749854-1 - Tyco Electronics

Instruction Sheet

Manual Arbor Frame Assembly 408-6923

LOC B

of 3

2008 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.tycoelectronics.com

14 FEB 08 Rev C

58024-1

PROPER USE GUIDELINES

CumulativeTraumaDisorderscanresultfromthe prolongeduseofmanually poweredhandtools.Hand toolsareintendedfor occasionaluseandlowvolume

applications. A wide selection of powered application equipment for extended-use, production operations is available.

Figure 1

Frame Handle

Handle Adjusting Knob

Ram (Retracted)

Adjustment

Ring

Mounting Holes

(4 Places)

Base Plate

Setscrew

Plug Button

50.8 mm

[2 in.] (Ref)

1. INTRODUCTION

Manual Arbor Frame Assembly 58024–1, shown in

Figure 1, provides the necessary force to drive

various tooling assemblies (upper and lower tooling)

to be used for a specific purpose.

Dimensions in this instruction sheet are in

millimeters [with inches in brackets]. Figures are

not drawn to scale.

Reasons for reissue of this instruction sheet are

provided in Section 7, REVISION SUMMARY.

2. DESCRIPTION

The arbor frame assembly features a bench–

mountable frame, base plate, handle, handle

adjusting knob, adjustment ring, and ram. The handle

is adjustable for storage.

3. SETUP AND OPERATION

1. Grasp the handle, and loosen the handle

adjustment knob sufficiently for the handle to slide.

FULLY extend the handle. Tighten the knob,

making sure that the screw enters the last hole in

the handle.

2. Secure the arbor frame assembly to a

workbench to ensure stability during operation.

Refer to Figure 2 for mounting hole dimensions.

Figure 2

172.2 [6.78]

127 [5]

164.6 [6.48]

7.14 [.281]

Dia

Front of Arbor Frame Assembly

Mounting Hole Dimensions

NOTE

408-6923

Manual Arbor Frame Assembly 58024-1

Rev

of 3 Tyco Electronics Corporation

3. Secure the appropriate upper tooling to the ram

according to the instructions packaged with the

upper tooling.

4. Secure the appropriate lower tooling to the base

plate according to the instructions packaged with

the lower tooling.

5. To actuate the ram, pull down on the handle

until the upper tooling bottoms on the lower tooling.

To retract the ram, raise the handle.

Before beginning production, make sure that the

ram height is properly set according to Paragraph

4.1 and, if desired, adjust the handle according to

Paragraph 4.2.

4. ADJUSTMENTS

IMPORTANT:

The ram height should be set before

adjusting the handle.

4.1. Ram Height Adjustment

After installing the tooling assembly, it might be

necessary to adjust the height of the ram. Adjust the

ram height as follows:

1. Determine the closed ram height dimension

required for the application.

2. Measure the distance between the bottom

surface of the upper tooling and the upper surface

of the lower tooling. Determine the direction (UP or

DOWN) that the ram must be moved.

3. Loosen the setscrew on the adjustment ring,

rotate the adjustment ring

clockwise

to increase

ram height, or

counterclockwise

to decrease ram

height, then tighten the setscrew. Continue making

adjustments until the proper closed ram height

dimension is attained.

4.2. Adjusting the Handle

To avoid personal injury when adjusting the

handle, STAY CLEAR OF THE HANDLE.

Depending on position, the weight of the ram

could force the handle to rotate quickly.

1. Using the tip of a small flat–blade screwdriver,

remove the plug button. Remove the socket head

cap screw and washer from the bore of the frame.

2. Grasp the adjustment ring, and pull the pinion

(small diameter gear in bore of frame) out of the

frame just enough to disengage it from the gear

teeth in the ram. Allow the ram to drop

slowly

until

the adjustment ring rests on the frame.

If the adjustment ring is NOT held in place when

the pinion is removed, the ram will drop and the

adjustment ring will slam onto the frame.

3. Rotate the handle to the desired position.

Ensure that the pinion rotates with the handle.

4. Push the pinion into the bore of the frame until it

engages the gear teeth in the ram.

5. Re–install the socket head cap screw and

washer. Re–install the plug button.

5. MAINTENANCE AND INSPECTION

5.1. Inspection

It is recommended that the arbor frame assembly be

inspected according to Figure 3 immediately upon

arrival at your facility (and at regularly scheduled

intervals thereafter) to ensure that it has not been

damaged during handling.

5.2. Lubrication

To prolong the useful life of the arbor frame assembly,

and to provide the smoothest operation, lubricate

monthly as follows:

Though recommendations call for lubrication at

least once a month, the frequency should be

based on amount of use, working conditions, and

established company policies.

1. Remove the upper tooling and lower tooling.

2. Move the ram to the bottom of its stroke (the

adjustment ring should bottom on the base plate).

Note the position of the handle.

Loosen the handle

adjustment knob sufficiently for the handle to slide

from its mounting hole. Remove the handle.

3. Using a small flat–blade screwdriver, turn the

spring plunger (refer to Figure 3 for location)

counterclockwise

until it no longer contacts the

ram.

4. Grip the adjustment ring, and pull it upward,

then remove the ram.

5. Apply ANDEROL 757 grease, or equivalent, to

the gear teeth on the ram and to the bore of the

frame.

6. Re–assemble the ram into the bore with the

grooved side of the ram aligned with the spring

plunger. Ensure that the gear teeth in the ram

engage the teeth of the pinion (small diameter gear

in bore of frame) so that the handle position will be

the same as noted in Step 2 when the adjustment

ring bottoms.

7. Turn the spring plunger

clockwise

until it

bottoms lightly on the ram, then back off one–half

of a turn.

NOTE

DANGER

CAUTION

NOTE

408-6923

Manual Arbor Frame Assembly 58024-1

of 3Rev

Tyco Electronics Corporation

8. Re–assemble the handle and upper tooling and

lower tooling. Ensure proper alignment of tooling

before operating the arbor frame assembly.

9. Remove any excess grease from the outer

surface of the frame and adjustment ring with a

soft cloth.

6. REPLACEMENT AND REPAIR

Customer–replaceable parts are listed in Figure 3.

A complete inventory should be stocked and

controlled to prevent lost time when replacement of

parts is necessary. Parts other than those listed

should be replaced by Tyco Electronics Corporation

to ensure quality and reliability. Order replacement

parts through your representative, or call

1–800–526–5142, or send a facsimile of your

purchase order to 717–986–7605, or write to:

CUSTOMER SER VICE (038–035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105–3608

For customer repair service, contact a representative

at 1–800–526–5136.

7. REVISION SUMMARY

Revisions to this instruction sheet include:

Updated document to corporate requirements

193.7 [7.63]

254 [10]

241.3 [9.50]

Weight:

5.9 kg [13 lb]

REPLACEMENT PARTS

ITEM PART NUMBER DESCRIPTION QTY PER

ASSEMBLY

1 2-22484-1 BUTTON, Plug 1

2 27898-1 KNOB, Handle Adjusting 1

3 19120-1 GRIP, Handle 1

4 28053-2 PLUNGER, Spring 1

5 311481-1 SHAFT, Handle 1

6 22736-6 SETSCREW, Socket 1

7 311534-1 RING, Adjustment 1

Figure 3