Controlled Electrical Cables Cheminax Coaxial Cables Small, Lightweight Coaxial Cables Product Facts n Light weight, small size Temperature range of -65C to 200C [-85F to 392F] n Low capacitance and attenuation n High velocity of propagation n High flexibility n Applications electronic systems, such as computers, military equipment, and other areas of high-density packing, where cables are required to perform to more exacting specifications than standard radio-grade (RG) or UL recognized (UR) constructions. Cheminax controlled electrical cables are used in the aircraft and aerospace industries. They have a wide range of applications in missiles, avionics, radiofrequency and microwave systems, computers, security and surveillance systems, and communications. Tyco Electronics' advanced materials technology has allowed the design and development of Raychem Cheminax coaxial cables were designed to solve interconnect problems in A B C Cheminax miniature coaxial cables that offer substantial savings in size and weight while improving mechanical performance and reducing attenuation. Cables can be designed that are either smaller and lighter than standard RG and UR cables or provide significantly lower attenuation and capacitance with no significant increase in size. D A B C D Available in: Conductor Dielectric Shield Jacket Americas Europe Asia Pacific n n n 9-68 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Controlled Electrical Cables Cheminax Coaxial Cables (Continued) Part Numbering System 95 27 XX XX A X 1 3 X X 1 X 7 X - 0 - X Example: 9527A1317-0 Jacket Color Identification Code 0 - Black 4 - Yellow 1 - Brown 5 - Green 2 - Red 6 - Blue 3 - Orange 7 - Violet 8 - Gray 9 - White 9X - Translucent White X - Clear Conductor Type 1 - Tin-coated copper 2 - Silver-coated copper 3 - Nickel-coated copper 4 - Silver-coated high strength copper alloy 5 - Aluminum 6 - Nickel-coated high strength copper alloy 7 - Tin-coated copper-clad steel 8 - Silver-coated copper-clad steel 9 - Bare copper 0 - Other A - Silver-coated CS95 Dielectric Material 1 - Rayfoam L (Polyethylene) 2 - Rayfoam H (Foamed FEP) 3 - Rayolin F (Solid) 4 - Modified FEP (Solid) 6 - Modified XL-ETFE (SPEC 55) 7 - Flex XL-ETFE 8 - Rayfoam M (Foamed MFA) 0 - Other Outer Jacket Material 1 - General purpose PVF 2 - Outerspace PVF 3 - Thermorad F & S 4 - Modified FEP 5 - ETFE (Uncrosslinked) 6 - Modified XL-ETFE (SPEC 55) 7 - Flex XL-ETFE (SPEC 80) 8 - Zerohal & Thermorad Low Smoke 9 - None 0 - Other Construction 1 - Round braid 2 - Flat braid 3 - 2 round braids 4 - 2 shields (other) 5 - Triax-round braids 6 - Triax - other 7 - Other 8 - Composite shield 9 - Core only 0 - Other 9 Wire and Cable Variation A - Standard U - Low Loss B - Low Noise W - Waterblocked C-Z - Sequential within any PNs S - Outer Space Requirements Conductor Size (AWG) Always 2 digits - 0X if under 10 AWG Impedance Always 2 digits - last 2 digits if over 100 ohms 0X (1 digit) if under 10 ohms 9-69 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Controlled Electrical Cables Cheminax Coaxial Cables (Continued) Specifications/Approvals Series Raychem Cheminax cables 1200 Product Dimensions (Nominal) Typical Product Part No. Impedance (ohms) 5012E1339 5012M1612 5024A1311 5026D1027 5030A1317 5030A1424 7520A1311 7524A1311 7528H1424 