
30 Deg C max temp rise
1.6
22
2A
30 Deg C max temp rise
6.7
22
3A
30 Deg C max temp rise
13.4
22
4A
30 Deg C max temp rise
21.4
22
5A
30 Deg C max temp rise
31.8
24
1A
30 Deg C max temp rise
2.3
24
2A
30 Deg C max temp rise
8.5
24
3A
30 Deg C max temp rise
18.2
24
4A
30 Deg C max temp rise
30.2