7530A1317 7530H1424 9522A1311 9527J1528 9530H1014 50 50 50 50 50 50 75 75 75 75 75 95 95 95 Capacitance pF/m (pF/ft) 98.4 [30.0] 82.0 [25.0] 83.7 [25.5] 88.9 [27.1] 90.2 [27.5] 100.4 [30.6] 56.1 [17.1] 56.4 [17.2] 54.5 [16.6] 60.4 [18.3] 57.4 [17.5] 44.3 [13.5] 44.3 [13.5] 44.3 [13.5] Attenuation at 400 MHz dB/100m (dB/100 ft) 14.8 [4.5] 16.1 [4.9] 50.3 [15.3] 63.7 [19.4] 97.5 [29.7] 94.5 [28.8] 20.0 [6.1] 31.8 [9.7] 44.0 [13.4] 58.8 [17.9] 58.1 [17.7] 19.7 [6.0] 31.8 [9.7] 44.3 [13.5] A Conductor Diameter B Dielectric Diameter 2.26 [.089] 2.26 [.089] 0.62 [.025] 0.48 [.019] 0.30 [.012] 0.30 [.012] 1.02 [.040] 0.62 [.025] 0.32 [.013] 0.30 [.012] 0.30 [.012] 0.79 [.031] 0.43 [.017] 0.30 [.012] 7.24 [.285] 6.07 [.239] 1.70 [.067] 1.27 [.050] 0.79 [.031] 0.86 [.034] 4.57 [.180] 2.82 [.111] 1.37 [.054] 1.35 [.053] 1.30 [.051] 5.51 [.217] 2.84 [.112] 1.83 [.072] C Shield Diameter 7.98 [.314] 6.60 [.260] 2.18 [.085] 1.70 [.067] 1.12 [.044] 1.19 [.047] 5.11 [.201] 3.25 [.128] 1.73 [.068] 1.78 [.07] 1.73 [.068] 6.05 [.238] 3.18 [.125] 2.26 [.089] D Jacket Diameter Weight in kg/km (lb/1000ft) 10.24 [.403] 7.06 [.278] 2.67 [.104] 2.21 [.087] 1.57 [.062] 1.60 [.063] 6.12 [.241] 3.86 [.152] 2.13 [.084] 2.29 [.09] 2.03 [.08] 7.32 [.288] 3.58 [.141] 2.62 [.103] 162.2 [109.0] 74.5 [50.1] 11.8 [7.9] 11.8 [7.9] 4.5 [3.0] 5.7 [3.8] 43.2 [29.0] 19.2 [12.9] 8.9 [6.0] 8.3 [5.6] 8.5 [5.7] 55.1 [37.0] 19.2 [12.9] 13.1 [8.8] Note: All values are nominal. Product Characteristics Conductor Range Operating Temperature Range* Impedance range Dielectric constant Velocity of propagation General Electrical 12 AWG to 30 AWG -65C to 200C [-85Fto 392F] 50 ohms to 125 ohms 1.65-2.3 67%-80% *Temperature rating varies depending on materials used in specific construction. Small, Lightweight Coaxial Cables Properties (per SCD) Physical Rayfoam L 6.8 MPa (1000 psi) 50% Tensile (min.) Elongation (min.) Electrical Dielectric withstand (min.) Velocity of propagation (nom.) Dielectric constant Physical Tensile (min.) Elongation (min.) Temperature (max.) Flammability* Fluid category* Typical Value of Dielectric Material Rayolin F Rayfoam H 4.1 MPa 12.2 MPa (600 psi) (1800 psi) 50% 200% 1000 V 78% 1.65 1000 V 78% 1.65 1000 V 67% 2.2 Thermorad 13.6 MPa (2000 psi) 250% 125C [257F] Method C C SPEC 55 34 MPa (5000 psi) 50% 200C [392F] Method B A Type Value of Jacket Material FlexLine 20.4 MPa (3000 psi) 100% 200C [392F] Method B A FEP 13.6 MPa (2000 psi) 200% 200C [392F] Method B A Zerohal 8.2 MPa (1200 psi) 150% 125C [257F] Method B C SPEC 44 27.2 MPa (2500 psi) 150% 150C [302F] Method B *See Raychem specification WCD-1200 for details. 9-70 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Controlled Electrical Cables Cheminax -- High Performance Alternatives to Standard Cables Raychem Alternatives to RG Cables RG/U 4 5 8 11 29 31 55 58 59 62 63 87 89 115 122 124 133 140 141 142 144 149 Raychem Alternative 5020A3311-0 5018D3311-0 5018D3311-0 5012E1339-0 7518A1311-0 5020A1311-0 5012E1339-0 5020A3311-0 5018D3311-0 5021D1331-0 5020A1311-0 5018A1311-0 7523D1331-0 7524A1311-0 7520A1311-0 9524A1311-0 2524A1311-0 5012A3311-0 5012A3311-0 5012A3311-0 5020A1311-0 7524A1311-0 9524A1311-0 7524A1311-0 5020A1311-0 5019D3318-0 5018D3311-0 7518A1311-0 7518A1311-0 Comments RG/U Small/light Improved electricals Small/light Dimensionally similar Small/light Small/light Dimensionally similar Small/light Improved electricals Dimensionally similar Small/light Improved electricals Dimensionally similar Small/light Improved electricals Small/light Small/light Small/light Small/light Small/light Improved electricals Small/light Small/light Small/light 159 Small/light Small/light Improved electricals Small/light Small/light 174 178 179 180 188 210 213 214 223 225 235 279 282 302 303 304 316 393 400 403 Raychem Alternative 5020A1311-0 5026A1311-0 5024A1311-0 5030A1317-0 5028A1317-0 7530A1317-0 7528A1317-0 9530E1014-0 9527A1318-9 5026A1311-0 5024A1311-0 9524A1311-0 5012E1339-0 5012A3311-0 5019D3318-0 5018D3311-0 5012A3311-0 5012A3311-0 7524A1311-0 5024A1311-0 7524A1311-0 5020A1311-0 5018A1311-0 5026A1311-0 5024A1311-0 5012A3311-0 5020A3311-0 5018D3311-0 5030A5314-0 Comments Small/light Small/light Improved electricals Small/light Improved electricals Small/light Improved electricals Small/light Improved electricals Small/light Improved electricals Small/light Dimensionally similar Small/light Small/light Improved electricals Small/light Small/light Dimensionally similar Small/light Small/light Small/light Small/light Small/light Improved electricals Small/light Small/light Improved electricals Small/light Note: To complement the mechanical and electrical features of Cheminax miniature coax cable, Tyco Electronics offers Raychem SolderSleeve, SolderTacts, and PinPak termination devices and RF connector devices. Controlled electrical cables and components are available for data bus systems. 9 Wire and Cable 9-71 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Controlled Electrical Cables Cheminax -- High Performance Alternatives to Standard Cables (Continued) Raychem Alternatives to UR Cables UR 43 57 65 67 70 72 76 84 90 95 96 102 104 105 106 107 108 109 110 111 112 113 116 117 200 201 202 203 204 205 207 208 210 301 306 Raychem Alternative 5020A1311-0 7518A1311-0 7518A1311-0 5012E1339-0 7524A1311-0 5020A1311-0 5020A1311-0 7524A1311-0 7522A1311-0 5026A1311-0 9524A1311-0 5012E1339-0 7522A1311-0 7518A1311-0 7222A1311-0 5012E1339-0 5020A1311-0 5026A1311-0 5030A1317-0 7530A1317-0 5012A3311-0 7518A1311-0 5026A1311-0 7524A1311-0 7524A1311-0 7522A1311-0 7522A1311-0 7520A1311-0 7518A1311-0 7518A1311-0 7524A1311-0 7524A1311-0 7524A1311-0 5020A1311-0 7524A1311-0 Comments Small/light Small/light Small/light Dimensionally similar Small/light Small/light Small/light Small/light Small/light Small/light Dimensionally similar Dimensionally similar Small/light Small/light Small/light Small/light Small/light Small/light Small/light Small/light Small/light Small/light Small/light Small/light Dimensionally similar Dimensionally similar Dimensionally similar Small/light Dimensionally similar Dimensionally similar Small/light Small/light Small/light Small/light Small/light Note: To complement the mechanical and electrical features of Cheminax miniature coax cable, Tyco Electronics offers Raychem SolderSleeve, SolderTacts, and PinPak termination devices and RF connector devices. Controlled electrical cables and components are available for data bus systems. For further information see the Electrical Interconnect Products section of this catalog. 9-72 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171